Safety Solutions Dec11 / Jan12 LEADERS by Westwick-Farrow Media

3M™ Peltor™ Intrinsically Safe Communication Headsets

Smart Solutions

Easy Communication Products designed for extreme environments

Developed in close collaboration with demanding users, Peltor Blue-Line headsets have undergone rigorous testing in harsh environments. Peltor delivers clear, reliable communication when you need it most. Instrinsically safe with high-attenuating (Class 5) protection, Peltor headsets are approved under the IECEx scheme.

For further details, visit www.3m.com/au/ohs or ring 136 136

The power to protect your world.

Welcome … This special Leaders of Industry edition of Safety Solutions is one of two Westwick-Farrow Media magazines that will feature profiles of leading suppliers to the industrial, government and manufacturing sectors across Australia and New Zealand. These spreads are sponsored, and they include content on new products and developments planned for the year ahead, as well as details of each company’s special areas of expertise. The CEOs of some of these companies share their thoughts about what challenges and opportunities lie ahead for 2012 in the Crystal Ball section. This special issue also features some of the hottest products of 2011 and details of our online Microsite partners who feature on your industry website www.SafetySolutions.net.au. The site also includes a comprehensive industry directory and a showcase of new products, case studies and technical articles to help you keep up to date and do your job more efficiently. The companies featured in the Leaders of Industry program will also join the WF Media editorial and management teams in late February for a Leaders Roundtable event to discuss issues, share ideas and look at collaborative opportunities across different industry sectors. We hope you enjoy this special edition and would be happy to hear your feedback.

2012 LEADERS of INDUSTRY 4______ MSA Australia 6______ Point to Point Group 8______ PAFtec 10_____ Worksense 12_____ Crystal Ball Gazing 4_____ Hot Products 2011 1 24_____ AMS Instrumentation & Calibration 26_____ Omron 28_____ Bürkert 30_____ Weidmüller 32_____ Pilz Australia 34_____ ifm efector 36_____ Endress + Hauser 38_____ insignia 40_____ Microsite Partners

Geoff Hird Publisher Westwick-Farrow Media ghird@westwick-farrow.com.au

LEADERS OF INDUSTRY 2012 - Safety Solutions 3

OUR TEAM The MSA team is Australia’s leading safety solutions provider with hundreds of years in combined safety experience locally and internationally. Our experience and innovative products set us aside and help ensure our customers come home safely every day.

OUR COMPANY

MSA is a truly global organisation with offices and representatives around the

This year, MSA Australia celebrates 50 years in

world. We have been protecting people in all walks of life, in many countries

delivering safety products in Australia and New

and in many occupations for nearly 100 years. In Australia, MSA reaches

Zealand. With Australian and global manufacturing

50 years of committed service this year.

capability, MSA leads in the provision of sophisticated

Our executive team brims with technical safety experience supporting our

safety products. MSA provides integrated solutions for

acclaimed ‘feet on the street’ sales and customer support team. It’s where

respiratory protection, gas detection, fall protection,

the ‘tyre hits the tarmac’ and real experience counts. MSA Australia delivers

head, eye, face and ear protection. MSA has global

over 100 years’ combined experience with a nationwide network of Account

offices as well as offices and staff throughout Australia

Managers, Product Managers and Segment Managers.

and New Zealand. We are always close by to assist.

Knowledge is the key to innovation and MSA excels in capturing real needs

Why have we led for so long? We listen, we learn, we

and issues in the workplace and transforms safety through innovation. Driven

act and we care.

by our Global Steering Teams and our unique ‘Voice of Customer’ approach, MSA is always in touch with the real issues related to safety. MSA’s goal is

Phone: 1300 728 672 Website: www.msa.net.au

to ensure its products not only improve worker safety but also make the task easier. Our approach is to capture real industry wisdom

through

observation

the

participation

and

workplace.

This,

combined with our technical knowledge, leads to functional breakthroughs and industry-driven advancements. The process of assimilation of knowledge and real-world development drives our engineers and supports our mission “that men and women may work in safety and that they, their families and their communities may live in health throughout the world”. This mission drives our team.

With the Altair single-gas detector, MSA sets a new market standard by offering over two

PRODUCT

years of maintenance-free performance (depending on alarm minutes used). These long-life cost-effective single-gas detectors offer dust and water protection and feature a distinct triple alarm system. ®

The Altair Pro single-gas detector is based on the design of the standard single-gas detector, but with added features and functionality. It accurately measures the gas concentration or percent oxygen and displays information on a large, clear, backlit LCD screen. ®

The Altair 4X multigas detector comes from new sensor technology. The MSA XCell™ sensors have a life of more than four years, double the industry average, and are engineered using MSA’s proprietary application specific integrated circuit (ASIC) design. MSA XCell™ sensors are a breakthrough in chemical and mechanical sensor design, enabling faster response and span ®

calibration times. The Altair 4X is now NSW Underground Mines Registered. ®

MSA is proud to present the pinnacle of their portable gas detection range: the Altair 5X multi®

gas detector with MSA XCell™ sensor technology. The Altair 5X detector can measure up to six gases simultaneously and can be fitted with a wide range of both toxic and infra-red sensors, providing the flexibility required for meeting most applications.

LEADERS OF INDUSTRY 2012 - Safety Solutions 5

OUR TEAM The Point to Point Group is a well-established, hands-free communication specialist with a global presence. The group is the sole importer and distributor for Bury Technologies hands-free products. It has recently expanded its product portfolio to include the Midland 2 Way Radio range of products and DryCase products, for Australia and New Zealand. Since 2003, the group has been a major wholesaler and distributor of hands-free products and accessories in Australia and New Zealand. Point to Point operates registered and trading companies across the world. Its major hub offices are located in Melbourne - Australia, Delaware - United States, and Auckland - New Zealand. The group supplies a complete range of in-car, hands-free solutions and

Phone: 1300 550 720 Fax: +61 3 9709 0999 Email: sales@ptp.net.au Website: http://www.ptp-group.net/

accessories for cellular phones. The Bury brand is well known throughout the world and is recognised as a leader in the occupational health and safety (OHS) industry. Point to Point Technology has exclusive distribution rights for the Bury product range within Australia and New Zealand, allowing the group to provide a two-year nationwide advance warranty replacement on the car kits and cradles, ongoing technical support for the life of the product and a help desk facility that is operated by PTP. The Point to Point Group prides itself on working with companies - with high-quality products - that continue to push the boundaries in terms of creativity and product features. For this reason, the group works very closely with its manufacturers. Whether this is to meet regulations, road rules, feature requirements or just the product look and feel, we are active in the development.

PRODUCT

Bluetooth hard-wired car kit The Bury CC9060IQ Bluetooth hard-wired car kit eliminates the need for users to touch a handset or car kit while driving. Its Magic Word feature continuously listens for the command “activate voice dial”. On command, users receive a response via a menu and voice request awaiting instructions. From this point on, the user is offered a wide range of menu-driven options including name dial, number dial, access phonebook, view missed/received/dialled calls, multipoint, vocal email read from a Blackberry handset, and two types of memo. The Sync feature allows the pairing of 10 separate handsets. Without prompting, the kit will read the phonebook entries. The transfer rate is fast regardless of whether the user has 10 or 1000 contacts. For contacts with three or more phone numbers, the unit prompts for the location required, such as home, mobile or office. Alternatively, users can say “dial (John) mobile”. Other features include: email read out loud from Blackberry handset and, if the handset supports it, SMS messages can also be read out loud. Combined with the company’s system 9, continuous charge of the handset and access to an external antenna is allowed. It complies with current Australian legislation governing the use of mobile phones in vehicles.

LEADERS OF INDUSTRY 2012 - Safety Solutions 7

OUR TEAM COMPANY PROFILE

PAFtec Australia is a company specialising in respirator design, manufacture ®

and global marketing. The company’s leading technology PAFtec CleanSpace

PAFtec Australia Pty Ltd is an Australian company that

is a state-of-the-art, low-profile, lightweight, powered respirator.

believes that comfort, mobility and performance are critical

PAFtec was founded by engineers who understand that respiratory protection

to highly effective respiratory protection. Employers,

should be comfortable, safe and user-friendly. Innovation and passion to

hygienists and workers who work with safety equipment in

provide the highest quality products is at the heart of everything they do.

their day to day jobs shouldn’t have to compromise – ever.

PAFtec CleanSpace builds on a combination of technologies found in today’s

The company is targeting core markets where respiratory

industrial respirators, medical respiratory devices and consumer electronics.

protection is critical to workers across different industries

At the core of the technology is the company’s patented AirSensit Responsive

such as mining, resources, manufacturing, welding,

Flow Control System™ which responds to airflow demand breath by breath,

woodworking and agriculture.

making it pleasant and easy to breathe, even in the most challenging environments. The PAFtec team has previously designed medical devices from concept to

Phone: Jon Imms, sales representative (m) +61 437 446 453 Email: jon.imms@paftec.com.au Website: www.paftec.com.au

manufacturing that are currently being used by millions of people around the world. Over their professional careers they collectively hold 30 international patents, three Australian design awards and an Engineering Excellence Award. Their expertise is the reason our products are safe, robust and high-performing even in the harshest environments. The team is expert in every area of product development: design of small and quiet motors, comfortable masks and control algorithms; as well as an understanding of computational flow dynamics to optimise filtered air needed breath by breath. Above all, this team always has the wearer’s comfort and protection at the heart of everything they do. As a part of PAFtec's dedication to quality and reliability, the company’s quality management system (QMS) is accredited to the globally recognised ISO 9001 standard. In October 2010, PAFtec gained the Australian Standard AS/NZS 1716 ®

certification for the PAFtec CleanSpace . Following the ISO 9001 certification in September, PAFtec anticipate that ®

the PAFtec CleanSpace will achieve CE Mark (European Certification) later this year, paving the way for European sales early in 2012.

PAFtec CleanSpace is the first Powered Air Purifying Respirator (PAPR) that offers all the benefits of a powered respirator and the convenience and mobility of a high-profile air purifying respirator. Innovative features include:

PRODUCT

world’s first neck-mounted respirator with no cables or hoses for revolutionary mobility; fits with existing safety equipment - helmets, earmuffs or eyewear; a patented micro turbine that is responsive, tough and quiet; a patented cushion system means the motor is very robust and able to withstand high impacts time and time again (see the impact test video on the company website); soft, hygienic, non-allergenic, medical-grade, silicone mask that is compliant and seals comfortably to the face and is low profile; a simple clip means it can be easily changed between wearers or removed for washing; AirSensit Responsive Flow Control System™ provides filtered air breath by breath. The system detects the user’s breathing effort and adjusts the ®

flow to maintain a positive pressure within the mask at all times; PAFtec CleanSpace

P2 accredited filter offers 99% filtration efficiency of particles 0.3 µm or above. It is easy and intuitive to fit and it can be replaced in seconds. ®

PAFtec CleanSpace is currently accredited in Australia and New Zealand. Although the company has sales around the world from Canada to Taiwan, the product is currently undergoing the European testing for CE Mark and Japanese testing for JIS to shortly enter Europe and Japan markets.

LEADERS OF INDUSTRY 2012 - Safety Solutions 9

INTENSE PRESSURE AND TRYING NOT TO BUST MY NUTS.

BUILT FOR THE TOUGHEST COUNTRY

COMPANY PROFILE

OUR TEAM

t Worksense, we are continually committed to maintaining product quality and providing service to our customers. Our Workwear Experts can visit your site and discuss garment requirements to cover and protect all employees (and site visitors) for both men and women. Our fabrics are tested to Australian Standards to ensure consistency across the product range so we can provide high-quality apparel that you can rely on. Predefined QA procedures and regular monitoring from fabric to finished garments makes Worksense one of the leading providers of protective workwear in Australia. We have identified and developed various types of fabrics and garments to cater for different levels of requirements within most industries. Some of these include: • 100% cotton fabric in minimum weight of 160 gsm and up to a maximum of 320 gsm. • High standard of colour fastness, meaning your colour stays bright and keeps you safer for longer (our yellow fabric surpasses the Australian Standard test for daytime visibility). • Fire-retardant cotton fabrics treated with Pyrovatex from Huntsman offering superior fire protection. • Permanant Fire Resistant Fabric - Firesistex for fire and arc flash advanced fire protection. • Cordura incorporated into garment designs for extra abrasion resistance and garment longevity.

or anyone working in industries such as mining, resources, manufacturing or construction, protective clothing and equipment is not only highly regarded, it’s a non negotiable requirement. Worksense is one of twelve companies within the Jeminex group. 100% Australian owned, Worksense specialises in workwear, clothing and personal protective equipment. We are a national company that has branches in every state, with 15 locations Australia wide. We take pride in the fact that as the manufacturer of our Workwear range, we control everything from the quality and quantities of production right through to the supply chain within our retail stores, distributors and customer direct. Although it’s apparent that Worksense specialises in Workwear and PPE, one of our real strengths is our purchasing power through our network of Jeminex companies: Beaver Brands, Robertsons Lifting & Rigging, A & D Lifting, Heatleys Industrial and Safety, Addrill Drill & Blast, Impact Drilling, Pacific Drilling and Blasting, MDL Australia, Network Packaging, Bri-Tech and ECO. Worksense are proud to offer our customers an Australiawide branch network, tailored safety solutions, specialist staff, in-house embroidery, dedicated local service and expert advice. We have a genuine national network, whilst still retaining local convenience and personalised expertise.

Below: TradiesMate Trouser

EVERY TRADIE NEEDS A MATE

he newest addition to the toughest range of workwear is here. Made for the Aussie tradesman, ‘TradiesMate’ trousers have all the room needed for tools with extra comfort and protection for your knees. All of the pockets on these 100% Cotton canvas trousers are reinforced with Cordura fabric at the toughest wearing points. The rear pockets have a gusset so you can get your tools in and out with ease. The kneepads used along with the ‘TradiesMate’ trouser are lightweight and give a great amount of comfort and protection to the knees. Made from moulded rubber, they return to their usual shape after each use. Load up your tools and get started working with your new best mate - the ‘TradiesMate’.

‘TRADIESMATE FEATURES’ • • • • • • • •

Gusset feature on bottom seam of back pockets Reinforced edges on cargo & back pockets All stress points are reinforced with bartacks Contrast bartacks at strategic points for added styling Pockets reinforced with Cordura fabric for extra strength Knees made using Cordura fabric for abrasion resistance Leg cargo pocket has secure phone & pen pockets Double ruler pocket with utility loop feature on right leg

Above: TradiesMate Trousers Features

BUILT FOR THE TOUGHEST COUNTRY

LEADERS OF INDUSTRY 2012 - Safety Solutions 11

Crystal Ball Gazing 2012 John Spokes, Manager of Product Marketing Australia/New Zealand, MSA Australia

Last year, we expressed concern about recovery from the GFC and the challenges it would present. As predicted, a minerals-based recovery did occur, although arguably the economy diverged even further into a real twospeed economy. Most companies were able to gear up for productivity but employment challenges still remain. This year sees a number of extra unknowns with changes in government policy yet to be tested. No matter what the outcome, there will be industry restructuring. An aging workforce and a potential increase in net migration will also lead to a change in work environment. Employment in the minerals and OGP sectors will remain a challenge. Additionally, restructure due to policy changes will mean many workers will face retraining and they will need to adapt to new jobs with new risks. Others will see their existing roles change. Change brings anxiety and anxiety could lead to decreased productivity and greater apathy. Apathy or distraction can lead to poor decisions that may lead to the potential for injury. Injury is never a planned event. It happens when people are distracted or lack foresight of risk. In 2012, the challenge for management is to manage change not only within the business but within the workforce. Safety is everyone’s duty but it is the responsibility of managers to ensure the environment exists where workers are not distracted. This inevitably means that effective communication as well as training are of vital importance. Our challenge in the year of change is to clearly communicate. Clear communication will also help make workplaces safer.

Chris Hoey, Managing Director, Bürkert Fluid Control Systems

Processing and manufacturing companies will capitalise on a rapidly advancing technological landscape in 2012. Continued international and domestic pressures will fuse with process technology investment for a fresh look at complete system design. Successful companies will take these challenges as opportunities to grow and develop. Trends to more sophisticated automation will continue to realise maximum production capacity and efficiency. The next evolution will be in mobile and cloud-based technologies, with 24/7 operation and unmanned remote sites more common. While commercial pressures will remain a strong factor, the elevated importance of plant availability will cause operators to mitigate high unplanned downtime costs with reliable partners and quality equipment. Companies will need partners that take responsibility for understanding new technologies and how they best merge with the industrial environment. Partners with the resources to deliver complete system, support and training packages will fit this streamlined operative model. Progressive specialisation will follow technology advances and extend the trend of outsourcing functions traditionally undertaken in-house. Bürkert’s Sydney Systemhaus has grown further to accommodate new technologies and expanding activity; particularly in the water and wastewater, resources and hygienic processing sectors. A national network of industry specialists has ensured the right partners are on the spot in each region, supporting adoption of innovative processing technologies.

Andrew Finch, Managing Director, Weidmüller Pty Ltd

Clearly from an international economic perspective we are in unchartered waters. The investments swings we are witnessing have been massive since 2009 and very unpredictable. For Weidmüller, one of the key challenges will be successfully managing our industrial electronics manufacturing and solutions capability during such volatility. Product development, by its very nature, is an expensive and lengthy process and successfully balancing investment in technological development with economic fluctuations will be paramount. Undertaking an effective risk assessment process for 2012 and beyond will also prove challenging for industrial electronic manufacturers. No doubt, a clear development and design strategy that uses modular and slice technology with multifunctional platforms, and a flexible, fast response manufacturing process will go some way to eliminating risk. We expect that in 2012 our ability to fast track the development of unique, application-specific products will present some very exciting possibilities for Weidmüller. We can design and tailor-make solutions that meet the specific needs of customers, while maintaining a platform of consistency in line with standard products. This not only brings us closer to our customer, it clearly helps differentiate us because we are willing to solve problems. With the continuing rise of ‘smart’ technology in 2012, the industry in general will continue to focus on incorporating smart communication and automation technology in the industrial process.

David Delaney, General Manager, ifm efector pty ltd

I believe that the carbon tax situation and the high Australian dollar mean that companies will need to make efficiency gains and to put processes in place to deal with them, without adding significant costs to their business. For example, engaging in lean manufacturing and innovation, and providing new products to market, or seeking out and entering new markets. There is also a shortage in skilled workers. This creates challenges in industry with employers facing the pressure of not being able to fill positions and jobs being left vacant, often for long periods of time. I believe that in terms of the economy there may be a bit more pain for industry to go through in 2012 before the situation begins to improve. However, the past has shown that Australian industry is quite resilient and has handled many challenges over the years. It has survived, and in some cases flourished, despite these challenges. ifm invests significantly in research and design, and in 2012 this will create new opportunities in the market for us. For 40 years the company has been researching, developing and producing products and technology with the aim of optimising technical processes. As a company focused on innovation and increasing the efficiency of your applications, we are constantly releasing new products to market and 2012 will be no exception.

12 Safety Solutions - LEADERS OF INDUSTRY 2012

Safety sensors The Schmersal RSS 36 series electronic safety non-contact sensor provides up to 10 mm sensing distance for applications such as gate or hatch monitoring, position control and protection. U p t o 3 1 R S S 3 6 s a f e t y s e n s o r s c a n b e w i re d i n s e r i e s t o CAT 4, SIL 3, PLe. In addition to that, different variants are available with unique coding. This is enabled by the integration of RFID technology in the safety sensor. The materials used for the enclosure have Ecolab certifications and are resistant to aggressive cleaning agents. It offers a protection class IP69K, therefore is designed for use in areas with the harshest environments that have steam jet or high-pressure cleaners in use. Control Logic Pty Ltd Contact info and more items like this at wf.net.au/P079

Wireless sirens The WiLAS (Wireless Alert Siren) System from Emergency Alert Systems (EAS), a business unit of Inventis Technology, is claimed to be the first wirelessly networked and wirelessly activated, scalable, multitone alert siren system. It overcomes the prospective problem where users, with only seconds to sound an evacuation (or other) alarm, are not able to get to the siren control panel, or the site power has been cut. The sirens are activated by security-coded handheld remote control from anywhere within a worksite, require no inter-siren control cables and can even operate without mains power. From 1 to 100 siren nodes (or more) can be installed anywhere on a worksite and, once installed, automatically connect to the wireless network. In an emergency, a user selects the desired alert tone (EVAC, Lockdown or All Clear are standard) on their remote control and within seconds all sirens are activated. Suitable for any site where access to mains power is problematic, or sites where sirens need to be relocated, the system is less expensive than hard-wired siren or PA systems. The Emergency Servicesgrade sirens deliver good intra- and inter-building penetration and a typical system can be installed within a day. Inventis Technology Pty Ltd Contact info and more items like this at wf.net.au/K161

High-visibility safety vests Exelite glow-in-the-dark hi-vis products include a safety vest that can be seen up to 800 m away at night. The safety range allows users to be seen clearly and safely at night to increase workplace safety and reduce workplace injuries. The products are self-illuminating and require no other light source to be seen and they are claimed to provide a 400% increase in visibility compared to standard retroreflective tape. A range of products is available including safety vests for road and rail operations through to harness-style vests and Zone 0 intrinsically rated models for refuelling depots, manufacturing plants and coal mines.

Exelite Industries Ltd Contact info and more items like this at wf.net.au/J245

14 Safety Solutions - LEADERS OF INDUSTRY 2012

Half-mask respirator The Advantage 400 Respirator with one-piece UniBond over-mould face piece provides stability, comfort and good fit, and users can quickly adjust the mask according to their individual needs. The design eliminates multiple leak paths and has only three major components. The AnthroCurve II face-seal adapts to multiethnic head sizes and facial contours. The face piece is designed to comply with the proposed US National Institute of Occupational Safety and Health (NIOSH) fit test panel and provides users in many global regions with good fit and comfort. Its yoke and harness design enables quick and easy switching between lock-down and drop-down modes. Drop-down mode allows user to remove the face piece and rest it safely against the chest while maintaining use of head protection. Lock-down harness mode allows the user to lock in a personal fit; the respirator can be donned without further adjustments. The low-profile design integrates well with other personal protective equipment (PPE), such as hard hats, eyewear, goggles and face shields. The one-piece ComforTop headband and harness assembly eliminates pressure points when head protection is worn. The form-fitting neck buckles and wide straps reduce discomfort around the neck, and the adjustable crown strap adapts to different head sizes.

Chainsaw protective clothing The Big Jim chainsaw protective clothing range has been certified by SAI Global to comply with AS/NZS 4453.3:1997. The range uses ArborTex High Performance Fabric to achieve a test result of no cut-through to comply with the performance requirements of the standard. Until recently, chainsaw protective clothing in Australia and New Zealand had been made to NZS 5840, a standard offering a lower level of protection for chainsaw users than the more recently adopted AS/NZS 4453.3:1997. Elliotts has increased the performance of the ArborTex Protective Pad across the range to achieve the test result of no cut-through. The range includes: CSC-style Chaps with quickrelease webbing strap and buckle closure; CXT-style chaps with quick-release webbing straps at top of legs and rear calf guards with heavy-duty zip closure; CST-style trousers.

MSA Australia Pty Ltd Contact info and more items like this at wf.net.au/L415

Chinguard visor

Elliott Australia Pty Ltd Contact info and more items like this at wf.net.au/L101

Faceshields are used in many industries to protect operators against flying particles, liquid,

Advance warning signs

chemical and molten splashes, radiated heat and glare. The Protector chinguard visors

Designed

provide extra protection to the neck and face from impacts, liquids, harsh and non-hazardous chemical splash. The Australian-made 1 mm polycarbonate visors provide low- to high-impact protection, resistance to moderate heat, non-hazardous liquids and a wide range of harsh chemicals. A replaceable visor is available.

for

pedestrian

precincts,

road

exits and other black spots, SafeZone Active Advance Warning Signs - wireless, low-cost signs - can be used to reduce the risks of road accidents and near misses. The devices use wirelessly controlled flashing lights to heighten awareness in advance of a

Suitable applications include: grinding and disc

danger zone to give road users the improved

cutting, lead joining, metal cleaning and plating, chemical

response times needed to slow down and stop.

processing, use of aerosols and moderate heat applications

They can be retrofitted to existing warning signs,

such as furnaces or foundry work.

supplied with new custom signs, mounted

The chinguard visor is approved to AS/NZS 1337:1992.

on buildings or fixed structures, or custom designed for application-specific requirements.

Scott Safety Contact info and more items like this at wf.net.au/J945

16 Safety Solutions - LEADERS OF INDUSTRY 2012

Inventis Technology Pty Ltd Contact info and more items like this at wf.net.au/L029

NEWLY RELEASED TRP04 TRIPOD BY B-SAFE PROVIDES SAFE ACCESS FOR THOSE WORKERS IN SEWER RE-LINE INDUSTRY, WATER INDUSTRY AND COUNCILS AMONG OTHERS. Only weighing 22.6Kg the TRP04 is easily transportable in its unique wheeled carry bag – 270mm x 270mm x 1440mm fits nicely in most spaces on the truck. The lightweight telescopic tubular aluminium legs are easily retracted and locked in place with the captive steel pins. Double staged telescopic legs, each with multiple holes, provide many leg lengths for those uneven surfaces – vertical entry is thus assured. The 2550mm head height allows the operator assisted by the standby person to enter and exit the confined space with ease. The TRP04 is universal in that it accommodates Rope Access Kits as well as Leg Mounted Recovery Winches. Two Anchor points at the head allow the standby person to be easily protected while the other is used for the Rope Kit System. A cast bracket is available for the TRP04 Tripod to accept the Recovery Winch Mounting Bracket. The foot mounted safety chain provides ensures a stable base for the arrangement – backing up the rugged feet by stopping the inadvertent spreading of the legs. SPECIFICATIONS: W.W.L.: 750kG Breaking Force: 22kN Working Height: 2550mm Weight: 22.6kG

B-Safe have packaged the TRP04 into complete kits – ready to go to site.

Ph: 1300 783 606 beaver.com.au

Gas detector training

Safety phone

GasTrainer enables users to conduct hands-on gas detector

The

training, using GasSource emitters and sensor technology to

custom-designed

simulate chemical and explosive gas emission sources.

workers in the energy, utilities,

The rugged handheld meter reads the electronic emissions

Sonim

XP3

phone

a for

construction, security, forestry,

of four different gases, with customisable alarm levels and

transportation

intensity settings.

sectors,

The system allows for comprehensive gas monitoring and

Sentinel,

and

keeps

logistics Australian

workers safe while in isolated

response training for both fire service professionals and safety

and

personnel. Simulated gas sources can be set up in work areas,

environments.

potentially

hazardous

chemical storage facilities and near HVAC equipment where

The phone is claimed to have

HazMat dangers can actually exist. Students can be trained

been engineered to exceed

how different gases behave, how to locate emission sources

the toughest tests: it can be

and how to establish safety perimeters in the event of a hazard situation.

dropped from 2 m onto concrete,

Using the handheld instructor unit, a trainer can set alarm levels, adjust the gas being monitored

submerged in 1 m of water for

and manually increase or decrease gas readings to provide additional training challenges. The

up to 30 min and operate in

training setting can be enhanced with the HazMat Placard Kit and training can be expanded with

temperatures from -20 to +55°C.

the HazardTank and Leaking Propane Tank compressed gas cylinder props that create an electronic

The phone has a Gorilla glass

hissing noise when the valves are opened.

screen and meets the MIL810F certification for resistance

BullEx Australia Contact info and more items like this at wf.net.au/E872

to humidity, salt, shock and heat. Its keypad is easy to use with gloved or wet hands and

Safety spectacles

its high-volume speakers can be heard over machinery or

The Protector Whim Creek safety spectacles are now

sirens. In addition, the ergonomic

available with photochromatic lenses. This lens is identified

design enables mobile workers

by the word “Adjust” and alters to varying light conditions in

to change settings and make

the work environment - indoor to outdoor in 8 to 10 s, and

adjustments to the phone easily,

outdoor to indoor in 35 s (category 1 to 3).

helping them stay focused on

They are suitable for use in outdoor applications where transient workers move between shaded and

the task at hand.

unshaded (indoor/outdoor) conditions, eliminating the inconvenience of transporting multiple spectacles.

I t a l s o f e a t u re s a h i g h -

The series is available with the following lens options: clear, brown, smoke polarised and brown

performance GPS, dedicated

photochromatic. The safety spectacles are certified to AS/NZS 1337.1:2010.

emergency alarm buttons and

Scott Safety

a man-down motion sensor that

Contact info and more items like this at wf.net.au/P003

can detect impact, tilt, free fall and no-movement. The product been configured to work hand-

Sound level meter The 3M sound detector SD-200 is a compact, lightweight sound level meter designed for accurate measurement of workplace noise levels. Its design enables users to measure sound levels and determine the degree of hearing protection that may be required. Its advanced integration feature computes the average sound pressure level.

in-glove with the advanced 24/7 monitoring services offered by SafeLinQ. The XP3 Sentinel handset is combined with SafeLinQ’s safety

Other features include: integrating/averaging - computes average sound pressure

solution that also includes an

level for accurate measurement of intermittent sound levels; user-selectable LED

emergency response call centre

Alert Screen; rechargeable battery. The advanced functionality provides steady

and uses the voice and data

readings in environments where noise levels tend to vary, such as in manufacturing

capabilities of a mobile network

facilities and machine shops.

operator.

3M Australia Pty Ltd (Occupational Health & Safety)

Sonim Technologies

Contact info and more items like this at wf.net.au/P235

www.sonimtech.com

18 Safety Solutions - LEADERS OF INDUSTRY 2012

‘NEED HAND PROTECTION? wE’vE gOT EvERy TRADE COvERED’ Professional construction workers told Ansell what they needed, and Ansell delivered with ActivArmr® Jobsite Gear. The ActivArmr® Jobsite Gear gloves are tailored to provide an optimal balance of protection, dexterity and comfort never before seen in a construction glove.

THE TOUGHEST JOBS DEMAND THE TOUGHEST GLOVES

WWW.ANSELL.COM.AU/ACTIVARMR

For performance that counts on the job, talk to Ansell: Call 1800 516 957, visit www.ansell.com.au/activarmr or email us at protection@ap.ansell.com

Safety silencer Silvent’s safety silencers are designed to handle sensitive systems with large flows that require minimal flow restriction. The silencers are compact in size, provide effective noise suppression and feature a built-in warning indicator that immediately shows any increase in backpressure in the system. The ability of the silencers is accomplished by silencing in three steps. Firstly, the turbulence of the air entering the silencer is reduced by a finemeshed grid. The air then continues into a diffusion chamber, which raises the frequency of the sound and distributes the air stream evenly across the octagonal outer filter; a higher frequency accelerates silencing. Then, the octagonal outer filter slows the speed of the air, thereby lowering the sound level without creating excessive pressure drop. The safety silencers are also suitable for continuous flow applications and use a central silencer for several pneumatic valves. The octagonal filter material of the silencers can separate out oil mist from within the compressed air system, which can then be drained off through the bottom of the silencer. The Silvent SIS silencers are available in two sizes; 1″ BSP (SIS-10/ noise reduction of 42 dB) and 2″ BSP (SIS-20/noise reduction of 41 dB).

Calibration gas finder The calibration gas finder allows customers to search through an extensive range of gases from simple hydrocarbons to high-purity gases. Multicomponent 2, 3, 4 or 5 gas mixtures and single gas corrosive and non-corrosive gas mixtures can be easily sourced. Customers searching for nonrefillable (disposable) calibration gas cylinders will now be able to save time and quickly locate all gas mixture options that are available in 34, 60, 103 and 112 L cylinders. Users can begin their search by visiting www. cacgas.com.au/gases.php. They can select the gas that they are looking for from the dropdown menu. All product options that meet the search criteria are displayed and customers can

Spray Nozzle Engineering

click on any suitable option for further product

Contact info and more items like this at wf.net.au/L111

specifications and send an enquiry to complete the process. CAC Gas & Instrumentation Contact info and more items like this at wf.net.au/L491

Rehabilitation chair The Morning Pride Kore Kooler rehab chair can be used to help firefighters (and other workers in extreme heat conditions) prevent heat stress by quickly lowering the body’s core temperature to within its safe range. The chair promotes cooling by conduction. The firefighter places their forearm into a cold water bag, located in the arm of the chair, for 20 min. Heat is then dissipated through the blood vessels closest to the skin’s surface, as well as the skin itself, into the cool water. The cooled blood then returns to the heart and is pumped through the body, reducing the body’s core temperature. Forearm immersion in water is claimed to be more effective than methods such as a misting fan. The compact chair can be easily transported so it is readily available in any emergency situation. GAAM Emergency Products Contact info and more items like this at wf.net.au/H757

20 Safety Solutions - LEADERS OF INDUSTRY 2012

Explosion-protected camera for hazardous locations The EX65 model camera holds international explosion protected

Connect360 roof anchor point

certifications to provide safe surveillance for hazardous locations,

The Connect360 roof anchor point, which incorporates an energy-

including oil and gas, petrochemical and chemical facilities

absorbing swivel anchor system, provides users 360° access as the

amongst others.

swivel anchor follows the user as he moves.

The EX65 model’s electropolished 316L stainless steel

The product is designed to fix onto the top of the rib of most

construction protects the camera from corrosion by reducing

roof profiles using specialised structural rivets. This eliminates the

the risk of embedded contamination, making it suitable for

need to penetrate the pan of the roof sheet, therefore reducing the

offshore applications. The model is also available in anodised

risk of leaks through penetrations.

aluminium for onshore environments.

While the recommended installation of the Connect360 is to

The camera can withstand temperatures from -50 to 60°C

roofs with less than 10° pitch, it can be used on any roof pitch if

with a heater that activates at low temperatures to resist ice

required. It can be used as an abseil anchor point when fixed into

build-up and a sunshield for reliable operation in the hottest

the purlin as per the manufacturer’s instructions. The components

desert settings. Its Dinion 2X day/night technology delivers

of the roof anchor point are manufactured from stainless steel,

uncompromising surveillance in all lighting conditions. Dinion

which is electropolished after manufacture to remove any impurities.

2X day/night cameras provide 20-bit image processing and an

To fix to a concealed fixed roof, the sheets must be at least 3.0

extended dynamic range to reveal more than is visible with

m long otherwise the end of the roof sheet must be screw fixed.

the human eye alone.

Safemaster Height Safety Solutions

Bosch Security Systems Pty Ltd

Contact info and more items like this at wf.net.au/K582

Contact info and more items like this at wf.net.au/K323

LEADERS OF INDUSTRY 2012 - Safety Solutions 21

Overshoes The Safety Cap Overshoes feature a non-

Temporary anchor

slip sole that provides protection against

The TempLink has been designed for use

slips and falls on wet, oily and greasy

where an anchor is required for a temporary

surfaces. The overshoes

period of time in a location that does not

are designed for visitors

need to be revisited. The anchor is designed

of factories, workshops,

to absorb energy when a fall is arrested,

work

minimising damage to the structure and

and laboratories.

sites,

kitchens

reducing the risk of personal injury. The

The safety toe cap

anchor can be used on a metal roof or a tile

is made of an alloy of titanium and aluminium,

roof. Its features include: rated 22 kN;

tested to 200 joules including a 1500 DaN

multidirectional; one-person anchor; 316

compression. They are available in three

stainless steel patented energy absorber;

colour-coded sizes and are adjustable with

webbing treated to aid in repelling UV

a Velcro strap. They are certified to CE,

light and dirt; lightweight, portable and

EN 12568, EN-ISO 20345-2003 A1:2007

relocatable. For installation instructions, visit

standards, and are suitable for any workplace

http://www.heightsafety.com.au/.

requiring toe protection.

SafetyLink Pty Ltd

Tiger Grip Australia Pty Ltd

Contact info and more items like this at wf.net.au/P198

Contact info and more items like this at wf.net.au/L672

Explosion-proof lighting The Smith Light lighting range includes the explosion-proof EX model designed as a safe option for the mining, petrochemical and energy industries. Featuring robust construction and a sealed battery, the products can be used on worksites in a wide range of industries including utilities, railways, mining, emergency services, airlines, defence, hospitals and shopping centres. The range is suitable for indoor and outdoor maintenance applications where mains or generator power cannot be accessed. The self-contained lights, with a battery life of 12 or 30 h, energy-efficient LEDs and UV and saltwater resistance, can be used as beacons or fixed to the underside of a range of industry-standard equipment including tripods, scaffolding, cross beams and walls for various special-purpose applications. The EX90L area Illumination light features a battery life of 12 h and a tilting and twin-sided light head. It weighs 8.4 kg, making it easy and quick to set up in any location and suitable for use in extremely wet and dusty conditions. The IN120L, IN120LB, TM120L, TM120LB industrial LEDs, with a battery life of 12 or 30 h, have a fully sealed light head assembly and weigh between 7.7 and 10.8 kg, depending on battery size. The lights are all double sided, with adjustable, tilting heads. The RadioRay searchlights range come as either permanent mounted or portable options which feature a suction cap for fixing to the tops of vehicles such as police cars or taxis. They have remote-controlled operation, light heads have 370째 rotation and 135째 tilt, and are UV ray and saltwater resistant, as well as weatherproof for land and sea applications. Wormald (Tyco/Fire & Security) Contact info and more items like this at wf.net.au/J438

22 Safety Solutions - LEADERS OF INDUSTRY 2012

Mobile crane Bomac’s Mobi-Trac cranes take advantage of the lightweight quality of the Altrac aluminium extruded rail system to construct

CO2 monitoring The BOC Cellaguard CO2 monitoring system is suitable for workplaces where carbon dioxide (CO2) and inert gases are used to dispense beverages. To help ensure employee safety and assist in AS 5034 compliance, the monitor can detect dangerous levels of CO2 inside cellars and cool rooms. The standard system comprises a monitor installed inside the cellar or cool room with a repeater positioned outside for added safety, warning labels and instructions. Equipment maintenance is available. The monitor delivers both an audible and visual alert when potentially dangerous levels of CO2 are detected. Designed for areas where nitrogen and carbon dioxide are used, the CO2/O2 monitor alerts workers to the presence of carbon dioxide or a reduction of oxygen in an enclosed area. Both are available as personal ‘buddy’ monitors which can be attached to an employee’s belt or clipped to their clothing to provide complete personal protection.

small, portable cranes suitable for a number of applications. Static Mobi-Trac has a fixed height, width and working load, designed to customer specifications. The maximum height is 3 m and maximum working load is 1000 kg. The crane can be used for lifting a standard item in different locations around a factory or work area. Dynamic Mobi-Trac is adjustable in height and width and can be folded up for easy travel. Height adjusts between approximately 1.7 and 3 m and width adjusts up to 3 m for a 1000 kg working load. Smaller working loads can offer greater width options (eg, 250 kg working load can have a width up to 5 m). Mobi-Trac is suitable for difficult areas that standard lifting equipment, such as a forklift, cannot access, for unconventional working spaces where other lifting equipment is not available, or for those who work on-site in a number of locations with varying lift requirements.

BOC Gases Australia Ltd

Bomac Engineering Pty Ltd

Contact info and more items like this at wf.net.au/H138

Contact info and more items like this at wf.net.au/K964

Lead Safe Stand™ Quality polyethylene » Two piece lightweight non-conductive lead stand » Height: 2100 mm » Highly visible colour » Coiling hooks for extra lead » Easily moved by rolling » Holds 45kg of water/sand » Thread inserts in cable holding prongs for mounting floodlights » Custom company embossed labelling plates available POA

100% Australian Made Call 1300 All Poly for your nearest distributor. T 1300 255 765 E sales@allpoly.com.au W www.allpoly.com.au

LEADERS OF INDUSTRY 2012 - Safety Solutions 23

OUR TEAM

THE RIGHT PRODUCTS FOR DIFFICULT APPLICATIONS

AMS Instrumentation & Calibration, a family owned and operated

AMS Instrumentation & Calibration supplies a range of equipment

business, is now operating in all states of Australia due to its managed

suitable for a wide variety of industries, including the mining, gas,

growth. Since changing ownership, the company has grown from

petroleum, petrochemical, pulp and paper, water and wastewater

four people to 25 people and turnover has more than quadrupled.

industries. Following a major review of its operations, AMS now

With its expanded headquarters based in Melbourne (close to

provides a range of flow metering devices and other equipment

doubling in size) with a total staff of 15 people (mainly technical),

including various measuring transmitters and devices from FCI,

the company provides a high level of technical competence for our

Yamatake, EMCO Controls, Katronic and Trimec, as well as Beamex

customers to ensure that the right equipment is provided. Additional

calibration equipment, Bellofram transducers and Noshok pressure-

staff at head office includes clerical, financial and stores personnel.

sensing equipment. The newly formed analytical division supplies

In addition to the normal services, AMS has moved into other

a range of analysers for cloud point, vapour pressure, flash point,

directions, where it sees future growth. With the formation of an

relative humidity, moisture and oxygen from Michell and PAC.

analytical area, AMS sees a bright future ahead. Offices are also

Phone: 03 9017 8225 Fax: 03 9729 9604 Email: sales@ams-ic.com.au Website: www.ams-ic.com.au

located in Brisbane, Sydney, Adelaide and Perth. All have very competent sales engineers with many years of experience in the instrumentation and calibration field. Several of our technical staff have been trained overseas by our principal suppliers, ensuring that they are kept up to date with the latest technologies. There is also regular training for all staff at head office. With a very low staff turnover and a combined staff experience of more than 200 years, AMS is confident it can offer solutions to best suit its customersâ&#x20AC;&#x2122; needs. AMS

Instrumentation

Calibration

proud to service the industry with its highly specialised equipment in the various areas of instrumentation and calibration, and we are looking forward to an exciting future.

Clamp-on ultrasonic flow meter The KATflow clamp-on ultrasonic flow meters work on the transit-time method. This is based

PRODUCT

on the principle that sound waves travelling with the flow will move faster than those travelling against it. The resulting difference in transit time is directly proportional to the flow velocity of the liquid and consequently to the volumetric flow rate. The ultrasonic transducers (sensors) of the flow meter are mounted on the external surface of the pipe and are used to generate and receive pulses. The flowing liquid within the pipe causes time differences in the ultrasonic signals, which are evaluated by the flow meter to produce an accurate flow measurement. The advanced electronics of the flow meter compensates for and adapts to changes in the flow profile and medium temperature to deliver reliable measurements. The KATflow 200 is a handheld ultrasonic flow meter for non-invasive and non-intrusive flow measurement of liquids and liquefied gases in fully filled pipes. The flow meter is equipped with one measurement channel to monitor the flow in one single pipe at a time. The instrument is supplied with an internal data logger and software for the recording and download of measured values. Additionally, the KATflow 200 can be equipped with an integrated wall thickness gauge to provide further information about the application parameters. Thanks to its intuitive instrument menu, Setup Wizard, and Audible Sensor Positioning Assistant, the flow meter can be set up and its sensors correctly installed in a matter of minutes.

LEADERS OF INDUSTRY 2012 - Safety Solutions 25

OUR TEAM Omron is known to most major enterprises as a superior technological developer and innovator, with extensive application expertise and worldwide resources to support ventures. We combine quality products and services with extensive knowledge and experience to deliver maximum customer value. As a leading global company, we rely on our safety, automation, and sensing and control technologies to produce innovative products and solutions for various industries. Omron has a global network that encompasses North America, Europe, Asia-Pacific, China and Japan, along with localised service systems to provide customers with the products they need, when they need them. These complete systems allow Omron to provide full support of clients’ product lifecycles, including development, production, distribution, sales and maintenance. This is why we can provide the most dependable support wherever customers and associates are located. As Managing Director for Omron Electronics Oceania region, Greg Field brings a wealth of experience and knowledge of the market. He has been with Omron

COMPANY PROFILE Established in 1933, Omron now has over 35,000 employees in over 35 countries. Omron founded its Asia-Pacific operations over a quarter of a century ago to meet the needs of the region’s rapidly expanding industrial markets. Our Asia-Pacific network now consists of over 4000 strategically located employees involved in sales, manufacturing and technical support as well as research and development activities.

Phone: 1300 766 766 Fax: 1300 434 682 Email: info-au@ap.omron.com Website: www.omron.com.au

Electronics for almost 20 years, beginning his career in sales, and has more than 10 years of senior management experience. Omron functions as a partner to help innovate manufacturing for its clients. Through our expertise in safety, automation, and sensing and control technologies, we enable manufacturers to operate with greater productivity and streamlined efficiency. Our application experts strive to be on the top of the technological development of clients’ manufacturing processes to provide valuable expertise to further improve their processes. They can also draw on resources from our extensive global network and development centre. Omron partners with its clients to continuously increase efficiency and productivity, as well as improve quality that is crucial to them remaining competitive with their production processes.

PRODUCT

Unified motion and automation for next-generation machines The NJ Machine Automation Controller from Omron seamlessly integrates motion control, automation, vision inspection and communications. Its architecture offers performance and reliability advantages over many controllers. Based on Intel Multicore Processing Unit technology and QNX OS, it achieves high-performance and industrial reliability. Performance surpasses PLC-based motion automation, matching industrial PC (IPC) levels, giving a minimum motion automation cycle of 500 µs. Using QNX, NJ’s reliability betters Omron’s CJ PLC benchmark, aiming to surpass the reliability of IPCs, which mostly run variants of the Microsoft Windows operating system. NJ also boots in only eight seconds. Advanced motion and synchronisation of servos is possible, via an EtherCAT machine network and distributed clocks. EtherCAT’s refresh rate is 100 µs with less than 1 µs of jitter. Topologies are flexible, suiting remote I/O like Omron’s GRT1 I/O slices. Motion functions include linear and circular interpolation, electronic gearing and CAMS, as well as virtual

axes. Automation is equally impressive, supporting a maximum of 2560 rack I/O (40 CJ1W series I/O units). USB, EtherCAT and EtherNet/IP ports are built in, plus CJ1W communications unit support. NJ creates opportunities for machine builders. Its programming software, Sysmac Studio, is designed to cut development costs. Featuring IEC61131-3 compliance, PLCopen motion function blocks, automation and 3D motion simulation, CAM editor and user-defined function blocks, advanced solutions are made quicker and easier.

LEADERS OF INDUSTRY 2012 - Safety Solutions 27

Innovative valve automation

Mr. Clean! With our control head 8681 a new star is born! Not only because of its super-bright LED status display visible across the process floor, but because its talent in decentralised automation systems shines. Universally adaptable for all valve types, it takes on complete pneumatic control, feedback, diagnosis and even fieldbus communication. And since it is made of chemically stable materials, has a high IP rating, a smooth housing and is easy to clean, the 8681 is perfectly suited for hygienic applications.

www.burkert.com.au | 1300 888 868 www.burkert.co.nz | 0800 BURKERT (0800 287 537)

We make ideas flow

OUR TEAM Bürkert Australia has a single focus - delivering smart solutions

COMPANY PROFILE

to Australian manufacturing and industry. To this end, our team

Bürkert Fluid Control Systems is a global organisation that has had

is centred around the technical and engineering disciplines.

a presence in Australia and New Zealand for more than 30 years.

Our sales team is experienced in Australian industry, each person

Building on our range of German-manufactured fluid control

coming from an engineering background. As a consultant to

products, we design, build and commission complete process

your own engineering team, Bürkert sales managers have the

automation solutions at our Systemhaus in Sydney.

experience to understand your process and to support you in

Bürkert works across Australia’s manufacturing, processing,

areas including system design, optimisation and maintenance,

civil and industrial sectors providing services in product

or in OEM development. Around the country in each state and

specification, design consultancy, process development and

regional processing centre, our sales managers are where you

turnkey system production.

need them to give expert counsel when and where you need it.

Phone: 1300 888 868 Fax: 1300 888 076 Email: sales.au@burkert.com Website: www.burkert.com.au

With product experts and industry sector specialists who speak your language, we are relied upon for straightforward advice by our key customers. An engineer himself, Managing Director Chris Hoey has 25 years’ experience in thinking outside the square to deliver innovative process solutions and concepts. With a hands-on approach to leadership, Chris is active with key accounts and system design. As a long-standing member of the board of the Institute of Instrumentation, Control and Automation, Chris is active in the industry and continuously campaigns for more efficient, ingenious and smarter systems. Bürkert is an engineering partner with our own manufactured range of technologies and products, and with the single goal of supporting our partners in Australian industry with smarter solutions and possibilities.

PRODUCT Type 8681 hygienic process control head The 8681 control head has been specially developed for automation of hygienic seat valves, butterfly valves and ball valves from any manufacturer. It supplements Bürkert’s ELEMENT series of control heads, digital positioners and process controllers for diaphragm, angle seat and globe valves and rounds out the automation portfolio for the food and beverage, and pharmaceutical industries. The Type 8691 Control Head is universally adaptable and can be combined with all commercially available valve types, such as butterfly valves, ball valves and single- and double-seat valves. Since the control head is very easy to clean, features time-tested ingress protection and is made of chemical-resistant materials, it is ideal for use in hygienic applications including washdown areas. Within the framework of decentralised automation, the Type 8681 performs all pneumatic actuation, feedback and diagnostic functions, plus fieldbus communication. Depending on the process valve, as many as three pneumatic actuator chambers can be separately controlled. The respective switching positions of the process valve are measured by the Control Head via an inductive analog position sensor and transmitted to a PLC. The Type 8681 is fieldbus ready, for ASi, Profibus and DeviceNet. The Type 8681 supports deployment of a single operational control platform for all pneumatic devices.

LEADERS OF INDUSTRY 2012 - Safety Solutions 29

DEVELOPMENTS AND INNOVATIONS

COMPANY PROFILE

Innovation

Weidmüller is a world-leading provider of solutions for electrical

Weidmüller’s global success and are areas that the company

and

development

are

key

components

connectivity, and for the transmission, conditioning and processing

remains fully committed to pursuing.

of power, signals and data in industrial environments. Weidmüller

Our ongoing commitment to research and development has

has a long history of developing innovative products in electrical

seen many innovations come to fruition. Among them of late

connectivity and electronics that exceed market expectations.

is the incorporation of W-Ring technology into redundant

The Australian operation has become a strategic centre for the

ring networks to simplify ethernet network design. W-Ring

design, development and manufacture of the Group’s electronics

technology also meets the new IEC standard 62439 for high-

products, which deliver undisputed quality and reliability.

availability automation networks.

Phone: 02 9671 9999 Fax: 02 9671 9900 Email: info@weidmuller.com.au Website: www.weidmuller.com.au

W-Ring technology eliminates the need for master and slave settings in a redundant ring and therefore eradicates a single point of failure, while providing network re-instatement in less than 20 ms. All participants on a W-Ring determine who the master and slaves are at system start-up. The master blocks one port and manages the ring. If there is a break in the cable or CRC errors are received at a port, this will alter the rules and initiate a change of master to manage the port where the error occurs. The implementation of W-Ring technology also eliminates the need to refresh MAC address tables at each switch location, helping to improve network reaction time. Add to this W-Ring+ which allows redundant connections between two rings and you have a much improved and robust ethernet network. In essence, W-Ring technology helps deliver a far more secure and simplified ethernet network with prolonged uptime. Weidmüller will continue to develop technology and further improve its implementation to build product capability and better efficiency.

Rack-mounted managed switches for high-temperature operation The IE series of 19″ 1U rack-mounted ethernet switches delivers optimum performance in

PRODUCT

demanding, high-temperature environments. Suitable for the mining and heavy manufacturing industries, and substation automation plants, the switches are housed in robust metal casings that require neither air conditioning nor cooling fans. Delivering real choice, users can choose from the entry-level IEMS1000 fixed rack or the modular IEMS2000 and IEMS3000 options. All the switches offer low- and high-voltage power supply options. The IEMS1000 provides up to 26 ports of 10/100 Fast Ethernet connections. It delivers all the network features you would expect, including IGMP snooping, 256 VLANs, support for SNMP V1, 2 and 3, QoS, TOS plus more. The modular IEMS2000 and IEMS3000 switches provide complete flexibility. Users can mix and match the components required. The IEMS2000 delivers advanced Layer 2 control functionality with either a 24-port 10/100 Fast Ethernet with four gigabit ports for redundancy to a 28-port gigabit switch. The IEMS3000 is an advanced Layer 3 option with selectable port combinations. It features

Modular Ports to suit your data connection requirements

all layer 3 requirements including RIP v1/v2, OSPF v2, BGP v4, up to 4096 VLAN IDs, SNMP v3, TACAS+, Radius and other benefits. Both the IES2000 and IES3000 take up to six 0.5U 4-port combination cards plus a 1U 4-port gigabit slot and encompass PTP. All the ports are available in combinations of copper, fibre or both.

LEADERS OF INDUSTRY 2012 - Safety Solutions 31

One Stop Safety Solutions

You‘re in safe hands with Pilz.

Melbourne • Sydney • Brisbane • Auckland

Ph: 03 9544 6300 Fax: 03 9544 6311 www.pilz.com.au safety@pilz.com.au

the spirit of safety

THE TEAM Pilz Australia was started in Melbourne during 1998 to build

THE COMPANY

on Pilz’s growing customer base in the region and increase

Currently employing more than 1600 staff worldwide, Pilz

the local level of technical knowledge in machine safety and

operates internationally as technology leader in safe automation

its safety products. Today, Pilz has grown to having offices in

technology. Headquartered in Stuttgart, Germany, Pilz is

Sydney, Brisbane and Auckland as well as a strong network

represented globally by its 26 subsidiaries operating across all

of sales partners and systems integrators across the country.

of the inhabited continents as well as numerous supporting trade

Based on our industry experience, Pilz is a trusted provider

partners worldwide.

of safety products and services to leading national and international industrial companies. We provide viable solutions to the most complex safety issues in a wide range of industry

Phone: 03 9544 6300 Fax: 03 9544 6311 Email: safety@pilz.com.au Website: www.pilz.com.au

domains. With our local team of passionate people, coupled with the backup and support of a global footprint, we help companies apply best manufacturing practice to safely optimise the availability and productivity of their plants worldwide. Pilz is active in a wide variety of industries and we are especially focused on industries like OEM machine builders, FMCG, automotive, food and beverage, packaging, materials handling and mining. However, our products and services are also starting to penetrate into the rail, ports, oil and gas, and energy industries which have demonstrated a very high demand to improve safety outcomes recently. Machine safety can often be a complex and a forever-changing environment and our team is well placed to support your business from simply training your staff on the fundamentals of machine safety and the interpreting of local legislation and standards such as AS4024 or ISO13849, all the way through to completely custom-engineered solutions that reduce overall plant risk and improve the working environment in which your company operates.

PRODUCT

PSS 4000 - One system for all automation functions PSS 4000 from Pilz brings a solution for all your machine automation control and safety functions together in one place. The primary aim of the PSS 4000 is to simplify the decentralisation of control functions and reduce engineering work through the Pilz Automation Suite software platform, PAS4000, which plays a key role in the system. It enables users to retain a centralised perspective of decentralised, distributed control structures. Pilz has taken into account customers’ requirements for complete solutions, comprising safety and standard control technology. The PSS 4000 is designed as an automation system for all industries and comes out of the box with a wide variety of customised function blocks applicable to your specific application. It’s a system that’s easy to operate and considers the requirements for safety of man and machine from the outset. Because of its versatility, the PSS 4000 automation system can be used across a whole range of industries, for applications of any size. The software tool PAS4000 gives you a local perspective on even the largest networked system, reducing complexity in your project. The tool also allows you the freedom of writing your project in familiar PLC languages, a unique graphical editor, called PASmulti, or a combination of the two. This in turn allows for a modular structure, so that identical components can be re-used with minimum effort. The benefits can be seen in greater availability due to local error reactions and higher productivity as a result of shorter reaction times across the whole system. All these features add up for you to ‘Simplify Your Automation’.

LEADERS OF INDUSTRY 2012 - Safety Solutions 33

OUR TEAM

COMPANY PROFILE

Our people and our products are committed to helping you succeed in

ifm provides German engineered and manufactured sensor and

your business. You can count on ifm efector to be a reliable partner for

control solutions for automation, including position sensors and object

your automation and control solutions. That means solutions for your

recognition, fluid sensors and diagnostic systems, bus systems and

application challenges, knowledgeable technical support and easy

identification systems, control systems and connection technology.

order placement. Our customer service team is available to provide

ifm provides the right combination of German engineering and

phone-based support and our network of sales engineers is available

local service and support. For 40 years the company has been

around Australia and New Zealand to visit you on-site. Through our

researching, developing and producing products and technology

website you are also able to check price and availability, track orders,

with the aim of optimising technical processes. It started in Germany

view order history and purchase ifm products using our e-shop

with the inductive sensor in 1969, based on innovative flexible film

(www.ifmefector.com.au/eshop).

technology. Today, the ifm group of companies has a presence in over

We hold extensive stock at our warehouse facilities in Australia and

70 countries, with more than 4300 employees looking after more than

New Zealand, and our products can be delivered to you overnight in

90,000 customers around the world.

over 97% of instances. Our customers have continuously trusted us to reliably supply product on time, when they need it most. In order to

Phone: 1300 365 088 Fax: 1300 365 070 Email: sales.au@ifm.com Website: www.ifm.com/au

improve even further, we have recently undergone a major warehouse upgrade at our Melbourne head office, which will mean even better service. From inductive and flow sensors to pressure and temperature sensors - from individual sensors to a complete system solution - you will find sensor and control products to suit your requirements.

PRODUCT Vision sensor ifm has applied practical innovation to simplify complex vision technology. The result: a product family that offers robust housing, simple set-up, and reliable performance and cost-effectiveness. With the power of a vision system and the simplicity of a sensor, the efector dualis vision sensor has proven success in solving a broad range of error-proofing and inspection applications. These include verification, orientation, sortation, part/no part detection, recipe, object character verification and measurement. Features include a diecast metal housing rated IP67, high performance, durability with no moving parts, fast image capture, integrated lighting, high speed, flexible connection and easy set-up. This vision technology provides the power of a vision system with the simplicity of a sensor. Reliable functionality with a new benchmark for performance and value.

LEADERS OF INDUSTRY 2012 - Safety Solutions 35

INNOVATIONS WITH THE WORLD’S FIRST 14 " DIAMETER, 4-TUBE CORIOLIS FLOW METER

COMPANY PROFILE

When measuring flow rates up to 4100 tonnes per hour or

Endress+Hauser Australia Pty Ltd offers a complete range of

720,000 barrels per day of a valuable commodity like crude

process measurement and instrumentation solutions.

oil in a big pipeline, accuracy is very important. An error of 1%

The Endress+Hauser product range includes liquid analysis,

in the flow rate represents 300 barrels of crude oil per hour, or

switch point detection and continuous measurement of level, flow,

about $30,000 per hour at the current price of $100 per barrel.

pressure and temperature, as well as data recorders, displays,

It has always been difficult to measure flow with accuracy in

power supplies and fieldbus technologies.

large pipelines.

Service and sales offices are based in Sydney, Brisbane,

The Promass X, with its 0.05% accuracy, provides the best

Melbourne and Perth, with additional sales offices in Adelaide,

accuracy of any flow meter for custody transfer on oil and gas

Gladstone and Newcastle.

lines up to 16″ in diameter, ensuring that both the buyer and

Phone: 02 8877 7000 Fax: 02 8877 7099 Email: info@au.endress.com Website: www.au.endress.com

the seller know exactly how much is changing hands. The 83X model comes standard with fully traceable 0.1% flow accuracy and optionally with a flow accuracy of 0.05%. For custody transfer applications the 84X model features MID (OIML R117) and PTB approvals. The Promass X is the first commercially available four-tube Coriolis mass flow meter. Its all 316L stainless steel construction makes it ideal for onshore or offshore applications. Available with 12, 14 and 16-inch flanges, it replaces conventional flow measurement devices in pipelines with a flow meter that’s more stable and has a lower pressure drop. This four-tube flowmeter has no moving parts, so maintenance is exceptionally low when compared with other, more traditional types of meter. Operating at temperatures of -50 to 180°C and process pressures up to 100 bar with 316L secondary containment for increased process safety, it is ideal for applications involving toxic or hazardous liquids or gases.

PRODUCT

New trend in slurry density measurement Historically, nucleonic and differential pressure systems have been the norm for density measurement of slurries. The density measurement is used for the calculation of process variables like specific gravity, dry tones and concentration. A new and increasingly popular solution using two flush-mounted ceramic pressure transmitters offers a simple, cost-effective measurement of slurries. Compared to a nucleonic system, it is half the price and avoids the radioactive licensing requirements. Traditional differential pressure systems consist of metal diaphragms connected with metal capillaries. The metal diaphragms are susceptible to abrasion, mechanical stress and impact damage, while the capillaries incur significant inaccuracies due to ambient temperature variations. Ceramic sensors are immune to all of these effects, and additionally are easily adapted for ‘hot-swap’ maintenance or change-out.

How it works Two ceramic diaphragm Cerabar PMC71 pressure transmitters are flush mounted at a known distance on a rising main pipe and the pressure at each point is fed to an intelligent field indicator. As the pressure difference between the two transmitters is directly proportional to the density, the field indicator can calculate the density of the medium inside the pipe. In addition to the density of the medium, the pressure in the pipe or vessel is also provided. Measuring ranges are almost infinite and are limited only by the possible distance between sensors, offering accuracies as good as 0.05% and withstanding process temperatures up to 150°C.

LEADERS OF INDUSTRY 2012 - Safety Solutions 37

Providing tried&true label print and apply solutions for over 25 years.

The Domino M-Series printer applicator range is reliable, adaptable, and has proven 99% up time. Featuring quality modular design for simple operation and maintenance, the M-Series is hard to beat. With the flexibility of 80 tamp arm options and built in bar-code scanners, the M-Series is packaged into durable cabinets for OH&S and environmental protection considerations. Simple integration allows for easy management and setup, including IO and Ethernet capabilities, with an intelligent controller taking the complexity out of integration. Add to that insigniaâ&#x20AC;&#x2122;s tailored agreements for technical support options and over 25 years experience - itâ&#x20AC;&#x2122;s no coincidence that the Domino M-Series is world class.

Phone: 1300 467 446

Email: sales@insignia.com.au

Web: www.insignia.com.au

A UNIQUE OPTION FOR AUSTRALIAN MANUFACTURERS insignia offers a unique option to Australian companies who

COMPANY PROFILE

have requirements for a labelling and coding partner. With over

The Winson Group, incorporating insignia and Signet, has

40 years’ experience, insignia distributes leading labelling and

operated for over 40 years and is an Australian owned and

coding hardware brands such as Datamax O’Neil, Domino,

operated company. insignia provides a wide range of labelling,

Zebra and Bixolon. They are also an award-winning label

coding and service packaging solutions to customers. The Winson

manufacturer and national technical service supplier. Providing

Group is a $90m business with 260 staff and offices located in

all of these products and services means insignia customers

Darwin, Townsville, Mt Isa, Brisbane, Sydney and Melbourne.

enjoy the complete confidence of their ‘one stop shop’ -

Warehouses are strategically located in these regions to ensure

supplier to take ownership over the entire labelling and coding

the most efficient supply chain handling and include multiple

solution from hardware, to consumables and maintenance.

production sites across Australia.

Because insignia’s product range is technical and diverse, the majority of their sales team are technical engineers with years of industry knowledge and specified product expertise.

Phone: 1300 467 446 Fax: 1300 780 049 Email: sales@insignia.com.au Website: www.insignia.com.au

The strategy to recruit engineers is critical to ensuring seamless integration of their products into customers’ production lines. Likewise, insignia’s label manufacturing operation is based on a foundation of trade-qualified printers operating stateof-the-art printing presses and finishing equipment to ensure consistent quality. insignia’s sales team possesses an advanced knowledge of GS1 (Global Barcode Standards Association), reassuring customers with the latest knowledge of barcoding and supply chain standards. Employees are required to attend GS1 certified training programs, ensuring they have the ability to assist customers with SSCC pallet labelling and GTIN labelling requirements. insignia is also GS1 ‘Print Accredited’, which means all barcodes printed on press are verified as part of standard quality procedures, an unmatched process in the Australian marketplace.

PRODUCT

Domino M-Series label printer applicator The Domino M-Series automated carton and pallet labellers have recently been released and deployed into GS1 standard carton and pallet labelling requirements, providing for greater reliability and quality in critical labelling applications. Ensuring cartons and pallets meet GS1 standards is made easier with built-in barcode check scanners to ensure accuracy and quality. The modular design of the unit coupled with over 80 tamp arm options allows the M-Series to be tailored for various applications and delivers simplistic operation and maintenance. Swedish built, the M-Series features quality cabinets catering to OH&S and environmental protection standards. The system’s height adjustment feature ensures labelling occurs at the correct heights for part and full pallets. The M-Series has the capability of hitting high speeds required on production lines, including new even higher speed labelling capabilities for cartons. The Domino M-Series is simple to integrate, featuring ethernet capabilities and eight I/O ports providing a wide range of feedback. Storing label designs, formats, graphics and fonts is easy with the controllers’ intelligent in-built logic. This enables the flow of communication via software to the system, enhancing operation speeds, ultimately reducing network traffic. The M-Series can be linked into existing software systems or coupled with insignia’s Factory Plus software. Factory Plus caters to production changes, consistently checking that the correct label is set to be applied on the correct product.

LEADERS OF INDUSTRY 2012 - Safety Solutions 39

Our

online Microsite

Environmentally friendly and cost-saving fire, safety and emergency training technologies. We provide extinguisher and advanced hose-line fire training without the need for dry-chemical, CO2 extinguishers or hydrocarbon burns. BullEx Australia can also supply for HazMat training, a gas detector training system, Electronic BA Blindmask and a leaking LPG tank simulator.

Partners

CAC supplies high-precision calibration

Elliotts, a leading independently owned

gases and high purity specialty gas

supplier of specialised personal protec-

mixtures for gas detection instruments,

tive apparel and equipment, has been

environmental

gas

protecting workers from harm for more

analysers, process gas analysers and

than 42 years. The company manu-

laboratory instrumentation applications.

factures and supplies more than 1000

Cylinders sizes from 34l to 7500 litre are

safety products across the metal, min-

available in a variety of gas mixtures with

ing, defence, construction, emergency

the corresponding regulators to match.

services, fire protection, food and relat-

CAC stocks in Sydney and Perth with

ed industries. Brands include Big Red,

representation throughout Australia and

Wakatac and Banwear.

analysers,

stack

New Zealand.

STOCKCAP has thousands of plastic Scott Safety is a premier manufacturer

caps, plugs, tube inserts and hi-temp

of innovative respiratory and other

silicone caps, plugs, tapes and discs

personal

and

in-stock for immediate delivery. Stock

safety

safety devices around the world. Within

plastic caps and plugs are available in

personal

Australia and New Zealand, the brands

threaded and non-threaded versions

include Scott, UniSafe and Protector.

in a variety of shapes and sizes. If you

Australian

manufacturer/supplier

technical

and

products,

associated

services

and

protective equipment. Offices throughout

protective

equipment

need caps and plugs in-stock get ours

Australia and New Zealand.

ex-stock.

Bestech

together

with

Technical

Scientific Equipment Company, is a specialist manufacturer and distributor of sensors, transducers, signal conditioners, AMS

Instrumentation

Calibration

indicators and data acquisition systems

Pty Ltd supplies a complete range

for mechanical parameters like leak,

calibration

displacement, tilt, pressure, strain, force,

equipment suitable for a wide variety of

torque, vibration, level, flow, temperature

industries. The company’s head office is

and material testing. Bestech also offers

based in Victoria and it also has branches

electronic and mechanical design, repair

in Sydney, Brisbane and Perth. AMS

and calibration. You can call Bestech

provides a high technical competence

engineers for expert advice and complete

and engineering background with more

measurement solutions.

instrumentation

& and

Bürkert is present in 35 countries around the world. At Bürkert, we are never satisfied with the status quo and are continually seeking new technologies and solutions for our customers. Every year, our people develop new and highly advanced products and solutions, ranging from integrated process measurement and control units to the most sophisticated systems used in pharmaceutical research.

than 30 years’ experience.

www.safetysolutions.net.au/directory • www.processonline.com.au/directory • www.sustainabilitymatters.net.au/directory 40 Safety Solutions - LEADERS OF INDUSTRY 2012

Our

online Microsite

Endress+Hauser provides sales, service Control Components' extensive product portfolio features many of the world's leading instrumentation suppliers and measuring technologies. Our blue chip brands include Gems, Besta, Sitron, Weka, Helios, McDonnell & Miller and Kayden Instruments. Find your product of choice from Control Components' wide selection of quality level indicators, level controls, flow monitors and pressure sensors. Take

and training for a complete range of process field measurement and instrumentation

equipment,

including

level, flow, pressure, temperature, fluid analysis and tank farm management devices,

tailored

each

process

industry. Focusing on mining, water/ wastewater,

food

and

beverage,

Partners

Ethernet Direct develops and manufactures Industrial Ethernet, industrial communications and industrial automation products for customers who demand innovative technology with high levels of reliability. Alloy Computer Products is the Australian member of the Ethernet Direct group.

chemical and petrochemical, iron and steel, power and energy, oil, gas.

control...

For

than

years,

National

Instruments has revolutionised the way Serving Australia and the Pacific Basin

engineers and scientists in industry,

for over 26 years, Moore Industries is a

government and academia approach

world leader in signal interface instru-

measurement and automation. Leveraging

ments for industrial process control, sys-

PCs and commercial technologies, virtual

tem integration and factory automation.

instrumentation

When you need to interface field pro-

and lowers costs for test, control and

cesses with computer-based systems,

design

readout equipment and other instrumen-

integrate software, such as NI LabVIEW,

tation, our technology, service and ex-

and modular measurement and control

perience help you do it efficiently, safely

hardware for PXI, PCI, USB and ethernet.

increases

applications

productivity

through

easy-to-

PCA has Australiaâ&#x20AC;&#x2122;s largest range of encoder products; for fast service we assemble most of our incremental shaft series in Australia. Following is a list of the main groups: Mechanical - Rotary or linear; Environment - IP 65, IP66/67 and Ex Certified; Output - Incremental, absolute and absolute multi-turn; Absolute formats - Parallel Gray or Binary; Serial formats -

DeviceNET,

CanOPEN,

Ethernet,

Profibus, Modbus and SSI.

and cost effectively.

Tyco Flow Control Pacific (TFCP) is Australia's largest integrated flow control Established in 1976, TechRentals has

company and a major provider of products

grown to become the largest rental provider

and services to most of the country's

of test and measurement instruments in the

water, industrial process and infrastructure

Southern Hemisphere. TechRentals offers

projects. The controls division combines

specialised test equipment solutions for a

Tyco

wide range of industrial applications and

equipment

has different rental options to best suit you.

automation and fieldbus technologies to

The company offers daily, weekly, monthly,

consistently deliver engineered solutions

yearly or more solutions. TechRentals also

that add value to our customers' business.

Flow

Control's with

leading

innovative

field

process

WIKA Australia manufactures and distributes pressure gauges, diaphragm seals, pressure transmitters/transducers and pressure switches as well as thermometers, thermocouples, RTDs, thermowells, analog and digital temperature transmitters. Portable handheld pressure indicators as well as precision pressure indicators/controllers, deadweight testers and other calibration equipment are also part of the product range.

offers rental-purchase plans.

www.safetysolutions.net.au/directory â&#x20AC;˘ www.processonline.com.au/directory â&#x20AC;˘ www.sustainabilitymatters.net.au/directory

LEADERS OF INDUSTRY 2012 - Safety Solutions 41

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Quick registration @ www.SafetySolutions.net.au/subscribe Safety Solutions editorial calendar 2012 Feb/Mar 2012

OHS laws (implementation) + Construction + Height safety

Apr/May*

Confined spaces + hazardous goods + fire safety * Magazine distributed at Safety in Action

Jun/July

Safety in mining + Drug testing

Aug/Sep

PPE (apparel + footwear + eye + ear + hand protection)

Oct/Nov*

Electrical safety + Machine guarding + Materials handling * Magazine distributed at The Safety Show

Dec/Jan 2013

Leaders of Industry

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September 2011 total CAB audited circulation (Aust + New Zealand) 7402 readers (91% personally requested) Subscriptions: For unregistered readers - price on application ISSN 1447-8277 PP255003/06523 Printed and bound by Superfine Printing Co. Pty. Ltd. Ph: +61 2 9567 3044 NOTICE: All material published in this magazine is published in good faith and every care is taken to accurately relay information provided to us. Readers are advised by the publishers to ensure that all necessary safety devices and precautions are installed and safe working procedures adopted before the use of any equipment found or purchased through the information we provide. Further, all performance criteria was provided by the representative company concerned and any dispute should be referred to them. Information indicating that products are made in Australia or New Zealand is supplied by the source company. Westwick Farrow P/L does not quantify the amount of local content or the accuracy of the statement made by the source.

2012 LEADERS of INDUSTRY