Protect air

Protect-Air

TM

When SAFETY matters most!

a brand of tri-matic

Lifesaving products for compressed air

The Protect-Air products in this brochure enable plant managers to comply easily and cost e ecti vely with increasingly stringent guidelines on the safe usage of pneumati c equipment from industry associati ons such as ISO, OSHA, RoHs, machine Directi ve, H&S etc.

Protect-Air

Quick product overview a brand of tri-matic

Page Page Page Page Page Page

3 5 6 7 8 9

Don’t take risks!

Risk Assessment Key to Symbols Worth knowing In-line Philosophy and Overview HoseGuard® Airfuse

Pre-set regulators: Page Page Page Page Page Page

2

16 20 24 26 30 33

SaveAir™ ToolReg™ CartReg™ FluidReg™

EcoReg™ Mission Statement

General Conditi ons of Sales can be downloaded from our web-page.

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Don’t take risks!

Act now!

a brand of tri-matic

Facts and Figures:

Globally* • 1 Million Registered fatal working accidents • 250 Million Registered workplace accidents globally* • More than 1 Million - Registered workplace accidents in Germany • 12,4 Work days per employee lost due to injury – approx Total: € 437,7 Million • approx € 40 Billion Production Stop costs approx € 73 Billion Gross Value Loss • First Aid and Prevention Costs – € 881 Mio. • approx 10 % relate to compressed air

The Protect-Air products in this brochure enable managers to comply easily and cost eff ecti vely with increasingly stringent guidelines on the safe usage of pneumati c equipment from industry associati ons such as ISO, OSHA, RoHS, Machine Directi ve, H&S etc.

Danger lurks everywhere!

3

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Don’t take risks!

Ignorance of the law is no excuse! Act now! a brand of tri-matic

Safety Regulations

30 CFR sections §57.1730 Compressed air; general: compressed air systems states:

ISO Standard

MSHA (Mine Safety and Health Administration) Regulations

(e) "Safety chains, suitable locking devices, or automati c cut-off valves shall be used at connecti ons to machines of high pressure hose lines of ¾" inside diameter or larger, and between high pressure hose lines of ¾" inside diameter or larger, where a connecti on failure would create a hazard. For purpose of this paragraph, high pressure means pressure of 100 psi or more.’’

30 CFR Sections §56.13021 and 57.13021 High-pressure hose connection states:

OSHA Regulations

ISO 4414- § 5.4.5.11.1 states:

"When failure of a hose assembly or plasti c piping consti tutes whiplash hazard, it shall be restrained or shielded by suitable means and/or an air fuse for compressed air shall be mounted".

4

"Except where automati c shut-off valves are used. Safety chains or other suitable locking devices shall be used at connecti ons to machines of high pressure hose line of ¾" inside diameter or larger, and between high pressure hose lines ¾" inside diameter or larger, where a connecti on failure would create a hazard".

Standards - 29 CFR, 1926.302 (partial) states:

(b) (7) All hoses exceeding ½" inside diameter shall have a safety device at the source of supply or branch line to reduce pressure in case of hose failure.

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Risk Assessment

Working accidents and illness at work costs money and ruins lives. Good health and safety is good business – and it is the law!

a brand of tri-matic

The Protect-Air products in this brochure enable plant managers to comply easily and cost eff ecti vely with increasingly stringent guidelines on the safe usage of pneumati c equipment from industry associati ons such as ISO, OSHA, RoHs, Machine Directi ve, H&S etc.

• As an employer, the law requires that you assess and manage the health and safety risks of your business.

• A risk assessment is simply a careful examination of what, in your work, could cause harm to people.

• It enables you to decide if you have taken enough precauti ons, or if you should do more to prevent injury.

• European and International legislations, directives, Regulati ons, Standard etc. require the considerati on of all possible risks by the designers, manufacturers and end users of machine and equipment for industrial and commercial use, so that potenti al injuries are minimised.

Risk Assessment Environments

Analysis

ensures

Safe

Working 5

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Key to Symbols a brand of tri-matic

The Protect-Air™ products help plant managers to easily and cost effectivily comply with increasingly stringent directives on the safe usage of pneumatic equipment issued by industrial standards organizations such as the ISO, OSHA, H&S (Health & Safety) and others.

Safety

General safety symbols. Placed on the fi rst page of the appropriate product range, this draws att enti on to the safety features Injury Protection

The risk of personal injury is reduced by the usage of special materials and technical safety features of the products.

Line Burst Protection

Use of line burst protectors prevents the feared “whipping eff ect” and helps prevent injuries.

Compressed Air

This symbol always appears on the “Laws and Regulations” pages and highlights the importance and signifi cance of the laws.

Eye Protection

The risk of eye injury is reduced by use of special materials and technical safety features of the products.

Setting Locker

These products prevent intenti onal and unintenti onal changes in setti ngs, since they include a setti ng lock.

The following symbols indicate the safety device or protection products required to conform with regulations. Every product listed complies with one or more safety requirements, laws or regulations. The round symbols indicate the primary type of protection offered by the appropriate product.

• Maintenance Equipment • Safety ball valves • Safety couplings • Safety air guns • Pressure regulators • Lines • Tamperproof • Manometers • Safety Valves • Sound absorbers • Line burst fuses - Airfuse (HoseGuards®)

• Maintenance Equipment • Safety couplings • Pressure regulators • Lines • Tamperproof • Safety air guns • Safety Valves • Manometers • Line burst fuses - Airfuse (HoseGuards®) • Line burst fuses - Airfuse (HoseGuards®) • Maintenance Equipment • Safety ball valves • Safety couplings • Safety air guns • Pressure regulators • Lines • Tamperproof • Manometers • Safety Valves • Sound absorbers • Line burst fuses - Airfuse (HoseGuards®) • Maintenance Equipment • Safety couplings • Manometers • Safety nozzles • Line burst fuses - Airfuse (HoseGuards®) • Maintenance Equipment • Safety ball valves • Pressure regulators • Safety valves • Tamperproof

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Worth knowing Calculating the return

a brand of tri-matic

• The ideal pressure for pneumatic tools is generally 6,3 bar (90 psig) • Every bar (15 psig) of excess pressure essenti ally wastes 10 % of the energy • For safety reasons, pneumatic guns should not be operated at pressures exceeding 2 bar (30 psig) • The expense for energy amounts to 80 – 90 % of the cost required to produce compressed air

• Around 10 KW of electrical energy is required to generate 1 KW of mechanical energy from compressed air • Use of pre-set regulators is an economical way to maintain ideal working pressure in the tool

Cost savings with an additional controller (In-line pre-set tamperproof regulator) Due to the perceived expense of an additi onal decentralized In-line regulator, many tools, systems and machines are operated using the existi ng line pressure (for example, 8-10 bar). Unfortunately the increased costs due to excessive air consumpti on and the reduced service life of the equipment are oft en overlooked.

Air consumption of air tools at a line pressure of approx. 8 – 10 bars Air consumpti on of 58.4 Nm³/h x 176 h/year x 1.25 cents per Nm3/h = 128,48 €/year Compressed air consumption of air tools with 6 bar line regulator Air consumpti on of 46.7 Nm³ x 176 h/year x 1.25 cents per Nm3/h = 102,74 €/year

Time in operation (air tools) in hours/year 220 workdays x 8 hours x 10% rate of use = 176 h/year

The result of the calculations: In this case an In- line regulator leads to a total savings of 25,74 €/year per tool, while prolonging the service life of the tools and protecti ng the tools from tampering.

Costs for compressed air per 1 Nm3/h 1 Nm3/h = 1,25 cent

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In-line

Philosophy and overview a brand of tri-matic

With Protect-Air’s In-line series, use of compressed air becomes simpler, more eff ecti ve and more economical. The In-line series enables the user to supply any compressed air tool with the ideal air pressure in terms of both purity and

quality to provide opti mal performance, energy effi ciency and economy. The series is directly installed in the piping systems, pressure hoses or tools at the user’s installati on.

In-line regulator

SaveAir™

FluidReg™

EcoReg™ - made of EcoBrass®/Cuphin®

Type of regulator

Diaphragm regulator

Diaphragm regulator

Diaphragm regulator

Application field

Compressed air systems and hoses

Various Fluids: Water, compressed air systems, other fl uids.

Also available for oxygen, nitrogen etc.

Conforms to the DIN 50930-6/ FDA/EU Drinking Water Directi ve, food industry, medical industry, etc.

Mode of operation

Reduces air consumpti on and thus energy costs

Reduces air respecti vely water consumpti on and thus energy

Reduces air respecti vely water consumpti on and thus energy

Tamperproof

Yes

Yes

Yes

Pressure accuracy

Comparably high pressure accuracy

Comparably high pressure accuracy

Comparably high pressure accuracy

Automatic pressure relief

No

No

No

Installation location

Do not install between valve and cylinder. Not suitable for pneumati c guns

Do not install between valve and cylinder. Not suitable for pneumati c guns.

Do not install between valve and cylinder. Not suitable for pneumati c guns.

In-line regulator

ToolReg™

CartReg™

Type of regulator

Piston regulator

Piston regulator

Application field

Compressed air tools, especially nail-guns, tackers etc.

Compressed air tools, especially air blow guns

Mode of operation

Protection against accidents: no residual pressure remains in the tool

Reduces air consumpti on and thus energy costs: prevents pressure surges

Tamperproof

Yes

Yes

Automatic pressure relief

Yes

No

Installation location

Suitable for use with valves and Directly att ached to tool cylinders

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HoseGuard®

Airfuse-protection of personnel, machinery and equipment. a brand of tri-matic

Protect your most important assets: your employees and their equipment.

The HoseGuard off ers simple but effi cient protecti on to pneumati c systems in the event of a broken compressed air hose or pipe.

The air supply is immediately shut off by the HoseGuard, should the volume of air exceed a set value. This "value" is factory preset and is set to allow normal air consumpti on when using air tools.

Should the air consumpti on exceed the set value, e.g. the air line is severed, then the internal piston instantly shuts off the main fl ow.

An integral bleed hole allows some air to fl ow though. This enables the line pressure to automati cally reset the HoseGuard once the main break is repaired.

ATEX

* TÜV PROOF 01-02-0145 TÜV Food and Drug Approval: AZ 77318-2 9

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HoseGuard®

Airfuse-protection of personnel, machinery and equipment. a brand of tri-matic

Product Features:

Applications:

• Protects personnel, machinery and plant

• Suitable for every application where compressed air is used • Compressed air hoses and systems in chemical and pharmaceutical industries • Cleanrooms • Off- and On-Shore

• Maintenance friendly – repair possible while plant is still working • Economic: competitive pricing, no un-necessary repairs • Complies with EN ISO 4414/ISO 4414 § 5.4.5.11.1 Machine Directive 2006/42/EG • Complies with OSHA USA:

30 CFR Sections §56.13021 and 57.13021 High-pressure hose

*) EN ISO 4414/ISO 4414 §5.4.5.11.1: Failure of hose assemblies and plastic piping: When failure of a hose assembly or plasti c piping consti tutes a whiplash hazard, it shall be restrained or shielded by suitable means.

connection states: 30 CFR Sections §57.1730 Compressed air;

In addition an air fuse for compressed air shall be mounted”

1926 Safety & Health Regulations for Construction Power-operated hand tools - 1926.302/b.7 OSHA regulations (Standards - 29 CFR) • MSHA (Mine Safety and Health Administration) Regulations:

general; compressed air systems • Reliable and tamperproof, no adjustment necessary • Light weight – compact size • Compatible with all pneumatic systems • Can be used as a flow blocker • TÜV Approval No. 01-02-0145 • EU Registered Utility Model No. 0025 73 525 • USA/US Design Patent D 475, 126 10

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HoseGuard速

Airfuse-protection of personnel, machinery and equipment. a brand of tri-matic

Installation example:

11

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Technical Data and Ordering Information a brand of tri-matic

HoseGuard® The HoseGuard off ers simple but eff ecti ve protecti ons to pneumati c systems in the event of a broken compressed air hose or pipe. The air supply is immediately shut off by the HoseGuard, should the volume of air exceed a set value. This "value" is factory preset and is set to allow normal air consupti on when using air tools.

Should the air consumpti on exceed the set value, e.g. the air line is severed, then the internal piston instantly shuts off the main fl ow. An integral bleed hole allows some air to fl ow though. This enables the line pressure to automati cally reset the HoseGuard once the main break is repaired.

Thread connection

Desription

Closing Point

Dimensions (mm) Across Flat

Weight (g)

Order Code

Maximum P1 Inlet inlet Pressure Thread

P1 outlet Thread

BSP

NPT

A

B

Diameter C

49

-

-

22

33

Female

Female

281A0211

281A1211

49

59

-

22

40

Male

Female

281A0221

281A1221

49

-

-

22

33

Female

Female

281Z0211-7-200

281Z1211-7-200

49

59

-

22

40

Male

Female

281Z0221-7-200

281Z1221-7-200

49

-

-

22

33

Female

Female

281Z0211-7-900

281Z1211-7-900

49

59

-

22

40

Male

Female

281Z0221-7-900

281Z1221-7-900

58

-

-

27

60

Female

281A0311

281A1311

58

70

-

27

67

Male

Female

281A0321

281A1321

65

-

-

30

77

Female

Female

281A0411

281A1411

65

79

-

30

84

Male

Female

281A0421

281A1421

76

-

36

30

107

Female

Female

281A0511

281A1511

76

-

36

30

107

Female

Female

100

-

50

41

320

Female

Female

281A0611

281A1611

Female

Female

281A0911

281A1911

BSP/NPT HoseGuard®Air Fuse: Standard Aluminium:

1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 1/2" 1/2" 3/4" 3/4" 1"

2"

at 7 bar / 100 psig approx.

Standard 600 Ltrs./Min (21 scfm/Min) approx.

Standard 600 Ltrs./Min (21 scfm/Min) approx.

Low Flow 200 Ltrs./Min (7 scfm/Min) approx.

Low Flow 200 Ltrs./Min (7 scfm/Min) approx.

Ltrs./Min High Flow 900 (31,8 scfm/ Min) approx.

Ltrs./Min High Flow 900 (31,8 scfm/ Min) approx.

1000 Ltrs./Min Standard (35,3 scfm/ Min) approx.

Ltrs./Min Standard 1000 (35,3 scfm/ Min) approx.

Ltrs./Min Standard 2500 (88,3 scfm/ Min) approx.

Ltrs./Min Standard 2500 (88,3 scfm/ Min) approx.

Ltrs./Min Standard 3800 (134,3 scfm/ Min) approx.

High Flow for 5000 Ltrs./Min Compressors (176,7 scfm/ Min) at 15 bar / 213 psig: approx. 12.000 Ltrs./Min (424 scfm/ Min) at 15 bar / 213 psig: approx. 25.000 Ltrs./Min (883 scfm/ Min) at 25 bar / 355 psig: approx. 47.000 Ltrs./Min (1661 scfm/ Min)

Technical data Pressure Drop Pressure Drop Temperature range Material Housing: Other Parts:

18 bar 255 psig Female

281Z0511-7-5000 281Z1511-7-5000

35 bar 500 psig 130

-

80

70

830

on request

Open: 0,05 - 0,1 bar 0,7 - 1,5 psig)

By Closing: 0,3 bar (4 psig) 1/4", 3/8", 1/2": -20°C to 80°C (-4°F to 176°F) 3/4", 1", 2": -20°C to 120°C (-4°F to 248°F) Aluminium Nitrile Rubber, Plastic, Stainless Steel

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Technical Data and Ordering Information a brand of tri-matic

HoseGuard® – Stainless Steel Thread connection

Desription

Closing Point

Pressure Drop Open

By closing

Dimensions (mm) A

DiaAcross B meter C Flat

Weight (g)

MaxiTemP1 P1 mum perature Material inlet outlet Inlet Thread Thread Pressure range

Order Code

Female Female

281R0211*

Male Female

281R0221*

Female Female

281RZ02117-200*

Male Female

281RZ02217-200*

Housing: Female Female Stainless Steel DIN 17440 Male Female Material No. 1.4404 Female Female

281RZ02117-900*

Male Female

281R0321*

Female Female

281R0411*

Male Female

281R0421*

Female Female

281R0511*

Female Female

281RZ05117-5000*

Female Female

281R0611*

Female Female

281R0911*

BSP

BSP/NPT HoseGuard®Air Fuse: Stainless Steel - 316 L: Available on request, only 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 1/2" 1/2" 3/4" 3/4" 1"

2"

at 7 bar / 100 psig

approx.

600 Ltrs./Min (21 scfm/Min) approx.

Standard 600 Ltrs./Min (21 scfm/Min) approx.

Low Flow 200 Ltrs./Min (7 scfm/Min) approx.

Low Flow 200 Ltrs./Min (7 scfm/Min) approx.

900 Ltrs./Min High Flow (31,8 scfm/ Min) approx.

900 Ltrs./Min High Flow (31,8 scfm/ Min) approx.

1000 Ltrs./Min Standard (35,3 scfm/ Min) approx.

0,05 - 1000 Ltrs./Min 0,1 bar Standard (35,3 scfm/ (0,7 0,3 bar Min) - 1,5 (4 psig) approx. psig) 2500 Ltrs./Min Standard (88,3 scfm/ Min) approx.

2500 Ltrs./Min Standard (88,3 scfm/ Min) approx.

3800 Ltrs./Min Standard (134,3 scfm/ Min) approx.

High Flow for 5000 Ltrs./Min Compressors (176,7 scfm/ Min) at 15 bar / 213 psig: approx. 12.000 Ltrs./Min (424 scfm/ Min) at 15 bar / 213 psig: approx. 25.000 Ltrs./Min (883 scfm/ Min) at 25 bar / 355 psig: approx. 47.000 Ltrs./Min (1661 scfm/ Min)

All dimensions on request

Standard

-40°C to 80°C (-31°F to 176°F) 18 bar 255 psig

-40°C to 120°C (-31°F to 248°F) 45 bar 500 psig

Housing: Stainless Steel 316 L

281RZ02217-900* 281R0311*

on request

*Stainless Steel – all dimensions on request

P is the inlet.

The air passes the piston 1 and conti nues through the seat.

The air fl ow, passing the piston, is slowed down by means of some lengthwise grooves 3 on the outer side of the piston.

If the fl ow is too high, the air cannot pass the piston quickly enough, and the piston will be pressed against the spring 2 towards the seat. The closing point is shown in the table above. If the value indicated is exceeded, e.g. if the hose suddenly breaks, the air supply is automati cally shut off .

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a brand of tri-matic

Important Information All the following measurement values (flow for closing function) apply for a HoseGuard® (hose breakage safety device) charged with the appropriate pressure P1 and with a free Pa outlet.

If a component is fitted after the HoseGuard® which reduces the flow performance (e.g. linkage, screw fi tti ng, hose etc.), it is possible that the required fl ow for the de-fi ned closing point is no longer attained and that the HoseGuard® will not close.

In this case the applicati on must be appropriately tested. It is possible that another component may have to be selected after the HoseGuard®, or a smaller HoseGuard®, depending on the test result.

HoseGuard 1/4’’ Flow measurement according to DIN EN 60534 Air flow rate for closing (barü)

Dp

T

(bar)

(K)

Pressure p1 [barü]

p1

16 14

V (Nl/min)

12 10 8 6

15

0.24 bar

287

853

10

0.24 bar

287

724

2

6

0.23 bar

288

597

0

5

0.23 bar

288

547

4

0.23 bar

288

4

0

200

400

600

800

1000

Flow rate for closing V [Nl/min]

505

HoseGuard 3/8’’ Flow measurement according to DIN EN 60534 Air flow rate for closing

7

(barü)

Dp (bar)

T (K)

Pressure p1 [barü]

6

p1

V (Nl/min)

5 4 3

15

0.2 bar

287

1824

10

0.21 bar

287

1539

6

0.22 bar

288

1207

1

5

0.21 bar

288

1120

0

4

0.21 bar

288

1020

p1: ∆p: T: V:

2

0

2000

4000

6000

8000

Flow rate for closing V [Nl/min]

Static pressure in front of safety device Pressure difference via safety device Temperature Flow rate for closing the safety device under standard conditions (1,01325 bara, 0°C)

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10000

12000

a brand of tri-matic

HoseGuard 1/2’’ Flow measurement according to DIN EN 60534 Air flow rate for closing

7

(barü)

Dp

T

(bar)

(K)

Pressure p1 [barü]

6

p1

V (Nl/min)

5 4 3

15

0.41 bar

287

4230

10

0.42 bar

287

3510

2

6

0.44 bar

288

2800

1

5

0.44 bar

288

2530

0 3600

4

0.42 bar

288

2220

3800

4000

4200

4400

4600

4800

Flow rate for closing V [Nl/min]

HoseGuard 3/4’’

p1 (barü)

Dp

T

(bar)

(K)

V

7

Pressure p1 [barü]

Flow measurement according to DIN EN 60534 Air flow rate for closing (Nl/min)

6 5 4 3 2

6

0.20 bar

287

3533

1

5

0.20 bar

287

3200

0

4

0.21 bar

287

2840

0

2000 4000 6000 8000 10000 Flow rate for closing V [Nl/min]

12000

HoseGuard 1’’ Flow measurement according to DIN EN 60534 Air flow rate for closing

(barü)

Dp

T

(bar)

(K)

6 Pressure p1 [barü]

p1

7

V (Nl/min)

5 4 3 2

6

0.17 bar

286

4570

1

5

0.17 bar

286

4230

0

4

0.17 bar

286

3830

0

1000

2000

3000

4000

5000

Flow rate for closing V [Nl/min]

HoseGuard 2’’ Flow measurement according to DIN EN 60534 Air flow rate for closing

(barü)

Dp

T

(bar)

(K)

V

6

Pressure p1 [barü]

p1

7

5 4 3

(Nl/min)

2 1

6

0.13 bar

277

11360

5

0.13 bar

275

10320

4

0.13 bar

272

9290

0

0

2000

4000

6000

8000

10000

12000

Flow rare for closing V [Nl/min]

15

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SaveAir™

In-line pre-set energy-saving miniature regulator. a brand of tri-matic

The SaveAir™ regulator is an independent membrane regulator that can be installed in every compressed air system. It supplies a constant, exact outlet pressure regardless of the input pressure. The pressure is factory-set and cannot be changed.

ATEX

SaveAir™ prevents “dynamic pressure waste“. This arises when the pressure and fl ow at the withdrawal point are unnecessarily higher than those specifi ed by the manufacturer to achieve the desired functi on. “Dynamic pressure waste” is extremely costly, a waste of energy that may be found throughout industry.

16

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SaveAir™

In-line pre-set energy-saving miniature regulator. a brand of tri-matic

Advantages:

Applications:

• Supplies tools exclusively with the specified pressure • No pressure gauge needed • Prevents compressed air wastage • Saves energy – reduces costs • Highly reliable • Locked to prevent pressure change – tamper proof • Small and compact • Increases tool service life

• Piping and compressed air systems • Compressed air used in automation for actuation • Control, feeding or transportation • Pick and place units in automatic assembly systems

Installation example:

17

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Technical Data and Ordering Information a brand of tri-matic

SaveAir™

The regulator ensures that a constant pressure is always maintained, despite the normal pressure fl uctuati ons in a system.

The regulator is intended for use with compressed air or neutral gases. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumpti on.

BSP: Thread connection SaveAir - In-Line pre set regulator

Flow Ltrs./Min. ∆p:0,5 bar - 7 psig

Tolerances*

P2 outlet pre set pressure

Order Code BSP

BSP 1/4

400 Ltrs./Min 14,2 scfm

+/- 0,3 bar / 2 psig at 10 ltrs. Min

1 bar

231A0210

1/4

400 Ltrs./Min 14,2 scfm

+/- 0,3 bar / 2 psig at 10 ltrs. Min

1.5 bar

231A0215

1/4

600 Ltrs./Min 21.3 scfm

+/- 0,3 bar / 2 psig at 10 ltrs. Min

2 bar

231A0220

1/4

600 Ltrs./Min 21.3 scfm

+/- 0,3 bar / 2 psig at 10 ltrs. Min

2.5 bar

231A0225

1/4

700 Ltrs./Min 24.9 scfm

+/- 0,3 bar / 2 psig at 10 ltrs. Min

3 bar

231A0230

1/4

700 Ltrs./Min 24.9 scfm

+/- 0,3 bar / 2 psig at 10 ltrs. Min

3.5 bar

231A0235

1/4

700 Ltrs./Min 24.9 scfm

+/- 10%

4 bar

231A0240

1/4

700 Ltrs./Min 24.9 scfm

+/- 10%

4.5 bar

231A0245

1/4

700 Ltrs./Min 24.9 scfm

+/- 10%

5 bar

231A0250

1/4

700 Ltrs./Min 24.9 scfm

+/- 10%

5,5 bar

231A0255

1/4

800 Ltrs./Min 28.3 scfm

+/- 10%

6 bar

231A0260

1/4

400 Ltrs./Min 14,2 scfm

+/- 10%

6,5 bar

231A0265

1/4

400 Ltrs./Min 14,2 scfm

+/- 10%

7 bar

231A0270

1/4

400 Ltrs./Min 14,2 scfm

+/- 10%

8 bar

231A0280

Technical data Weight 82 g Maximum Inlet Pressure 18 bar/255psig Temperature range 0°C to 60°C (32°F to 140°F) Material Housing: Zinc Diaphragm: CR Spindle: Brass Spring: Stainlesss Steel O-Ring: Nitrile Rubber P1 inlet Thread Female/female

On request: FPM Diaphragm and other pressure ranges *Tolerances Test medium: Air, Pe = 6 bar/90 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm

34

AF17

AF17

52

18

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Technical Data and Ordering Information a brand of tri-matic

SaveAir™

The regulator ensures that a constant pressure is always maintained, despite the normal pressure fl uctuati ons in a system.

The regulator is intended for use with compressed air or neutral gases. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumpti on.

NPT: Thread connection

Desription

Flow

P2 outlet pre set pressure

Order Code NPT

SaveAir - In-LIne pre set regulator NPT

SaveAir™ In-line pre-set regulator

1/4"

SaveAir™ 1/4" NPT 1 bar / 15 psig

400 Ltrs./Min 14.2 scfm

15 psig

231AS1215

1/4”

SaveAir™ 1/4" NPT 1,5 bar / 23 psig

400Ltrs./Min 14 .2 scfm

23 psig

231AS1223

1/4”

SaveAir™ 1/4" NPT 2 bar / 30 psig

600 Ltrs./Min 21.3 scfm

30 psig

231AS1230

1/4”

SaveAir™ 1/4" NPT 2,5 bar / 38 psig

600 Ltrs./Min 21.3 scfm

38 psig

231AS1238

1/4”

SaveAir™ 1/4" NPT 3 bar / 45 psig

700 Ltrs./Min 24.9 scfm

45 psig

231AS1245

1/4”

SaveAir™ 1/4" NPT 3,5 bar / 53 psig

700 Ltrs./Min 24.9 scfm

53 psig

231AS1253

1/4”

SaveAir™ 1/4" NPT 4 bar / 60 psig

700 Ltrs./Min 24.9 scfm

60 psig

231AS1260

1/4”

SaveAir™ 1/4" NPT 4,5 bar / 63 psig

700 Ltrs./Min 24.9 scfm

63 psig

231AS1263

1/4”

SaveAir™ 1/4" NPT 5.0 bar / 75 psig

700 Ltrs./Min 24.9 scfm

75 psig

231AS1275

1/4”

SaveAir™ 1/4" NPT 5,5 bar / 80 psig

700 Ltrs./Min 24.9 scfm

80 psig

231AS1280

1/4”

SaveAir™ 1/4" NPT 6.0 bar / 90 psig

800 Ltrs./Min 28.3 scfm

90 psig

231AS1290

1/4”

SaveAir™ 1/4" NPT 6,5 bar / 94 psig

800 Ltrs./Min 28.3 scfm

94 psig

231AS1294

1/4”

SaveAir™ 1/4" NPT 7.0 bar / 100 psig

800 Ltrs./Min 28.3 scfm

100 psig

231AS12100

1/4”

SaveAir™ 1/4" NPT 8.0 bar / 120 psig

800 Ltrs./Min 28.3 scfm

120 psig

231AS12120

Technical data Weight 82 g Maximum Inlet Pressure 18 bar/255psig Temperature range 0°C to 60°C (32°F to 140°F) Material Housing: Zinc Diaphragm: CR Spindle: Brass Spring: Stainlesss Steel O-Ring: Nitrile Rubber P1 inlet Thread Female/female

On request: FPM Diaphragm and other pressure ranges *Tolerances Test medium: Air, Pe = 6 bar/90 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm

34

AF17

AF17

52

19

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ToolReg™ In-line pre-set regulator with automatic secondary pressure relief.

a brand of tri-matic

✓ The ToolReg™ regulator is an independent piston regulator that can be mounted on any pneumati c tool or installed in every compressed air system. It supplies a constant, exact outlet pressure regardless of the inlet pressure. The pressure is factory-set and cannot be changed. The ToolReg™ prevents “dynamic pressure waste“. This arises when the pressure and fl ow at the withdrawal point are unnecessarily higher than those specifi ed by the manufacturer to achieve the desired functi on.“Dynamic pressure waste” is extremely costly, a waste of energy that may be found throughout industry.

ATEX

the pressure on the tool itself. Furthermore, the residual pressure in the tool is relieved when it is removed from the compressed air supply line, preventi ng unintenti onal actuati on of the tool with disastrous consequences.

Pre-set regulators are an economical path to achieve the ideal pressure in the tool (please regard to page 6 “Worth knowing”).

For pneumati c tools the ToolReg™ must be mounted directly on the tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. do not infl uence

20

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ToolReg™ In-line pre-set regulator with automatic secondary pressure relief.

a brand of tri-matic

Advantages:

Applications:

• Automatic secondary pressure relief • Protection guaranteed – no residual pressure in the tool • High flow performance (0 – 3.000 Ltrs./Min / 0 – 105 scfm) • High pressure performance (P1 – inlet pressure up to 25 bar / 355 psig) • Corrosion resistant • Supplies tools exclusively with the specified pressure • No pressure gauge needed • Prevents compressed air waste • Saves energy – reduces costs • Highly reliable • Locked to prevent pressure change – tamper proof • Light weight - Small and compact size • Increases tool service life

• In situations where small amounts of compressed air are required but the pressure and flow must be stringently regulated • Pneumatic tools • Particular nailers, tackers etc.

• Furniture, construction and precision engineering trades • Piping and compressed air systems • Compressed air used in automation for actuation • Control, feeding or transportation • Pick and place units in automatic assembly systems

Installation example:

21

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Technical Data and Ordering Information a brand of tri-matic

ToolReg™ – In-Line pre set The regulator ensures that a constant pressure is always maintained, despite the normal pressure fl uctuati ons in a system. The regulator is intended for use with compressed air or neutral gases. The Toolreg® must be mounted directly on the pneumatic tool in order to ensure correct pressure, so that possible pressure drop in hoses, tubes etc. does not infl uence the pressure on the tool itself. Furthermore, the residual pressure in the tools is relieved when it is removed from the compressed air supply line, preventing unintenti onal actuati on of the tool with disastrous consequences.

Thread connection Outlet Pressure

Flow Ltrs./min (Pe=12bar/180 psig.

Tolerances

56.6

232A0220

56.6

232A0230

BSP/NPT

Dimensions (mm) A

B

C

Order Code BSP

NPT

1/4" TOOLREG female-female

1/4

2 bar

500

+/- 0,3 bar / 2 psig at 10 ltrs. Min

1/4

3 bar

550

+/- 0,3 bar / 2 psig at 10 ltrs. Min

1/4

4 bar

600

+/- 10%

56.6

232A0240

1/4

5 bar

650

+/- 10%

56.6

232A0250

1/4

6 bar

700

+/- 10%

56.6

232A0260

1/4

7 bar

700

+/- 10%

56.6

232A0270

1/4

8 bar

800

+/- 10%

56.6

232A0280

56.6

232AS1230

1/4

2 bar / 30 psig

500

+/- 0,3 bar / 2 psig at 10 ltrs. Min

1/4

3 bar/ 45 psig

550

+/- 0,3 bar / 2 psig at 10 ltrs. Min

56.6

232AS1245

1/4”

4 bar/ 60 psig

600

+/- 10%

56.6

232AS1260

1/4”

5 bar/ 75 psig

650

+/- 10%

56.6

232AS1275

1/4”

6 bar/ 90 psig

700

+/- 10%

56.6

232AS1290

1/4”

7 bar/105 psig

700

+/- 10%

56.6

232AS12105

1/4”

8 bar/120 psig

800

+/- 10%

56.6

232AS12120

BSP/NPT

1/4" TOOLREG female-male

1/4”

2 bar

500

+/- 0,3 bar / 2 psig 66.6 56.6 at 10 ltrs. Min

1/4”

3 bar

550

+/- 0,3 bar / 2 psig 66.6 56.6 at 10 ltrs. Min

10

232F0220

10

232F0230

Technical data Weight

Dimensions D Dimensions E Dimensions F Maximum Inlet Pressure Temperature range

1/4”

4 bar

600

+/- 10%

66.6 56.6

10

232F0240

1/4”

5 bar

650

+/- 10%

66.6 56.6

10

232F0250

1/4”

6 bar

700

+/- 10%

66.6 56.6

10

232F0260

1/4”

7 bar

700

+/- 10%

66.6 56.6

10

232F0270

1/4”

8 bar

800

+/- 10%

66.6 56.6

10

232F0280

500

+/- 0,3 bar / 2 psig at 10 ltrs. Min

56.6

232FS1230

56.6

232FS1245

1/4”

2 bar / 30 psig

1/4”

3 bar/ 45 psig

550

+/- 0,3 bar / 2 psig at 10 ltrs. Min

1/4”

4 bar/ 60 psig

600

+/- 10%

56.6

232FS1260

1/4”

5 bar/ 75 psig

650

+/- 10%

56.6

232FS1275

1/4”

6 bar/ 90 psig

700

+/- 10%

56.6

232FS1290

1/4”

7 bar/105 psig

700

+/- 10%

56.6

232FS12105

1/4”

8 bar/120 psig

750

+/- 10%

56.6

232FS12120

On request: Stainless Steel version and other pre-set pressures

Material

F/F 30 g F/M 40 g 19 16 19 25 bar/365 psig 0°C to 80°C (32°F to 176°F) Housing: Aluminium other parts: Stainless Steel Nitrile Rubber, Brass, PPH

*Tolerances Test medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm

Test medium: Air, Pe = 10 bar/150 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm G C

F

B

B

A

F

E D

female/male

22

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E D

female/female

Technical Data and Ordering Information a brand of tri-matic

ToolReg™ – In-Line pre set The regulator ensures that a constant pressure is always maintained, despite the normal pressure fl uctuati ons in a system.The regulator is intended for use with compressed air or neutral gases. The Toolreg® must be mounted directly on the pneumatic tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. does not infl uence the pressure on the tool it self.

Flow Ltrs./min Thread connection Outlet Pressure (Pe=12bar/180 psig.

BSP/NPT

Tolerances

Dimensions (mm) B

D

E

Order Code

F

BSP

NPT

3/8" TOOLREG female-female

3/8

2 bar

1400

+/- 0,3 bar / 2 psig at 10 ltrs. Min

3/8

4 bar

1800

+/- 10%

63

25

22

25

232A0340

3/8

6 bar

2200

+/- 10%

63

25

22

25

232A0360

3/8

8 bar

2600

+/- 10%

63

25

22

25

232A0380

63

25

22

25

232FS1330

63

25

22

25

232FS1360

3/8

2 bar / 30 psig

1400

+/- 0,3 bar / 2 psig at 10 ltrs. Min

3/8

4 bar/ 60 psig

1800

+/- 10%

63

25

22

25

232A0320

3/8

6 bar/ 90 psig

2200

+/- 10%

63

25

22

25

232FS1390

3/8

8 bar/120 psig

2600

+/- 10%

63

25

22

25

232FS13130

BSP/NPT

1/2" TOOLREG female-female +/- 0,3 bar / 2 psig 67.5 at 10 ltrs. Min

30

27

30

232A0420

67.5

30

27

30

232A0440

+/- 10%

67.5

30

27

30

232A0460

+/- 10%

67.5

30

27

30

232A0480

+/- 0,3 bar / 2 psig 67.5 at 10 ltrs. Min

30

27

30

232FS1430

1/2

2 bar

500

1/2

4 bar

600

+/- 10%

1/2

6 bar

700

1/2

8 bar

800

1/2

2 bar / 30 psig

500

1/2

4 bar/ 60 psig

600

+/- 10%

67.5

30

27

30

232FS1460

1/2

6 bar/ 90 psig

700

+/- 10%

67.5

30

27

30

232FS1490

1/2

8 bar/120 psig

750

+/- 10%

67.5

30

27

30

232FS14140

On request: Stainless Steel version and other pre-set pressures

female/female

Technical data Weight 3/8 48 g Weight 1/2 100 g Maximum Inlet Pressure 25 bar/365 psig Temperature range 0°C to 80°C (32°F to 176°F) Material Housing: Aluminium other parts:

Stainless Steel

Nitrile Rubber,

Brass, PPH

female/female 23

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CartReg™

In-line pre-set regulator for air blow guns and pneumatic tools.

The CartReg™ pre-set miniature regulator is installed in the compressed air supply line. It is designed to meet OSHA (Occupati onal Safety & Health administrati on, USA) and other safety agency requirements for 2 bar/30 psig maximum pressure for pneumati c air guns.

The CartReg™ can easily be threaded into any ¼” air blow gun and pneumati c tool and is an economical means to maintain the ideal pressure requirements.

ATEX

24

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a brand of tri-matic

CartReg™

In-line pre-set regulator for air blow guns and pneumatic tools.

Advantages: • Safety: protects personnel, machinery and plant by avoiding pressure surges • Ensures optimal air tool efficiency by supplying a constant pre-set pressure • Prevents compressed air waste – limits excessive compressed air consumption = reducing energy costs • Easy assembly: can be integrated into any ¼” pneumatic tool • High-pressure performance (P1= inlet pressure up to 18 bar/260 psig) • High flow performance (up to 400 L/Min – 15 scfm)

a brand of tri-matic

• Lightweight (14 g) and compact (Hexagon 14 mm, length 24 mm) • Locked to prevent pressure change – tamper proof • Competitively priced • Increases tool service life

Applications: • Pneumatic air guns • Pneumatic tools • Pick and place units in automatic assembly systems

Installation example:

25

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Technical Data and Ordering Information a brand of tri-matic

CartReg™ – Miniature – In-Line pre set regulator "The regulator ensures that a constant pressure is always maintained, despite the normal pressure fl uctuati ons in a system. The regulator is intended for use with compressed air or neutral gases. The Cartreg must be mounted directly on the pneumati c blow gun or tool in order to ensure correct pressure, so that possible pressure drops in hoses, tubes etc. does not infl uence the pressure on the tool it self.

Thread connection

Outlet pressure

BSP/NPT

Dimensions (mm) Across A Flat CartReg™ - In-line pre set miniature regulator male/male

Flow

1/4

2 bar

1/4

4 bar

+/- 0,6 bar (Pe 6 bar)

1/4"

6 bar

+/- 1 bar (Pe 10 bar)

1/4"

2 bar / 30 psig

+/- 8,7 psig (Pe 87 psig)

1/4"

4 bar/ 60 psig

1/4"

6 bar/ 90 psig

400

14 scfm

Order Code

Tolerances

+/- 0,8 bar(Pe 6 bar)

+/- 11,6 psig (Pe 87 psig)

BSP 233G0220

24

233G0240 233G0260 14

28

233S1230 233S1260

+/- 14,5 psig (Pe 145 psig)

233S1290

On request: Other pre set pressures *Tolerances Test medium: Air, Pe = 6 bar/90 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm

Technical data Weight 14 Maximum Inlet Pressure 12 bar/174 psig Temperature range -20 °C to 60°C (-4°F to 140°F) Material Housing: Brass other parts: Stainless Steel

NBR, Brass

*

A

NPT

AF14

26

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FluidReg™

In-line pre-set regulator for water and other fluids also available on request for oxygen, nitrogen etc.

The FluidReg™ is an independent membrane regulator that can be installed in every fl uid- or compressed air pneumati c system.

It supplies a constant, exact outlet pressure regardless of the input pressure. The pressure is factory-set and cannot be changed. This ensures that nobody can alter the specifi ed pressure.

It is well known that the pressure of a water or fl uid line normally is too high, fl uctuates, and varies according to the height of the building. In that case the In-line FluidReg™ protects all equipment and components placed aft er it, because thus they will only receive the correct pressure. This is parti cularly important for all machinery/ plants for/or with dosing of liquids,

a brand of tri-matic

as this will prevent stops in producti on.

Furthermore if the FluidReg™ is combined with a sprinkler nozzle, the best basis for cooling/cleaning by means of water spray or fog is created.

* TÜV PROOF 51257 27

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FluidReg™

In-line pre-set regulator for water and other fluids also available on request for oxygen, nitrogen etc.

a brand of tri-matic

Advantages:

Applications:

• Reduces energy consumption • Reliability • Service free: no adjustment needed • Competitively priced • Tamper proof • Lightweight – compact construction • Easy to mount in any water supply system • Extension by sprinkler equipment • In compliance with prevailing Food and Feed Code of Law (TÜV) • Increases tool service life

• Coffee and soft drinks machines • Filling machines • Laboratory dosing equipment • Pharmacies • Food industry • Irrigation systems etc.

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Technical Data and Ordering Information a brand of tri-matic

FluidReg™ The regulator ensures that a constant pressure is always maintained, despite the normal pressure fl uctuati ons in a system. The regulator is intended for use with various fl uids such as drinking water, tap water or with compressed air and also in a special version with oxygen. To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted as close as possible to the point of consumpti on.

Flow ml/min (∆P 0.8bar/ 12psig)

Tolerances

P2 outlet pre set pressure

BSP

1/4

0-3000

+/- 0,3 bar

1 bar

239A0210

1/4

0-3500

+/- 0,3 bar

1,5 bar

239A0215

1/4

0-4000

+/- 0,3 bar

2 bar

239A0220

1/4

0-4000

+/- 0,3 bar

2,5 bar

239A0225

1/4

0-4000

+/- 0,3 bar

3 bar

239A0230

1/4

0-4000

+/- 0,3 bar

3,5 bar

239A0235

1/4

0-4000

+/- 10%

4 bar

239A0240

1/4

0-4000

+/- 10%

4.5

239A0245

1/4

0-4000

+/- 10%

5 bar

239A0250

1/4"

0-4000

+/- 10%

5.5

239A0255

1/4"

0-4000

+/- 10%

6 bar

239A0260

1/4"

0-4000

+/- 10%

6.5

239A0265

1/4"

0-4000

+/- 10%

7 bar

239A0270

1/4"

0-4000

+/- 10%

8 bar

239A0280

1/4"

0-3000

+/- 0,3 bar / 2 psig

15 psig

239AS1215

1/4"

0-3500

+/- 0,3 bar / 2 psig

23 psig

239AS1223

1/4"

0-4000

+/- 0,3 bar / 2 psig

30 psig

239AS1230

0-4000

+/- 0,3 bar / 2 psig

38 psig

239AS1238

1/4”

0-4000

+/- 0,3 bar / 2 psig

45 psig

239AS1245

1/4”

0-4000

+/- 0,3 bar / 2 psig

53 psig

239AS1253

1/4”

0-4000

+/- 10%

60 psig

239AS1260

1/4”

0-4000

+/- 10%

63 psig

239AS1263

1/4”

0-4000

+/- 10%

75 psig

239AS1275

1/4”

0-4000

+/- 10%

80 psig

239AS1280

1/4”

0-4000

+/- 10%

90 psig

239AS1290

1/4”

0-4000

+/- 10%

94 psig

239AS1294

1/4”

0-4000

+/- 10%

100 psig

239AS12100

0-4000

+/- 10%

120 psig

239AS12120

Thread connection

Order Code NPT

BSP/NPT

1/4”

1/4”

On request: FPM Diaphragm and other pressure ranges

Technical data Weight 125 g Maximum Inlet Pressure Water: 10 bar/145 psig other gases: 18 bar/255 psig Temperature range Water: 4°C to 60°C (39°F to 140°F) Other gases: 0°C to 60°C (32°F to 140°F) Material Housing: Brass nickel plated Diaphgram: CR Spindle: Brass nickel plated Spring: Stainless Steel, O-Ring: Nitrile Rubber Valve Seat: PPH P1 inlet Thread Female/female

*Tolerances Test medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm

29

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EcoReg™

Fluid regulator for drinking water, other liquids etc. a brand of tri-matic

Made of the lead-free brass material Ecobrass/ Cuphin® ideal for critical application areas such as drinking water, food industry, medical industry, etc. Conforms to the DIN 50930-6/FDA/EU drinking water directives and other regulations.

The use of lead-free materials is growing in importance – in particular as an alternative material for drinking water applications, where health standards are high. As an alternative material to conventional brass, Protect-Air offers a fluid regulator made of a lead-free brass material – Ecobrass® (trade name CUPHIN).* Drinking water is considered the most vital element for life next to air/oxygen. Since there is no alternati ve to this fi nite resource, protecti ng and securing the standard and quality of drinking water is a top priority for engineers, planners and technicians as well as system operators.

The use of lead-free materials is an increasing priority – in parti cular as an alternati ve material in the sanitati on, food and medical

sectors with their rigorous health standards. The EU drinking water directi ve plays an important role here. Its 2013 amendment will lower the lead concentrati on limit from the current level of 25 microgram per litre of drinking water to 10 microgram.

Free of toxic additives, the Ecobrass/Cuphin® materials (*see page 31 below) conform to the requirements specifi ed in DIN 50930-6. This makes them parti cularly suitable for criti cal applicati ons.

The fluid regulators made of Ecobrass® are minimally suscepti ble to tension-crack corrosion and are dezincifi cati on-resistant, which makes an additi onal surface treatment unnecessary. This is environmentally friendly, saves cycle ti mes, additi onal procedures and thereby costs.

These are all good reasons to choose Protect-Air Ecobrass® fluid regulators that meet health and safety requirements and in areas that are constantly subject to corrosion risk.

30

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EcoReg™

In-line pre-set regulator for water and other fluids available on request for oxygen, nitrogen etc.

a brand of tri-matic

Advantages: • Reduces consumption • Reliability • Service free: no adjustment needed • Competitively priced • Tamper proof • Lightweight – compact construction • Easy to mount in any water supply system • Extension by sprinkler equipment • In compliance with prevailing Food and Feed Code of Law (TÜV) • Increases tool service life The EcoReg fl uid regulator is an independent diaphragm pressure regulator that can be installed in all fl uid systems. The pressure regulator ensures a constant and precise output pressure independent from the input pressure. The pressure value has been factory preset and cannot be changed. This ensures that no one can manipulate the specifi ed pressure value.

It is generally known that the pressure of fl uid lines is usually is too high, fl uctuates or varies according to building height. In such cases, the Inline-EcoReg fl uid regulator protects all downstream installati ons, devices and components, because only the proper pressure is admitt ed. This is parti cularily important for all machines and plants dosing fl uids because costly stops in producti on can be avoided.

If the EcoReg fl uid regulator is also combined with a sprinkler nozzle, opti mal conditi ons are created for cooling/cleaning applicati ons with sprayed water or sprayed mists *) Ecobrass/Cuphin: Materials for drinking water, etc., must meet increasingly rigorous mechanical and chemical corrosion requirements, in parti cular regarding hygiene safety. Free of toxic additives, the material Ecobrass/Cuphin® complies with the conditions specified in DIN 50930-6. Thanks to the selected combination of the alloying elements copper, zinc and silicium, Ecobrass/Cuphin® does not require the additi on of lead. The material also promises high stability, even when expanded, permitti ng cold and hot forming; for instance, for processing with hot forging. As a result, Ecobrass/Cuphin® should be better to process than conventional brass materials that contain lead. The high stability and the very good resistance to corrosion of the material additi onally off er ideal conditi ons for ti ght, wear-resistant connecti ons in sanitati on installati ons that are also subject to strong mechanical forces. The components made of Ecobrass/Cuphin® are minimally susceptible to tension-crack corrosion and are dezincification-resistant, which makes an additi onal surface treatment unnecessary.

31

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Technical Data and Ordering Information a brand of tri-matic

EcoReg™ Fluid regulator for water, liquid oxygen, etc.

Made of lead-free brass material Ecobrass/Cuphin® Ideal for criti cal applicati on areas such as drinking water, food industry, medical industry, etc. Conforms to the DIN 50930-6/FDA/EU drinking water directi ves and other regulati ons.

To avoid unnecessary loss of pressure in long pipes or hoses, the regulator has to be mounted was close as possible to the point of consumpti on.

The EcoReg fl uid regulator is an independent diaphragm pressure regulator that can be installed in all fl uid systems. The pressure regulator ensures a constant and precise output pressure independent from the input pressure. The pressure value has been factory preset and cannot be changed. This ensures that no one can manipulate the specifi ed pressure value. It is generally known that the pressure of fl uid lines is usually too high, fl uctuates or varies according to building height. In such cases, the Inline-EcoReg fl uid regulator protects all downstream installati ons, devices and components, because only the proper pressure is admitt ed. This is important in parti cular for all machines and plants in connecti on with dosing fl uids, because costly producti on stops can be avoided.

If the EcoReg fl uid regulator is also combined with a sprinkler nozzle, opti mal conditi ons are created for cooling/cleaning applicati ons with sprayed water or sprayed mists.

Flow Thread ml/min Tolerances connection (∆P 0.8bar/12psig) BSP

P2 outlet pre set pressure

Order Code BSP

EcoReg™ - Clinical application with Viton

Flow Thread ml/min Tolerances connection (∆P 0.8bar/12psig) NPT

P2 outlet pre set pressure

Order Code NPT

EcoReg™ - Clinical application with Viton

1/4

0-3000

+/- 0,3 bar

1 bar

239C0210

1/4"

0-3000

+/- 0,3 bar / 2 psig

15 psig

239CS1215

1/4

0-3500

+/- 0,3 bar

1,5 bar

239C0215

1/4"

0-3500

+/- 0,3 bar / 2 psig

23 psig

239CS1223

0-4000

+/- 0,3 bar / 2 psig

30 psig

239CS1230

38 psig

239CS1238

1/4

0-4000

+/- 0,3 bar

2 bar

239C0220

1/4"

1/4

0-4000

+/- 0,3 bar

2,5 bar

239C0225

1/4”

0-4000

+/- 0,3 bar / 2 psig

1/4

0-4000

+/- 0,3 bar

3 bar

239C0230

1/4”

0-4000

+/- 0,3 bar / 2 psig

45 psig

239CS1245

1/4

0-4000

+/- 0,3 bar

3,5 bar

239C0235

1/4”

0-4000

+/- 0,3 bar / 2 psig

53 psig

239CS1253

1/4

0-4000

+/- 10%

4 bar

239C0240

1/4”

0-4000

+/- 10%

60 psig

239CS1260

1/4

0-4000

+/- 10%

5 bar

239C0250

1/4”

0-4000

+/- 10%

75 psig

239CS1275

1/4"

0-4000

+/- 10%

6 bar

239C0260

1/4”

0-4000

+/- 10%

90 psig

239CS1290

1/4"

0-4000

+/- 10%

7 bar

239C0270

1/4”

0-4000

+/- 10%

100 psig

239CS12100

On request: FPM Diaphragm and other pressure ranges

On request: FPM Diaphragm and other pressure ranges

*Tolerances Test medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm

35 20

AF17

19

AF17

52

Technical data Weight 125 g Maximum Inlet Pressure Water: 10 bar/145 psig other gases: 18 bar/255 psig Temperature range Water: 4°C to 60°C (39°F to 140°F) Other gases: 0°C to 60°C (32°F to 140°F) Material Housing: EcoBrass/Cuphin Diaphgram: CR Spring: Stainless Steel, O-Ring: Nitrile Rubber Valve Seat: PPH Spindle: EcoBrass/Cuphin P1 inlet Thread Female/female

32

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Mission Statement a brand of tri-matic

The PROTECT-AIR™ products help the management to easily and cost efficiently comply with the stringent directives on safe of pneumatic equipment issued by industrial standards organizations such as ISO, OSHA and others.

Company Profile TRI-MATIC TRI-MATIC presents itself as a manufacturing and distributi on company driven by innovati on, Swiss quality, know-how and added value. This policy is strictly monitored by a well qualifi ed staff , from concept to delivery.

Mission The Protect-Air™ product range does provide a range of niche products developed for compressed air systems - protecti on units - to tackle H&S (Health & Safety) issues where compressed air is concerned to increase effi ciency and ensure cost saving producti on. Our number one considerati on is to off er customers added value through broad and deep product lines, knowledge and processing. The increased pressure placed on companies to comply with Health and Safety Legislation, has resulted in a marked increase in safety enclosures and barrier type guarding being implemented into machinery.

Technical services Protect-Air™ components are available in most of the industrial countries of the world. With a world-wide network of distributi on partners we are always close to our customers. Users of our products are guaranteed a fi rst-class service no matt er where they are domiciled.

A large part of the Protect-Air™ product range consists of components that require special technical knowledge of the product, material and applicati ons. TRI-MATIC or the local partner can provide answers to all questi ons.

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www.protect-air.com

Notes a brand of tri-matic

34

www.protect-air.com

Notes a brand of tri-matic

35

www.protect-air.com

a brand of tri-matic

Protect-Air™ Partner

Please fi ll in the address.

TRI-MATIC AG Bösch 82 6331 Hünenberg Switzerland Phone: +41 41 780 22 22 Fax: +41 41 780 03 60 info@tri-mati c.ch www.tri-mati c.ch

Protect-AirTM Taunusblick 19 61479 Glashütt en Germany Phone: +49 6174 5050 Fax: +49 6174 23893 info@protect-air.com www.protect-air.com

©bauermedien.ch/03-2013 920 A 1100 - 03-2013

HEAD OFFICE

INTERNATIONAL MARKETING & SALES SUPPORT

www.protect-air.com