MAY 2020 PROMOTING
ISSUE 80 ON-SITE POWER & COGENERATION
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TOMORROW BELONGS TO THE BOLD.
EDITOR’S NOTES
MAY 2020
MAY 2020 PROMOTING
ISSUE 80 ON-SITE POWER & COGENERATION
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MIDDLE EAST PV SUPPLY CHAIN DISRUPTED BY COVID-19
ISSUE #80 Publishing & Events Director Richard Teasdale rteasdale@gmp.uk.com Publisher/Sales DIrector Neb Saric nsaric@gmp.uk.com Managing Editor Aidan Turnbull powereditorial@gmp.uk.com Marketing & Sales Executive Oscar Pancic oscar@gmp.uk.com Accounts Division Alison Williams accounts@gmp.uk.com Accounts Assistant Denise Lanzara denise@gmp.uk.com Far East Sales Bob Liu Shanghai, China bob@.liu@ronco.com.cn US Sales & Subscriptions Jelena Milojevic power@gmp.uk.com Austrian & German Agent Mario Dobresko power@gmp.uk.com Global Media Publishing Ltd, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL, UK Tel: +44 (0) 1403 220750 www.wipmagazines.com © Middle East Power (ISSN 1468 7100) www.gmp.uk.com
In January 2020 the value of solar-power projects in the MENA region was estimated at between $5 billion and $7.5 billion. By 2024, that figure had been projected to approach $15 billion to $20 billion in overall worth. Since March 2020, however, the Coronavirus (COVID-19) pandemic has caused major disruption for solar photovoltaic (PV) manufacturing companies operating in the UAE and has prompted a major rethink on the global solar PV supply chain for the future. The Solar Outlook Report 2020 launched at the Solar Forum of the World Future Energy Summit at Abu Dhabi Sustainability Week in early January 2020 had been fairly optimistic. Prepared by the Middle East Solar Industry Association (MESIA), the largest regional body of its kind, the report showed how Saudi Arabia and Oman had joined the UAE, Morocco and Egypt as leaders in the renewables race. Then, of course, things ground to a standstill with the COVID-19 shutdown. Saudi Arabia was in the third year of implementing its key target of 60 gigawatts of renewable energy generation by 2030.. Martine Mamlouk, secretary“ENERGY COMPANIES general of MESIA, said that investment in solar energy had GENERALLY SEEM been widely evident across MENA CONFIDENT THE countries. “Saudi Arabia has a target of almost 60 gigawatts of DECLINE COULD BE renewable energy, out of which 40 gigawatts are solar,” she told the SHORT-LIVED” media. “This is in line with the Kingdom’s objective of diversification and Vision 2030. While the industry is reaching grid parity, we had been able to see the deployment of new innovative technologies to increase efficiency of systems, production management and grids.” Currently, a number of solar projects in the Kingdom have more-or-less stalled. These include Madinah, Rafh, Qurayyat, Al-Faisaliah, Rabigh as well as Jeddah, Mahd Al-Dahab, Al-Rass, SAAD and Wadi Ad-Dawasir, along with Layla and PIF. Saudi Arabia’s energy demand has been rising steadily, with consumption increasing by 60% in the past 10 years, according to data provided by market researchers Frost & Sullivan. Demand for electricity in 2019 reached 62.7 GW and had even been projected to rise by up to 120 GW by 2030. “Many solar PV developers in Asia and other parts of the world have experienced prolonged delays in importing solar PV modules as the manufacturing capacity of the countries is concentrated in a few major markets such as China, the US, Taiwan and Japan. Most of these nations have been impacted by the pandemic. In addition to this, many of the developers around the world are dependent on the Chinese manufacturers to provide the PV modules,” reports Somik Das, senior power analyst at GlobalData,
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AIDAN TURNBULL Managing Editor
MIDDLE EAST POWER
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MAY 2020
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OIL-FREE TURBOCOR COMPRESSOR CHILLERS FOR MIDDLE EAST DATA CENTRES Vertiv, a global provider of critical digital infrastructure
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and continuity solutions, has launched Vertiv Liebert OFC, a range of oil-free turbocor compressor chillers, in partnership with Geoclima. The family of air-cooled and water-cooled chillers will initially be available in Europe, Middle East and Africa (EMEA). A technology partnership has been agreed with with Geoclima, a company specialising in innovative cooling systems.
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LEADER AND NEWS Comments and International News
12-13 GAS TURBINE FLEET ACHIEVES ONE MILLION HOURS OF COMMERCIAL OPERATION This MHPS j-Series turbine range is set to meet new and higher standards for reduced carbon emissions. Introduced in 2011, the J-Series delivers an industry-leading overall reliability of 99.3%. The aircooled JAC model delivers 99.5% reliability and efficiency, says MHPS.
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GENSETS DEPLOYED AT THE AL RAYYAN STADIUM FOR THE 2022 WORLD CUP IN QATAR Over two year’s from the world’s largest football event - the 2022 World Cup in Qatar - organised by FIFA (The International Federation of Association Football) will begin here on November 21st, 2022. Qatar has a short time to ensure that all the stadiums and associated infrastructure are ready for this major event. INMESOL gensets are helping with onsite power needs.
RENEWABLE ENERGY STORAGE INSTALLATION COMPLETED AT OUARZAZATE SOLAR COMPLEX, MOROCCO Azelio has completed the installation of its renewable energy storage with 24-hour clean power production at Noor Ouarzazate solar complex in Morocco. This latest technology allows the efficient storage of renewable energy from solar and wind power.
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GENSETS PROVIDE KEY SUPPORT FOR HOMES AND BUSINESSES IN IRAQ One of Arken’s latest projects in Iraq saw it successfully install seven ARK-P1100 generator sets, powered by Perkins® 4008-TAG2A engines, to provide round-the-clock standby support for 1,200 homes and businesses. Perkins was the natural choice, with Arken collaborating regularly with the engine manufacturer since it was founded in 2012. The 4008-TAG2A was chosen because of its proven reliability.
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IN BRIEF UL ELECTRICAL LABORATORY APPROVED BY ABU DHABI POWER UL’s Abu Dhabi electrical laboratory, built to help test low voltage (LV) switchgear and control gear equipment, has been officially approved by the Abu Dhabi Power Corporation with a five-year qualification. UL’s GmbH Abu Dhabi laboratory has been listed on ADPower’s database for Abu Dhabi Distribution Company (ADDC) and Al Ain Distribution Company (AADC) projects until March 2025. Launched as an independent entity in 2019, ADPower now owns and manages all assets previously under the Abu Dhabi Water and Electricity Authority (ADWEA), which had previously been responsible for overseeing the water and electricity sector in the Abu Dhabi Emirate.
WORLD FIRST - AN UNMANNED DISTRICT COOLING PLANT OPERATING IN THE UAE, REPORTS EMPOWER The world’s first unmanned district cooling plant is operating in the UAE - based at Jumeirah Village Circle in Dubai, the Emirates Central Cooling Systems Corporation (Empower) has announced. The high-tech district cooling plant now provides the residents of 52 buildings with a total cooling capacity of 38,000 refrigeration tonnes. Residents of 30 new buildings will be supplied with the cooling services, bringing the total number to 82 buildings, with a total cooling capacity of 49,000 refrigeration tonnes by the end of 2020. Ahmad Bin Shafar, CEO of Empower, said, “Empower’s adoption and continuous development of innovative solutions and technologies in the performance of its tasks is in line with the vision of Dubai’s leadership aiming at innovating tools and means to invest opportunities and create a better future for future generations.” The new plant in JVC adopts the latest technologies in district cooling systems, including monitoring and adjusting the water flow to and from the cooling plant via the Thermal Energy Storage (TES) technology, which helps reducing the burden on the grid during peak hours. Moreover, the Treated Sewage Effluent (TSE) technology will be used to conserve natural resources. The plant will be connected to Empower’s Command Control Centre (CCC), which operates with the advanced SCADA system that provides the ability to read more than one million data entries of cooling towers, coolers, transformers and water supplies at Empower’s 79 cooling plants.
ACCURATE EMISSIONS TESTING FOR DIESEL ENGINES
RENEWABLE ENERGY FOR DUBAI’S CONSUMERS IS NOW A REALITY Two deals with Al Khail Heights (by Texture Holding) and Green Coast Real Estate’s Mirdif Villa Complex have been negotiated by SirajPower, one of the leading distributed solar energy providers in the UAE. SirajPower will now provide solar energy across commercial, industrial and residential markets. The partnership aims to allow the generation of five gigawatts hour of energy annually and displace more than 3,000 mt of carbondioxide emission per year, which is equivalent to 450mn smart phones being charged. For SirajPower, this will be the second project in the residential sector this year.
The completion of this project will make a fullyfinanced solar model a reality in Dubai and the Middle East. The CEO of SirajPower, Laurent Longuet, comments: “Today, the way we live has been disrupted because of COVID-19. It has raised further awareness about our lifestyle and the impact it has on our environment. Even before the outbreak, there was already a strong urgency to make sustainability a way of life in the UAE and the Middle East region. “Our team, with its tireless efforts, level of expertise and experience; has become the first, and the only comprehensive distributed solar energy provider in the region.”
Emissions gas testing is essential for diesel engines. You are unable to permit your genset without accurate emissions data. Gas testing is the first step in designing your bespoke emissions abatement system. •
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NEWS
MAY 2020
IN BRIEF CONSORTIUM HAS PLANS TO DEVELOP THE FUJAIRAH F3 PROJECT FURTHER A Abu Dhabi Power Corporation (ADPower) and Japan-based Marubeni Corporation have formed a consortium to develop the Fujairah F3 independent power producer (IPP) project, which will be the largest independent thermal power plant in the UAE. The aim is to transform Abu Dhabi’s water and electricity sector into a reliable, efficient, sustainable and value-generating system. The Fujairah F3 IPP project includes the development, financing, construction, operation, maintenance and ownership of a combined cycle gas turbine (CCGT) power plant, together with associated infrastructure. The Fujairah F3 IPP project will have a contracted power capacity of 2.4GW and enhancing ADPower’s power generation capacity.
80% OF EMAAR’S COOLING BUSINESS IN DUABI HAS BEEN BOUGHT BY TABREED National Central Cooling Company PJSC (Tabreed), the UAE-based international district cooling developer, has announced the acquisition of a 80% stake in Emaar Properties PJSC’s (Emaar) Downtown Dubai district cooling business at a cost of US$680 million. Emaar will retain a 20% stake as part of the long-term partnership with Tabreed. Tabreed currently delivers over 1 million refrigeration tons of cooling, across 72 plants located throughout the region, including cooling iconic infrastructure projects such as Sheikh Zayed Grand Mosque and the Jabal Omar Development in the Holy City of Mecca, alongside several other hotels, hospitals, residential and commercial towers. Downtown Dubai is Emaar’s flagship development at the heart of the city with Burj Khalifa, The Dubai Mall, The Dubai Fountain, Dubai Opera and other landmark residential, commercial and hospitality developments around it. The long-term concession is set to provide up to 235,000 RT of cooling to Dubai’s one of the most prestigious developments with the largest integrated energy efficient cooling scheme in the world. The district cooling scheme provides 150,000 RT of contracted capacity through a network that distributes chilled water produced in three already built interconnected district cooling plants.
DIESELCHECK PORTABLE DIESEL ANALYSER
GHADDAR GENSET STILL RUNS JUBAIL AND YANBU CAMPSITE
Critical power needs reliable fuel. Now more than ever, it’s essential to check the condition of your stored fuel. The DieselCheck provides almost instant and reliable results.
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NO.1 IN
FUEL CONDITIONING IPU.CO.UK/FUELTEST
It’s a been a heavy task in the face of a rugged and remote environment marked by soaring summer temperatures of the Middle East, but a 1250 KVA standby power genset based in a 30-foot soundproof container is still doggedly doing its job - without a break - two years on. It was 2018 when GHADDAR Machinery Co. Saudi Arabia first won the contract to power the ‘Royal Commissioning for Jubail and Yanbu’ Camp Site in Dammam. The generator is powered by a Cummins KTA38-G4. Maintaining the company’s outstanding reputation for high performance power even in the harshest conditions, this is a prime example of the Cummins KTA range featuring a jacket water aftercooled design. Its inbuilt step timing control system ensures optimum engine timing at all combinations of load and ambient temperature, improving cold starting and reducing light load fuel consumption to greatly enhance engine efficiency. GHADDAR Machinery Co. operates in the field of electrical generating sets, water pump sets, diesel engine driven power solutions, electrical power and control panels and all ranges of weather and sound proof canopies. This is in addition to supplying hybrid power fuel save systems and green power solutions.
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POWERING YOUR WORLD
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NEWS
MAY 2020
THE WEST BAKR WIND PROJECT WAS RECENTLY LAUNCHED IN EGYPT CONFIRMS LEKELA
IN BRIEF
Lekela, renewable power generation company, has celebrated the start of the 250MW West Bakr Wind project in Egypt, the first stage in an ongoing major construction process. To celebrate, an event was held at Cairo’s new administrative capital and attended by Lekela stakeholders and partners, including the minister of electricity and renewable energy, the minister of environment and the minister of planning. Senior government executives from the Egyptian Electricity Transmission Company (EETC), the Egyptian Electricity Holding Company (EEHC) and the New and Renewable Energy Authority (NREA) also attended. Located 30km north-west of Ras Ghareb, West Bakr Wind is part of the government’s ‘build, own, operate’ (BOO) scheme. It will provide an additional 250MW of clean energy to the grid, increasing Egypt’s wind energy capacity as the country strives to meet its target of generating 20% of its electricity from renewable sources by 2022. The project will prevent more than 550,000 tonnes of carbon dioxide emissions per year. At the West Bakr Wind project migrating birds will be protected through the development of a “shut down on demand” programme. At PETN, two new marketplaces have been constructed and a new IT centre has been built for local schoolchildren. The plan of socio-economic investments at PETN is estimated to contribute up to US$20mn over the lifetime of the wind farm.
EMERGENCY POWER GENSET FOR ADNOC, ABU DHABI One of the Middle East’s largest oil businesses can keep its refinery running, even in a total grid shutdown, thanks to a uniquely engineered emergency power solution. Abu Dhabi National Oil Company recently turned to Precision Industries (PI) to supply five gensets. To maximise the quality of the final installation, PI selected Perkins as its engine provider. A key selling point was Perkins’ application and installation (A&I) support, which sees it collaborate closely with original equipment manufacturers (OEMs) to ensure seamless engine integration incorporating two Perkins® 400830TAG2 engines, two 4012-46TAG1A units and one 4012-46TAG3A engine.
RELIABLE POWER NEEDS
DEPENDABLE FUEL
UPS BATTERIES & CIRCUIT BREAKERS DELIVERED TO SAIPEM SITE IN OMAN
With more of us working from home, critical backup power is essential to support the National Grid. Stored fuel needs to be clean to be reliable. IPU’s fast response & expertise spans all aspects of fuel conditioning: •
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Polishing systems
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In 2019 Saipem selected a combination of AEG Power Solutions’ Protect 8 UPS and Protect RCS Battery Chargers to protect the Duqm refinery in Oman. AEG Power Solutions has provided customised bypass panels, as well as Ni-Cd batteries and moulded case circuit breakers for battery protection. The project involves the development of facilities for storage and export of refined products and dry bulk products. is planned to process 230,000 barrels per day (BPSD) of crude oil. The project site is located on the east coast of Oman in the Al Wusta region, approximately
600km south of Muscat city and 560km north-east of Salalah. The main engineering, procurement & construction (EPC) contractor for this offsite facilities project in Oman is a joint venture between Saipem SpA and CB&I Europe BV. Saipem chose AEG Power Solutions to provide a complete power supply solution, consisting of both AC and DC UPS systems with related back-up batteries. AEG Power Solutions, through its Italian affiliate, 3W Power SpA, provided its power supply expertise to Saipem during the technical project analysis and clarification.
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NEWS
MAY 2020
SAUDI POLYSILICON PLANT BUILT BY HYUNDAI RELIES ON CUMMINS POWERBOX C1250 D2R
IN BRIEF
A Saudi polysilicon plant built by Hyundai Engineering and Construction has made an important contribution to Saudi Arabia’s drive for greener energy in recent years. Established at Jubail, on the Gulf coast of Saudi Arabia, the facility produces annually around 3,000 tons of polysilicon, a crystalline material increasingly used in the manufacture of solar panels. World polysilicon production has rocketed over the last decade, and this complex at Jubail - Saudi Arabia’s largest industrial city - is the first polysilicon manufacturing facility in the region. What most people do not appreciate is that the site would not be able to function without the vital contribution provided by Cummins PowerBox™ C1250 D2R containerised generator sets supplying 15 MW, rising to 33MW. This technology was brought in at an early stage of plant construction by Al Faris Equipment Rentals LLC at the request of Hyundai E&C. Thanks to the support and training available from Cummins, Al Faris was able to take complete responsibility for all design, project and application works. Al Faris had been thinking ahead and planning for large-scale rental projects of this type, so Cummins Power Generation rental specification 1,000 kW C1250 D2R PowerBox™ generator sets were already in stock in Saudi Arabia. Five of these were initially required to supply 5 MW, 15 for the interim plant, and 33 for when the full installed capacity was reached. In challenging environmental conditions, and with only limited space available, Al Faris was not only able to match Hyundai E&C’s expectations, but also cover its future needs. Polysilicon production is a continuous process, and so the power supply has to keep 24 hours a day, 7 days a week, 365 days a year.
84,000 KILOMETRES OF CABLING LAID ACROSS SAUDI POWER GRID Just 12 weeks ago Saudi Electricity Company (SEC) completed more than 84,000 km of cabling which constitute the Kingdom of Saudi Arabia’s national power grid. The grid currently handles around 434 terawatt-hours through 1,124 high-voltage transformers and 3,559 medium-voltage transformers to 9.8 customers in more than 13,000 cities, industrial sites, towns, villages and communities.. The company’s high-tech communications network, the largest of its kind in the Middle East, relies on the latest digital mobile radio tech and a 76,000-km fibre optics network. SEC maintains this with 58 quality control teams around its facilities, staffed with experts, reports the company.
2022 COMPLETION DATE FOR PV HYBRID PROJECT IN DUBAI FUTURE-PROOF DIESEL ENGINES
FROM EMISSIONS LEGISLATION
Legislation such as the MCPD is cracking down on emissions from diesel gensets. IPU’s AtmoShield emissions range leads the way in NOx and Particulate Matter reduction with:
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Emissions Gas Testing
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GTL Fuel
MIDDLE EAST POWER
NO.1 IN
EMISSIONS SOLUTIONS IPU.CO.UK/EMISSIONS
For a year now Dow has been upholding a sales and service contracts with Shanghai Electric to provide DOWTHERM A – a heat transfer fluid – and on-the-ground services for a vital 700MW concentrated solar power (CSP) and 250MW PV hybrid project in Dubai. Once completed in late 2020, this 950-MW project will provide clean energy to more than 270,000 homes in Dubai while helping to reduce over 1.4mn metric tonnes of carbon emissions per year. Additionally, this project will provide a very low levelised electricity cost of US $0.7.3 cents per kilowatt-hour, bringing an increasingly competitive position for CSP technology in energy generation versus other sources. In 2019 a consortium comprising of Saudi Arabia’s ACWA Power and China’s Shanghai Electric was earlier awarded the contract of engineering, procurement, and construction of the
700MW CSP project and an additional 250MW PV project by DEWA. The CSP project will comprise a 600MW parabolic basin complex (three CSP plants adopting trough technology, 200MW each) and a 100MW solar tower. Under the terms of the sales and service contracts between Dow and Shanghai Electric, Dow will be the sole supplier of heat transfer fluids for the three CSP trough plants in three phases through 2022. DOWTHERM A is capable of withstanding temperatures as high as 400ºC to collect, transport, and store heat in CSP systems.
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RERE-ADAPTED
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GAS TURBINES
MAY 2020
GAS TURBINE FLEET ACHIEVES ONE MILLION HOURS OF COMMERCIAL OPERATIONS Mitsubishi Hitachi Power Systems’ (MHPS) J-Series gas turbine installed fleet some of which operate in the Middle East - has reached one million hours of commercial operation. This MHPS j-Series turbine range is set to meet new and higher standards for reduced carbon emissions. Introduced in 2011, the J-Series delivers an industry-leading overall reliability of 99.3%. The air-cooled JAC model delivers 99.5% reliability and efficiency greater than 64%.
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orty-three J-Series gas turbines are in commercial operation, and total ordered capacity exceeds 25GW globally. One hundred units have been technically selected in Brazil, Canada, Japan, Mexico, Peru, South Korea, Taiwan, Thailand and the USA. In the Middle East and North Africa, with similar technical selections and with achieving lowest tariffs in some of the region’s biggest and most iconic IPP project tenders, the J/JAC machines provide the region’s power industry with best-in-class performance. This includes attaining record low cost of energy, emissions reductions, as well as setting the highest standards for operational flexibility and power supply security and stability. Akimasa Muyama, senior executive vice-president and chief technology officer of MHPS, said: “As we reflect on the important milestone of achieving one million operating hours with our J-Series gas turbine, we know that the most important part of that accomplishment is that we ran for all those hours with 99.3% reliability.” Recent innovations to the J-Series target further reductions in carbon emissions. Recently, the company received an order from the Intermountain Power Agency, in Delta, Utah, for two JAC gas turbines capable of using up to 30% renewable hydrogen fuel. Eventually, these turbines will be capable of using 100% renewable hydrogen fuel. While a 30 per cent Hydrogen fuel mix can eliminate one million tonnes of CO2 emissions per year for a typical gas-fired plant of 1100-1200MW size, the 100% hydrogen system will eliminate carbon emissions entirely. Paul Browning, president and CEO of MHPS Americas and newly appointed chief regional officer for Europe, Africa and the Middle East, commented, “Going forward, every gas turbine MHPS sells globally will have renewable hydrogen fuel capability. “This allows our customers to purchase a natural gas power plant today and convert it over time into a renewable energy storage facility.” Mitsubishi Hitachi Power Systems (MHPS) is the one and only company in Japan which handles the entire production process from development, design, manufacturing, construction and commissioning to after-sales service for large capacity thermal power plants and their core equipment using its own technologies. With the highly efficient, advanced J-Series gas turbines, MHPS raised the bar for combined cycle performance, says the manufacturer. The J-Series gas turbine was the first commercially
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available gas turbine capable of sustained operation at turbine inlet peratures of 1600°C, and set a new high level of Combined Cycle efficiency. The design is based on the proven G-Series gas turbines, with enhancements to the compressor, cooling technologies and turbine aerodynamics. The first J-Series gas turbine began operation in 2011, followed by long term validation at MHPS’ Takasago combined cycle power plant (‘T-point’). Featuring improved 3D compressor blades, advanced combustor cooling and state-of-the-art thermal barrier coatings, the J-Series turbine realizes the promise of advanced gas turbine innovations – delivering record breaking combined-cycle efficiencies with low NOx emissions. This efficient use of fossil fuel at low NOx and low CO2 emissions levels makes the J-Series combined cycle plant one of the most environmentally friendly power generation options available.
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MAY 2020
Combustor Options *M501J: The M501J also successfully applies steam-cooling of stationary combustor components, based on the proven M501G steam cooled technology. With a turbine inlet temperature of 1600 °C, this unit achieved trend setting combined cycle efficiencies of approximately 61.5%LHV when it was introduced in 2011. It is now capable of 62.0% *M501JAC: Similar to the proven M501GAC combustion system, the M501JAC combustor applies air cooled stationary combustor components as an enhancement in order to provide more flexibility, faster start-up, lower emissions and higher efficiency. The M501JAC can achieve a record breaking efficiency, greater than 63% in combined cycle. MHPS’ gas turbines incorporate a number of critical leading-edge technologies. Gas turbines are the core components in Gas turbine combined cycle (GTCC) power plants. Gas turbine combined cycle （GTCC） power plants utilise fossil fuels to deliver the cleanest and highest efficiency power generation. GTCCs offer the following advantages: * A high level of thermal efficiency - in comparison with thermal efficiency of about 40% in steam power generation, combined cycle power generation features a thermal efficiency of at least 60% (with both figures on the lower heating value basis). * They are environmentally-friendly: carbon-dioxide (CO2) is released in smaller quantities into the atmosphere. Nitrogen oxides (NOx) and sulphur oxides (SOx) are released in smaller quantities into the atmosphere. High temperature wastewater is discharged in smaller quantities into the sea. Combined cycle power generation improves the general
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GAS TURBINES thermal efficiency of the plant by recovering this high temperature exhaust gas. Many combined cycle power generation plants adopt a waste heat recovery cycle in which exhaust gas from the gas turbine is led to the waste heat recovery boiler to generate steam using recovered heat to drive the steam turbine. Plants employing state-of-the-art gas turbines of Mitsubishi Hitachi Power Systems (MHPS) have a 20% higher power generation efficiency than conventional coal-fired thermal power generation systems and the world’s highest level of efficiency of more than 64%. This allows an approximate 50% reduction in CO2 emissions. Mitsubishi Hitachi Power Systems has worked on the development of gas turbines for many years and has integrated the latest aerodynamics, cooling design and material technologies to create a variety of products that realise high efficiency and reliability. According to the company, its state-of-the-art J-series gas turbines lead the world in capacity and efficiency, with an inlet temperature capacity of 1,600℃. A spokesman for the company commented: “In 1984, we delivered a combined cycle power plant to the Higashi-Niigata Thermal Power Station of Tohoku Electric Power Co., Inc. and this achieved a revolutionary thermal efficiency over 44%, then the world’ s highest. It attained far greater energy efficiency than conventional thermal power plants. “In 1999, a combined cycle power plant incorporating the G-series gas turbine was constructed and delivered for the No. 4 Series for the same power station. The thermal efficiency of the plant exceeded 50%. In 2018, the combined cycle power plant with the J-series gas turbine reached a cumulative total operation time of 600,000 hours as a commercial system. A cumulative total operation time of more than 600,000 hours is a yardstick for the reliability of gas turbines in the power generation industry. He concludes: “As Japan’ s one and only manufacturer engaging in design, manufacturing, civil engineering, installation, commissioning and after-sales services with its own technologies, we proudly hold a great track record. “For overseas markets, we have exported the combined cycle power plants to about 20 countries mainly in the Middle East, SouthEast Asia, Europe, North America and South America.” In April 2020 Mitsubishi Hitachi Power Systems, Ltd. began commissioning T-Point 2, its new combined cycle power plant validation facility at Takasago Works in Hyogo Prefecture, Japan [see pic, top of page]. Replacing the iconic T-Point, the facility will accelerate MHPS’ industry-leading technology and enable more robust validation of advanced-class gas turbines (ACGTs) such as the 1650°C-class JAC model and 1700°C-class ultrahightemperature models. www.mhps.com
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RENEWABLE ENERGY
MAY 2020
RENEWABLE ENERGY STORAGE INSTALLATION COMPLETED AT OUARZAZATE SOLAR COMPLEX, MOROCCO
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zelio has completed the installation of its renewable energy storage with 24-hour clean power production at Noor Ouarzazate solar complex in Morocco. This latest technology allows the efficient storage of renewable energy from solar and wind power and makes it available all hours of the day as electricity and heat. The installation is one benefit of a joint technical and business development agreement between Azelio and Masen. A verification of the storage will be initiated during the first quarter of 2020, with commercial installations later this year, followed by volume production in 2021. Azelio has developed a solution to efficiently store renewable energy from solar and wind power and make it available all hours of the day as electricity and heat. The system uses recycled aluminum as a storage medium, containing no rare minerals and suffers no reduced capacity over time. The renewable energy system is also scalable from 100 kW to 100 MW and by that fills a void in the market. “Our collaboration with Azelio is a good example of Masen’s R&D strategy to evaluate, co-develop and promote disruptive solutions. We are proud to Azelio’s energy storage represented on Noor Ouarzazate solar complex,” says Mustapha Bakkoury, CEO of Masen. “We have an ambitious development and commercialization of our technology, where Masen’s profound experience in renewable energy is of great value. Being present on one of the world’s leading arenas for renewable energy marks a big step for Azelio and is the platform from where we take the next step in becoming a global industrial player,” says Jonas Eklind, CEO of Azelio. An inauguration ceremony of Azelio’s renewable energy storage took place in March 2020 in the presence of government representatives from several countries, Moroccan Agency for Sustainable Energy (Masen), the World Bank, IFC and ambassadors.
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The Noor Ouarzazate Solar Complex is a 580MW power plant located 10km north-east of the city of Ouarzazate, Morocco. It is the largest concentrated solar power plant in the world. Phase one of the project has involved the construction of an advanced 160MW concentrated solar power (CSP) plant named Noor I, while phase two involved the building of the 200MW Noor II CSP plant and the 150MW Noor III CSP plant. Phase three saw the construction of a 70MW photovoltaic (PV) Noor IV CSP power plant. Phase one construction works began in August 2013 and Noor I was officially commissioned in February 2016. Noor II and Noor III were commissioned in 2018. The plant is able to store solar energy in the form of heated molten salt, allowing for production of electricity into the night. Phase 1offers a full-load molten salt storage capacity of 3 hours. Noor II, and Noor III store energy for up to eight hours. The site currently covers
an area of 2,500 hectares (6,178 acres). The project is being developed with the help of the Spanish consortium TSK-Acciona-Sener. It is the first in a series of planned developments at the Ouarzazate Solar Complex by the Moroccan Agency for Solar Energy (MASEN). Water consumption for the Ouarzazate Noor complex is estimated at 2.5 to 3 million m3 per year for one wet- cooling project (Noor I) and two dry – cooling projects (Noor II and III), due to the need to clean the reflectors regularly. The project was developed on a build, own, operate and transfer (BOOT) basis by ACWA Power Ouarzazate, a consortium of ACWA Power, the Moroccan Agency for Solar Energy (Masen), Aries and TSK. The solar complex is currently operated and maintained by a consortium led by NOMAC, a subsidiary of ACWA Power, and Masen. www.azelio.com
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GENSETS
MAY 2020
A
NEW GENSETS PROVIDE SUPPORT FOR HOMES AND BUSINESSES IN IRAQ
leading generator company has teamed up with Perkins to bring dependable power to one of the world’s most fragile conflict zones. After decades of upheaval left Iraq with damaged and defunct power plants, much of the country continues to suffer from power shortages. In order to fill them, local authorities and businesses frequently turn to generator manufacturers to provide the support they require. One of the most popular suppliers in this space is Turkish generator set manufacturer Arken Generator. In the past decade, the company has built excellent relationships with local businesses and communities – as well as developing the knowhow to overcome the bureaucratic challenges of doing business there. One of Arken’s latest projects in Iraq saw it successfully install seven ARK-P1100 generator sets, powered by Perkins® 4008-TAG2A engines, to provide round-the-clock standby support for 1,200 homes and businesses. Perkins was the natural choice, with Arken collaborating regularly with the engine manufacturer since it was founded in 2012. The 4008-TAG2A was chosen because of its proven reliability in prime and standby installations across all the key sectors, as well as its compact design. Karan Ohri, Perkins EP marketing manager commented: “The 8 cylinder Perkins® 4008 range provides the versatility customers need in today’s power generation market. This engine has proven reliability in prime and standby installations in all of the key sectors, such as manufacturing facilities, hospitals, and data centres. The 4008 engines have exceptional power-to-weight ratios and compact designs, making them simple to transport and install.
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“The high performance, versatile engines in our 4008 range are ideal for large scale power generation requirements such as Arken’s installation in Iraq.” He concludes: “ The 4008 range provides 884-1250 kVA generator output and can be supplied with cooling systems for either tropical or temperate environments to meet customer needs, whatever the location. Economical and durable, the engines give excellent power-to-weight ratios, outstanding load acceptance and improved gas emissions.” The introduction of the 1250 kVA node gives a large power increase from an 8 cylinder, 30-litre platform, reducing the customer’s installation and shipping cost. Melis Malki, Arken’s international trade director, said: “We choose Perkins because it produces compact,
yet powerful engines that deliver dependable and cost-effective power for us and our end users.” Arken’s relationship with Perkins has brought many benefits. “Perkins brand awareness, alongside its wide service network, has allowed us to expand our customer base in Iraq and the Middle East and North Africa,” concludes Ms Malki. “The 4008, with its fast and efficient power delivery, has also helped boost our sales in the region.” Arken has capacity to produce 5,000 generators a year – from 5 to 2,500 kVA – from its production facility in Istanbul. It currently exports to more than 75 countries. www.perkins.com https://en-nlengineering.com/ arken-jenerator/
MIDDLE EAST POWER
15
CHILLERS
MAY 2020
TURBOCOR COMPRESSOR CHILLERS FOR THE UAE
V
ertiv, a global provider of critical digital infrastructure and continuity solutions, has launched Vertiv Liebert OFC, a range of oil-free turbocor compressor chillers, in partnership with Geoclima. The family of air-cooled and water-cooled chillers will initially be available in Europe, Middle East and Africa (EMEA). The exclusive technology partnership with Geoclima, a company specialising in innovative cooling systems with low environmental impact, enables Vertiv to build on existing world-class chiller technology and a well-established track record around the globe. The Liebert OFC design has been optimised to utilise low GWP refrigerants including R1234ze and to provide high energy efficiency. Other refrigerants including R513A and R134a are also available in the range. Kevin Brady, vice-president and general manager of Thermal Management for Vertiv in Europe, Middle East and Africa, commented: “The introduction of the Liebert OFC range will provide our Data Centre customers with the complete array of chiller offerings: scroll, fixed screw, inverter screw and turbocor, enabling them to meet their efficiency targets and stay ahead of regulations.” Paolo Ferraris, president of Geoclima, said: “I am sure that the mix of Geoclima’s innovative product range together with Vertiv’s state-of-the-art laboratories and deep knowledge of centre applications make this technology partnership a sure success for both our companies.” The comprehensive Liebert OFC range will include water-cooled models from 300 kW to 1600 kW and air-cooled models from 300 kW to 1700 kW, which are also available with free-cooling and adiabatic configurations.
New and existing customers from all over the world can thoroughly test Vertiv’s complete portfolio of thermal management products under real field conditions at the state-of-the-art Customer Experience Centre in Tognana, Italy which boasts six laboratories, including the Chiller Test Laboratory with its 1.6MW capacity, providing the ability to test and validate performance with varying chilled water temperatures and simulate ambient conditions ranging from -10° C to +55° C, a world-class indirect evaporative cooling test chamber to ensure validation of customers specified operating condition together with multiple air conditioning unit laboratories. As part of Vertiv’s innovation roadmap, the company recently redesigned the entire floor-mount air conditioning range, including the direct expansion Vertiv Liebert PDX with variable speed compressors and the chilled water range with the newly redesigned Vertiv Liebert PCW. Several global players are currently establishing data centres in the Middle East. Germany’s SAP is the front-runner in the region with three centres,
in Dubai, Riyadh and Dammam, which house servers for local cloud computing clients. Microsoft recently opened its first two data centres in the UAE. Comparatively a smaller player, Alibaba Cloud - the cloud computing arm of the Chinese e-commerce giant - opened its first regional data centre in Dubai in 2016. Still, in the cloud market, AWS - a subsidiary of online retail giant Amazon – is the dominant player, maintaining a market share lead over its rivals. By the end of 2020 the public cloud services market in the Middle East and North Africa is projected to grow to $1.9 billion (Dh7.97bn) , double its value in 2016, according to market analysts Statista. www.vertiv.com
“
THE INTRODUCTION OF THE LIEBERT OFC RANGE WILL PROVIDE OUR DATA CENTRE CUSTOMERS WITH THE COMPLETE ARRAY OF CHILLER OFFERINGS: SCROLL, FIXED SCREW, INVERTER SCREW AND TURBOCOR, ENABLING THEM TO MEET THEIR EFFICIENCY TARGETS AND STAY AHEAD OF REGULATIONS.” - KEVIN BRADY, VICE-PRESIDENT AND GENERAL MANAGER OF THERMAL MANAGEMENT FOR VERTIV IN EUROPE, MIDDLE EAST AND AFRICA,
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MIDDLE EAST POWER
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Your Partner for Industrial Service Solutions The UK’s leading authorised service and parts centre Repairs and rewinds to all makes of large alternators and rotating equipment up to 40 tons Field Generator health checks and in-situ bearing upgrades Repair and supply of low and high voltage motors & drives Baumuller OEM product workshop & field support
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GENSETS
MAY 2020
GENSETS DEPLOYED AT THE AL RAYYAN STADIUM, QATAR
A
pectacular new stadium has arisen on the site of the old Ahmed Bin Ali Stadium in Al Rayyan. It will be a truly memorable venue, The stadium is more than 90% complete, with the stands in place and roof stabilisation finished. The seats are now being installed and its distinctive façade, which weaves together symbols representing Qatar, is now in place. Work has also begun on completing the pitch area but this has been temporarily suspended during the COVID-19 emergency. Over two year’s from the world’s largest football event - the 2022 World Cup in Qatar - organised by FIFA (The International Federation of Association Football) will begin here on November 21st, 2022. Qatar has less than three years to ensure that all the stadiums and associated infrastructure are ready for this major event. Altogether, there will be 12 stadiums hosting the World Cup. Some are already finished, but others are still under construction. More than 26,000 people are directly involved in the construction of the proposed stadiums. One facility still be completed is the Al Rayyan Stadium - this is scheduled to be ready by the end of 2020. In order to achieve this tight deadline, the contractors rely on a uninterrupted power supply provided by four INMESOL gensets. The company has supplied and installed three model IV700 generators and one model IV440. The four gensets currently providing power are the IV-700 and model IV-400 types - each of them powered by a VOLVO engine and DEEP SEA 8610 controller. The INMESOL gensets currently work for 24-hours in parallel.
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MIDDLE EAST POWER
The genset control units feature different programming options so that their functions can be adapted to meet power demands, and are synchronised together thanks to a DSE8610 controller. Although this project is an international endeavour, one crucial element of the stadium – its 40,000 seats – will be produced by local company Coastal Qatar. This boost to Qatar’s economy is just one small part of the long-term legacy being created here. The Al Rayyan Stadium has a capacity for 40,000 spectators. After the World Cup, nearly half of the installed seats will be removed. The new stadium even features a facade which incorporates symbols of Qatari culture and has been inspired by the sand dunes of the nearby desert, says its architects. During the World Cup, the
stadium is eligible to host matches up to the quarter-final. More than 26,000 people are directly involved in the construction of the proposed stadiums throughout Qatar.. The Al Rayyan Stadium is located just outside the city limits, north-west of Doha on the edge of the desert, at roughly 20 kilometres from central Doha. The stadium will form part of a development which includes the newly opened Mall of Qatar, the country’s largest shopping mall. The stadium will be connected to the city with a currently under construction new Metro line. The Gulf nation will become the first from the Arab world to host a football World Cup, breaking with tradition with a winter kick-off as it looks to avoid the scorching summer heat. www.inmesol.com
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INDUSTRY LEADING CONTROL SYSTEMS
Colchester Engineering Systems Unit 5 Chancers Farm,Farm, Fossetts Lane, Fordham, Unit 5 Chancers Fossetts Lane, Colchester, Essex, CO6 3NY, England Fordham, Colchester, Essex, CO6 3NY, Tel: fax 01206 240788 telEngland 01206 240788 01206 240099 email: colengsys@aol.com email:alan@colengsys.com www.colchesterengineering.com www.colchesterengineering.com
SPECIALISTS IN – Load Share – Digital AVR’s – Auto Start – AMF – Hybrid – Mains Protection – Remote Comms
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POWER WHEN YOU NEED IT
GF Genovate provide total power solutions for the UK & Ireland Energy markets. Diesel & Gas Generating Units. STOR/CM AND PEAKING CHP SCR SERVICE & WARRANTY 24/7/365
Tel: +44 (0) 1723 890099 sales@deepseaelectronics.com support@deepseaelectronics.com
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SUPPORT & SOLUTIONS for all engine heating challenges
HOTSTART meets the engine heating needs for the diverse range of engines and customers of a global market. Let us be your engine heating partner.
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Exclusive suppliers of DEIF and Huegli Tech Control and Protection Equipment to the Power Generation Industry Tel: +44 (0)1942 932100 Email: sales@indps.co.uk Web: www.indps.co.uk
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IPU design and manufacture products and bespoke systems for critical diesel and gas engine applications:
Alternators Made in Italy
ENGINE STARTING FUEL CONDITIONING ENGINE CONTROLS EMISSIONS SOLUTIONS PROTECTION RELAYS COMPONENTS
Viale del Lavoro, 30 - 37040 Arcole (VR) Italy T. +39 045 7639201 - F.+39 045 7639202 info@linzelectric.com - www.linzelectric.com
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classified unit 42x36mm.indd 1 20/04/2016 17:35:24
ENERGY WHERE NEEDED with INNOVATIVE SOLUTIONS COGENERATION
Diesel and Natural Gas Fueled Generators www.pramac.com
•
Service and product provider, specialising in the power generation industry. Sole UK & Ireland distributor for CRE Technology. Expertise in land & marine applications including: G59/3 Relay Testing Single/Multi Running Systems Paralleling Systems to the Utility AVR Replacements
Engine Pre-heater Systems • Diesel Fuel Heaters • Hydraulic Oil Heaters • Storage Tank Heaters • Customer Specials etc WWW.preheat.co.uk Tel: 020 (8) 848 1912 Sales@preheat.co.uk
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Contact: Mr Alistair Hickey Tel: +44 (0) 161 818 8720 Email: sales@totalgeneratorsolutions.com www.totalgeneratorsolutions.com
THERMAL
CYCLE PLUS
GEN SET POWER PLANT
SHORT BREAK
STATIC GAS
STORAGE
SOLAR CYCLE
OIL & GAS
MARGEN s.p.a. Via Dino Ferrari, 50 - 41053 Maranello (MO) - Italy +39 0536 94.36.15 info@margen.it www.margen.it
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ENGINE MANUFACTURERS GUIDE
R Schmitt Enertec GmbH
INNIO Jenbacher gas engines
Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS
Fuel
rpm
g g g g g g g g g g g g g g
1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500
Pel
Pth
330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041
358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020
Ratings natural gas standard, NOx ≤ 500 mg/ m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team.
AMPS SECTION ComAp T:+ 0420 246 012 111 E: info@comap-control.com ComAp are a leading manufacturer and supplier of generating set and drive controllers, providing innovative and easy-to-use solutions that are trusted by customers within the world’s toughest and most demanding applications. So whether you need a controller for a single generating set or a complete system for an embedded power station, it makes sense to choose ComAp.
TAD1242GE TAD1640GE TAD1641GE TAD1642GE
352 393 433 485
409 462 509 570
Perkins Engines Company Limited
Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable cost-effective power up to 2500 kVA in dieselor 1000 kWE prime in gas.
T: +44 0 121 511 0440 E: uk@hotstart.com HOTSTART is a world leader in the design and manufacture of heating systems that improve engine and equipment reliability. For more than 75 years, our customers have come to depend on our preheaters to keep their engines ready to start.
T: +44 (0)1527 513800 E: info-uk@weg.net WEG Design and manufacture Synchronous alternators, offering Low, Medium and High voltage units with multiple poles and Power ratings from 10KVA to 50MVA. Our Alternators are being used globally in a wide range of applications from standard Industrial, to complex oil and gas to multi megawatt Hydro and gas turbine power plants.
fuel
Freq.
M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60
Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW
405 08 Gothenburg, Sweden Tel +46 31 235460 SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor)
WEG UK Ltd
Model
Volvo Penta
SCANIA ENGINES HOTSTART
56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas
Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption. All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540
Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 TAD531GE Diesel 15002) 88 100 TAD532GE Diesel 15002) 113 130 1) TAD550GE Diesel 15002) 76 86 TAD551GE1) Diesel 15002) 89 101 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 TAD733GE Diesel 15002) 175 201 TAD734GE Diesel 15002) 213 245 TAD750GE1) Diesel 15002) 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 1) 2) TAD753GE Diesel 1500 173 199 TAD754GE1) Diesel 15002) 217 250 TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) TAD1351GE Diesel 15002) 279 324 1) TAD1352GE Diesel 15002) 314 365 1) TAD1354GE Diesel 15002) 328 381 1) TAD1355GE Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz
THE BIRTHPLACE OF INNOVATION IS IMAGINATION.
Our planet is changing. We are aware of the impact we have and the decisions we make which affect the world we hand over to our children and future generations. We need to show our commitment to true innovation for a better world, by not always putting profit first. Imagination is one of the greatest assets we have and, when we lead with it, we can solve problems which seem too great to overcome. Imagination is a force for good that should drive our direction in finding every possible way to reduce our consumption and impact. Innovation isn’t about being the best. It’s about us being better.
F O R F U R T H E R I N F O R M AT I O N V I S I T W W W . M E C C A L T E . C O M