October November 2019 Issue
PROMOTING STANDBY POWER & COGENERATION TECHNOLOGY THROUGHOUT THE AMERICAS
Issue number 78
Adel Chargers A del Systems Systtems Intelligent Intellig gent Battery Battery C hargers
– main taining the bat ttery ffor or when yyou ou need it maintaining battery • Wide input range 90-305V AC • Single 12 or 24V DC output or 12/24V up to 35A -12V DC or 20A 24V DC • MODbus or CANbus communication options available - can be used with the ADELview software • Door mounting full colour interactive LAN/WEB enable display DPY351 • Intelligent Battery Charger sensing the charge requirements of the battery – Trickle, Boost or Recovery • Selectable battery types so the correct charge voltage per cell is applied
COLOMBIA BUYS P80 ALTERNATORS IGSA from Mexico specified the premium alternators from Cummins Generator Technologies. Page 10 California Governor Gavin Newsom has called the state’s widespread electricity shutdown triggered by a power company to prevent wildfires - “unacceptable”, as gale-force winds and dry weather posed a critical fire threat to the north of California Pacific Gas and Electric Co (PG&E) imposed unprecedented shut-offs which left more than 730,000 homes and workplaces in northern California without power on the second day of planned outages. By Day 3 power had been restored to more than half of those who had lost it, PG&E officials said in a release. However, about 312,000 electric customers remained without power, officials said. Some of the state’s most devastating wildfires were sparked in recent years by damage to electrical transmission lines from high winds, with flames then spreading through tinder-dry vegetation to populated areas. Newsom told news reporters that he did not fault the utility for shutting off electricity as a safety measure, but he described the outage as too broad and said it resulted from years of
• Variable charge current to match the correct charge rate for the battery bank • Automatic protection function against 8 common battery fault conditions • Battery charger check at the end of a charge cycle • Battery health check every 90 minutes when the AC is present • Options for temperature compensation probe to regulate the charge voltage versus temperature • Housed in aluminium case for DIN rail mounting
MAN ENGINES NOTCH UP ONE MILLION RUNNING HOURS Forty-three MAN engines – housed at four different EDF PEI power plants – reached a milestone.
mismanagement by the utility. “We’re seeing a scale and scope of something that no state in the 21st century should experience,” Newsom commented. “What’s happened is unacceptable and it’s happened because of neglect.” The remarks were the most pointed comments Newsom has directed at PG&E since the outages began early on October 9th. Among the questions he raised was whether the utility was too large, with a service area covering more than 40 counties. PG&E filed for bankruptcy in January 2019, citing potential civil liabilities in excess of $30 billion from major wildfires linked to its transmission wires.
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
PG&E Chief Executive Bill Johnson acknowledged that his company had left “millions of people” without a “fundamental service” they expect and deserve. As high winds moved south, a similar cut-off is underway by neighboring utility Southern California Edison, which warned that more than 173,000 customers could lose power in parts of eight counties, including Los Angeles, San Bernardino and Ventura. PG&E, California’s biggest investor-owned utility, has said that power would be restored to specific areas once up to 77 mph (124 kph) winds die down and 2,500 miles (4,025 km) of transmission lines could be inspected.
TVR TVR V Instruments Instruments Limit Limited ed Road, Colchester Colchester 1433 Butt Road, CO3 O 3DP Esse x, United United KKingdom ingdom CO3 Essex,
BACKUP FOR BARBADOS YorPower recently dispatched a 150kVA Perkins Diesel Generator to a distributor of YorPower diesel generators in sunny Barbados. Page 20
Pages 16
Broad power shutdown to prevent fires was 'unacceptable' says California governor
Tel: Tel: e +44 (0) 1206 575755 Email: Em mail: sales@tvri.co.uk sales@tvri.co.uk www.tvri.co.uk www.tvri.co.uk
A COMPLETE LINE OF ALTERNATORS FOR ALL YOUR POWER GENERATION NEEDS.
ITALIAN DESIGN PREMIUM PERFORMANCE E SYNCHRONOUS GENERA AT TOR GENERATOR 10kW TO FROM 10k WT O 10MW C OMMERCIAL | INDUSTRIAL AL | MARINE | HYDRO COMMERCIAL marellimotori.com marellimot ori.c om
NEWS Publishing & Events Director: Richard Teasdale rteasdale@gmp.uk.com Publisher/Sales Director: Neb Saric nsaric@gmp.uk.com Managing Editor: Aidan Turnbull powereditorial@gmp.uk.com Marketing & Sales Executive: Oscar Pancic oscar@gmp.uk.com Accounts Manager: Alison Williams accounts@gmp.uk.com Accounts Assistant: Denise Lanzara denise@gmp.uk.com Russia Sales: Sergey Stanovkin power@gmp.uk.com Far East Sales: Bob Liu Room 926, No.1 Building, Phase II No.100 Jinyu Road, Pudong Shanghai, China Mobile:+86-013817410089 Emai: bob.liu@ronco.com.cn US Sales & Subscriptions: Jelena Milojevic power@gmp.uk.com Tel: 001 6578 257 313 Contributors CAT, Cummins, Sulzer, SAF, FG Wilson, Brush, Capstone, GE Power Services, Stamford, Generac, MAN Engines, MTU Online, YorPower, Deep Sea, DEIF, Rolls-Royce, Fuelcell Energy, Himoinsa, Dominion.
Published by: Global Media Publishing Ltd, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL , UK. Tel: +44 (0)1403 220750 Fax: +44 (0)1403 220751 Website: www.gmp.uk.com © American Power News (ISSN 1468-7100). Subscription price £70 (UK), £140 (overseas) per year. Please send address changes to Global Media Publishing Ltd, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL , UK.
AMPS Members 2
BRUSH is awarded Gulf of Mexico FPSO order BRUSH has successfully won an order to supply three DAX 71-193ERH generators for a floating production storage and offloading vessel (FPSO) project set to operate in the Gulf of Mexico. The project outputs required compliance with all major international standards, very high offshore operation specifications and the marine certifying authority. The award came despite very strong competition and within a brief cycle time between tendering and order. The project requires the supply of generators, line and neutral cubicles, control panels. Acceptance test will be delivered during 2019 and early 2020. Once running, the FPSO will be capable of processing just less than 100,000 barrels of crude oil, over 70 million cubic feet of gas, between 120,000 to 130,000 barrels of water injection per day and have a storage capacity of just less than 1 million barrels of crude oil. It will be deployed off the coast of Mexico at a water depth of less than 40 metres. Earlier this year - in April 2019 - Hawker Siddeley Switchgear, a member of the BRUSH group, re-branded to become BRUSH Switchgear. The integrated BRUSH companies operate as ‘One Brush’ with competency centers for 2Pole & 4-Pole generators, power management and control systems, transformers, switchgear, and OEM services. BRUSH serves the global power generation and distribution markets with a strong foundation of technical knowledge to support grassroots projects, capacity expansions, and drop-inreplacements.
EPN EVENT DIARY DIARY POWERGEN International 19th-21st Nov 2019 Order for six C65 microturbines for a critical flare gas pilot project California-based Capstone Turbine Corporation has won an initial order for six C65 microturbines for a critical flare gas pilot project in France.
Microturbine Power (MTP), one of Capstone's exclusive European distributors, secured the initial project, which is set to be commissioned by January 2020. The six microturbine array will provide on-site power for one of Europe's largest energy producers, utilizing the associated gas generated by one of the firm's Electrical Submersible Pump's (ESP) located at the wellhead. The microturbines will utilize the indigenous free waste fuel to reduce the purchased power from the local utility. "We are beginning to see an increase in oil and gas producers looking to voluntarily reduce the unnecessary and wasteful flaring of associated gas and realize the value of our microturbine technology in these applications," said Darren Jamison, President and Chief Executive Officer of Capstone.
California makes energy history with battery storage and gas turbine hybrid installation GE Power Services business, together with Southern California Edison (SCE), in collaboration with Wellhead Power Solutions, LLC, recently installed the world’s first battery storage and gas turbine hybrid. The goal: to quell concerns around changing regulations and grid requirements following California’s Aliso Canyon energy emergency. The project will reinforce California’s grid, resulting in increased renewable energy and fuel savings. SCE, a utility that provides more than 15 million people with power, has won six awards for the project, including two for innovation, one for clean air, and even one from Power Engineering for Best Overall Project. “GE’s new LM6000 Hybrid EGT product fits well with SCE's objective of providing cost–effective, innovative solutions that enhance grid reliability, flexibility, and fast response to our customers,” comments Phil Herrington, vice president of Generation for SCE. As part of the project, GE installed a 10 MW battery energy storage system in the LM6000 Hybrid EGT followed by gas turbine controls upgrades to integrate the two systems. SCE estimates that the systems will reduce emissions by 60%. Additionally, the Hybrid EGT’s fast-start capabilities mean that it can produce spinning reserve power, making it even more valuable for SCE. SCE’s Vibhu Kaushik said: “Renewable and energy storage provide the perfect combination where you can harness renewable energy and match the supply to how the demand is shaped on the grid.”
POWERGEN 2019 at the New Orleans Ernest N. Morial Convention Center, New Orleans, LA, USA. POWERGEN International exhibition and summit serves as a business and networking hub for electricity generators, utilities and solution-providers engaged in any or all of the multiple cross-sections of power generation. The exhibit hall provides an interactive experience that can be personalized to connect attendees with the latest technology and innovations in the conventional and renewable electricity generation markets from around the world. The summit and knowledge hubs deliver transformative content including disruption caused by the emergence of renewable and decentralized power, niche technologies and the latest in policy and economic trends. The Conference features over 65 sessions led by over 200 industry experts from all over the world presenting new solutions and innovations for the future. Full conference attendees will also earn 8 PDH credit hours. Over over 900 exhibiting companies will be attending. The NEXT SHOW will be 2020, December 810, 2020, Orange County Convention Center, Orlando, Florida, USA.
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
New military generator unveiled for the US Army at Washington Show
Cummins Inc. has unveiled its new Tactical Energy Storage Unit during the 2019 Association of the United States Army (AUSA) show at the Washington Convention Center in early October. The new Tactical Energy Storage Unit is the first battery hybrid power generation system for military use, further enhancing the performance and reliability of the Cummins Advanced Medium Mobile Power Sources (AMMPS) generators. “The Tactical Energy Storage Unit is safe, quiet, and a high-quality product that we are pleased to bring to the U.S. military,” said Doreen Swanson, Program Manager of Cummins Military Programs. “Cummins has an 80-year history of providing quality service and dependable power solutions to our armed forces and this builds on that legacy. It is an honor to provide products which have
ia direct impact on improving the safety and well-being of U.S. military professionals in the field.” This Tactical Energy Storage Unit offers a total integrated power system for any critical military operation and also delivers an improved and increased microgrid resilience, greater reliability and reduces the need of costs associated with generator maintenance. The energy storage unit has several safety features, such as high voltage interlock loop (HVIL) connectors and a master service disconnect component. These have been designed to guarantee a safe, reliable and smooth operation no matter what the field conditions. "We are excited to learn more about the new capabilities the Tactical Energy Storage Unit system will offer,” said Lieutenant Colonel Tony Leach, Product Manager for Mobile Electric Power Systems.
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
When paired with AMMPS, the tactical energy storage unit helps further reduce the need for fuel, further reduces costs and most importantly it significantly increases the safety of troops in combat; because fewer fuel transport runs are required and the operation of the generators are quieter. The AMMPS units launched in 2018 for the U.S. military are 21% more fuel efficient, 35% quieter, and 40% more reliable than the previous fleet of Tactical Quiet Generators (TQGs). Today, there are approximately 21,000 Cummins AMMPS units being used in Afghanistan, Africa, South Korea and the continental United States. The batteries used on the Tactical Energy Storage Unit are designed for mobile outdoor applications with an IP66-rated enclosure, ensuring greater durability across a range of extreme environmental conditions. A 3-phase 60-kilowatt bidirectional inverter is also embedded, enabling the system to convert the energy stored in the batteries, producing higher power quality. The unit is designed to seamlessly connect the Battery Management System (BMS), Inverter Control System and the Unit Control System so it is ready to pick up the load when the demand cannot be met by the gensets. Through a smooth transition, the Tactical Energy Storage Unit reduces the frequency and magnitude of voltage disturbances.
NEWS
Deep Sea features new products for Powergen 2019
At the Powergen New Orleans Show on 19th-21st November 2019 Deep Sea Electronics will be exhibiting its new E050 engine display for Tier 4F & Stage V engines, a new synchronizing control module DSE8920, pump & genset control modules, programmable off-highway controllers and displays, control solutions for ATS applications and the latest in battery charger technology. These products feature at Hall B, Booth 1439 The E050 new engine display and controller from DSE has been developed to support the latest Tier 4 electronic engines, including Stage V. The module has a large, high resolution screen for ultimate visibility, displaying engine information in full colour graphical, numerical and text formats. The DSEE050 engine display is an extremely powerful and versatile product supporting a range of advanced features suitable for a wide number of different engine applications, The DSEE050 is said to be fully configurable using the DSE Configuration Suite PC Software, which allows users to create custom configurations, event sequences and user interface screens. Users can also add company branding to the display’s start-up screen and select a light or dark background when the module is in use, improving operator viewing. The product can withstand the harshest engine environments, and includes an optically bonded screen which incorporates an automatic heating feature which can be switched on/off by the user. The IP67 rating ensures the product is sealed against the harmful ingress of water and dust. New features have been added to Deep Sea’s DSE9470 MKII Intelligent Battery Charger. It is known as a highlyefficient battery charger with programmable charging curves enabling close matching to all common battery types. The latest enhancements include: – Increased output voltage range to 31 V for better performance when charging NiCad batteries or conducting 24 hour battery charging tests. – Improved soft start feature set to a minimum voltage of 10 V for enhanced capability for higher load inrush currents. – New battery health check feature has been added to detect battery health and activate an alarm on poor conditions. Settings are configurable through DSE Configuration Suite PC software for timers & options. – New deep sleep mode becomes active when the charger is connected to a battery and no mains (utility) supply is available. This unit minimises the current consumption from the battery down to 16 mA – this is particularly useful when the mains (utility) is unavailable for long periods of time. – New battery voltage sensing (Down to 1 Volt) for charge termination and automatic battery voltage detection. – New user configurable PSU mode allows the charger to operate solely as a conventional constant voltage power supply. The output voltage and current limit are configurable between maximum and minimum settings within DSEE050 DSE Configuration Suite and when enabled, automatically disables appropriate features affecting output voltage.
–Improved automatic voltage detection (Down to 1 Volt) enables the charger to stay powered down if a battery is not connected and will automatically power up into either 12V or 24V mode once the battery is connected. –New SCADA digital input status provides active/non active status information on the digital inputs. –Increased output current range allows the 3
NEWS THE NEW ZUMWALT GENERATORS - DESIGNED TO ENERGISE LASER WEAPONS “If Batman had a ship it would be the USS Zumwalt.” - Admiral B. Harris
DEIF features its new series of single genset controllers at Powergen 2019 D
eif’s new series of single genset controllers, the SGC series, will be on display at the Powergen show. The SGC has been specially designed to meet the needs of OEMs and genset packagers. The Single Genset Controller 110/120 is a costcompetitive but high-quality controller range for standby applications. Modern genset controllers with a user-friendly interface and full LCD graphics. The microprocessor-based control units have been created to meet the requirements of the OEM industry and feature manual or auto start, protection and control of engines and gensets. The SGC modules monitor engine speed, frequency, voltage, and engine running hours, as well as warning and shutdown status of the engine or genset. They offer voltage and frequency measurement for mains as well as for genset and electrical load measurement (true RMS). The controller is a highly versatile product with both fixed and flexible user-configurable inputs and outputs, enabling users to adapt the unit for a wide range of applications. MODBUS over RS485 and CAN ports are provided for supporting the remote communication. The controllers can communicate with DEIF’s configuration software (Microsoft Windows-based) via a type B USB port, giving access to configure each parameter with a PC. Remote Start/Stop feature is provided, through which one can control the start/stop actions of the genset remotely. Another of the SGC Series is the SGC 420, a costcompetitive but high-quality controller range for standby applications. A modern AMF genset controller with a userfriendly HMI and full graphic LCD. The microprocessor-based control units have been created to meet the requirements of the OEM industry and feature manual or auto start, protection and control of electronic and non-electronic gensets, as well as Automatic Mains Failure (AMF). The SGC modules monitor engine speed and safety, electrical load, frequency, voltage, and engine running hours, as well as warning and shutdown status of the engine or genset. Site battery backup voltage and shelter temperature to reduce fuel consumption. The controller is a highly versatile product with both fixed and flexible user-configurable inputs and outputs, enabling users to adapt the unit for a wide range of applications. MODBUS over RS485 is provided for supporting the remote communication. The controller can communicate with DEIF’s configuration software (Microsoft Windows-based) via a type B USB port, giving access to configure each parameter via a PC. Features include: Auto, manual and remote start/stop modes with night restriction option and 8 analogue inputs, fully configurable. 4
T
he DDG-1000 Zumwalt is not just the latest addition to the US Navy’s fleet, it’s the first in a revolutionary new class of next- generation warships. These aren’t simply improved versions of existing destroyers, but true game-changers in the history of naval warfare. Or in the words of Admiral Harry B. Harris, commander of the US Pacific Command, “If Batman had a ship, it would be the USS Zumwalt.” Controversial in cost (US$7.8 billion each), armament and assigned purpose, the Zumwalts are now being retasked by the U.S. Navy into ‘assassins of the sea’, killing enemy ships while staying hidden themselves. The destroyers were also built with an innovative power system. Onboard the Zumwalt are two Main Turbine Generator Sets (MTGs) and two RR4500 Auxiliary Turbine Generator Sets (ATGs) providing 78 MW for total ship power - the MTGs provide 35.4 MW each and the ATGs 3.8 MW each. The Integrated Power System (IPS) is being provided by two Rolls-Royce MT-30 main turbine generators. Each delivers 34.5 MWs of power. The ships are also equipped with two Rolls Royce RR4500 auxiliary turbine generators capable of providing 3.9MW. In total, the IPS provides up to 78MWs of electricity, enough to power 50,700 average homes. The ship currently uses this power to operate weapons, sensors, propulsion, the ship-wide computer system, and life support systems. There’s enough electricity to spare to power energy-intensive electromagnetic railguns and laser systems which will be added in future refits. The MT30 is the most ‘power-dense’ marine gas turbine in the world and has been selected to power the most modern and advanced vessels in the US Navy, including the Freedom Class Littoral Combat Ship, as well as with the UK Royal Navy’s Queen Elizabeth Class aircraft carriers, the innovative Type 26 Global Combat Ship, and the Republic of Korea Navy’s FFX Batch II frigate. The US Navy plans to equip the Zumwalts with the most powerful lasers ever put to sea. Although not powerful enough to sink ships like China’s Type 055 guided missile cruiser, a 150kilowatt laser could be used against small attack boats, unmanned aerial vehicles, and seaskimming anti-ship missiles. Unlike ship-based guns and missiles, the electrical power required to fire a laser is on the order of a few dollars per shot, making them inexpensive to shoot. While other weapons require physical space onboard the ship to store ammunition, the “ammo” supply for lasers is limited only by onboard electrical power and the fuel which drives the turbines. The Navy originally planned to build 32 Zumwalt-class destroyers but delays and escalating development costs forced the Navy to cut that number to seven ships, then ultimately just three: Elmo Zumwalt, Michael Monsoor, and Lyndon B. Johnson. The Zumwalt program has cost US$23 billion to date. Each ship cost an average of US $7.8 billion each, or half the cost of an aircraft carrier. The destroyers are now tasked to carry Maritime Strike Tomahawk (MST), the latest version of the Tomahawk land attack cruise missile.
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
NEWS Generator sets able to withstand the 2,000-hour salt spray test
FUELLCELL ENERGY INC. EXPANDS BUSINESS OVERSEAS
F
uelCell Energy, Inc. is collaborating with E.ON Business Solutions, a German company specializing in integrated energy solutions for customers in the commercial, industrial and public sectors. FuelCell Energy is a global leader in fuel cell solutions for the affordable non-combustion based supply of baseload energy. As part of the global energy firm E.ON, E.ON Business Solutions provides tailored solutions for energy efficiency, decentralized power generation, flexibility, virtual power plants, and battery power storage. Operating on natural gas, energy generated by FuelCell Energy plants is delivered with negligible criteria pollutants (PM, NOx, SOx) and low CO2 due to the efficiency of the system. Also fully capable of running on biogas, our systems can deliver zero CO2 energy. In applications such as wastewater treatment plants, the fuel is 100% renewable, and using the fuel in a fuel cell avoids the criteria pollutants emitted by flaring the gas or combustion-based power plants. FuelCell Energy’s plants not only can efficiently and affordably supply clean, continuous power, but also useable steam, heat, and hydrogen to our customers. FuelCell Energy announced in July 2019 the relaunch of its sub-megawatt class fuel cell solutions for Europe, the SureSource 250 and SureSource 400, in addition to its multi-megawatt SureSource systems. “We are excited to partner with E.ON for the continued advancement of our fuel cell multi-featured platform in Europe,” commented Jason Few, President and Chief Executive Officer of FuelCell Energy. “E.ON owns two of our existing power plant projects already. Our solution is a perfect fit for a number of needs throughout Europe, offering both distributed cost-effective energy for sub-megawatt applications, and large scale multi-megawatt continuous clean power for industrial and utility-scale applications.” He explains: “With this collaboration, together, we will be able to offer customers across Europe flexible financial solutions ranging from power purchase agreements, capital leases, and attractive purchase options with the full support of E.ON. With E.ON, FuelCell has a partner who understands both the value and environmental benefits of our solution, is excited about owning future projects, adding our fuel cell leading multi-function energy platform to its direct customer offering and diversifying and advancing its clean energy portfolio.” E.ON currently owns two fuel cell plants in Germany, a 1.4 Megawatt plant (SureSource 1500) located at the German headquarters and production facility of FRIATEC AG in Mannheim, and one 0.4 Megawatt (SureSource 400) plant located at the Radisson Blu Hotel in Frankfurt. In Germany, SureSource systems receive a 60% reduction on the EEG (‘Erneuerbare-Energien-Gesetz’) levy. SureSource systems are a viable solution for European regions and cities to reduce their emissions and realize their green energy transition. Mr. Few concludes: “We have seen a significant increase in demand for clean, alternate baseload power solutions throughout Europe recently.” 6
Himoinsa Power Systems Inc has implemented a new paint primer process which it is applying to all its canopies. This new process includes a preliminary treatment of the metal that guarantees the elimination of any existing impurities and applies a double coat of paint on the metal surface of the canopy, thereby giving it greater protection. This salt spray test simulates the full effects of metal deterioration in environments of extreme salinity
and humidity. The new primer system applied to all HIMOINSA canopies makes them ‘best-in-class' in the international market. The saline spray test simulates the effects of metal deterioration in environments of extreme salinity and humidity. The new system introduced by HIMOINSA means that the high quality sheet metal of its canopies, which is subjected to high humidity and aggressive industrial environments, can resist the
effects of a 2,000-hour salt spray test. Similarly, a new electrostatic dust coating is applied in a new painting tunnel installed in HIMOINSA's production centres, with the aim of extending canopy life. The international standard 12944, which specifically regulates the measurement and categorisation of corrosion levels on metal surfaces protected by paint systems considers C5I-H to be the highest category (1440 hr - more than 15 years). HIMOINSA has, in fact, exceeded these limits by reaching 2,000 hours, i.e. 560 hours above the maximum required.
NEW ‘SELF-DIAGNOSTIC’ LI-ION BATTERY IS NOW AVAILABLE FROM SAFT AMERICA INC.
S
aft America Inc. has recently launched a new product in the Xcelion® line, the Xcelion 6T® Type 1-A battery, designed to meet the U.S. military’s specifications for ground vehicle batteries. As the fourth Xcelion product, the Xcelion 6T Type 1-A builds upon the existing technology behind the Xcelion 6T, launched in 2015. Like the Xcelion 6T, the Xcelion 6T-E, and the Xcelion 56V, the Xcelion 6T Type 1-A battery offers higher capacity, longer life cycle, longer calendar life, lighter weight, and smart battery capabilities compared to standard lead-acid batteries. It is designed to meet MIL-PRF-32565 Rev B and provides unsurpassed cold cranking performance and safety. The 58 Ah Li-ion battery is an off-the-shelf solution with a nominal voltage of 26.4 volts and is the only Li-ion battery that meets cold temperature performance requirements (1,100 amps at -18 C° for 30 seconds with no pre-heating and 400 amps at -40 C° for 30 seconds with no pre-heating). The Xcelion 6T Type 1-A also includes the same standard safety features that the product line is known for, such as using abuse-tolerant Super-Phosphate® Li-ion technology and a battery management system (BMS). Unlike lead-acid batteries, smart battery features enable communication with the end user which provides information about the battery state of health, state of charge, and other functions. Applications for the Xcelion 6T Type 1-A include military ground vehicles, defense systems and microgrids. “We are really proud to introduce the Xcelion 6T Type 1-A battery, which we developed to meet the stringent standards for U.S. military ground vehicles,” said Annie Sennet, President and CEO of Saft America and Executive Vice President of Saft’s Space and Defense division. “The newest Xcelion battery will offer U.S. military and defense contractors the capability to easily replace traditional lead-acid battery technology with lower weight, enhanced performance Li-ion batteries which are maintenance-free. And as always, our new product stays true to Saft’s high safety standards, which is crucial for military applications.” OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
THE CLASS LEADER IN LOW OWNING AND OPERATING COSTS
The new Cat® G3520H generator set was developed to meet customer demands for a better return on investment for combined heat and power (CHP) and continuous electric power applications. Currently offered at 2,500 kWe power output, the G3520H leads the industry with the lowest owning and operating costs with improved electrical efficiency. Discover greater reliability and efficiency.
» FOR MORE INFORMATION, VISIT WWW.CAT.COM/CATG3520H.
© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET'S DO T HE WORK, their respective logos, “Caterpillar Yellow”,the “Power Edge” and Cat "Modern Hex" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
NEWS Cowpower from Bloom & CalBio
DOMINION TO DEVELOP A UTILITYSCALE BATTERY STORAGE FACILITY D
ominion Energy Virginia has announced that it will spend around $33 million building four electric power battery storage projects at three sites in central Virginia. The pilot projects, totaling 16 megawatts, would be the utility’s first use of battery storage technology. Dominion executives said that the projects will test different applications for battery storage, which is increasingly seen as a way to improve the resiliency of the electrical grid and better integrate renewables such as wind and solar. The pilot projects are required under a 2018 overhaul of the state’s electric utility regulation. Dominion has already submitted an application with state regulators. If approved, the projects are expected to be operational in December 2020 and then would be evaluated over five years. The largest project is a two-battery system totaling 12 megawatts that will be installed at a solar facility in Powhatan County. It’s intended to both optimize the power produced at the facility and store energy. “For instance, during the middle of the day when solar generation is reasonably high we could store it at that point, and we could release it, say, late in day when our peak load is occurring,” comments Mark Mitchell, vice president of generation construction. “You’re kind of shifting the energy around.” The other projects are a two-megawatt battery at a substation in Ashland and a two-megawatt battery at a substation in New Kent County. In part, they will test how batteries could help reduce wear and tear on equipment and save money. Dominion says it expects storage to be an important facet of expanding the amount of energy it generates from renewable sources. The company has committed to having 3,000 megawatts of solar and wind in operation or under development in Virginia by 2022. Dominion agreed to boost that figure as part of the 2018 utility overhaul bill. That legislation also gave the company new flexibility in accounting for costs that virtually guarantee its rates can’t go down, even if regulators find that it’s earning excessive profits. Nationwide, the number of large-scale battery storage projects has increased substantially in recent years. A July report from the U.S. Energy Information Administration found operating utility-scale battery storage power capacity had more than quadrupled from 214 megawatts at the end of 2014 to 899 megawatts in March of this year. Capacity could exceed 2,500 megawatts by 2023, the EIA estimated. Dr. Venkat Srinivasan, with the Joint Center for Energy Storage Research, said there’s been a dramatic reduction in cost for battery technologies in the past five to seven years, as well as a growing sense that cost-effective energy storage will be crucial for the future of the electrical grid. Utilities often start with battery pilot projects and realize as the projects mature that they make financial sense, said Srinivasan, who is deputy director for research at the center, a partnership of national laboratories, universities and companies funded by the U.S. Department of Energy. 8
Bloom Energy and California Bioenergy LLC (CalBio), have announced a collaboration to deploy the companies’ commercial solution for the conversion of dairy waste into renewable electricity without combustion. CalBio’s dairy digester technology with Bloom Energy’s solid oxide fuel cell technology delivers an end-to-end solution for the capture of methane and generation of renewable
electricity. The solution has been designed so that the electricity will power electric vehicles (EVs) throughout California. In integrating these proven technologies, the two companies have created the world’s first commercial solution to generate non-combusted electricity from dairy waste to power EVs. Most California dairies are planning to install digesters to capture biogas from their cow manure.
Biogas captured from cow manure contains approximately 65%methane, which has a 25 times greater impact on global warming than CO2 emissions and accounts for 10% of U.S. greenhouse gas emissions, but is also a useful, renewable fuel. The CalBio-Bloom Energy solution not only produces clean electricity, it also removes methane which would otherwise have been released into the atmosphere. CalBio digesters capture biogas, primarily consisting of methane, released from the anaerobic decomposition of dairy manure. CalBio’s technology also separates hydrogen sulfide from the biogas. The biogas is then converted to renewable electricity in a Bloom Energy Server through an electrochemical process. The Bloom Energy Server is the world’s most efficient electricity generator. It produces 2X as much electricity as conventional combustion gensets using the same biogas.
TIDAL ENERGY ARRAY PROPOSED FOR THE BAY OF FUNDY AREA IN NOVA SCOTIA
N
ova Innovation has applied to develop a tidal energy array in Petit Passage, in the Bay of Fundy area of Nova Scotia. The project will use Nova’s 100kW turbines which have been operating in Scotland for over three years. The smaller turbines differ in scale to the large turbines proposed in other tidal projects - they reduce engineering, financial and environmental risk, and are better matched to produce value for the strong local supply chain located in Nova Scotia. The carefully phased plan will see the first device deployed in 2020 and operated to build understanding and confidence of performance and environmental effects. The operation and monitoring will be undertaken in consultation with public and statutory consultees, before proceeding with subsequent phases of the project. The plans will see Nova build its world-leading technology in Nova Scotia creating new green jobs and establishing Nova’s North American manufacturing centre in the province. It will also reinforce the region’s reputation as a world leading centre in the development of tidal energy, as governments and international bodies strive for cleaner, greener ways to produce energy. In 2016, Nova successfully delivered the world’s first offshore tidal array at its site in Shetland, Scotland. In 2018, Nova worked with Tesla to add energy storage to its tidal technology. This created the world’s first baseload tidal power station with the ability to deliver constant, steady-state power and deliver energy on demand to meet consumer needs. Simon Forrest, CEO at Nova Innovation said: "We have been working for a number of years towards developing a tidal energy project in Nova Scotia. If approved, this project will help place Nova Scotia at the forefront of the industry, positioning the province as a global leader and centre of excellence in tidal energy. In addition, the region will benefit from the creation of skilled jobs with Nova and in the wider supply chain. Nova has a strong track record in collaboration and successful project delivery and we look forward to working with stakeholders to deliver this exciting project.” OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
POWERING YOUR WORLD
DIESEL & GAS GENERATORS, ACOUSTIC & BESPOKE MODULAR HOUSINGS BRITISH ENGINEERING AT ITS BEST
100’s more
Gas
Pramac
DIESEL GENERATORS Gas
Pramac
7/8 kVA Standby
10 kVA Standby
Residential Standby Silent Gas Generator
Residential Standby Silent Gas Generator
Runs on LPG or Natural Gas Auto Start, Single Phase
£2,899
Cummins
66 kVA Standby
Generato rs at adeltd.com
Perkins
Perkins
Perkins
Perkins
148 kVA Standby
275 kVA Standby
463 kVA Standby
Runs on LPG or Natural Gas Auto Start, Single Phase
UK Built Perkins Engine Fuel Tank Included! Auto Start, 3 Phase
220 kVA Standby
£3,310
£14,199
£17,933
£24,061
£36,368
Cummins
275 kVA Standby
Cummins
330 kVA Standby
UK Built Perkins Engine Fuel Tank Included! Auto Start, 3 Phase
Cummins
825 kVA Standby
UK Built Perkins Engine Fuel Tank Included! Auto Start, 3 Phase
Cummins
1110 kVA Standby
UK Built Perkins Engine Fuel Tank Included! Auto Start, 3 Phase
Cummins
1400 kVA Standby
Water Heater & Battery Charger Circuit Breaker, Base Fuel Tank, Auto Start, 3 Phase
Water Heater & Battery Charger Circuit Breaker, Base Fuel Tank, Auto Start, 3 Phase
Water Heater & Battery Charger Circuit Breaker, Base Fuel Tank, Auto Start, 3 Phase
Water Heater & Battery Charger
Water Heater & Battery Charger
Water Heater & Battery Charger
Auto Start, 3 Phase
Auto Start, 3 Phase
Auto Start, 3 Phase
£8,350
£23,350
£24,001
£48,500
£97,810
£117,499
*All prices exclude VAT, Ex-Works
adeltd.com/apn | +44 (0) 1977 657 996
ALTERNATORS
P80 alternators for Colombia’s onshore project
P80 alternator.
IGSA Mexico specified P80 alternators which have now been installed in engines used in a 2.5MW generator set which meets the highest quality standards in a demanding application in Latin America. This year IGSA has supplied the two generator sets through its local distributor, Antonio Spath Co., to one of the largest oil & gas multinational companies in Colombia, reports APN.
O
ne of the most important oil & gas sites in Colombia currently relies on an arrangement of four generator sets which deliver 9MW of continuous power to a crude oil extraction site. The alternators specified were low voltage variants of the STAMFORD® P80 range. Two of these were supplied, fitted with anticondensation heaters, plus droop current transformers, to support parallel operation. The STAMFORD al ternators were paired with Cummins G-Drive QSK78 G7 engines. One of the clear successes of the project was the fact that IGSA, Cummins Generator Technologies and the G-Drive team were able to work very closely together. “The main challenge was to work as a team to deliver the promised dates to the end user,” says Humberto Lira, STAMFORD | AvK Sales Manager - Mexico & Central America. “Our customer service an d technical team offered excellent support to the IGSA team to
10
keep the project on track and delivery on time.” The great co-operation and co-ordination between Cummins Generator Technologies and the Cummins Engine business greatly impressed IGSA. As a longstanding customer, IGSA knew it could rely on the quality and durability of STAMFORD alternators for its customer. “We can trust in Cummins to work with u s on complex projects requiring short lead times, reliable equipment, technical support and teamwork. We are sure we will be very successful together in the future and I am glad to work with Cummins,” commented Gerardo Tunales, Commercial Director, IGSA. The STAMFORD® P80 series is widelyregarded as an industry-leading range of Low, Medium and High Voltage alternator products which offer a power output of up to 5,190kVA. Thanks to its adaptability and versatility the P80 has become the global alternator of
“The main challenge was to work as a team to deliver the promised dates to the end user. Our customer service and technical team offered excellent support to the IGSA team to keep the project on track and delivery on time.” - Humberto Lira, STAMFORD | AvK
QSK78 G7
choice in many applications requiring a durable and robust 4-pole product, whilst maintaining cost competitiveness, in applications such as data centres, Combined Heat and Power, Prime Power and critical standby power applications. The 4-pole STAMFORD® P80 series offers a kVA Range of 1920-5100, a Voltage R ange of 380-13800 and Frequency of 50/60Hz. The unit features 50Hz Continuous (kVA): 4200.00; 60Hz Continuous (kVA) : 5100.00 and a Low/Medium/High voltage designation. The Voltage Range is 380-13800, while the AVR: DM110 with a 2/3 Winding Pitch. Options which come with the P80 include Ingress Protection: IP23 H/F Material Insulation Class and a PMG Excitation System. IP23 Air Filters, Thermistors and Anti- Condensation Heaters can be supplied, along with a Single Bearing Arrangement. A traditional generator set will achieve on average a 50% efficiency rating, whereas combined heat and power generators can hit peak efficiency at nearer 75% (an alternator typically hits 90% or higher in efficiency). STAMFORD® and AvK® industrial alternators are fully capable of working in a combined heat and power environment i n order to achieve prime rating results. There are a number of key applications suitable for a combined heat and power (CHP) environment. These include generators operating in colder climates, supermarket retailers, temperature monitoring applications, hospitals and biogas installations, among others. www.stamford-avk.com
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
LOADBANKS for GENERATORS
THE TRUSTED NAME FOR LOAD TESTING
LOADBANK PACKAGES ■ ■ ■ ■
20kW to 7000kW Resistive Only Loadbanks Resistive / Reactive Loadbanks DC Loadbanks
SALES | SERVICE | RENTAL
Call today: +44(0) 1283 531 645
Crestchic Limited, Second Avenue, Centrum 100, Burton upon Trent, Staffordshire DE14 2WF, UK T: +44 (0)1283 531645 F: +44 (0)1283 510103 E: sales@crestchic.co.uk
www.crestchicloadbanks.com Sales & Rental Offices in : UK, North America, Singapore, Germany, Brazil, Netherlands, France, China and UAE
GENSETS
CG132B-12 generator set for MacAllister Machinery Company A year ago MacAllister Machinery Co., Indiana’s longtime Cat® dealer, acquired a new headquarters facility for itself in Indianapolis, on the southeast side. The new facility introduces a new concept at MacAllister Machinery combining its light and heavy equipment rentals, power systems, parts and retail operations in one retail centre.
I
n 2018, Indiana’s longtime Cat® dealer, MacAllister Machinery Co., moved into a new headquarters facility on the southeast side of Indianapolis. The new facility has 360,000 sq. ft. under roof and is situated on a 132-acre site in Indianapolis, just west of I-465 at the I-74 Southeastern Ave. exit. The design harkens back to the American Arts and Crafts style combined with elements of Mission Style from the early 20th century. The main lobby pays homage to the past with historical placards and a floor constructed of pine wood blocks based on the original Caterpillar factory floor in Peoria. Adding to the sense of history, a rustic Cat D7 Dozer circa 1957 looms just steps away from the main reception desk. The new facility introduces a new concept at MacAllister Machinery - locating its parts, light and hea vy equipment rentals, power systems, and retail operations in a 12,490 sq. ft. retail centre - making it the only Cat dealer in the world with this type of setup. Historically, power rates in Indiana have been among the cheapest in the country,
Cat CG 132B-12
12
which helped support a large industrial manufacturing base. However, due to changes in demands on the power generation sector, delayed construction of new transm ission lines and deferred maintenance on existing lines, the state now ranks 32nd in the cost of electricity compared to its former rank as the fifth cheapest, according to the U.S. Energy Information Administration. “For a state like Indiana that has a lot of heavy industry, these facilities use a lot of electricity, and they’re hurting right now,” says Chris Cummings, who works in business development fo r advanced energy at MacAllister Power Systems. “They’re looking for ways to mitigate those higher costs that are being put on them from electric companies, which include high peak demand charges.” He explains: “Customers frequently approach us looking for an alternative to accepting continued increases in utility costs. Our solutions for these customers not only reduce energy and demand costs, they can also integrate a solution using waste heat to
“Customers frequently approach us looking for an alternative to accepting continued increases in utility costs. Our solutions for these customers not only reduce energy and demand costs, they can also integrate a solution using waste heat to provide added savings.”
Cat CG 132B-12
(top) Chris Cummins MacAllister Power Systems provide added savings. For companies wanting to improve their environmental footprint, this can be a cost-effective way to reduce net carbon emissions.” As part of its new headquarters, MacAllister opted to produce its own onsite power with the installation of a Cat CG132B12 generator set fuelled by natural gas that runs continuously, providing up to 600 kW of ele ctric power and one million BTUs of thermal energy to the facility. The heat provides supplemental space heating for the office and retail areas. Including heat recovery, MacAllister’s
OCTOBER-NO VEMBER 2019 AMERICAN POwER NEwS
GENSETS cogeneration system operates up to 70% total efficiency. The generator and CHP system are designed for maximum uptime. The system has built-in intelligence which decides when to turn on and at what level to respond to electrical and heat loads, says Cummings who was the driving force behind the decision to install the generator. For MacAllister Power Systems, it’s a matter of educating the market and potent ial players in the industry that an investment such as the one powering the dealership can save them substantial money versus the traditional method of plugging in directly to their local electrical provider. “Many times, distributed generation is seen as a non-core use of capital in a customer’s business, so they’re spending money on assets that generate revenue and sometimes overlooking the assets and inv estments that might save them money over the long-term,” Chris Cummings says. “The operating experience we have with our Cat Natural Gas unit will help us educate them that this is a good use of capital.” Beginning in January 2nd 2019, when the generator set began operation, it ran for 2,000 hours without shutting down until it was due for scheduled preventive maintenance, Cummings said. Savings for the coge neration system can be up to US$120,000 per year - a figure which is calculated by adding the anticipated electrical savings plus the fuel that would be used for heating, minus the cost of natural gas to run the generator and regular maintenance. The payback on the Cat genset is about five to seven years depending on the direction electric rates take, Cummings says. In addition to energy savings, the generat or set serves as an onsite demonstration tool for MacAllister. The CG132B-12 is a leadingedge Caterpillar unit for the new B series, which features a more robust and advanced
The MacAllister Machinery Co. HQ in Indianapolis.
engine and a new Total Plant and Energy Management (TPEM) system controller. MacAllister has worked closely with the Caterpillar new product introduction teams to make this innovative new product a success. “Installing this solution at our facility puts us ahead of the game,” Cummings says. “While our payback on the system is good, many other heavy users of power and heat would see an even better return on investment.” MacAllister Machinery has a long history of
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
“Many times, distributed generation is seen as a noncore use of capital in a customer’s business, so they’re spending money on assets that generate revenue and sometimes overlooking the assets and investments that might save them money over the long-term.”
providing the equipment which builds the infrastructure that drives Indiana’s economy. “We’ve sold a broad range of power generation solutions, from very large factories to sma ll craft breweries,” says company principal Chris MacAllister, who assumed the leadership role of the dealership in 1991 when he took over from his dad. “The fact that we have one onsite here helps show customers how well the product works. “We can show customers how it saves us money, and could do the same thing for them,” MacAllister says. “It’s nice to practice what you preach and have an installation tha t customers can come and see and consider for their operation.” cat.com/powergeneration 13
DATA CENTERS
Ten Gemini generators & two 1.5 MW diesel-fueled gensets at C7 Data Centers C7 Data Centers, Inc. is a privately-held operator and provider of multiple data centers and associated services, founded nearly 20 years ago. Their four data centers located in Bluffdale, Utah, span 127,000 square feet of floor space. Today, the company’s business is protected by a Modular Power System (MPS) from Generac Industrial Power.
I
n all, ten 1 MW Gemini® units and two 1.5 MW diesel-fueled gensets provide 13MW MPS for C7’s data center and office complex in Bluffdale, Utah. As a multi-tier data center, reliability and redundancy were crucial. Beyond disaster protection, a backup generator’s role to provide power is important when utility providers consider rolling blackouts and brownouts and data center operators see reduced utility se rvice reliability. “We can provide a better engineered solution for the data centers than other companies can,” said Curt Gibson, power solutions manager, Generac Industrial Power. “The benefit is to have multiple generators paralleled so if anything went wrong with anyone of them we would have a backup.” Working with Salt Lake City engineering firm Hunt Electric, the company EMC (Energy Management Corporatio n) was contracted to install a Modular Power System (MPS) with Gemini® units from Generac Industrial Power for C7’s Granite Point I colocation data center. Each diesel-fueled
Gemini unit features two 500 kW generator sets configured in parallel within a single spacesaving enclosure for a total capacity of 1 MW. In 2016, C7 invested in seven more Gemini units for the company’s flagship Granite II facility, al so in Bluffdale. EMC installed and commissioned these units, and later that year installed an additional three Gemini systems for a total of 10 MW for C7. Then in 2017, The Energy Management Corporation provided backup power to C7’s newest data center. That system is also an MPS configuration, but does not feature Gemini units. Instead, two 1500 kW diesel-fueled Generac Industrial Power gensets provide 3 M W of power, with room for expansion to 6 MW. “C7 Data Centers has aggressive business plans, and they fill their capacity very rapidly,” said Dave Petersen, division manager, Major Projects and Engineering Services Group at Energy Management Corporation (EMC). “This means that C7 Data Centers not only require a backup power system which is
“C7 Data Centers not only requires a backup power system which is reliable and redundant, but also one which is flexible. The MPS system from Generac Industrial Power provides all of that for it.” - Dave Petersen, Energy Management Corporation
14
reliable and redundant, but also one which is flexible. The MPS system from Generac Industrial Power provides all of that for it.” Other factors contributing to the ongoing relationship included the scalability of the MPS system, which allows C7 to increase backup capacity as it adds clients. The MPS solution also gives the company the flexibility to service individual nodes within the system without affecting their backup power needs. Overall, C7 said that the Generac Indust rial Power solutions implemented by EMC were the most cost-effective of all those the company considered. C7 said they have been pleased with the solution, support and service they received and will continue to support their decision to use Generac and EMC in the future. www.generac.com
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
GAS ENGINES
48/60 and 51/60DF engines notch up 1 million running hours 18V48/60
A total of 43 MAN engines – housed at four different EDF PEI (EDF Production Électrique Insulaire) power plants – reached a symbolic milestone earlier in 2019, surpassing one million hours’ running time. MAN Energy Solutions previously built the four power plants between June 2012 and April 2015 for French electric-utility company, EDF PEI, on the French islands of Martinique and Guadeloupe in the Caribbean, and Reunion in the Indian Ocean and in Corsica.
E
ach plant on the first three islands is powered by 12 × MAN 18V48/60 engines with a total power output of 220 MW, while the Corsican plant runs 7 × MAN 18V51/60 dual-fuel engines, which can also operate using natural gas. The power plants have since collectively delivered more than 16 TWh of electrical energy, whilst meeting strict local requirements governing safety, fuel consumption, sound emissions an d ELV (Emission Level Value) . Frédéric Maillard, President of EDF PEI, said: "The engines have hit the one-millionhours mark in running time, confirming our contribution to the supply and demand balance for the territories where we are present. A fine success." Dr. Hermann Kröger, Head of Power Plants Business at MAN Energy Solutions, said: “Our insular power plants for EDF have achieved a technical an d environmental
standard that is seldom seen in the field of engines-power stations. We are proud to look back on this extremely demanding project and are happy to have delivered the high quality our customer EDF PEI has expected.” EDF PEI has also entrusted most of maintenances operations to MAN Energy Solutions that, to date, has already carried out 80 planned inspections. This scheduled, preventive-mai ntenance programme provides a very high level of availability and reliability of the production units . The MAN 18V48/60 engine is described as being economical and environmentallyfriendly. The 48/60 is said to be a prime mover in the truest sense. With an electrical genset output range of 12,411 kW to 18,654 kW, this reliable, highoutput engine is the four-stroke heart of medium and large engine-based plants all over the world.
“The engines have hit the one-millionhours mark in running time, confirming our contribution to the supply and demand balance for the territories where we are present. A fine success." - Frédéric Maillard, President of EDF PEI
18V51/60
The 48/60 engine is capable of continuous operation on heavy oil in an output range of 20% to 100%. For brief periods, it can even operate below 20%. For engines driving a generator, a 10% overload is allowed for a brief period for governing purposes (e.g. a suddenly applied load) to prevent a frequency drop.) It’s economical, environmentally-friendly and has an output range from 2 0 to 100%. The 51/60DF engine from MAN Energy Solutions is a dual fuel engine that converts liquid fuel (diesel operation) or natural gas into electrical power efficiently and with low emissions. The engine is able to switch smoothly and seamlessly from gas to liquid fuel operation (and vice versa) at full load without any output and speed fluctuations. This feature makes it possible to use the engine in ma ny different applications with a variety of fuels. The engine delivers maximum output combined with maximum flexibility and reliability. The 51/60DF supplies an electrical genset output range of 6,769 kW up to 20,431 kW. - Direct benefits include: - Low emission profile - Fuel flexibility: our dual fuel power plants run on gas or liquid fuels - Smooth switching from gas to liquid fuel operation - Broad power o utput range - High and stable ratings in hot and high locations. www.man-es.com
16
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
DIESELCHECK PORTABLE DIESEL ANALYSER
DieselCheck identifies water, particulate and density issues: •
Accurate
•
Fast
•
Simple
•
Rugged
•
Portable
Couplings for Power Generation KTR manufactures a range of flexible flange couplings for diesel flywheel applications, up to 117,000 Nm, covering SAE flywheels 6½” to 24”, offering single or multi-mass torsional vibration analysis with every selection. KTR also manufacture a standard range of OAC oil/air blast coolers, and bespoke designed combination coolers capable of simultaneously cooling oil, air, water, or fuel within one unit.
NO.1 IN
FUEL CONDITIONING IPU.CO.UK/FUELTEST
OAC
BoWex® HE
www.ktr.com
www.ktr.com
GENSETS
Series 4000 G73 generator sets power natural gas drilling operations in US An exploration project by the Unit Drilling Company in Granite Wash Oil Field, Oklahoma, required a number of onsite generators to power its operations. The company subsequently bought 18 MTU Series 4000 G73 generator sets, each incorporating the latest version of MTU’s 12V Series 4000 Tier 2-compliant engines, reports APN.
T
he Unit Drilling Company is one of the operations utilizing new drilling and hydrofracturing techniques which are helping drive America’s new energy boom. Thanks to recent advances in horizontal drilling and hydrofracturing techniques, the country is experiencing a reversal of energy fortunes, and seems suddenly awash with liquid natural gas and oil extracted from shale, sandstone and other underground ro ck formations. One such shale reserve rests 180 miles west of Oklahoma City: the Granite Wash Oil Field, a 160-mile-by-30-mile section of land rich in natural gas. At the site, you’ll find Rig 306 of the Unit Drilling Company operating around the clock. The 172-foot Rig 306 performs directional drilling and hydrofracturing to optimize well production. Directional or horizontal drilling has been in use for mor e than 50 years. But it only recently became widely practical and costeffective with the integration of more reliable steerable motors, semi-continuous underground surveying and diesel-powered electrical drilling packages capable of delivering the combination of torque, horsepower, reliability and field-serviceability the drilling
18
technique requires. Mike Almond, Unit Drilling’s corporate maintenance m anager, explains, “Oil plays are shallow and flat, but gas plays are deep and tougher to drill, and require the kind of power that the MTU engines deliver. ” Unit owns 18 new MTU Series 4000 G73 generator sets, each incorporating the latest version of MTU’s 12V Series 4000 Tier 2-compliant engines. The engines can generate up to 1,105 kilowatts of electricity, enough to provide drilling and standby power fo r drilling operations to depths in excess of 20,000 feet - more than enough for Granite Wash. “Even though the engines only have about 4,000 hours on them now, we have no doubts about their durability in our fleet,” Almond says. Rig 306 manager James Hinnenkamp says: “The MTU engines don’t care what we’re drilling. We’re going straight down about two miles and when we can’t push any further, hanging a right. We’ll be down about 12,000 feet and it’ll take us about three to four days to make that turn, and then drill another 5,000 feet. As far as the MTU engines go, so far, so good.” Over his 32 years in drilling, Hinnenkamp has witnessed the tumultuous evolution of
“The MTUs are working fine. They’re powerful, and (MTU distributor) United Engines gives us great support when we need it.” - James Hinnenkamp, Unit Drilling Company
the oil business and the steady progress of the equipment used to get oil and gas out of the ground. He says: “It’s early yet, but the MTUs are work ing fine. They’re powerful, and (MTU distributor) United Engines gives us great support when we need it.” That’s no small praise from Hinnenkamp, who confesses to being “old fashioned” in his preference for the simpler, albeit more labor-intensive drilling gear from days gone by. MTU generator sets are widely regarded as being durable and easy to maintain, in addition to being fuel-efficient and outright powe rful, enabling Rig 306 to proceed with its planned drilling program. The generator sets must have the power to perform as expected with no questions asked, no matter how demanding the work. Engineered for solid, steady performance, MTU generator sets are more than ready, reports the company. www.mtu-online.com
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
5 sectors
70,000 sqm
1,300+ exhibitors
20+ pavilions
48,000+ attendees
128+ countries
GENSETS
150kVA generator sold to Barbados
YorPower recently provided a new 150kVA Perkins diesel generator to a distributor of YorPower diesel generators based in Barbados, a stone’s throw from Maxwell beach. Currently the leading provider of generators in Barbados and the Caribbean, this company’s values align perfectly with those of YorPower in striving to ‘provide innovative, power and automation solutions, with unsurpassed customer service’, reports APN.
B
arbados is an island in the Lesser Antilles of the West Indies, in the Caribbean region. It has a population of around 278,000 and is 34kms (21 miles) in length and up to 23 km (14 miles) in width, covering an area of 432 km2 (167 square miles). Much of Barbados enjoys a tropical monsoon climate. Here, diesel generators are essential due to the unpredictability of the environment with the common ocurrenc e of hurricanes, earthquakes and landslides. The Caribbean region has already faced two of the worst hurricanes this century: in 2017 with Irma and Maria affecting 12 of the 32 Caribbean countries. The effect on local power grids was devastating. Diesel is a primary choice in this region of the world due to its efficiency, price and ease of transport. Although some Caribbean islands are opting for renew able energy and are currently experimenting with different microgrids, the role of fossil fuels is still dominant and is regarded as being much more economical. Power grids in this region are constantly under threat to due to their geographical positioning, regardless of the resources used
20
to power them. Diesel generators provide a sense of security in such regions to both business and homes. The winds, f looding and lightning which are part and parcel of hurricanes, can cause mass power failures with lasting negative consequences for the domestic and commercial areas. The subsequent loss of electricity after hurricanes is both expensive and dangerous. Recent statistics indicate that the number of hurricanes is on the rise - bad news for business. Bear in mind the daily value of business which relies upon electricity (internet, phonelines, financial data, desktops), combined with assets potentially damaged in an outage (stock, machinery, overseas clients). If you then add the additional costs of rebooting systems the total revenue lost from just one day of power outage could redefine a company’s future. The genset model supplied by YorPower was the YXP150RSC. This compact and robust Perkins 150 kVA genera tor from YorPower features a high-quality assembly enclosure with strong steel plate providing stiffness, rigidity and low vibration transfer. Powder-coated paintwork minimises
“In this tourist hotspot offering numerous upmarket resorts, there is significant & consistent demand for reliable backup power. Diesel generators are a must in order to meet the high demand for electricity in the hospitality industry, the backbone of the island’s economy.”
corrosion and increases the genset’s working life. The genset has a prime power output of 150 kVA, 120kW and a standby output of 165, 132kW at 0.8 power factor, 3 phase, 4 wire, 415/240 / 400/230 / 380/220 Volts, 50 Hz at 1500 RPM. The complete generating set is mounted in a heavy gauge steel, weatherproof and acoustic enclosure. The unit incorporates an Auto start Deep Sea Electronics (DSE) digital control panel including temperature gauges, engine protections, controls and alarms, with remote communication if required, plus an integral fuel tank with fully-bunded base protection, providing a minimum of 8-hours’ operation at full l oad. A spokesman for the company comments: "As YorPower continues to expand into new territories, we are constantly keeping a look out for buyers who have the potential to become distributors. In this tourist hotspot offering numerous upmarket resorts, there is significant and consistent demand for reliable backup power. Diesel generators are a must in order to meet the high demand for electricity in the hospitality industry, the backbone of the island’s economy.” He explains: “The Caribbean is famous for its bad weather, having suffered numerous destructive storms and devastating hurricanes over the centuries. It is no coincidence that we have more orders from this partner after the hurricane season officially began." Businesses located in the hurricane-prone areas around Central America should see gener ator backup systems as an indispensable investment. The cost of investing in a backup system is relatively low in comparison to the greater losses caused by a prolonged power outage as a result of a hurricane. Domestic use of backup generators is just as important for peace of mind in family homes with such a precarious energy grid. Regardless of the application, YorPower holds stock which can be shipped o ut quickly – this particular order to Barbados was delivered within three weeks. www.yorpower.com
OCTOBER-NOVEMBER 2019 AMERICAN POwER NEwS
DIRECTORY OF EQUIPMENT & SERVICES CLASSIFIED CLASSIFIED CLASSIFIED CLASSIFIED
DIRECTORYOF OFEQUIPMENT EQUIPMENT AND SERVICES DIRECTORY OF EQUIPMENT DIRECTORY DIRECTORY OFOF EQUIPMENT EQUIPMEN DIRECTORY AND SERVICES
NT AND SERVICES
NT AND SERVICES
EXHAUST TECHNOLOGY: EXHAUST TECHNOLOGY: EXHAUST TECHNOLOGY: Exhaust Gas Heat Exchangers Exhaust Gas Heat Exchangers Exhaust Gas Heat Exchangers Heat Recovery Steam Generators Heat Recovery Steam Generators Heat Recovery Steam Generators Catalytic converters and SCR Catalytic converters and SCR Catalytic converters and SCR (DeNox)-Systems (DeNox)-Systems (DeNox)-Systems Silencers Silencers Silencers
EXHAUST TECHNOLOGY: EXHAUST EXHAUST TECHNOLOGY: TECHNOLOGY: Exhaust Gas Exchangers Exhaust Exhaust GasHeat Gas HeatHeat Exchangers Exchangers Heat Recovery Steam Generators HeatHeat Recovery Recovery Steam Steam Generators Generators Catalytic converters and Catalytic Catalytic converters converters andSCR and SCR SCR (DeNox)-Systems (DeNox)-Systems (DeNox)-Systems Silencers Silencers Silencers
APROVIS Energy Systems GmbH APROVIS Energy Systems GmbH APROVIS Energy Systems GmbH Tel.: +49 9826 / 6583 - 0- 0 Tel.: +49 (0)(0) 9826 / 6583 -0 Tel.: +49 (0) 9826 / 6583
APROVIS Energy Systems GmbH APROVIS APROVIS Energy Energy Systems Systems GmbH GmbH Tel.: 9826 Tel.:+49 +49 Tel.:(0) (0) +49 9826 (0) /9826 /6583 6583 / -6583 -00 - 0
www.aprovis.com www.aprovis.com www.aprovis.com
®
www.aprovis.com www.aprovis.com www.aprovis.com
• Manufacture, Installation, Commissioning & Servicing of 10KW - 2MW Bespoke Generator Sets • Load/Power Monitoring Tel: +44 (0)1744 814444 Email:sales@burtonwoodgroup.com www.burtonwoodgroup.com
Loadbank packages for sale or hire AC/DC Resistive/Reactive 50kVA to 6250kVA
Tel: +44 (0) 1283 531645 sales@crestchic.co.uk www.crestchic.co.uk
Governor Technical Solutions
SUPPORT & SOLUTIONS
for all engine
GTS specialises in the supply, repair, overhaul and technical support for Heinzmann and other well known governor actuators, controllers and generator accessories.
heating challenges
HOTSTART meets the engine heating needs for the diverse range of engines and customers of a global market. Let us Tel: 01833 696712 Fax: 01833 696713 be your engine heating partner. Email: sales@governor‐ts.com www.governor‐ts.com
www.hotstart.com www.hotstart.com
Colchester Engineering Colchester Colchester Engineering Engineering Colchester Engineering Systems Systems Systems Systems Unit Chancers Farm, Fossetts Lane, Unit55Unit Chancers 5 Chancers Farm,Farm, Fossetts Fossetts Lane,Fordham, Lane, Fordham, Fordham,
Specialists in Noise Control Specialists in Noise Control and Ventilation Systems Ventilation Systems for and all types of applications for all types of applications
Specialists in Noise Control Specialists in Control Specialists Specialists inNoise Noise in Noise Control Control and Ventilation Systems and Ventilation Systems andand Ventilation Ventilation Systems Systems for all types of applications for of forall all fortypes types all types ofapplications applications of applications
Unit 5 Chancers Farm, Fossetts Lane, Fordham, Unit 5 Chancers Farm, Fossetts Lane, Fordham, Unit 5 Chancers Farm, Fossetts Lane, Fordham, 3NY, Lane, England UnitColchester, 5 ChancersEssex, Farm,CO6 Fossetts Fordham, Colchester, Essex, CO6 3NY, England Colchester, Essex, 3NY, England telColchester, 01206 240788 faxCO6 01206 240099 Essex, 3NY, England Tel: 01206 240788240788 email: CO6 alan@colengsys.com tel email: 01206 fax 01206 240099 colengsys@aol.com Tel: 01206 240788 email: alan@colengsys.com www.colchesterengineering.com email: colengsys@aol.com www.colchesterengineering.com www.colchesterengineering.com www.colchesterengineering.com
• HV/LV Switchgear Servicing James Bexon
Colchester ColchesterEngineering Engineering Systems Systems
INDUSTRY LEADING CONTROL SYTEMS Total solutions provider for CHP, gas andprovider diesel Total solutions INDUSTRY LEADING INDUSTRY INDUSTRY LEADING LEADING power generation for CHP, gas and diesel GENERATOR CONTROL GENERATOR GENERATOR CONTROL CONTROL Specialist EPC/turnkey power generation SOLUTIONS SINCE 1975 SOLUTIONS SOLUTIONS SINCE SINCE 1975 1975 contractor in CHP, STOR,
Supplier for the complete range of genset electronics Internet monitoring Synchronization, load sharing INDUSTRY LEADING Mains synchronization GENERATOR CONTROL AMF controllers INDUSTRY LEADING ATS controllers SINCE SOLUTIONS 1975 GENERATOR CONTROL DC genset controllers SOLUTIONS Battery chargersSINCE 1975 AVRs SPECIALISTS IN e-mail: datakom@datakom.com.tr Load Share www.datakom.com.tr SPECIALISTS IN Digital AVR’s Load Share Auto Start Digital AVR’s AMF Auto Start Hybrid AMF Protection Mains Hybrid Comms Remote Mains Protection Remote Comms
SPECIALISTS IN Specialist EPC/turnkey peak lopping, sewage –contractor Load Share in biogas, CHP, STOR, gas, standby andsewage more. –peak Digital AVR’s power lopping, biogas, SPECIALISTS SPECIALISTS IN IN – SPECIALISTS Auto Start IN standby power and more. T:gas, +44 (0)161 8833 Load Share Load Share Share 432 – Load AMF www.edina.eu Digital AVR’s Digital Digital AVR’s AVR’s –T: Hybrid +44 (0)161 432 8833 Auto Start Auto Auto Start Start –www.edina.eu Mains Protection AMF AMF AMF – Remote Comms Hybrid Hybrid Hybrid Mains Protection Mains Mains Protection Protection Remote Comms Remote Remote Comms Comms
INNOVATIVE SOLUTIONS
with
Exclusive suppliers of DEIF and Tel +44 (0) 1723 890099 Huegli Tech and Protection Fax +44Control (0) 1723 893303 sales@deepseaplc.com Tel +44to(0) 890099 Equipment the1723 Power Generation support@deepseaplc.com Fax +44 (0) 1723 893303 Industry
THERMAL
CYCLE PLUS
GEN SET POWER PLANT
OIL & GAS
INNOVATIVE INNOVATIVE SOLUTIONS SOLUTIONS THERMAL THERMAL
CYCLE CYCLEPLUS PLUS
GEN GENSET SET POWER POWER PLANT PLANT
SOLAR SOLAR
•
SHORT SHORTBREAK BREAK
STATIC STATICGAS GAS
CYCLE CYCLE
STORAGE STORAGE
OIL OIL&&GAS GAS
, 50 i, 50 -- 41053 41053 Maranello Maranello (MO) (MO) -- Italy Italy 6.15 info@margen.it www.margen.it 6.15 info@margen.it www.margen.it
•
SHORT BREAK
STATIC GAS
ENERGY WHERE NEEDED THERMAL
CYCLE PLUS
STORAGE
••
Engine Pre-heater Systems • Diesel Fuel Heaters • Hydraulic Oil Heaters • Storage Tank Heaters • Customer Specials etc WWW.preheat.co.uk Tel: 020 (8) 848 1912 Sales@preheat.co.uk
Contact: Mr Alistair Hickey Tel: +44 (0) 161 818 8720 Email: sales@totalgeneratorsolutions.com www.totalgeneratorsolutions.com
WWW.preheat.co.uk WWW.preheat.co.uk WWW.preheat.co.uk Tel: 020 Tel:Tel: 020(8) 020 (8)848 848 (8) 1912 848 1912 1912 Sales@preheat.co.uk Sales@preheat.co.uk Sales@preheat.co.uk
GEN SET
CYCLE
CYCLE PLUS
POWER PLANT COGENERATION
OIL & GAS
SHORT BREAK
INNOVATIVE SOLUTIONS
COGENERATION
STATIC GAS
THERMAL
SOLAR GAS STATIC
GEN STORAGEGEN
SHORT BREAK CYCLE
OIL & GAS
THERMAL Viale 30 Arcole (VR) Vialedel Viale delLavoro, Lavoro, del Lavoro, 30--37040 37040 30 - 37040 ArcoleArcole (VR)Italy Italy (VR) Italy Viale del Lavoro, 30 - 37040 Arcole (VR)s.p.a. Italy STORAGE MARGEN CYCLE PLUS MARGEN s.p.a. MARGEN MARGEN s.p.a. s.p.a MARGEN s.p.a. GEN SET T.T.+39 045 7639201 -(MO) 045 7639202 +39T.Maranello 045 +39 7639201 045 7639201 -F.+39 F.+39 - F.+39 7639202 045 7639202 T. +39 045 7639201 - F.+39 7639202 Via 045 Dino Ferrari, 50 - 41053 -045 Italy POWER Via Dino Ferrari, 50 Via Via Dino Ferrari, Ferra 5 SOLAR Via Dino Ferrari, 50 41053 Maranello (MO) -Dino Italy PLANT --www.linzelectric.com info@linzelectric.com info@linzelectric.com www.linzelectric.com -www.margen.it www.linzelectric.com +39 0536 94.36.15 info@linzelectric.com info@margen.it info@linzelectric.com - www.linzelectric.com 0536 94.36.15 CYCLE +39 +39 05360536 94.36.1 94. OIL & GAS +39 0536 94.36.15 info@margen.it +39 www.margen.it Viale del Lavoro, 30 - 37040 Arcole (VR) Italy MARGEN s.p.a. T. +39 045 7639201 - F.+39 045 7639202 Via Dino Ferrari, 50 - 41053 Maranello (MO) - Italy info@linzelectric.com - www.linzelectric.com +39 0536 94.36.15 info@margen.it www.margen.
Service and product provider, specialising in the power generation industry. Sole UK & Ireland distributor for CRE Technology. Expertise in land & marine applications including: G59/3 Relay Testing Single/Multi Running Systems Paralleling Systems to the Utility AVR Replacements
Engine Pre-heater Systems Engine • Engine Pre-heater Pre-heater Systems Systems •• Diesel Fuel Heaters Diesel • Diesel Fuel Fuel Heaters Heaters •• Hydraulic Oil Hydraulic • Hydraulic OilHeaters Heaters Oil Heaters •• Storage Tank Heaters Storage • Storage Tank Tank Heaters Heaters •• Customer Specials etc Customer • Customer Specials Specials etc etc
with
SOLAR
•
To a Cla plea Power Div Tel: +4
Engine Pre-heater Systems • Diesel Fuel Heaters • Hydraulic Oil Heaters • Storage Tank Heaters • Customer Specials etc WWW.preheat.co.uk Tel: 020 (8) 848 1912 Sales@preheat.co.uk
Generating sets To advertise in the To To advertise advertise in in the the To advertise in the 5THE - 5000kVA TO ADVERTISE IN THE TO ADVERTISE IN THE TOTO ADVERTISE ADVERTISE ININ THE TO ADVERTISE INCLASSIFIED THE DIESEL - GAS - HYBRID - SOLAR Classified Section Classified Classified Section Section Classified Section SECTION PLEASE THE Generating sets SECTION CLASSIFIED CLASSIFIED SECTION SECTION To advertise in CONTACT the CLASSIFIED CLASSIFIED SECTION 5 - 5000kVA SALES TEAM ON CONTACT please the please please contact contact the the please POWER contact the TODIVISION ADVERTISE INcontact THE PLEASE THE PLEASE PLEASE CONTACT CONTACT THE THE PLEASE CONTACT THE DIESEL - GAS - HYBRID - SOLAR Classified Section TEL: +44 (0)1403 220750 Power Division Sales Team on CLASSIFIED SECTION Power Power Division Division Sales Sales Team Team on on Power Division Sales Team on ZWART POWER DIVISION SALES TEAM ON POWER POWER DIVISION DIVISION SALES SALES TEAM TEAM ON ON POWER DIVISION SALES TEAM ON power@gmp.uk.com pleaseEMAIL: contact the TECHNIEK PLEASE CONTACT THE TEL: +44 (0)1403 220750 Tel: +44(0)1403 220750 TEL: TEL: +44 +44 (0)1403 (0)1403 220750 220750 www.precisioncontrols.co.uk Tel: Tel: +44(0)1403 +44(0)1403 220750 220750 TEL: +44 (0)1403 220750 Tel: +44(0)1403 220750 Power Division Sales Team on ZWART POWER DIVISION SALES TEAM ON
Engine Pre-heater Systems • Diesel Fuel Heaters • Hydraulic Oil Heaters • Storage Tank Heaters • Customer Specials etc • Engine Pre-heater Systems • WWW.preheat.co.uk Diesel Fuel Heaters • Tel: Hydraulic 020 (8) Oil 848Heaters 1912 • Sales@preheat.co.uk Storage Tank Heaters • Customer Specials etc
W: WWW.IPU.CO.UK W: WWW.IPU.CO.UK W:IPU@IPU.CO.UK WWW.IPU.CO.UK W: WWW.IPU.CO.UK E: E: T: +44 (0) 121 511 0400 E:IPU@IPU.CO.UK IPU@IPU.CO.UK E: IPU@IPU.CO.UK T: T:+44 +44 T: (0) +44 (0)121 121 (0)511 511 1210400 0400 511 0400
Alternators Made ininItaly Alternators Alternators MadeMade Italy in Italy
POWER PLANT
SOLAR
COGENERATION COGENERATION
ENGINE STARTING ENGINE STARTING ENGINE ENGINE STARTING STARTING FUEL CONDITIONING FUEL CONDITIONING FUEL FUEL CONDITIONING CONDITIONING ENGINE CONTROLS ENGINE CONTROLS ENGINE ENGINE CONTROLS CONTROLS EMISSIONS SOLUTIONS EMISSIONS SOLUTIONS EMISSIONS EMISSIONS SOLUTIONS SOLUTIONS PROTECTION RELAYS PROTECTION RELAYS PROTECTION PROTECTION RELAYS RELAYS COMPONENTS COMPONENTS COMPONENTS COMPONENTS
INNOVATIVE SOLUTIONS WHERE NEEDED h INNOVATIVE w it ENERGY ENERGY WHERE WHERE NEEDED NEEDED wit ENERGY WHERE NEEDED witENERGY SOLUTIONS
with
COGENERATION
classified unit 42x36mm.indd 1 20/04/2016 17:35:24
h w ith wit
Alternators Made in Italy
GEN SET
Viale del Lavoro, 30 - 37040 Arcole (VR) Italy T. +39 045 7639201 - F.+39 045 7639202 info@linzelectric.com - www.linzelectric.com
IPU design and manufactureproducts products and IPU and and IPUdesign design IPU design andmanufacture manufacture and manufacture products products and and bespoke systems for criticaldiesel diesel and gas bespoke systems for critical and bespoke bespoke systems systems for critical for critical dieseldiesel andgas gas and gas engine applications: engine applications: engine engine applications: applications:
W: WWW.IPU.CO.UK E: IPU@IPU.CO.UK T: +44 (0) 121 511 0400
Alternators Made in Italy
i, 50 - 41053 Maranello (MO) - Italy 6.15 info@margen.it www.margen.it
Specialist EPC/turnkey Specialist Specialist EPC/turnkey EPC/turnkey contractor in STOR, contractor contractor inCHP, CHP, in CHP, STOR, STOR, peak lopping, biogas, sewage peak peak lopping, lopping, biogas, biogas, sewage sewage gas, standby power and more. gas, gas, standby standby power power andand more. more. T: (0)161 432 8833 T:+44 +44 T: +44 (0)161 (0)161 432432 8833 8833 www.edina.eu www.edina.eu www.edina.eu
PROTECTION RELAYS W: WWW.IPU.CO.UK E:COMPONENTS IPU@IPU.CO.UK www.deepseaelectronics.com T: +44 (0) 121 511 0400
www.hotstart.com www.hotstart.com
STORAGE
CYCLE
Total solutions provider Total Total solutions solutions provider provider for CHP, gas and diesel forfor CHP, CHP, gas gas and and diesel diesel power generation power power generation generation
FUEL CONDITIONING sales@deepseaplc.com sales@deepseaplc.com sales@deepseaplc.com ENGINE STARTING support@deepseaplc.com ENGINE CONTROLS support@deepseaplc.com support@deepseaplc.com www.deepseaplc.com FUEL CONDITIONING www.deepseaplc.com www.deepseaplc.com Tel: +44 (0) 1723 890099 EMISSIONS SOLUTIONS sales@deepseaelectronics.com ENGINE CONTROLS PROTECTION RELAYS support@deepseaelectronics.com EMISSIONS SOLUTIONS COMPONENTS
www.deepseaplc.com sales@deepseaplc.com support@deepseaplc.com Tel: +44www.deepseaplc.com (0)1942 932100 Email: sales@indps.co.uk Web: www.indps.co.uk www.hotstart.com
ENERGY WHERE NEEDED
SHORT BREAK
STATIC GAS
COGENERATION
www.colchesterengineering.com www.colchesterengineering.com
IPU design and manufacture products and bespoke systems for critical diesel and gas engine applications: IPU design and manufacture products and Tel +44 (0) 1723 890099 Tel +44 Tel +44 (0) 1723 (0) 1723 890099 890099 bespoke systems STARTING for critical diesel and gas Fax (0) 893303 Fax+44 Fax +44ENGINE +44 (0)1723 1723 (0) 1723 893303 893303 engine applications:
www.hotstart.com
Alternators Made in Italy
Unit Chancers Farm, Fossetts Lane, Unit55Unit Chancers 5 Chancers Farm,Farm, Fossetts Fossetts Lane,Fordham, Lane, Fordham, Fordham, Essex, CO6 England UnitColchester, 5 Chancers Farm, Fossetts Lane, Fordham, Unit 5 Chancers Farm, Fossetts Lane, Fordham, Colchester, Colchester, Essex, Essex, CO63NY, 3NY, CO6 3NY, England England Colchester, Essex, CO6 3NY, England Colchester, Colchester, Essex, Essex, CO6 3NY, CO6England England 3NY, England Colchester, Essex, CO6 3NY, England Colchester, Essex, CO6 3NY, tel 01206 240788 fax 240099 tel 01206 tel 01206 240788 240788 fax01206 01206 fax 01206 240099 240099 tel 01206 240788 fax 01206 240099 Tel: 240788 email: alan@colengsys.com Tel: 01206 Tel: email: 01206 240788 240788 email:email: alan@colengsys.com alan@colengsys.com Tel:01206 01206 240788 email: alan@colengsys.com colengsys@aol.com email: colengsys@aol.com colengsys@aol.com colengsys@aol.com email: email: www.colchesterengineering.com www.colchesterengineering.com www.colchesterengineering.com www.colchesterengineering.com www.colchesterengineering.com www.colchesterengineering.com
Service and product provider, specialising in the power generation industry. Sole UK & Ireland distributor for CRE Technology. Expertise in land & marine applications including: G59/3 Relay Testing specialising in Service•and product provider, • Single/Multi the power generationRunning industry.Systems Sole UK & • Paralleling the Utility Ireland distributorSystems for CRE to Technology. • AVR Expertise inReplacements land & marine applications
including: Contact: Mr Alistair Hickey • G59/3 Relay Testing +44 W Tel: e •pSingle/Multi o w (0) e r 161 y o 818 uRunning r 8720 b u s iSystems ness! Email: sales@totalgeneratorsolutions.com • Paralleling Systems to the Utility www.totalgeneratorsolutions.com www.zwarttechniek.com • AVR Replacements
Generating sets Generating Generating sets sets 55 --55000kVA 5000kVA - 5000kVA
DIESEL --GAS --HYBRID --SOLAR DIESEL DIESEL GAS - GAS HYBRID - HYBRID SOLAR - SOLAR
Service and provider, specialising in Service Service andproduct product and product provider, provider, specialising specialising in in the generation industry. Sole && UK & thepower power the power generation generation industry. industry. SoleUK UK Sole Ireland distributor for Technology. Ireland Ireland distributor distributor forCRE CRE for Technology. CRE Technology. Expertise in && marine applications Expertise Expertise inland land in land marine & marine applications applications including: including: including: •• G59/3 Relay G59/3 • G59/3 RelayTesting Relay Testing Testing •• Single/Multi Running Systems Single/Multi • Single/Multi Running Running Systems Systems •• Paralleling Systems to Utility Paralleling • Paralleling Systems Systems tothe theto Utility the Utility •• AVR AVR •Replacements Replacements AVR Replacements
ZWART ZWART ZWART
TECHNIEK TECHNIEK TECHNIEK Contact: Mr Hickey Contact: Contact: MrAlistair Alistair Mr Alistair HickeyHickey
Tel: +44 (0) 161 818 8720 Tel: (0) 8720 818 W o+44 yw n !!e s s ! WeTel: e ppW ow ewep er+44 o r 161 yo(0) e ou818 rur161 rybo bu u usrsi i8720 bne uessssisn Email: sales@totalgeneratorsolutions.com www.precisioncontrols.co.uk Email:Email: sales@totalgeneratorsolutions.com sales@totalgeneratorsolutions.com www.totalgeneratorsolutions.com www.totalgeneratorsolutions.com www.totalgeneratorsolutions.com www.zwarttechniek.com www.zwarttechniek.com www.zwarttechniek.com
ENGINE MANUFACTURERS GUIDE Edina Group
Unit 12 & 13 Rugby Park, Bletchley Road, Stockport, Cheshire SK4 3EJ T +44 (0) 161 432 8833 E info@edina.eu W www.edina.eu Edina is the sole distributor in the UK and Ireland for leading MWM gas engines, providing flexible energy efficient CHP (combined heat and power) solutions for natural gas and biogas applications Electrical Power Electrical Engine Cylinder rpm Output Efficiency TCG 2016
V8 V12 V12 V16
1500 1500 1500 1500
400kw 515kw 600kw 800kw
42.30% 43.20% 42.00% 42.50%
TCG 2020
V12 1500 1200kw V16 1500 1560kw V20 1500 2000kw
43.60% 43.20% 43.70%
TCG 2032
V12 1000 3333kw V16 1000 4300kw
43.80% 44.10%
All engines available for natural gas and biogas. TCG 2032 V12 and V16 available for syngas. NOx level: 500mg/m3 Ratings to ISO: 3046/1 Methane Number (MN): 70
GE Energy
Jenbacher gas engines Headquarters A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model Fuel rpm Pel Pth JMS 208 GS g 1,500 330 358 JMS 208 GS g 1,800 335 406 JMS 312 GS g 1,500 625 731 JMS 312 GS g 1,800 633 808 JMS 316 GS g 1,500 834 988 JMS 316 GS g 1,800 848 1,079 JMS 320 GS g 1,500 1,063 1,190 JMS 320 GS g 1,800 1,060 1,313 JMS 412 GS g 1,500 844 892 JMS 416 GS g 1,500 1,131 1,194 JMS 420 GS g 1,500 1,415 1,492 JMS 612 GS g 1,500 1,820 1,792 JMS 616 GS g 1,500 2,433 2,399 JMS 620 GS g 1,500 3,041 3,020 Ratings natural gas standard, NOx ≤ 500 mg/m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team.
TAD1242GE TAD1640GE TAD1641GE TAD1642GE
352 393 433 485
409 462 509 570
MTU Friedrichshafen GmbH 88040 Friedrichshafen Germany Phone +49 7541 90-7006 Fax +49 7541 90-7084 powergenregion1@mtu-online.com www.mtu-online.com
MTU Detroit Diesel Inc. 13400 Outer Drive West Detroit, Michigan 48239 USA Phone +1 313 592 57 08 Fax +1 313 592 51 58 powergenregion3@mtu-online.com www.mtudetroitdiesel.com Fuel rpm Hz kWm Diesel engines 50 Hz" Series 60 d 1500 50 280 Series 60 d 1500 50 298 8V 2000 G d 1500 50 303 8V 2000 G d 1500 50 336 12V 2000 G23 d 1500 50 452 12V 2000 G63 d 1500 50 515 16V 2000 G63 d 1500 50 655 18V 2000 G63 d 1500 50 720 12V 2000 G63 (U) d 1500 50 515 16V 2000 G63 (U) d 1500 50 655 18V 2000 G63 (U) d 1500 50 720 8V 4000 G61 d 1500 50 735 12V 4000 G61 d 1500 50 1095 16V 4000 G61 d 1500 50 1450 20V 4000 G62 d 1500 50 2000 8V 4000 G61 (U) d 1500 50 735 12V 4000 G61 (U) d 1500 50 1095 16V 4000 G61 (U) d 1500 50 1450 20V 4000 G62 (U) d 1500 50 2000 12V 4000 P61 d 1500 50 1140 16V 4000 P61 d 1500 50 1520 Diesel engines 60 Hz" Series 60 d 1800 60 280 Series 60 d 1800 60 354 8V 2000 G d 1800 60 370 12V 2000 G43 d 1800 60 561 12V 2000 G83 d 1800 60 625 16V 2000 G43 d 1800 60 743 16V 2000 G83 d 1800 60 835 18V 2000 G83 d 1800 60 900 8V 4000 G81 d 1800 60 750 12V 4000 G41 d 1800 60 1020 12V 4000 G81 d 1800 60 1120 16V 4000 G41 d 1800 60 1360 16V 4000 G81 d 1800 60 1495 20V 4000 G82 d 1800 60 2060 12V 4000 P81 d 1800 60 1380 16V 4000 P81 d 1800 60 1840 1200 rpm / 60 Hz 12V 4000 G71 d 1200 60 870 16V 4000 G71 d 1200 60 1140 Gas engines natural gas 50 Hz" 12V 2000 L60 1) g 1500 50 450 12V 2000 L60 2) g 1500 50 480 16V 2000 L60 1) g 1500 50 600 16V 2000 L60 2) g 1500 50 640 18V 2000 L60 1) g 1500 50 675 18V 2000 L60 2) g 1500 50 720 12V 4000 L61 2) g 1500 50 1200 16V 4000 L61 2) g 1500 50 1600 NOx emission < 250mg/m3 NOx emission < 500mg/m3" Series 60 Series 60 Series 60 Series 60 Series 60 8V 2000 G 8V 2000 G 8V 2000 G 12V 2000 G23 12V 2000 G63 16V 2000 G23 16V 2000 G63 18V 2000 G63 12V 2000 G23 (U) 12V 2000 G63 (U) 16V 2000 G23 (U) 16V 2000 G63 (U) 18V 2000 G63 (U) 8V 4000 G61 12V 4000 G21 12V 4000 G61 16V 4000 G21 16V 4000 G61 20V 4000 G22 20V 4000 G62 8V 4000 G61 (U)
d d d d d d d d d d d d d d d d d d d d d d d d d d
1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
272 313 321 362 411 330 365 409 565 625 720 805 895 565 625 720 805 895 895 1205 1330 1600 1760 2200 2420 895
kWe 260 275 285 315 430 490 620 685 485 615 675 700 1040 1380 1900 700 1040 1380 1900 1085 1445 224 285 295 450 500 595 670 720 600 815 895 1090 1195 1650 1105 1470 695 910 425 450 565 600 635 675 1130 1505
250 290 295 335 380 310 345 385 530 590 675 755 840 530 590 675 755 840 850 1145 1265 1520 1670 2090 2300 850
12V 4000 G21 (U) 12V 4000 G61 (U) 16V 4000 G21 (U) 16V 4000 G61 (U) 20V 4000 G22 (U) 20V 4000 G62 (U) 12V 4000 P61 16V 4000 P61 Series 60 Series 60 8V 2000 G 8V 2000 G 12V 2000 G23 12V 2000 G63 16V 2000 G63 18V 2000 G63 12V 2000 G63(U) 16V 2000 G63(U) 18V 2000 G63(U) 8V 4000 G61 12V 4000 G61 16V 4000 G61 12V 4000 G62 8V 4000 G61(U) 12V 4000 G6 (U) 16V 4000 G61(U) 20V 4000 G62(U) 12V 4000 P61 16V 4000 P61 Diesel engines 60 Hz" SUN2105 SUN3105 SUN3105T SUN4105E SUN4105TE SUN4105IE SUN6105IE 3R 700 G40 3R 700 G80 4R 700 G80 6R 700 G80 Series 50 Series 50 Series 50 Series 60 Series 60 Series 60 Series 60 Series 60 Series 60 8V 2000 G 8V 2000 G 8V 2000 G 12V 2000 G43 12V 2000 G83 16V 2000 G43 16V 2000 G83 18V 2000 G83 8V 4000 G81 12V 4000 G41 12V 4000 G81 16V 4000 G41 16V 4000 G81 20V 4000 G42 20V 4000 G82 SUN2105 SUN3105 SUN3105T SUN4105E SUN4105TE SUN4105IE SUN6105IE 3R 700 G40 3R 700 G80 4R 700 G80 6R 700 G80 Series 60 Series 60 Series 60 Series 60 Series 60 Series 60 8V 2000 G 8V 2000 G 12V 2000 G43 12V 2000 G83 16V 2000 G43 16V 2000 G83 18V 2000 G83 8V 4000 G81 12V 4000 G41 12V 4000 G81 16V 4000 G41 16V 4000 G81 20V 4000 G42 20V 4000 G82
d d d d d d d d d d d d d d d d d d d d d d d d d d d d d
1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
1205 1330 1600 1760 2200 2420 1320 1760 280 298 303 336 452 515 655 720 515 655 720 735 1095 1450 2000 735 1095 1450 2000 1140 1520
1145 1265 1520 1670 2090 2300 1255 1670 260 275 285 315 430 490 620 685 485 615 675 700 1040 1380 1900 700 1040 1380 1900 1085 1445
d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d
1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
24 37 44 48 71 88 113 25 39 55 83 186 235 261 309 339 365 410 474 511 455 511 570 735 835 1007 1115 1250 1100 1490 1640 1990 2190 2740 3010 21 33 40 43 64 79 102 23 35 50 75 268 292 316 356 410 465 410 465 668 761 915 1013 1040 1000 1355 1490 1810 1990 2490 2740
19 30 35 38 57 70 90 20 31 44 66 170 215 210 285 310 335 375 435 410 430 410 535 690 670 945 1050 1000 880 1415 1560 1890 2080 2605 2410 17 26 32 34 51 63 82 18 28 40 60 245 270 290 330 375 430 330 435 630 610 730 950 980 800 1085 1190 1450 1590 1990 2190
12V 4000 P81 d 1800 60 1600 1280 16V 4000 P81 d 1800 60 2105 1685 20V 4000 P82 d 1800 60 2800 2240 Series 60 d 1800 60 280 224 Series 60 d 1800 60 354 285 8V 2000 G d 1800 60 370 295 12V 2000 G43 d 1800 60 561 450 12V 2000 G83 d 1800 60 625 500 16V 2000 G43 d 1800 60 743 595 16V 2000 G83 d 1800 60 835 670 18V 2000 G83 d 1800 60 900 720 8V 4000 G81 d 1800 60 750 600 12V 4000 G41 d 1800 60 1020 815 12V 4000 G81 d 1800 60 1120 895 16V 4000 G41 d 1800 60 1360 1090 16V 4000 G81 d 1800 60 1495 1195 20V 4000 G82 d 1800 60 2060 1650 12V 4000 P81 d 1800 60 1380 1105 16V 4000 P81 d 1800 60 1840 1470 1200 rpm / 60 Hz 12V 4000 G71 d 1200 60 1105 885 16V 4000 G71 d 1200 60 1390 1110 12V 4000 G71 d 1200 60 870 695 16V 4000 G71 d 1200 60 1140 910 Gas engines natural gas 50 Hz" rpm HzkWm kWe 12V 2000 L60 1) g 1500 50 450 425 12V 2000 L60 2) g 1500 50 480 450 16V 2000 L60 1) g 1500 50 600 565 16V 2000 L60 2) g 1500 50 640 600 18V 2000 L60 1) g 1500 50 675 635 18V 2000 L60 2) g 1500 50 720 675 12V 4000 L61 2) g 1500 50 1200 1130 16V 4000 L61 2) g 1500 50 1600 1505 1) NOx emission < 250mg/m3 2) NOx emission < 500mg/m3" Gas turbines LM 2500 d/g3600 50 22500 LM 2500 STIG d/g3600 50 27000 LM 2500 + d/g3600 50 31200
Perkins Engines Company Limited
Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable costeffective power up to 2500 kVA in diesel or 1000 kWE prime in gas.
Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 4 and HVO conforming to EN15950
R Schmitt Enertec GmbH
56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines, generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas Model fuel Freq. Electric output M06-G/B T0D41 g 50 140 kW M06-G/B TID41 g 50 200 kW M06-G/B T2D41 g 50 250 kW M08-G/B TID41 g 50 260 kW M08-G/B T2D41 g 50 333 kW M12-G/B TID41 g 50 400 kW M12-G/B T2D41 g 50 500 kW M06-G/B T0D41 g 60 150 kW M06-G/B TID41 g 60 210 kW M06-G/B T2D41 g 60 250 kW M08-G/B TID41 g 60 280 kW M08-G/B T2D41 g 60 333 kW M12-G/B TID41 g 60 420 kW M12-G/B T2D41 g 60 500 kW RSE engines for LPG M06-PT0D41 g 50 115 kW M06-PTID41 g 50 173 kW M06-PT2D41 g 50 205 kW M08-PTID41 g 50 233 kW M08-PT2D41 g 50 260 kW M12-PTID41 g 50 350 kW M12-PT2D41 g 50 450 kW M06-PT0D41 g 60 130 kW M06-PTID41 g 60 173 kW M06-PT2D41 g 60 205 kW M08-PTID41 g 60 233 kW M08-PT2D41 g 60 260 kW M12-PTID41 g 60 350 kW M12-PT2D41 g 60 450 kW RSE engines for Woodgas M06-HT2D41 g 50 122 kW M08-HT2D41 g 50 166 kW M12-HT2D41 g 50 250 kW M06-HT2D41 g 60 140 kW M08-HT2D41 g 60 180 kW M12-HT2D41 g 60 275 kW
Volvo Penta SCANIA ENGINES
SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor) Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption. All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V.
405 08 Gothenburg, Sweden Tel +46 31 235460 Model Spec RPM kWm TAD530GE Diesel 15002) 75 TAD531GE Diesel 15002) 88 TAD532GE Diesel 15002) 113 TAD550GE1) Diesel 15002) 76 TAD551GE1) Diesel 15002) 89 TAD730GE Diesel 15002) 113 TAD731GE Diesel 15002) 132 TAD732GE Diesel 15002) 162 TAD733GE Diesel 15002) 175 TAD734GE Diesel 15002) 213 TAD750GE1) Diesel 15002) 114 TAD751GE1) Diesel 15002) 132 TAD752GE1) Diesel 15002) 158 TAD753GE1) Diesel 15002) 173 TAD754GE1) Diesel 15002) 217 TAD940GE Diesel 15002) 241 TAD941GE Diesel 15002) 280 TAD1341GE Diesel 15002) 271 TAD1342GE Diesel 15002) 303 TAD1343GE Diesel 15002) 325 TAD1344GE Diesel 15002) 354 TAD1345GE Diesel 15002) 388 TAD1351GE1) Diesel 15002) 279 TAD1352GE1) Diesel 15002) 314 TAD1354GE1) Diesel 15002) 328 TAD1355GE1) Diesel 15002) 355 TAD1640GE Diesel 15002) 392 TAD1641GE Diesel 15002) 430 TAD1642GE Diesel 15002) 503 TWD1643GE Diesel 15002) 536 TAD1650GE1) Diesel 15002) 393 TAD1651GE1) Diesel 15002) 430 Engines are also available for 1800 rpm / 60 Hz
kVA 85 100 130 86 101 130 152 186 201 245 131 152 182 199 250 277 326 315 352 378 412 451 324 365 381 413 461 505 591 630 462 505
“
ASCO load banks are the most advanced and reliable on the market”. Gene Murrell Director Optimum Power Services (OPS)
ASCODNA. At the core of every great facility. Gene has used ASCO load banks as part of the OPS load bank fleet for more than 10 years. From data centres to healthcare facilities to commercial buildings, ASCO is the load bank of choice. “The rental market puts extreme pressure on our equipment and the need to deliver when required is critical for our business. ASCO load bank quality and reliability puts them a step ahead of other manufacturers”. Every customer benefits from ASCO’s 125 years of critical power experience and its industry-leading technology and services. Support like this gives OPS confidence for the power challenges ahead. customercare@ascopower.com • +44 (0) 1780 480 033
loadbanks.ascopower.com © 2019 ASCO Power Technologies. All Rights Reserved. Life Is On Schneider Electric is a trademark and the property of Schneider Electric SE, its subsidiaries and affiliated companies.