Innovative Injection Molding
Innovative Injection Molding
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Preface
Battenfeld – 60 years of plastics technology Ever since the foundation of Battenfeld Injection Molding in 1948, innovation and technological advancement have been the fundamental principles of Battenfeld injection molding technology, on the basis of which our company’s entire product portfolio and range of services have been developed. This continuous development process enables us to offer our customers the service and support that are essential for the successful development and manufacture of new products for the demanding plastics technology market. This means decades of intensive cooperation based on mutual trust with our customers and partners, which will also remain a top priority for our company in the future.
With a comprehensive, diversified range of machinery, including toggle modular, hydraulic and all-electric models, all equipped with the latest technology, we stand ready to meet any future demands from the market for plastic products. Made in Austria, our machinery, equipment and robotic automation systems are characterized by a combination of efficiency and the highest quality standards with an excellent price/performance ratio. Thanks to Battenfeld’s global presence, we are also in a position to offer our customers the necessary support and service anywhere in the world.
Wittmann Battenfeld – a partner to the plastics industry dedicated to meeting our customers’ needs and expectations.
The management and Wittmann Battenfeld-Team
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History
Development and Progress
Development and Prog Construction of the first Injection Molding Machine 1948-1958
Battenfeld – a pioneer in plastics technology The roots of this enterprise go back to the year 1876, when Werner Battenfeld’s grandfather founds a forge and metalworking shop. In 1948, Werner Battenfeld becomes the sole owner of the family business and establishes Battenfeld Injection Molding. In 1954, a new production facility is opened in Scherl, Meinerzhagen. In 1962, with the acquisition of the HMW facility in Kottingbrunn, Austria, Werner Battenfeld starts a second production company to manufacture injection molding machines. In 1983, Battenfeld shifts its product portfolio towards more compact machines in all clamping force sizes, adding modular automation equipment. In 1991, the world’s largest injection molding machine with 8000 tons of clamping force, developed and manufactured by Battenfeld, goes into operation.
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In 1983, the development of the entire CD series is completed.
Vertical R Rotary table machines 1993-1997
TM toggle modular injection molding machines 1998-1999
HM 650 compact 2-platen technology 2000-2008
Construction of the first Injection Molding Machine
1948-1958
In 1948, the first Battenfeld injection molding machine is built in Meinerzhagen, Germany. Globalization
1959-1982
Battenfeld Injection Molding expands on a global scale. Subsidiaries in the U.K. and the U.S. are established in 1959, with further rapid international expansion during the following years. Extension of the Product Range New machines are developed in response to the steadily increasing complexity of manufacturing processes in thermoplastic material processing. Compact Design
1983-1992
In 1983, the development of the entire CD series is completed. In 1986, the CD series wins the “National Award for Excellent Design”. Vertical R – Rotary table machines 1993 is a year of restructuring for the company. The two production companies in Kottingbrunn, Austria, and Meinerzhagen, Germany, merge to form Battenfeld Injection Molding. In 1998, Battenfeld introduces a newly developed toggle machine series with substantially enhanced performance features, the TM. In the fall of 2005, the production is concentrated at the Kottingbrunn facility. Further development of the Battenfeld brand’s traditional strengths remains the essential success factor in the future strategy of Battenfeld Injection Molding. On April 1, 2008 Battenfeld has been taken over by the Austrian Wittmann Group.
1993-1997
The new Vertical R, equipped with the particularly user-friendly Unilog B4 control system, achieves a significant increase in productivity. TM toggle – modular injection, molding machines
1998-1999
A uniform name given to all machine models reflects their unique position in the market. HM 650 compakt – 2-platen technology
2000-2008
Thanks to its extremely compact design and its small footprint, this new model is the shortest horizontal injection molding machine on the market. With the development of the UNILOG B6, a new generation of control systems is introduced, setting new benchmarks. Wittmann Battenfeld
2008
The takeover of Battenfeld by Wittmann, a leading supplier of periphery devices for the plastics industry, results in the first company in the world which is able to offer a fully-integrated product range for injection molding.
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Innovative Injection Molding
Ready to meet the Future
Ready to meet the Future Innovation is an integral part of any corporate strategy. Creative thinking generates new ideas that flow into product development, producing machinery and equipment with top-level performance. This has been Battenfeld’s basic philosophy since 1948, when this company built one of the first injection molding machines. This creative thinking process in the interest of our customers has been maintained at Battenfeld ever since, making us innovation leaders not only in the design and construction of injection molding machines, but also in process and applications engineering. In close cooperation with leading research institutes, we are constantly exploring new avenues and will continue to do so in future. Consistently driven by market demand for high-grade, reliable, user-friendly machinery and turnkey solutions. Always in close partnership with our customers, who rely on our expert counseling in applications engineering and our fast, comprehensive service.
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Wittmann Battenfeld Injection Molding Technology in Kottingbrunn From here, they are shipped to the whole world. On schedule, perfect, thoroughly checked in every detail: more than 1000 Battenfeld machines each year. And here in Kottingbrunn – 30 km south of Vienna – is where they are built. Actually, “built” is a very inadequate description of the work performed by the dedicated staff in the generously dimensioned production halls and offices at the company headquarters. Because here, in Lower Austria, the hub of global Wittmann Battenfeld is situated.
The production of high-performance injection molding machinery systems imposes the ultimate demands on the quality of materials and engineering. Young people learning their jobs in our in-house training workshop benefit from the high technological standards of Battenfeld production. Moreover, our global sales and service network ensures that the proverbial Battenfeld closeness to customers is guaranteed at any time and anywhere in the world.
Research and Development – the generator of ideas – analyses, develops and examines new technologies. An intensive exchange of experience with customers and research institutes leads to a steady flow of practical and scientific information into the production process.
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Excellent Processing Technology
We have an Idea …
We have an Idea … “We have an Idea – How can we put it into Practice?” Questions like this from an ingenious company often initiate thought and work processes that end up with the introduction of an entirely new application technology, which in turn leads to new products being developed by our customers. Parts design and mold layout are just as much part of our service as selection and optimization of the appropriate process. In short, all those details that are vital for the successful marketing of injection-molded plastic parts. An experienced team of specialists stands ready to provide our customers worldwide with counseling and support in all matters concerning process technology.
Processes Airmould® Aquamould® Co-injection (sandwich) Combination of serveral processes Compact injection molding Elastomeres IMD IML IMWOOD (wpc injection molding) Insert Technology LIM MuCell Multi-component technology Overmolding technology PIM Structured foam technology Thermoset Variomould
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Product Portfolio
Plus 35
PLUS, available with 35 t clamping force compact, powerful, profitable! The keyword: lean production. Lean production in more than one sense. Ultra-modern hydraulics and control technology packed into the smallest space.
TM 110
The optimized TM series. Designed for high-precision manufacturing in the 110 to 500 t clamping force range.
TM Xpress 210
The new, powerful high-speed model in the 160–450 t clamping force range. The new, innovative TM Xpress series stands for excellent injection performance and accuracy. Combine speed with cost-efficiency! Let the TM Xpress fascinate you!
HM 100
The “small” power package within a great series, in 3-platen design from 45 to 300 t. Newly designed in the lower clamping force range, this HM model offers the highest precision, a short footprint and extensive options.
HM 500
The new, “compact” power packages within a great series, now with 2-platen technology in clamping forces ranging from 400 to 650 t.
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TURNKEY SOLUTION
Strategy, conception, building and delivery from one source.
Microsystem 50
The fully electric Microsystem with a clamping force of 5 t is Wittmann Battenfeld's innovative answer to the growing requirements for the production of precision micro-components made of plastic.
VM 75 R
VM is the name of the machine series with a vertical clamping unit. Selectively with rotary table for multistation processes in the 40 to 270 t clamping force range. Ultra-modern technology and many years of experience provide customized solutions for insert molding with automation to match.
EM 75
The machines of the servo-electric EM series with clamping forces ranging from 30 to 300 t set new benchmarks in process stability and energy efficience
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Wittmann Battenfeld Service
TECHNICAL CUSTOMER SERVICE Top quality from the very beginning. Wittmann Battenfeld’s service experts ensure worldwide that your machinery performs optimally and retains its maximum value. Quickly, reliably and competently. Worldwide at your side.
PROFESSIONAL START-UP
Our service engineers’ special know-how ensures a professional start-up of your machinery in order to provide perfect conditions for successful production.
COMPLIMENTARY BATTENFELD SERVICE HOTLINE
With many years of practical experience and top-class technical expertise - our service specialists will help you with error analysis and efficient troubleshooting. The complimentary Battenfeld hotline is also available beyond regular business hours and on weekends. Daily from 7.00 a.m. to 10.00 p.m. at +49 2354 72 500.
THE NEW WITTMANN BATTENFELD WEB-SERVICE
Setting new standards in customer service – Our new, interactive web service offers you yet another innovative service with immediate benefits for your company. This means that our experienced service engineers are directly connected to your machine via the internet. Simultaneous online consultation using multiple experts is now common in challenging cases. With our web service contract, you can be assured of higher productivity and longterm preservation of the value of your machinery.
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PREVENTIVE SERVICE & MAINTENANCE
Our professional maintenance and repair of your machinery will ensure maximum uptime, optimize quality and cycle times and assure long-term preservation of value for your machinery. In addition to our standardized preventive service packages, our experts look forward to assist you in selection of a preventive-service-program precisely matched to both your machinery and your individual requirements.
SPARE PARTS SERVICE
First-class quality is the standard for our customers. Wittmann Battenfeld will supply your company fast and reliable with high-quality original spare parts. You will see: nothing is more economical than reliability.
UPGRADE & MODERNIZATION PACKAGES
Battenfeld machines are often used for several decades and many different applications. Professional conversion, retrofitting and adapting the machinery for relocation to regional requirements is all part of Battenfeld's core competence. This is often the most economical way to regain optimal profitability in production.
TRAINING Having thoroughly trained staff is the most important capital for any successful company. Battenfeld training seminars provide the perfect basis for quick and efficient mastery of the complex challenges relevant to injection molding processes. Battenfeld seminars are tailor made to fit our partner's individual needs. Training takes place either on site or on our premises. You select both the venue and the best subjects in order to secure a decisive advance in technological and process-related skills for your business.
WEB ACADEMY
Learning at home or at the workplace: Battenfeld's virtual training center ensures even more efficiency and flexibility when training your staff. • Innovative, intensive learning using any PC via Internet • Live teaching and discussion with expert speakers • Certification after successful participation • No need to travel long-distance, pay travelling expenses, etc.
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Wittmann Battenfeld International
Germany Scherl 10 58540 Meinerzhagen | Germany Tel. +49 2354 721 21 | Fax +49 2354 721 29 welcome@wittmann-battenfeld.com
Belgium
Czech Republic Prazskà 286 | 397 01 Pisek Czech Republic Tel. +42 382 27 29 95 | Fax +42 382 27 29 96 info@wittmann.cz.com
AUSTRIA – Headqarters
Nieuwlandlaan 1A | Industriepark B190 3200 Aarschot | Belgium Tel. +32 16 55 11 82 | Fax +32 16 56 26 59 welcome@vbe.battenfeld.com
Wiener Neustädter Straße 81 2542 Kottingbrunn | Austria Tel. +43 2252 404 0 | Fax +43 2252 404 8002 welcome@wittmann-battenfeld.com
Russia
England 6, The Valley Centre, Gordon Road | High Wycombe | Bucks HP13 6EQ | Great Britain Tel. +44 870 750 40 89 |Fax +44 1494 44 45 46 welcome@vuk.battenfeld.com
N. Krasnoselskaja str. 40/12 geb. 6 | office 19 105066 Moscow | Russia Tel. +7 495 983 02 45 | Fax +7 495 982 59 84 battenfeld_im@mail.ru
France 255 Bld. Robert Ballanger, Central Park 1 Allée du Cerf | 93421 Villepinte Cedex | France Tel. +33 1 49 63 40 85 | Fax +33 1 49 63 40 81 welcome@vfr.battenfeld.com
Spain
Turkey
Pol. Ind. Plans d'Arau | C/Thomas A. Edisson no. 1 08787 La Pobla de Claramunt (BA) | Spain Tel. +34 93 808 78 60 | Fax +34 93 808 71 99 info@wittmann-robot.es
Italy
Bulgaria
Via Donizetti no 9 20020 Solaro (MI) | Italy Tel. +39 02 96 98 10 20 |Fax +39 02 96 98 10 29 info@vit.battenfeld-imt.com
Hungary Gabonarakpart 6 9200 Mosonmagyaróvár | Hungary Tel. +36 96 57 74 70 | Fax +36 96 57 74 71 info@wittmann-robot.hu
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Hasanpasa Poyraz Sokak | Sadikoglu Plaza 5 No. 17 | 34722 Kadiköy | Istanbul Tel. +90 216 550 93 14 | Fax +90 216 550 93 17 info@wittmann-robot.com
Hr. Smirnenski Str. 24 4147 Kalekovets| Bulgaria Tel. +359 888 73 37 30 | Fax +359 31 24 22 79 jassen_sterev@yahoo.com
Hongkong Unit K, 2/F, Block 2 | Leader Ind. Center | 188202 Texaco Road | Tsuen Wan, N.T. | Hongkong Tel. +852 2 666 91 40 | Fax +852 2 665 25 26 welcome@vhk.battenfeld.com
China No. 1 Wittmann Road | Dianshanhu, Kunshan Jiangsu Province 215345 | China Tel. +86 512 57 48 33 88 | Fax +86 515 57 48 33 99 info@wittmann-robot.com.cn
Canada 35 Leek Crescent | Richmond Hill Ontario L4B 4C2 | Canada Tel. +1 905 887 53 55 | Fax +1 905 887 11 62 info@wittmann-canada.com
USA 1 Technology Park Drive CT 06790 Torrington | USA Tel. +1 860 496 96 03 | Fax +1 860 482 20 69 info@wittmann-ct.com
India 88A, 3, 6th Avenue Ashok Nagar | Chennai 60083 | India Tel. +44 237 196 02 | Fax +44 237 196 02 n.kumar@wittmann-robt.com
Mexico Av. Rafael Sesma Huerta No. 21 | PI FINSA | C.P. 76246 El Marqués Querétaro | Mexico Tel. +52 442 101 71 00 | Fax +52 422 101 71 01 info@wittmann.com.mx
Singapore 48 Toh Guan Road East | #03-123, Enterprise Hub | Singapore 608586 Tel. +65 6795 88 29 | Fax +65 6795 87 86 info@wittmann.com.sg
Australia 3, Phoenix Court Braeside VIC 3195 | Melbourne | Australia Tel. +61 3 958 752 11 | Fax +61 3 958 752 25 welcome@wittmann-battenfeld.com.au
Brazil R. Arnaldo de Oliveira Barreto,276 Presidente Altino | Osasco-SP | Brazil Tel. +55 11 36 99 28 83 | Fax +55 11 36 82 63 08 welcome@vbr.battenfeld.com
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Wittmann Battenfeld GmbH
Wiener Neust채dter Strasse 81 2524 Kottingbrunn | Austria Tel.: +43 2252 404-0 | Fax: +43 2252 404-1062 welcome@wittmann-battenfeld.com
Scherl 10 58540 Meinerzhagen | Germany Tel.: +49 2354 72-0 | Fax: +49 2354 72 485 welcome@wittmann-battenfeld.com
www.wittmann-battenfeld.com
www.wittmann-battenfeld.com
Imagebrochure | gb | 2008/11 | TE
Wittmann Battenfeld GmbH
Subject to change
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