Safety Solutions Jun/Jul 2014

PP 100007391

JUN/JUL 2014 VOL.12 NO.2

PERFECT VISION

in Rough Terrain and Complete Darkness

LOW RISK DRIVER TRAINING FOR YOUR BUSINESS Driving incidents are the leading cause of work-related fatalities.

Source: SafeWork Australia

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SAFETY SOLUTIONS JUNE/JULY 2014

ON THE COVER

JUN/JU

L 2014 VOL

.12 NO.2

PP 1000 07391

CONTENTS 4 Controlling chemical hazards in the workplace 13

PERFEC

in Roug T VISION h Complet Terrain and e Darkn ess

Leveraging technology to improve fire safety

16 Safety upgrade guards stainless steel rolling mill

In 1914, MSA revolutionised the mining industry with the first electrical miner cap lamp. A century later, the company

21

Following procedures for a safer workplace

26

Robot system for remote gas detection

to come up with the latest design - the

32

Increasing trend in prescription-drug misuse

When working in rough terrain and

33

Resources

34

In my opinion

has worked hand in hand with miners Luminator Cap Lamp. complete darkness you need to rely on a durable, high-performing lighting solution. The Luminator Cap Lamp has a rugged, impact-resistant design that can withstand 3 m drops on concrete without loss of performance.

Generating a halo ring-free, 6000 cd working light, the lamp also has an extended walking light that illuminates the two-step walking area in front of the user and the bright LED light has a high colour rendering index to enable easy identification of cracks.

All cable connections are protected against bends and strains and the innovative cable management solution allows easy adjustment of the cable between 1 and 1.6 m length. The positioning to the helmet allows enough clearance to attach accessories such as earmuffs.

Using the latest lithium iron phosphate (new generation) battery technology, the

PP 100007391

JUN/JUL 2014 VOL.12 NO.2

PERFECT VISION

in Rough Terrain and Complete Darkness

READ ONLINE!

This issue is available to read and download at http://www.SafetySolutions.net.au/latest_issues Proudly sponsored by http://www.msa.net.au

unit provides good performance with a 36 h run time and 100 h emergency light (after an 8 h shift and more than 1000 recharges).

MSA Australia www.MSAsafety.com

CONTROLLING CHEMICAL HAZARDS IN THE WORKPLACE

Today’s workplaces are full of materials and processes which are potentially hazardous to our health. Industry depends on a large range of naturally occurring and synthetic materials, many of which can adversely affect the health of the workers.

Even some non-industrial workplaces can contain hazardous materials or cause exposure to physical or biological agents that can be harmful to health.

4 This issue is sponsored by — MSA Australia — www.msa.net.au

Control of chemical hazards In all states, hazardous substances regulations are based on the Safe Work Australia model regulations, Model Work Health and Safety Regulations: November 2011 (SWA 2011a), or their forerunner model regulations. These set out the basic obligations of manufacturers, importers and suppliers to provide information to the workplaces in which their products are used. Employers also have obligations to provide relevant information on hazardous substances in their workplaces, to assess and control risks, to train staff, to undertake health surveillance and keep records where necessary. Many published guidelines on the management of hazardous substances contain useful information on the hierarchy of control, but the optimal control strategy for any workplace will depend on its unique set of circumstances. Some additional regulations on asbestos, lead and carcinogens detail specific actions to be taken for their management.

Control choices When first investigating a problem, the H&S practitioner will often collect data relating to workers’ exposure. This could be in the form of actual exposure measurements and/or health-impact data (eg, incidence of symptoms or illness). These data will help the H&S practitioner establish what level of control is required. Consider the simple example of a worker in a wine cellar who is exposed to carbon monoxide (at a concentration of 200 ppm) from a forklift exhaust. This represents a significant risk to the worker’s health, being an exposure 6 times greater than the permitted eight-hour workplace exposure limit of 30 ppm and equivalent to

the 15-minute short-term exposure limit of 200 ppm (see HSIS Exposure Standard Documentation: Carbon monoxide, Safe Work Australia (SWA 2012)), and it must be remedied. In this workplace situation, there are several possible solutions that highlight the major principles of control: • Remove the forklift and shift everything by hand.

• Use an electric forklift.

• Use a catalytic converter to convert exhaust carbon monoxide to carbon dioxide (less hazardous).

• Provide ventilation to extract all the exhaust gases.

• Allow the worker to work in the cellar for not more than 15 minutes four times a day to comply with the published workplace exposure standards.

• Provide the worker with a respirator to protect against carbon monoxide.

Not all of these options might be possible or practical. For example, the wine casks may not be able to be transported without a forklift, or ventilation may be too expensive because the cellar needs to be kept at natural ground temperature, or the worker may not be able to wear a respirator because he is a wine taster.

Just how this problem will best be solved depends on circumstances, practicalities and economics, with a little ingenuity thrown in. As the risk associated with a particular process may change over time (eg, the output of hazardous gas may increase), periodic review of control procedures may be needed. This will ensure that they remain effective at all times, as well as being efficient and economical. In all cases, simplicity is important. Complicated control systems require ongoing attention (eg, training, checking, inspections and maintenance), which increases the likelihood that they will fail.

Hierarchy of control procedures The example of the wine-cellar worker above illustrates some of the main control strategies used in dealing with health hazards. They are, in hierarchical order of importance: 1. elimination/substitution 2. engineering controls 3. administrative controls 4. personal protective equipment.

OH&S legislation generally mandates this ‘hierarchy of control’ - that is, the

This issue is sponsored by — MSA Australia — www.msa.net.au 5

© endostock/Dollar Photo Club

P

ublished by Allen & Unwin in association with the Australian Institute of Occupational Hygienists and edited by Sue Reed, Dino Pisaniello, Geza Benke and Kerrie Burton, Principles of Occupational Health & Hygiene is a comprehensive overview of occupational health hazards and hazardous environments encountered in a range of industries and organisational settings. The following is an extract from Chapter 4. Control of workplace health hazards - by Garry Gately and Dr David Grantham AM.

WORKING IN HAZARDOUS ENVIRONMENTS

MANY PUBLISHED GUIDELINES ON THE MANAGEMENT OF HAZARDOUS SUBSTANCES CONTAIN USEFUL INFORMATION ON THE HIERARCHY OF CONTROL, BUT THE OPTIMAL CONTROL STRATEGY FOR ANY WORKPLACE WILL DEPEND ON ITS UNIQUE SET OF CIRCUMSTANCES.

highest-order control that is practicable must be employed. In other words, it is not permissible to use administrative control if elimination or engineering controls can practicably be used.

Removal of the hazard from the workplace solves the problem permanently, of course, but this is rarely achievable. For example, zinc cannot be removed from a galvanising process, nor can lead be removed from a battery factory. In such cases, the most practical and economic means of control has to be established.

Frequently, two or more control methods have to be applied. For example, with abrasive blasting, the traditionally used sand has been replaced by ilmenite and garnet containing very little quartz (elimination/ substitution) and operators are equipped with protective suits and air-supplied respiratory protection (PPE).

It should be noted that a combination of controls frequently results in a more robust system of control than would be achieved using a single, more complex method.

For the H&S practitioner, deciding which control procedure to recommend will require consideration of: • the hazard and the extent of the risk it poses • the practicability of the various controls available • the efficacy of those controls • the consequences of failure of controls • the relative costs of providing, operating and maintaining controls • the likely acceptance of the controls by the workforce (if they are viewed as impractical they will not be used).

When considering the trade-offs of effectiveness, consequences of failure, and cost, the matrix shown in Figure 1 may be consulted.

The following situations are examples of best choices for workplace control of various hazards: • replacing cancer-causing chemicals rather than controlling them, unless they

Primary approach to control

Expected consequence of exposure First aid injury

Medically treated injury/illness

Lost work day injury

Elimination

Permanent disability or illness

Single fatality





Engineering











Administrative









PPE







Figure 1: Control strategy related to potential consequences

are essential to the workplace (eg, potent drug treatments in a hospital) • refraining from installing an expensive dust-control system for intermittent or infrequent exposures to a hazard (eg, in a job undertaken for three hours every six months) where respiratory protection would suffice • deciding against half-face respirators, which might technically provide good protection, for workers permanently employed on an acid pickling line; control of the acidic aerosol by suppression and ventilation would provide a more acceptable long-term solution • giving a worker requiring access to the same acid pickling line for five minutes per day the appropriate half-face respirator.

Experience teaches the H&S practitioner that there are always a number of possible control solutions. Some work better than others, some are less expensive, some are more acceptable, others less so. The following sections present important guidelines for selecting controls.

Keep controls simple and involve others Controlling a hazard by elimination and substitution is simple and effective, and should always be considered first. Applying engineering solutions and installing ventilation can be somewhat expensive unless they are implemented at the design stage. Administrative controls and personal protection can involve complex decision-making and rely heavily on worker compliance and acceptance, which are often unpredictable and uncertain. Making decisions on respiratory protection in particular requires detailed information about exposures, equipment performance, worker training, and maintenance. Moreover, if respiratory protection is used as the primary control mechanism and fails, there is no scope for a back-up. During each step of developing the controls, all of the stakeholders (eg, process managers, exposed work group, engineers) should be

6 This issue is sponsored by — MSA Australia — www.msa.net.au

involved to ensure that they take ownership of the solutions.

Wherever possible, the H&S practitioner should become involved in the design of new workplaces or processes. In this way, best practices in design can be applied to eliminate hazards or at least minimise them. Retrofitting (engineering) controls is both expensive and generally less effective.

Change management Often materials and processes find their way into the workplace without any effort being made to investigate their hazards or the alternatives. In innumerable cases, materials are introduced, usually in an effort to make the task easier, without sufficient thought being given to potential new hazards. For example: • new solvents to clean residues from parts may be toxic • compressed air to blow components clean may generate a dust hazard • UV lamps to cure resins may expose workers to UV radiation A change-management system should be in place to conduct risk assessments each time a new chemical or process is introduced or an existing one is changed.

Change management controls are required by most OH&S regulations and should involve representatives from all affected work groups.

In the Principles of Occupational Health & Hygiene updated second edition, leading experts explain how to recognise, assess and control key hazards including dusts, metals, gases, noise, radiation and microbiological agents. Further details about the book, are available online at w w w . a l l e n a n d u n w i n . co m /d e fa u l t . aspx?page=94&book=9781743311295

NEW PRODUCTS

Detachable manifold for supplied-air respirators The SpiroCart manifold allows the user to manage bottled breathing air in a variety of fashions without any permanent modifications to the equipment.

The SpiroCart supplied-air trolley allows the user of air respirators to breathe clean air from cylinders without having to carry them on their back. The cart is suitable for a variety of cylinders, ranging from 3 to 9 L bottles, and can also be fitted with a 25 m hose reel.

The focal part of the trolley, the air manifold, is detachable and can be used in several ways including: mounted on SpiroCart - mobile cylinder trolley; wall mounted - connected to large G-size cylinders; and handheld - mounted on metal cradle with carry handle.

The manifold features a pressure gauge, two connections for single or twin cylinders, two breathing-air outlets, as well as a warning whistle that sounds when air pressure is low. If two cylinders are connected, one can be replaced while breathing air from the other.

Another two breathing-air couplings can be fitted to the manifold, giving a total of four outlets.

Safety Equipment Australia Pty Ltd www.theseagroup.com.au

Mobile fume extraction unit The Kemper SmartMaster mobile fume extraction unit has been designed to provide all the features of larger fume extraction systems but in a compact, mobile, easy-to-use unit.

It uses a three-stage disposable filter to remove more than 99% dangerous potentially carcinogenic substances such as nickel oxides or chromium compounds, which are emitted during welding of stainless steel or other high-alloy metals.

Due to its W3 approval, the purified air can be recycled back into the work area.

A 360° rotatable arm, easily positioned exhaust hood and suction capacity of 950 m³/h at the exhaust hood ensure that weld fumes are removed from the work area.

The unit can also be used for confined work areas by connecting a flexible hose from the back of the unit instead of using the exhaust arm. It also has an audible alarm to warn when the filter requires replacement.

Safety googles Goggles provide good coverage and can protect the eyes from a multitude of potential injuries.They can also be worn over prescription spectacles, if required.

VisionSafe’s Hydro Goggles are certified to AS/NZS 1337.1 Medium Impact and are suitable for situations where airborne

SMENCO Pty Ltd

particles are prevalent. These environments can include

www.smenco.com.au

workshops, areas where chemicals are dispensed or any workplaces where high wind and dust can be a problem.

The goggles are available with both vented and nonvented options. The vented versions are suitable for general use in most areas, while the non-vented option is suited to locations with a danger of chemical splash or gases entering the goggles.

The goggles feature a low-profile, translucent PVC frame, available in either a closed Foam Bound version (model number 550) or a flexible PVC Seal version (model number 551). The optically correct polycarbonate lens comes in both clear and smoke anti-fog options.

Vision Safe (PPE) www.visionsafe.com.au

8 This issue is sponsored by — MSA Australia — www.msa.net.au

Dust-free Powder Handling Systems and organised ‘bulk product’ Storage We specialise in equipment for safe work environments Safe bulk product storage Not bulk bags - Use IBC’s “Intermediate Bulk Containers” stack easily & product is sealed.

- Dust-free discharge stations; - Ease of filling; long life.

Raise efficiency with IBC’s!

Safe Lifting Procedures

Vacuum-assisted; or by Robot, automatically.

Packaging Division bag filling palletising pallet dispensers slip sheet applicators conveyors pallet wrappers hooders

Handling boards and doors Okura robot, 3 separate product infeeds,

3 separate palletising lines, simultaneously!

TAWI Vacuum-assisted Lifting: Special lifting feet built to suit objects.

High speed COBRA in action

The Professionals in Powder Handling and Packaging Systems and Wsafety1213-2

CONTROL AUTOMATION

H/O VIC -Tel:(03) 9457 8200 e: sales@kockumsbulk.com.au

www.kockumsbulk.com.au

QR code

Single products to total Turn-key Systems

CASE STUDY

Illicit drug testing gets more sophisticated Researchers at the University of South Australia (UniSA) have developed innovative ‘lab-on-a-chip’ drug-testing technology which could transform police roadside and workplace drug testing.

The technology works by detecting illicit drugs directly from saliva, as well as illicit drugs and explosives from fingerprints.

Although commercial realisation of the new technology is still some time away, once implemented it could significantly increase the safety of both our roads and workplaces.

Deputy Director of UniSA’s Mawson Institute Professor Nico Voelcker says the main advantage of the new technology is that it is fast and confirmatory.

“The current drug testing used by police on the roadside may detect something in the system, but the sample then has to go for further testing in a forensic lab,” Prof Voelcker says.

“The idea with our analysis is that it is rapid, sensitive and provides on-the-spot confirmation of the presence of drugs.

“We know our technology works, we believe in it, and we look forward to it helping police on the beat and employers who need to monitor for illicit drugs in the workplace such as mining companies, airlines and trucking companies.

“The technology could also be applied beyond roadside or workplace testing to areas such as testing of elite athletes, security screening, pharmacology and the monitoring of compliance with methadone programs.”

Prof Voelcker says the lab-on-a-chip technology is based on a nanomaterial that is a special form of silicon with a very high surface area.

“This material can basically extract from the saliva the molecules that you want to be tested,” he says.

“In the next step, these molecules are detected using a laser which blasts the high-surface-area material, sets the molecules

PhD student Taryn Guinan with the 'lab-on-a-chip' drug-testing technology.

free and they are then detected in a mass spectrometer. Because of this particular way of doing it, we can detect not only one particular drug, but many drugs which might have already gone through the body.

“We’re testing for different classes of drugs from cocaine, amphetamines, methamphetamines, MDMA and ecstasy to benzodiazepines and opiates.”

Saliva testing is undertaken with a swab from the inside of the mouth, while fingerprint testing tests molecules from finger sweat.

The research has been funded by an Australian Research Council Linkage grant. Prof Voelcker is chief investigator along with Prof Hilton Kobus from Flinders University. Project partners include the Australian Federal Police, SA Police, NSW Police and the former National Institute of Forensic Science.

Mawson Institute PhD student Taryn Guinan is currently undertaking field testing of the technology.

NEW PRODUCTS

Data-logging sound level meter The Center Technologies Model 390 Data-Logging Sound Level Meter (SLM) features a 100 dB dynamic range covering 30 to 130 dB without the need to change ranges either manually or automatically. Other SLMs cover this range of sound levels in 2, 3 or even 4 ranges, requiring each range to be calibrated before use for optimum accuracy and switched when moving between differing level measurements.

Main advantages of the device include: unattended logging from 30 to 130 dB without operator intervention; single-range operation means less work to calibrate before use; single-range operation removes errors in range switching; and single range removes latency found in multirange, auto-ranging models.

The device can log 32,000 readings to memory. These results can be downloaded to a PC via the included PC software and interface cable. The included software can log measurements in real time directly to the PC, graphically displaying sound level history.

Compliant to IEC61672-1 Type-II, the device has an ‘A’ weighting filter as required for determining risk of noise-induced deafness. ‘C’ weighting is also available, as are fast and slow measurement times.

Suitable for workplace OHS/WHS representatives and consultants, compliance officers, etc, and everywhere sound level is measured and/or recorded, the device also has optional sound level meter calibration.

TRIO Test & Measurement Pty Ltd www.triotest.com.au

10 This issue is sponsored by — MSA Australia — www.msa.net.au

Introducing CleanSpace2 the next generation in personal respiratory protection TM

CleanSpace2TM combines the ease of use and mobility of a passive respirator with the added protection, reliability and durability of a positive air powered respirator. What makes CleanSpace2TM so different is that is does this all in a small compact unit and without the high costs normally associated with the purchasing and maintaining PAPRs. With its innovative, award winning revolutionary design, the breath responsive CleanSpace2TM gives employees a level of comfort and confidence against air borne particulate and gas contamination that has never before been experienced in the workplace.

To learn more about how CleanSpace2TM can improve safety, productivity and reduce costs in your company please contact your leading safety supplier or PAFtec Australia on +61 2 8436 4000 or at sales@paftec.com

2013 2013 2013 2013

WWW.PAFTEC.COM

Australian International Design Award BSIF – Innovation Award (UK) Preventica, Innovation Award (France) SHP IOSH Awards, Innovation of the Year (UK)

NEW PRODUCTS

Direct insertion density and concentration meter Emerson Process Management has released the Micro Motion Fork Density Meter, the next generation of the Micro Motion 7826 and 7828 direct insertion density meters. Incorporating the same tuning fork design as its predecessors, the meter is built to tackle the most demanding process applications such as pipeline interface detection, mineral slurry solids monitoring, and corrosive acid concentration control.

The direct insertion meter is suitable for solving problems such as reducing product ‘give away’, minimising cross-contamination on multi-product pipelines and ensuring operator safety when sampling hazardous liquids. It is designed for applications where fast-response density and concentration monitoring is required, even when the installation footprint is limited.

The meter incorporates a hazardous area head-mounted transmitter that has the flexibility to digitally connect to distributed control systems (DCS) as well as output raw sensor signals to signal converters and flow computers. With 4-20mA, HART, WirelessHART, Sensor Time Period, Foundation fieldbus and RS485 Modbus communications all supported, the system integration and start-up/commissioning costs are significantly reduced.

With the implementation of HART and RS485 Modbus digital I/O communications, the meter has the capability to accept external signals from other field instrumentation such as temperature, pressure and volumetric flow devices.

The input of these external measurements enables the meter to calculate and output enhanced process measurements such as mass flow and net solids flow, while still minimising installation and cabling costs.

The meter also incorporates a new diagnostic capability called Known Density Verification that checks the meter for measurement alarm conditions, sensor integrity and the presence of coating, erosion or corrosion. This new technology expands the availability of diagnostics information in critical density measurement applications, resulting in reductions in maintenance costs and cycle times.

Emerson Process Management www.ap.emersonprocess.com

Custom-made hearing protection The Cotral QEOS Custom Hearing Protection provides a fully personalised, cost-effective, comfortable, anti-noise solution to protect professionals exposed to noise.

As a substitution to disposable earplugs or conventional earmuffs, the custom hearing protection is comfortable, easy to use, hygienic and cost effective.

Thanks to a range of AS/NZS 1270:2002 certified acoustic filters, the hearing protection also enables good communication while protecting the individual exposed to noise.

Using precise technology (100 microns accuracy), the hearing protection is 3D custom manufactured based on unique ear impressions of each individual, which allows for the production of a comfortable, hypoallergenic and reliable product.

Suitable for a range of industries and noisy environments, QEOS Agro is fitted with a metal bead for gate detection.

Its vibrant blue colour, along with ergonomic handles and an optional cord with clip, ensure compliance with food processing plant requirements.

Cotral Technology www.cotraltechnology.com

12 This issue is sponsored by — MSA Australia — www.msa.net.au

LEVERAGING TECHNOLOGY TO

IMPROVE FIRE SAFETY John Lynch, General Manager, Business Support Services, Wormald

When it comes to keeping people and property safe, protecting against the risk of fire should be a top priority. It is important that every premises is fitted with a comprehensive fire safety solution, which can be tailored to go beyond minimum fire protection requirements.

R

egular maintenance and servicing of fire protection equipment is a vital part of a comprehensive fire safety plan. Failing to properly maintain the equipment could render it unable to perform to its intended purpose when needed most.

Unfortunately, maintaining fire protection equipment can often slip down the priority list of time-poor safety and facility managers.

The myriad legislative requirements and standards, coupled with the complex nature of fire protection equipment, can make it difficult to keep up with legal and ethical fire protection responsibilities, exposing building occupants and the property to a higher risk of fire and fire damage.

Technology offers new opportunities to make processes such as these easier. Of the two million businesses in Australia [1], only 8% do not have access to the internet[2]. Coupled with the fact that 13 million Australians spend more than 18 hours a day online [3], it is clear the internet is vital in managing key business activities including fire safety operations.

Using new technology-enabled tools has the potential to improve the efficiency and accuracy of fire safety operations. Tools such as Wormald’s ‘Wormald Connect’, a web-based portal that gives customers 24-hour access to fire service calls and inspections data, can help to provide safety managers with a high degree of visibility across the maintenance and servicing of fire protection equipment.

Wormald Connect allows building managers to access their servicing schedules and data online at any time. Data can be stored on the portal for analysis or easily exported via an internet connection to enable further analysis or record keeping. If required, inspection summaries can be filtered to suit a customer’s individual needs. Access is provided through the provision of a unique user name and password so information can be accessed easily and securely.

An automated solution can also help to detect fire safety issues early, reduce the chance of human error and minimise risk. The solution closely monitors a site’s fire safety products and systems

and can identify if there are any outstanding issues, facilitating more effective communication with the Wormald team.

Technology versus human Though technology can be a valuable tool for streamlining fire safety operations, it does not replace the role of human intuition, management and accountability. Facility and safety managers are reminded it is their responsibility to ensure fire safety requirements are met.

Scheduling regular fire safety audits will help identify gaps or necessary upgrades in fire protection as the business or premises changes. For example, if a business expanded its premises and added machinery, electronic devices or kitchen appliances, additional fire extinguishing equipment may be required.

Facility and safety managers must be aware of regulations and relevant standards applicable to their state. There are strict requirements for the servicing of fire suppression systems. The Australian Standard AS1851-2012 ‘Routine Service of Fire Protection Systems and Equipment’ outlines the servicing activities for the majority of fire protection systems and equipment. This includes inspection, testing, preventive maintenance, defect identification and survey activities that will help ensure that the systems and equipment are in proper working order.

Following extensive consultation between industry experts, regulators, government and fire service providers, the AS1851 was updated in 2012. While many of the core elements of AS1851 remain the same, there have been some clarifications, updates and improvements.

There is now greater emphasis on the records and evidence required by the building owner to demonstrate regulatory compliance. For example, amongst other things, the updated standard introduced the requirement for ‘baseline data’ to be provided for any new fire protection systems and equipment installed. This provides a benchmark for subsequent periodic servicing activities so results can be compared. Requirements relating to passive fire protection were also substantially revised.

This issue is sponsored by — MSA Australia — www.msa.net.au 13

FIRE SAFETY

Reputation matters When it comes to having comprehensive and efficient fire safety operations, it is important to work with a reliable fire protection provider.

Register for your FREE entry ticket at safetyinaction.net.au/sydney1

14 This issue is sponsored by — MSA Australia — www.msa.net.au

A reputable fire protection specialist will have technologies and processes in place to streamline the process of keeping buildings safe and ensure equipment is serviced regularly. Your fire protection provider should also adhere to stringent and rigorous codes of practice, hold a high level of public and product liability insurance, and hold any necessary state and commonwealth licences or certificates.

If in doubt, the Fire Protection Association of Australia runs a Providers of Choice program, which is a good starting point for safety and facility managers seeking a qualified and trusted fire protection provider. If you engage with a fire protection specialist, make sure the service provider is meeting their obligations as per the service contract and in accordance with applicable standards and legislation.

Consulting a fire protection specialist can help to reduce the stress of selecting and maintaining a fire protection solution.

[1] http://www.smartcompany.com.au/technology/informationtechnology/31806-number-of-businesses-in-australia-continues-tostagnate-abs.html [2] http://www.abs.gov.au/ausstats/abs@.nsf/Products/A53AAD9B0C E1A150CA257B8F00133E04?opendocument [3] http://www.pria.com.au/industrynews/13-million-australians-spend18-hours-a-day-online Wormald (Tyco/Fire & Security) www.wormald.com.au

Soft silicone masks

see and survive

Close-fitting respirators rely on a facial seal to prevent inward leakage of contaminated air in the workplace. PAFtec Australia has developed a range of soft silicone face pieces for its award-winning CleanSpace2 Powered Respirator System.

The face pieces come in four sizes and have a silicone cushion that moulds closely to the shape of the face creating a gentle interface on the skin for good protection. The ergonomic design and powered nature of the CleanSpace2 helps wearers to avoid discomfort and headaches resulting from overly tight fitting straps.

All the CleanSpace2 masks have been certified to AS/NZS1715 and European EN12942 Respiratory Protection Standards and are fully tested in the company’s facilities in Australia. PAFtec recommends that all masks should always be fit tested by an occupational hygienist to select the right-sized face piece for the wearer.

CleanSpace2 masks have been carefully designed by engineers from the medical industry who know that the wearer’s comfort is the key to compliance, productivity and assured protection.

PAFtec Australia Pty Ltd www.paftec.com.au

The new Honeywell hard hat – a clear vision for workplace safety.

Anti-slip range Imatech Abrasion and Corrosion has launched its industrial anti-slip range, TigerTred. The product range includes stair nosings, concrete anti-slip resurfacing, ladder rung covers, floor plates and complete stair treads.

The range has been engineered to be durable and CSIRO Accelerated Wear Tests indicated that the products endured a lifetime worth of wear

In 2011–12 there were 30 worker fatalities attributed to being hit by falling objects in Australian workplaces.* By increasing your range of overhead vision, the Honeywell seethru hard hat improves your safety.

The seethru peak expands the field of vision while still providing complete hard hat protection.

Seethru is just one option in our hard hat range which includes vented or unvented, opaque or clear, a range of colours, and mining versions.

Pad printing is also available. Trust Honeywell to look out for worker’s safety.

with no signs of decline in quality.

The stair nosings incorporate a customised safety message that is designed to encourage people to think as they walk.

The company can also provide services that include periodic inspections and detailed reports of the condition of all foot traffic areas on a site.

Imatech www.imatech.com.au

For more information call (03) 9565 3584 or visit www.honeywellsafety.com ©2014 Honeywell Safety Products Australia Pty Ltd *Safe Work Australia. Key Work Health & Safety Statistics, Australia, 2014

This issue is sponsored by — MSA Australia — www.msa.net.au 15

SAFETY UPGRADE GUARDS STAINLESS STEEL ROLLING MILL

ABB’s safety PLC has provided the platform for Sandvik Materials Technology to add zoned safety guarding to a large cold rolling mill at its Sandviken plant in Sweden. The mill is a key part of the production line for precision strip steel at the plant.

S

andvik’s cold rolling mill has been upgraded a number of times throughout its life - including recent changes that added servomotors and machine control using ABB’s standard AC500 PLC and touch-screen operator interface panels.

The latest upgrade adds safety PLC modules from ABB’s AC500S PLC to the machine control system to enhance the safety of the 20 metre-long mill with a networked architecture using the PROFIsafe protocol over PROFINET to provide independent control of six separate safety zones. The zoned arrangement means that parts of the machine can remain operational while an operator gains safe access to some other zone - where safety is assured by disabling power.

Some 50 safety PLC I/O channels are employed to link to gate switch and light curtain guarding and emergency stop buttons. The I/O also monitors pressure switches to sense that hydraulic power is disabled so that maintenance can take place, and controls power supplies to the motor drives.

Safe speed control is another aspect of the safety control provided by the new PLC - to ensure that hands or fingers cannot be trapped between the mill’s belt and rollers.

16 This issue is sponsored by — MSA Australia — www.msa.net.au

Sandvik chose ABB’s AC500-S safety PLC for this application because of good experience of the standard non-safety AC500 PLC architecture on both this machine and other machinery control projects. The AC500-S safety PLC also offered Sandvik the possibility of using floating point numbers, which simplified the safety programming required for this project for tasks such as calculating speed.

The fact that the standard version of the ABB PLC was already used on the mill measurably simplified the safety upgrade. This is because the safety PLC hardware shares the same look and feel as standard AC500 PLCs allowing safety and non-safety functions to be mixed in the same system. This compatibility includes identical dimensions to CPU and I/O modules, and the same mounting and wiring scheme.

The new dual-processor safety CPU module and the safety I/O channels have been integrated alongside the machine's existing AC500 PLC - which controls a total of six DC and AC drives and motors. The DC motors drive the main steel belt and rollers. The AC motors adjust roller position to achieve the desired pressure during strip steel processing. The standard PLC also links with four operator interface panels from ABB’s CP600 series.

MACHINE GUARDING

SAFE SPEED CONTROL IS ANOTHER ASPECT OF THE SAFETY CONTROL PROVIDED BY THE NEW PLC - TO ENSURE THAT HANDS OR FINGERS CANNOT BE TRAPPED BETWEEN THE MILL’S BELT AND ROLLERS.

Programming the safety solution was made simple by the fact that ABB’s integrated PLC development tool, Automation Builder, included support for safety PLC programming in its CODESYS-based integrated development environment - and support for the PLCopen Safety Library. ABB also provided its own safety code analyser tool, SCA, which verifies the safety programming rules.

The familiarity of the programming environment and the sophistication of these tools helped Sandvik’s developers to quickly understand safety PLC programming concepts. This allowed them to develop the enhanced machine safety architecture in a very short time - meeting the company’s tight timescales set for this upgrade project - and quickly bring the enhanced mill into operation.

This project also took place before ABB had actually launched the AC500-S safety PLC. Prior to commercial release, the new PLC was extensively field tested in a large number of pilot applications. Sandvik was one of ABB’s pilot customers and developed this safety control system before the product and tools were formally launched. This was made possible by good support from ABB’s product development team. Since this application, Sandvik has gone on to use the safety PLC on three other machine refurbishment projects.

“We were very pleased to find such an easy-to-apply solution for adding state-of-the-art protection, in the form of the ABB’s safety PLC - which integrated directly with the machine’s existing PLC,” says Torbjörn Pettersson, an engineering development specialist with Sandvik Materials Technology.

“The fact that ABB could supply the spectrum of machine control components required for this project, from the non-safety and safety variants of the PLC to the operator panels, motor drives, contactors and safety hardware, both simplified and speeded this upgrade,” says Jonas Rehnberg of ABB Sweden.

“The modularity of the new safety solution also means that it is now very easy to upgrade or modify safety functionality in the future, to enhance the safety of the mill even further or to integrate additional aspects of the production process.”

The safety PLC - the AC500-S - is a recent addition to ABB’s AC500 PLC range and features a dual processor architecture that complies with SIL3 (IEC 61508:2010 and IEC 62061)/PL e (ISO 13849-1) functional safety levels. The integrated AC500-S safety PLC can run even if the non-safety PLC is stopped for maintenance. This means that personnel can still easily move within the machine during the maintenance phase, because the safety PLC will continue monitoring the state of the machine’s safety sensors and executing its safety function.

ABB Australia Pty Ltd www.au.abb.com

This issue is sponsored by — MSA Australia — www.msa.net.au 17

NEW PRODUCTS

Software tool for safety automation Pilz has incorporated Ladder Diagram programming into the PAS4000 software

Dairy spray drying The Click and Dry spray dry nozzle now has an improved sealing system. The sealing system uses an axial face-to-face seal that provides higher pressure-handling ability than the conventional radial seals which are limited due to the gap that exists in the plug-and-socket system. This combined with a cap design which meets internationally recognised piping code compliance improves safety.

The Click and Dry design was a finalist at the Fonterra 2013 Vendor awards in the ‘Excellence in supporting product development in dairy’ category. The product was recognised for reducing scorched particles, which could result in a potential drier fire.

Spray Nozzle Engineering www.spraynozzle.com.au

tool, making it easier to manage safety automation tasks.

Users can select three of the five programming languages from the International Standard IEC61131-3; Function block diagram, Instruction List and Ladder Diagram, providing a higher level of usability and flexibility.

All the programming languages can be combined with the PASmulti editor to simplify the design of complex programs - a feature that is claimed to be unique to the Pilz model.

The introduction of the Ladder Diagram programming follows from the release of EtherNet/IP connectivity in the previous release of PAS4000. The Pilz safety and standard control system can communicate with the common systems via ModbusTCP, Profibus-DP and EtherNet/IP natively, and utilise the additional gateway modules, CANopen and Ethercat.

Coupled with the PASmulti editor, the PAS4000 Ladder Diagram editor makes it easy to set up a safety PLC system. Versatile enough to be either used as a combined standard and safety PLC or as a standalone safety PLC, the tool has been implemented in solutions for mining, manufacturing, railway, bridge control, cable cars, oil platforms, hospitals, building fire protection and amusement rides.

Pilz Australia Industrial Automation LP www.pilz.com.au

Mining cap lamp The Luminator Cap Lamp provides a durable LED lighting solution that is suitable for use by miners working in rough terrain and complete darkness. Generating a halo ring-free, 6000 cd working light, the lamp also has an extended walking light that illuminates the two-step walking area in front of the user. The bright LED light has a high colour rendering index to enable easy identification of cracks.

Available in a rugged design, the unit combines impact-resistant polycarbonate and elastic overmoulded TPE to ensure dust and water tightness, meeting IP68. It is also able to withstand multiple drops of 3 m on concrete without any loss of performance.

All cable connections are protected against bends and strains and the innovative cable management solution allows easy adjustment of the cable between 1 and 1.6 m length. The positioning to the helmet allows enough clearance to attach accessories such as earmuffs. The headpiece is equipped with a self-adjusting lens and an easy-to-find button that can be used to quickly switch between the three operation modes.

Using lithium iron phosphate battery technology, the unit provides good performance with a 36 h run time and 100 h emergency light (after an 8 h shift and more than 1000 recharges).

Every unit is equipped with an IECEx and ATEX approved RFID tag on 13.56 MHz technology which integrates and enables access control and fleet management.

MSA Australia Pty Ltd au.msasafety.com

18 This issue is sponsored by — MSA Australia — www.msa.net.au

NEW PRODUCTS

Rescue rope range The DBI-SALA Rollgliss Technical Rescue range of Static Kernmantle rope and cord includes a selection of high-strength and hard-wearing ropes that deliver good resistance to minor cuts, abrasions, chemicals, grime and heat. Available by the metre/roll, the rope is suitable for use in a wide variety of applications in industrial rescue and rigging.

The range provides good handling and performance and has been tested on Capital Safety devices for compatibility. Available in a range of diameters and colours to suit a wide variety of applications: 6, 7 and 8 mm rope is suitable for use as a Prusik or accessory cord; while the 11 and 13 mm rope is used for rescue and industrial applications.

All ropes include a tracer tape for easy identification and traceability.

Capital Safety can finish a rope to user specifications and its range of finishes include: thimble eye, sewn back, swaged ferrule with laserengraved identification, labelling and a variety of hardware options.

Magnetic hanging brackets The Swift Metal Services heavy-duty magnetic brackets are

Capital Safety Group (Australia)

suitable for hanging cables, hoses and pneumatic lines. As

www.capitalsafety.com

the magnetic brackets can be easily relocated, power leads and pneumatic hoses can be supported exactly when and where required.

Manufactured with a powerful rare-earth magnet, the brackets can support up to 25 kg in the vertical plane (depending on the substrate).

SWIFT Metal Services Pty Ltd www.swiftmetal.com.au

This issue is sponsored by — MSA Australia — www.msa.net.au 19

CASE STUDY

NEW Research centre for resources sector

PRODUCTS

Rescue kit The Newcastle Institute for Energy and Resources (NIER) at the University of Newcastle launched a new Centre for Resources Health and Safety in March, a research centre aimed at saving lives in the high-risk resources sector.

The centre has been established through a new research partnership, worth $1 million over four years, between NIER and global healthcare provider Aspen Medical.

According to Safe Work Australia data, injuries at work resulted in the deaths of 2593 workers from 2002 to 2012. In 2012 alone, seven people working in the mining industry were killed at work.

NIER Director Dr Alan Broadfoot said the health, safety and wellbeing of those working in the resources sector was critical to the growth of the industry.

"More has to be done to reduce the personal toll of illness and injury, so that everyone who works in the sector can go home to their families each day.

"The new centre will harness expertise across a range of disciplines within the university to address key healthcare challenges for the resources and mining industries.

"This centre will be unique. It extends the traditional concept of resources health and safety from delivering benefit to people working in the industry, to the communities and economies that rely on mining and resources."

Areas of research will include occupational health and safety, respiratory studies, psychology, psychiatry, environmental impacts and social impacts.

Aspen Medical has extensive experience as a sectorfocused healthcare provider, particularly in defence, mining and resources.

Chairman of Aspen Medical Dr Andrew Walker said collaboration with world-class researchers with strong links back to the industry is critical to addressing healthcare challenges.

"We are delighted to be leading the way once again and to be working closely with the talented team at the University of Newcastle in delivering world-class research into health in the mining and resources industries.

"This is not only great news for Newcastle but also for Australia, as the changing face of the nation's workforce can be mitigated by moving towards a knowledge-based economy, which is what this partnership represents."

The university director of development Rebecca Hazell thanked Aspen for its commitment to furthering research in this important area of reducing workplace accidents and fatalities, and to the University of Newcastle.

"I am proud to say that Dr Andrew Walker, chairman of Aspen Medical, is an alumnus of the university and the managing director Mr Glenn Keys is also from Newcastle.

"It is a wonderful example of 'giving back', which will ultimately benefit the community and result in lives being saved and workplace injuries being reduced."

The Miller QuickPick Rescue Kit is suitable for unexpected, stressful peer-rescue s it u a t ions. T h e rescuer can remotely attach the system to the suspended worker while remaining securely anchored on the walking/ working surface. The rescue components are contained in one easy-to-store kit with no assembly necessary - all users require is an overhead anchorage to perform the rescue.

The kit includes a foolproof Backup Braking System that acts as a secondary fall protection device which will stop the system in case the rope is accidentally released by the rescuer. Its highly efficient hauling system with a 5:1 lifting ratio makes lifting heavy loads much easier. Orientation is effortless with the colour-coded, high-strength aluminium pulleys and the telescopic, remote connection pole can extend to 3.6 m for hard-to-reach areas. The kit has a working load limit of 250 kg and comes in a convenient backpack for easy transportation and storage.

Honeywell Safety Products Australia Pty Ltd www.honeywellsafety.com

Washdown-resistant labels Brady ToughWash washdown-resistant labels can handle the pressures of high heat, harsh chemicals, high-pressure sprays and multiple washdown cycles commonly found in food and beverage processing without falling apart or falling off.

The labels combine good print durability with long-lasting label construction, enabling food and beverage processors to put safety, lean and instructional messaging directly at the point of need. This ensures worker safety, protects food product and maintains an efficient plant, the company says.

ToughWash labels are available in a variety of formats that can be used with Brady’s thermal transfer printers, including the BMP71 portable printer, BBP31 sign and label printer, BBP33 sign and label printer and GlobalMark2 industrial label maker.

Brady also has available a ToughWash metal-detectable label that can be detected as foreign debris in the food stream using common metal detectors.

Brady Australia Pty Ltd www.bradyaust.com.au

20 This issue is sponsored by — MSA Australia — www.msa.net.au

© branex/Dollar Photo Club

FOLLOWING PROCEDURES FOR

A SAFER WORKPLACE A significant contributing factor in some workplace incidences is the inability for an employee to easily find and access up-to-date standard operating procedures and safety information relating to their role.

Safety Solutions talks to Bruce Nixon, CEO of Holocentric, who explains how adopting a modelling approach to help align procedures for employees’ roles, equipment and systems can help to overcome this challenge and result in a safer workplace.

S

afe work procedures are a means of briefly documenting the risks associated with a work task and incorporating the appropriate risk control measures into a sequence of steps for doing the task safely. They also provide a useful tool for training and supervising workers, and responding to incident reports and changes in the workplace. But if the worker can’t find this vital information in a timely and efficient manner, the value of the procedures is lost.

According to Nixon, other reasons why procedures are not followed can include: the worker didn’t know they existed, the worker couldn’t understand them and sometimes, even when the worker can find them, the procedures can be out of date.

How can organisations make sure procedures are kept updated and used appropriately by the relevant workers?

“First and foremost there has to be the right culture in an organisation,” says Nixon. “The organisation has to be genuinely safety conscious. Not just seen to be compliant, but actually operating in a very safety conscious fashion.”

Nixon says next, the organisation must “provide the right information to the right people at the right time”.

“Many organisations have a safety manual in place but it can sometimes be a huge document (or set of documents) that is unwieldy and inappropriate for the purpose.”

Nixon says the workers have specific responsibilities; therefore, the information supplied must be pertinent to the job at hand, on a device or in a form that is suitable for the task.

“There’s myriad documents, regulations and information that need to be understood and every worker has a different requirement from this information. Having to wade through endless amounts of documents is time-consuming and confusing, and when there is a change in regulation or policy, it can be difficult to know how it affects every worker.”

Nixon says this is where modelling may help.

“Understanding the relationships that naturally exist between the regulation, the policy, the processes, the control points, the people and their responsibility and procedures is a complex undertaking.

If you’re trying to do this with a whole set of documents, it is very difficult to coordinate all those documents so that we have a consistent and reliable set of information to provide to the workers.

This issue is sponsored by — MSA Australia — www.msa.net.au 21

PROCEDURE MANAGEMENT

“Modelling software doesn’t remove the complexity, it helps manage the complexity.”

This is achieved by firstly documenting these relationships that exist within the organisation. The modelling software can then be used to generate the appropriate different views and reports that are required by each worker in a consistent, reliable way, because the information is all coming from the one source.

Then, when one aspect changes (such as a change in regulation), there is a documented understanding of how it impacts the work practice and the system can work out how each must be changed in order to comply with the change.

How can you make sure workers actually access the right procedures?

Nixon says, “You have to make it as easy as possible.

“Workers get frustrated when they can’t find the right information and their first step may be to ask a co-worker for help. This is a common source of information in the workplace but it may not always be a reliable source as the person they ask may not be up to date with the latest regulations.

“What is best is to make the reliable and accurate information as easy as possible to access. The worker needs a small amount of information that is pertinent to his/her job and it must be easily accessed.”

Nixon says the reason why apps are so popular these days is that they are very simplistic and accessible. They also have a specific purpose and can provide information that is pertinent and easily understood.

“The organisation must understand who their workers are and what their responsibilities are - this information can then be built into the model. Using this information, the system can then guide the workers to the pertinent information. It can map out the employees and the processes they are involved with, and provide easy access to the relevant work procedures that will need to be accessed.

“There are also systems to make sure workers are alerted to changes, and information can be gathered to make sure the workers have availed themselves of this new information.

“Organisations must make sure their workers are trained,” says Nixon. “But this also needs to be reinforced with easy access to consistent, reliable information.”

NEW PRODUCTS

MODELLING SOFTWARE DOESN’T REMOVE THE COMPLEXITY, IT HELPS MANAGE THE COMPLEXITY.

What new technology is available to help workers to access the information?

Nixon says there is a growing trend for workers to BYOD (bring your own device) as so many already own a smartphone, tablet, etc, but the security of these devices must still be managed.

“Accessing corporate information through such devices is still in its early days,” he says. “But there is a large amount of interest as it is easily navigable and easy to obtain.”

Nixon says other technology such as QR codes is also growing in acceptance; but there could still be a problem of inconsistency with such technology unless the codes are modelled using data from a single source of information that is reliable and up to date.

About Holocentric Holocentric is a business management systems provider. The company has developed a software called Modelpedia that helps organisations to operationalise strategy, manage business transformations and achieve operational excellence, by providing a business management system that helps capture, understand, change and optimise their business operations - from strategy, people, processes and procedures to compliance obligations.

Using modelling methodology, Modelpedia stores information in a single location and makes it accessible, easily understood and personalised to individual employees. For instance, using Modelpedia, employees can easily look up all the standard operating procedures, regulations and training materials relevant to their role. It is designed to make safety and operational information easy to be kept updated and searchable.

Holocentric www.holocentric.com

Deadman handles The Soldo deadman handles from Rotork Australia comprise springreturn cartridges for manually operated valves to return valves to their fail-safe position when the lever or hand wheel is released.

The rugged and compact design makes the spring-return cartridges suitable for a range of environments and hazardous areas.

The DM20 handle features a dampened spring that reduces lever return speed and the potentially dangerous snap action, minimising risks to the operator.

The mounting pattern conforms to the international dimensional standard ISO 5211, maximising interchangeability and reducing hardware requirements.

Rotork Australia www.rotork.com

22 This issue is sponsored by — MSA Australia — www.msa.net.au

NEW PRODUCTS

Powered air welding respirator The 3M Adflo powered air purifying respirator (PAPR), designed specifically for welders, has now been upgraded

Oxycodone test

to deliver added features and im-

The LaneWorkSafe

proved performance.

Oxycodone (OXY) Test

Features include a lithium-ion battery that is 40% lighter than the previous model, making the complete system weight only 960 g.

The upgraded unit includes a one-hour rapid-charge (RC) feature.

This allows the welder to charge the standard or heavy-duty battery from 0 to 80% capacity in approximately one hour.

The system is available with the following 3M Speedglas Respiratory Welding Helmets: Welding Helmet 9100XX Air; Flip-Up Welding Helmet 9100XX FX Air; and Flip-Up Welding & Safety Helmet 9100XX MP Air. Existing users of the device can upgrade to the lighter system with

is a rapid, one-step test for the qualitative detection of oxycodone in urine.

The test yields a positive result when the oxycodone level in urine exceeds 100 ng/mL. Features include: simple and easy to use, one-step test, individually packaged, suitable for personal or professional use and results in two minutes.

The device is suitable for medical centres, govern-

the rapid-charge capability by purchasing an upgrade kit that includes

ment and health department applications.

the new battery pack and charger.

LaneWorkSafe Pty Ltd

Australian Welding Supplies Pty Ltd

www.laneworksafe.com.au

www.awsupplies.com.au

YOU WON’T PAY EXTRA FOR EXTRAS AT SPECSAVERS.

Our AS/NZS1337.6:2012 certified prescription safety glasses come complete with frames, lenses, lens cloth, case & certification. Other companies might consider these optional extras and charge additionally.

So if you’re looking for AS/NZS1337.6:2012 certified prescription safety glasses without the hidden extras (from just $199 for one pair), you simply can’t look past Specsavers.

ANS/NZS1337.6:2012 Personal Eye Protection

All products in the Specsavers Safety Eyewear range are fully certified and covered by the AS/NZS 1337.6:2012 Standards Licence No: SMKH25349 Issued: 30 May 2012.

This issue is sponsored by — MSA Australia — www.msa.net.au 23

RMIT researchers have developed a new antibacterial fabric that can kill a range of infectious bacteria, such as E. coli, within 10 minutes.

The discovery could significantly reduce the risk of deadly hospital-acquired infections and revolutionise the way the medical industry deals with infection control.

Secondary infections are a serious and potentially deadly complication for hospital patients.

Antibacterial fabrics do not allow nasty disease-causing bacteria to stick to and grow on their surface - creating an infection-free environment.

Associate Professor Vipul Bansal from RMIT University’s School of Applied Sciences, who leads the NanoBiotechnology Research Laboratory team, said fabrics with the built-in ability to fight bacteria could relegate hospital-acquired infections to the sidelines.

“There is potential for special bedding, linens and surgical aprons on which bugs and bacteria do not grow, so we can maintain an infection-free environment in our healthcare settings,” he said.

“We may also have dressings and Band-Aids that can kill bacteria in the wound, resulting in faster healing. These will all have a major impact on the cost of the Australian healthcare system.”

© freeimages.com/profile/juuichimei

CASE STUDY

RMIT researchers develop new antibacterial fabric

Associate Professor Bansal said the new antibacterial fabric will have important environmental and clinical applications.

The next generation of smart textiles will be free from bacteria and odour and have a range of potential applications from clothing - putting an end to smelly socks - to sporting gear and uniforms.

Associate Professor Bansal and his team have worked with CSIRO scientists on the project for the past year.

The results were recently published in the Advanced Functional Materials journal.

NEW PRODUCTS

Loose wheel indicator/restrainer The Redcat 2 is an Australian-made, multifunctional loose

Respirator kits Sundström’s respirator kit boxes have long been a good way of keeping everything needed for breathing protection in the one place. Now in a new striking design, the boxes provide an even more attractive storage solution for respirator users.

Although the contents of the various kit boxes remains unchanged, the box itself is of a different design. Each sturdy, stackable box now features an eye-catching image on the outside, as well as a tight-fitting lid and a practical, strong carry handle.

The range includes an Asbestos Kit, a Basic Kit, a Pro Kit and a Pandemic Kit, each containing either a Sundström SR90-3 or an SR100 half mask respirator, appropriate filters for the particular application, pre-filters, cleaning tissues, instructions and a leakage testing disc.

Safety Equipment Australia Pty Ltd www.theseagroup.com.au

24 This issue is sponsored by — MSA Australia — www.msa.net.au

wheel nut indicator and restrainer which not only provides visual early identification of loose wheel nuts but also the retention of loosening wheels. Suitable for transport, mining and military fleets, the device can also be used for a variety of industrial fitments where the early identification of loosening fixtures and the subsequent retainment is critical.

The durable, re-usable polymer indicator can be simply pushed over two wheel nuts.

The device can identify problems early, resulting in timely scheduled intervention, which can minimise part replacement and unscheduled downtime.

Redcat Industries www.redcatindustries.com

Wide-brim hat The On Site Safety high-visibility wide-brim hat provides good relief from the heat and sun. The mesh vents in the crown allow heat to escape and air to flow through, keeping the wearer cooler.

Available in both high-visibility orange and yellow, the hat comes with a toggle string to keep it securely fastened while at work.

Australian Safety Wholesalers www.australiansafetywholesalers.com

Structural firefighting systems Elliotts E Series Structural Firefighting Systems and protective apparel range is designed to be comfortable, breathable, lightweight, highly visible, allow the wearer to move freely and is said to offer the highest possible overall protection in the hazardous firefighting environment. A feature of the range is that it offers good protection while limiting stress on the wearer.

The range incorporates the latest TenCate, PBI and DuPont Nomex fabric technologies and the Australian-based design, construction and structural system features have been created to protect the wearer from the extreme conditions faced by structural firefighters including: high heat and flame, molten materials, hot surfaces, harsh physical environments and possible exposure to chemicals and bloodborne pathogens.

The company’s full range of structural firefighters protective clothing is certified to AS/NZS 4967:2009 Requirements and test methods for protective clothing used for Structural Firefighting.

Jacket features include: Y-style coat design to provide ease of mobility and minimum coat rise; articulated sleeves for greater movement; coat hanging loop for drying; contoured collar designed for maximum thermal protection; thermal throat tab with velcro closure; two large gusseted pockets with velcro flaps and drain holes; heavyduty zipper with 50 mm velcro closure system on outside storm flap for extra heat and moisture protection; sleeves feature knitted Nomex wristers for added protection; 50 mm yellow/silver Firetrim reflective trim; optional padded and reinforced shoulders and elbows.

Trouser features include: adjustable velcro side tabs; 50 mm heavy-duty braces; large thigh pockets with velcro flaps and drain holes; 50 mm yellow/silver Firetrim reflective trim; articulated knees for greater movement; multilayered knee for extra protection; optional reinforced knee area.

Elliott Australia Pty Ltd www.elliottaustralia.com This issue is sponsored by — MSA Australia — www.msa.net.au 25

ROBOT SYSTEM FOR REMOTE GAS DETECTION

Detection of gas leaks in industrial facilities can not only be dangerous and time-consuming, it is also susceptible to human error and interpretation. In order to provide a safer, more efficient and more reliable detection solution, RoboGasInspector was conceived. The innovative robot system for remote detection and localisation of gas leaks was developed by a range of German companies and institutes, and uses a FLIR GF320 optical gas imaging camera.

A

s part of the German technology program AUTONOMIK, a consortium of nine companies and research institutes developed a prototype of an autonomous mobile robot for gas leak detection and localisation in large industrial facilities. The consortium came up with a system that is able to perform inspection tasks in industrial facilities without having to access hazardous areas directly - and without requiring any human presence.

The robot can be used for routine inspections of facilities or for targeted inspections of specific system parts. The independent mobility of the system was implemented with various navigation sensors and the option of manual intervention via remote control at any time. The system is also equipped with video and optical gas telemetry, which enables it to inspect system parts that were previously difficult to inspect due to restricted accessibility.

The development of innovative monitoring processes that make the most of the measuring and automation technology as well as robotics promises improvement in the reliability, efficiency and cost-effectiveness of inspections. At the same time, it relieves technical personnel of monotonous, time-consuming and labourintensive tasks.

This was the starting point for a collaborative research project headed by Dr Andreas Kroll and Dr Ludger Schmidt at the Mechanical Engineering Department of the University of Kassel and subsidised with €2.4 million from the Federal Ministry of Economics and Technology.

“The objective of this project was the development and testing of an innovative human-machine system with inspection robots equipped with remote gas measuring technology and local intelligence,” explained Dr Andreas Kroll of the Department of Measuring and Control Technology at the University of Kassel.

26 This issue is sponsored by — MSA Australia — www.msa.net.au

“The detection and localisation of gas leaks should be performed largely independently by mobile robots. During this process, the mobile robots should also analyse the measured data and document the inspections.”

Safety and efficiency Operators of industrial plants (eg, chemical plants, refineries, gas compression stations) give top priority to the safety of their staff and their production facilities.

Exercising the utmost care wherever toxic or explosive gases are used is absolutely essential. That’s why rigorous inspection specifications apply to the chemical industry, biogas facilities and gas suppliers. Usually, preventive inspection programs require personnel to perform time-consuming routine inspection procedures on a daily basis.

During these regular inspections, staff members check the system for proper functionality and therefore they usually rely on perceptions and experience without making use of measuring technology.

For professors Andreas Kroll and Ludger Schmitt, a top requirement for the new system was that it should allow for automated, hazard-free inspection and monitoring, and that it should be able to respond independently to problems.

During routine procedures such as repeat inspections, there is always a risk of inadvertently overlooking possible sources of danger due to inattention.

Therefore, the development of innovative inspection technologies and focusing the flexibility and performance of human operators on managing the technological systems makes sense not only for economic reasons, but also with regard to relieving humans from repetitive routine tasks and improving coverage of the wide range of inspection tasks.

HAZARDOUS ENVIRONMENTS

which incorporates the FLIR GF320 optical gas imaging camera.

The chain-driven platform is equipped with an electric drive and conventional batteries.

The navigation module consists of 2D laser scanners (front and back, particularly important for navigation inside buildings) as well as a GPS for outdoor orientation. Continuous comparison of the area to be inspected with a digital map enables the chain-driven RoboGasInspector to determine its position at any time; obstacles and blocked areas (eg, explosive zones) can be noted on this map. “Thanks to its 2D laser scanners, the RoboGasInspector also avoids unexpected objects such as parked cars, pallets, barrels, etc,” explained Professor Kroll. “This also includes persons. If the RoboGasInspector encounters obstacles, it moves around them or stops until the path is clear again.”

The inspection module The inspection module combines various metrological instruments on a pan-tilt unit, including a Remote Methane Leak Detector (RMLD), which is based on an active tunable diode absorption spectroscopy (TDLAS) instrument. It works by means of an infrared laser: when the laser beam hits a surface, it is reflected and its residual intensity is measured. In addition, a FLIR GF320 thermal imaging camera is mounted on the inspection module to visualise the gases.

To ensure that the RoboGasInspector itself does not pose a risk, it is also equipped with a built-in gas sensor that shuts down the entire system from 10% of the lower explosion limit (LEL) onwards in order to prevent possible danger to a flammable atmosphere.

First demonstration The RoboGasInspector was demoed for the first time in a hall at the University of Kassel. The robot independently completed an inspection route, successfully overcoming obstacles and a ramp in the process.

At specified inspection sites it inspected various pipelines and found a methane leak. In the following months, this success was expanded to several square kilometres of large industrial facilities under laboratory conditions, in which environmental factors such as wind and sun as well as confounding factors resulting from system operation were included.

Drive system and navigation of the RoboGasInspector The RoboGasInspector consists of three modules: a chain-driven mobile platform, a navigation module and an inspection module,

The RoboGasInspector consists of three modules: a chain-driven mobile platform, a navigation module and an inspection module. Note the FLIR GF320 on top of the unit.

Independent measurement Processing of the measured data and pattern recognition are performed independently by the robot. The RoboGasInspector also carries out the inspection of the specified routes and performs measurements on its own. Despite this, it is continuously in contact with the control room and can be remotely controlled from there if necessary. A video camera is also incorporated in the pan-and-tilt measuring module for this purpose. However, in normal operating mode, the RoboGasInspector works independently and merely transmits all measured data to the control room via WLAN.

RoboGasInspector today and tomorrow In the meantime, the system prototype has impressively demonstrated its use and capability in extensive series of tests. The drive unit, the navigation system and the complementary sensor systems performed beautifully during the tests. The RoboGasInspector facilitates independent gas detection and leak localisation in sites that are otherwise difficult to access. Moreover, it helps to avoid using human inspectors in potentially dangerous environments. However, before deployment in industrial settings, further development is required (eg, in explosion protection, software development, etc) and, of course, legal issues must be clarified prior to deployment in commercial settings. Still, it is certain that an autonomous, mobile gas detection and leak localisation robot is possible today and can significantly enhance safety.

The FLIR Systems GF320 is a vital part of the RoboGasInspector. It helps the system to detect sometimes harmful gas leaks from a safe distance.

FLIR Systems Australia Pty Ltd www.flir.com.au

This issue is sponsored by — MSA Australia — www.msa.net.au 27

NEW PRODUCTS

Flame-resistant fabrics The Westex UltraSoft range of flame-resistant, 88% cotton, 12% high-tenacity nylon fabrics are guaranteed flame resistant for the life of the garment in either high-temperatureindustrial or home-washing procedures.

The fabric is engineered to focus the good abrasion resistance of the nylon on the outer surface to enhance garment wear life, while the cotton fibres are focused towards the skin to optimise comfort. In addition, the UltraSoft finishing technology gives the fabric an extremely soft feel to further enhance the comfort properties of cotton.

Ultrasoft flame-resistant fabrics are made in the US and are suitable for multihazard protection. The fabric is used extensively in: mining, steel and casting, power distribution, ambulance services, fire and rescue services, electrical contracting, oil and gas, petrochemicals and general manufacturing.

Ultrasoft flame-resistant fabrics meet an array of local and international certifications and performance requirements: AS4824, AS2919, OSHA 1910.269, ASTM1506, NFPA 70E, NFPA 2112, NFPA 1977, EN 470/ISO 11611 and EN 531/ISO 11612.

Charles Parsons & Co www.charlesparsons.com.au

Workboots with halfsize choices Oliver Footwear had added new size choices to its AT (All Terrain) 55 range of workboots. The size choices in the AT 55 range now includes additional half sizes 11½ and 12½ so that the entire AT 55 range is available from 4 to 14 in full sizes with the half-size range now extending from 6½ to 12½.

The Oliver AT 55 range of workboots incorporates all the traditional Oliver values of comfort, durability and safety protection with multiple choices in both lace-up and elasticsided styles.

Replacement laces in individual retail packages are also now available.

Oliver Footwear www.oliver.com.au

28 This issue is sponsored by — MSA Australia — www.msa.net.au

NEW PRODUCTS

Vehicle protection barrier The Omni Stop Bollard is an energy-absorbing bollard that has been designed to permit access for workers to a construction zone or pedestrians to a shopping precinct while at the same time preventing vehicle penetration. Suitable for construction zones, bus stops, pavement cafes and retail shop windows, the bollard has been extensively crash-tested with impacts up to 60 km/h and complies with the requirements of AS/NZS3845:1999 Table 5.3.3(3).

Designed, assembled and tested in Australia, the carbon steel bollard is supported by an energy-absorbing cartridge that is encased in a concrete footing. When the bollard is impacted, the cartridge deforms and absorbs the kinetic energy of the vehicle. When a 1600 kg car at 60 km/h hits an Omni Stop, the bollard moves no more than 300 mm at the top. The cartridge can deform in any direction - hence the bollard’s name - allowing it to be located where it provides the best protection.

After most impacts the inner cartridge can be replaced and the bollard itself re-used.

The Omni Stop Bollard is suitable for a range of applications, including examples such as: pavement cafes where diners are seated close to moving traffic; tram stops, bus stops and other pedestrian areas where there are large numbers of commuters closer than normal to the edge of the road; and construction work on busy suburban or CBD streets. The bollards can also be used to protect communication assets from vehicle damage and they can be sited along the roadway to delineate the safety zones, with some bollards fitted with a lifting eye to provide the flexibility of removing them and covering the hole left with a specially designed steel disc which allows road authorities to open the lanes for peak hour, special events or emergency traffic flows.

Saferoads P/L www.saferoads.com.au

This issue is sponsored by — MSA Australia — www.msa.net.au 29

Sudden cardiac arrest (SCA) can affect anyone at any time. Having an effective and reliable AED on-hand can dramatically increase survival rates and will give you and your colleagues the tools to confidently provide life-saving treatment.

The ZOLL AED Plus® is the first and only AED that can deliver a defibrillating shock along with providing Real CPR Help® feedback technology to help you deliver the best CPR possible.

Equip your workplace with an AED Plus today.

Call 1800 605 555 or visit www.zoll.com/au

30 This issue is sponsored by — MSA Australia — www.msa.net.au

CASE STUDY

Are you prepared for sudden cardiac arrest?

Share your road safety initiatives to save lives Australian businesses could reduce their fatality and injury rates by sharing their proven road safety tips in a new program launched by the National Transport Commission and led by major industry players. CEO of the NTC Paul Retter said major employers such as Coca-Cola Amatil, BHP Billiton, Telstra, Uniting Care Queensland, Hanson, Holden, Shell and Origin Energy, to name a few, had already signed up to the National Road Safety Partnership Program with more major companies expected to join shortly.

“There is no point keeping any road safety successes secret,” Retter said.

“This program gives employers a library of best practice road safety programs that have been proven to work. Other organisations can simply find an idea that could work in their workplace and start implementing it.

“If organisations find something that works they should actively share it around - even to their competitors.

“Instead of governments bringing in more red tape to keep employees safe, this program gets the same outcomes just by sharing success stories.”

Retter said because almost half the new vehicles sold in Australia were purchased by fleets, this program had the potential to cut the road toll across Australia and reduce road congestion at the same time.

“Following the success of seatbelts and speed cameras, road safety experts are now looking for the next big thing to reduce our road toll,” Retter said.

“Experts predict that road crashes will kill or injure 170,000 Australians over the next five years and workrelated road crashes account for almost half of all Australian workplace deaths.

“If businesses share ways of keeping their employees safe on the road there is no doubt they can have a significant impact on our road toll.”

Neil Smedly, Coca-Cola Amatil’s national health and safety operations manager, said improving road safety in their workplace was good for the community and their business.

“Coca-Cola Amatil employees travel more than 56 million kilometres per year, which is why we are using a combination of e-learning and behaviour-based safety programs. We are sharing this knowledge to help others reduce their risk of crashing,” Smedley said.

Steering committee member Mark Stephens, from Uniting Care Queensland, said the program would help other businesses recognise that road safety initiatives more than pay their way while at the same time creating a culture of road safety through the workforce and into the community.

“This program will help businesses keep their employees and fleets safe, productive and sustainable, especially by reducing the costs of injuries and compensation,” Stephens said.

Retter encouraged interested organisations to find out more about how to keep their employees safe from road crashes at www.nrspp.org.au.

NEW PRODUCTS

Safety sensors with RFID technology The RSS260 safety sensor combines the detection principle of RFID technology and a high switching distance in a compact design.

The various actuators allow optimal integration of the safety sensors in the surrounding architecture of removable, hinged and sliding covers and doors. All variants offer a high level of tamper resistance as the RFID-based sensor technology permits individual actuator coding.

In the basic version, the sensor accepts any suitable RSS260 family target. A second version for increased tamper resistance only responds to an individually assigned target - the teaching process can be repeated any number of times. Finally, there is a third version available for the highest level of tamper resistance which only accepts the target presented at initial power-up.

In addition to the standard actuator which is suitable for assembly on the normal aluminium profile systems, additional actuator designs can be selected. There is a compact rectangular target and a flat, elongated actuator which is suitable for design-oriented machines and plants as well as for being mounted on polycarbonate safety gates.

Another feature includes the ability to connect up to 31 RSS260 safety sensors in series and evaluate them with a single safety module without compromising the safety level and the diagnostic capability. This also applies when combining the RSS260 with other Schmersal electronic safety switching devices such as the solenoid interlocking AZM300 and light curtains such as the SLC440.

Control Logic Pty Ltd www.control-logic.com.au

Hard hats The Honeywell SEETHRU hard hats feature a completely translucent design. The see-through peak allows the wearer to look upwards without the need to tilt the head back, which can cause discomfort in the neck over a prolonged period of time. This also stops the need for the wearer to reverse the head harness in the helmet, which normally allows the wearer to have clearer vision while looking upwards.

Available as a vented model, the hard hat fits all head sizes from 50 to 66 cm. The shell is made from strong polycarbonate and weighs only 386 g. It is also UV400 stabilised, making it suitable for indoor as well as outdoor use.

Available in various colour shades - clear, red, blue, green, smoke, orange, yellow and pink - the hard hat can be printed with an optional custom logo on the front, either side, top or the back. Pad printing is available in up to eight positions and four colours.

The hard hat features an adjustable, six-point webbed harness with pin-lock adjustment for all-day comfort. Most general (25 or 30 mm) and all Honeywell attachments can be fitted to the hat and the Howard Leight by Honeywell 1000244 earmuff adapter is recommended.

The hard hat is approved to AS/NZS 1801:1997 SMK 40222.

Honeywell Safety Products Australia Pty Ltd www.honeywellsafety.com

This issue is sponsored by — MSA Australia — www.msa.net.au 31

INCREASING TREND

IN PRESCRIPTION-DRUG MISUSE According to the Illicit Drug Data Report (IDDR) 2012-13 released by the Australian Crime Commission at the end of April this year, detection of Amphetamine-type stimulants at the Australian borders are the highest on record. Amphetamine-type stimulants are a group of drugs that include both illegal substances and some prescription medicines.

W

hile the use of synthetic drugs has grabbed the headlines of late, there is a growing recognition that prescriptionbased medicines are on the rise and indications are that drugs of this type are being increasingly used for illicit purposes.

One such prescription medicine, oxycodone, has reportedly become one of the most abused prescription drugs in the United States and statistics indicate similar trends in Australia. According to reports on the Australian Drug Foundation (ADF) website, the amount of oxycodone being prescribed by doctors nationally in Australia increased from 95.1 kg in 1999 to 1270.7 kg in 2008 - a 13-fold increase. Some experts believe this increase could be the result of an ageing population, but it is also thought that a lot of this prescribed medicine is being diverted from medication use to illicit use.

Shopping online for legal drugs is also a growing trend. Dr Lucy Burns of National Drug & Alcohol Research Centre (NDARC) was quoted in a recent ABC news report about the rise of oxycodone use in Australia. She said the kinds of the drugs being sold online are changing, and demand has shifted from psychoactive substances - which mimic the effect of illegal drugs - to opioid painkillers like morphine, over-the-counter medications containing codeine, and oxycodone.

Traditionally, oxycodone is used to treat moderate to acute pain, but when misused it can make the user become sleepy, anxious, depressed or confused and this may create risks in the workplace.

According to LaneWorkSafe Managing Director Stephen Lane, many organisations lack an understanding and/or awareness on recent trends and developments and how best to combat them ef-

32 This issue is sponsored by — MSA Australia — www.msa.net.au

fectively in the workplace. “It’s important for organisations to keep up to date with recent findings and ensure that their drug testing policy and programs reflect these changes,” he said.

One of the challenges with this trend in prescription drug misuse is that “standard drug testers cannot pick up oxycodone and it is not covered under the current Australian standard”, he said. However, options for its detection are available; and Lane WorkSafe recommends its Oxycodone Single Step test for on-site detection of this substance. Lane's company has also developed a urine test for on-site detection of synthetic marijuana, which is another drug that is currently not listed by Australian Standard AS 4308. According to Lane, LaneWorkSafe was one of the first companies to supply to the Australian market a device that tested for the two main ingredients (JWH 018 and JWH 073) found in synthetic marijuana.

Along with drug testing, a drug and alcohol workplace program should also include a formal policy for all levels of the organisation, education, training, counselling and regular evaluation to make sure the program is working.

“As technology continues to evolve and science continues to improve, on-site devices for both drug and alcohol are becoming faster, easier to use and more reliable,” said Lane. “It is imperative that the on-site devices selected for the drug and alcohol program meet the requirements of the Australian Standards AS 4308:2008 or AS 3497:2007, and ask the supplier for a Compliance Certificate issued by NATA Accredited Laboratory to ensure the device meets these requirements.”

LaneWorkSafe Pty Ltd www.laneworksafe.com.au

RESOURCES Safety is supreme in Sydney New South Wales is home to one of the largest coal export operations in the world - the Hunter Valley Coal Chain. With the 35 coal mines in the Hunter Valley facilitating the movement and loading of more than 1400 coal vessels per year to the Port of Newcastle, it’s vital that all those employed in the mining industry in NSW are working amidst conditions wherein safety is of supreme importance and consideration.

Over 5000 health and safety decision-makers from multiple sectors across Australia will be meeting in Sydney for Safety in Action Sydney from 2-4 September. The event provides three days of networking, learning and safety sourcing opportunities for anyone working in the safety sectors of their industry.

Last year’s free safety seminar sessions covered topics including emergency planning, contractor management, OHS program planning, PPE and an overview of the latest legislative changes. Even more discussions are planned for this year’s exhibition, with the agenda program being launched closer to the event.

Professionals from a range of industries looking for packing solutions, industrial cleaning, manual handling and general end-to-end supply chain solutions should look no further than the Advanced Logistics and Materials Handling feature at Safety in Action Sydney. This special feature comprises key logistics, and supply chain and materials handling companies, and can be accessed each day of the exhibition.

The CleanScene national cleaning and hygiene expo will also be co-located with Safety in Action Sydney and will be showing over 2-4 September in the adjoining hall. A visitor entry ticket allows entry to both shows. For more information, visit www.cleansceneshow.com.au/visitor.

Safety in Action Sydney 2014 will host over 100 exhibitors ranging from Australasian safety services including Endura, Martor Australia, Roobuck, Victor Footwear and Zap Cap. For the full list of exhibitors, visit www.safetyinaction.net.au/sydney/visitor/exhibitor-list.

Attendance is free. For further information about Safety in Action Sydney, visit www.safetyinaction.net.au/sydney.

Safety communication book A book titled Transform Your Safety Communication: How to Create Targeted and Inspiring Safety Messages for a Productive Workplace has been published. Written by Marie-Claire Ross, the book has been designed for safety professionals who wish to create attention-grabbing, easy-to-understand safety messages that motivate workers to change their safety habits.

It provides details on psychology techniques used by advertising agencies to influence and engage. Topics include: the four powerful commandments of safety communication; how to grab your audience’s attention; how to create memorable safety messages; the eight elements of the 'sellsafe' formula to change safety behaviour; and how to quickly transform your safety communication with five templates and frameworks.

The book is available from www.safetycommunicationbook.com and online bookstores.

2014 Comcare National Conference The three-day Comcare National Conference theme is Participate + Prevent + Support = Good Health, Good Business.

Over the first two days, keynote speakers will be exploring how workplaces are centre stage when it comes to influencing, educating and supporting health and wellbeing.

Day three will incorporate specialist conference streams exploring both prevention and return to work in major industry sectors. Full one-day specialist streams being: • 2014 Seacare Conference and Awards • 2014 Rehabilitation Case Managers Conference • WHS in Transport and Logistics Conference 2014 Comcare National Conference 9 - 11 September 2014 Melbourne Conference Centre For further details on how to register, visit www.comcare.gov.au/conference/ registration3.

This issue is sponsored by — MSA Australia — www.msa.net.au 33

In my opinion Are we legislating for accidents?

WHS legislation and management frameworks are intended to jointly define a systematic means by which we keep ourselves and others safe. Although this notion is fine in theory and constitutes the cornerstone of contemporary WHS management, it is my observation that reality can sometimes be somewhat different from such an intention. Indeed, in many instances, I believe we are arguably legislating and managing for accidents rather than to prevent them.

In acknowledging that this statement may be controversial, indulge me as I explain my position. Having consulted in the field of WHS risk management for over 20 years, I have both observed and been privy to comments such as: “The guys aren’t taught to think today, about the how and why of things. They are just taught what to do.”

“Everything is documented. I don’t understand why the system isn’t working.”

“What were they thinking? We have systems and procedures in place. We have trained them all in safety, and still this is what happens.”

Common themes in such conversations relate to what has become an overly prescriptive working environment in which risk perceptions, operational judgement and reasoning have arguably been replaced by a misguided sense of compliance and being accountable. In other words, focusing on covering one’s proverbial rear end. In this sense, it is my contention that we are increasingly finding ourselves at risk of being more concerned with “being seen to be managing the risk”, and “being able to prove it”, rather than “actually managing the risk” itself. The flow-on effect of this is often then seen in the operational workforce adopting the same mindset, completing the specifics of their tasks and associated paperwork rather than managing the tasks and associated risks.

Ironically, this has often led to situations in which organisations have diligently documented the manner in which they have defined the risks they should be managing, rather than actively managing the risks themselves. In doing so, they have clearly defined their knowledge of potential risk exposures and mitigation strategies - inadvertently also clearly defining the gaps in their levels of due diligence if they do not then actively manage the same. So, what is missing?

My experience is that many organisations making the above remarks lack what I would term ‘effective’ safety management practices and leadership across all levels of their organisations, with this incorporating the development of active organisational capacity and positive safety culture. Many organisations become stuck in the mindset of needing to have a documented safety procedure for every aspect of their operations, forgetting to ensure they also then have an active uptake and understanding of the same procedures.

To say that “developing organisational capacity to manage WHS is crucial” is a statement that stands on its own merit. But, this is often misconstrued as being (limited to) the presence of a detailed paper trail. It does not necessarily extend to the non-physical elements of leadership and culture.

To merely identify and document risks, and then not actively manage them and instil a sense of personal ownership and responsibility, is evidence that can ultimately work against you should an incident occur. The key is to actively establish, implement and maintain a WHS management system and positive safety culture, not to just document a framework. Indeed, it has been my experience that paperwork for paperwork’s sake is arguably often worse than doing nothing at all. Even a paper tiger has teeth to be wary of. *Dr Paul Johnson is a lead consultant and facilitator at Safety Dimensions. He holds a PhD in Public Safety Risk Management, Graduate Certificate in Occupational Hygiene Engineering and a Bachelor of Behavioural Science, WHS & Organisational Change Facilitation all from Griffiths University.

Safety Dimensions

www.safetydimensions.com.au

34 This issue is sponsored by — MSA Australia — www.msa.net.au

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