Independent Power Asia – April 2022

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APRIL 2022 PROMOTING

ISSUE 86 ON-SITE POWER & CO-GENERATION

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MWM gensets. Efficient, low-maintenance and highly available.

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EDITOR’S NOTES

APRIL 2022 APRIL 2022

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ISSUE 86

PROMOTING

ON-SITE POWER & CO-GENERATION

www.powermediagroup.co.uk

MWM gensets. Efficient, low-maintenance and highly available.

THE SOUTHEAST ASIA DATA CENTRE MARKET IS AMONG THE FASTEST-DEVELOPING SECTORS

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CES20001_Anzeigen_MWM_3er Range_210x297mm_3r3l3u_EN_2_0_RZ_sm.indd 2

08.04.22 14:10

ISSUE #86 Publisher/Sales DIrector Neb Saric neb@wipmagazines.com Publishing & Events Director Richard Teasdale richard@wipmagazines.com Managing Editor Aidan Turnbull aidan@wipmagazines.com Accounts Executive Alison Williams accounts@wipmagazines.com Sales & Marketing Manager Sarah Hallows sarah@wipmagazines.com

Far East Sales Bob Liu Shanghai, China bob.liu@ronco.com.cn US Sales & Subscriptions Jelena Milojevic power@wipmagazines.com Austrian & German Agent Mario Dobresko power@wipmagazines.com Power Media International Group, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL, UK Tel: +44 (0) 1403 888019 www.powermediagroup.co.uk © Independent Power Asia (ISSN 1468 7100)

The Southeast Asia data centre market is among the fastestdeveloping markets worldwide and is led by increased cloud adoption, the advent of 5G, and the ready available of effective and efficient backup power sources found in today’s generator sets. Southeast Asia data center market is expected to grow at a CAGR (Compound Annual Growth Rate) of 5.97% during 2022-2027. Several data centres in China, Malaysia and Indonesia are likely to be equipped with N+N or 2N redundancy for power infrastructure with more redundancy for UPS and generator systems. The demand for DRUPS (Diesel Rotary UPS) systems is growing in the market, which will add significant revenue growth to vendors operating in South East Asia. This research is also supported by conclusions from 6Wresearch, in its study on the South-East Asia diesel Genset market. Its analysts predict that the market size will grow at roughly the same amount up to 2024. According to 6Wresearch the THE GROWTH IN ASIA’S commercial and manufacturing sectors account for the major DATA CENTRES AND THE revenue share in the overall diesel genset market. DEMAND FOR BACKUP “Diesel gensets are in high POWER SUPPLIES HAVE demand among end-users as a reliable source of standby power MATCHED TRAJECTORIES.” during power outages,” says the report. Additionally, growing FDI (Foreign Direct Investment) in the commercial sector in several South-East Asian countries will lead to substantial growth in the social infrastructure segment of these nations. Certain key applications such as offices, educational buildings and healthcare all require diesel gensets from the market for the forseeable future. Amongst all South-East Asian countries, Indonesia, the Philippines and Vietnam are expected to register the highest market sharebetween 2022-24. Poor grid infrastructure and fluctuating electricity supply feed the demand for diesel gensets in these countries, says 6Wresearch. Some of the key provider companies in this sector include - Caterpillar, Cummins, Denyo, Huutoan, Komatsu, Kohler, Mitsubishi, Yanmar, and MTU. A considerable increase in demand for electricity in the Southeast Asia amongst Asian nations such as Cambodia, Laos, and Myanmar and strong economic growth in countries such as Indonesia, Vietnam and Philippineshave been noted. This is matched by the development of infrastructures to the extent that the expansion in data centres and in backup power demand currently have matched trajectories.

AIDAN TURNBULL Managing Editor

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INDEPENDENT POWER ASIA

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CONTENTS

3 03-10

APRIL 2022

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LEADER AND NEWS FROM THE ASIA-PACIFIC REGION

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POWER SUPPLY SYSTEMS FOR CHINA DATA CENTRES

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MWM’s role in providing gas generator sets for industry.

14 NEW ENGINE TESTING CENTRE AWARDED ACCREDITATION The Weichai Power New Energy Engine Testing Centre has been awarded the laboratory accreditation certificate (registration number: CNAS L16009) issued by the China National Accreditation Service.

17

CONTRACT FOR 10 PARALLEL & GRID-CONNECTED GENSETS A customer in China asked Smartgen for 10 gensets to be divided into 5 groups: two units of each group needed to be connected in parallel. Smartgen also had to provide five step-up transformers for the project.

18 59 GENSETS SUPPLIED FOR A MINING PROJECT IN ASIA

In September 2021 LEES provided 9 880kVA containerised gensets and 50 20500kVA silent gensets for use at a mining company site located in China.

20 MULTIFUNCTIONAL DIESEL GENSET DEVELOPED BY OEM

FUJIAN KATE POWER has developed a diesel generator set - the KT29G with a 30G series diesel engine - this is a product independently developed to meet the high power demand, reports the manufacturer.

21 CLASSIFIED DIRECTORY OF EQUIPMENT & SERVICES

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ENGINE MANUFACTURERS GUIDE 4

INDEPENDENT POWER ASIA

17 Like and follow us on Facebook @powermediainternationalgroup Follow us on Twitter @PMI_WIP Follow our activity on LinkedIn Power Media International Group Ltd Visit us online at www.powermediagroup.co.uk Subcription to 27 power publications: 1 Year - £120 UK, £180 ROW | 2 Years - £192 UK, £280 ROW. Payment in full or credit/debit card information is required to process your order. Subscription request must include subscriber name and email. For new subscriptions or renewal, call +44 (0) 1403 888019. Single copy price: £23.50 (including postage and packaging). In addition to your subscription you will also recieve a FREE GIFT worth £100 (Worldwide Gen-Set & Cogeneration Directory), plus our Year Planner which includes all relevant global power industry events. For customer service and address changes, call +44 (0) 1403 888019 or email power@wipmagazines.uk.com Content Licensing: For all content licensing, permissions, reprints / e-prints, please contact power@wipmagazines.com | Subject Line: Content Licensing Copyright: © 2021 Power Media International Group Ltd. All rights reserved.

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NEWS

APRIL 2022

IN BRIEF 500 KVA DIESEL GENSET FOR A STATE-OWNED HOSPITAL, SRI LANKA An MTU 500 Kva Genset was recently delivered to a state-owned hospital for critical power backup applications. The unit is fixed with a standard factory fitted enclosure with a very low sound level of 74 dBa @ 1 metre. Nativeway is the Authorized Distributor for FMTU Generators in Sri Lanka.. Force MTU Power Systems is a JV between Rolls Royce Power Systems AG and Force Motors-India. The MTU 10V1600 DS500 Diesel Genset 500 kVA/50 Hz/Standby (FuelOptimised)/380 - 415V offers a 10V1600 diesel engine with a 17.5-litre displacement, a Common rail fuel injection system, a 4-cycle engine-generator resilient-mounted, a cooling system (Integral set-mounted) and an engine-driven fan.

TWO 600KW DIESEL GENERATOR SETS INSTALLED IN GUIYANG IHG HOTEL, CHINA, FEATURE ENHANCED ALTERNATORS Two 600KW Weichai Baudouin diesel generator sets have been installed used in Guiyang IHG hotel in China - these gensets are equipped with running in automatic parallel, reports Taizhou Tontek Power Technology Co., Ltd. A spokesman commented: “The customer requested that the 600KW Weichai Baudouin generator sets run in parallel and specified the Baudouin engine 6M33D725E310(675/725KW). The sets also feature Stamford alternators S5L1D-H41 (600kW) and Smartgen controllers HGM9510.” Manufactured in factories located in France and China, Baudouin engines offer ISO 9001 and ISO/TS 14001 certifications and meet the highest demands for both quality and environmental management. Baudouin engines also comply with the latest IMO, EPA and EU emission standards, and are certified by all major IACS classification societies around the world. The Stamford S5L1D-H41 alternator used in the set is the largest alternator in the S5 range. All alternators in this spectrum have been optimised for power density. This has been done through a new enhanced thermal management system which regulates temperature.

400 KVA GENSET FOR A BEAUTY PRODUCT MANUFACTURING COMPANY IN THALAWATHUGODA, SRI LANKA

1MW BIOGAS GENERATOR FOR A PALM OIL MILL FACTORY BASED IN SURAT THANI, THAILAND Souer, a Distributor & Service Provider for Jenbacher Gas Engines/ INNIO - has delivered a J320 biogas engine to one of the palm oil mill factory in Surat Thani. The customer invested in a system which provided 1MW more in order to export electricity to the Thai grid. The Souer team consulted the power solution from the beginning: from technical concept, engine delivery and commissioning - also providing support with reliable aftersales service team, reports the company. The technology offers long service intervals, maintenance-friendly www.wipmagazines.com www.powermediagroup.co.uk

engine design and low fuel consumption ensure maximum efficiency in Jenbacher Type 3 engines. The biogas generator has optimised engine components prolonging service life even when using non-pipeline gases such as landfill-gas. The Type-3 stands out in its 499 to 1,067 kWe power range due to its technical maturity and high degree of reliability. Thailand, currently ranked No.3 in the world for CPO (Crude Palm Oil) is a potential and viable market for palm oil technology companies as the industry is currently honing new palm oil technologies.

Cummins Inc recently installed a 400Kva (C450D5) Cummins Diesel generator at Softcare International (Pvt) Ltd, Thalawathugoda, Sri Lanka. TPL supplied and installed soundproof canopy with the Cummins generator. Softcare international is a leading beauty product, baby products, day to day essentials also Pharmaceutical and Surgical products importing and distributing company in Sri Lanka. The three Phase Silent Diesel Generator set is built with a Cummins Cast iron, 6-cylinder, turbo-charged engine and

complemented by a four-pole, brushless Stamford alternator. It has been built into a sound attenuated, weather protected enclosure. Its rugged design delivers reliable power, low emissions, and a fast response to load changes. The set features a Cummins QSG12 series engine and features robust construction and heavy duty components. It has an electronic governor, a compact design with low noise, a higher power density and smaller footprint, narrow skid/wide skid available with spillage catchment and offers a 500hrs extended service interval.

INDEPENDENT POWER ASIA

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NEWS

APRIL 2022

IN BRIEF 2 MWM GAS ENGINES FOR BATAM, INDONESIA In December 2021 MWM supplied MWM TCG 2020 V16 K gas engines to PT. Panasonic Industrial Devices Batam (PID-BT) in Indonesia. This is part of the Panasonic Corporation, headquartered in Japan. The company offers services for retailers and companies that work with electronic components. Since 2011, PID-BT has been using MWM TCG 2020 V16 K gas engines to supply the company with power. In 2021, due to the positive experiences made with MWM gas engines, PID-BT again decided to order MWM TCG 2020 V16 K gas engines. PID-BT in Indonesia has already been generating energy with MWM gas engines for some 10 years. In 2018, two additional TCG 2020 V16 K gas engines were installed. The engines were installed by the Indonesian MWM distributor PT. Kaltimex Energy. PID-BT was highly satisfied with the performance and efficiency of the MWM gas engines, and in 2020, the company decided to replace the older engines with new models of the MWM TCG 2020 V16 K series.

RECORD CONTRACT FOR ASIA: 69 DIESEL GENSET UNITS DELIVERED TO A TELECOM OPERATOR IN INDONESIA AKSA’s project to supply 69 gensets has involved the biggest telecom operator in Indonesia. Generators have already been shipped to Sumatra and Kalimantan regions for installation at BTS towers. Aksa Generators manufactures gasoline, diesel, natural gas-powered gensets, marine generating sets, lighting towers and generating sets hardware. Aksa is currently one of the biggest generating sets manufacturer in the world thanks to its continuous investments. According to the company, Aksa Power Generation has opened one of the largest genset factories in the world in May 2012. Aksa has secured its place among the biggest genset companies in global market with its new 100,000m² factory. The new factory will be producing 24,000 units of diesel gensets annually. In addition, it has 16 test rooms which are equipped with the latest technology and have totally 25 MVA test capacity. A company spokesman commented: “Being one of the first manufacturers of natural gas generator sets of the world, Aksa Generators holds an undisputed supremacy in synchronised sets. Aksa Generators increases its investments continuously in technology to remain the pioneer of change through the manufacturing of more soundproof, environment-friendly generators with lower fuel consumption.” Indonesia is the world’s largest island country and the 14th-largest country by area, at 1,904,569 square kilometres (735,358 square miles). With about 270 million people telecommunications towers have proved essential for emergency and everyday communications. Mobiles, radios, and even television signals rely on telecom towers for functionality. Many employees, including emergency responders, police personnel and hospital workers rely on telecom towers for steady communications which are vital to carry out their work. Diesel generator for telecom towers currently provide an affordable and environmentally-friendly way to provide security against power failure in Indonesia.

GENSETS SUPPORT KEY ALUMINIUM MANUFACTURING PLANT IN SRI LANKA

Swissteek Aluminium manufactures world-class aluminium products. The company recently purchased 4M10G110/5 model gensets with a BAUDOUIN engine and EGK225-80N model EMSA alternators. These 110 kVa diesel generator sets were manufactured by EMSA. The sets were specified as being capable of meeting all the needs of the facility in Sri Lanka. The genset system has been designed to automatically commission when there are any power cuts: the product line will not be halted and the work tempo will continue as it is, explains the company. The engine block of each genset is made by Baudouin, a company with 100 years of know-how and fitted with an EMSA brand alternator. A spokesman comments: “The easy maintenance option of our generator set includes developments such as remote troubleshooting. Any failure can be solved fast and simply. Our generators can be used as auxiliary power source when there are grid issues. Our generators are ready for use when extra energy is needed due to power cuts. Additionally, the electric voltage regulator in the generator will protect the generator components from energy fluctuations. They feature an industry-type silencer and isolation systems.”

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FOUR GENERATOR SETS PROVIDING 2,500 KVA FOR A DATA CENTRE IN CYBERJAYA

It is 6 months since Mitsubishi delivered four units - MGS2700B DC @2500 KVA gensets with Critical Power Rating plus Uptime Tier III & IV Compliance - to a data centre in Cyberjaya. Cyberjaya (a fusion of cyber and Putrajaya) is a city with a science park as the core. forms a key part of the Multimedia Super Corridor in Malaysia. It is located in Sepang District, Selangor. Cyberjaya is adjacent to, and has been developed along with Putrajaya, Malaysia’s key

government seat. The site is about 26 km south of downtown Kuala Lumpur. The gensets were developed to supply emergency power at varying loads in the event of a major utility power interruption. The genset are said to be fully capable of supplying emergency power at varying loads in the event of normal utility power interruption. + 10% overload in accordance with ISO3046/1. The overload power rating is in accordance with ISO15550, ISO3046/1, JIS8002-1, DIN6271 and BS5514.

INDEPENDENT POWER ASIA

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NEWS

APRIL 2022

GUANDONG ORDER GAS TURBINES FOR COMBINED CYCLE PLANT IN CHINA GE Gas Power and Harbin Electric have received an order from Chinese state-owned power utility Shenzhen energy Group for power generation equipment for its Guangming combined cycle power plant, located in Shenzhen Guangming district of Guangdong province. Powered by three GE 9HA.01 gas turbines, the plant is expected to deliver up to 2 GW of electricity to the most populous province in the country, population 126 million. Plans are for the first unit to be operational by end of 2023, to coincide with the retirement of the Guangdong Shajiao coal-fired power complex which is scheduled for 2025. China is actively working to promote its energy transition including the change from coal-based power generation to gasfired technologies. Over the pasttwenty years, the use of coalfuelled power has fallen from its peak - approximately 72.4 % in 2005 to 56.8 % in 2020 - in terms of China’s energy consumption. The Chinese government says it is fully committed to reducing greenhouse gas emissions; it has undertaken to have CO2 emissions peak before 2030 and to achieve carbon neutrality by 2060. The plant will be powered by the very latest in turbine technology: in 2016, GE and EDF officially inaugurated the world’s first ever combined-cycle power plant equipped with advanced GE’s 9HA gas turbine.

IN BRIEF THREE 1,500 KVA GENSETS FOR A CHILDREN’S HOSPITAL VINH PHUC, VIETNAM

CHINA BUYS THREE GAS TURBINES 7& THREE STEAM TURBINES FOR THE HONG KONG-MACAU GBA AREA Siemens Energy has signed agreements with Guangdong Energy Group and Shenzhen Energy Group to deliver a total of four H-class combined cycle power units to power plants in the Guangdong-Hong Kong-Macao Greater Bay Area (GBA) in southern China. Under the agreement with Guangdong Energy, Siemens Energy will deliver a 675MW combined cycle power generation unit, including a SGT5-8000H gas turbine.The existing coal-fired power plant will be modified into a gas-fired plant with increased efficiency and reduced emissions.The plant will generate 2.3 billion kilowatt-hours of power annually and is expected to go into commercial operation in mid-2023. For Shenzhen Energy, Siemens Energy will supply three H-class combined cycle power units for the Phase II project at Dongbu power plant and the plant upgrade at Mawan power plant. The contract’s scope includes three SGT5-8000H gas turbines, three SST-5000 steam turbines and three SGen5-3000W generators. The projects are scheduled to go into operation by the end of 2023 and in mid-2024 respectively, yielding a combined annual total generation output of six billion kilowatt hours. “We’re achieving a significant milestone with the one-hundredth H-class gas turbine sold,” Karim Amin, Member of the Executive Board of Siemens Energy AG, told IPA. “We’re proud to see that our strategic partnerships with Guangdong Energy and Shenzhen Energy are now bearing fruit: We’ll be working together to make tangible contributions to the Greater Bay Area and the low-carbon development of China.” In December 2019, Siemens Energy and Shenzhen Energy began collaborating to develop green energy solutions. According to the company, the partnership was aligned with the Guangdong-Hong Kong-Macao GBA growth model, which is focused on driving sustainability for its over 70 million residents through sci-tech innovation.

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KOHLER has supplied three generators to provide backup power for a children’s hospital in Vinh Phuc, Vietnam. The three 1500REOZM diesel generators are equipped with synchronising control panels and customized enclosures. The 1510 kW genset has a Type 4-Pole,Rotating-Field alternator, an Engine Model S16R -Y1PTA-2. Its Prime Ratings level of operation is 1370 kW (1713 kVA) and its frequency is 60 Hz. Kohler has designed the genset’s controllers for guaranteed system integration and fully remote communication. There are number of important features the gnsets have. These include: *A low coolant level shutdown feature which prevents overheating * An electronic, isochronous governor which delivers precise frequency regulation. * Multiple circuit breaker configurations. * The pilot-excited, permanent magnet (PM) alternator provides superior short-circuit capability. * The brushless, rotatingfield alternator has broad range reconnectability. Each generator set accepts the rated load in one step and complies with ISO 8528-5, Class G3 requirements for transient performance.

INDEPENDENT POWER ASIA

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NEWS

APRIL 2022

IN BRIEF GULF SRC PLANT CHOOSES M701JAC GAS TURBINE FOR THAILAND A third M701JAC powergenerating gas turbine unit has been installed at a Gulf SRC plant in Chonburi Province, Thailand. It is the third of eight such GTs destined for a project to build two natural gas-fired power plants in the country. The unit was inaugurated on 31st March, 2022, as part of a joint venture of Gulf Energy Development Public Company Ltd, one of Thailand’s largest independent power producers, and Mitsui & Co. The first unit, which was also the first M701JAC in Southeast Asia, started commercial operations at the end of March 2021. The first and second units have been in commercial operation for one year and six months respectively.

NEW: ASIA-PACIFIC GAS GENERATOR MARKET - GROWTH, TRENDS, COVID-19 IMPACT, AND FORECASTS (2022 - 2027) The Asia-Pacific gas generator market is expected to grow at a CAGR (Compound Annual Growth Rate) of more than 6.38% during the forecast period of 2020-2025, reports Mordor Intelligence’s latest economic study. Key factors, such as increasing awareness regarding natural gas as a clean and reliable fuel, increased concerns over diesel maintenance and refueling issues, decreasing natural gas fuel prices, and the general desire to be more environmentally responsible, have supplemented the demand for gas generators in the region. However, the lack of gas grid connectivity via pipeline, resulting in hindered fuel supply, is expected to act as a challenging factor to overcome for the gas generators market in the coming years. The industrial sector has accounted for the largest share of the revenue from the sale of gas generators in 2019, owing to the increasing demand for continuous and reliable power supply from the industrial sector. The commercial and industrial sectors of the emerging economies, the residential sector of developed economies, and the increasing need for power in defense operations are expected to create significant opportunities for market participants in the near future, says the report. China is expected to dominate the market during the forecast period for gas generators, with the falling cost of natural gas, the usage of natural gas across the residential sector is expected to increase.

HIGHEST RATED INDUSTRIAL ENGINE NOW AVAILABLE AT ENGINE FACILITY IN IBUKI, Yanmar has announced the availability of its 4TN107FTT diesel engine available in outputs up to 207 hp (155 kW). The inline four-cylinder engine, which was first unveiled at Bauma in 2019, meets EPA Tier 4 final and EU Stage 5 exhaust emissions regulations. It has been in production with select global OEMs since 2021, but the engine will be available for the first time through Yanmar distributors, along with Powerpack version designed to deliver a complete drop-in power unit for a broad range of applications. A clean-sheet design, the four-cylinder 4TN107FTT engine has bore and stroke dimensions of 107 x 127 mm and overall displacement of 4.6 L. Based on a compact, rigid block, it incorporates a high-pressure, electronically controlled common rail fuel system with direct injection. Perhaps the most notable feature of the new engine is its use of twostage turbocharging, a first for Yanmar industrial engines. “The two-stage turbocharger consists of both a low-pressure turbocharger without wastegate valve, and a high-pressure turbo with a wastegate valve,” noted Aaron Engels, Engineering manager for Yanmar America Power Solutions. “The low pressure turbocharger contributes to increased power at higher speeds, while the highpressure turbo provides the majority of boost at low speeds. Overall, the two-stage turbo charger allows for a 45 kW (60 hp) power increase at 2200 rpm over our single turbocharger version.” Along with power density, Yanmar also targetted strong torque performance and the engine delivers max.torque of 594 lb. ft. at 1500 rpm, with low-speed torque output of 445 lb. ft. at 1000 rpm.

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INDEPENDENT POWER ASIA

MALAYSIA’S LARGEST CC PLANT ANNOUNCES STARTS UP Edra Energy Sdn Bhd, Malaysia’s second-largest independent power producer, has started commercial operations at its new 2.2 GW power plant in Alor Gajah, Malacca, Malaysia. Alor Gaja is the largest combined cycle power plant in the country and will provide more than 10% of its electricity demand. Technicians have installed H-Class combined cycle plant technology, including power generation equipment and digital solutions. Coal burning power stations are being replaced lby gas power in Malaysia. The country’s electricity demand is expected to grow from approximately 18.8 GW in 2020 to over 24 GW by 2039, while its energy transition objectives in the 12th Malaysia Plan includes phasing out coal-fired power generation entirely. Around 7 GW of coal power will be retired by 2033, leading to a significant increase in demand for other energy sources including gas. The new plant consists of three generating blocks each producing over 745 MW. Each block consists of a GE 9HA.02 gas turbine, a STF-D650 steam turbine, a W88 generator and a heat recovery steam generator. Control and performance visibility of the GT generator will be provided by GE’s integrated Mark VIe control system and its asset performance management (APM) suite of digital solutions. www.wipmagazines.com www.powermediagroup.co.uk


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DATA CENTRES

APRIL 2022

COMBINED COOLING, HEATING AND POWER SUPPLY SYSTEMS FOR CHINA DATA CENTRES

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ata centres play a fundamental role in the functioning of businesses in today’s connected world. Servers and devices for storing, processing and distributing large amounts of data are housed here, and users of this data must be able to access it remotely and in real time at any time. It is understandable that a stable power supply as well as reliable cooling of the servers are two of the major challenges that must be carefully considered during construction and operation. One of the world’s largest mobile communications providers, China United Network Communications Group Co, or China Unicom for short, has taken a new path. Among other things, the company operates a cloud data center in Deqing, in the eastern Chinese province of Zhejiang. Located around 200 kilometres southwest of the Shanghai metropolis, it is the first data centre of a communications operator in China to rely on natural gas-based combined cooling, heating and power supply systems. The core generating facilities of the project are seven MWM TCG 2032 V16 gas-fired generator sets. This is the largest genset manufactured in Germany under the MWM brand and provides stable power and heat supply in projects worldwide. The project is designed based on the principle of “determining power generation based on cold capacity”, and uses natural gas to fuel the MWM gasfired generator sets to generate electricity for the grid. The high-temperature flue gas and cylinder liner water discharged from the generator sets enters a lithium bromide absorption unit to produce chilled water for air-conditioning purposes. Meanwhile, a chilled water storage tank operates online in real time as a redundant configuration of the chilled water system to ensure the refrigeration unit operates as normal. The system can provide a highly reliable and continuous power supply, and also provides effective cooling for the data centre. The seven generator sets generate 225 million kWh of electricity and provide 228 million kWh of cooling power per year, saving a significant amount of energy and substantially reducing emissions.

THE SEVEN GENERATOR SETS GENERATE 225 MILLION KWH OF ELECTRICITY AND PROVIDE 228 MILLION KWH OF COOLING POWER PER YEAR, SAVING A SIGNIFICANT AMOUNT OF ENERGY AND SUBSTANTIALLY REDUCING EMISSIONS. THIS SHOWS YOU BUILD A CLEAN, LOW-CARBON, SECURE AND EFFICIENT SMART ENERGY SYSTEM THROUGH THE USE OF GAS GENERATOR SETS. www.wipmagazines.com www.powermediagroup.co.uk

The MWM gas generator sets of the TCG 2032 series are perfectly geared to the challenges of a dynamic market environment. In the power range of 3,000 – 4,500 kWel reliability, flexibility, efficiency and environmental compatibility are ensured along with low life-cycle costs. In this way, they meet the high requirements of a wide range of applications and are highly profitable. With MWM, customers can benefit from more than 150 years of experience in gas engine technology and energy production. The optimised maintenance concept with cylinder units simplifies accessibility and, along with the reduction of the number of different parts, minimises the time required for maintenance. This saves up to 20 % in service costs. At the same time customers can profit from up to 30% less lubricating oil consumption compared to other generator sets. Thanks to the extended service intervals, the TCG 2032 runs up to 200 hours longer per annum than comparable products. The major overhaul is scheduled after 80,000 operating hours. The particle-free combustion with chamber plugs extends the service intervals for the exhaust gas heat exchanger and reduces service costs compared to other combustion methods. Major components such as pistons, conrods, spark plugs and cylinder heads have been improved to withstand the greater power output and

and deliver increased electrical efficiency. The interaction of all components has been improved even further. All components relevant for efficiency and power output are monitored by the TEM (Total Electronic Management). The new, upgraded wastegate in particular ensures a more efficient operation with changing conditions. This is also the case when the gas composition is fluctuating – thanks to fast response times due to the temperature monitoring for each cylinder. TEM not only controls the engine, but the entire system, including heat extraction. The high-pressure turbocharger A140 with an improved wastegate allows operation with a broader air intake temperature range and up to higher altitudes. The energy needs of the data centre (DC) industry continue to grow at a brisk pace. In the past, preferred DC locations were near inexpensive, reliable power sources. Today, such locations are more difficult to come by, and pressure is mounting to find alternate solutions that will be less demanding on the grid, particularly when electrical demand is high. Critical facilities have more choices than ever for ensuring an uninterrupted electricity supply. Today, gas gensets like the MWM TCG 2032 are a good alternative when it comes to reliable power supply at a good total cost of ownership. www.mwm.net

INDEPENDENT POWER ASIA

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ENGINE TESTING

APRIL 2022

NEW ADVANCED ENGINE TESTING CENTRE HAS BEEN AWARDED ACCREDITATION IN CHINA

T

he Weichai Power New Energy Engine Testing Centre has been awarded the laboratory accreditation certificate (registration number: CNAS L16009) issued by the China National Accreditation Service for Conformity Assessment (CNAS), becoming the industry’s first to pass the tests for both the hydrogen fuel cell and solid oxide fuel cell products. The laboratory is equipped with R&D and testing capabilities of the whole technology chain of hydrogen fuel cell and solid oxide fuel cell products. This certificate has an important position in the international accreditation system. Accreditation by CNAS means that Weichai Power New Energy Engine Testing Centre fully complies with the international standard ISO/IEC 17025:2017 “General Requirements for Testing and Calibration Laboratory Capability” (CNAS-CL01 “Testing and Calibration Laboratory Capability Accreditation Guidelines”). Its test benches, testing equipment and other hardware, operational management level and inspection and testing technical capabilities have met the requirements of the international standard quality management system, and the experimental data and test reports are internationally authoritative with mutual recognition and credibility. The Weichai Power New Energy Engine Testing Centre was completed and put into use in 2019. It has more than 100 sets of international advanced fuel cell components, systems and other professional instrument testing equipment, including the world’s first system test bench with altitude environment simulation

THE WEICHAI POWER NEW ENERGY ENGINE TESTING CENTRE HAS BEEN AWARDED THE LABORATORY ACCREDITATION CERTIFICATE (REGISTRATION NUMBER: CNAS L16009) ISSUED BY THE CHINA NATIONAL ACCREDITATION SERVICE .”

14

INDEPENDENT POWER ASIA

It also features the first domestic high-power stack test bench with environmental simulation which can support the research and development and testing of multi-purpose, multi-power sections, and a full range of fuel cell engines, stacks and core components. This is an industry-leading level in fuel cell testing capabilities, reports the company. Founded in 1946, Weichai has over 100,000 employees worldwide. With the annual revenue of more than 300 billion RMB in 2021, Weichai ranks the 77th among China’s top 500 enterprises, the 23th among China’s top 500 manufacturing enterprises, and the 1st among China’s machinery industry top 100 enterprises. Weichai is a multi-field and multiindustry international group which owns powertrain, commercial vehicle, machinery, intelligent logistics, and other business segments. The subsidiaries of Weichai Group are located in Europe, North America, Asia, and other regions, and its products are exported to more than 110 countries and regions. Weichai says it pays high attention to science and technology

innovation, it owns the State Key Laboratory of Engine Reliability, National Fuel Cell Technology Innovation Centre, the National Innovation Strategic Alliance for New Energy Power System Industry of Commercial Vehicles and Construction Machinery, National Professional Makers’ Space and other state-level R&D platforms. It has built R&D centers in Weifang, Shanghai, Xi’an, Chongqing, Yangzhou, etc., and has established cutting-edge technology innovation centres in many places around the world, and set up a global collaborative R&D platform. www.weichaipower.com

www.wipmagazines.com www.powermediagroup.co.uk



UFR1001E G99/98 compliant Loss of Mains Relay

The UFR1001E system-disconnection relay monitors voltage and frequency in single or three-phase networks. • • • • • • • • • • •

Presetting per G99/98, values as per the standard pre programmed Under and overvoltage monitoring 40…520 V Under and over frequency monitoring 45…65 Hz Monitoring of Rate of Change of Frequency (ROCOF, df/dt) Monitoring the voltage quality (10 minute average value) Response time adjustable 0.05 … 130.0 s, individual setting for each limit Fail-safe, with monitoring of the connected section switch (can be switched off ) 2 automatic restarts on error Supports the mains synchronisation when using generators Measurement 3 phase 3 or 4 wire systems or single phase Self-test Third Part Independently tested Compliant to G99/98 by Bureau Veritas

Tel: +44 (0) 1206 575755

Email: sales@tvri.co.uk www.tvri.co.uk TVR Instruments Limited 143 Butt Road, Colchester CO3 3DP Essex, United Kingdom


CONTROL SYSTEMS

APRIL 2022

PROJECT INVOLVING 10 PARALLEL & GRIDCONNECTED GENSETS HAS BEEN COMPLETED

S

MARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD. specialises in producing intelligent control system for engine, generator and dual power supply, as well as related products, and concentrating on design, research and development, manufacture, sale and services. In the course of a recent contract a customer in China asked for 10 gensets to installed - and then divided into five groups: two units of each group needed to be connected in parallel. Smartgen also had to provide five step-up transformers to boost power to 400V to 10kV respectively. Five groups of generators needed to be connected in parallel synchronously through five groups of bustie switches, and then connected in parallel with 10kV mains. Smartgen’s solution was to choose the HGM9510 for the 10 gensets parallel arrangement. The HGM9580 controller was selected for 5 groups of bus join cabinet, and the HGM9560 controller was selected for generator bus and mains parallel. Due to the genset distribution, the generator room and diesel high voltage distribution room were too far - MSC communication involved the installation of CANbus relay module SGCAN300 (CAN BUS to optical fiber). Following installation, when the mains is connected to the grid, the HGM9560 gen close/open key needed to be pressed manually to close load breaker, then the HGM9510 could be scheduled to start. The HGM9580 has been designed to automatically close the bustie switch synchronously at the same time. Finally, the genset and mains parallel system had to operate synchronously, producing load outputs according to preset active power output percentages supplied with the HGM9560. When the mains is showing potential abnormalities (if the power supply drops. for example), the HGM9560 will automatically schedule the genset to start. When the genset closes normally, the HGM9580 will automatically close bustie switch in turn. Thanks to SMARTGEN’s design after the external grid-connection/isolated grid knob is switched to isolated grid, the load switch will automatically close,and the generator supplies power for load (generator takes all loads). After debugging, this project was completed successfully, reports the company. A company spokesman comments: “The system is running and stable and its performance has won the praise of the customer.”

“SmartGen currently has upgraded its parallel controller - the HGM9510N has passed UL certification for your choice,” he concludes. SMARTGEN’s HGM9510 controller is designed for manual/auto parallel system generators with similar or different capacity. is suitable for single unit constant power output and mains paralleling. It allows automatic start/ stop, parallel running, data measurement, alarm protection as well as remote control, remote measurement and remote communication function. It is fitted with an LCD display, optional Chinese, English and other languages interface, and it is reliable and easy to use. Utilizing the GOV (Engine Speed Governor) and AVR (Automatic Voltage Regulator) control function, the controller is able to synchronize and share load automatically; it can be used to parallel with other HGM9510 controller. The HGM9510 controller also monitors the engine, indicating the operational status and fault conditions accurately. When abnormal condition occur, it splits bus and shuts down the genset, simultaneously the exact failure mode information is indicated by the LCD

display on the front panel. The powerful 32-bit Microprocessor contained within the module allows for precision parameters measuring, fixed value adjustment, time setting and set value adjusting. Majority parameters can be configured from front panel, and all parameters can be configured by USB interface (or RS485) to adjust via PC. It can be used widely in all types of automatic gen-set control system with compact structure, advanced circuits, simple connections and high reliability. The HGM9580 Bus Tie Bus Parallel Unit, on the other hand, is designed for manual/auto parallel system which composed by multi-way bus and multi-way bus. This has been designed to allow automatic parallel running function. It comes fitted with an LCD display, graphic display, optional Chinese, English & other languages interfaces. www.smartgen.cn

SMARTGEN’S HGM9510 CONTROLLER IS DESIGNED FOR MANUAL/AUTO PARALLEL SYSTEM GENERATORS WITH SIMILAR OR DIFFERENT CAPACITY. IT IS ALSO SUITABLE FOR SINGLE UNIT CONSTANT POWER OUTPUT AND MAINS PARALLELING. “ www.wipmagazines.com www.powermediagroup.co.uk

INDEPENDENT POWER ASIA

17


GENSETS

APRIL 2022

THE MEGA-CONTRACT: 59 GENSETS INSTALLED AT A MINING PROJECT BASED IN ASIA

L

ees is a worldwide company which specialises in the manufacturing of a wide range of generator sets, from 8kVA to 4000kVA. In September 2021 LEES provided nine 880kVA containerised gensets and 50 20-500kVA silent gensets for use at a mining company site located in China. What is special about the gensets? According to the company, the LEES canopy over each genset is said to make use of a ‘unique deep bucket design’ to reduce the noise level with high quality flameretardant and sound-absorbing sponge. They are also designed to take in air from above, which neatly avoids taking in dust from the ground, says LEES. The result of these design features is to keep the genset interiors clean and extend the lifespan of each of the generator sets. A company spokesman commented: “In the generator area, we offer solutions for every kind of power supply demand: energy where the national grid is not available, energy where it is necessary to operate without interrupting, energy for home, working and entertaining. “Lees owns high technological experience and the vertically-integrated manufacturing processes which ensure that all our products are designed and delivered with top of quality and high performance.” He explains: “All LEES products are dedicated to the most demanding markets, we provide customized solutions such as high-voltage, paralleled, super silent or trailer generator. “We also provide comprehensive power solutions, as a true symbol of our experience built under one mission - to be the most professional power solution expert available, with reliable products, quality service and strong support.”

18

INDEPENDENT POWER ASIA

Mines, like construction sites, require prime running generators to be the main source of electricity. The generators for mines also power major mining equipment such as drills, lifts, excavators, conveyor belts, lights and power tools. Diesel generators are a piece of advanced machinery which are frequently used by industry to generate electric energy. The engines are powered by diesel and through the combustion of the fuel turn an alternator to generate power. They are the most commonly found in places where there is no connection available to the power grid. This would include most mining operations. Mining operations prefer to have independent electricity that is reliable and scalable. Advantages of diesel generators * Reliability Diesel generators are known for doing one thing, generating electricity under harsh conditions to power mining projects. Diesel generators offer roundthe-clock operation and are robust machines designed to deliver power to serve your mine. * Versatility Diesel generators are capable of handling any number of projects, regardless of the size. This makes them an ideal choice for mining. * Durability When compared to their natural gas counterparts, diesel generators need much less maintenance and service. Breakdowns occur less frequently. This means greater uptime for your mining

project to remain operational for days, weeks, and months. * Fuel Consumption Diesel compared to natural gas is recognised for having a superior energy density to volume ratio. Diesel generators are known for their efficiency being more efficient than by 60%. They will burn half the amount of fuel as a natural gas generator, while still providing the same energy output, suggests some research. These machines are effective thermal solutions for power generation in the mining industry. Diesel generators provide 70% of all power needed in mining operations by heavy-duty equipment worldwide. Other generator projects In September 2021 LEES reports that it provided a batch of 2MW 10.5kV high voltage diesel gensets for a key semiconductor factory based in China. These gensets are said to be easy to operate with modular automatic control systems. In the same month the company provided a batch of 1400kVA diesel gensets for factory use in China. The gensets have the advantage of a separate design of the radiator and the engine , making it convenient for any disassembly and replacement. LEES operates globally and has a reputation for the manufacture of a wide range of generator sets, from 8kVA to 4000kVA. In the generator arena it offers solutions for every kind of power supply demand: energy where the national grid is not available. leesgenerator.com

www.wipmagazines.com www.powermediagroup.co.uk


TRUSTED KNOWLEDGE. TAILORED SOLUTIONS. If you have concerns about fuel quality, speak to an experienced IPU fuel expert about our industry-leading fuel and environmental managed services. We can offer everything you need to keep your fuel in peak condition from environmental compliance through OFTEC surveys to subsequent remedial recommendations, installation of polishing systems and scheduled maintenance routines. And, as a leading OEM in fuel systems, we are in a unique position to design and manufacture the solution most tailored to your needs.

With decades of experience in the global Oil and Gas sector, operating in some of the world’s most demanding ATEX environments, we fully understand the hazards and challenges you may face – which is why you can rely on our pro-active and undiluted support at all times.

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More details at www.ipu.co.uk IPU Group, Cygnus Way, West Bromwich, West Midlands, B70 0XB. Telephone +44 (0)121 511 0400

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GENSETS

APRIL 2022

MULTIFUNCTIONAL DIESEL GENSET DEVELOPED IN CHINA

F

UJIAN KATE POWER has developed a diesel generator set - the KT29G with a 30G series diesel engine. This is a product independently developed to meet the high power demand, reports the manufacturer. High boost, cryogenic technology was adopted. It features double pump, double mechanical cooling, efficient cooling characteristics. The product quality is stable and reliable, as well as being environment-friendly. It can provide sufficient power, economical efficiency, also superior industrial design. It is now widely used in power generation and special equipment industries within Asia. The power range is from 620kW to 1020kW. The genset certainly has impressive operating temperature range: from -15 ºC to 40 ºC. The genset offers the following features: Automatic startup and automatic loading: *The unit automatically starts after receiving self-control or remote control startup commands, with the startup success rate of more than 99%. * A startup cycle includes three startups, with the time gas of 10-15s between two startups; after the unit starts successfully, it achieves automatic loading when the machine oil pressure reaches the specified values and the loading time is usually 10s. * Automatic unloading and shutdown: the unit can perform automatic unloading and shutdown after receiving the self-control or remote control shutdown commands. The shutdown methods include the normal shutdown and emergency shutdown. Normal shutdown procedure: cut off the main circuit (switch off air switch or transfer ATS to the mains side); emergency

FUJIAN KATE POWER HAS DEVELOPED A DIESEL GENERATOR SET - THE KT29G - WITH A 30G SERIES DIESEL ENGINE. A PRODUCT INDEPENDENTLY DEVELOPED TO MEET THE HIGH POWER DEMAND. IT ADOPTS HIGH BOOST, CRYOGENIC TECHNOLOGY.

20

INDEPENDENT POWER ASIA

shutdown. The normal shutdown procedure is to cut off the main circuit (switch off air switch or transfer ATS to the mains side); emergency shutdown procedure: immediately cut off the main circuit and fuel oil circuit. * Automatic protection: the unit has protections for low machine oil pressure, overvoltage, overspeed, overload, short circuit and phase lack, the water cooling unit, the hightemperature protection function and the air cooling unit feature a high cylinder temperature protection function. Low exhaust emissions in the genset ensure the air quality in the surrounding environment remains high. Noise reduction measures can be further developed according to different environmental requirements required by the client, The genset also has a Remote Monitoring Capability. The unit meets the technical requirements for remote monitoring and have the functions of remote sensing, remote signalling and

remote control to be able to make real-time remote monitoring of unit operating parameters and operating state. When the unit experiences unusual circumstances or serious failures, the automatic alarm to the monitoring centre and remote control of unitis activated. The KT29G unit uses high-end brand engines and generators, with powerful performance; It can also be equipped with a large oil tank to ensure the unit can run for 12-24 hours. Unit MTBF is not less than 2,000 hours; It offers optimal design and strong environmental adaptability; The KT29G KATE POWER genset offers excellent and stable performance. It has been fully integrated with an advanced design concept to ensure that the alternative power supply system can quickly provide power in case of an outage involving a communication base station. www.kategenerator.com www.wipmagazines.com www.powermediagroup.co.uk


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NOTES

ENGINE MANUFACTURERS GUIDE

R Schmitt Enertec GmbH

INNIO Jenbacher gas engines

Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS

Fuel

rpm

g g g g g g g g g g g g g g

1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500

Pel

Pth

330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041

358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020

Ratings natural gas standard, NOx ≤ 500 mg/ m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team. TAD1242GE TAD1640GE TAD1641GE TAD1642GE

352 393 433 485

409 462 509 570

Perkins Engines Company Limited

Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable cost-effective power up to 2500 kVA in dieselor 1000 kWE prime in gas.

56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas Model

fuel

Freq.

M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60

Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW

Volvo Penta

405 08 Gothenburg, Sweden Tel +46 31 235460

SCANIA ENGINES

SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor) Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption. All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540

Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 100 TAD531GE Diesel 15002) 88 2) TAD532GE Diesel 1500 113 130 1) 2) TAD550GE Diesel 1500 76 86 1) 2) 1500 89 101 TAD551GE Diesel 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 2) TAD733GE Diesel 1500 175 201 2) 213 245 TAD734GE Diesel 1500 1) 2) TAD750GE Diesel 1500 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 TAD753GE1) Diesel 15002) 173 199 15002) 217 250 TAD754GE1) Diesel TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) TAD1351GE Diesel 15002) 279 324 1) TAD1352GE Diesel 15002) 314 365 15002) 328 381 TAD1354GE1) Diesel TAD1355GE1) Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz


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TOTAL CONTROL FROM EVERY PERSPECTIVE Anyone who knows gensets, knows that Mecc Alte is unrivalled for our knowledge and expertise worldwide. From alternators and controllers to an integrated generator system, we are the Power from Within. From prime power to standby power, data centre, renewables, telecoms and more, Mecc Alte delivers complete intelligent systems with digital AVR to identify fuel efficiencies and every component working perfectly together. All backed up by the support and unbiased advice you only get from the world’s leading independent alternator specialists. Take 360° control. Talk to Mecc Alte.

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