Victor Blain, General Manager, Engineering – VIC, TAS, SA & WA 0409 823 991 v.blain@weldaustralia.com.au
QUEENSLAND & NORTHERN TERRITORY
Ross O’Bryan, General Manager, Engineering – QLD, ACT, NSW, NT 0491 491 888 r.obryan@weldaustralia.com.au
WESTERN AUSTRALIA
Ian Mackay, Business Development Manager 0493 027 882 i.mackay@weldaustralia.com.au
Queensland and NT Showcase Welding Excellence at Weld Australia’s 2024 Awards
Last week we celebrated the winners of the 2024 Queensland and Northern Territory Welding Excellence Awards. On behalf of the Weld Australia team, I’d like to congratulate all the winners, runners up and highly commended. The winners are:
Company Of The Year - Fabrication
• Winner: Russel Mineral Equipment
• Joint Runner Up: Neach and Hitec Welding
Project Of The Year
• Winner: Rockpress
Health and Safety In Welding
• Winner: Monadelphous
• Runner Up: Neach
Company Of The Year Supplier
• Winner: Aitken Welding Supplies
• Runner Up: Toowoomba Welding Supplies
Training And Education Award - Organisation
• Winner: CQ University
• Runner Up: Outsource Institute
Welding Professional Of The Year - Welding Coordinator
• Winner: Joseph Genrich
• Runner Up: Ryan Palle
• Highly Commended: Peter Natalier, Tony Robinson, Nicholas Marsden
Welding Professional Of The Year - Welding Inspector
• Winner: Andrew Martin
• Runner Up: Nicholas Marsden
• Highly Commended: Jazmine Cook and Paul McNeill
Welding Professional Of The Year - Welding Supervisor
• Winner: Mark Sullivan
• Runner Up: Matt Mellor
• Highly Commended: Jeffrey Celestino and Nicholas Marsden
Young Tradesperson Of The Year
• Winner: Brylie Jones
• Runner Up: Braeden Hill
• Highly Commended: Connor Wilkie and Seth Cunningham
Training And Education Award - Individual Teacher
• Winner: Greg Martin
• Runner Up: Neil Bennett
• Highly Commended: Mark Johnson
CEO’s Special Award
• Winner: DGH Engineering
• Winner: IQ Solutions
For full details on all the award winners, see the article on page 8
A Visit to Queensland
The past few weeks have been incredibly busy, with a series of key meetings and events that have reaffirmed our commitment to advancing the welding industry across Australia.
Recently, I had the pleasure of attending the Australian Steel Institute’s 2024 Steel Convention, held in Brisbane. With the theme of Sustainable Building and Infrastructure: What It Takes, the Convention revealed insights and trends in steel supply chain traceability, the clean energy transition and national investments into infrastructure. One of the event highlights was undoubtedly the dinner, featuring a talented country and western singer who really added to the evening’s atmosphere. Events like these are invaluable for strengthening our industry connections and showcasing the talent within our community.
While in Queensland, I had a very productive meeting with the Commissioner for Corrective Services, Paul Stewart. I was warmly received, and we discussed the possibility of implementing a Vocational Education and Training (VET) welder program in Queensland similar to the one we’ve successfully established in Victoria. I’m encouraged by the potential for positive development in this space.
I also met with Linda Dobe, Director-General of Queensland’s Department of Regional Development, Manufacturing and Water, and her senior team. We covered a range of important topics, including my commitment to advising the Queensland Government on setting up a wind tower manufacturing facility. This was a commitment I made at the end of the National Manufacturing Summit, and I’m pleased to report that things are moving in the right direction.
In another meeting, Queensland Minister for Regional Development and Manufacturing and Minister for Water, Glenn Butcher, and I discussed the formation of a consortium to recommend policy changes that would create a more favourable investment environment. This is, of course, contingent on the upcoming state election, but the discussions were highly encouraging.
I also had the opportunity to visit Mackay, where I met with the team at the Dalrymple Bay Coal Terminal. We talked about the importance of AS/NZS ISO 3834 certification and how it can improve the quality of their welding supply chain.
Additionally, I was introduced to a fascinating project by DGH Engineering. DGH Engineering is a leading fabrication and engineering company, with over 250 employees, operating in and around Mackay, Central Queensland, Emerald, Townsville and Proserpine. DGH Engineering is currently working on a steel tyre for a massive loader. The technology and innovation behind it were truly impressive.
On the training front, I met with TAFE Queensland to explore opportunities for welding training across the South Pacific, which would fall under the South Pacific Welding Federation
The South Pacific region is poised for significant growth,
and the welding industry is a crucial component of this progress. By providing advanced training, fostering employment opportunities, and supporting the formation of local steel fabrication companies, we aim to build a robust and sustainable welding sector that can compete on the world stage. Our efforts are focused on creating a dynamic environment where innovation, quality, and expertise are the hallmarks of our work.
Lastly, I met with Investment NSW to discuss new local content regulations. In early September, the New South Wales Government announced a series of new measures to support NSW jobs and businesses and encourage the development of local industries, removing barriers to local growth.
This included a local content policy that will implement a minimum 30% weighting to NSW Government tenders worth more than $7.5 million that captures local content, job creation, small business and ethical supply chains.
There is still work to be done to flesh out the details, but it is one positive step towards ensuring more local content is included in future projects.
Geoff Crittenden CEO, Weld Australia
For welding training that comes to you, come
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RECENT MEDIA COVERAGE
Victoria decimates local steel sector, published by AuManufacturing
National Manufacturing Summit 2024, published by AMT Magazine
Solving the Productivity Challenge in Australia, published by Manufacturers’ Monthly
Australian manufacturing quality boosted as 100th company earns ISO 3834 certification, published by Australian Manufacturing
Weld Australia member reaches major milestone, published by The Tradie
Typhoon damage in China highlights importance of standards in wind tower manufacturing: Weld Australia, published by AuManufacturing
Super Typhoon Yagi exposes wind farm vulnerabilities, sparks call for Australian onshore manufacturing, published by Green Review
SAFETY A TOP PRIORITY FOR WELDERS AND WORKSHOPS
Regulations governing the safety of welders and their working environment have continued to be tightened in Australia as awareness of the hazards posed by metal fumes has increased within the welding industry. Local welders and welding workshops have taken note and are implementing better practices and more effective solutions to help minimise exposure to welding hazards.
The metal fumes produced during the welding process can be especially dangerous when inhaled by welders. The fumes consist of microscopic particles of hot metal and gases, and can contribute to carcinogenic conditions.
In March 2017, the International Agency for Research on Cancer (IARC) reclassified welding fume from Group 2B (Possibly Carcinogenic to Humans) to Group 1 (Carcinogenic to Humans). This assessment was published in IARC’s Monograph 118 in July 2018.
Ultraviolet radiation from welding can also have negative consequences on the wellbeing of welders. It too was evaluated and similarly classified to Group 1 (Carcinogenic to Humans) in Monograph 118.
To better protect the welder and their surrounding work environment, the Work Health and Safety Ministers in
Australia recently agreed to an immediate reduction in the workplace exposure standard for welding fumes, from an 8-hour time weighted average of 5 mg/m3 to 1 mg/m3
To help meet these higher standards, welders and welding workshops are readily implementing more effective safety solutions including welding torches with on-gun fume extraction capability and Powered Air Purifying Respirators welding helmets.
Welding manufacturers such as Kemppi, have released a range of torches with on-board fume extraction capability. The Kemppi Flexlite GF series of MIG/MAG welding torches extract the welding fumes straight from the torch nozzle without disturbing the shielding gas flow, to provide a safer and cleaner working environment for the welder.
“The safety of welders has always been a top priority for workshops in Australia. When the exposure standards were tightened further this year, many workshops and welders were scanning the market for any other solutions they could put to use. That’s when we saw an increase in interest in fume extraction torches such as the GF. They extract the fumes directly from the torch nozzle to further protect welders from hazardous welding fumes,” said Stuart Orr, Sales Director, Kemppi Australia.
In addition to on-gun fume extraction, Australian welders and workshops are also investing in welding helmets that feature Powered Air Purifying Respirators (PAPRs). These respiratory protection systems have battery powered filters that provide the welder with continuous clean and fresh air as they weld, while blocking out harmful contaminants.
PAPR helmets such as Kemppi’s new Zeta Fresh Air range offers TH3-level breathing protection to guard against harmful fumes, particles and gases. The TH3-level classification blocks out 99.8% of hazardous fumes.
Apart from providing clean air, the PAPRs also tend to be equipped with auto-darkening lenses to protect welders against ultraviolet radiation which can cause ocular melanoma and conjunctivitis.
This article was supplied as part of a paid sponsorship package.
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Skill, quality, and professionalism took centre stage earlier this month as the winners of the 2024 Queensland and Northern Territory Welding Excellence Awards were announced in Brisbane. Hosted by Weld Australia, the Excellence Awards are the most prestigious event on the welding industry calendar. These awards honour and highlight the exceptional work of local welders, fabricators and educators contributing to the industry’s growth.
This year’s ceremony was held at Waters Edge in Hamilton, drawing together the brightest talents from the Queensland and Northern Territory welding sectors. The event celebrated the outstanding achievements and workmanship demonstrated over the past year.
Geoff Crittenden (CEO of Weld Australia) said, “The 2024 Welding Excellence Awards showcase the exceptional talent of welders and fabricators across Queensland
and the Northern Territory. We are excited to honour both individuals and businesses who are driving advancements in welding through their commitment to quality, safety, and innovation.The winners this year embody the pursuit of cutting-edge, sustainable solutions that enhance project outcomes while reducing risks, alongside initiatives that broaden and deepen the skilled workforce within the welding sector.”
Russel Mineral Equipment won the 2024 Company of the Year Award - Fabrication. Russel Mineral Equipment is the world’s trusted original equipment manufacturer (OEM) of fast, reliable, safe grinding mill relining technologies. They are committed to helping customers achieve the peak concentrator performance by delivering exceptional care, technical support, and customised engineering solutions. RME’s innovative mill relining system is designed to improve safety by reducing the need for manual labour and working at heights, as well as decreasing traditional mill relining time to save customers on downtime costs. There were two joint runners up: Neach and Hitec Welding.
Rockpress won the 2024 Project of the Year Award for the LAND 907 project. Rockpress is a privately-owned Queensland-based manufacturing powerhouse with a proud history dating back to 1972. The LAND 907 Phase 2 program, led by Thomas Global Systems, aimed to enhance the training capabilities of the Australian Defence Force (ADF) through advanced simulation technology. Rockpress’ role was crucial in the development and delivery of the M1A2 Immersive Tactical Trainer (ITT) Mission and Support System, creating a synthetic combined arms training environment that mirrors real-world combat situations.
Monadelphous won the 2024 Health and Safety in Welding Award. Monadelphous is an ASX-200 company providing multidisciplinary construction, maintenance and industrial services to many of the largest companies in the resources, energy and infrastructure sectors. Monadelphous is dedicated to setting the highest standards for health and safety in the welding industry. Through proactive health monitoring practices, comprehensive training programs, and investment in top-tier protective equipment, they demonstrate their commitment to the wellbeing of their workforce. The Runner Up of the Health and Safety in Welding Award was Neach.
Aitken Welding Supplies won the 2024 Company of the Year Award - Supplier. Aitken Welding Supplies is an independent Australian family-owned company with nearly 40 years’ experience in the welding and industrial supply business. With seven branches servicing Northern NSW through to Central Queensland, Darling Downs and the Tablelands, their vision is to keep expanding to meet the growing demands of their valued customers. Aitken’s focus is on customer service, supported by experienced staff, backed by a large network of reputable suppliers and the ability to source worldwide – to get the job done on time and within budget. The runner up was Toowoomba Welding Supplies.
CQ University won the 2024 Training and Education - Organisation Award. TAFE @ CQU is a Dual VET training provider in Central Queensland. They provide training to multiple industries, including coal mining, power generation providers, alumina refineries, gas production, and coal export terminals. CQU has four campuses and
a diverse level of tradespeople engaged in delivering their training, all with various specialties from fabrication, sheet metal and welding backgrounds. They also support the Women Who Weld program, working closely with local high schools to run welding courses for female students. The runner up was the Outsource Institute.
Joseph Genrich from Downer was named the 2024 Welding Professional of the Year – Welding Coordinator. Joseph is a highly-skilled international welding technologist with a deep knowledge of rail practices and regulatory requirements, including international and Australian welding standards in both structural and pressure applications. In his role at Downer, he directs and motivates his team to achieve challenging performance and quality objectives, keeping employee job satisfaction high while promoting safety and compliance.
The Runner Up of the Welding Professional of the Year –Welding Coordinator category was: Ryan Palle from TEi Services. There were also three Highly Commended:
• Peter Natalier from Rockpress
• Tony Robinson from Ventia
• Nicholas Marsden from Protech
Andrew Martin from ARM Welding Services won the 2024 Welding Professional of the Year – Welding Inspector Award. With a deep-rooted passion for metal fabrication and welding, Andrew has built a distinguished and diverse career marked by a continuous pursuit of excellence and a proactive approach to professional development. He is currently working as a Third-Party Client Inspector for Q-RIIMS where he applies and interprets industry standards, ensuring clarity and quality through objective, factual assessments.
The Runner Up of the Welding Professional of the Year –Welding Inspector category was Nicholas Marsden from Protech. There were also two Highly Commended awards:
• Jazmine Cook from MC Quality
• Paul McNeill from iQ Solutions
Mark Sullivan from Certified Welding Company was named the 2024 Welding Professional of the Year – Welding Supervisor. As a welder, fabricator, and tradesman carrying out crane repairs, Mark has always demonstrated a high-level commitment to quality. Since gaining his Welding Supervisor Cert 10 and Senior Welding Inspector qualifications, he has carried these qualities into the supervision and inspection arena. Mark has built a strong reputation for his efforts to improve the standard of welding in the industry and help deliver a safe, compliant product.
The Runner Up of the Welding Professional of the Year – Welding Supervisor category was Matt Mellor from Russel Mineral Equipment. There were also two Highly Commended awards:
• Jeffrey Celestino from MC Quality
• Nicholas Marsden from Protech
Brylie Jones from Stanwell Corporation won 2024 Young Trades Person of the Year Award. Brylie is almost at the conclusion of her boilermaker apprenticeship, completing her trade at the Stanwell Tarong Power Station. Since winning the regional Weld Skills competition and competing on a national level, Brylie has worked alongside professional contractors as a pressure welder – demonstrating outstanding competency and a keen interest in the industry. Through her drive and determination, she is an inspiring example of how women can shine in a male-dominated profession.
The Runner Up for Young Trades Person of the Year category was Braeden Hill from Industrial Commercial Boiler Services. There were also two Highly Commended awards:
• Connor Wilkie from HVAC Australia
• Seth Cunningham from East Coast Welding & Fabrication
Greg Martin from TAFE Queensland North won the 2024 Training and Education - Individual Teacher Award. Greg’s contributions to the teaching materials at TAFE Queensland have significantly enhanced the quality of education offered to apprentices. The resources he has developed, both independently and through his work with the Professional Learning Committee, have become an essential part of daily teaching routines to help apprentices develop the skills and knowledge they need to excel in their trades. Greg’s work has fostered a standardised approach to teaching across the state – ensuring that all apprentices, regardless of location, have access to the same high-quality resources.
The Runner Up in this category was Neil Bennett from the Outsource Institute. The Highly Commended Award went to Mark Johnson from TAFE Queensland South West.
DGH Engineering and IQ Solutions were named joint winners of the special CEO’s Award for services to the Australian welding industry. DGH Engineering specialises in all aspects of asset maintenance from design right through to installation and onsite permanent maintenance crews – servicing a wide range of industries including hard rock, coal mines and coal ports, local government infrastructure, power, sugar, and defence. Operating since 2005, DGH has built a reputation for its core values: people, quality, safety, and community. The company employs 250 personnel including around 60 boilermakers and apprentices. As an early adopter of ISO3834.2, they are currently celebrating their 10th consecutive year of certification.
Industrial Quality Solutions Queensland was established in 2021 by Paul McNeill—an experienced, passionate, and driven welding supervisor and inspector looking to change the experience the industry has while qualifying their welders and boilermakers. Often an expensive and ever re-occurring process, IQ Solutions is dedicated to managing the entire process to ensure welder and boilermaker qualifications are kept current and the process is economical and sustainable.
NATIONAL SAFE WORK MONTH: PRIORITISING SAFETY AT WORK IS EVERYONE’S BUSINESS
This National Safe Work Month, Safe Work Australia is encouraging all Australians to make safety their business. National Safe Work Month is held every October and provides an opportunity for workplaces across Australia to recognise the importance of work health and safety.
The impacts of work-related injuries and fatalities are far reaching, affecting individuals, families and the broader community. Safe Work Australia data indicates that in 2023, 200 workers in Australia were fatally injured at work, and 139,000 serious workers’ compensation claims were made (2022-2023p).
This year’s National Safe Work Month theme, safety is everyone’s business, calls on workplaces across the nation to make safety their business. This theme highlights the collective benefit of safe work practices to everyone in the workplace by reinforcing WHS as a fundamental principle and right.
This October, prioritise work health and safety, by making it your business. Making safety a priority and taking action to ensure your workplace is free of physical and psychological harm helps to keep workers safe. Every worker, across all industries and occupations, deserves to come home safe. For more information, visit: safeworkmonth.swa.gov.au
SOLAR PANEL INSTALLATIONS AT COREGAS YENNORA: A SUSTAINABLE LEAP FORWARD
Coregas recently commissioned its new solar panel installation at its Yennora site, marking a significant step towards sustainability and energy efficiency. This project, which involved the installation of 1,159 highperformance Trina Solar panels, each rated at 440W, is set to transform the energy landscape of the facility.
With a total 510kW capacity, these panels are anticipated to reduce the site’s energy consumption by an impressive 36%. This move not only highlights Coregas’ dedication to sustainable practices but also contributes to broader environmental goals by lowering carbon emissions.
To ensure optimal energy conversion, the system is equipped with six advanced Sungrow inverters, which are known for their reliability and efficiency in managing solar energy. This strategic investment in renewable energy aligns with global trends towards sustainability and positions Coregas as a leader in adopting green technologies within the industrial sector.
As Coregas continues to innovate and improve its operations, the solar installation at Yennora stands as a testament to the company’s commitment to a greener future.
AUSTAL AUSTRALIA PARTNERS WITH
Austal Australia and Greenroom Robotics have announced the establishment of a strategic commercial partnership, following the successful completion of the Patrol Boat Autonomy Trial (PBAT) for the Royal Australian Navy. The Strategic Partnership Agreement (SPA) will see Austal Australia and Greenroom Robotics collaborate further on developing watercraft-based products, services and technologies.
These technologies will be aimed at reducing crewing, increasing safety, and enable remote and autonomous operation of vessels designed and constructed by Austal Australia. The SPA continues the highly successful working relationship developed between Austal Australia and Greenroom Robotics.
Austal Australia Chief Technology Officer, Dr Glenn Callow, said the Agreement reflects both companies’ growing capabilities and demonstrates commitment to developing industry-leading remote and autonomous technologies.
“The Patrol Boat Autonomy Trial highlighted Austal and Greenroom Robotics’ respective expertise in naval platform integration, and navigation and situational awareness systems technology to demonstrate a reliable, remote and autonomous-capable vessel,” said Callow.
QUT AND TAFE QLD JOIN FORCES ON CLEAN ENERGY VOCATIONAL EDUCATION
QUT and TAFE Queensland have signed a Memorandum of Understanding (MOU) to strengthen their in-depth collaboration on battery and clean energy safety programs. The partnership will drive improvements in the Vocational Education and Training (VET) and University sectors in Queensland.
A highlight of the partnership is the establishment of the Vocational Education and Training (VET) and University sectors in Queensland at Acacia Ridge in Brisbane. The new centre positions Queensland as a skills leader in clean energy battery technology and training.
Thanks to a $20 million joint investment by the Commonwealth and State Governments, the TAFE Centre of Excellence – Clean Energy (Batteries) will support a wide range of qualifications. It is set to drive the development of higher-level apprenticeships and degree level apprenticeship pathways.
QUT Deputy Vice-Chancellor (Academic) professor Robina Xavier said, “This agreement will provide a more vocationally trained and qualified workforce for emerging industries such as biomanufacturing, batteries, green hydrogen and space technology.”
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WORLD’S LARGEST FORGED STEEL GEAR VIEWED BY DEPUTY PRIME MINISTER AND AUKUS DEFENCE DIGNITARIES
Hofmann Engineering is proud to have completed the design and manufacture of the world’s largest-ever forged steel girth gear. Measuring an incredible 14 meters in diameter and boasting a power capacity of 20,000 kW, this engineering marvel is setting new standards in Industry 4.0 Australian Design and Manufacture.
Crafted at Hofmann Engineering in Perth, this massive gear represents the company’s commitment to pushing the boundaries of what’s possible in heavy industry. According to Hofmann, it’s the future of mining, defence, and industrial projects worldwide.
Hofmann was excited to be able to showcase the achievement to a couple of special groups recently. The company was honoured to have Deputy Prime Minister Richard Marles, and Tania Lawrence MP visit to see their capabilities, as well as the Acting Under Secretary of the US Navy Thomas Mancinelli and a delegation from the US Navy as part of the Naval Reactors and the US Navy AUKUS program.
This monumental achievement is a testament to the skills and dedication of Hofmann’s world-class engineering team.
A BLUEPRINT FOR BUILDING A STRONGER AND MORE SUSTAINABLE VET WORKFORCE
The Australian Government, in collaboration with states and territories, recently released the VET Workforce Blueprint to support and grow Australia’s vocational education and training (VET) workforce. It provides a roadmap for national, local, training provider and industry action to respond to VET workforce challenges and barriers.
Due to the growing demand for skilled workers, the VET sector is under increasing pressure to attract and retain a skilled workforce. Importantly, the supply of VET teachers, trainers, and assessors is not keeping up with demand, particularly in key industry areas. This imbalance between the need for staff and the lack of supply is the result of a unique set of challenges facing the VET workforce.
The Blueprint provides a roadmap to address challenges and barriers to the attraction, retention and development of the VET workforce. It identifies 8 opportunities and 14 actions to support and sustain the VET workforce in Australia, and provides a longterm plan that will be responsive to changes within the VET sector and the economy.
L to R: Carlos Fortuna (Product Manager Defence and Rail System), John P Hofmann (Owner/Director), Deputy Prime Minister Richard Marles, Tania Lawrence MP, Erich J Hofmann (Managing Director and Karl Hofmann (Product Specialist/Operations Engineer, OPSADM)
AUSTRALIA
Weld Australia recently hosted an event focused on Welding Fume Mitigation and Control at North Metropolitan TAFE, Midland. With over 50 people in attendance, the event covered: the background to the changes; additional changes to apply in 2026; WHS requirements; compliance and control options; and support mechanisms.
Our expert panel discussed the latest changes to welding fume exposure limits. On 18 January, Safe Work Australia announced that Work Health and Safety Ministers have agreed to an immediate reduction in the workplace exposure standard for welding fumes, from an 8-hour time weighted average (TWA) of 5 mg/m3 to 1 mg/m3. All necessary controls must be implemented to meet this higher standard. Weld Australia would like to thank its expert panellists, who included: Mathew Lee, Senior Welding Technologist, Weld Australia; LeighRoy van den Berg, Certified Occupational Hygienist (COH)®, Tetra Tech; and Eduan Naude, Regional Sales Manager WA & NT, Lincoln Electric Company.
Plus, there were exhibits by some of Weld Australia’s primary partners, featuring their latest welding products, technologies and innovations. This was followed by light freshments and plenty of opportunities for networking.
WHY CIGWELD’S EXPANSIVE BLUEJET PYRO AIR PROPANE BURNER RANGE IS A GAMECHANGER
In an industry where efficiency and reliability are paramount, CIGWELD is raising the bar with the newly released BlueJet Pyro Air Propane Burner range.
This collection of burners is more than just a product line—it’s a versatile, powerful solution designed to meet the demanding needs of industrial, commercial, and even domestic projects.
Whether you’re involved in heating, melting, bending, brazing, or soldering, BlueJet Pyro products are built to exceed expectations.
A Closer Look at the Product Line
Burner Heads
Available in sizes ranging from 80mm, 60mm, 50mm, 40mm and 30mm with specific gas consumption and heat output ratings. Easily select the right head depending on the specific needs of your project. This flexibility makes them suitable for a wide range of applications.
Manifolds and Neck Tubes
These components come in various configurations, making it easy to find the perfect match for your project’s needs.
Neck Tube Burners
The neck tubes complement the burner heads, offering enhanced operational flexibility., making them a crucial part of the setup.
Torch Handles
Operating within a pressure range of 150-400kPa,
these handles are engineered for reliability and ease of use—key factors when precision is a must.
Accessories
Safety and compliance are non-negotiable, which is why the range includes an LPG Regulator with 3/8” Outlet, AGA - 9273 (Australian Gas Association), approved PVC LPG hoses in three sizes (2m, 6m, 10m), a tube adaptor, and a flashback arrestor for added safety and compliance. These accessories ensure that your setup is both safe and up to industry standard.
The Full Package: Pyro Kits
For those who need a comprehensive solution, the BlueJet Pyro kits deliver. Each kit is curated to meet specific requirements, providing both precision and reliability.
CIGWELD’s BlueJet Pyro Air Propane Burner range isn’t just another product line—it’s a thoughtful collection of tools designed to tackle various heating jobs with ease. Whether you’re in the industrial sector or handling smaller, more specialized jobs, this range offers the flexibility and performance needed to get the job done efficiently.
Multiple Kits Available:
• BlueJet Pyro Starter Kit
• BlueJet Pyro Torch Kit
• BlueJet Pyro Pro Kit
• BlueJet Pyro Pro Plus Kit
This article was supplied as part of a paid sponsorship package.
ASME B31.3 PROCESS PIPING CODE COURSE
Perth: 3 to 5 December 2024
Brisbane: 10 to 12 December 2024
Facilitated by US expert, Jim E. Meyer, this three day course provides an introduction to the ASME B31.3 Process Piping Code. It covers the requirements of B31.3 for design, analysis, materials, fabrication, testing and inspection of process piping systems. It explores the rules for various components including fittings, connections, bends, valves and specialty components.
Other topics include dimensions and ratings of components, fluid service requirements for joints, piping flexibility and support, welding, heat treatment, bending and forming, brazing and soldering, assembly, erection, examination and inspection.
By participating in this course, you will learn how to successfully:
• Identify the responsibilities of personnel involved in the design, fabrication, assembly, erection, examination, inspection, and testing of process piping
• Describe the scope and technical requirements of the ASME B31.3 Code
• Apply and implement the quality requirements that are defined in the ASME B31.3 Code.
REGISTER FOR PERTH
REGISTER FOR BRISBANE
ASME SECTION IX COURSE
Brisbane: 11 to 13 February 2025
The ASME code is the American Society of Mechanical Engineers (ASME) standard that regulates the design, development and construction of boilers and pressure vessels. ASME Section IX specifies the requirements for the qualification of welders and the welding procedure specifications.
The course will be facilitated by Walter J. Sperko, P.E., the President of Sperko Engineering Services, a consulting firm specialising in metal fabrication technology. He has particular experience in piping and pressure vessel fabrication, installation, maintenance and repair. Mr. Sperko is also a past-Chairman of the ASME Welding, Brazing and Fusing Standards Committee IX and a member of ASME Subcommittee III, Nuclear Components.
This course is intended for people who are involved in writing and qualifying welding and brazing procedure specifications, qualifying welders, brazers and operators, reviewing suppliers procedures, auditing or reviewing inhouse procedures and qualifications and estimating jobs which impose the requirements of Section IX. Welding Engineers, quality assurance personnel, auditors, testing laboratory personnel, maintenance personnel and jurisdictional inspection personnel will find this course interesting, exciting and beneficial.
REGISTER NOW
Weld Australia recently hosted a members networking night in Mackay at the Fairways Golf Simulator and Bar.
It was a fun, informative evening during which Bruce Cannon (Principal Welding Engineer, Weld Australia) presented information on the latest changes to the welding fume exposure limits. Andrew Batterson from the QLD Mines Inspectorate also spoke about the work he is doing with Bruce to develop a guidance note on the welding fume exposure limits.
Afterward, there was time to mingle, with members having the chance to practice their swing in the golf simulator. There were also exhibits by some of Weld Australia’s primary partners, featuring their latest welding products and innovations. This free event was open to Weld Australia members and non-members.
Andrew Batterson and Bruce Cannon.
Bruce Cannon gives a presentation.
Weld Australia recently hosted a showcase at the University of South Australia’s (UniSA) Mawson Lakes campus, where Ben Mitchell, Executive General Manager of Strategic Partnerships, demonstrated the cutting-edge Soldamatic augmented reality (AR) welding simulator.
The demonstration was held at the Future Industries Institute, where Weld Australia has established its office to connect university resources with industry players and foster opportunities for advanced manufacturing.
The session gave attendees a hands-on experience with the cutting-edge simulator, allowing them to try their hand at welding in a completely safe and controlled environment. Among those participating was Weld Australia board member Simon Doe, who also played a key role in facilitating the event.
Ben used the occasion to explain the tremendous benefits of AR simulators in modern welding training. “The Soldamatic AR welding simulator accelerates the learning journey for students and apprentices by allowing them to build muscle memory without burning metal. It’s a safe, efficient, and cost-effective way to train the next generation of welders,” Ben said. He went on to explain how this technology reduces consumable costs, minimises the risk of accidents, and provides instant feedback to learners, enabling faster and more accurate skill development.
The demonstration was met with enthusiasm by the participants, who were eager to test their welding abilities. As Simon Doe shared, “It was great to see everyone so engaged. The simulator really captures the essence of welding, making it accessible for beginners while still offering a challenge for more experienced individuals. This technology is a game-changer for the industry.”
Weld Australia’s presence at the UniSA campus is pivotal in bridging the gap between academia and industry, providing advanced manufacturing capabilities through collaboration. With initiatives like the Soldamatic AR simulator, the organisation continues to push the boundaries of training and skill development, ensuring Australia’s welding workforce is future-ready.
Weld Australia team members recently spent the day at Lincoln Electric’s Application Centre in Sydney.
The agenda for the day covered a range of topics and technologies, from cobotics, robotics and hard automation, through to fume management. The team had the opportunity to see live demonstrations of Lincoln Electric’s technology, and to hear about new developments such as Waveform Control TechnologyTM
Waveform Control Technology gives welders the ability to customise waveform output—to choose a weld program from a pre-defined set of programs, and to manipulate the parameters of that program to best fit your application. It allows the user to choose from a library of pre-programmed weld “modes” that have been developed by expert welders. Then, Waveform Control Technology offers the opportunity to change those values, within a programmed range, to find the combination of wire feed speed, voltage, current, and arc control that the application requires.
Weld Australia would like to thank Lincoln Electric for their hospitality and an informative day.
Weld Australia’s Excellence Awards are one of the most prestigious events on the welding industry calendar. The Awards embody and promote the highest standards of craftsmanship, quality and professionalism. The 2024 Welding Excellence Awards are a fantastic opportunity for welders, fabricators and educators across Australia to showcase their people and their operations. Winners will be awarded in each state for each of the award categories below. Register now to attend the awards ceremonies.
Company of the Year: recognises superior performance across a comprehensive range of business metrics. There are three categories: Fabrication Company, Supplier, and Indigenous Company.
Welding Professional of the Year: recognises professionals making a valuable contribution to the industry with a high level of skill, knowledge or craftsmanship. There are three categories: Welding Coordinator, Welding Supervisor, and Welding Inspector.
Project of the Year: recognises excellence in welding and fabrication projects, with a focus on exceptional craftsmanship, a commitment to quality standards, environmental sustainability and innovation.
Health and Safety in Welding: recognises organisations leading the way in encouraging and promoting health and safety, and ensuring the health and safety of their team.
Trades Person of the Year: recognises tradespeople who are making a valuable contribution to the industry with a high level of skill and dedication. There are three categories: Young Trades Person, Young Indigenous Trades Person, and Trades Person.
Training and Education Award – Organisation: recognises the outstanding achievements of a STEM or
ATTEND THE AWARDS
• NSW & ACT: Thursday 24 October at Rydges World Square, 389 Pitt Street, Sydney
• Victoria & Tasmania: Wednesday 6 November at Crowne Plaza Melbourne, 1-5 Spencer Street, Docklands
• Western Australia: Thursday 21 November at Burswood on Swan, 1 Camfield Drive, Burswood
• South Australia: Thursday 28 November at Kooyonga Golf Club, May Terrace, Adelaide
VET provider or program, based on delivery of quality, innovative training, involvement with industry, retention of students, and corporate social responsibility.
Training and Education Award – Individual Teacher: recognises the outstanding achievements of a STEM or VET teacher based on quality of delivery, innovation, knowledge, strong links with students, and dedication.
WITH THANKS TO OUR SPONSORS
CONGRATULATIONS TO STILCON HOLDINGS ON BEING CERTIFIED TO AS/NZS ISO 3834
Weld Australia would like to congratulate Stilcon Holdings on their recent certification to AS/NZS ISO 3834 Part 2.
Founded by Nick Babic in 1987 in Sunshine, in Melbourne’s west, the Stilcon Group consists of Stilcon Steel, Stilcon Scaffolding, Stilcon Hire and a range of other construction services such as skilled site labour solutions for advanced riggers and scaffolders and their newly launched state of the art industrial painting and coating facility.
Built on Nick’s belief in honesty, transparency and doing the right thing, the “Stilcon way” is centered on the brand’s commitment to quality without compromise, which to this day forms the backbone of the longstanding partnerships that Stilcon has with many of the biggest names in construction and engineering.
This unrivalled expertise, coupled with a 52,000m2 production facility that houses state-of-the-art equipment, make Stilcon an industry leader when it comes to creatively tackling projects of all shapes and sizes.
RECENT CERTIFICATION AUDITS
AWI Steel
AWI Steel recently underwent a recertification audit for AS/NZS ISO 3834.2. AWI Steel was initially certified in 2019 and have retained the certification since then. Established in Silverwater in 1992, AWI Steel works with tier one contractors across key sectors like roads, rail, tunnels, defence and resources. From drafting and 3D modelling, to fabrication and installation, the company uses a range of technology and systems to track project progression and provide live site updates to clients.
ABFI Steel Group
ABFI Steel Group underwent an AS/NZS ISO 3834.2 surveillance audit. ABFI Steel Group specialises in the manufacture of steel pile casings and structural steel pipe to suit your needs. From 610mm OD and 10mm thickness, they provide quality products, at market competitive prices, compliant to your specification, delivered as and when required, throughout Australia and the Pacific Islands. ABFI Steel Group offers a full range of services including NDT testing, coating and project management to site.
The Stilcon Holdings team.
Weld Australia would like to congratulate everyone who qualified in September.
IIW INTERNATIONAL WELDING INSPECTORSTANDARD (IWI-S)
• Roneel Krishna
IIW INTERNATIONAL WELDING INSPECTORBASIC (IWI-B)
• Adam Monument
• Andrew Miller
• Carl Lou Pasco
• Dean Arnott
• Handip Singh Madahar
• Jordan Crothers
• Lucas Keevers
• Paul Sparks
• Zachary Davis
AS 2214
• Aidan Hall
• Ashton Wilson
• Ben Harvey
• Bradley Wootton
• Cameron Mitchell
• Christopher Todd
• Damian Mccurley
• Hongtao Li
• Jake Mitcheson
• Mostafa Alameddine
• Pasquale Firriolo
• Richie Jr Fung
• Tairo Rickard
AS 1796 CERTIFICATE 4
• Mitch Gordes
AS 1796 CERTIFICATE 7
• Edrelin Borbon Ocampo
• Michael Harvey
• Mitch Gordes
AS 1796 CERTIFICATE 10
• Aaron Heritage
• Adam Coles
• Aidan Hall
• Andrew Morgan
• Anthony Keegan
• Bill Cudera
• Daniel Abraham
• Darren Griffith
• David Van Der Meer
• Dwayne Pfeiffer
• Jacobus Johannes (Kobus) Beets
• James Harvey
• Jonghern Park
• Jose Dayon
• Leonardo Balagtas
• Lincoln Fleming
• Mark David Prulla
• Mark Lamb-Crane
• Mathue Lange
• Matthew Hensel
• Matthew Mellor
• Miguel Latruwe
• Peter Whitby
• Ryan Jones
• Ryan Williams
• Scott Collins
• Scott Olsen
• Steven Mitchell
• Suresh Koneti
• Willard Chiweshe Callaghan
AS 1796 CERTIFICATE 11
• Jacobus Johannes (Kobus) Beets
• Lachlan Vernall
• Mathew Clarke
• Roneel Krishna
WELD AUSTRALIA’S EXAM CALENDAR
Do you need to book an exam through WeldQ? We’ve made the process even easier, with our new exam calendar, which can be accessed via the WeldQ homepage. The calendar includes all exam dates for 2024, making planning ahead as simple as possible. Upcoming exam dates include:
• Wednesday 16 October: National Welding Supervisor Exam Papers A B1&B2
For further information about exams and qualifications, simply email our team via: qnc@weldaustralia.com.au
WELDING SUPERVISOR AS1796 & AS2214 IN MELBOURNE
Starts 14 October 2024
A Welding Supervisor qualification expands your career horizons enormously. Both AS 2214 and AS 1796 Certificate 10 meet the requirements outlined in AS/NZS 1554.1 to supervise the welding of structural steel. Similarly, AS 1796 Certificate 10 meets the requirement for a welding supervisor under AS 1210 for pressure vessels.
ENROL NOW
ONLINE - IIW INTERNATIONAL WELDING INSPECTOR STANDARD (IWI-S)
Starts 29 January 2025
This course provides advanced knowledge of welding and inspection theory and application, including NDT, mechanical and visual inspection techniques, inspection procedures and acceptance criteria, identification of weld imperfections associated with pre-production, fabrication, and post fabrication.
ENROL NOW
WELDING INSPECTOR AS1796 CERTIFICATE 11
Starts 16 October 2024
The Certificate 11 is an Australian Welding Inspection qualification recently introduced to AS1796, this qualification builds upon the foundation knowledge expected of a Welding Supervisor with a distinct emphasis on inspection activities related to pressure equipment, as well as the documentation associated with this role.
ENROL NOW
ONLINE - IIW INTERNATIONAL WELDING SPECIALIST (IWS)
Starts 4 February 2025
The IWS course is a globally recognised International Institute of Welding (IIW) qualification. You will gain comprehensive knowledge in the following topics: welding processes and equipment, materials and their behaviour during welding, construction and design, an fabrication, application engineering.
ENROL NOW
ONLINE - IIW INTERNATIONAL WELDING INSPECTOR BASIC (IWI-B)
Starts 29 January 2025
This course provides general knowledge of welding, inspection theory and application, including: NDT, mechanical and visual inspection techniques, inspection procedures and acceptance criteria, Identification of weld imperfections. This course is run online over five weeks.
ENROL NOW
ONLINE IIW INTERNATIONAL WELDING ENGINEER (IWE)
Starts 13 March 2025
This course provides you with a detailed understanding of welding technology to enable you to apply your knowledge as an IWE, including comprehensively managing, performing, and supervising all welding-related activities, and signing off on behalf of the organisation on all welding quality related matters in production of an item.
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WELDING FUNDAMENTALS FOR PROGRESS RAIL
Joe Sandor (Principal Welding Technology Trainer, Weld Australia) recently facilitated our Welding Fundamentals course for Progress Rail in Redbank, Queensland. A number of their engineers attended the course, with some even travelling from Sydney.
With coverage spanning across 23 locations throughout Australia, Progress Rail serves as a leader in rolling stock and infrastructure solutions for Australia and the Southeast Asian markets. The Progress Rail team also provides full contract maintenance services, full locomotive overhauls, repowers and upgrades, as well as major component overhauls, including engines, traction motors and alternators, radiator fans and auxiliary motors, bogies and wheelsets.
The Welding Fundamentals course gives professionals an understanding of some of the issues that can arise with welded components, and provides an overview of welding processes, defects, testing and welder qualification as required by various Australian and international Standards. The course is perfect for engineers, designers, draughtsmen, production and workshop managers, project managers, and quality managers.
WELD AUSTRALIA LAUNCHES FREE WELDER SAFETY ONLINE TRAINING COURSES
Welding is a potentially dangerous process, with many hazards and risks to people’s health. These risks are compounded by the fact that welding is undertaken across a wide range of locations and situations, from workshops and field work, through to confined spaces, underground mine sites, and more.
Hazards in each of these situations will be different, and require different controls to keep welders and others in close proximity safe. It is critical to manage these risks and hazards so that people working in the welding industry are kept safe and return home at the end of each day without injury.
To this end, Weld Australia has developed and released two free online welder safety training courses.
About the Courses
Weld Australia has developed two comprehensive online welder safety training courses – one course aimed at welders, and the second aimed at welding engineers and supervisors. These courses are now online and freely available to the public.
The objective of these courses is to improve safety awareness, knowledge and outcomes across the welding industry.
The courses cover a broad range of subject material across welding processes. They provide details of hazards that may be encountered and how to manage them in the workplace. The hierarchy of controls are discussed, with a particular focus on engineering controls and the correct use of PPE.
The courses also reinforce procedures that should be used, such as correct set up and use of equipment and the correct handling of gas cylinders and welding machines. Assessment and certification for course participants is also available.
How to Access the Courses
The courses can be accessed via the Weld Australia website or directly via: https://weldtraining.online
To start the courses, all you need is an account for Weld Australia’s online training platform. If you don’t already have an account, you can quickly and easily create one via the link in the top right-hand corner of the platform’s homepage.
Further Information
For further information contact: Andrew Davies (Manager, Technical Industry Networks, Weld Australia) a.davies@weldaustralia.com.au or 0438 428 966.
Incorporating the welding safety courses into your induction process for new hires ensures all employees start with a solid foundation in safety practices. It helps set a company-wide safety standard from day one.
By undertaking these courses, you can gain essential knowledge on how to protect yourself from hazards like burns and harmful fumes. Learning about PPE and emergency procedures can be life-saving.
The courses can be used as part of an ongoing training program to keep employees up to date with the latest safety techniques. Regular refreshers help maintain safety awareness, reducing risk of accidents.
Looking to start or advance a career in welding? Completing the courses demonstrates to employers that you’re serious about your career and committed to safety, making you stand out in the job market.
By leveraging the courses, organisations can help ensure compliance with safety laws and regulations. This helps avoid legal issues and fines and, more importantly, creates a safer working environment.
If you’re a hobbyist welder (or know someone who is), safety education is just as important. Free courses can provide the knowledge to safely enjoy welding at home, protecting yourself, your family, and your property.
Educating employees on safety can reduce workplace accidents, leading to lower workers’ compensation claims and insurance costs. A well-trained workforce is less likely to engage in unsafe practices.
By educating yourself, you contribute to a culture of safety. Sharing knowledge with peers, and practicing safe welding can influence others to prioritise safety, reducing overall welding-related accidents.
