Safety Solutions Oct/Nov 2012 by Westwick-Farrow Media

Safety Show Sydney

23 - 25 October Stand P16

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SAFETY SOLUTIONS OCTOBER/NOVEMBER 2012

ON THE COVER

CONTENTS 4

Safeguarding your machine

Electrically safe workplace

Safety tips when working near overhead powerlines

Trends in behavioural safety

Automotive technology to prevent accidents caused by drowsiness

Managing electrical hazards in the workplace

Fair Work Australia rules against urine testing

Occupational health and safety trends

The Safety Show Sydney 2012

Resources

In my opinion

Omron, established in 1933, has grown into a global automation company with over 36,000 employees in 35 countries. Being an international automation organisation, Omron knows that safety is an integral component of any fully automated system. In 2005, the company entered the safety market and in 2006, it acquired Scientific Technologies Inc and has since produced many class-leading safety solutions. With STI at the leading edge of safety solutions in the US, the Omron STI organisation focuses on making safety work. The company’s safety solutions have addressed key issues such as flexibility and reliability, with renowned quality. Area scanners which have the most programmable zones, light curtains with universal models which can suit all applications and programmable safety controllers which can be expanded up to 4096 I/O all contribute to the breadth and depth of the company’s solution range. All devices are integrated easily with userfriendly safety software and come with free technical support. Today, forward-thinking manufacturers clearly realise that safety is a corporate responsibility. With the correct selection of products and technologies, safety is not an obstruction to productivity; rather, it is essential to increasing productivity and profitability. Omron - At work for a better life, a better world for all. 1300 766 766

NOW in DIGITAL! Your copy of Safety Solutions is now available as an online eMag.

http://www.safetysolutions.net.au/latest_issues

Omron Electronics Pty Ltd www.omron.com.au

SAFEGUARDING YOUR MACHINE

Jason Mair, Product Management - Industrial Safety Systems, SICK

4 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

In the early days of the industrial revolution, labour was cheap and there was little regard for pain and suffering of injured workers. In more recent times, we have evolved through changes in social attitudes, placing more value on people who work with machines. These changes ensure that we continue to develop safeguarding measures for existing and new machinery. The challenge is to continue to improve the existing safety of machinery and also, as we make advances in technology, any new hazards need to be managed in a way that aligns with what is expected from the modern-day employer.

ressures of a global playing field and different levels of the value on people (in the global market) make it even more challenging for the modern-day engineer. Whether designing, producing or maintaining, the engineer is faced with more and more complex machinery that requires increasing levels of protection and existing machinery that needs to comply with the relevant laws, regulations and standards of the day. Sounds challenging - well fear not, there are well tried principles and processes that have been developed through regulations and standards which support current-day legislation. The overriding safety principle when designing any safeguards for machinery and plant is that safe operation without risk to the health of the operators must be ensured. Experience shows that the most cost-effective way to achieve this is to consider the potential risk of exposure to hazards during the design phase. This will enable the designer to design out any exposure to hazards, taking into account the need to reduce speed, temperature and pressure to an acceptable level. The same applies for existing machinery; we need to design a system that also complies with current-day legislation. The first step is to understand the laws, regulations and standards. The new national harmonised OHS laws promised to remove confusion and provide a transparent national legislative framework for industry to follow. Currently, there are four states that are yet to enact the changes; Tasmania has the Bill before parliament, South Australia and Western Australia have no legislative action, while Victoria is likely to delay until 1 January 2013. Harmonisation will happen, it’s just a question of time for the federal government to provide the necessary concessions to enable the states to work towards passing the Bill. Then there are the regulations and codes of practice that point us towards Australian Standards that will ensure we have designed and selected the correct interlocking system based on the risk of exposure to the hazard.

The law requires we eliminate risk and if this is not possible, then use engineering means. Guarding as a measure to control risk is an engineering means as described in the code of practice for plant. Therefore, the law requires that when access is not required, permanently fixed guards should be used. The perfect example of a fixed metal guard is to weld it into position or a casing enclosing an electric motor. If access is required during operation, maintenance or cleaning, we then need to provide a guard that is interlocked. An interlock guard is one that is movable or has a movable part. The movement of the guard interacts via a switch connected to the control system which prevents movement of the dangerous parts of the machine while the guard is opened. There is still more that needs to be considered. Now that we have incorporated a switch, how do we know what switch to use or how to design the control system? This is where confusion sets in. Lack of education is perhaps the reason. If we go back to the law it does not help, but if we go through the relevant codes of practice we will be directed to the standard AS4024.1 - 2006 Safety of machinery. This standard will provide you with the necessary guidance required when looking at your interlocking system. The standard is divided into six sections covering: safety principles, risk assessment, ergonomic principles, design parameters, ergonomics and displays (controls, actuators and signals). The standard incorporates both European (EN) and International (ISO) safety and design standards of best practice for machine guard safety. What about a guard that is not welded and is not interlocked? Yes, that’s right, you can use a fixed barrier that is removable by use of tools but, please err on the side of caution when selecting this option as you need to ensure the tool is NOT in the possession of the operator. The other point here is the ‘what-if method’. What happens if the operator does not put the guard back

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 5

MACHINE GUARDING

ONE WOULD ASK WHY WOULD AN OPERATOR MANIPULATE OR BYPASS THE VERY DEVICE INTRODUCED TO PROTECT THEM. THE ANSWERS ARE VARIED, BUT GENERALLY IT OCCURS THROUGH LACK OF ERGONOMICS. IF THE GUARDING IS ANNOYING OR HAS A BAD DESIGN, THEN THE WILLINGNESS TO MANIPULATE IS DIRECTLY PROPORTIONAL TO THE BENEFIT GAINED.

into position? The answer is a potential to cause harm and injury due to the ability to run the machine without the guard fitted. Hence, the hierarchy of control through elimination, substitution and engineer control before we rely on administration control and personal protective equipment (human behaviour). Operators never think unsafe, they attempt to perform their duties in an efficient manner and assume the guarding will protect them. One would ask why would an operator manipulate or bypass the very device introduced to protect them. The answers are varied, but generally it occurs through lack of ergonomics. If the guarding is annoying or has a bad design, then the willingness to manipulate is directly proportional to the benefit gained. The point here is, where possible, we need to consider manipulation and ensure we make that as difficult as is reasonably practicable. A recent five-year study in Germany found that 37% of injuries caused by machines were a direct result of a machine that had been manipulated. What’s even scarier, a further investigation found that of 8% of the manipulated machines, the operators were not even aware of the risk they were taking. If physical guards are not suitable, the hierarchy of control then allows the use of presence-sensing systems such as safety light curtains, safety scanners and safety mats or bumpers. Even though presencesensing systems are the last step in the hierarchy of control, they are very much the only solution when looking at frequent access. Certainly, when used correctly, they can offer considerable productivity improvements such as the ability to load and unload machines more efficiently by reducing time taken to open and close doors and remove potential hazards introduced through the use of physical barriers. A great example of the use of presencesensing systems is on entry and exit of palletisers by using muting sensors to differentiate between products and humans.

Palletiser Using captive key-type systems, there is a problem of trailing, where an operator can follow another operator into the machine danger zone through the physical gate without applying a tag or using the captive key system. This problem can be prevented by using a safety scanner to monitor if the operator is in the danger zone of machine, avoiding unexpected start-up. Safety scanners are also used on automated guidance vehicles (AGVs) as a solution against anti-collision and for personnel protection.

Preventing unexpected start-up With all the above in mind, how do you know what method to use? When designing a machine, the possible risks shall be analysed and, where necessary, additional protective measures shall be taken to protect the operator from any hazards that may exist. To aid the machine manufacturer with this task, the standards define and describe the process of risk assessment. A risk assessment is a sequence of logical steps that permit the systematic analysis and evaluation of risks. The machine shall be designed and built taking into account the results of the risk assessment. Where necessary, risk reduction follows a risk assessment by applying suitable protective measures. A new risk shall not result from the application of protective measures. The repetition of the entire process, risk assessment and risk reduction, may be necessary to eliminate hazards as far as possible and to sufficiently reduce the risks identified. A collective approach is most suited when working through the assessment; otherwise, what can happen is the engineering department designs a safety

6 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

system that complies, but they have not considered the requirements of the operators of the machine, generally around cleaning and maintenance. The end result is a system that on paper looks great and complies, but in a few weeks’ time the system is bypassed and manipulated because it was a hindrance to the operation of the machine.

The risk assessment process The requirements on the protection of machinery have changed more and more with the increasing use of automation. In the past, safety systems were mostly a nuisance; for this reason they were often not used at all. Innovative technology has enabled protective devices to be integrated into the work process. As a result, they are no longer a hindrance for the operator and they often even help productivity. Decision makers in industry are responsible for their employees, as well as for smooth, cost-effective production. Only if management make safety part of their everyday business, will the employees embrace the subject. To improve sustainability, experts call for the establishment of a wide-ranging “safety culture” in the organisation; after all, nine out of 10 accidents are due to human error. The last point to note is, it is very important that the needs of operators and maintenance personnel are included in the planning at concept level. Only an intelligent safety concept matched to the operator task and the personnel will result in the necessary acceptance. Sick Pty Ltd Contact info and more items like this at wf.net.au/R388

www.SafetySolutions.net.au

NEW PRODUCTS

Mezzanine safety gates The Optimum Handling Solutions pallet gates are designed to protect workers on material platforms and mezzanines. The safety gates create controlledterbalanced gates to ensure one gate is always

access areas with dual, counin place to secure the ledge.

The easy-opening swing gates are available in custom sizes, require no electricity and are adaptable for existing systems. The company offers standard gates that meet the most common requirements of organisations which run warehouses and factories, and it also offers tailored solutions to meet specific requirements. The gates are suitable for use in: elevated mezzanines, mezzanines, elevated

Safety gloves

mixing machines, parts warehousing, picking/packaging areas, loading docks.

The ProChoice ProSense MaxiPro

Optimum Handling Solutions

(NPN) glove features an advanced

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nitrile water-based PU foam palm coating over seamless, 15-gauge nylon-fused latex shells. As part of the ProChoice

Multiple light beam safety device

ProSense range of gloves, the

The M4000 Advanced multiple light beam safety device detects persons accessing the haz-

MaxiPro gloves feature the bare

ardous area of a machine during operation and immediately switch it off.

hand technology (BHT) that pro-

In combination with the UE403 safety switching device and application-specific muting

vides wearers with a bare hand-like

equipment, the system can monitor the hazardous areas of end-of-line machines while al-

sensation. The touch and dexterity

lowing material to be transported through the protective field. In this way, protection can be

will not be hampered, but the

achieved for palletising robots, foil wrappers and strapping machines, for example. With the

non-slip-grip will mean hand tools

help of additional sensor signals, the active protective equipment can be temporarily bridged

won’t slip or fall, and hands and

in order to allow material transport into or out of a palletiser. During the muting, the timing

fingers will be protected against

and logical sequence of signals from muting sensors is monitored and evaluated. At the

sharp edges.

same time, based on the structure of the muting system, it is necessary to ensure that no-

The MaxiPro glove is designed

body is able to enter a hazardous area. When a pallet passes, switching off of the machine

and manufactured for Australian

by the M4000 Advanced is suppressed, but if a person

conditions and available in sizes

passes, the entire conveyor process is subjected to an

6 to 11. The glove conforms to the

emergency stop.

EN 388 (4131) standard and is suit-

The device is equipped with the ‘exit monitoring’ func-

able for use in woodworking, light

tion wherein the muting sensors are located within the

fabrication, petroleum industry,

hazardous area.

automotive manufacturing, ship-

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ProChoice Safety Gear

automatically on release of the first muting signal and,

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on completion, ends the muting process. In compliance with the new EN 13855, if the 4-beam active/passive system is selected, the safety distance can be shortened or the lowest beam of the active/passive system can be located below the conveyor system, preventing the need for supplementary mechanical guards to prevent access by crawling below the system. Sick Pty Ltd Contact info and more items like this at wf.net.au/R318

8 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

As networking and communications technologies continue to reduce the attention span of workers, it’s becoming increasingly harder for companies to make workers sit through long but important safety presentations. An Australian software company, Sentient, is using this to its advantage. The company has used video game technology to develop MVX technology, which can be used for different workplace safety applications including employee induction and training, site supervision and monitoring amongst others, said Dean Bester, Director, Sentient. The MVX technology, which brings data into a 3D true-to-life scene, can integrate data from smartphones or any other location tracking device. When connected to the network, the information from the smartphone or the location tracking device can then be used to locate the worker in the virtual environment. The technology can help companies teach core skills to the workers in a fun, interactive way, he adds. It’s hard to get that learning across when somebody is talking, said Bester, who expects to find many young tech-savvy takers for his latest technology. The interactive training scenarios are totally customisable. Customised games could be created based on the requirements of the company and the industry, Bester adds. The technology is attracting interest from companies across different industry sectors such as oil and gas, mining and construction, and other industrial sites. Training and safety issues can be discussed with multiple users interacting with the plant at the same time, informs Bester, noting that the MVX technology also provides a good picture of underground facilities, subsea pipelines or remote railway track. Being able to view the exact physical

location of employees and contractors on-site in a 3D environment has tremendous safety benefits in the event of a crisis, said Bester. Sentient has developed an induction demo which can be downloaded from its website. The system offers a number of advantages: it can provide an accurate view of remote operations; provide a simulation environment for training; deliver impressive visualisation tools for sales and marketing; ensure easy comprehension of complex systems and technology; and help to operate safely from remote locations. “One experienced operator at an MVX station can train or control a number of trainees physically in a work environment. They can guide or talk trainees through complex tasks in the field,” said Bester. Australian oil and gas company Woodside is currently using MVX for new inductees to its Browse site. The technology allows people to navigate their way around the site with gaming controls, in a true-to-life virtual world. The software developed by Sentient for Woodside’s Kimberley induction program has provided workers with a more engaging and effective site induction, said Jim McQueenie, Woodside’s Health, Safety and Security Manager for the Browse LNG Development. “The software provides a realistic ‘virtual experience’ of the environment in Broome, which enables our people to become familiar with the health, safety, security and environmental hazards and controls before they travel,” McQueenie said. “This familiarity is an important element of the induction that cannot be replicated by traditional means such as PowerPoint presentations.” © iStockphoto.com/Les Cunliffe

CASE STUDY

Games people play

Sentient Contact info and more items like this at wf.net.au/R396

NEW PRODUCTS

Safety box cutter The Easy-Cut 3000 knife with patented ‘blade vanishing technology’ is now available in Australia. The technology enables the blade to automatically retract inside the unit when cutting stops. The retractable edge guide remains in the locked position until the blade retracts into the cutter and the operator releases the trigger, offering double protection against injury by the blade. Two other versions of the product include: Easy-Cut 1000 and Easy-Cut 2000. The Easy-Cut 1000 knife is suitable for opening single-, double- and

Earplugs with game symbol design

triple-wall boxes. The knife features a patented radius-blunt tip blade and

3M has added the E-A-Rsoft Neon Blast earplugs to its E-A-R brand

multiple blade-depth settings to cleanly slice through cardboard boxes

range. They feature a soft, smooth tapered shape that provides

without causing damage to product inside. A gentle squeeze of the handle

good comfort and a Neon Blast symbol in their design to make

extends the blade naturally. When the handle is released, the blade retracts

them attractive to young workers and to assist in addressing hear-

inside the unit. The snap-on lanyard and holster with 180° rotation ensure

ing protection compliance problems.

easy reach and secure placement on a belt loop. The Easy-Cut 2000 has

The earplugs are made from non-irritating polyurethane foam.

the same features as the Easy-Cut 1000, but several design improvements

They offer SLC80:23dB, Class 4 hearing protection and are de-

were added. These include: a slight increase in the blade length to accom-

signed to be compatible with other PPE.

modate imported boxes that may be damaged or more difficult to cut and

The earplugs are available corded and uncorded, as well as

a quick-action tape splitter.

with the company’s E-A-R One Touch Dispenser.

Adco Industries

3M Safety Products

Contact info and more items like this at wf.net.au/R178

Contact info and more items like this at wf.net.au/R154

10 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

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NEW PRODUCTS

NEW White Papers

now available online!

Advanced pressure diagnostics provide valuable insight into your process Advanced pressure diagnostic technology provides a means for early detection of abnormal situations in a process environment and enables the user to proactively respond to changes in the process, troubleshoot and prevent future shutdowns. Find out how it can help prevent abnormal situations in your plant.

Airline breathing apparatus The Flite is a breath-activated, positive-pressure airline breathing apparatus with the option of a hip-mounted 10 or 15 min compressed air cylinder supply. The escape cylinder safeguards airline supply, providing users with the reassurance of an emergency supply of air should the airline supply be disrupted. It can be extended with hose up to 105 m. The Flite is suitable for use in confided spaces, restricted access areas or hazardous IDHL environments. The apparatus, certified to AS/NZS 1716:2012 standard, can be used with Scott Safety Promask

Flammable gas detection technology: selection and application tips Gas detection technology should always be chosen based on the hazard faced. Selecting the right technology and applying it correctly will prevent injuries, save lives and save money in the long term. This white paper provides insightful selection and application tips - download now to ensure you are prepared.

PP (Positive Pressure) or Vision 3 full-face respirators. Scott Safety Contact info and more items like this at wf.net.au/Q317

Construction and mining workplace safety compliance audit service Height and confined space workplace safety provider RIS has launched a ‘one-stop shop’ construction and mining workplace safety compli-

Reducing the carbon footprint of sewage pumping stations Carbon is ‘produced’ whenever a crew jumps into the truck to go to a site, whenever the pumps are energised and running. This paper describes the vastly improved use of energy, and hence reduced carbon production, when self-priming pumps are used instead of submersible pumps.

ance audit service, called Syncron, which will indemnify individual construction companies and mine operators against prosecution for noncompliance irregularities emanating as part of its service offering. The Syncron program is claimed to indemnify against statutory costs or penalties imposed for the noncompliance of a structure or product which RIS has certified. According to RIS, Syncron provides a fully independent expert overview evaluation of workplace safety, followed by the integrated

Implementing energy-efficient data centres It is possible to dramatically reduce the electrical consumption of data centres through appropriate design of the data centre physical infrastructure and through the design of the IT architecture. This paper explains how to quantify the electricity savings and can greatly reduce electrical power consumption.

provision of safety products, training and ongoing management. It’s a way to ensure that all legal - and moral - responsibilities for workplace safety are properly met. The Syncron team will work with the on-site foreman or safety officer as a respected partner, listening to their advice and adding its knowledge and expertise. Syncron is designed to make complex compliance requirements simpler, compiling and maintaining all appropriate records and certifications to facilitate audits by statutory authorities and to ensure that the plant is always recognised as complying with all relevant regulations. When deployed in its entirety, the program can save operators both time and money by using the best available products and technologies, integrating services, maximising productivity and reducing the financial exposure to plant operation. In addition, implementation of RIS ‘best practice’ coordination of processes reduces downtime, while the ongoing maintenance of a safer working environment can help extend plant and equipment life. The Syncron program is easy to implement and is designed to

For these and more White Paper downloads, visit www.safetysolutions.net.au/white_papers

provide the construction and mining operators with ‘peace of mind’. Roofsafe Industrial Safety Contact info and more items like this at wf.net.au/R229

12 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

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Australian Made for Extreme Conditions

ELECTRICALLY SAFE WORKPLACE The new WHS legislation has added to the confusion surrounding testing and tagging - one of the key elements of electrical safety. In this article, Sarah Allen from Appliance Tagging Services explains the revised testing and tagging requirements across Australia.

uch has been talked about with the introduction of the new WHS legislation in Australia. Designed to reduce the complexity of businesses operating across state borders, the model WHS legislation is, in theory, a no-brainer. As it stands, New South Wales, Queensland, Australian Capital Territory and Northern Territory are the only states to have adopted the new WHS regulations. Most other states are opting to implement in 2013, South Australia is undecided and Victoria has chosen not to implement them at all citing the implementation costs business would face if introduced in that state. The much needed removal of complexity is still a long way off, and the area of electrical safety legislation is just as confusing as ever. But, don’t be fooled - even if all states did eventually adopt the model WHS regulations, there would still be state-specific differences. Safe Work Australia has attempted to clear up some of the confusion surrounding testing and tagging. The regulations state all appliances located in a hostile operating environment must be inspected, tested and tagged regularly by a competent person and a record maintained of the testing. All items not located in these environments should be subject to a documented risk assessment, which may in fact recommend the testing and tagging of the appliance. A hostile environment is one that is exposed to heat, dust, moisture,

14 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

corrosion, abrasion or vibration. For example, poorly designed work stations with leads on the floor, training rooms, kitchens, tea rooms and manufacturing environments. There are specific codes of practice for the construction industry which also specify mandatory testing and tagging of portable electrical appliances. With regards to RCD safety switch testing, the new WHS regulations state that all circuits operating in a hostile environment must be protected by an RCD. That RCD must then be tested regularly in accordance with the Australian Standard, AS/NZS 3760:2010. The AS/NZS 3760:2010 In-Service Safety Inspection and Testing of Electrical Equipment specifies the safety inspection and maintenance standards for Australia and New Zealand. It is vital to remember that the Standard should be read in conjunction with both national and state-specific legislation as testing and retesting requirements detailed in legislation will vary from state to state. In Victoria, the OH&S Act 2004 specifies that, “An employer so far as reasonably practicable, provide and maintain for employees a working environment that is safe and without risk to health.” The Victorian Electrical Safety Act 1998 also states that all second-hand equipment being made available for sale must be inspected, tested and tagged prior to sale. Similar electrical safety legislation also exists in Western Australia, Tasmania and in South Australia where

www.SafetySolutions.net.au

ELECTRICAL SAFETY

person is the owner of the premises, equipment or, under new WHS regulations, is the PCBU or Officer deemed to be responsible for the safety of the workplace. One of the most important areas of competency is the understanding of the Standard. All ‘responsible persons’ should ensure their test and tag providers own a copy of the current AS/NZS 3760 and understand its contents, and not just the retest frequencies. It is also worth checking that the test and tag provider holds both Public Liability and Professional Indemnity insurances.

Information on tag An addition has been made to assist workplaces in easily identifying when their appliances are due for retesting. The AS/NZS 3760:2010 now specifies that the retest date must be added to the durable, non-reusable, nonmetallic tag placed on the item after testing. This is in addition to the requirement for technician/company name, test or inspection date, and whether the item passed or failed testing.

“New to Service”

the testing of RCDs in accordance with AS/NZS 3760 is detailed. WA and Tasmania will adopt the National WHS regulations in 2013, while Victoria will not, and South Australian implementation is in doubt. Even with the introduction of the National WHS regulations in Queensland, the legislation surrounding testing and tagging is covered by the Electrical Safety Act 2002 and the amendment issued in 2006. This detailed legislation is based on six ‘Classes of Work’ and dictates the retest frequencies associated with the testing of appliances within each class of work. The six classes of work are categorised as: Construction Work, Manufacturing Work, Office Work, Service Work, Amusement Work and Rural Industry Work. The legislation also specifies the requirements of RCD installation and testing under AS/NZS 3760, along with requirements surrounding double adaptors and piggy back plugs for different classes of work. In addition, it is also a requirement under the Queensland Electrical Safety Act for a test and tag service provider to be deemed competent and hold a Restricted Electrical Contractors licence.

Who is responsible for testing and tagging? The AS/NZS 3760:2010 makes specific references to the responsibilities of ‘the responsible person’ to ensure the competency of technicians undertaking a test and tag program. The responsible

www.SafetySolutions.net.au

In New Zealand, all new items must be tested and tagged before they are introduced to service. In Australia, there is a requirement for all new items being introduced to service to be tagged with a New to Service tag. The tag must state the item is “New to Service”, it must state the date of entry to service, the date it will be tested and that “This appliance has not been tested in accordance with AS/NZS 3760”.

Leased equipment In some workplaces, leased appliances such as vending machines, water coolers, computers, photocopiers and the like have not been included in a test and tag program as they have been incorrectly thought of as ‘exempt’ or the responsibility of the lessor. The AS/NZS 3760:2010 now specifically states that the hiree or the lessee is responsible for the inspection, testing and tagging of hired and leased equipment while the equipment is in their possession.

Electric shock Many people have been using a ‘one size fits all’ approach to testing and tagging. For example, the equipment used in a workshop of a manufacturing facility should be tested on a six-monthly basis, and a number of unscrupulous test and tag providers have been known to test the entire facility on a six-monthly basis. Some businesses believe testing and tagging is simply an oncost and not a program that has saved, and will continue to save, lives. It’s important to remember that even in a non-construction environment, up to 10% of appliances fail first-round testing and all of those appliances have the potential to kill. Electricity is not visible and most people have an ‘it won’t happen to me’ attitude when it comes to electric shock. Providing a safe workplace is mandatory, regardless of attitudes and misconceptions about electricity, and the sometimes blatant disregard Sarah Allen of the seriousness of an electric shock. ATS (Appliance Tagging Services) Contact info and more items like this at wf.net.au/R331

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 15

NEW PRODUCTS

Wet weather apparel The Z49 FRAS and Z49 wet weather apparel can be used for the protection of workers in wet weather conditions. The Z49 wet weather gear has been designed to provide the end user with a functional solution to their requirement for a versatile jacket and trouser to protect them from the wind and rain. The Z49 jacket features batwing-design sleeve construction, fully seam sealed, adjustable stowaway hood, centre front zip closure with velcro storm flap, cotton lined, two large external gusseted chest and waist pockets, adjustable elasticised waist draw cord, radio loop, velcro storm cuff closure and AS4836:2011 compliant 3M 8935 FR reflective tape FRAS or 3M reflective tape standard.

Pallet dispensing machines

The Z49 trousers are fully seam sealed, adjustable elasticised waist draw cord,

The PD20 Pal-Tec pallet dispensing machines, from

velcro storm cuff closure and AS4836:2011-compliant 3M 8935 FR reflective tape

Optimum Handling Solutions, now include an ‘auto eye’

FRAS or 3M reflective tape standard.

feature as standard. The ‘auto eye’ allows the opera-

The Z49 jacket and trouser is available in a standard wet weather Zetel XT con-

tor to remain on the pallet truck platform throughout

struction or as a flame-retardant antistatic Zetel ZX construction for extra protection.

loading, as the need to manually operate the machine

Zetel XT fabric benefits include: waterproof, breathable and windproof; high

to dispense pallets has been eliminated.

visibility compliant to AS1906.4:2010. Features of the fabric include: weight -

The ‘auto eye’ concept was designed by the company

205 gsm; outer fabric - 300D Oxford 100% polyester; lining fabric - 80% cotton,

in response to requests from production managers

20% polyester; 3M reflective tape.

in the processing industry to make the dispensing

The garments are manufactured from materials conforming to AS/NZS 1906.4:2010

machines more user friendly. The ‘auto eye’ has the

Retro reflective materials and devices for road traffic control purposes - High-visibility

ability to detect when another pallet is required and

materials for safety garments. The garments are certified to AS/NZS 4602.1:2011

automatically dispenses another pallet to replace

High Visibility Safety Garments Class D/N by SAI Global.

it. The operator of the machine is only required to

Zetel ZX FRAS fabric benefits include: flame-resistant and antistatic FRAS protec-

operate the control panel once it has been emptied

tion; waterproof, breathable and windproof; high visibility compliant to AS1906.4:2010.

and needs to be refilled. Its features and benefits

Features of the material include: weight - 205 gsm; outer fabric - 300D Oxford

include: air operated; front and rear dispense points;

100% polyester, incorporating core-conducting, trilobial yarns in a grid matrix to

can simply connect to an existing air line; quiet and

dissipate static; coating - breathable flame-resistant PU. Zetel ZX complies to the

low maintenance.

requirements of EN 1149.3:2004 Protective clothing electrostatic properties surface

The machine is suitable for pallet load out or pack-

resistivity. The garments are certified to AS/NZS 4602.1:2011 High Visibility Safety

ing areas where empty pallets are needed constantly

Garments Class D/N by SAI Global.

or where forklift access is limited.

Elliott Australia Pty Ltd

Optimum Handling Solutions

Contact info and more items like this at wf.net.au/Q652

Contact info and more items like this at wf.net.au/R251

Rehydration drink Thorzt Electrolyte Thirst Aid, a fluid and electrolyte replenishment drink, has been scientifically formulated to meet the hydration requirements of Australian workers. The drink has been positively evaluated by physiologists at the University of Western Australia, which praised the formula for its balanced make-up and lower levels of sugar, compared with most sports drinks. Thorzt concentrates are available in five flavours in both traditional and sugar-free formulas, and in a range of pack sizes from individual solo shots to bulk mixers for larger work sites. Thorzt cooler containers and drink bottles are also available in convenient sizes specifically designed to mix Thorzt concentrates. Thorzt Contact info and more items like this at wf.net.au/Q167

16 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

Mongrel SP >S Work Boots that punch way above their weight The Mongrels SP>S range is designed for those with jobs that require all the comfort and safety features of regular work boots but in a lightweight package like courier drivers or those working in warehouses or some retail situations. For SP>S our Mongrel designers borrowed great ideas from Sports shoe technology and added a lightweight aluminium toe cap and long lasting but lightweight duo colour TPU/PU sole and included all the important safety and comfort features of Mongrel Boots. So if you’re on your feet all day but, don’t need a boot made for rugged conditions, check out our Mongrels SP>S range. The latest addition is the black leather SP>S 360 020 featured above. For more information – visit mongrelboots.com.au or see your local work wear specialist.

Aussie Born and Bred

Victor Footwear 15 George Young Street Auburn NSW 2144 p: 02 8667 2555 f: 02 8667 2500 e: sales@mongrelboots.com.au w: www.mongrelboots.com.au

OVERHEAD POWERLINE SAFETY

SAFETY TIPS WHEN WORKING NEAR OVERHEAD POWERLINES

ince July 2011, New South Wales has witnessed a total of 55 incidents where cranes, machinery and other mobile plant have come into contact with powerlines. This has prompted WorkCover to issue an alert reminding businesses, industry and workers of the dangers arising when operating mobile plant near energised overhead powerlines. Such incidents include the following: a mobile crane operator struck an 11 kV powerline when unloading a truck; a truck driver raised a tipper and struck an 11 kV powerline; an excavator boom struck an 11 kV powerline; a low loader struck low-voltage overhead powerlines; an operator raised a drill rig into high-voltage transmission lines; a wheat harvester struck powerlines, which resulted in a fire that engulfed the machine; a cement truck reversed into an overhead service line at a residential property. Each of the incidents described above is the result of a failure to identify the hazard of overhead powerlines and a failure to implement a safe system of work, including the maintenance of safe approach distances from the energised powerlines. Contact with overhead powerlines is a serious risk that can result in electrocution, electric shock or burns. Other risks include fires and explosions that may immobilise mobile plant involved in work.

Actions required WorkCover NSW suggests following actions to ensure safety while working near overhead powerlines: • Clearly identify the height and voltage of high- and low-voltage powerlines, including overhead service lines to buildings. • Conduct a risk assessment of the proposed work. • If necessary, consult with the relevant electricity supply authority about the work and comply with any special conditions imposed by them. • Eliminate the risk by arranging for the electricity supply authority to isolate the electricity supply for the duration of the work. • If the risk cannot be eliminated, separate the electrical hazard from the mobile plant and the workers by ensuring the following approach distances are maintained: Up to 132,000 volts - 3 metres Between 132,000 volts and 330,000 volts - 6 metres Above 330,000 volts - 8 metres (Note: When applying the above approach distances, it is important to take into account the ‘sag and swing’ of the powerlines, the movement of the mobile plant and the strength of the wind, as well as possible operator error or equipment malfunction.)

18 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

• Ensure a safety observer is used whenever a mobile plant is in motion and is likely to come closer than the above approach distances. • Ensure an effective communication system is in place for the workers performing the work. • Remember the safe work procedure when working near overhead powerlines: Look up and live.

Emergency response to a powerline incident Should contact be made with a live overhead powerline and a vehicle, the following actions must be taken: • Try not to panic. Remain calm and stay in the vehicle. Don’t risk being electrocuted by attempting to leave the vehicle. • Advise anyone near the incident site to stay at least eight metres away from the vehicle or any fallen powerlines. • Contact the local electricity supply authority to switch the power off and call the emergency services - 000 - to report the life-threatening situation. • If you’re not going to create another hazard to yourself or others, make an attempt to break the vehicle’s contact with the powerline. • If you must leave the vehicle because of a fire or other life-threatening situation, jump clear to ensure that you don’t have contact with the vehicle and the ground at the same time. When you jump clear, ensure that you land with your feet together and then continue to jump or shuffle with your feet together until you are at least eight metres clear of the vehicle, powerlines or anything in contact with the vehicle or powerlines. • Untrained or unequipped persons should not attempt to rescue a person who has received an electric shock. Secondary deaths often occur when those who are trying to help such people become electrocuted themselves. If the vehicle is immobilised, ensure that the power supply has been switched off and the incident site has been made safe before giving assistance. Refer to the ‘Work near overhead power lines: Code of practice’ (catalogue no. WC01394) for further information on the steps that need to be followed in the event of an emergency following contact with live overhead powerlines. WorkCover NSW Contact info and more items like this at wf.net.au/R592

www.SafetySolutions.net.au

CASE STUDY

Dust reduction achieved at Centennial Coal’s Mandalong Mine In its longwall coal mine near Morisset, NSW, Centennial Coal sought to reduce significant dust emissions around its underground bin. At full production, the company’s Mandalong Mine produces 5.5 million tonnes of coal each year from its underground Newcastle coalfields. At the point where the coal drops from the crusher to the underground bin, a substantial dust problem was being experienced. “Centennial Coal had tried a number of approaches to remedy their dust problem,” said Graeme Cooper, Managing Director of Tecpro Australia. “When these didn’t prove as effective as they wanted, they contacted Dr Ting Ren from the University of Wollongong for advice.” Dr Ren and his team conducted CFD modelling to identify the source and direction of the airflow that was carrying the dust. Having previously collaborated with Tecpro Australia in developing dust suppression solutions in other mining environments, he also suggested that Centennial Coal contact Cooper for his recommendations. “I visited the site and reviewed the results of Dr Ren’s CFD modelling,” said Cooper. “In partnership with Ben Cruickshank, from Centennial Coal’s

NEW

engineering team, and Dr Ren, we discussed the best approach to suppressing dust in the vicinity.” Arising from these discussions, Cooper and the team at Tecpro custom designed a dust suppression solution. “With the information we had from the CFD modelling, we developed detailed drawings indicating the best positioning of hose and droppers to combat the dust,” he said. “Following this we were able to select the best spray nozzles to best suit the particular requirements for this application. Our system works by directing a fine curtain of water droplets inwards from the rim towards the crusher in the centre and has the effect of containing and suppressing the dust being generated. Aided by gravity, the dust particles fall into the bin instead of remaining airborne.” Following installation by Centennial Coal, Coal Services Health measured the impact of the system, but at the time of testing, only half of the nozzles were in operation. Nevertheless, dust emissions had reduced by 68%. “We are confident that now all of the nozzles are operating, the dust suppression system will be reducing the dust by more than 90%,” said Cooper. The improvements in air quality achieved through the installation of the dust suppression solution have helped Centennial Coal continue its ongoing program of improving environmental safety. Tecpro Australia Contact info and more items like this at wf.net.au/R437

Lifting device

PRODUCTS

The Jackjaw range of lifting devices, available in eight

Arc flash face shield The AS1200U Arc Flash Faceshield (with universal hard hat adapter) is designed to fit on most Australian Standards-approved front brim hard hats regardless of the manufacturer. The shield easily stows in a balanced, compact position and is centred over the top of the front brim hard hat when not needed, allowing users to work comfortably, safely and efficiently at all times. All parts of the face shield are dielectric and specifically designed for arc flash protection with an ATPV rating of 12 cal/cm2. The face shield uses nanotechnology and can be fitted with an antifog insert to provide a clearer, more transparent window for improved visibility in humid conditions. It also includes an upper bracket ventilation feature that allows natural air to flow through - reducing fogging and lowering CO2 levels to ensure maximum comfort for the wearer. Additional options include attachable task lights which fit securely to each side of the face shield, enabling a worker to use both hands while working; a transparent chin guard which increases a workers peripheral view, allowing them improved awareness and greater safety. Honeywell Safety Products Australia Pty Ltd Contact info and more items like this at wf.net.au/R268

20 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

separate models, is designed to remove concrete form pins and stakes, T fence posts, string line stakes, flat stakes, tent stakes and rebar, sign posts - U pickets, square and round posts, utility grounding rods, and drill rods for nuclear density gauges. The Jackjaw design uses heavy-duty Bisalloy steel jaws to securely grip the peg, picket, spike or pole and uses the multiplication of leverage to easily remove the item from its position. All Jackjaw models are manufactured from laser-cut steel components and most of the models have either a powder-coated or galvanised steel finish. The company’s new version with jaws will safely grip and lift a steel pole to suit the standard diameters of 40 or 65 mm diameter round pipe used to support traffic signage. The latest version is designed to grip and remove 40 or 65mm steel pipe support poles used for parking and similar signs. Lightwave Technology Pty Ltd Contact info and more items like this at wf.net.au/R171

www.SafetySolutions.net.au

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 21

NEW PRODUCTS

Stainless steel safety couplings

Latex gloves

Stainless steel safety couplings from SERTO are colour coded to help

Honeywell’s Electrosoft natural latex rubber insulat-

prevent mix-ups of coupling parts.

ing gloves offer workers protection in a variety of

The couplings have a compact design, making them suitable for

electrical applications.

applications where space is limited. Their construction, which has

The AS2225:1994 approved gloves are suitable

been zero-static optimised, diminishes bacteria growth and enables

for use in a range of electrical conditions, including

easy cleaning.

low-voltage to high-voltage environments and have

In systems with different media that should not be interchanged or

glove ratings from 650 to 4000 V.

mixed together, the shape and colour coding of the safety coupling is

With a natural latex base, the gloves have

a useful safety feature. The double coding only permits users to join

a straight cuff for easy wear and a

coupling parts with the same colour markings. A reliable mechanical

non-flocked lining. The gloves

locking system prevents incorrect configuration of the parts.

should be used in conjunction

The safety couplings are suitable for nominal pressures up to 200

with leather overgloves to

bar and a temperature range of -20 to +80°C. SERTO supplies the

provide mechanical protec-

couplings with a 6 mm SERTO compression ferrule connection with and

tion of the electrical glove

without valve. Instead of the SERTO tube connection, the coupling and

against cutting and tearing.

assembly parts can also be combined with female or male adapters.

The gloves are available in multiple sizes from size 8 through

Neuforce Pneumatics

to size 11. For easy storage, the

Contact info and more items like this at wf.net.au/R238

gloves come packaged in a UV-resistant opaque bag and must be stored at ambient temperature, away from direct sunlight and heat.

Linen trolleys

Honeywell Safety Products Australia Pty Ltd

The Tall Boy trolleys are suitable for delivering clean linen to and collecting soiled linen from commercial laundries, hospitals, retirement

Contact info and more items like this at wf.net.au/Q835

villages, aged care centres, resorts, motels and many other facilities. The durable rotomoulded plastic trolley features a 3 mm galvanised base plate, side handle cutouts, and heavy-duty 150 mm rubber castors. This tough plastic range also has an additional coil spring rising base as a back-saving ergonomic device to eliminate the need for workers to bend repetitively when loading or unloading at the risk of costly back strain. Options include vinyl covers, shelving, company logo/colour and customised castor configuration. Advance equipment http://www.advancetrolleys.com.au/

Infrared thermal analysers The Hioki FT3700-20 and FT3701-20 infrared thermo HiTesters are gun-type infrared thermometers that facilitate the measurement of surface temperatures. The FT3700-20 thermometer is a long-focus instrument, while the FT3701-20 is a long-focus, small-field device. The thermometers provide an expanded measurement range of -35 to 500°C. The FT3700-20 can measure from -50 to 550°C, while the FT3701-20 can measure from -50 to 760°C. The instruments emit two marks to demarcate the measurement area’s diameter, making it simple to ascertain where the measurement is being taken. Power Parameters Pty Ltd Contact info and more items like this at wf.net.au/R436

22 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

TRENDS IN BEHAVIOURAL SAFETY

Louise Quinn*

One of the key trends around behavioural safety across many industries, at the moment, is the recognition that leaders need to lead. Not a novel concept, but for many organisations the major challenge has been on ‘how’ to do this. The term ‘safety leadership behaviour framework’ is becoming part of the spoken culture in many organisations to describe the creation and implementation of the developed leadership behaviours.

ll too often in organisations there have been the obligatory strategy sessions on what needs to be done to create a ‘zero harm’ culture. These strategy sessions have created a great deal of activity without the tools or clarification on exactly how the leader needs to behave to achieve them. While creating a true safety culture, many of the most successful organisations have recognised that they need to be more explicit in the leadership and management behaviours that they expect at all levels of business. Following this recognition, they then determine the required behaviours that are strongly linked to lead indicators and put in place monitoring and review processes designed to ‘keep themselves and others honest’. This enables them to integrate these behaviours into the ‘way things are done around here’. However, telling people how they should behave is not new. Many HR professionals have been trying to implement such processes and measures for the past five decades or more. What is new is that senior leaders in organisations are now asking for a behaviourally based safety leadership framework, not as a panacea but as a way of helping them develop and harness the leadership tal-

24 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

ent they have in the organisation. Their aim is to have their leaders use the skills required to implement the desired safety leadership behaviours and thus create a more robust, sustainable and safe organisation.

Safety leadership behaviour framework what’s new? Many organisations have had similar aims in the past with their ‘Golden Rules’, ‘Non-Negotiables’ or ‘Codes of Conduct’. In many cases, these have been imposed on the organisation without consultation or engagement and can be presented as punitive ie, “break a golden rule and you are out of the door” with no real desire to identify the triggers that caused the breaking of the rule/at risk behaviour. In the transition towards greater engagement and consultation, senior leaders are now working to identify key leadership effectiveness indicators through joint determination, agreement and commitment to the supporting behaviours needed to effectively and sustainably create a zero harm organisational culture. In some organisations, the development of the behavioural

www.SafetySolutions.net.au

BEHAVIOURAL SAFETY

IN SOME ORGANISATIONS, THE DEVELOPMENT OF THE BEHAVIOURAL FRAMEWORK IS OCCURRING IN SUCH A WAY THAT DIFFERENT LEADERSHIP LEVELS HAVE THEIR OWN SETS OF BEHAVIOURS THAT ARE ALIGNED WITH ROLES, LEVELS OF ACCOUNTABILITY AND AUTHORITY.

leader may “address the situation immediately and review the systems that allowed the situation to occur with the supervisor of the area”.

Benefits of a strong safety leadership behaviour framework

framework is occurring in such a way that different leadership levels have their own sets of behaviours that are aligned with roles, levels of accountability and authority. In others, this emanates to the employees and contractors so that everyone in the organisation is clear as to what behavioural expectations are required. In some cases, demonstration of these behaviours is now being integrated into performance and or remuneration agreements.

What are these safety leadership behaviours? Common elements under which specific behaviours are identified include areas such as risk management, communication and consultation, and setting and maintaining standards. Some behaviours cross all hierarchical levels. For example, there may be a required behaviour expectation of a person at any level who observes an ‘at risk behaviour or condition’. For frontline employees, this might be to “speak up or address the person/situation immediately”. For the frontline leader it might be to “address the situation immediately through a safety conversation that identifies the cause of the situation and gain agreement on how it will be resolved”. A middle or senior

www.SafetySolutions.net.au

The key strength of such behavioural frameworks is that if created through consultation, people in the organisation will understand why they are being asked to behave in a particular way, identify the potential harmful consequences if they do not embrace them and know how to better look after themselves and their mates in the workplace. The words describing the behaviours may fade but the intent behind them becomes ‘the way we do things around here’. Such a process may take longer than simply creating these behaviours in isolation. It requires a belief that people will be able to identify the critical behaviours needed to ensure that the workplace will be safe. Leaders are recognising that a strong safety leadership behaviour framework is recognition that engaging the workforce to be safe through addressing unique cultural norms requires a level of leadership that has previously been inferred not specified. Creating this framework gives leaders at all levels the clarity, confidence and competence to demonstrate leadership in a way that strengthens and supports a sustainable zero harm workplace culture. Learning Dimensions Network Pty Ltd Contact info and more items like this at wf.net.au/R198

*Louise Quinn is Managing Partner of behavioural safety consulting company Safety Dimensions (a division of Learning Dimensions Network). In her role at Safety Dimensions, Quinn has positively influenced and impacted how safety is perceived, managed and measured across a number of industries.

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 25

NEW PRODUCTS

Mobile half-frame bulk bag discharger Flexiconâ&#x20AC;&#x2122;s mobile half-frame bulk bag unloader with multipurpose hopper allows material to be discharged from bulk bags, manually tipped from sacks and conveyed to downstream processes and storage vessels dust-free. The bulk-bag-to-hopper interface has a Spout-Lock clamp ring positioned atop a pneumatically actuated Tele-Tube telescoping tube, allowing dust-tight connections and unrestricted flow between the bag spout and hopper, as well as automatic tensioning of the bag as it empties to promote flow and evacuation. The telescoping tube raises the clamp ring assembly that seals the clean side of the bag spout to the clean side of the telescoping tube and then lowers until the bag spout is pulled taut. Once the spout is untied, the telescoping assembly exerts continual downward tension on the spout, elongating the bag as it empties. The seal between bag spout and clamp ring allows full-open discharge from bag spouts of varying diameters. An integral Bag-Vac dust collector creates negative pressure within the system to collapse empty bags prior to retying and disconnection, eliminating dust emitted during manual flattening of empty bags. Flow-Flexer bag activators raise and lower opposite bottom edges of the bag at timed intervals, loosening compacted materials and promoting material flow into the bag discharge spout. The integral flexible screw conveyor transports both free-flowing and non-free-flowing bulk materials, including products that pack, cake, smear, seize or fluidise. The conveyor support mast cantilevers from the frame and runs parallel to the conveyor tube, allowing the castor-mounted system to manoeuvre in restricted areas. Units are available in carbon steel with durable industrial coating or stainless steel to industrial, food, dairy or pharmaceutical standards. Flexicon Corporation (Australia) Pty Limited Contact info and more items like this at wf.net.au/R240

Impact-resistant gloves The G-Force Xtreme gloves are designed for heavy-duty industrial applications, including the oil and mining industries. They feature a full TPR rubber impact and abrasion protection system on the back of the fingers, knuckles and hand to protect against scrapes and knocks. Oil and water resistant, synthetic leather palm and finger pads feature silicone dots for maximum grip with additional reinforcing in the thumb crotch. Breathable material absorbs perspiration inside the glove while retaining four-way stretch capacity for maximum user comfort. The neoprene cuff provides extended wrist and forearm protection with an ID tag for user identification. Bright yellow backs provide high visibility while still remaining machine washable for easy cleaning. The gloves are available in a range of sizes. TechWare Supplies Contact info and more items like this at wf.net.au/R337

26 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

DRIVER FATIGUE

AUTOMOTIVE TECHNOLOGY TO PREVENT ACCIDENTS

CAUSED BY DROWSINESS

Drowsiness during driving is a worldwide hazard, motivating a number of campaigns to encourage drivers to take regular breaks and plan journeys responsibly. Automating identification of the onset of drowsiness can help to eliminate tragic human errors of misjudging when it is no longer safe to drive. A Japanese company, Aisin Seiki, has developed an eyelid monitor and identified symptoms in eyelid behaviour that indicate drowsiness in motorists.

Japanese company, Aisin Seiki, has developed an eyelid monitor and identified symptoms in eyelid behaviour that indicate drowsiness in motorists. The automated technology - Intelligent Transport System (ITS) - is designed to eliminate the fallibility of human judgement in gauging when drowsiness is becoming a driving hazard. Physiological factors that may indicate drowsiness include eyelid movement, pupil fluctuation, heart rate and skin potential activity. Monitoring eyelid movements is a promising approach to detecting drowsiness before it becomes a hazard because monitoring it is generally less restrictive for the driver. Reliable use of eyelid movement symptoms to identify drowsiness required investigative analysis of eyelid behaviour recorded with special monitoring equipment to clarify the relationship. Aisin’s eyelid monitor tracks a range of variables such as blink speed and frequency and average eyelid position. Trials of the new technology on motorists driving along a test track have confirmed the reliability of using these measured parameters to rate the drowsiness level of the driver. Results from driving simulators include effects that are not always present in real-world circumstances, such as sickness and a greater tendency towards drowsiness due to the lower levels of stress in a simulator. For these reasons, Aisin Seiki used real test runs for motor equipment evaluations. Nine test drivers took part in the evaluation, each accompanied by an observer and an operator. They drove at a constant speed of 60 km/h for 80 minutes or until the observer judged that they were no longer fit to drive. The monitoring equipment retrieves eyelid movement data from video frame images of the driver’s face recorded at 30 frames per second while driving. Eight quantities were recorded: average blinking intervals, average eyelid closure duration, maximum

28 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

eyelid closure duration, blink frequency, average eyelid closure velocity, average eyelid opening velocity, average eyelid position, and integrated eyelid closure duration. These values were then used to identify five levels of drowsiness: 1. Not drowsy; 2. A little drowsy; 3. Drowsy; 4. Considerably drowsy; and 5. Very drowsy. Significant difference statistical analysis confirmed the reliability of the drowsiness monitoring system. A significant difference of 0.1% was found for the recorded quantities. Aisin Seiki has also identified the link between eye movement and lapses in motorist concentration during driving simulations. It used specialised eye monitoring equipment to record the movements of the left and the right eye during driving. Slow fluctuation of the eyes and rapid fluctuation of the vergence angle, which measures the focal point of the line of sight of the right and the left eye, were both found to precede incidents when the car deviated from its lane or the driver’s reaction times were increased. The company has identified symptoms in eye behaviour that can reliably indicate driver drowsiness before an accident occurs. Due to the standard deviation overlap between the values recorded for eyelid movement quantities at adjacent drowsiness levels, more than one quantity may need to be monitored for reliable results. The company is developing an algorithm with a secured estimate accuracy that combines multiple measured eyelid movement quantities. Drowsiness is a serious driving hazard worldwide and reportedly ranks as the number one cause of fatal car accidents in Japan. According to the company, the drowsiness monitoring systems will soon be available in Toyota’s cars.

www.SafetySolutions.net.au

CASE STUDY

Worker escapes major injuries by wearing the correct PPE Tom Tieman of GSO Stainless recently escaped a broken jaw, teeth, nose and multiple stitches by wearing the correct PPE. Tieman was polishing a metal safety handle on a pedestal buffing machine when, in a split second, the handle was torn from his grip and then projected at bullet speed towards his face. Tieman managed to avoid major injuries as he was wearing the ProChoice-assembled brow guard with visor - BGVC. The BGVC absorbed most of the impact leaving Tieman with only minor injuries including a bleeding nose and top lip with a bit of swelling. The visor was left with a dent in it that was about 5 cm long and 1 cm deep into the polycarbonate surface. The BCVC has recently had its impact rating upgraded to Extra High Impact, under its SAI Global Certification (Lic.SMKH25279) in accordance with AS/NZS1337.1 Standards. To achieve an Extra High Impact rating, the visor technology is taken to the next level and must withstand the impact of a 6 mm steel ball shot at 190 m/s. To put this into perspective, an Extra High Impact resistant visor offers over 50% more impact protection than a regular High Impact visor, which

NEW

could have been an important factor in the extent of Tieman’s injuries. The design of the ProChoice BCVC offers 180° head protection, an easily adjusted headband, a cotton sweat absorption band and quicklock clips for the easy replacement of visors. Reflecting on the incident Tieman said, “I’m confident that if I wasn’t wearing the visor (BGVC) my injuries would have been a lot more serious. I would have definitely been hospitalised with a fractured face.” The ProChoice visor (BGVC) is a mandatory piece of PPE in the workshop at GSO Stainless, he said. “The visor will continue to be a permanent fixture when using buffing and grinding equipment on site,” he added. Tieman will have to replace his BGVC Visor, which is standard workplace safety practice after an accident - a lot cheaper and less traumatic than replacing his face. ProChoice Safety Gear Contact info and more items like this at wf.net.au/R369

Electrical safety gloves Salisbury gloves are designed to provide workers with protection against

PRODUCTS

electrical hazards. The gloves are manufactured using a solvent-based rubber mix, which requires a thorough production process. This process is claimed to create stronger and more durable gloves, which are proven to last longer than gloves made with the water-based mixture used by most other manufacturers. The gloves are easier to pull on and off, in comparison to their non-chlorinated counterparts, which can stick to hands or arms. The gloves are manufactured in dual colours, including yellow on the

Distributed I/O for safety systems

inside, with black on the outside, or red on the inside, with black on the outside. Manufactured using glove forms with rounded fingers rather than

Rockwell Automation has upgraded its Guard I/O to provide

square, the gloves are moulded to the human hand and are available in

the benefits of a traditional distributed I/O for safety systems.

three types of cuffs: straight cuff, bell and contoured.

The company claims it reduces wiring costs and start-up

The straight and bell cuffs come in sizes 14, 16 and 18″, with the

time for machines and cells, as compared to in-chassis I/O.

straight being the standard make, while the bell cuffs accommodate

Guard I/O can be used with any safety controller that com-

bulkier winter clothing and allow greater airflow in warmer weather. The

municates on DeviceNet or EtherNet/IP networks. Several

contoured cuff is available in size 18″ and helps to prevent bunching or

Guard I/O block variants are available, providing a variety

binding at the elbow while bending.The gloves are available in a variety

of features for both in-cabinet and on-machine mounting.

of classes, including Class 00 (500 V) through to Class 4 (36,000 V).

Rockwell Automation Australia

Honeywell Safety Products Australia Pty Ltd

Contact info and more items like this at wf.net.au/R239

Contact info and more items like this at wf.net.au/R169

www.krausnaimer.com.au SYDNEY MELBOURNE Tel: (02) 9797 7333 Tel: (03) 9720 9777 Fax: (02) 9797 0092 Fax: (03) 9720 9766

BRISBANE ADELAIDE Tel: (07) 3252 8344 Tel: (08) 8371 1443 Fax: (07) 3252 1497 Fax: (08) 8371 0901

Linked with an Australian Wide Distribution Network

30 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

LET’S FOCUS ON ThE TaSK ahEad

H I G H P E R F O R M A N C E & P R OT E C T I O N . LOW T H R O U G H L I F E CO ST. The new Phantom Vision from Scott Safety has been designed with a high performance brushless motor which provides reliable full-shift operation and a long service life. The Phantom Vision offers high levels of water protection. The exhalation valve cover on the respirator has been specially designed to avoid particle and fibre trapping, while directing water away from the valve. The Phantom Vision can continue operating while the wearer uses a decontamination shower. Available in three sizes to fit the widest range of users, the Phantom Vision is suitable for a variety of applications.

T O L E A R N M O R E V I S I T : S COT T S A F E T Y.CO M ( A N Z ) O R C A L L 1 3 1 7 7 2

LET’S WORK.

P H A R M AC E U T I C A L / M I N I N G / C O N ST R U C T I O N / AG R I C U LT U R E

MANAGING ELECTRICAL HAZARDS IN THE WORKPLACE

ELECTRICAL SAFETY

Electrical fire hazards exist in almost every workplace and unfortunately, fires resulting from electrical hazards can lead to injury, fatality and damage to property. To ensure safety in the workplace, businesses should implement correct maintenance and servicing procedures for the electrical equipment as well as fire protection equipment and systems, and provide fire safety training to all staff.

ommon causes of electrical fires are overloaded equipment, electrical short circuiting of worn or damaged cables or heat generated by electrical equipment. To minimise the risk of an electrical fire occurring, business owners and managers should identify and assess the electrical fire hazards in their workplaces and understand the level of risk associated with these hazards. This will help identify what action needs to be taken and what is the most appropriate fire protection equipment or system to install.

Electrical fire hazards in the workplace It is important to identify all electrical fire hazards in the workplace and understand the possible harm that these hazards may cause. “Hazard assessments should be carried out as part of regular workplace inspections whether it is by the business owner or manager, or by an assigned employee. The responsible person should be provided with appropriate training on how to identify and assess electrical fire hazards. They should also be advised to record any safety infringements or incidents,” said Garry Kwok, National Technical Manager, Wormald. “There are several types of electrical hazards which can be found in the workplace. Almost all electrical equipment is potentially hazardous and can cause serious injury or damage if improperly used or maintained. Electrical fires can be attributed to malfunctions in electrical equipment due to overworking, inappropriate use, inadequate ventilation or overheating, ageing or lack of maintenance or neglect.” The following outlines some of the common electrical fire hazards found in workplaces: • Overloading electrical circuits and extension cords can result in a fire and should be avoided. Extension cords are often required in the workplace due to the high number of devices and machines operating at a time. This is something that should be carefully considered when designing a new workspace to ensure an adequate number of outlets are installed. • Many workplaces will have a number of electrical appliances on site. The use of unsafe, poorly maintained and poor quality electrical appliances should be avoided as they can develop electrical shorts which can create fire. Careful attention should be given to equipment and cords, and regular maintenance and servicing should be carried out by a qualified individual. Appliances should be turned off at the end of the day. • Electrically operated office equipment such as computers, printers, scanners and shredders should also be checked regularly to ensure their power cords are not defective, frayed or improperly installed. • Working with ‘live equipment’ can be a fire hazard. Electrical machines should be disconnected before cleaning, adjusting or applying flammable solutions. • Combustible material such as cardboard boxes and paper should not be allowed to build up in inappropriate storage locations near sources of ignition.

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• The use of portable fan heaters, which are often placed under desks or in enclosed spaces, should be avoided. The heat from these units can catch paper on fire or melt the insulation around electrical appliances.

What is required? Australian/New Zealand Standard AS/NZ 3760: ‘In-service safety inspection and testing of electrical equipment’ recommends in-service inspection and testing to ensure the safety of those using electrical equipment in the workplace. When planning for fire protection in a workplace, Kwok emphasises the importance of having the most suitable fire protection equipment or systems in place to deal with the potential fire risks. “Carrying out a comprehensive assessment of the workplace and identifying the hazards will help determine the correct fire protection equipment required. For example, a water fire extinguisher should never be used on an electrical switchboard or any electrically powered equipment or machine. Electrical fires are best treated with powder or carbon dioxide extinguishers. When dealing with a facility housing high-tech equipment, the fire extinguishing agent has to be carefully selected so that it does not result in further damage to that equipment. A fire protection specialist can advise on the best type of fire protection systems to install.” Wormald offers the Inergen system, which is suitable for facilities housing sensitive electronic instruments or high-value electrical equipment such as data centres. It is an inert gas fire suppressant consisting of natural gases. The system is designed to suppress fire while allowing people to breathe easily as they evacuate the area.

Training In addition to having the correct fire protection equipment in place, businesses should train and brief staff members, particularly those who are part of a company’s fire safety team, about what to do in the event of a fire. Fire wardens have a considerable amount of responsibility for the wellbeing of a building’s occupants but without proper training they would be unaware of the full extent of their duties, according to Kwok. “It is important that staff members are aware of the various classes of fire and the appropriate fire equipment to be used for each. Fire safety training can help achieve this and should be provided to all staff at regular intervals. Fire wardens should be fully trained on their responsibilities, operation of fire equipment, and emergency warning and communication systems in their premises and evacuation procedures.”

Wormald Contact info and more items like this at wf.net.au/R195

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 33

NEW PRODUCTS

Photochromic safety glasses The lenses of 3M’s Photochromic safety glasses are UV reactive so they respond to the amount of ultraviolet (UV) light received - lightening or darkening as needed. With these protective glasses, there is no need for two types of eyewear. The safety spectacles change from dark to clear in 35 s and this clear state allows 84% light transmission. They change from clear to dark in 8 s, reducing the sun’s glare and allowing just 22% light transmission.

Gas detection instrument calibration and testing The CAC GAS Gas Flow Selector (GFS) series for calibrating and testing gas detection instruments and gas analysers will allow two, four or six gas inputs to one gas outlet. A manual dial allows the user to select the gas required. The GFS is a simple method of testing instruments with multiple sensors which require different calibration gas mixtures. Versions for sample draw instruments and diffusion instruments are available. The diffusion version will have a flow meter on the outlet to adjust the flow rate. The unit is housed in a 15 x 15 x 11 cm powder-coated steel enclosure, and all wetted materials are fully inert and corrosion resistant for use with reactive and corrosive gases. The switch on the front rotates to different

Features and benefits include: tough polycarbonate lens absorbs more than 99.9% UV; AS/NZS1337 Medium Impact rating; abrasion-resistant hard-coat extends lens life; durable frame with nylon brow and magnesium alloy temples; the frame’s moulded lens supports prevent the lenses from being dislodged by a strong frontal impact; spring-hinged temples for narrow/wide fit; soft, adjustable nose bridge for all-day comfort; frame design has stylish carbon-fibre pattern. 3M Safety Products Contact info and more items like this at wf.net.au/Q904

34 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

positions. Each position is labelled with the gas mixture and channel details. There are positions for incoming calibration gases and one is used for ambient air zeroing. The GFS is suitable for service technicians who want a simple system to manually direct multiple gas mixtures to a single instrument. CAC Gas & Instrumentation Contact info and more items like this at wf.net.au/Q510

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NEW PRODUCTS

Safety barrier reels ReCoila has designed a specialised reel that can alternate between being a buffer and a thoroughfare. The BAR Series reels provide a solution for areas that are designated as both thoroughfare and restricted access, such as warehouse roller doors where deliveries come in and stock goes out, but visitors need to be made aware of â&#x20AC;&#x2DC;No Entryâ&#x20AC;&#x2122; rules. Traditionally for this type of application, businesses have used traffic cones, bollards or signs, but when access is required multiple times a day, bollards and similar barrier methods can be cumbersome and are sometimes not put back in place and, as is the case with wall signage, are sometimes not seen at all. When mounted on the side wall of a doorway or access way, the BAR Series reels allow staff to easily unwind up to 15 m of chain or tape and attach it to a hook on the opposite wall. The barrier is quickly and easily retracted when pedestrian or vehicular access is required. The safety barrier reels are highly visible in orange or yellow and have a durable impact- and UV-resistant outer case coupled with a heavy-duty spring mechanism, making them suitable for harsh industrial environments. The reels are suitable for use by general industrial and engineering companies, warehouses, transport and logistics operators, public works and outdoors, the hospitality and catering sector, as well as in mine and quarry operations. ReCoila Pty Ltd Contact info and more items like this at wf.net.au/R241

lead them to safety Honeywell can help. Honeywell Safety Products has the broadest portfolio of leading safety solutions in the marketplace today. Our core mission is to help safety managers build an enduring culture of safety that minimizes injuries and maintains a more protective and productive workplace. Partner with Honeywell to discover new ways to lead them to safety. Visit our website today.

www.honeywellsafety.com/culture

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OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 35

CASE STUDY

Fall protection equipment installed at railcar depot South Australiaâ&#x20AC;&#x2122;s recently completed Dry Creek Railcar Depot has a capacity to stable up to 70 railcars. The facility houses railcar workshops, access pits and sophisticated lifting machinery, where more than 50 operators can undertake train servicing and maintenance activities. Sayfa Systems was selected to provide its Raptor Overhead Rail Fall Arrest system for installation at the depot. The system provides continuous fall protection for multiple users while providing freedom of movement to all operators. Compared to restrictive static line systems, the overhead rail system provides a high level of safety and rigidity due to minimum rail deflection in a fall-arrest situation, minimising the possibilities of injury to the operator from protruding objects or surfaces. Additionally, the uninterrupted smooth functionality of the robust wheeled trolley in the heavy-duty rail track profile ensures complete freedom of movement for the operator. The Dry Creek Railcar Depotâ&#x20AC;&#x2122;s main facility shed has six rails, each 88 m in length, and is used by 36 maintenance operators. The undercarriage and roof wash shed has two lines, each running 79 m; and the diesel maintenance facility has two lines, each 48 m in length. The Raptor modular componentry provides simple, quick and trouble-free installation. As a result, installation times at the depot were reduced by ~75% compared to some other systems, achieving a significant cost saving.

Minimal maintenance of the rail system was a prime consideration in the specifications from the client. By virtue of the minimal moving parts of the Raptor trolley and modular components, routine maintenance is limited to 12-month intervals. The Raptor Overhead Rail Fall Arrest system is particularly suited to applications where an overhead supporting structure or surface exists, to which the rail sections can be securely bolted and then coupled to permit horizontal travel of the fall-arrest trolley. The other components, including the mounting brackets and rail couplers, support stays and end stops, are then assembled to the rail sections by means of specified fasteners. The system can also be retrofitted to existing structures and easily extended if required, to provide a facility for safe and continuous access under restraint to workers while executing installation and maintenance activities. The rail system components are manufactured in profiled high-tensile aluminium and the trolley body in austenitic stainless steel, with two main sets of double precision ball bearing roller wheels, threaded shafts and securing components. The centrally located auxiliary set of alignment bearings overcomes any tendency to crabbing or jamming of the trolley in operation. Sayfa Systems Contact info and more items like this at wf.net.au/R234

NEW PRODUCTS

Safety glasses The Univet range of medium-impact safety spectacles, designed and developed in Italy, provides full adaptability to all face shapes. With a choice of lenses to suit all lighting conditions (clear, smoke and amber), these spectacles feature designs with ultralight materials for maximum user comfort. Softpad technology distributes the support of the glasses to the full arm for a comfortable and stable fit. In addition to the three-position length adjustment, the arm has a tilting movement to allow it to conform to the userâ&#x20AC;&#x2122;s head and avoid concentration of pressure in one place. They also feature hypoallergenic nose pads and a wraparound lens for peripheral vision protection. TechWare Supplies Contact info and more items like this at wf.net.au/R336

36 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

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.au/videos

www.caasafety.com

www.caasafety.com.au

NEW PRODUCTS

Spray nozzle The BETE NF spray nozzle controls excessive dust generated during the quarrying or mining process during conveyor transport. Excessive dust can cause serious health problems, reduce visibility during production, and damage equipment. By using a spray nozzle to apply water to the crushed rock in a ratio of 1.5% by weight, dust is kept to a minimum without soaking the conveyors or creating mud. The NF spray nozzle at a 90Â° angle and correct size provides dust suppression. Available in a variety of sizes and spray angles, the nozzle features a one-piece construction, with no internal parts to reduce the risk of clogging. It provides a high-impact, uniform distribution spray pattern with tapered edges for overlapping edges. It is available with either a fan or straight jet spray pattern. The company also offers a range of special Quick Attach nozzle-to-pipe mounting systems that can be used for both metal and plastic pipe sizes, for quick installation and maintenance. Spray Nozzle Engineering Contact info and more items like this at wf.net.au/R254

Respirator selection software 3Mâ&#x20AC;&#x2122;s Select and Service Life Software software is available for complimentary download on its website 3m.com/au/ppesafety. The software can be used to assist in the selection of respirators as well as determining their service requirements. By entering contaminants and their concentrations, the software helps make the process of selecting a respirator faster and easier. Users follow the prompts to select an appropriate respirator. The software can analyse more than 700 different chemicals and provide a record of user choices. The software also offers an easy method for estimating how frequently 3M Gas and Vapour Cartridges should be replaced. This information can be used to establish a cartridge change schedule. 3M Safety Products Contact info and more items like this at wf.net.au/R395

Safety door switch The D4SL-N guard locking safety door switch has been released in the Oceania region. The switch has a wide key insertion point for sliding and hinged doors and a mounting plate that allows easy mounting without removing the head. The robust metal head has a three-point mounting for additional strength and a 1300 N holding force has been achieved in a slim and compact body. Maintenance is simple with a removable terminal block for quick connection and disconnection, and two LED indicators mean that it can be seen from any angle. There are two models available: solenoid to lock or solenoid to release. Omron Electronics Pty Ltd Contact info and more items like this at wf.net.au/R304

38 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

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NEW PRODUCTS

Outdoor thermal security cameras FLIR’s D-Series outdoor thermal security cameras can detect intruders and other threats in total darkness and in bad weather. The cameras provide precision pan/tilt control, fully programmable scan patterns, radar slew-to-cue and slew-to-alarm functionality. Enabled for control and operation over digital and analog networks, the systems deploy a 320 x 240 thermal imager along with a daylight/lowlight 36x zoom colour CCD cameras. Other features include: 640 x 480 thermal resolution; broad range of lenses available allowing user to choose from lenses with focal lengths from 9 to 35 mm, and FOVs from 48 to 13°; day/night 36x zoom colour CCD video camera; simultaneous visible-light and thermal video outputs; precision, rugged outdoor dome enclosure provides 360° continuous pan and +45 to -180° tilt for uninterrupted coverage; auto digital detail enhancement (DDE) built in for optimal image quality across all scene conditions; open IP standards for plug-and-play integration and configuration in digital networks; multiple channels of streaming digital video available in H.264, MPEG-4 or M-JPEG formats; FLIR Sensor Manager single-device version included. FLIR Systems Australia Pty Ltd Contact info and more items like this at wf.net.au/R172

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OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 39

CASE STUDY

Global Spill Control’s bunding solution helps United Aero prevent spills

Aviation company United Aero Helicopters operates a modern fleet of helicopters supported by skilled maintenance staff. The company provides specialised helicopter services across Australia. After securing a large contract to maintain utility pipelines in the outback of New South Wales, United Aero Helicopters identified the need to be able to safely store aviation fuel in remote locations for refuelling of its helicopters. As the fuel would be stored in 44 gallon drums and located in isolated locations for a considerable amount of time, the drums needed to be protected from the changing weather conditions. Protection against spills and environment safety were the two key considerations. Global Spill Control’s solution to this was to design a collapsible bund made out of 1350 gsm PVC that would hold 4 x 44 gallon drums. The bund sides would collapse to allow the drums to be placed inside and then erect in case of a spill. To protect the drums from the elements, the company designed a cover out of

900 gsm PVC and also included a 300 mm skirt to the bottom of the cover, which was secured to the base of the bund to prevent the bund from filling up with rainwater. Further consideration had to be given to the fact that a helicopter would be landing near the bunds, so Global Spill Control had to ensure that the covers would not blow off from the turbulence from a helicopter’s propellers. The solution offered by Global Spill Control ticked all of the boxes when it came to the customer’s requirements and environment needs. The company offers a comprehensive range of environmental products, including polypropylene absorbents for oil and chemical spills, and a range of oil skimmers, oil containment booms and oil/water separation systems. It also provides a range of services including oil and chemical spill response training, site inspections, risk assessment and audit reports using the company’s proprietary software program Ecomanager. Global Spill Control Contact info and more items like this at wf.net.au/R283

11-518

‘ The world’s firsT ulTra lighT-weighT glove ThaT offers genuine cuT proTecTion’*

* EN388 Cut Level 3

NEXT-GENERATION GLOVE. NEW INDUSTRY STANDARD.

In Ansell field trials, the 11-518 was preferred by nearly 70% of workers wearing other light to medium duty synthetic gloves. Ideal for handling fine, sharp parts, the workers praised the bare hand-like comfort, dexterity and cool, dry fit. The polyurethane palm coating provides excellent abrasion resistance, equivalent to heavier duty gloves. Genuine cut protection has never felt this light. Find out more about the next generation HyFlex® 11-518 at www.ansell.com.au/hyflex or call 1800 516 957.

WWW.ANSELL.COM.AU/HYFLEX

40 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

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NEW PRODUCTS

Hearing protection headset with wireless connection The 3M Peltor WS Alert communication headset provides a wireless connection via Bluetooth to DECT or a mobile phone. The headset’s good noise attenuation, comfortable earphones and an ambient-noise compensated microphone provide Class 5 hearing protection for a noisy work environment. Its wireless connection assists in ensuring that users do not miss important phone calls. The versatile electronic noise attenuation hearing protector enables the wearer to stream music/internet radio from an MP3 player, mobile phone, computer, etc. The active-volume function ‘listens’ to surroundings and adapts to what it ‘hears’. Each ear shell has a microphone that captures all sounds. The electronics inside analyse the information and process the sound before reproducing it to the ear. An AM/FM switch allows users to choose their radio reception and it switches automatically from stereo to mono for the best reception in the event of a weak signal. A short, flexible antenna provides good reception and easy-to-handle volume control knobs for the radio and leveldependent functions. 3M Safety Products Contact info and more items like this at wf.net.au/Q989

Materials handling and lifting device The Backsaver 900 is a mobile hydraulic batteryoperated lifting device capable of lifting various sizes and types of bins, barrels and boxes to an ergonomically usable height, creating better work standards and greater productivity. The Backsaver can be moved throughout a factory and is completely waterproof. Global Machinery & Supplies Contact info and more items like this at wf.net.au/R242

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OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 41

NEW PRODUCTS

Hydrocarbon and water dewpoint analyser The Condumax II hydrocarbon and water dewpoint analyser, from Michell Instruments, is now available in a transportable version. The key function of this version will be to enable engineers to provide a fast response for investigations into the quality of natural gas, wherever it is needed. The Transportable Condumax II analyser measures hydrocarbon and water dewpoint (key indicators of the quality of natural gas) in the same way and to the same accuracy as the online version. The analyser is fitted into a robust transport case with rudimentary sampling system suitable for performing supervised measurement sequences. The analyser could be employed anywhere in the natural gas supply chain, from processing plants through to pipeline transmission, and by large users such as electricity generation companies. A typical application for the Transportable Condumax II would be investigations into the performance of hydrocarbon reduction processing by natural gas producers. The analyser can be brought into operation quickly at any point in the process to help resolve issues. Electricity-generating companies that operate gas turbines need to be sure of the superheat margin between the dewpoint and delivery temperature of the fuel gas to avoid damage caused by liquid condensate in the gas, as well as avoiding environmental levies on emissions. The analyser enables checks of the hydrocarbon and water dewpoint of the natural gas entering the fuel gas system. The Transportable Condumax II is certified for use in hazardous areas around the world, including ATEX, IECEx, CSA and GOST, with specific local certification available. AMS Instrumentation & Calibration Pty Ltd Contact info and more items like this at wf.net.au/R297

in a World of Introducing 3M™ Versaflo™ Respirator Systems

Comfort

Simplify equipment selection and improve your comfort. Choose from a selection of headcovers, hoods, faceshields, helmets, breathing tubes and air delivery units. Experience improved comfort at every point of contact with soft faceseals and airflow distributed to where you want. The compact lightweight design with multiple adjustment options provides further comfort for your entire shift. Go ahead — mix and match. All 3M Versaflo respirator systems are compatible with each other… so you can meet the evolving demands of your workplace. For more information visit our website at 3m.com/au/PPESafety or ring 136 136.

42 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

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Certified safety encoder

NEW PRODUCTS

PCA’s Fraba Posital division has announced the addition of a certified safety encoder to its OCD series of absolute shaft encoders. The encoders offer increased personnel safety, minimal risk of machines malfunctioning and reduced costs, the company claims. In addition to creating a safer environment, the transmission of ‘Safety Position’ eliminates the need to install two

Photoelectric sensor The ifm efector OG-Cube photoelectric sensor has a robust metal

separate encoders, and the complex development of validation monitoring logic in the PLC.

housing with a 2-wire output stage. The minimum leakage current of

The encoders fulfil the require-

1.7 mA means the photoelectric sensor can be used in normal AC

ments of IEC 61508, EN 62061

power mains at 20 to 250 VAC.

(SIL CL3) and EN ISO 13849

The sensor is suitable for harsh industrial environments. The technol-

(performance level e). Operated with

ogy in a compact and robust housing provides good flexibility when

protective extra low voltage (PELV), they

used in adverse applications where space is restricted.

are suitable for use in drive technology, lift

Due to a minimum drift when light and dark objects are detected, the sensor is claimed to achieve long ranges which remain constant even with coloured backgrounds. Additionally, the operation of the

applications, mobile machines, construction machinery, cranes and machine tools. The OCD encoders use a proven optoelectronic

sensor is colour independent for greyscale and black values. Additional

method to measure absolute position values. The single-

features include good repeatability and fixed ranges for a quick set-up.

turn sensor provides a resolution of up to 16 bit/revolution

The OG-Cube can be supplied as through-beam sensor, retro-

(0.05°) and the multiturn unit registers a maximum of 16,384

reflective sensor and diffuse reflection sensor with background sup-

revolutions (14 bit), thereby covering an overall measuring

pression. A range of mounting accessories is available for universal

range of 30 bit. The encoders have two functional devices

mounting.

within the one physical housing.

ifm efector pty ltd

Plant Control & Automation

Contact info and more items like this at wf.net.au/R237

Contact info and more items like this at wf.net.au/R235

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OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 43

FAIR WORK AUSTRALIA RULES AGAINST URINE TESTING

Alice Richard

URINE TESTING

s Fair Work Australia’s decision on urine testing a storm in a sample cup or is it just taking the proverbial? The decision has drawn comment from all areas of industry, with unions and industry bodies all contributing their two cents’ worth. After initially rejecting Endeavour Energy’s application to implement a mandatory, urine-based, on-site drug testing regime for its employees, the Fair Work Australia Full Bench has once again decided against the company, rejecting its appeal and arguing that urine testing is invasive and unnecessary. As expected, union groups have applauded the Bench’s decision, while the CEO of industry group AMMA (Australian Mines and Metals Association) claims the decision restricts employers’ rights to manage their own business. Let’s take a look at some quotable quotes that have come out of the appeal and final decision.

and alcohol policies, even though “employers can expect to see a union push towards restricting on-site drug testing to saliva testing, emboldened by this decision”. It also makes several other recommendations to employers: • Wherever possible, ensure dispute resolution procedures are limited to resolving only those matters arising under the agreement or in relation to the National Employment Standards; • Take all steps to use the options available in implementing workplace policies outside of an enterprise agreement, without the interference of the tribunal; and • If there is no other option, be careful to characterise a dispute to enable the tribunal to determine the reasonableness of the employer’s preference rather than to assess the merits of the union’s preference.

The Bench

Following the Bench’s announcement of its decision, three union groups - the United Services Union (USU), the Electrical Trades Union (ETU) and the Association of Professional Engineers, Scientists and Managers (APESMA) - have urged Endeavour Energy to abandon further appeals and abide by the FWA’s decision. The groups claimed that “urine tests are invasive and inappropriate due to their capacity to detect drugs taken several days ago” and called on the NSW Energy Minister Chris Hartcher to intervene and refuse any further appeals. “It is estimated that Endeavour Energy have spent well in excess of $100,000 on this matter, with an appeal only adding to this unnecessary expense,” said ETU NSW Secretary Steve Butler. “This cost will no doubt be passed on to Endeavour Energy customers through their power bills. The time has come for Minister Chris Hartcher to intervene, accept the independent umpire’s decision and say enough is enough.” The fact that the decision has twice been made in favour of saliva testing should put the matter to bed, USU Energy Manager Scott McNamara said, and will bring Endeavour in line with Ausgrid and Essential Energy practices. “We expect all parties to abide by the court’s decision and get on with the job of implementing the saliva-based testing model across the NSW electricity industry,” added APESMA Senior Industrial Officer Gordon Brock.

Senior Deputy President Matthew O’Callaghan, one of the three members of the Bench, said that although both urine and saliva tests are “susceptible to cheating” and employers have “a legitimate right (and indeed obligation) to try and eliminate the risk that employees might come to work impaired by drugs or alcohol”, they do not have the right to restrict an employee’s drug and alcohol use outside of the workplace. Additionally, O’Callaghan said, saliva testing is preferable to urine testing in identifying cannabis use as urine testing may show a positive result several days after a person has used the drug. “This means that a person may be found to have breached the policy even though their actions were taken in their own time and in no way affect their capacity to do their job safely.” Consideration of cannabis was important, O’Callaghan said, because after alcohol, it is the most widely used recreational drug. While he conceded that saliva testing can fail to identify a person who may still have some residual impairment resulting from cannabis use, he said, “Oral fluid testing rather than urine testing was more likely to detect recent drug use and therefore impairment, and that a positive test result from a urine test might detect drug use at a time which in no way affected [an employee’s] capacity to do their jobs safely.”

The industry group When Endeavour Energy appealed the original decision made in March by Senior Deputy President Jonathan Hamberger that saliva testing is preferred, AMMA was granted leave to intervene in proceedings to support Endeavour’s appeal. Steve Knott, AMMA CEO, said the association “felt it was important to press the importance of managerial prerogative” to the Full Bench. AMMA argued that “there was no proper basis in the present matter to interfere with managerial autonomy, and that the decision failed to give proper weight to the employer’s workplace health and safety obligations”. While Hamberger’s decision contradicted a 2011 decision in favour of HWE Mining to vary its drug testing policy to include urine testing, O’Callaghan said the two cases differed significantly enough for Hamberger’s decision to be a valid one. Knott says the decision is of great concern for the mining industry, which he claims has a strong case for urine testing to manage occupational health and safety obligations. “This decision again demonstrates the capacity of FWA to prevail upon employers’ policies in a negative way,” Knott said. AMMA is recommending that its members should continue to rely on the principles of the HWE case when implementing drug

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The unions

The company Endeavour Energy says it is still considering the FWA decision. The company said it appealed the March decision to seek clarity about urine testing, in light of Hamberger’s decision contradicting the 2011 HWE Mining decision on urine testing. Endeavour maintains that urine testing is the most accurate way to detect chronic drug use that may have safety implications. “We’re committed to protecting every employee and the public from the foreseeable risks presented by employees who may not be fit for work due to drug or alcohol use,” a spokesperson said. “Endeavour Energy’s top priority is for all its employees to return home safely at the end of each work day and not be exposed to harm from chronic drug users in the workplace.”

Implications for industry With the HWE Mining and Endeavour Energy decisions seeming, at first glance, to virtually contradict one another, some employers may be feeling justifiably confused when it comes to workplace urine testing. With two very different precedents set, it’s unclear what the future holds for employers hoping to implement employee drug testing.

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 45

NEW PRODUCTS

Fall protection access system DBI-Sala’s FlexiGuard fall protection access systems provide the user with a mobile overhead anchorage point that can be moved around from application to application, suitable for situations where an overhead structure is unreachable or does not exist. The systemshave been developed to keep workers as safe as possible when working on heavy-duty transportation equipment, loaders, trucks, aircraft or oversized equipment. With seven access systems in the range, each solution is dependent

Are you prepared for sudden cardiac arrest? Sudden cardiac arrest claims the lives of nearly

on the industry, environment and specific design constraints, including government standards. They are robustly built and are typically rated for up to at least two users. Fixed or adjustable in height, they provide an active fall protection solution for a wide range of applications. Each system is delivered with detailed operation manuals and instructions for use tailored specifically to each piece of equipment, site and use. Capital Safety Group (Australia) Contact info and more items like this at wf.net.au/R338

30,000 Australians each year. It can affect anyone at anytime. The only definitive treatment is high-quality CPR and defibrillation, and every second counts. The ZOLL AED Plus® features Real CPR Help,® which provides real-time feedback to help you provide compressions at the proper depth and rate. The audio and visual prompts

Safety spectacle dust guard The Protector Mist safety spectacle is now available fitted with a clip on/off dust guard (clear and smoke tint only).

guide you to rescue with confidence and clarity

The dust guard accessory can be fitted to other mist tint options

unmatched by any other AED. Contact us today

or product in use. The insert seals the ocular area making the mist

to find out more about the AED Plus.

spectacle suitable for high-dust applications. The comfortable, polycarbonate wraparound safety spectacle provides the wearer with good coverage and 100% UV protection. The medium impact lens is antiscratch, with the clear and smoke

Call 1-800-605-555 or visit www.zoll.com.au

tint options antifog coated. It is suitable for general industrial use such as mining, milling, food processing, engineering, forestry, agriculture, construction and medical and is certified to AS/NZS 1337.1:2010. The spectacle can be used in conjunction with other Protector PPE products to give added protection. A range of accessories are available including lens-cleaning stations, lens-cleaning fluid, tissues and spectacle cords. Scott Safety Contact info and more items like this at wf.net.au/R417

46 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

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NEW PRODUCTS

Filter kits Online training courses

The Fumex range of LFK filter kits is suitable for removing dust, fume and gases from work areas.

The National Safety Council of Australia

The systems comprise either single or double TERFU extractor arms which can

(NSCA) has added courses on risk man-

be mounted to the bench using the BF table bracket or secured directly through

agement and manual handling to its

the workstation benchtop.

portfolio of online offerings. Other courses

Flexible hose connects the extractor arm(s)

available include: Manual Handling &

to the portable filter kit which can be located

Ergonomics for the Office; Forklift Safety

directly below or adjacent to the workstation.

Essentials; Forklift Stability Essentials;

The portable filter kit comprises either a

Fatigue Management in the Workplace;

partical/gas multistage filter comprising HEPA

Fatigue Management in the Transport

and activated carbon medium or alternatively

Industry; Chain of Responsibility.

a gas-only filter packed with 6.5 kg of acti-

The NSCA offers comprehensive,

vated carbon. The fan unit is fitted with an

specialised consulting, auditing and

integrated speed control which allows variation

training services to help professionals

of the airflow. Extraction hood accessories are

and businesses comply with regulatory

available in a wide range of options.

and statutory requirements. The NSCA

The LF70 portable filter kit is an advanced

adds new courses to its portfolio on a

filter option suitable for the evacuation of airborne pollutants from a variety of

regular basis.

workstation applications. It comprises a combination of gas or particle/gas fitters

National Safety Council of Australia

allowing extended dwell times and accordingly high filtration efficiencies. The simple

Contact info and more items like this at wf.net.au/R284

control panel with clear display identifies the pollutant. Laboratory Systems Group Contact info and more items like this at wf.net.au/R419

www.SafetySolutions.net.au

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 47

NEW PRODUCTS

Clip-on welding shield The Sundström SR584 welding cartridge can be mounted on the SR580 helmet with visor and provides not only head and respiratory protection but also protects the eyes and face when welding. With the cartridge in the raised position, the helmet’s large and clear visor acts

Nitrile examination gloves

as face protection for grinding work and

The single-use Nite Long nitrile examination gloves are suitable

similar jobs while maintaining respiratory

for use in environments where latex-free gloves are required.

protection at all times. Once the cartridge

The gloves feature a 300 mm cuff, are powder free and meet

is flipped down, the user has full eye and

international standards of Medical Examination Gloves. Other

face protection from the welding arc.

features include: broad range of chemical resistance, particularly

The cartridge comes standard with a

petroleum-based chemicals; suitable for latex allergy sufferers;

passive 90 x 110 mm welding lens, shade

powder free ensures no loose particles from the glove; textured

number 10. Three different automatic lenses

surface for good grip; listed on the Register of Therapeutic

are also available. The SR507 compressed-

Goods; and, HACCP Australia Food Safety Certification.

air attachment can be connected for use with

The gloves are suitable for use in hospitals, diagnostic

either the company’s powered respirators

laboratories, dental clinics, pharmaceutical and cosmetic indus-

or a fixed supplied-air system.

tries, food handling, mechanical workshops, printing industry

Safety Equipment Australia Pty Ltd

amongst others.

Contact info and more items like this at wf.net.au/R408

RCR International Pty Ltd Contact info and more items like this at wf.net.au/R296

Protecting your laboratory’s most valuable assets

AirClean Systems Ductless Fume Cabinets  Completely Ductless and mobile  Microprocessor controlled  Fluorescent light  Audible and visible alarms for airflow and gases  Carbon and HEPA Filters for specific applications  Every application is assessed by our qualified in-house chemists and biologists  Environmentally Sustainable via HVAC Energy Savings (compared to ducted fume cupboards)  Fully Compliant to AS/NZS 2243.9

Powdersafe powder/solid chemical weighing enclosure       

Solid Polypropylene Construction Effectively weigh to 5 decimal places Electrical cord access ports Continuous HEPA filter monitoring Audible and visible alarms Secondary HEPA for additional safety and filter changing Optional Carbon Filter for odourous powders

Laboratory Systems Group Pty Ltd sales@labsystemsgroup.com.au

All AirClean Systems products are manufactured in Australia by Laboratory Systems Group Pty Ltd

48 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

(03) 8720 9000 www.labsystemsgroup.com.au

www.SafetySolutions.net.au

NEW PRODUCTS

Coverall The Kleenguard A30 Breathable Splash and Particle Protection Stretch Coverall combines comfort and dry particulate protection with a stylish design that features stretch panels under the arms and

Flame detector

across the back. It offers increased range of mo-

The MSA FlameGard 5 MSIR Flame Detector’s neural network technology NNT 4-IR

tion, quality protection and better fit.

sensor combination is said to make the detector highly immune to false alarms.

The Kimberly-Clark Professional iFlex stretch

The multispectrum IR (MSIR) sensor array provides increased range and wide field

technology builds in freedom of movement and

of view. Its continuous optical path monitoring (COPM) checks optical path integrity

enables the coveralls to move and stretch with

and the detector’s electronic circuitry. The company claims that no other flame detector

the wearer. It is recommended for use in phar-

can match the NNT weighted systems, with others using only a pass/fail algorithm.

maceutical research, tasks involving fine particle

The company claims that in a flame detector test (150′ distance between detectors

contamination and for the aerospace, maintenance

and 1 x 1′ gasoline fire with all units set to high sensitivity; all confirmed to be in work-

and general manufacturing industries.

ing order) the FlameGard 5 MSIR Flame Detector detected the fire 4 s before other

Kimberly Clark Aust Contact info and more items like this at wf.net.au/R227

www.SafetySolutions.net.au

detectors and the MSA detector saw the fire for 16 s longer than the other detectors. MSA Australia Pty Ltd Contact info and more items like this at wf.net.au/Q993

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 49

OCCUPATIONAL HEALTH AND SAFETY TRENDS Every dollar spent on safety sends US$4 to US$6 to the bottom line, notes a recent 3M Safety Outlook and Trends Report. The report outlines global occupational health and safety trends and also advises that health and safety managers holistically assess the required PPE components and select an integrated solution.

ompanies need to invest in risk evaluations to identify on-site hazards, and put the best processes and controls in place including appropriate personal protection equipment (PPE), recommends the 3M report. Below are the some key highlights from the report.

rator, compete for the same face and head space. PPE is usually designed to be used individually and workers may be tempted to remove or improperly use one component or the other. As a best practice, safety and health professionals should consider all the different types of PPE being used when selecting specific models.

Safety and performance standards

PPE trends

The International Standards Organization (ISO) continues to develop global safety standards for PPE. Health and safety regulations are becoming increasingly stringent around the world. Some areas, including Asia and Latin America, are beginning to increase their safety and health requirements to more closely align with standards in other areas like the US and Europe. The development of ISO standards will continue to change this landscape and motivate countries all over the world to align with global health and safety standards as a best practice. Separately, the majority of current PPE performance standards around the world regulate individual PPE performance separately, rather than their combined performance. This is a common cause of worker discomfort and improper use of PPE. Conflict may occur when two different pieces of PPE, for example eyewear and respi-

50 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

One interesting development in the safety industry is the distribution of PPE in vending machines, which are typically located at the end-user company for workers to access each day. â&#x20AC;&#x153;When a worker needs PPE, he or she swipes a card or enters a code to receive that equipment, and the vending machine tracks which employee and department received each piece of equipment. The machine also notifies the distributor when stock needs to be replenished. This drastically simplifies managing PPE costs because the process of counting and replenishing stock is automated.â&#x20AC;?

Comfort and compliance The report states that an ongoing struggle is to make sure all employees who are supposed to wear PPE are actually wearing it on the job, all the time. The best way to protect workers is to

www.SafetySolutions.net.au

PPE TRENDS

ONE INTERESTING DEVELOPMENT IN THE SAFETY INDUSTRY IS THE DISTRIBUTION OF PPE IN VENDING MACHINES, WHICH ARE TYPICALLY LOCATED AT THE END-USER COMPANY FOR WORKERS TO ACCESS

EACH DAY.

purchase PPE they’ll actually want to wear. For example, workers demand comfortable and lightweight respirators they can easily breathe through, especially in hot environments. Respirators must also fit unique face shapes and not interfere with other PPE such as head or eyewear. They need hearing protection that matches the ear canal, is easy to insert and comfortable for long periods of time. They need powered and supplied air respirators and hard hats that are lightweight and comfortable.

Industry-specific PPE Certain industries and substances have unique needs that require more attention and research, and may require specific health and safety standards. Mining: Hearing loss is the most prevalent occupational illness for miners, according to NIOSH. 25% of the mining population is exposed to levels exceeding the permissible exposure limit of 90 dBA, according to the Mine Safety and Health Administration (MSHA) in 2006.2. Food and beverage: To help ensure worker protection and strict hygiene standards for food safety, respirators need to protect against particulate hazards, such as flour or grain dust. They also need

www.SafetySolutions.net.au

to stand out in a highly visible colour, include metal-detectable parts to prevent contamination and be designed without staples or small, detachable parts. When it comes to hearing protection, these workers need special earmuff designs that include premoulded foam inserts to provide better thermal isolation, helping prevent moisture build-up. Military: Soldiers have an ongoing need for enhanced, clear communication during operations while simultaneously needing to protect hearing from the noise and mechanics of battle. In addition, hearing loss often has no visible external manifestation of injury and has low priority for care in a trauma setting. However, hearing loss can act as an indicator of deeper brain injury and is especially dangerous in life and death situations such as war. In the US, the Department of Defense Hearing Center of Excellence (HCE) was established in 2010 and expects to be fully operational in December 2013. Among other goals, the HCE is committed to leading the way towards hearing-loss prevention and restorative technologies for all service members and veterans.

Sustainable PPE Companies providing PPE are taking a more holistic approach to sustainability, addressing how to improve every aspect of the process, from raw materials and production to transportation and logistics, customer use and disposal. Manufacturing PPE is reported to use about 10% of all clothing and technical textiles worldwide, according to Health & Safety Middle East (HSME) magazine. The PPE industry also uses polyester, polyamide, polyethylene and other polymers derived from fossil resources. In addition, increasingly technical demands of PPE lead to the use of materials such as aramides, flour-based membranes and finishes or phosphates, which are also derived from fossil sources. Looking ahead, PPE manufacturers may leverage biopolymers for disposable PPE and other alternative natural fibres such as linen and hemp. PPE maintenance also deepens its carbon footprint. Safety and health professionals can help extend the lifetime of PPE by improving tracking and tracing of equipment. Adding end-of-service indicators can help automate the process of tracking and maintaining PPE.

3M Australia Pty Ltd (Occupational Health & Safety) Contact info and more items like this at wf.net.au/R312

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 51

NEW PRODUCTS

Certified welding gloves The Kevlar Blue welding glove can be used for protection for boiler making and heavy-duty welding and are certified to AS/NZS 2161.3:2005 (EN388) and AS/NZS 2161.4:1999 (EN407). The glove is designed for extra durability with the addition of an extra piece of leather

Air nozzles The Silvent 920 air nozzles are suitable for most areas of application, such as cleaning, transporting, drying, transporting and cooling. The nozzles generate a broad and efficient air cone and are suitable for use wherever a wide but thin striking surface is required. The nozzles are most often used in air knife applications and claim to reduce noise levels by up to 77% and compressed air usage by up to 55%. The nozzles are made of zinc with 1/4â&#x20AC;ł male connection thread and fully comply with EU Machine Directive noise limitations and OSHA safety regulations. The exhaust ports are protected from external forces by fins. Spray Nozzle Engineering Contact info and more items like this at wf.net.au/R253

covering the palm and thumb area. The extra reinforcing knuckle bar strip across the back of the hand protects the knuckles and offers additional abrasion protection. The gloves feature good quality leather and cotton liners, all wear seams are welted for additional protection and all seams are sewn with heat-resistant Kevlar thread for extra durability. The glove is manufactured from soft, premium, selected leather. The welding glove is certified to the following Australian standards to ensure good hand protection while welding: AS/NZS 2161.3:2005 (EN388) Protection against mechanical risks; AS/NZS 2161.4:1999 (EN407) Protection against thermal risks (heat and fire). Elliott Australia Pty Ltd Contact info and more items like this at wf.net.au/Q660

52 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

NEW PRODUCTS

Biological liquid waste treatment Biosafe Life Sciences has released effluent decontamination systems (EDSs) to

Photoelectric sensors The E3FA series photoelectric sensors include through-

treat laboratory wastewater/effluent produced within biocontainment boundaries. EDSs are recommended and/or required by law for facilities classified as Biosafety Level 3 and Level 4 (PC 3 and 4 as defined in AS/NZS 2243.3-2010).

beam, retroreflective and diffuse reflective types in

The systems use a combination of heat

straight and radial versions.The sensors are suitable

and pressure to ensure that any poten-

for use in industrial plants ranging from food and

tially dangerous microbiological agents in

beverage, textiles, ceramics and brick production,

the effluent are destroyed before release

through to logistics. The sensors feature a large ad-

to the public drains. They can operate

juster and a high-power red LED, which is visible for

as a continuous-batch process.

easy alignment, even over longer distances. Similarly,

The company has worked with alkaline

the sensor’s LED status indicator can be viewed from

hydrolysis used in converting potential

long distances and wide angles. Straight versions

infectious waste tissue into sterile ef-

are available with background suppression, limited-

fluent and also produce stand-alone

reflective detection and transparent object detection

EDSs for other effluent streams from

types for special applications.

life science facilities.

Other features include: flush mounting option for

A wide selection of configurations

smooth installation; high-power LED to compensate

and capacities is available and designed to treat thousands of gallons per

for dirt and misalignment; intensive shielding for

day. The systems can be sized for any facility from a single laboratory room

high electromagnetic noise immunity; tight housing

to a large multiuser facility. A ‘prion cycle’ feature can also be incorporated,

construction for high-level water protection; pulse

using the alkaline hydrolysis technology, for the safe disposal of potentially

synchronisation for high ambient light immunity.

TSE infected effluent.

Omron Electronics Pty Ltd

Laboratory Systems Group

Contact info and more items like this at wf.net.au/R310

Contact info and more items like this at wf.net.au/R435

‘Need haNd protectioN, we’ve got every trade covered’ the toUgheSt JoBS deMaNd the toUgheSt gLoveS

Professional construction workers told Ansell what they needed, and Ansell delivered with ActivArmr® Jobsite Gear. The ActivArmr® Jobsite Gear gloves are tailored to provide an optimal balance of protection, dexterity and comfort never before seen in a construction glove. For performance that counts on the job, talk to Ansell: Call 1800 516 957, visit www.ansell.com.au/activarmr or email us at protection@ap.ansell.com

WWW.ANSELL.COM.AU/ACTIVARMR

www.SafetySolutions.net.au

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 53

CONFERENCE DELEGATE CATERING AREA

B10

B11 3

B34 3

B38

B42

B19 3

B23

C22

C30 6 C14

C18

B33

C34

C32

C38

C42

C48

C13

C17

C21

C27

C33

D14

D18

D22

D26

D30

D12 6

C41

C45

D42

D44

D38

ENTRY/EXIT

D15 E2

E18

E10

E14 12

C49 3 6

F18

G4 6

D50 3

D52 3 2

E29

F13

F17

G10 3

G12

G14

G18

G13

G15

G17

F30

E50

F33

F39

G30

G34

G38

3 3

F44

H7 6

G33

i6 4

CAFE

Exhibitor

H10

H16

H18

i8 i10

H22

H24

H30

H34

F49

G48 3

G43

G47

H38

H44

TECHNOLOGY & TRAINING

H11

H23

H27

H31

H33 3

i14

i22

i28

i32

i34

DEMO STAGE

TECHNOLOGY & TRAINING

i17

i21

i25

i31

Stand

G54 6

G44 3

G41

i12

3 2

F54 F58 6

3 6

Stand

Absorb Environmental Solutions

G02

CASI

O16

Frontline Diagnostics

Accidental Health & Safety

O08

CCH Australia

E25

Gallay Medical & Scientific

B18

Advacoat

G24

Chemwatch

D59

GBS

H33

Advance Anti Slip Surfaces

G12

Cirlock

D18

Global Spill Control

E50

Advanced Protective Technologies

C45

COMOPS

C21

Happy Feet

O21

Alcolizer Pty Ltd

C33

Comsafe Training Services

F39

Hazibag

G15

Alere

F05

Corporate Bodies International

D55

HBA Learning Centres

All Area Access Height Safety

F52

Deb Australia

D38

Hilton Industrial Vacuums

Alsco Services Pty Ltd

P16

Display Me

G38

Hot Chilli Source

D33

Appliance Test & Tag Services

F33

Distributed Technology Systems

F13

HR3

B05

Areion First Aid

G44

Dominion Software

G23

Huski

Q11

Drake Safety

B34

Hydralyte

P12

e3Learning

F58

G18

EasyOHS

I22

Industry Update Manufacturing Media

ASC - Australian Sweeper Company

O19

Ascent Footwear

H22

Australasian Safety Services Australian OH&S Risk Management Services Australian Security Technology

E60 H23 K11

D22

I14 C10

industrysearch.com.au

F34

Ego Pharmaceuticals

D57

Integrity Sampling (NSW)

B06

Electrical Testing Services

P01

Intellifleet

D52

Elmo Learning Services

C08

International Standards Certification

G08

Inventory Control Systems

F22

INX OHS Software Solutions

B10

JJ Safety

C12

Australian Supreme Import

G22

Axelent Automation & Safety Pty Ltd

Emona Instruments

G06

O12

Enware Pty Ltd

E34

Backjoy Australia

Q05

Eyres Optics

F60

Barron & Rawson Pty Ltd

M14

Ferno Australia

C18

Best Practice Certification

F54

ferret.com.au

C30

Blackwoods

D02

Figtree Systems Pty Ltd

O09

BLH Group of Companies

D37

Fire Response

G40

Breathalyser Sales & Service

O11

First Aid Kits Australia

D06

BSI Group Australia & New Zealand

G19

Fit 4 Duty & The Drug Testing Institute

C06

Bureau Veritas

H30

Flowcrete Australia

F38

Capability Resources

F23

Four Seasons Gutter Protection

M04

Liftmaster Materials Handling

54 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

F62 6 2

4.5

Exhibitor

G50

H50

F52 6

H4 4

F41 G40

G29

F40 3

F29

G23

E54

E60

F50

E43

F38

F25

E56 3

D57 D59

F60 6

G19

F23

E39

F22

G24 G28

E44

D55 3

G22

D43 D37

F34

E34

E25

F5 G2

D33

F12

MEETING POINT CAFE

F16

LIST OF EXHIBITORS

B30

D53

Stand

B17

E15

THE SAFETY SHOW & SYDNEY MATERIALS HANDLING 2012

B28

C7 6

Exhibitor

B15

B22

C12

C10 3

C6 3

B14 B18 3

B12

Kemtek Imaging Systems

D50

Kerrick Industrial Equipment

M20

Kinyun Australia

F40

Kobot Systems Pty Ltd

M17

Kockums Bulk Systems

K15

labelpower.com.au

P02

Laverty Pathology

F16 Q22

www.SafetySolutions.net.au

K10

K12

K16

ENTRY/EXIT

AG2

AG3

AF2

AE1

AD1

AD3

AC2

AC1

AB2

AB1

AA1

ENTRY/EXIT

K11

3 6

K15

L10

L12

M16

M11 N12

N15

O12

AF18

O15

AH25 AG26 AG29

P12

P16

P22

CORPORATE HEALTH 3 P5

P11

P13

AH29 AG30 AG35 4

Q11

Q16 5

Q22

AD24

AH35

AG39

AD13 AC14 5 AB14 8

AF29

AF33 AE32

AC24

CLEANSCENE

AD30

AC30

AE33 AD34 6 12

AB15

AB19 AA20 3

AB23 AA24 5

AA25 AB24 6

AC23

3 3

AD33 AC32 3

AC33 AB32 3

AD35 AC36 4

AC35 AB34 3

AA29 3

AC31 AB30 4 11

AA30

AD38

AC38

AB38

AA39

AB39

AG41

AF40

AE40

AE41

AD40

AC40

AB40

AB41

Stand

Exhibitor

AA21 6

AE39 AD36 3

AF39

AA15 3

AA16 3

AC13

LIST OF EXHIBITORS

Q12 3

AE30

AA13

AA14

AA18 3

6 3

AF25 AE22 5

AH23 3

AB18 3

AH21

O21 3

O19

AF19 AE16 3

AA4

AA7 3 6

AE15 AD16 3

AG22 6

AB4

CLEANSCENE

AF21 AE18 3 3

AC4

O16

O11

AA5 9

AD6 3

AD8

AF12 4

N11

AE5

AH17 AG20 6

MATERIALS HANDLING 3

AG11

AE4

AD14

N24 6

AF4 9

AH13AG14 6

O20 O24 6 O6

AG7

AF17 AE14 6

AD4

M17 3 N22

M20 M24 6

N6 3

AG5

L13

MATERIALS HANDLING

M14

AH3 AG4 6

L20

6 M12

Exhibitor

Stand

Exhibitor

Stand

Luxottica Retail

G34

Pegasus Training

E29

SAI Global

Martor Australia

D44

Pelican Products

N05

SAVV-E

Master Lock Safety Series

F04

Pharmatex

B19

Scrim

Mat World

E44

Poster Faktory Australia

C07

SES Environmental Services

D12

Materials Handling Pty Ltd

O20 O24

Powersafe Products

C22

Sicame Australia

F09

Premium Health

D53

Skin Patrol

P11

Prospectors Earth Sciences

D30

SM Safety

E54

QHSE Integrated Solutions

G54

Sola GMI - Camelbak

E18

Quality Building Management

E15

Specsavers

H08

QuickAlly Access Solutions

E39

Spill Station Australia

Quik Lok Safety Coupler

C41

Steel Blue

F06 H07

Matthews Safety Products

F12

Medical Developments International

F30

Medvet Laboratories metrotest.com

B11 M02

D26 I34 F44

F18

Milford Industries Pty Ltd

M11

Millsom Materials Handling

N12

Rapid Induct

F17

Stems Solutions

Modern Tools

B22

RCR International

C38

Swinburne University - COHST

D15

thatsmyspot.com.au

D14

Thorzt Electrolyte Thirst Aid

F08

Mr Y Scribe Animations

H11

MYOSH

E10

Rehab Options Injury Management Group

P05

Narrowtex Australia

M12

Reptiler

F49

Uniformed Training Solution

G29

NCH Australia

L10

Retriever Communications

E43

United Gloves Protection

G28

NCS International

F25

Riskware

F07

Victor Footwear Pty Ltd

C32

North Pacific Supplies

D42 D42

Roche Wrappa

N11

Vigil Antislip

B12

NSCA (National Safety Council of Australia)

M06

Vision Safe

H04

F50

Safe Floors Australia

C14

Visipro

G17

NTP Forklifts Australia

L20

Safe Work Resources

F02

Vocam

G04

NTS Business Communications

G41

Safety and Mobility

C49

Workcover NSW

E02

OHS Logic

C13

Safety Eyewear Express

G14

Workforce Health Assessors

E14

Onsite Drug Testing & Training

N09

Safety For Life Pty Ltd

G13

Workplace Access & Safety

O02

Paftec Australia

C34

Safety Institute of Australia

E08

Wrightway Products

N22

Paramedical Services

C17

Safety Roof Anchors Pty Ltd

B23

Parchem Construction Supplies

B38

Safety Solutions magazine

F41

Pathtech

G09

Safetylink

F62

www.SafetySolutions.net.au

Rotacaster Wheel

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 55

Safety coupler The Quik Lok safety coupler, with an inline compressed air connection system, eliminates the risk of injuries from hose whip, incorrect connections or inability to release trapped pressure, and lack of safety clips. The coupler provides security by interlocking the claw connectors preventing disconnection under pressure. It releases or drains the trapped pressure through the inbuilt diffuser at less than 80 dB. The coupler provides a padlockable isolation point, eliminates the travel time between the tool and isolation point and stops unsafe shortcutting of correct procedures. The valve, fitted to the operator’s end of a compressed air supply hose, has applications in all heavy industry including underground and surface mining, civil construction, petro-chemical processing, heavy equipment manufacturing and energy generation. Quik Lok Contact info and more items like this at wf.net.au/R186

Chemical spill response course Global Spill Control has recently added a nationally accredited chemical spill response course, designed for employees that work in stores, factories, hospitals, workshops and mine sites. Chemicals are used extensively throughout industry, so there is always an ongoing spill or contamination risk when handling, storing or using chemicals. The 3½ h course is designed specifically for personnel that may be required to respond to small workplace emergencies including an actual release of a chemical liquid. Participants are taught how to: understand chemical labelling and material safety data sheets; assess the spill; select suitable personal protective equipment (PPE); and control and clean up the spill using appropriate spill equipment. The course is aligned with Australian Standard AS3745-2010 ‘Planning for Emergencies in Facilities’. Global Spill Control Contact info and more items like this at wf.net.au/R226

OHS management software HR3 will be exhibiting its latest-generation workplace health and safety management software at The Safety Show Sydney. The integrated system gives OHS practitioners and business managers instant access to statistical information graphically and in the more traditional report formats. The company’s HR3pay OHSpack includes a fully functional and fully integrated human resources module for storing and reporting skills, training, inductions, property and more. It has been designed using the following standards: Australian Standard: AS 1885.1-1990; Australian and New Zealand Standard: AS/NZS 4801:2001; Australian, New Zealand & International Standard: AS/NZS ISO 31000:2009. HR3 Contact info and more items like this at wf.net.au/R257

56 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

Dust-free Powder Handling Systems and Safe ‘bulk product’ Storage

We specialise in equipment for safe work environments Safe bulk product handling Not bulk bags - Use IBC’s “Intermediate Bulk Containers” stack easily & product is sealed, - Dust-free discharge stations; - Ease of filling; long life.

Safe Lifting Procedures

Manually, Vacuum-assisted, or by Robot

Packaging Division bag filling palletising pallet dispensers slip sheet applicators conveyors pallet wrappers hooders

Handling boards and doors Okura robot, 3 separate product infeeds,

3 separate palletising lines, simultaneously!

TAWI Vacuum-assisted Lifting: Special models built to suit.

Single products to total Turn-key Systems The Professionals in Powder Handling and Packaging Systems and Ysafety1213

CONTROL AUTOMATION

Head Office VIC - Tel: (03) 9457 8244 Fax: (03) 9457 7695

www.kockumsbulk.com.au

High speed COBRA in action

t the how a s u See afety S5 Oct S ney sh 23-2 d y S ebu Hom

Emergency eyewash Enware will be exhibiting its ranges of emergency eyewash products at The Safety Show Sydney. The products include a self-contained safety shower and eyewash featuring solar battery charging for remote locations. The companyâ&#x20AC;&#x2122;s stand will focus on industrial worksites where serious injury can occur if eye and skin accidents are not treated within seconds. Enware's high-visibility showers and eyewashes are designed and manufactured in Australia and have been independently tested for compliance to ANSI Z358.1-2009 and AS4775-2007 standards. The showers have a 200 mm shower head assembly with a high-visibility yellow epoxy coating on the shower pull rod, and the modular-designed stainless steel showers and eyewashes come in a range of finishes including brushed stainless steel and epoxy powder coatings in green, orange, yellow and white. Both the shower and the eye washes have a self-draining design for Legionella risk reduction, particularly in tepid water installations. Enware Australia Pty Ltd Contact info and more items like this at wf.net.au/R263

Flooring system Flowcrete Australia will be exhibiting its

Skincare product range

Flowfast range at The Safety Show Sydney. The range includes fast-curing resin flooring materials for commercial or industrial environments. The resin floor system is ready to receive foot traffic in just two hours, minimising disruption to working environments during installation or repair. Using the latest in resin technology, the system provides a joint-free, easily cleaned finish with inherent antibacterial properties. Its good abrasion, wear and stain resistance combines with the ability to withstand impact

Deb Australia is exhibiting the Deb Global product range at The Safety Show Sydney. The range has been devised to meet the specific skin safety needs and cultural diversity of any local and international organisation. The range is underpinned by more than 65 years of experience in occupational skincare, providing formulations and rigorously engineered dispensing systems. The range includes 10 Environmental Choice Australia certified products for skincare. Through many years of working with the users of its skincare products and dispensing systems, the company has a deep insight into the factors that affect skincare compliance. One of the key issues is to ensure users know which products to use and how to use them. Therefore, their product and dispensing systems have been designed to incorporate a combination of language-neutral icons, strong visual colours and clear, unambiguous wording.

and thermal shocks to provide a durable and safe floor finish. A further safety benefit is the ability to tailor the anti-slip profile to suit specific operating conditions. Its impermeable surface is suitable for harsh conditions and heavy-duty environments such as airports, hospitals, kitchens and restaurants. It is also suitable for use in commercial sectors, allowing large expanses of flooring to be installed rapidly. Flowcrete Australia Contact info and more items like this at wf.net.au/R266

Deb Australia Pty Ltd Contact info and more items like this at wf.net.au/R265

58 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

Ladies workwear Huski will be exhibiting its ladies workwear/safety range at The Safety Show Sydney. The range has been created to cater to increased demand by women for well-made and proper-fitting safety garments. The Kimberly soft-shell jacket will be exhibited, designed by women for working women, with fabric as comfortable and warm as a traditional fleece but with the waterproofness and breathability of a technical rain jacket. The high-visibility jacket has 3M 8910 reflective tape and features zip-off sleeves to form a vest, Breathetec waterproof/breathable fabric coating and UPF50+. It complies with Australian Standards 1906.4:2010 and 4602.1:2011 classD/N. Available colours include safety yellow/navy, safety orange/navy and comes in sizes 8 to 20. The company has available a large range of workwear, safety wear, outdoor workwear, reflective jackets and high-visibility industrial workwear and uniforms. Huski Contact info and more items like this at wf.net.au/R248

Skin protectant

Certified prescription safety eyewear

The Derma Guard range provides skin protection against

Specsavers will be exhibiting its

oils, grease and grime and also

range of certified prescription

gives emergency protection

safety eyewear at The Safety

against most acids and bases.

Show Sydney.

It is non-greasy and remains

The range has robust frames

on the skin for 4-5 h despite

available in a variety of practical styles. The poly-

repeated washing.

carbonate lenses are lightweight, tough and durable

Designed to work in harsh

and able to cope with most situations in which safety

conditions, its composition

eyewear is needed. The range is certified to AS/NZS

provides protection against a

1337.6:2007 in a selection of styles and sizes to suit

huge range of irritants that often cause problems within a wide range of

most wearers and comes with a one-year guarantee

industries. Derma Guard also claims to make latex and vinyl gloves more

against manufacturing defects.

comfortable to wear by controlling excess perspiration and glove irritation.

Specsavers Pty Ltd

Vision Safe (PPE)

Contact info and more items like this at wf.net.au/R250

Contact info and more items like this at wf.net.au/R179

60 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

OHS workshop The ComOps OHS Solutions ROI Workshop has announced

A REVOLUTION IN MOTION

a Sydney Safety Show Special for a limited time only.* ComOps understands that many organisations struggle to find the time and resources required to build a strong business case for OHS solutions and procedures. Raising awareness and discussing OHS issues acts as a catalyst The OHS Solutions ROI Workshop helps an organisation: outline the key OHS issues facing all executives/ employees, not just those directly involved with OHS; calculate the monetary costs of these issues and their flow-on effects; and evaluate the financial impact that an investment in a safety management system could have on your organisation. During the workshop, a comprehensive ROI report will be produced which can help the organisation make an informed decision about the best course of action. *To qualify for the Sydney Safety Show Special of a free session, registrations must be in before 31 December 2012 and workshops must be completed by the 28 February 2013. Other conditions apply.

Dry Creek Railcar Depot, Maintenance Facility, SA.

for change, providing a guide and framework for the future.

ComOps Pty Ltd Contact info and more items like this at wf.net.au/R231

Mobile eye testing service OPSM has a mobile eye testing service that brings to the workplace a complete, convenient and professional service including: expertise in eye care, the latest technology and a good range of brands including prescription safety glasses. The mobile units include eye testing and dispensing facilities which are set up on site for the benefit of employees. A complete optometry service can be

FREEDOM & SAFETY TO DO MORE Raptor™ Overhead Rail fall arrest and abseil system provides continuous, smooth overhead fall protection for multiple users performing tasks above a work area as well as façade access in commercial and industrial applications.

provided by OPSM at no cost using bulk billing if

> Uninterrupted functionality

a valid Medicare card is used.

> No deflection, reduces fall distance

The highest level of eye protection specified by the relevant standards is provided by OPSM, while satisfying each individual’s need for style and comfort. Qualified optical dispensers ensure a frame and

> Easily retrofitted to existing structure > Reduced maintenance & downtime > For abseil & fall arrest applications

lens selection based on the employee’s prescription requirements and working environment. A total solution can be provided for prescription safety eyewear and eyecare requirements.

CALL \ 1300 301 755

Luxottica Retail Vision Services

WEB \ sayfa.com.au/raptor

Contact info and more items like this at wf.net.au/R232

www.SafetySolutions.net.au

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 61

Training and certification services SAI Global’s range of OHS Management

Cut-resistant gloves Constructed from a blend of ultrahigh-molecular-weight polyethylene (UHMWPE) and glass fibre with a PU (polyurethane) palm coating, the DX5 gloves provide abrasion, cut and tear resistance. The palm coating enhances the gloves’ grip, sensitivity and resistance to oils and greases, without compromising the dexterity and touch of the glove. The elastic memory of the glove ensures it does not absorb water and therefore retains its properties after washing or if exposed to water, making the gloves wash-

Systems services can help safety professionals integrate an effective system within their organisations. The company offers training in implementing, auditing and monitoring systems, as well as understanding the standards that relate to OHS. A range of nationally recognised courses and qualifications provides the flexibility of learning face to face, online or in-house. Once the system is implemented, the safety professionals can then get it certified against the Standard, earning their organisation the ‘Five Tick’ StandardsMark. The team from SAI Global will be available at The Safety Show, Sydney to answer all training- and certification-related questions. SAI Global Limited Contact info and more items like this at wf.net.au/R322

able and re-usable. The gloves are rated against EN388 as 4542 (Abrasion Level 4, Cut Level 5, Tear Level 4, Puncture Level 2). The gloves are suitable for use in metal industries, warehousing pick-and-pack operations, automotive industry, general manufacturing, glass, plastics and food industry. RCR International Pty Ltd Contact info and more items like this at wf.net.au/R267

E-learning programs Seconds Count will be exhibiting its e-learning programs at The Safety Show Sydney. Accessible for training any employee, in any business, in any location, at any time, the programs are designed by firefighters to ensure relevance and compliance. They include general evacuation awareness, first attack firefighting and fire warden

Ambulance response service

refresher courses. The company is dedicated to saving lives and property by

Paramedical Services will be exhibiting at The Safety Show Sydney. The private ambulance company, established in 1991, will show

raising the general awareness of effective emergency management and evacuation procedures in the workplace.

how it manages worker injuries with its Worker Injury Response

Uniformed Training Solutions

Service (WIRS), a 24-hour, 7 days a week triage and ambulance

Contact info and more items like this at wf.net.au/R258

response service. Paramedical Services Pty Limited Contact info and more items like this at wf.net.au/R261

FREE SUBSCRIPTION! Safety Solutions is FREE to qualified ICT industry

professionals in Australia & New Zealand.

To continue receiving your free copy you will be asked to register every three years.

Quick registration @ www.SafetySolutions.net.au/subscribe 62 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

www.SafetySolutions.net.au

Spill pallets and bunded work platforms Global Spill Control has released a larger range of drum bund pallets designed and manufactured in Australia and tested to meet the harsh Australian conditions.

Safety sunglasses

The bunded base section is made from tough, chemical-resistant polyethylene, which is claimed to resist any acciden-

Vision Safe will be exhibiting

tal or minor impact better than other

the UVeto Australia range

plastics. The grate is manufactured

of safety sunglasses at The

from polypropylene with removable

Safety Show Sydney. They are AS/NZS 1337.1

honeycomb-shaped grates for

medium impact safety and AS/NZS 1067 sun-

maximum strength. Sizes available include:

glasses and feature an anti-fog and scratch-

drum bund 4 x 205 L drums

resistant lens coating. The range comes in four

with a grated top; drum bund for

styles, Monitor U329, Gecko U286, Tegus U140

6 x 205 L drums with grated top; and drum bund

and Python U271, each with different features

for 20 or 60 L drums with grated top.

such as polarised lenses, semi-rimless frames

Global Spill Control

and ribbed nose pads for comfort.

Contact info and more items like this at wf.net.au/R225

Vision Safe (PPE) Contact info and more items like this at wf.net.au/R252

Narrow-aisle forklift The engine- or electric-powered Nichiyu Aisle-Master forklift truck can navigate tight corners and passages as narrow as 1.98 metres. In some situations storage space can be increased by up to 50%, not only lowering storage costs, but also reducing the number of lift trucks and associated labour required. Double handling is therefore eliminated as the product can be taken directly from the truck or van to the storage location. The forklift can operate both indoors and outdoors, able to do the work of both indoor electric reach trucks and engine-powered outdoor counterbalance forklifts. It is available in both battery electric and LPG, with various lift height options up to 10.5 metres. Nichiyu Australia Contact info and more items like this at wf.net.au/R185

New ProTag Optima System Australiaâ&#x20AC;&#x2122;s Most Compact Appliance Testing and Tag Printing System. The new ProTag Optima System tests portable appliances and RCDs, and prints test tags in a compact system weighing only around 2kg. No interface cables between the tester, printer and scanner provide maximum mobility on construction sites, factories and workshops. Light weight, wireless, battery powered and with logging of visual inspections and risk assessments, the Optima System guarantees greater efficiency, huge time savings and a lower cost per tag. Call EMONA Instruments on tel: 1 800 632 953 email: testinst@emona.com.au or www.protag.com.au www.SafetySolutions.net.au

OCTOBER/NOVEMBER 2012 - SAFETY SOLUTIONS 63

Registration NOW OPEN — Early bird closes 31 October 2012

4–5 December 2012

2012

Melbourne Convention Centre, Australia

NEW

Free e All da xhibition ye qualifi ntry to ed profes sional * s pre-re gistrat with ion

In conjunction with the ARCIA Industry Gala Dinner

Utilities | Government | Enterprise | Transportation | Public Safety

The Future of Professional Mobile Radio in Australia Now in it’s 6th year … With a sharp focus on industry end users and their needs, as well as the application of currently available technologies now and into the future, this year’s conference offers two solid days of learning and an exhibition where you will find everything you’re looking for.

Don’t miss out, Register Today! Speakers include: Prof. Hugh Bradlow – Chief Technology Officer, Telstra Chris Chapman – Chairman and CEO, Australian Communications and Media Authority Peter Clemons – Managing Director, Quixoticity Alvin D’Mello, Data Communications System Manager, QR National Doug Booth – Project Director, Country Fire Authority Dietmar Schoeps – Director, Funkwerk Security Communications Marta Fontecha – Transport Area Manager, Teltronic Des Bahr – CEO, APCO Australasia Industry & Technology Focus: • • • •

Public Safety • Mining • Utilities • Transport •

Networks and Infrastructure Spectrum Planning Training & Education SCADA/M2M

Plus papers and comparisons on Tetra, P25, dPMR, DMR and much more ...

Registration Open – secure your place today. Keep up to date, join the RadioComms Connect LinkedIn group today Event partner:

Platinum Sponsors:

Gold Sponsors:

Magazine partner: In association with: Supporting associations & media organisations:

WFevents, a division of Westwick-Farrow Media - ABN: 22 152 305 336

((( www.radiocommsconnect.com.au ))) *conditions apply, see online registration for details.

RESOURCES

from the editor

Date: 21 October - 27 October 2012 Visit: www.safeworkaustralia.gov.au It’s show time again! Next month, hundreds of safety professionals will descend on Sydney to discuss workplace safety issues, trends and developments at The Safety Show, Sydney. The event provides visitors with an opportunity to share industry insights and latest developments,

The theme of this year’s Safe Work Australia Week is ‘Safety begins with ‘S’ but starts with You’, which reminds Australian workers that anyone can lead safety in their workplace. Held annually, Safe Work Australia Week encourages all working Australians to focus on improving health and safety in their workplaces to reduce death, injury and disease. It reminds workers that safety should be a priority all year round. There are many ways for Australians to get involved in the week including becoming a Safety Ambassador in their workplace. A Safety Ambassador is someone with a passion for work health and safety who is dedicated to making their workplace safer. Throughout October, states and territories will also be raising awareness of work health and safety through their own safe work weeks or months and will be promoting a range of activities and events to the public.

and find the latest OHS products, services and ideas. Free industry seminars and workshops will be held in conjunction with the trade show. This edition of Safety Solutions is a special Safety Show edition, which features the latest in technology and developments for the industry. Turn a few pages and you’ll find details about the products being exhibited at The Safety Show, a list

Fair Work Act final review

of exhibitors and the floor plan that will

The Fair Work Act Review Panel’s final report, entitled Towards more productive and equitable workplaces: An evaluation of the Fair Work legislation, was released on 2 August 2012. The report was formally assessed as meeting the requirements of a postimplementation review by the Office of Best Practice Regulation. The Fair Work Act 2009 and the Workplace Relations Amendment (Transition to Forward with Fairness) Act 2008 gave effect to the government’s commitment to restore fairness to the Australian workplace relations system. Due to the scale of these reforms, the government made a commitment in the Explanatory Memorandum to the Fair Work Bill 2008 to review the operation of the legislation two years after its full commencement (ie, 1 January 2012). On 20 December 2011, the Minister for Employment and Workplace Relations announced further detail of the review, including terms of reference.

include machine safety, electrical safety,

help you find your way around. Some of

the other key topics covered in this issue

The review was conducted by a panel of eminent Australians, comprising Reserve Bank Board Member Dr John Edwards, former Federal Court Judge the Honourable Michael Moore and noted legal and workplace relations academic Professor Emeritus Ron McCallum AO. On 18 January 2012, the panel released a background paper and called for submissions to be made in response. It received more than 250 written submissions. In addition to the submissions process, the panel also conducted an extensive number of meetings and roundtable discussions with key stakeholders. The government is currently considering the final report (as Safety Solutions went to press) and will respond in due course.

www.SafetySolutions.net.au

workplace bullying and PPE. On a completely different note - it’s time to embark on a new adventure of my own. I’m heading off on maternity leave and will temporarily hand over to Carolyn Jackson, the editor of our sister magazine, Sustainability Matters. She’ll write and introduce herself in the next issue of the magazine - please make her feel welcome. She’ll be attending the upcoming industry conference The Safety Show, Sydney. So, if you are planning to attend the show, make sure you find her and share your thoughts and ideas. See you again soon.

Mansi Gandhi - Editor ss@westwick-farrow.com.au

In my opinion Why do so many people still get hurt at work? Most incidents don’t happen because the person didn’t know the hazard was present or what controls were required. Incidents typically happen because the person wasn’t paying attention at the time and as a result came into contact with a hazard. Traditional approaches aim to rectify this by: retraining, in case the problem was a lack of knowledge; reviewing the decision-making framework, in case it was a ‘bad’ decision or the person made the wrong ‘choice’; discipline, in case it was a deliberate act. However, the problem of not paying attention is not able to be solved by the traditional approaches listed above.

A.B.N. 22 152 305 336 www.westwick-farrow.com.au

Head Office: Cnr. Fox Valley Road & Kiogle Street, (Locked Bag 1289) Wahroonga NSW 2076 Australia Ph: +61 2 9487 2700 Fax: +61 2 9489 1265 Editor: Mansi Gandhi ss@westwick-farrow.com.au Editorial Assistant: Lauren Davis ldavis@westwick-farrow.com.au

We are accustomed to blaming tiredness, problems at home, outside distractions and other external factors that are outside the control of the workplace for people not paying attention. Most organisations have mature systems in place, they work on reducing the risk of workplace hazards and management does a number of things to manage safety. But they still have incidents.

Chief Editor: Janette Woodhouse

Could it be that there is a ‘missing piece’? We know that behaviour has a lot to do with incidents and injuries, even some of the serious ones. However, we have a tendency to address behaviour as always being about decisions, judgments or choices. This focuses on influencing the ‘conscious mind’ by using tools like safety leadership and observations.

Circulation Manager: Sue Lavery circulation@westwick-farrow.com.au

Neuroscience has recently revealed the ‘conscious mind’ can only think of one thing at a time and doesn’t keep thoughts for long. That’s why keeping safety ‘front of mind’ is such a challenge - it works against our very design. Neuroscience has also revealed that more than 95% of our behaviour is ‘habitual’ or ‘automatic’. When we think about it, we realise that most of our behaviour and decision making is below our ‘conscious’ awareness - getting out of bed in the morning, driving our car, etc. In other words, sometimes we know what we are doing through our ‘conscious’ awareness of it - but most of the time it is the ‘subconscious’ processes that drive our behaviour and decision making, something we refer to as being in the ‘autopilot’ mode. So if we want to keep ourselves safe, we have to be aware of our ‘subconscious’ mind power and how we can use it to keep us safe. This is what human error prevention does. In the mid 1990s, we surveyed 20,000 people and discovered a pattern that describes how people make mistakes. Typically, it occurs when people are in one or more of four states - rushing; fatigue; frustration; complacency. And this typically results in one or more of four critical errors - eyes not on task; minds not on task; being in or moving into the line of fire; loss of balance/traction/grip.

Publisher: Geoff Hird Art Director/Production Manager: Julie Wright Art/Production: Tanya Scarselletti, Colleen Sam, Jeanette Teuma

Copy Control: Mitchie Mullins Advertising Sales: NSW, QLD - Kerrie Robinson Ph: 0400 886 311 krobinson@westwick-farrow.com.au VIC, SA, WA - Sandra Romanin Ph: 0414 558 464 sromanin@westwick-farrow.com.au New Zealand - Gemma Burr Ph: 0800 44 2529 gburr@westwick-farrow.com.au USA - Huson International Media East Coast Ph: +1 212 268 3344 West Coast Ph: +1 408 879 6666 ralph.lockwood@husonmedia.com UK - Huson International Media Ph: +44 1932 56 4999 gerryb@husonmedia.com Asia - Lachlan Rainey Ph: +61 3 9381 2952 If you have any queries regarding our privacy policy please email privacy@westwick-farrow.com.au

We refer to this as the universal ‘state to error’ pattern of human behaviour. Our research has identified that this pattern is involved in about 95% of acute injuries people have - both ‘on’ and ‘off’ the job. Getting people to see the pattern is the first step. But it alone doesn’t result in ‘behaviour change’. The reason is that this pattern is ‘baked into our brain’ through years of experience - neither the states nor the critical errors can be ‘decided away’. They are part of our ‘autopilot’ behaviour. If we want to improve safety, we also need to start ‘disengaging the autopilot’. Cristian Sylvestre is a human error prevention specialist - not from an academic or psychological perspective but from a practical one. He is currently leading safety initiatives in a number of organisations by developing and implementing leading-edge behaviour change programs. SafeStart is conducting one-day introductory workshops in Brisbane, Perth and Sydney in October and November 2012. For more information or to contact Cristian, please visit www.safestart.com.au.

66 SAFETY SOLUTIONS - OCTOBER/NOVEMBER 2012

March 2012 total CAB audited circulation (Aust + New Zealand) 7490 readers (91% personally requested)

Subscriptions: For unregistered readers - price on application ISSN 1447-8277 PP255003/06523 Printed and bound by Pegasus Print Group Co. Pty. Ltd. Ph: +61 2 8822 0600 NOTICE: All material published in this magazine is published in good faith and every care is taken to accurately relay information provided to us. Readers are advised by the publishers to ensure that all necessary safety devices and precautions are installed and safe working procedures adopted before the use of any equipment found or purchased through the information we provide. Further, all performance criteria was provided by the representative company concerned and any dispute should be referred to them. Information indicating that products are made in Australia or New Zealand is supplied by the source company. Westwick Farrow P/L does not quantify the amount of local content or the accuracy of the statement made by the source.

www.SafetySolutions.net.au

Pilz offers expert training solutions for machinery and equipment safety.

Machinery Safety Training

Our training is based on AS4024.1-2006 Safety of Machinery and the new harmonised Work Health and Safety legislation. Our updated course offerings include: MachineSAFE Introduction (1 Day) This popular course has been designed to provide a basic knowledge on how to make machinery safe. It has been updated to include the key points of machinery safety with reference to the new WHS legislation, and Australian Standard AS4024.1-2006 Safety of machinery. MachineSAFE Advanced (2 Day) This newly developed course is a follow on from the Introduction Course and has been specially put together for technical staff who are given the very important task of building safety features into new machinery or upgrading the safety features on existing machinery. It delves into much more detail on the key aspects of mechanical and electrical safety design for machinery. Customised Machinery Safety Courses. We can create customised courses that cater for the specific needs of your organisation such as conveyor safety, Lock out Tag out/energy isolation, risk assessment, machine guarding, safety control system design, etc. For more details on our courses see our website www.machinesafe.com.au or phone us on 03 9544 6300 or email us at training@machinesafe.com.au

Melbourne • Sydney • Brisbane • Auckland

Ph: 03 9544 6300 Fax: 03 9544 6311 www.pilz.com.au safety@pilz.com.au

the spirit of safety