DGES CORPORATE BROCHURE 2018.

Dockyard General Engineering Services (Pvt) Ltd.,

value

engineered and sustained

A fully owned Subsidiary of

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Colombo Dockyard PLC

In technical collaboration with Onomichi Dockyard, Japan

technical sales

quality control

ingenuity

fabrication

procurement

installation

contract management

inspection

& testing easy access

skilled workforce

logistics & supply chain

specialised engineering

risk management

integration Design

competitive rates

global affiliation Vision To be the premier engineering and construction service provider in South Asia.

Mission Be the finest total engineering service provider through design, construction, fabrication, installation and commissioning in mechanical, civil and electrical engineering scopes.

providing the best Heavy Engineering Solutions to the nation ‌ 2

N M K B Nayakaratne Managing Director

Hideaki Tanaka

K Kanaya

Nishantha Seneviratne

+94 775 243 782

Kolitha Rathnapriya Engineering Manager (CP)

Nishantha Seneviratne Engineering Manager (CE)

Proposal Development & Estimation of Civil Engineering projects

Implementation and execution of Civil Engineering projects

nishantha@dges.lk

Dockyard General Engineering Services (Pvt) Ltd., A fully owned Subsidiary of

Colombo Dockyard PLC

In technical collaboration with Onomichi Dockyard, Japan

Dear Stakeholder

Our dedication to perfection and uncompromising commitment is to deliver highest achievable quality and value for money in a timely and safe manner for engineering projects of any scale regardless of the complexity of the job, global location or the environment.

We usually work with uncontrollable elements and circumstances, but, shall not allow such challenges to deter us from our course. We offer heavy engineering services together with an array of world - class ‘spin - off’ services to facilitate Sri Lankan engineering fraternity. Apart from engineering services, we offer finest tools and material from global industry leaders, which we use for our very own projects. We are not an ubiquitous hardware dealer. We work with you to customize the ideal solution with the finest industry standard tools, equipment, knowledge and training to assist you achieve your best.

Our strategy is based on innovation and adherence to the highest quality standards in every minute aspect of our trade craft. We continually focus on introducing latest technological advances and explore avenues to provide ‘cutting - edge’ solutions and service excellence to our stakeholders.

Team

our core values safety

eco - friendly

reliability

ingenuity

flexibility

expertise

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markets we serve

Construction, Restoration and Re - certification

general infrastructure

heavy structures

power & Energy

petrochemical

civil and mechanical

Construction and Restoration,

Design, Construction and Restoration

Design, Construction and Restoration

* Hydro Power,

Mega Scale, Heavy, Complex Components and Structures of Steel and Concrete.

* Fire Fighting Systems for Tank Farms,

* Coal Power Plants and related activities.

* Loading Arms

Future potentials

* Buildings, * Bridges, * Plants, Factories and Warehouses, * Water Tanks and Piping, * Canals, * Small Dams, * Heavy Concrete, Structures, * Land Based Carriages.

Future potentials

* Solar Power Plants,

Future potentials

* Fly Ash Control Mechanism,

* LNG Storage Facilities.

* LNG Power Plants,

* Water Treatment Plants and water distribution systems, * Light Rail Transport systems (LRT), * Railway Carriages, * RO Plants, * Highways, * Eco - Garbage Disposal systems.

* Oil and Gas Tank Farms, * Oil and Gas Piping Systems,

* Thermal Power, * Wind Power,

* Ocean Thermal Energy, * Power generation from Garbage Disposal.

portfolio of our services, merchandise and expertise 4

Dockyard General Engineering Services (Pvt) Ltd.,

Design, Construction and Restoration * Irrigation Systems,

Design, Construction and Restoration

Design, Construction and Restoration

* Jetties and Slipways, * Heavy Steel Rolling, * CNC Plasma Cutting, * Canals, * Barges, * Automatic Blasting, and Painting, * Sluice Gates, * Small Boats, * Pipe internal blasting and painting, * Radial Gates, * Under Water Piping * Vapour Abrasive (Dust Systems, Free) Metal Surface * Stop Logs, Cleaning, * Marine Concrete * Post weld heat * Gate Hoisting structures. treatment , Systems,

* ‘in - situ’ machining, * Dam Safety Repairs Future potentials * Slope stabilization, and Modifications. * Concrete repairs , * Harbours, * Turbine Blasting, Future potentials * Heavy Duty Motors/ * Breakwaters, Generators Rewinding, * Major Canals and * Non – Destructive Reservoirs, * Dredging.

Testing DP, MPI,UT,RT * Flood Mitigation * Preparation of WPS, projects.

PQR * Offering Specialised services with skilled

personnel and 5 equipment.

techno - commercial products & sales

‘cutting - edge - engineering’

specialised engineering

maritime

irrigation

engineering

Professional Corrosion Control Solutions * Marine and industrial / Protective coatings, * Airless Spray equipment for Paint and Solid Mixtures, * Environment - friendly, Dust Free Surface cleaning Equipment for Metal and Concrete, * Welding equipment Professional Welding Solutions.

Future Potentials * Environment - friendly Abrasive Material, * P F P (Passive fire protection ) Products.

civil & mechanical engineering

Construction, Restoration, Re - certification of: • • • • • • •

Oil and Gas Tank Farms, Piping System, Fire Fighting Systems.

Loading Arms.

Future potentials • Fly Ash Control Mechanism,

• LNG Storage Facilities

it is a fact, that we are the acknowledged best 6

petrochemical

high efficiency, safety,and long life cycle are the principal advantages of our storage constructions

Petrochemical is yet another field we are renowned for, across the South Indian region.

Their demand for inflexible safety standards is a type of high precision engineering, only the industry’s best can provide.

LPG Spheres, Piping and Fire Fighting Systems : Litro Gas Terminal, Muthurajawela,

Loading Arm :

Aviation Fuel storage Tank Farm : Mattala International Airport Sri Lanka,

LPG Storage : Litro Gas Terminal, Hambantota

Filling Plant Piping : Litro Gas Terminal, Muthurajawela

Fuel Tank Farm : 100Mw Power Plant, Lanka Transformers, Puttalam,

LPG Spheres and Fuel Storage Tanks : Thilafushi Island, Republic of Maldives.

for liquid storage construction... in the region 7

power and energy

we are an intrinsic catalyst in all categories of Sri Lanka’s power and energy drive

Be it hydro, thermal or mini hydro power, we engage ourselves at the most complex level, and our expertise, diligent quality control, logistics and supply chain management is always praised at the highest engineering forums...

civil & mechanical engineering

Coal Power Plant Thermal Power Plant Penstock Steel Lining Windmill Tower repair project

: Norochcholai : Sapugaskande : Upper Kotmale Power project : Puttalum

crucial participation in every hydro, thermal and 8

Construction, Restoration of: * * * *

Hydro Power, Thermal Power, Wind Power, Coal Power Plants and related activities.

Future potentials * Solar Power Plants, * LNG Power Plants, * Ocean Thermal Energy, * Power generation from Garbage Disposal.

wind power project in Sri Lanka 9

civil & mechanical engineering

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heavy structures

there is none who come close, let alone match our expertise for engineering at this magnitude...

Some of mammoth scale engineering that needed knowledge, people skills and high precision only we could provide

Loading Arm repair : Coal Power Plant Norochcholai, Loading Arm Assembly : Serandib Flour Mills - Port of Colombo, Fabrication of Penstock T - Joint : Upper Kotmale Power project, Construction of Gantry : Southern Expressway, Fabrication of Bell Mouth : Mini Hydro project - Bogo Power

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Design, Construction and Restoration of: Mega scale, heavy and complex Components and Structures of Steel and Concrete.

Design, Construction and Restoration

• Heavy Steel Rolling, • CNC Plasma Cutting, • Automatic Blasting, and Painting,

Facilities we have ‘in house’ for multi - tasking are extensive and varied...and we have the skills needed for such elaborate work

• Pipe internal blasting and painting, • Vapour Abrasive (Dust Free) Metal Surface Cleaning, • Post weld heat treatment , • ‘in - situ’ machining, • • Slope stabilization, • Concrete repairs , • Turbine Blasting, • • Heavy Duty Motor/ Generator Rewinding, • Non – Destructive Testing DP, MPI,UT,RT • Preparation of WPS, PQR, • Offering Specialised services with skilled personnel and equipment.

from our Colombo Dockyard to Kelani River Yard and Dockyard Biyagama Yard, the engineering resources we have, such as knowledge,international collaboration and machinery under one roof, are in a class of it’s own 12

heavy structures

civil & mechanical engineering we are highly acclaimed for extraordinary knowledge, skills and ‘in - house’ facilities for exceptional engineering tasks...

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Steel and Concrete constructions

Design, Construction and Restoration * Buildings, * Bridges, * Plants, Factories and Warehouses, * Water Tanks and Piping, * Canals, * Small Dams, * Heavy Concrete Structures, * Land Based Carriages.

Future potentials * Water Treatment Plants

and water distribution systems,

* Light Rail Transport systems (LRT), * Railway carriages, * RO Plants, * Highways, * Eco - Garbage Disposal systems.

CDL building : Port of Colombo

Silo erection : CIC,

Workshop Building : Colombo Dockyard,

Warehouse Building : Embilipitiya - Ministry of Finance,

Metal Stairway : IESL,

Warehouse : Ceylon Biscuits Ltd., Alawwa, Prime Mover Repair Bay : Port of Colombo for SAGT

Oxygen Plant : Sapugaskanda for Ceylon Oxygen

Building Complex : Malabe for CINEC,

civil & mechanical engineering 14

general infrastructure

solid,enduring and mind provoking engineering prowess...

We are the specialists for building complex Steel and Concrete Structures, Plants and Buildings, Storage Silos, Multi - Flute Chimneys...and here are some of those.

We not only construct solid dwellings but, are mindful of their aesthetic appeal amongst the rest of the surrounding as well...

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general infrastructure

...behind our quality assurance there is a vast scientific know how together with inspired human skills and an array of limitless resources

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civil & mechanical engineering Steel and Concrete constructions

Design, Construction and Restoration * Buildings, * Bridges, * Plants, Factories and Warehouses, * Water Tanks and Piping, * Canals, * Small Dams, * Heavy Concrete Structures, * Land Based Carriages.

Future potentials * Water Treatment Plants

and water distribution systems, * Light Rail Transport systems (LRT), * Railway carriages, * RO Plants, * Highways, * Eco - Garbage Disposal systems.

Steel Bridge : Kathaluwa - Galle,

Steel Pipe Bridge : Katugastota, Kandy,

Penstock supports : Bogo Power,

Pile Casings : Outer Circular Expressway,

Penstock supports : Bogo Power,

Steel Bridge : Pinga Oya,

De - silting Tank : Bogo Power,

Small Dam : Bogo Power,

Concrete Arch Bridge : Ruwanpura Teachers Training College.

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civil & mechanical engineering

Steel and Concrete constructions

Design, Construction and Restoration * Buildings, * Bridges, * Plants, Factories and Warehouses, * Water Tanks and Piping, * Canals, * Small Dams, * Heavy Concrete Structures, * Land Based Carriages.

Future potentials * Water Treatment Plants

and water distribution systems,

* Light Rail Transport systems (LRT), * Railway carriages, * RO Plants, * Highways,

Trans Basin Canal : Minipe, Diversion Channel : Amanawala, Fire Water Tank : 100Mw Power Plant - Puttalum,

* Eco - Garbage Disposal systems.

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general infrastructure

we are experts for control, storage, and distribution of water

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our dominance for above or under ground concrete structure repair is incomparable...

Concrete structures, be it a building, a Jetty, canal walls or drainage system, deteriorate due to aging, environmental effects and neglect. We know this may threaten it’s natural function and perhaps cause risk to people working in such places.

Restoration of such structures demand immediate attention to determine the extent of damage and to decide what remedial steps are needed to stop the decline. It also demands top specialists to tackle the task, and choice is obviously us...

civil & mechanical engineering 20

maritime

Concrete Structure restoration

Design, Construction and Restoration * Jetties and Slipways, * Barges, * Small Boats, * Under Water Piping Systems, * Marine Concrete structures. Â Future potentials * Harbours, * Breakwaters, * Dredging.

Repairs to Marine Retaining Wall : Sri Lanka Ports Authority

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civil & mechanical engineering Building sailing vessels is our legendary heritage... • Barges/ Ferries • Small Boats

Launching of 250 ton Ferry Barge at Kelani River Yard Workshop complex

250T Bollard : Trincomalee Dock repair : Colombo Dockyard - Port of Colombo, Ferry Boat project : Jaffna, Road Development Authority, Small Boat launch : KRY, Ferry Boat project : Jaffna, Road Development Authority, Large Ferry building : at Kelani River Yard.

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maritime

for transporting people,vehicles and equipment across canals and rivers 23

civil & mechanical engineering

Design, Construction and Restoration • Irrigation Systems, • Canals, • Fabrication of Sluice Gates, • Radial Gates, • Stop Logs and their Hosting Systems.

• Dam Safety Repairs and Modifications.

Future Opportunities • Major Canals, • Reservoirs.

• Flood Mitigation Projects.

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irrigation

we are the only provider in Sri Lanka with the ability to offer such a vast array of heavy engineering from a single source

Heavy equipment,like any other substance needs periodic maintenance or perhaps repairs every now and then. Sometimes they need major overhaul due to heavy and extended use or ageing of the material. That precisely, is where we come in.

Restoration of Spillway Gates Radial Gates Radial Gates Radial Gates Hoisting System Sluice Gates Canal construction

: Victoria, : Mutjiyankaduwa, : Ulhitiya, : Rajangana, : Polgolla, : Loggal Oya, : Minipe.

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When some of Sri Lanka’s mammoth irrigation systems such as Rajangana,Randenigala, Rantembe, Minipe, Ulhitiya, Ratkinda, Loggal Oya, Maduru Oya, Polgolla and of course, Victoria Dam amongst many other needed top professional restoration, we were the obvious choice for the task.

we transform metal of any gauge, shape or size to desired standards and finishes...

Design, Construction and Restoration

* Heavy Steel Rolling, * CNC Plasma Cutting, * Automatic Blasting,

and Painting, * Pipe internal blasting

and painting, * Vapour Abrasive (Dust Free) Metal Surface

Cleaning, * Post weld heat

treatment , * ‘in - situ’ machining, * Slope stabilization, * Concrete repairs , * Turbine Blasting, * Heavy Duty Motors/

Generators Rewinding, * Non – Destructive Testing DP, MPI,UT,RT * Preparation of WPS, PQR * Offering Specialised services with skilled personnel and equipment, .

precision CNC Cutting

Precision Plasma cutting is another venture we have invested, as the industry’s demand for precisely cut sheet metal is growing rapidly.

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specialised engineering

spotless metal surface Fully automated shot blasting and painting at our Kelani River Yard...the only such facility in Sri Lanka, preparation

‘in - situ’ machining...

we offer precision machining by qualified technicians and equipment at locations wherever they are.

civil & mechanical engineering 27

in engineering there are tasks that demand expertise and commitment... and daring Design, Construction and Restoration

* Heavy Steel Rolling, * CNC Plasma Cutting, * Automatic Blasting,

and Painting, * Pipe internal blasting

and painting, * Vapour Abrasive (Dust Free) Metal Surface

Cleaning, * Post weld heat

treatment , * ‘in - situ’ machining, * Slope stabilization, * Concrete repairs , * Turbine Blasting, * Heavy Duty Motors/

Generators Rewinding, * Non – Destructive Testing DP, MPI,UT,RT * Preparation of WPS, PQR * Offering Specialised services with skilled personnel and equipment,

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specialised engineering

civil & mechanical engineering

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when weather threaten natural landscape we are called in, to curb the disintegration...

of late, Sri Lan earth slips are an unaccept

civil & mechanical engineering Stabilization of Victoria Dam side bank rock wall whilst, restoring Victoria Dam we reinforced it’s side bank rock wall which was devastated by successive earth slips which threatened the Dam itself

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specialised engineering

nka’s rate of e fast reaching table level...

testing services * Non – Destructive Testing DP, MPI,UT,RT * Preparation of WPS, PQR * Offering Specialised services with skilled personnel and equipment,

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Technical Sales services, devices and materials Professional Corrosion Control Solutions * Marine and industrial / Protective coatings * Airless Spray equipment for Paint and Solid Mixtures. * Environment - friendly, Dust Free Surface cleaning Equipment for Metal and Concrete. * Welding equipment Professional Welding Solutions.

Future Potentials * Environment - friendly Abrasive Material *PFP (Passive fire protection ) Products

We’ll not simply sell you what you want. we only will sell what you need...the product, the knowledge and of course, the training 32

corrosion control solutions

Bringing invention to the surface

Extensive Solutions Package for steel corrosion control.

Leader in Corrosion Control and Asset Protection Solution As the leader in Protective Paints and Corrosion Control Coating Systems for coastal marine, infrastructure, mining, oil, gas and chemical, power, transportation industries and many other complex applications.

We guide our customers to follow the international standards such as ISO 12944 to achieve more than 5 years durability, and if necessary extend up to 15 years. We also offer services of qualified and experienced coating inspection surveyors in the lines of NACE, FROSIO and CORRODERE Qualifiers to assist our customers to determine the degree of corrosion through proper and scientific diagnosis, and to help develop ideal specifications for restoration, and consultation with training workshops.

Made in Malaysia/ Indonesia for Professional use only

Extra long - lasting paints and corrosion prevention material that will outshine the rest...

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airless hi - solid spray equipment

Proven Quality, Leading Technology

USA Brand

GRACCO has a spraying solution for: • Plural component materials, • Epoxy Intumescent Fireproofing materials,

For spraying high solids and 100% solid coatings under the toughest conditions

• Gel coat and Chop applications, • Advanced Glazing Proportioner Sealants and Adhesives, • Electric Water Proofing

High - pressure Airless Sprayers * Airless Spray equipment for Paint and Solid Mixtures.

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surface cleaning equipment

USA Brand

Vapour Abrasive Blasting

for surface cleaning and restoration, whilst saving environmental health by avoiding undesirable dust

* Environment Friendly - Dust Free Metal and Concrete Surface cleaning Equipment.

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welding equipment

•

Welding equipment

•

Professional Welding Solutions.

KEMPPI the world leader of Inverter technology offers heavy duty professional Welding Equipment for marine, industrial and heavy engineering work with superior welding quality and minimal spatters.

• Consume less electricity ,

‘Ready - to

- weld’ solutions

for exacting professional demands to basic use

• Designed for long duty cycle for continuous use, • No sudden Power interruptions, • Can be operated with 5Amp power, • 4Kg Shoulder carried Portable Models, • Finland Brand.

We'll go wherever the job takes us

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This was attended by Project Consultants, Project Main Contractors, Quantity Surveyors, Paint Applicators, Site Supervisors and Sub Contractors.

Annual Day - Outing

Cleaning Day

Vesak Dansela 37

knowledge sharing and CSR activities

Seminar - held in Kandy to provide in depth awareness on ‘Corrosion Control and National Asset Protection Policy for Steel Structures’ as a DGES Corporate Responsibility endeavour.

corporate integration and certifications

Colombo Dockyard PLC (Sri Lanka) Onomichi Dockyard, (Japan) Ceylon Shipping Agencies

(Singapore)

CIDA Accredited

DGES

Dockyard General Engineering Services (Pvt) Limited (Sri Lanka)

Awarded Best at CA (Chartered Accountants) Annual Reports 2017Awards Continuous participation as Platinum Sponsor for TECHNO Sri Lanka

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Corporate info

contact us@ Name of company : Dockyard General Engineering Services (Pvt) Ltd., Status: A fully owned Subsidiary of Colombo Dockyard PLC. Legal Form : Private Limited Company Company Registration No : PV 1974 Tax registration No : 104075037 7000 Registered Address: 223 Jayantha Mallimarachchi Mawatha, Colombo 14. Sri Lanka.

Tel: +941 12 527 980/ 1, Fax: +941 12 522 846.

E-mail: info@dges.lk web: www.dges.lk Techno Commercial Division 2, Srimath Bandaranayaka Mawatha, Colombo 12. Sri Lanka.

Tel: +94 1 770 585 293.

Fax: +94 1 147 141 51.

E-mail: marine_hardware@dges.lk Workshop complex - Kelani River Yard +941 14 376 346, Workshop complex - Biyagama +941 14 340 376 Auditors: KPMG Ford, Rhodes, Thornton & Co. Chartered Accountants.

32A Sir Mohamed Macan Markar Mawatha, Colombo 03. Sri Lanka.

Accounting year: End 31st December.

Bankers: Bank of Ceylon, 4 Bank of Ceylon Mawatha, Colombo 01. Sri Lanka.

Commercial Bank of Ceylon PLC, ‘Commercial House’ 21 Bristol Street, Colombo 01.

Sri Lanka.

Seylan Bank PLC, 315 - 317 Old Moor Street, Colombo 12. Sri Lanka.

www.dges.lk

A fully owned Subsidiary of

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Colombo Dockyard PLC

In technical collaboration with Onomichi Dockyard, Japan

www.dges.lk

A fully owned Subsidiary of

Colombo Dockyard PLC

Dockyard General Engineering Services (Pvt) Ltd., 223 Jayantha Mallimarachchi Mawatha, Colombo 14. Sri Lanka. Tel: +941 12 527 980/ 1, Fax: +941 12 522 846. E-mail: info@dges.lk 40