Worldwide Independent Power Jan-Feb 2021 | Issue 222 by WIP Magazines

JAN-FEB 2021 PROMOTING

ISSUE 222 ON-SITE POWER & COGENERATION

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3 CONFERENCE AREAS – 15 TOP SPEAKERS KEEPING BUSINESS CONNECTED TABLE TOP EXHIBITS

October 2021 PowerEx Live 2021 aims to feature the unique convergence of traditional players alongside the newly advanced independent power leaders at one of London’s premier exhibition locations – Park Plaza, Westminster, London. The exclusive event looks to bring you an unrivalled line up of world class suppliers and buyers to the Gen-Set / CHP & Data Centre sectors. A great networking & learning experience!

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EDITOR’S NOTES

JAN-FEB 2021

ARE YOU READY FOR SOME GOOD NEWS ABOUT THE WORLD GENSET MARKET? ISSUE #222 Publishing & Events Director Richard Teasdale richard@wipmagazines.com Publisher/Sales DIrector Neb Saric neb@wipmagazines.com Managing Editor Aidan Turnbull aidan@wipmagazines.com Accounts Executive Alison Williams accounts@wipmagazines.com Sales & Marketing Manager Sarah Hallows sarah@wipmagazines.com Far East Sales Bob Liu Shanghai, China bob.liu@ronco.com.cn US Sales & Subscriptions Jelena Milojevic power@wipmagazines.com Austrian & German Agent Mario Dobresko power@wipmagazines.com Power Media International Group, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL, UK Tel: +44 (0) 1403 888019 www.powermediagroup.co.uk © Worldwide Independent Power (ISSN 1468 7100)

The diesel gensets market size surpassed US$14 billion in 2019 and the number of genset installed every year is projected to exceed two million units by 2026, according to a new market report issued by the website gminsights.com. Rising demand for reliable power supply accompanied by surge in the installation of backup supply devices is set to stimulate the product adoption, suggests the new research. “These systems have achieved the strategic importance to focus on the unavoidable power shortages amongst several other alternate backup sources,” say the researchers. Business prospects have improved - in part - by the increasing number of power outages due to extreme weather conditions. Forinstance, according to the U.S. Energy Information Administration, Hurricane Michael caused major power outages in 2018 affecting over 1.7 million customers across six U.S. states. Consumer awareness has stimulated product demand for reliable and affordable FROM NOW UP TO 2026 backup power solutions. THINGS ARE LOOKING The growth of data centres located in remote areas where GOOD FOR THE GENSET grid supply is inaccessible has also given a significant boost to diesel SECTOR WORLDWIDE.” gensets market growth. Gminsights highlights the <75 kVA rating segment of the market which has witnessed a growth of over 5% from 2020 to 2026. The rising occurrence of power failures because of old transmission & distribution networks - combined with natural disasters - will drive industry growth. Increasing demand for standby power from the LV multi-family consumer section is ‘anticipated to accelerate the product installation’ says the report. Gensets have become more popular as a result of a consumer shift toward smaller & less powerful units for domestic use, on account of their operational suitability and economic viability. There is a growing demand for generators from data centres which are feeling the pressure of increased data use through social networking & e-commerce platforms, government projects and smartphones - this is another factor driving the >750 kVA segment of the diesel gensets market trends. Certainly, gensets are in greater demand because of the rising dependency of industries and businesses on digitization and IT - these sectors need a continuous & uninterrupted energy supply - and this, in turn, drives product adoption. Moreover, the rising costs of data centre outages & downtimes have encouraged the wide-scale adoption of diesel gensets. Lastly, according to gminsights,residential applications for diesel gensets will also flourish on a global basis.

“

AIDAN TURNBULL Managing Editor www.wipmagazines.com www.powermediagroup.co.uk

WORLDWIDE INDEPENDENT POWER

FEATURES

p. 20 | ALTERNATORS OFFERING COMPLETE ALTERNATOR SOLUTIONS Mecc Alte, has announced that it will now distribute Sices control products and accessories. With the integration of this new range, Mecc Alte enables greater value for OEMs and continues to bring to the market unrivalled product quality in a superior range of control products and component packages. The Sices range will include Genset, Parallel and ATS products along with market leading Hybrid controllers for use across many sectors including mission critical data centres.

20 p. 22 | LOADBANKS THE CRITICAL ROLE OF DATA CENTRE UPTIME Paul Brickman, Sales and Marketing Director at Crestchic Loadbanks, looks at the increased pressure for data centres to be immune to the risks of downtime, with load bank testing playing a vital role in any future resilience strategy. Data centres are playing a vital role in the COVID crisis – supporting mission critical business.

p. 24 | ALTERNATORS FOR CHINA ALTERNATORS USED IN OIL & GAS SECTOR Q-Power based in ChangZhou, China has been serving the oil and gas industry since 1996 - and STAMFORD® | AvK® has been supplying the industry here with genuine alternators for decades. Q-Power’s customers’ requirements was for four alternators (4 x STAMFORD® S7L1D-J42), each providing power at 1200kW, with an ambient temperature ranging from -15ºC to 50ºC. This power is being used to help provide an energy supply for the manufacturing and industry development for the region.

p. 26| GENSET CANOPIES AN ADVANCED COMPOSITE CANOPY First launched in 2019, Teksan’s composite canopy solution offers an outstanding and groundbreaking design, will be the choice of the ones that seek aesthetics, especially in outdoor use. With its soft lines, colourful and flexible design, the product uplifts the generator set to a completely different level in terms of aesthetics and functionality, says Teksan.

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p. 28 | GENSETS KOHLER has extended its gaseous-powered industrial generator lineup featuring the company’s 6.2-litre V8 turbocharged engine with new models at 100kW and 125kW. The KG100 and KG125 feature gas powered generator turbocharged engines are optimized for applications and integrate durable aluminum cylinder heads with heavy-duty valves and valve seats. KOHLER now offers fully integrated gas powered generator models ranging between 40kW and 125kW - all powered by KOHLER engines. These generators provide users with the flexibility to select the appropriate gas fuel source.

p. 30 | CHP

p. 32 | GAS ENGINES

AURA SERIES WITH A NEW HIGH-PERFORMANCE CHP MODULE 2G has expanded the Aura model series to include a power range of 100– 420 kWel withlow NOX emissions based on Lambda-1 technology. years after the launch of the particularly Two years after the launch of its low-emission aura series with CHP modules offering 100 or 170 kW electrical output, 2G is now expanding the series.

CONTAINERISED COGEN POWER PLANTS The Regenerative Energies department of Gebrüder Nooren GbR has purchased eight containerized MWM biogas cogeneration power plants, doubling the installed electrical output of its existing biogas plants. This feature includes comments from Tobias Jäsch, Project Manager Biogas at Nooren Bioenergie Verwaltungs GmbH, a medium-sized agricultural business in Germany’s federal state of Saxony.

p. 34 | GENSET DEVELOPMENT FMT GROUP’S MODEL 1 - 3700 kVA - DIESEL GENSET The F 500 series is a range of next generation genset control units combining multi-functionality and wide communication possibilities together with a reliable and low cost design. The unit complies and mostly exceeds world’s tightest safety, EMC, vibration and environmental standards for the industrial category. The unit’s PC based Rainbow Scada software allows monitoring and control of an unlimited number of gensets from a single central location.

p.36 | GENSETS SPECIAL EMERGENCY STANDBY GENSETS FOR THE J&T BANKING GROUP Prague’s J&T bank group needed new generators for its offices in the new J&T Bank Building, an eight-storey structure which the company occupies exclusively. J&T chose Onis Visa to carry out the task, since it had the resources to offer a total engineering solution. WIP has the story.

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FEATURES

38 GENSETS FOR OPEN-AIR CONCERTS

JAN-FEB 2021

A project between Milwaukee World Festival, Inc. and Generac Power Systems.

CONTROLLERS FOR GENSETS ComAp brings a quantum leap forward in engine controlL with new product lines.

42 GENSET INSTALLATION IN LONDON Bells Power Solutions’ work at the 22 Bishopsgate building in the City of London.

44 GENSET DEVELOPMENT THROUGH PARTNERSHIP

John Deere Power Systems and DEUTZ recently announced their plans.

46 VACUUM CIRCUIT BREAKERS FOR INDUSTRY Schneider Electric presents the EasyPact EXE vacuum circuit breakers.

48 BOOSTING POWER AT A REFINERY IN ITALY ENI adopted a MeeFog system as well as a steam injection system.

INDUSTRIAL ENGINES FROM YANMAR Yanmar has new industrial engine models – the 3TN86CHT and the 4TN86CHT.

52 CONTROL SYSTEMS FOR POWER PLANT, TURKEY ABB technology for a 630MW power plant in Mugla, Turkey.

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CONTENTS

JAN-FEB 2021

3 10

03 EDITOR’S LETTER

03-18

NEWS REPORTS Comment, International News & Market Report

18 MARKET REPORT

WIP’s Market Report looks economic projections for 2020 - and beyond.

ASSOCIATION NEWS News from ADE, ACE & The Institution of Power Engineers

55 AMPS NEWS The latest from AMPS - looking at National Apprenticeship Week.

56 PRODUCTS & SERVICES WIP looks at some of the latest products available to the power sector.

57 CLASSIFIED DIRECTORY OF EQUIPMENT AND SERVICES

ENGINE MANUFACTURERS GUIDE NOTES

54 Like and follow us on Facebook Power Media International Group Follow us on Twitter @PMI_WIP Follow our activity on LinkedIn Power Media International Group Ltd. Visit Worldwide Independent Power on the web: www.wipmagazines.com Subscribe online at: www.powermediagroup.co.uk/publications Subcription to 27 power publications: 1 Year - £120 UK, £180 ROW | 2 Years - £192 UK, £280 ROW. Payment in full or credit/debit card information is required to process your order. Subscription request must include subscriber name and email. For new subscriptions or renewal, call +44 (0) 1403 888019. Single copy price: £23.50 (including postage and packaging). In addition to your subscription you will also recieve a FREE GIFT worth £100 (Worldwide Gen-Set & Cogeneration Directory), plus our Year Planner which includes all relevant global power industry events. For customer service and address changes, call +44 (0) 1403 888019 or email power@wipmagazines.com Content Licensing: For all content licensing, permissions, reprints / e-prints, please contact powereditorial@wipmagazines.com Copyright: © 2021 Power Media International Group Ltd. All rights reserved.

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NEWS

JAN-FEB 2021

IN BRIEF AGGREKO FACES £2 BILLION TAKEOVER BID FROM PRIVATE EQUITY Aggreko is in discussions with private equity firms TDR Capital and I Squared Capital over a possible sale. The companies have made a cash offer in the region of £2 billion. UK-based TDR Capital is wellestablished in the equipment rental sector through its long involvement with portable accommodation specialist Modulaire (previously Algeco) and WillScot in North America. Miami-based I Squared Capital invests in global infrastructure markets, including hydoelectric projects, water treatment, roads and energy. Aggreko has confirmed the discussions in response to press speculation and share price movements.

NEW GENSET MANUFACTURING FACILITY BEING DEVELOPED IN SOUTH CAROLINA, USA, BY GENERAC Generac Power Systems has saiid it will build a new manufacturing, assembly, and distribution operation in Trenton, South Carolina, USA. The facility will support increased demand for home standby generators and associated energy technologies and serve as a distribution centre for customers in the southeast sector of the US. The new initiative will generate approximately 450 new jobs over the next two years. Aaron Jagdfeld, President and CEO of Generac Power Systems, Inc. told WIP: “With significant demand for Generac products across the country, we’re excited to expand our operational capacity to accommodate the increased interest in residential power systems. The Trenton facility is strategically located closer to our customers in the southern part of the country and has access to a local laboUr force capable of helping us meet growing demand while strengthening our market-leading position.” The expansion of the company’s manufacturing and distribution capacity begins with the acquisition and upgrade of a 421,000 sq.-foot manufacturing, distribution and office facility located at 30 Industrial Park Boulevard in Trenton, located between Charleston and Columbia, S.C., Charlotte, N.C., and Atlanta. The site is expected to be operational by late 2021 and has the capacity to expand further as required. In october 2020 Generac acquired Enbala Power Networks Inc., a leading distributed energy resources technology company. The deal solidified Generac’s position as a market leader in Smart Grid 2.0 technologies and opened up opportunities for the Company as a grid services provider. Denver-based Enbala is one of the leading providers of distributed energy optimization and control software needed to ensure the operational stability of the world’s power grids. Its Enbala Concerto™ platform is currently being used by utilities and energy retailers around the world.

16L STAGE 5/TIER 4 FINAL DIESEL ENGINE NOW PART OF AN ADVANCED VOLVO PENTA CONSTRUCTION PROGRAMME Volvo Penta’s new Stage V engine range has been optimised for a wide variety of applications. Extensive, customer-focused product development has resulted in versatile, reliable engine range that supply minimal regeneration, fuel reductions and increased load acceptance. Volvo Penta’s Stage V solution and engines have been developed to work perfectly in tough industrial applications in off-road and power generation operations, says the company. The unique design of engine and exhaust aftertreatment system as one perfectly synced system delivers optimised uptime, performance and fuel efficiency. This is a said to be a dependable power package which is easy to install, operate and maintain. The common rail injection system, fixedgeometry turbo and viscous fan make for arobust solution with low fuel consumption, resulting in lower operational costs. The common rail reduces noise, which contributes to a more comfortable work environment. The Volvo Penta StageV engines are designed to deliver maximum power and torque at low rpm. This results in optimized performance as well as contribute to a smooth operation as well as low noise and world-class fuel efficiency. A company spokesman commented; “The regeneration strategy chosen for Stage V ensures uninterrupted power supply. Passive regeneration of the aftertreatment system eliminates unplanned stops during operation.”

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€150 MILLION PRICE TAG ON BERGEN ENGINES FOR TMH INTERNATIONAL TMH International, the international branch of Russia’s TMH Group, has agreed to pay € 150m for the Bergen Engines medium-speed gas and diesel engines business belonging to Rolls-Royce. The deal reflects Rolls-Royce’s target of raising at least £2 billion from disposals and Bergen Engines will be operated as a stand-alone business by TMH International. The sale includes the medium speed engine factory, service workshop and foundry in Norway; engine and power plant design capability and a global service network spanning more than seven countries. Since 1946, Bergen Engines has supplied more than 7,000 engines to marine and power generation customers worldwide, of which around 4,000 are still in operation. Bergen Engines’ most recent contract has involved the delivery of 15 medium speed gas gensets from Rolls-Royce’s Bergen Engines brand to power the Iron Bridge Magnetite Project in Western Australia. This is a unincorporated joint venture in Australia between Fortescue Metals Group subsidiary FMG Iron Bridge and Formosa Steel IB. www.wipmagazines.com www.powermediagroup.co.uk

POWERING YOUR WORLD

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NEWS

JAN-FEB 2021

IN BRIEF YINGLI DELIVERS 117MW OF ITS N-TYPE BIFACIAL MODULES Yingli Energy (China) Company Ltd has supplied 117MW of its N-type bifacial high-efficiency modules “PANDA” to the Middle East’s largest bifacial PV power station in Oman, the Ibri-2 project. The project financed and developed by ACWA Power and POWERCHINA Huadong Engineering Corporation Limited was contracted as the EPC of the project. The electricity generated by the project will be purchased by the Oman Power Company (OPWP). With a total installed capacity of 575 MW, the Ibri-2 project will be the largest PV power station to use bifacial modules in the Middle East. Yingli started the R&D and production of its “Panda” N-type high-efficiency bifacial cells and modules in 2009.

US MILITARY IS LOOKING AT NEW GENERATION OF SMALL GENERATORS FOR FORCES IN FIELD OPERATIONS LiquidPiston, Inc., a Connecticut-based developer of advanced rotary diesel and multifuel internal combustion engines, has been given a Small Business Innovation Research (SBIR) contract with the United States Army to develop its X-Engine platform in order to power Small Tactical Power Generators ranging from 2.0 to 5 kW. The company had previously delivered a prototype Compact Artillery Power System for field-testing to the U.S. Army PM for Towed Artillery Systems. The Small Tactical Power Generators operate on military fuels such as JP8 or diesel. The system’s advanced power management and controls enable optimal X-Engine run-time and battery charging, resulting in longer life and increased fuel efficiency for longer military missions. LiquidPiston’s rotary engines are said to be the first radical design in engine technology in over a century. These engines are not Wankel engines, claims LiquidPiston; they are uniquely configured to adopt the company’s patented thermodynamic cycle and its associated efficiency and low-noise benefits. LiquidPiston’s X Engine improves virtually all parameters – efficiency, weight, size, vibration, and noise, says the company. LiquidPiston’s HEHC is a patented thermodynamic cycle that combines the advantages of Diesel, Otto and Atkinson thermodynamic cycles, resulting in up to 30% improved efficiency. A company spokesman told WIP: “A simple, efficient and elegant system, the X Engine only has few moving parts, including the rotor (the primary work-producing component) and an eccentric shaft. Aside from ancillary parts such as injectors, fuel pumps and oil pumps, there are no other additional moving parts. The combustion chamber in the X engine is located in the stationary housing, with most of the gas displaced during compression into this stationary combustion chamber. “

POWERCELL RECEIVES SECOND ORDER FOR ADVANCED FUEL CELL SYSTEM

EMSA GENERATORS SHIPS GENSETS TO CENTRAL ASIA AND TO IRAQ

Swedish hydrogen fuel cell technology developer PowerCell Sweden AB has received an order for an MS-100 fuel cell system from the University of Texas, in the United States. The system will be part of a fuel cell-based solution for stationary power developed jointly with Hitachi ABB Power Grids. The system will be delivered by mid-2021. The fuel cell-based solution will be used at the Texas Advanced Computing Center (TACC), the University of Texas to demonstrate how renewable hydrogen can be used to decarbonize energy consumption. PowerCell Sweden AB has also received another order for a MS-100 fuel cell system from a leading European construction equipment manufacturer. The system is expected to be delivered by the end of the first half of 2021. The customer will use the system for tests of how fuel cells and hydrogen can be used for an electrification of equipment. “Various types of construction equipment almost always run on diesel and therefore account for large emissions of carbon dioxide and harmful substances such as soot and nitrogen oxides. An electrification based on fuel cells and hydrogen is a highly attractive alternative for these types of vehicles as it offers the same driveability and uptime as conventional drivetrains with no other emissions than water,” commented Andreas Bodén,

EMSA Generator of Turkey has just shipped three 1650kVA gensets fitted with Baudouin engines and Cummins STAMFORD alternators to a major customer located in Central Asia. These were recently despatched by air cargo for an urgent project. In a separate contract on December 21st, EMSA Generator shipped 2020, 165, 300, 825, 1125 and 1250 kVA diesel generator sets, powered by Perkins engines, to Iraq for S.C.I.S (State Company For Iron And Steel) to help address the power needs of the steel manufacturing sector. In February, 1125 kva and 1656 kva diesel generator sets (powered by Perkins) were shipped to Qatar to be used in Waddan Mall. Emsa Generator moved to its new, environment-friendly, state-of-the-art factory located in Eskişehir Organized Industrial Zone in Turkey in 2015. The company made this move in order to meet the demands

WORLDWIDE INDEPENDENT POWER

of a growing regional generator market. A spokesman commented: “All production activities are carried out here in accordance with TSE and ISO criteria as well as environmental and occupational health laws and principles. “Emsa Generator places particular importance on R&D and continues to invest in this field. In our new production facilities, productivity has increased with the new test rooms and conveyor system, and the entire system is monitored by barcode system. Emsa Generator automatically tests its generators with PLC-controlled automatic SCADA units without human involvement at the Eskişehir factory.” www.wipmagazines.com www.powermediagroup.co.uk

NEWS

JAN-FEB 2021

IN BRIEF NAEPO CHP PLANT ORDERS GE EQUIPMENT Naepo Green Energy’s new district heating and power plant located in the centre of Naepo City, South Korea,willbe fitted with equipment proviced by GE. Under the tersm of a new contract GE will supply a gas turbine - the 7HA.02 with a matching H65 generator. The order includes a STF-D650 steam turbine, an H35 generator, an HRSG, a GE condenser and equipment maintenance services for 19 years. The plant will be rated at approximately 500 MWe and will provide steam for district heating to more than 100,000 people. Dongsoo Kim, EVP of NPGE reports: “Using GE technology for this district heating application will help us meet the government’s objective of shifting away from solid refuse fuel as part of its policy to reduce pollutants.” Built by Lotte Engineering, the facility will benefit from the HA technology capable of reaching close to 64% efficiency in combined cycle, and more than 91% in district heating mode.

THOR’S HAMMER IN NETWORK PROTECTION FOR UK SP Energy Networks has paid £386 000 to carry out extensive UK trials of Groundline’s new ‘THOR Hammer’ resilience technology. As part of preparing the network for stormy weather, the device will be used to test the strength and security of overhead line poles. It is designed help linesmen safely assess timber poles simply by striking them with a special ‘hammer’.

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ANSALDO WINS CONTRACT TO SUPPLY TURBINES & SYSTEMS TO GRUPPO ARVADI Ansaldo Energia has been awarded a contract by Gruppo Arvedi for the supply and refurbishment of a new combined cycle plant in Servola, Trieste, Italy. The plant will include an AE64.3A gas turbine, equipped with high efficiency, operational flexibility and low emissions technology. The scope of supply includes an Ansaldo Energia Plant Optimiser management system. The plant, in combined-cycle configuration with a rating of 120 MW, will be operational by the end of 2021. Gruppo Arvedi is a significant European steel company, and with this investment will be entering the Italian electricity capacity market. The capacity market, in line with the situation in other European countries, aims to ensure the adequacy and safety of the national electricity system in the presence of a strong renewable component by encouraging investments in efficient, low-polluting and flexible plants. According to the company, the AE64.3A model offers F-Class efficiency and high flexibility with a small size package suitable to several applications in power generation and cogeneration plants The AE64.3A offers the same high standard of reliability in a small size and compact package. The combination of an annular combustion chamber with rotor construction and internally air-cooled hot gas path & uniform temperature distribution, ensure optimum balancing of the thermal flow. This results in easy operation, fast start up / hot restart time and grid support capability. The equipment offers easy management of all transient conditions and a reliable fuel change over. A wide selection of fuels, ranging from lower BTU natural gas to liquid fuel, are burnt in dry premix mode with no water consumption, thus minimising the plant and operating cost and the layout area. Fast start up time and grid support capability make the A E64.3A also suitable or peak plant application when grid conditions are severe.

POWER OUTAGES AFTER JAPAN IS HIT BY SEVERE 7.3 FUKUSHIMA QUAKE On 13th February 2021 a severe 7.3 magnitude earthquake hit the coast of Tohoku, Japan, This quake hit just under a month before the 10th anniversary of the March 2011 tremors, tsunami and nuclear disaster. No tsunami warnings were issued for the earthquake, which is the strongest to hit the region since 7th April 2011, says Japan’s Meteorological Agency. Power outages were reported in parts of Fukushima, Miyagi, Iwate, and Tochigi prefectures after six coal and gas-fired units were knocked out, taking 3.6GW of power offline. The Tokyo Electric Power Company (TEPCO) website reportsthat that a minor overflow of water occurred at a pool used to store atomic fuel at the Fukushima power plants however, no uncontrolled levels of radiation were detected.

The 2011 nuclear accident at the Fukushima Daiichi Nuclear Power Plant in Ōkuma, Fukushima Prefecture, Japan. The event was caused by the effects of the 2011 Tōhoku earthquake and tsunami. It was the most severe nuclear accident since the Chernobyl disaster in 1986. It was classified as Level 7 on the International Nuclear Event Scale, after initially being classified as Level 5 joining Chernobyl as the only other accident to receive a such classification.[10] While the explosion at the Mayak facility was the second worst incident by radioactivity released, the INES ranks by impact on population, so Chernobyl (335,000 people evacuated) and Fukushima (154,000 evacuated) rank higher than the 10,000 evacuated from the classified restricted Mayak site in rural Siberia. www.wipmagazines.com www.powermediagroup.co.uk

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NEWS

JAN-FEB 2021

IN BRIEF BATTERY RESEARCH TEAM GRANTED $3.5 MILLION FROM US ARMY RESEARCH LAB Montana State University Researchers are working to create more robust, fast-charging ceramic-based, lithium-ion batteries thanks to investment from the Army Research Lab. The research teams are involved in the development and testing of lithium-ion batteries (LIBs) which use a unique ceramic material to substitute the plastic membrane and liquid electrolyte (LE) which are susceptible to damage and fire. The development of this technology is part of a $10 million initiative with universities, national labs, and leading industry players combining their efforts to push it forward. Recently, MSU was awarded $3.5 million to develop its battery material research.

NEW WASTE HEAT-TO-POWER PLANT TO BE BUILT BY SIEMENS ENERGY IN CANADA IN 2021 Canada’s TC Energy Corp. has commissioned Siemens Energy to build, own and operate a waste heatto-power pilot plant in Alberta. The unit will capture waste heat from a gas-fired turbine operating at a nearly pipeline compression station. The heat will generate electricity going into the grid and power as many as 10,000 homes in the area. Arja Talakar, Senior Vice President, I ndustrial Applications Products for Siemens Energy, commented: “This pilot project is a testament not only to our extensive capabilities but also to Siemens Energy’s broader commitment to

bring new technologies to market that can support decarbonization in the oil and gas industry. We are proud to partner with TC Energy to build this first-of-its-kind facility and look forward to scaling the technology to other installations in the coming years.” The process is based on advancing Rankine Cycle tech and uses superficial carbon dioxide as the working fluid to convert the waste heat into power. Because of its properties, sCO2 can interact more directly with the heat source than water/steam, eliminating the need for a secondary thermal loop, typically required in traditional waste heat recovery systems, according to Siemens Energy. Siemens reports that the method uses electrical power without additional carbon emissions and improves other efficiencies. Benefits include a 25 to 40% smaller footprint than steam-based systems, a 10% increase in compressor station efficiency, and the capability to produce clean, emissions-free electricity, says Siemens Energy. Because the working fluid is contained within a closed-loop system, no boiler operator is required, making the system suitable for remote operation.

PRAMAC EXPANDS ITS RANGE OF NATURAL GAS-FUELLED GENERATORS PRAMAC has expanded its GGW series, the standby gaseous industrial power generators line, with increased power density but still with ultra-low emissions. The GGW625G and GGW750G models are available globally with spark-ignited Generac engines; the engine’s performances match those of traditional diesels so that gas fuel can be deployed in most critical and demanding standby applications. An abundant and growing supply, expanded pipeline network and increased customer confidence have lead a recent shift in the industry from diesel to natural gas, improving the deployment of gas fuelled generators to all applications that were traditionally limited to diesel technology and bringing to the table the numerous advantages of natural gas. The GGW range of generators are suitable for applications that require fast start times, have a variable load profile and require low exhaust emissions. The GGW range produces up to 20% less CO2 than equivalent diesel gensets and emits virtually no particulate matter.

WORLDWIDE INDEPENDENT POWER

SMART BATTERY CHARGER FOR INDUSTRY FROM DATAKOM Datakom’ is offering a new industry leading smart battery charger SBC-5A. This is said to combine very high efficiency, wide input range, 4-stage smart charging, automatic voltage detection, reverse battery protection in a compact and low-cost package. The device is designed using state of the art technology and is able to withstand the high levels of electromagnetic noise and pulses found in challenging industrial environments. The peak efficiency of the chargers exceeds 92.5%, resulting in lower longterm operational costs. The electronic components in the SBC-5A are state of the art and they represent the highest industry standards in

efficiency and environmental friendliness. It can save 700kWh of energy due to its very high efficiency, which will amount to $70 per charger in 20 years under 30% average load. The SBC-5A has a microprocessor controlled 4-stage charging system, making it more advantageous compared to traditional 2-stage battery chargers. The smart charging algorithm keeps the battery charged at 100% capacity and provides maximum battery life by applying an automatic periodic regenerative charging cycle. Until the battery is fully charged, SBC-5A applies the highest possible charging voltage at its battery terminals, then continues applying the float voltage. www.wipmagazines.com www.powermediagroup.co.uk

The power of independence

Volvo Penta is one of the world’s biggest independent suppliers of engines for power generation. It is our business to build and support engines that make the most of any OEM’s genset design – a range of reliable, fuel-efficient diesel engines that meet a wide span of specific demands. Mobile or stationary. 24/7 or standby. In any climate: freezing or scorching, dry or wet, in deep shafts or at high altitudes. Tell us your needs and we’ll show you the engine. www.volvopenta.com/industrial

85-800 kVA

WELCOME TO VISIT US AT MIDDLE EAST ELECTRICITY, DUBAI WORLD TRADE CENTRE STAND S2.E39, 3–5 MARCH 2020

NEWS

JAN-FEB 2021

IN BRIEF EIB BACKS CCGT PLANT FOR GREECE The European Investment Bank (EIB) has pledged €125 million of financial support for the construction of an 826 MW gas fired power plant in Greece. Mytilineos is building the €322 million Agios Nikolaos combined cycle (CCGT) facility in Viotia, central Greece, which will be key to boosting energy security and supporting the country’s aim to close its coal fired power plants by 2023. The Agios Nikolaos plant will also provide flexibility to allow greater use of intermittent wind and solar power in the future and enable increased electricity network interconnection between mainland Greece and the islands. The new plant will be the most efficient gas power plant in Greece and use state of the art CCGT technology. The new investment by Mytilineos will also help to diversify power generation in Greece and increase competition in the energy sector. The EIB will provide a €125 million 8 year loan to finance construction and connection of the plant. The loan is guaranteed by the European Union under the Investment Plan for Europe. “The new long-term EIB loan, shows how the EU Bank supports transformational investment in this country,” comments Evangelos Mytilineos, Chairman and CEO of Mytilineos SA.

UK’S FIRST BATTERY GIGAFACTORY TO BE BUILT BY EV BATTERY STARTUP COMPANY - BRITISHVOLT EV battery startup Britishvolt has plans to construct a £2.6 billion lithium-ion battery gigafactory in northeast England, looking at being ready to begin manufacturing by the end of 2023. Covering 235 acres and built on the same land as the Blyth Power Station in Northumberland, once complete the facility will be capable of producing more than 300,000 lithium-ion batteries. The project is the most significant industrial investment in the region since 1984, when Nissan built a major car manufacturing plant in Sunderland. Once the plant’s construction is finished Britishvolt says it will be producing 300,000 lithium-ion battery packs each year, Blyth Valley MP, Ian Levy, said: “This is an incredibly exciting announcement that will have a massive impact in the constituency and the surrounding area for decades to come. I can’t think of anything comparable in the North East since Nissan invested in Sunderland more than 35 years ago. “There is still much to do – but the prospect of the UK’s first Gigafactory on the old Blyth Power Station site directly creating up to 8,000 jobs is amazing. These jobs will not only return the area to the status of an industrial powerhouse but will help us retain our graduates and provide a huge boost to struggling high streets. “I look forward to working with all involved and will provide the backing necessary to deliver a scheme that is a once in a generation opportunity.” Britishvolt’s decision to build a UK-based Gigafactory has filled the void left by Tesla’s absence. A few years ago, the American EV manufacturer had plans to build a battery assembly plant in Britain – but the brand’s CEO, Elon Musk, recently moved the project to Germany, citing Brexit uncertainties as the main motivator for change.

BEL POWER UNVEILS 60 AMP, 800 VDC LIQUID-COOLED INVERTER/BATTERY Bel’s new bi-directional device, destined for the UK and Europe, can also be used to convert DC power stored in high voltage batteries to three-phase AC, says the company. The BCL25-700-8 is a 22/25 kW onboard inverter/battery charger. In charge mode, it is parallelable up to 4 units, offering efficiency levels as high as 94%. The BCL25-700-8 is a 22/25 kW onboard inverter/battery charger. In charge mode, it is parallelable up to 4 units, offering efficiency levels as high as 94%. The BCL25-700-8 can receive charging power directly from an EVSE charging station. It can also utilize public grid power, threephase at 330 to 528 VAC or single-phase at 190 to 264 VAC. Output power is 60 amps, at voltages ranging from 240 to 800 VDC. Alternatively, the unit can be employed in the other direction, to export stored power from a high voltage (HV) battery. Possible outputs are 22 kW at 400 Vac/50Hz or 25 kW at 480 Vac/60Hz. The unit can deliver 800 volts at 60 amps to an HV battery. Even at 94% efficiency, there is a lot of heat generated. Thus, liquid cooling, through an external liquid-cooled heat exchanger, is essential. The coolant itself is a 50/50 mixture of ethylene glycol and distilled water.

WORLDWIDE INDEPENDENT POWER

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MARKET REPORT

JAN-FEB 2021

5G DEPLOYMENT IS LIKELY TO DRIVE GLOBAL EXPANSION FOR DC POWER SYSTEMS BY 2025

MARKETS IN BOTH DEVELOPED AND DEVELOPING NATIONS WHERE 5G, 4G, AND LTE NETWORKS ARE BEING DEPLOYED RELY ON RELIABLE POWER SYSTEM Frost & Sullivan’s recent analysis, Global DC Power Systems Market, Forecast to 2025, predicts the increasing implementation of 4G and 5G networks across the world will lead to steady growth in demand for DC power systems. Frost & Sullivan’s recent analysis, Global DC Power Systems Market, Forecast to 2025, predicts the increasing implementation of 4G and 5G networks across the world will lead to steady growth in demand for direct current (DC) power systems. While market revenue is expected to drop in 2020 due to the COVID-19 pandemic, it will likely rebound to pre-pandemic levels as early as 2021 and rise at a CAGR of 4.6% to $5.5 billion by 2025. Unit shipments are also expected to grow at a CAGR of

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“TELECOM BASE STATIONS IN OFF-GRID AREAS OR IN AREAS WHICH LACK PROPER POWER SUPPLY ALSO PRESENT A LARGE MARKET OPPORTUNITY FOR DC POWER SYSTEMS, WHICH CAN BE COUPLED WITH RENEWABLE ENERGY SOURCES.” 2.7% between 2019 and 2025, increasing from 895,000 units to 1.04 million. “The increased power and processing requirements of 5G infrastructure creates the need for highly efficient and reliable power systems that can tolerate heavy loads. “This can be fulfilled by DC power systems, which are modular and extremely efficient,” said Manoj Shankar, Senior Research Analyst, Energy and Power Systems Practice at Frost & Sullivan. “Telecom base stations in off-grid areas or in areas that lack proper power supply also present a large market opportunity for DC power systems, which can be coupled with renewable energy sources.” Shankar added: “The deployment of 5G networks across the globe is expected to be slow initially as

as most telecom companies have invested heavily in 4G technologies. The expansion is most likely to gather pace in the US, China, and Europe from 2021. The Asia-Pacific and North American markets will see strong growth as companies in these regions lead investments in the telecom sector. China and the US will vie for global leadership in the 5G space, which will lead to the increased demand for DC power systems from these two countries in the future.” According to Frost & Sullivan, in order to make the most of further revenue opportunities, power system manufacturers should: - Focus on markets in both developed and developing countries where 5G, 4G, and LTE networks are being deployed. - Make their products more modular and efficient at a lower cost, which will drive wider acceptance once the 5G networks rollout. - Set up manufacturing houses for better lead times and complement them with regional servicing hubs that can easily reach out to customers. - Forge relationships with engineering, procurement, and construction (EPC) participants to design new and innovative solutions to implement the network. Global DC Power Systems Market, Forecast to 2025 is part of Frost & Sullivan’s global Energy and Power Systems Growth Partnership Service program. The major points of this economic reports are as follows: * The global market for direct current (DC) power systems will expand by 2.7% between 2019 and 2025, according to Frost & Sullivan. This marks an increase in units deployed from 895,000 to 1.04 million units during the forecast period. Revenue generation per annum is expected to reach US$5.5 billion by 2025. * An increase in the implementation of 4G and 5G networks across the world will lead to steady growth in demand for DC power systems. Although COVID-19 has resulted in a drop in market revenue in 2020, the sector is likely to rebound to pre-pandemic levels later in 2021. For over five decades, Frost & Sullivan has become worldrenowned for its role in helping investors, corporate leaders and governments navigate economic changes and identify dtechnologies. ww2.frost.com www.wipmagazines.com www.powermediagroup.co.uk

How can your tower crane save the emissions of 21 cars?

Using the new PUNCH Power 200 flywheel energy storage system with a single tower crane enables emission savings equivalent to the emissions of 21 cars. The PUNCH Power 200 allows a typical crane to be operated with a 100kVA instead of a 300kVA generator set! This enables fuel savings in excess of 50%. Think about this the next time you see cranes operating on a construction site in a city centre.

ALTERNATORS

JAN-FEB 2021

COMPLETE ALTERNATOR SOLUTIONS

s market requirements take on wider remits and power generation becomes much more about complete solutions, leading independent alternator manufacturer, Mecc Alte, has announced that it will now globally distribute Sices control products and accessories. With the integration of this new range, Mecc Alte enables greater value for OEMs and continues to bring to the market unrivalled product quality in a superior range of control products and component packages. Mario Carraro, Director of Mecc Alte said: “While culture, technology and design shifts and changes, one thing that remains constant is our commitment to our customers and the industry we serve. We are excited to announce that Mecc Alte and Sices Controller Division have joined forces to offer a complementary ‘fit and sell’ strategy through our respective networks.” The Sices range will include Gen-Set, Parallel and ATS products along with market leading Hybrid controllers. The Sices range has been proven around the world across many sectors including mission critical data centres, transport networks, telecommunications, distribution and healthcare facilities.

“

WE ARE EXCITED TO ANNOUNCE THAT MECC ALTE AND SICES CONTROLLER DIVISION HAVE JOINED FORCES TO OFFER A COMPLEMENTARY ‘FIT AND SELL’ STRATEGY THROUGH OUR RESPECTIVE NETWORKS. THE SICES RANGE WILL INCLUDE GEN-SET, PARALLEL AND ATS PRODUCTS ALONG WITH MARKET LEADING HYBRID CONTROLLERS.”

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Laura Curioni CEO of Sices said: “When an alternator is served to an OEM, it is common that a genset controller is required as well. “We hope this will make it easier for customers to specify reliable control products that work in synergy with market leading alternator solutions. By working together our core aim is to offer greater value and build on our respective independent technological expertise.” Designed and built in Europe, the controllers provide easy integration and robust technical control to ensure that OEMs can quickly adapt to new market dynamics. The range will also be supported with spares and communication accessories including those for 5G networks. Mario continues: “We want to take the hard work out of complex sourcing for alternator and controller products. With single sourcing, simplified supply chain and competitive pricing we continue to offer unique and value-based solutions so OEMs and independent manufacturers can focus on doing what they do best - engineering great products and powering communities around the world.” Mecc Alte designs and builds industrial alternators which are amongst the best in the world, all created in response to both existing and anticipated client

needs, including the need for endto-end solutions which help industry to meet back-up and primary power requirements globally. A company spokesman comments: “At Mecc Alte, we value independence highly. When customers come to us, they can be certain that we are working only to achieve their aims and with no other agenda. With decades of success around the world, we are the independent choice in a market crowded with less agile corporate animals.” Sices is one of the leading company’s focused on the production of genset controllers. It has been there since the beginning and have achieved great results during this time. A company spokesman comments: “More than 40 years of know-how and customer experience make us the best partner ever for the commissioning of challenging projects, from the design of customized solutions to the after-sale service. “We make reliability our main virtue and provide all the tools our customers may need to monitor the efficiency of the plants. Our goal is to maintain operational standards at the highest level to ensure the success of our customers.” www.meccalte.com www.sices.eu

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Scania power solutions

Empower Your Operation Based on more than a century of experience, Scania Engines prepare your business for any type of challenge. No matter if you want to increase uptime, improve your operating economy, take advantage of our expert support or face tougher environmental requirements, we have the solution for you. Our job is to help you to run a reliable and efficient operation. Today and tomorrow.

engines.sgb@scania.com www.scania.co.uk/engines

LOAD BANKS

JAN-FEB 2021

WHEN POWER IS MISSION-CRITICAL, TESTING BACKUP UNITS IS KEY

restchic Loadbanks, a leading supplier of load testing equipment based in the UK, has reported strong growth so far this year, with a significant amount of business coming from the growing data centre market. As the world reels from the impact of the COVID-19 pandemic, it is no surprise that there is increased pressure for data centres to be immune to the risks of downtime, with load bank testing playing a vital role in any future resilience strategy, explains Paul Brickman, Sales and Marketing Director at Crestchic Loadbanks. “The events of the last 12 months have demonstrated that the ability to operate, secure and recover systems is critical to the global economy,” Paul point out. “With social isolation a key tactic in the fight against COVID-19, people are increasingly reliant on digital communications, whether because they are working from home, keeping in touch with family, spending time on social networking sites or turning to online shopping in a bid to fill their cupboards.” Data centres are playing a vital role in this crisis – supporting mission critical business and social activities but also allowing governments and health professionals to store and share data which could play an important role in fighting the spread, stresses Paul. “The critical role of data centres has been highlighted by industry giants lobbying the government to explicitly mention data centres in the list of key worker professions. While business continuity strategies during the crisis have inevitably focused on limiting infection and ensuring continuity of service, the longer-term ramifications of the pandemic will undoubtedly change the shape of continuity planning in the future.”

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He continues: “A continuous focus on efficiency and reliability means that preparedness is in the data centre industry’s DNA. Most have very robust strategies in place to deal with power blackouts. “Most are already wise to the importance of testing power supplies to avoid downtime and Uninterruptible Power Supplies (UPS) are universally accepted as a piece of critical business infrastructure.” He points out: “This is evident in our own order books – in the last month alone we’ve seen huge orders for a major new data centre in Jakarta and a data telecommunications centre in Paris. “However, when power is mission-critical, testing back-up power systems can make all the difference to whether they operate effectively when called upon. Paul comments: “However, when power is mission-critical, testing back-up power systems can make

all the difference to whether they operate effectively when called upon. When operating on skeleton staff, having the confidence that back-up power will work if required is even more important.” He concludes: “While non-essential testing will undoubtedly be on hold for the time being, we expect to see an upsurge in testing when we emerge from this crisis and anticipate that regular preventive maintenance will become increasingly prevalent in the future.” www.crestchicloadbanks.com

IN THE LAST MONTH ALONE WE’VE SEEN HUGE ORDERS FOR A MAJOR NEW DATA CENTRE IN JAKARTA AND A DATA TELECOMMUNICATIONS CENTRE IN PARIS.”

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ALTERNATORS FOR

COMBINED HEAT & POWER

SINCRO has developed its complete programme for cogeneration. Alternators tailored in our factories, to match your CHP plant. Up to 2,000 kW. Reliable and efficient.

WE MAKE INNOVATION

www.sogaenergyteam.com/sincro

ALTERNATORS

JAN-FEB 2021

ALTERNATORS - PROVIDING ENERGY SUPPLIES FOR WESTERN CHINA

-Power based in ChangZhou, China has been serving the oil and gas industry since 1996 - and STAMFORD® | AvK® has been supplying the industry here with genuine alternators for decades. Q-Power’s customers’ requirements was for four alternators (4 x STAMFORD® S7L1D-J42), each providing power at 1200kW, with an ambient temperature ranging from -15ºC to 50ºC. This power would be used to help provide energy supply for the manufacturing and industry development for the region and contribute to a level of energy safety. Additional requirements to be considered for this application included the harsh operation environment, non-linear/non-regular loads low 0.7-0.8 power factor, plus the power requirement was Prime Power continuous for 6,000-8,000 operating hours per annum.

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Q-POWER CHOSE STAMFORD® | AVK® NOT ONLY BECAUSE OF THE SPECIFICATION OF THE STAMFORD® S7 AND THE AESTHETIC APPEARANCE/DESIGN OF THE PRODUCT, BUT ALSO BECAUSE THEY HAD TRUST IN THE MANUFACTURING PROCESS OF STAMFORD® PRODUCTS. Q-POWER FELT THAT THE OVERALL PROCESS OF STAMFORD® | AVK® BUSINESS INTERACTION WAS VERY PROACTIVE AND PROFESSIONAL FROM PRESALES, THROUGH APPLICATION CONSULTANCY, DELIVERY AND BEYOND IN AFTER-SALES AND SERVICE.” 24

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STAMFORD® | AvK® was able to fulfill industry requirements with excpetional upfit options, a dedicated product sizing process, and a corresponding manufacturing process, involving strict insulation components. Furthermore, the excellent product design allowed a user-friendly genset onsite assembly with its spacious interface. With the genset alignment needing to be very precise, the double bearing feature on the STAMFORD® S7 was offered, which also enabled good serviceability and ensured that dust is decreased in the environment. All these were requirements of the

customer. Q-Power chose STAMFORD® | AvK® not only because of the specification of the STAMFORD® S7 and the aesthetic appearance/design of the product, but also because they had trust in the manufacturing process of STAMFORD® products. Q-Power felt that the overall process of STAMFORD® | AvK® business interaction was very proactive and professional from pre-sales, through application consultancy, delivery and beyond in after-sales and service. www.stamford-avk.com

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24 HOUR SUPPOR TLINE:

+44(0)161 432 7824

be in motion

Y O U R P A RT N E R F O R I N D U S T R I A L S E RV I C E S O L U T I O N S With industry-leading 24/7 response Baumuller UK field and workshop support service covers troubleshooting, health checks and in situ repairs to all makes of alternators in the field of Power Generation. Our authorised dealership for NEWAGE STAMFORD & AVK allows for rapid service response and availability of genuine parts.

For more information please call us on +44(0)161 432 7824 or email us mail@baumuller.co.uk www.baumueller-services.com/uk

COMPOSITE CANOPIES

JAN-FEB 2021

ADVANCED COMPOSITE CANOPY SOLUTION FOR GENSETS - WITH AN OUTSTANDING AND GROUNDBREAKING DESIGN FROM TURKEY

ffering services with uninterrupted power solutions for 25 years, Teksan Generator has been expanding its geographical coverage and fortifying its market position through its strong sales and services network. The company, which features among ‘Turkey’s Top 500 Industrial Enterprises’ provides diesel, natural & biogas gensets, lighting towers, cogenerationtrigeneration and hybrid power systems with comprehensive technical services. Teksan sees itself as serving its customers with niche solutions such as super-silent gensets as well as composite canopies, which are the choice of the professionals “who are in search of uniqueness in comfort and better designs in their architectural projects.

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TEKSAN BRINGS TECHNOLOGY AND AESTHETICS TOGETHER WITH ITS ADVANCED COMPOSITE CANOPY SOLUTION. TEKSAN GENERATOR DESIGNS AND PRODUCES DIESEL GENERATORS, NATURAL GAS AND BIOGAS DRIVEN GENERATOR SETS, MOBILE GENERATOR SETS, PORTABLE GENERATOR SETS, COGENERATION AND TRIGENERATION PACKS AND HYBRID POWER SYSTEMS FOR THE WIDE AND V ARIED NEEDS OF ALL ITS CUSTOMERS AROUND THE WORLD.”

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Teksan, which stands out through its innovative products in the energy industry, brings technology and aesthetics together with its new composite canopy solution. The composite generator set canopy - which features an outstanding and groundbreaking design - is the choice of power professionals seeking aesthetics, especially in outdoor use. Teksan’s generator set designs incorporate its latest composite canopy solution and reinterprets it with a new brand approach. The composite canopy, first launched 2019, is said to eliminates the bottleneck for space through its smaller volume. Its small size

decreases the time spent in assembly by 50% thanks to its reduced body size. This consists of fewer parts which translates into ‘easier installation’. Made of improved composite materials the canopy is much more resistant to impact and its weatherproofing features means it can be used outdoors during all seasons. With its elegant design, Teksan’s well-designed composite canopy is expected to be the choice of those looking for something special in architectural projects. www.teksan.com

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Noise control experts

Keeping your world clean, quiet, and safe. Dürr Universal is a global leader in the design and manufacture of inlet and exhaust systems for gas turbines and reciprocating engines in the OEM and retrofit markets. www.durr-universal.com Dürr Limited United Kingdom

Phone +44 1455 8944 88 Email solutions@universalaet.com

GENSETS

EXTENDING BOTH GAS & DIESEL GENERATOR AVAILABILITY: NEW 100KW, 125KW MODELS FEATURE POWERFUL 6.2-LITRE V8 ENGINES

in 2020 KOHLER extended its gaseous-powered industrial generator lineup featuring the company’s 6.2-litre V8 turbocharged engine with new models at 100kW and 125kW. The KG100 and KG125 feature gas powered generator turbocharged engines have been optimised for applications and integrate durable aluminum cylinder heads with heavy-duty valves and valve seats. The launch of these new generators has meant that KOHLER currently offers fully integrated gas powered generator models ranging between 40kW and 125kW all powered by KOHLER engines. These generators provide users with the flexibility to select the appropriate gas fuel source for a specific application - natural gas, LP, or patent-pending dual fuel - and are suited to a variety of settings, such as commercial and municipal buildings, educational facilities, apartment complexes, health clinics, and nursing homes. “Our gas generators are suited for a wide array of industrial settings and, because they’re fully-integrated units, KOHLER provides one-source responsibility for the generating system and accessories - including fast and easy access to our genuine aftermarket parts and service,” said Amy Haese, associate product manager for KOHLER industrial generators. Fast Response X excitation The KG100 and KG125 generators feature Kohler’s Fast Response X excitation system which delivers excellent voltage response and shortcircuit capability using a rare-earth, permanent magnet-excited alternator. They are available as open or closed units and can be ordered with KOHLER’s recently launched soundattenuated, hurricane-rated enclosure. This durable aluminum enclosure meets the most stringent and widely recognized Testing Application Standards (TAS) within the Florida Building Code for wind load and projectile impact. The KG100 and KG125 gensets also feature the KOHLER APM402 controller, which offers a digital display and menu control for easy access to local data as well as seamless remote communication through standard protocol support for remote annunciator and building management system integration.

JAN-FEB 2021

WORLDWIDE INDEPENDENT POWER

Diesel industrial generators In late 2016, KOHLER unveiled an entirely new range of large diesel industrial generators up to 2500kW (60Hz) / 2800kVA (50Hz) powered by a newly designed platform of KOHLER diesel engines represented by the K135 and K175 engine families. The range was subsequently extended to 3250kW (60Hz) / 3500kVA (50Hz) in 2018. KOHLER has since expanded the top end of the KD Series with the rollout of new 3500kW and 4000kW models. Building on the proven excellence of the KD Series product line, the generators have been designed to deliver extreme durability and ultimate reliability in a variety of emergency and prime applications. This release expands the limits of standby generators and sets KOHLER apart with its breadth of product in this range. “We are pleased to reach the culmination of the KD generator series that was designed from the ground-up including the KOHLER diesel engine platform,” said Brad Meissner, product manager at Kohler. “With a 4-megawatt genset KOHLER can now offer customers

the largest and most power-dense standby generator in the marketplace.” Developed by the company’s global team of engineers, the new KD Series 3500kW and 4000kW gensets incorporate a powerful and sophisticated K175 diesel engine – the KD 103 litre, 20-cylinder model. From a design perspective, KOHLER kept many of the engine components the same as the KD Series predecessors including the control system, fuel system, and cooling system, to name a few. The modular design of the KD103V20-powered generator sets is a bit larger than its V16 and V12 counterparts and delivers unprecedented power density and unrivalled performance. Matched turbochargers are engineered for maximum power and response. High ambient cooling systems ensure performance is maintained in the most extreme environments. The engine features a highpressure common rail, precise fuel injection system that delivers pressures up to 32,000 psi. www.KohlerPower.com

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UFR1001E G99/98 compliant Loss of Mains Relay

The UFR1001E system-disconnection relay monitors voltage and frequency in single or three-phase networks. • • • • • • • • • • •

Presetting per G99/98, values as per the standard pre programmed Under and overvoltage monitoring 40…520 V Under and over frequency monitoring 45…65 Hz Monitoring of Rate of Change of Frequency (ROCOF, df/dt) Monitoring the voltage quality (10 minute average value) Response time adjustable 0.05 … 130.0 s, individual setting for each limit Fail-safe, with monitoring of the connected section switch (can be switched off ) 2 automatic restarts on error Supports the mains synchronisation when using generators Measurement 3 phase 3 or 4 wire systems or single phase Self-test Third Part Independently tested Compliant to G99/98 by Bureau Veritas

APROVIS. Better Performance.

EXHAUST TECHNOLOGY: Exhaust Gas Heat Exchangers Heat Recovery Steam Generators Catalytic converters and SCR (DeNox)-Systems Silencers GAS TECHNOLOGY: Gas Heat Exchangers Gas Cooling Systems Activated Carbon Filters Gas Boosters

Tel: +44 (0) 1206 575755

Email: sales@tvri.co.uk www.tvri.co.uk TVR Instruments Limited 143 Butt Road, Colchester CO3 3DP Essex, United Kingdom

APROVIS Energy Systems GmbH Tel.: +49 (0) 9826 / 6583 - 0 · info@aprovis.com

Sound Proof Systems is specialized in standard Flat-Pack canopies and custom products for OEM’s around the world.

THE PLEASURE OF SILENCE OEM SUPPLY OF – CANOPIES – BASES – FUEL TANKS – FRAMES – SILENCERS – CROSS MEMBERS FOR GENERATING SETS, PUMP SETS AND POWER PACKS. Also enclosures and tank frames for telecom applications.

www.soundproofsystems.com Sound Proof Systems B.V., Engelenburgstraat 45, 7391 AM TWELLO, The Netherlands T. (+31) 571-27 69 00, F. (+31) 571-27 68 00, info@soundproofsystems.com

www.aprovis.com

K FROM STOC AVAILABLE

AT-PACK QUALITY FL

RODUCTS CUSTOM P

CHP

JAN-FEB 2021

KEY EXPANSION TO THE AURA SERIES WITH A NEW HIGH-PERFORMANCE CHP MODULE

G has expanded the aura model series to include a power range of 100– 420 kWel with low NOX emissions based on Lambda-1 technology. Three years after the launch of the particularly low-emission aura series with CHP modules with 100 or 170 kW electrical output, 2G is expanding the series to include two highperformance natural gas modules which are also based on the company‘s own Lambda-1 technology (λ = 1). 2G is therefore expanding its product portfolio for those customer applications where a high thermal power, low operating costs – also by means of eliminating exhaust treatment – and compact design, are essential. The new aura 408 EG and aura 412 EG modules, with an output of 280 kWel/ 408 kWth and 420 kWel/611 kWth respectively, are unique in the market in terms of efficiency, performance and lifecycle costs for particularly low-emission CHP systems. Without a lean combustion concept or SCR catalyst (selective catalytic reduction), they achieve nitrogen-oxide values below 50 mg/Nm3 during operation. This means that they fall far below the current limit value specifications of the 44th Federal Emmission Control Ordinance (BImSchV). These low values are made possible by the Lambda-1 technology, which is at the heart of the engine development at 2G. λ = 1 is the fuel ratio at which exactly the amount of air is present

“

that is theoretically required to completely burn the fuel. The 408 module is based on a 4-stroke V engine with 8 cylinders, the module 412 on a V12 engine. Both modules have a total efficiency of over 94% with a thermal Products and Applications efficiency of around 56%. With limited module complexity due to a single-stage charge air cooler, the combustion air is weakly charged using a turbocharger. Since no SCR catalyst is used, the lifecycle costs of all aura modules are reduced by eliminating the need to inject a urea solution. For Frank Grewe, Chief Technology Officer (CTO), the fundamental motivation for the new development stemmed from the requirements of international markets: Originally, conurbations such as Tokyo, London or California, with their high demands on low nitrogen oxide limit values, provided the impetus for our development work at 2G. In light of the extremely low NOX emissions of the aura modules, any potential tightening of the limit values in Germany to 100 mg/ Nm3 for all engine concepts are generally not a problem for our customers. We are

thus creating security for the future for our domestic customers.” Back when the aura series was introduced in 2017, in addition to the reduction in emissions, the increase in power was also an important aspect in the development goal. Grewe summarises: “Regarding the power output, we can offer a 15% specific increase in performance with the aura 404 and 406 with the same engine displacement compared with the competition. “And the aura 404 module, for example, achieves a total efficiency of 102% with regard to the heating value. This is the result of an electrical efficiency of 37% and a thermal efficiency of 65%, which is made possible by a fuel value exhaust gas heat exchanger.” In addition to reducing nitrogen oxide emissions while improving power output, reducing the total cost of ownership was also at the top of the agenda when developing the new modules. Grewe also highlights that the aura 408 with 8 cylinders offers a much lower consumption than common 12-cylinder power units through better efficiency values for thermal and electrical power. www.2-g.com

WITH THE AURA 404 AND 406 MODULES, WE OFFER A HIGHER SPECIFIC OUTPUT OF 15% FOR THE SAME DISPLACEMENT COMPARED WITH THE COMPETITION.” FRANK GREWE | CHIEF TECHNOLOGY OFFICER (CTO)

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RERE-ADAPTED

RE-INVENTED

RE-VOLUTIONARY

INMESOL PRESENTS:

C-GENSET

THE FIRST GENERATOR SET WITH

CYLINDRICAL CANOPY

www.inmesol.com

CHP

JAN-FEB 2021

DOUBLE OUTPUT THANKS TO NEW COGENERATION POWER PLANTS

Dr. Matthias Mönch-Tegeder (right), Director NOOREN Bioenergie Verwaltungs GmbH, and Tobias Jäsch (left), Manager Biogas in NOOREN Bioenergie Verwaltungs GmbH. © all images: Nooren Bioenergie

he Regenerative Energies department of Gebrüder Nooren GbR has purchased eight containerized MWM biogas cogeneration power plants, doubling the installed electrical output of its existing biogas plants.. Gebrüder Nooren GbR is a medium-sized agricultural business in Germany’s federal state of Saxony-Anhalt. Apart from crop farming and animal husbandry, the company’s business fields also include the production of biogas. Biogas plants are run to utilise animal waste in a climate-friendly way. From late 2018 to April 2020, eight locations were furnished with new containerised MWM cogeneration power plants. “Upgrading our cogeneration power plant locations with MWM TCG 3016 V12 and V16 containers was quite a huge project. Within about two years, we more than doubled our installed electrical output from 5.2 MW to 10.8 MW,”, says Tobias Jäsch, Project Manager Biogas at Nooren Bioenergie Verwaltungs GmbH, the company responsible for the rollout and coordination of the extension. The new MWM TCG 3016 gensets in the ready-to-use containerised cogeneration power plants are designed to facilitate the buffering of peak loads by flex operation. The existing cogeneration power plants, most of which are powered by MWM engines of the last generation, serve the generation of the base load. “In view of the good experiences we had gained with MWM engines, we did not hesitate to decide in favor of the MWM TCG 3016 gensets with their high availability,” says Jäsch “As with every entirely new system, a number of minor glitches were encountered at the first location, but were resolved speedily”, he reports. “Starting from the second location and engine, everything worked out smoothly, and this has not changed so

WORLDWIDE INDEPENDENT POWER

far. To date, we have not experienced any serious outages or malfunctions of any of the new containerised cogeneration power plants, and we are still impressed by the reliability and high availability of the TCG 3016 gensets.” Following an in-depth examination, the Nooren Group opted for the MWM biogas containers. The advantage of these systems is that all components are fine-tuned to the requirements of biogas operation. Besides the standard MWM container with its genset, peripherals, and control panel, the package includes a special gas treatment system. “For us, the solution with the MWM biogas containers was the most efficient way to double the output of our existing cogeneration power plants and equip them for flex operation,” Jäsch points out.

corn, and other energy plants, most of which are supplied by the company’s own operations.

Mega Project: Eight Biogas Plants Expanded in Less Than Two Years The power produced from biogas at the eight locations is fed into the public grid. The heat from the power production is used on site, e.g. to heat the pigsties, production buildings, offices, and recycling facilities. The substrate required for the production of biogas consists of liquid manure, corn, and other energy plants, most of which are supplied by the company’s own operations.

Quick Solutions Through Cooperation Thanks to the comprehensive knowledge and experience of the operating staff of the eight biogas plants, minor problems or malfunctions can often be solved by simply calling a colleague. The team members regularly exchange information about technical changes or new features. Major maintenance work is handled by the MWM Service Center in Erfurt under maintenance agreements. www.mwm.net

Project Specifications Company name: Nooren Bioenergie Verwaltungs GmbH Contacts: Dr. Matthias Mönch-Tegeder, Tobias Jäsch Location: 06647 Finneland, Saubach district Cogeneration Power Plant Specifications Go-live: 2019-2020 Engine type: MWM TCG 3016 V12 and V16 Control: TPEM Gas type: Biogas Substrate: Liquid manure and corn Thermal output (total): 5.4 kW Electrical output (total): 5.4 kW Thermal efficiency: 41.8 – 42.1% (depending on the location and machine type) Electrical efficiency: 42.0 – 42.4% (depending on the location and machine type) Total efficiency: 84.1 – 84.2% Cogeneration power plant output: TCG 3016 V12: 600 kWel; TCG 3016 V16: 800 kWel

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The Electromechanical Specialists

GENSETS

JAN-FEB 2021

MULTI-FUNCTIONALITY & LOW COST COMBINED IN A GENSET

MT Group is one of the leading genset manufacturers in Albania. It provides equipment to a large number of players in the industry spectrum across the globe and manufactures high-quality generators offering optimal fuel economy,low maintenance and long life. The FMT - Model 1 - 3700 kVA - Diesel Genset The F 500 series comprises next generation genset control units combining multi-functionality and wide communication possibilities together with a reliable and low cost design. The unit complies and mostly exceeds world’s tightest safety, EMC, vibration and environmental standards for the industrial category. Software features are complete with easy firmware upgrade process through USB port. The Windows based PC software allows monitoring and programming through USB, serial and GPRS. The PCbased Rainbow Scada software allows monitoring and control of an unlimited number of gensets from a single central location. FMT’s mechanical engineers improved the compact design of generators and - due to the thin modular design - the generators carry all the main parts starting from the engine, alternator, cooling system, electric system, exhaust system and fuel system inside. This generator is easy to transport and to install to respond to all emergencies.

“

THE FMT - MODEL 1 - 3700 KVA DIESEL GENSET UNIT COMPLIES WITH AND MOSTLY EXCEEDS WORLD’S TIGHTEST SAFETY, EMC, VIBRATION AND ENVIRONMENTAL STANDARD FOR THE INDUSTRIAL CATEGORY. SOFTWARE FEATURES ARE COMPLETE WITH AN EASY FIRMWARE UPGRADE PROCESS THROUGH USB PORT.”

WORLDWIDE INDEPENDENT POWER

The genset is safe and fulfills the need for uninterrupted energy. This compact design has visual and environmental features which make it easy to adapt everywhere says FMT. The generator was designed keeping in mind the environment and the ecological system. The generator’s cabin is soundproof and weatherproof. The genset are manufactured in accordance with international standards, Base frames are made of plates or special profiles of steel providing high endurance against to vibration and stress. Fuel tanks for generator sets up to 1000 kVA have been designed to be included by base frame. Larger sets require a free standing fuel tank. Fuel tanks are made of plate steel or other suitable materials. The FMT Group ensures that the fuel tanks

are produced in accordance with relevant standard. As all the exhaust system - and the gases coming from it - are placed inside the cabin (the body of the generator) its special design makes it possible for the gases to come out easily and without noise. The FMT Group developed this special design to protect users and technical maintenance staff from any exhaust issues.” A company spokesman commented: “Our mission is to protect you from the acoustic pollution. This is why our generators are soundproof with a noise level 70-75 db(A). The FMT Group systems carry a standard twenty four-month warranty, which is one of the longest standard warranties in the electricity and generator industries.” fmtgroup.al

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BOWMAN EXHAUST GAS HEAT EXCHANGERS

Combine heat with power!

Recover up to 50% of all gen-set fuel input as heat energy! Waste heat is a valuable free energy source which can increase overall gen-set efficiency from around 30% (power only) to 80% or more (CHP). Bowman exhaust gas heat exchangers are the proven way to recover this. EXHAUST GAS HEAT EXCHANGERS • Compact design for easy installation • Proven extensively worldwide • Wide range for applications up to 1MW • Fully welded stainless steel construction TOTAL HEAT RECOVERY SOLUTIONS • Recover heat energy from the whole engine • Solutions for cooling jacket water, charge air, oil & fuel systems • Rapid delivery on most models

Call our technical sales team on +44 (0) 121 359 5401, or email info@ejbowman.co.uk for detailed information.

EJ Bowman (Birmingham) Ltd Chester Street, Birmingham B6 4AP, UK Tel: +44 (0) 121 359 5401 Fax: +44 (0) 121 359 7495 Email: info@ejbowman.co.uk www.ejbowman.co.uk

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GENERATORS

JAN-FEB 2021

SPECIAL EMERGENCY STANDBY GENSETS FOR THE NEW J&T BANK

wo special emergency standby generators operating as independent sources of electric energy were recently supplied by Visa SpA through its official Distributor who has expertise in in special projects and complex application, supporting the systems of special emergency standby generators of the important J&T bank group in Karlín, an area which is experiencing rapid growth in Prague, Czech Republic. The J&T bank group needed new generators for its offices in the new J&T Bank Building, an eight-storey structure which the company occupies exclusively. J&T chose Onis Visa products to carry out the task, since it had the resources to offer a total engineering solution. Visa SpA provided two P 600 GX generators, P.R.P power kVA 600, L.T.P. power kVA 660, each powered by Perkins engine 2806C-E18TAG1A, coupled with STAMFORD® model HCI5E alternators, suitable for supplying versatile, reliable power in primary and standby installations. The two generating sets are equipped with an In-Sync automatic control panel which is used for the parallel management of the gensets. This supports the protocols which cover all the requirements of power supply in case the electric grid fails. The baseframe acts as watertight basin in case of any leaking liquid from the machine. The baseframeintegrated fuel tanks of 950 Lt capacity give the gensets a long time operation.

The two gensets are from the Galaxy soundproof range and feature advanced technology in terms of compact design and a high level of noise reduction. The Perkins® 2800 Series is a family of well-proven 6-cylinder, 18-litre inline diesel engines, designed to address uncompromising demands within the power generation industry, with particular applications in the standby market sector. Developed from a proven heavyduty industrial base, the engine offers superior performance and reliability, says Perkins. The 2806C-E18TAG1A is a turbocharged and air-to-air charge cooled diesel engine which has been designed to provide economic and durable operation, low gaseous emissions and advanced overall performance and reliability. Although the Perkins 2800 range of diesel engines caters for both prime and standby generation, the engines are particularly popular with users seeking a relaible standby genset. The engines can deliver 532-678 kWm engine power and a 591-750 kVA generator output. This is thanks to mechanically operated unit fuel injectors, electronic control and carefully matched turbocharging technology. [Below: The two P600 GX generators installed for the J&T bank group].

The STAMFORD® model HCI5E alternators used in the genset meet the requirements of BS EN 60034 and the relevant section of other international standards such as BS5000, VDE 0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. Thanks to the STAMFORD® AS440 AVR this self-excited system the main stator provides power via the Automatic Voltage Regulator (AVR) to the exciter stator. The high efficiency semiconductors of the AVR ensure positive build-up from initial low levels of residual voltage. The exciter rotor output is fed to the main rotor through a three-phase full-wave bridge rectifier. The rectifier is protected by a surge suppressor against surges caused, for example, by short circuit or outof-phase paralleling. The AS440 will support a range of electronic accessories, including a ‘droop’ Current Transformer (CT) to permit parallel operation with other ac generators. The alternator also has an MX341 AVR, a sophisticated AVR incorporated into the PMG control system.

www.visa.it www.perkins.com www.stamford-avk.com

“

VISA SPA PROVIDED TWO P 600 GX GENERATORS, P.R.P POWER KVA 600, L.T.P. POWER KVA 660, EACH POWERED BY PERKINS ENGINE 2806C-E18TAG1A, COUPLED WITH STAMFORD MODEL HCI5E ALTERNATORS , SUITABLE FOR SUPPLYING VERSATILE, RELIABLE POWER IN PRIMARY AND STANDBY INSTALLATIONS.”

WORLDWIDE INDEPENDENT POWER

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Reich Couplings Driving Power Generation

Your drive is our strength - Your strength is our drive Stationary power generators De-centralised power systems Biogas and natural gas applications for permanent, temporary or emergency power supplies

Reich TOK Coupling • • • • •

Highly flexible couplings for flexibly mounted engines Single and double element versions available Can also be supplied with a double element to increase torque capacity Direct connection to SAE J620 Compensation of misalignments

Reich ARCUSAFLEX Coupling • • • • •

Highly fexible rubber disc couplings for Diesel & Gas engines Series AC-T with taper bush Series AC with bolted hub Linear spring characteristic Also available as a shaft to shaft coupling

Unit 4 Bankside Business Park Coronation Street Stockport SK5 7PG T: Office + 00 44 161 714 4191 | info@reich-uk.com PLEASE VISIT www.rEICh-UK.Com For morE DETAILS

GENERATORS

JAN-FEB 2021

ENRICHING THE FESTIVAL CONCERT EXPERIENCE WITH GENSETS FOR 2021

ilwaukee World Festival, Inc. and Generac Power Systems have recently announced a new longterm partnership, which includes title sponsorship of a major stage at Henry Maier Festival Park in Wisconsin, USA. Generac will also sponsor the festival’s annual Military Appreciation Day admission promotion and will become the Official Power Technology Sponsor of Summerfest 2021. The Generac Power Stage will replace the Harley-Davidson Roadhouse with major improvements to the stage design and operations, prominently featuring state-of-theart video screens and performance production capabilities that will significantly enhance the fan experience. Cutting-edge, theatrical lighting will also be added to the stage, making it a first-class live music venue on the lakefront. “We are thrilled to welcome Generac to the dedicated group of corporate sponsors who ensure that Summerfest continues to offer world-class entertainment to our community and throughout the globe,” said Don Smiley, President and CEO of Milwaukee World Festival, Inc.

WORLDWIDE INDEPENDENT POWER

“Upgrades at the Generac Power Stage will enhance the festival experience for fans and artists alike, and we are grateful to Generac for their leadership, generosity and vision. “This management team understands our community, are great communicators, and possesses a big picture view of Summerfest.” “Generac is one of the largest-and fastest growing-employers in Wisconsin, and we could not be more excited to become a major sponsor of Summerfest,” said Aaron Jagdfeld, Chairman and CEO of Generac. “The Generac Power Stage, which will be reimagined and improved, will be a magnet for Milwaukee festival goers and is one more way for us to give back to the city and to the region.”

The new stage design will incorporate video into the new expanded building footprint and will feature four video screens to view headlining performances. Beyond the enhanced video experience, other new stage improvements will include an improved ADA seating configuration; enhanced security and hospitality operation infrastructure and access; additional stage theatrical rigging capacity and production technology infrastructure; and a new pylon sign with high definition digital displays showcasing artist schedule and information. All upgrades are scheduled to be completed for Summerfest 2021. generac.com

“

UPGRADES AT THE GENERAC POWER STAGE WILL ENHANCE THE FESTIVAL EXPERIENCE FOR FANS AND ARTISTS ALIKE, AND WE ARE GRATEFUL TO GENERAC FOR THEIR LEADERSHIP, GENEROSITY AND VISION. THIS MANAGEMENT TEAM UNDERSTANDS OUR COMMUNITY, ARE GREAT COMMUNICATORS, AND POSSESSES A BIG PICTURE VIEW OF SUMMERFEST.”

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CONTROLS

JAN-FEB 2021

CLICK TO WATCH

A TRINITY OF UNITS FOR ENGINE CONTROL & POWER GENERATION

new chapter opens for ComAp’s single-genset controllers portfolio with the announcement of the new generation of InteliLite controllers – InteliLite 4. This new platform builds on the success of its predecessors with the market-proven design and brings current trends to it: fully remote communication, high focus on cybersecurity, configurable U/I/R analogue inputs, drag and drop PLC or easier communication interfaces with RS485 onboard. The InteliLite 4 controllers can communicate remotely via ComAp´s plug-in module system. The range is also compatible with the latest version of WebSupervisor that allows users to manage and monitor ComAp controllers (and third part devices) online. WebSupervisor runs securely on Microsoft Azure network servers, and coupled with the security features of AirGate 2.0, ComAp users can rest assured their generators are safe. A main focus with InteliLite 4 is security. It was designed with respect to ISA62443. The security on the InteliLite’s communications cards has been improved with connection via the new AirGate 2.0 connection protocol. Locally, the controller features multi-user password-protected accounts, as well as extensive history and change logs to ensure accurate reporting and employee access logging. Administrators can allocate levels of access to users, with varying levels of password-protected access available for different users on the same controller. There are two InteliLite 4 ranges available: Standard and Advanced. Both lines feature both Auto Mains Failure, (AMF) and Manual or Remote Start/Stop (MRS) modes, but the advanced models include features that high-level users will appreciate including USB host and RS 485, support for more extension plug-in cards, additional inputs and outputs and extra CAN extension modules. Configuration of the InteliLite 4 controllers is even easier and more flexible now too – they are compatible with the latest version of InteliConfig software which allows remote control, monitoring and online adjustment of parameters. The InteliLite 4 range is set for launch from April 1st, 2021.

WORLDWIDE INDEPENDENT POWER

ComAp’s new product line, the InteliDrive 400, comes with two controllers InteliDrive 430 for simple applications and InteliDrive 480 for more complex applications. They were specifically developed for the engine control market and in close collaboration with key customers to meet the features and benefits they most needed. One of its key features is customisability. The controllers have been designed to be easily modified to suit any customer application; whether it be water pumping, hydraulic control, air, or gas compression. Because an innovative new type of fascia was used on the controller, the front layout is completely customisable for the customer. If they require fewer buttons, more buttons, a different colour, their own branding, and more – it is all possible with the new range of InteliDrive controllers. The 4.3 inch full colour display is also fully customisable with different gauges, instruments and graphs available to best suit the customer’s application. The controllers have both vertical and horizontal mounting options available, to maximize flexibility in the field. As well as the front being customisable, the hardware itself is customisable too, including an extensive ECU list and multi-language support. Connection to the InteliDrive controllers is available via Wi-Fi, Bluetooth, Ethernet, USB, 4G/LTE or even 5G. The controller is also fully compatible with ComAp’s WebSupervisor and AirGate, so customers can monitor and maintain their equipment online or using our smartphone application. Importantly, a PC is no longer needed to program it – the InteliDrive 430 and 480 are both fully programable via the display and buttons; with the ability to import and

export the configuration via USB. The InteliDrive 430 and 480 will be available for sale from May 2021. InteliSCADA replaces InteliMonitor for monitoring and management of ComAp controllers and accessories. It is PC software with a modern look and feel that has been developed with current web technologies, so the interface and overall user experience are much more intuitive. SCADA systems can be very complicated. They require a lot of programming knowledge and can take a lot of time to master even the basics. InteliSCADA makes this easy. It comes with pre-configured templates for different ComAp devices – users can just add devices/controllers and one-click is needed to get InteliSCADA programmed and started monitoring the site. Users can add different monitoring instruments including start/ stop buttons, gauges, alarm lists, and even a video feed from a webconnected camera. Then, InteliSCADA automatically connects the particular instrument to a controller. Going through a long list of all possible options is not needed. InteliSCADA brings security that meets industrial standards. What’s more, InteliSCADA has been tested extensively and went through a long validation process. So, it makes InteliSCADA is suitable for complex projects. InteliSCADA is offered in a three-level licence (Lite, Pro and Pro+) and is due for release in April 2021. www.comap-control.com

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Gas engine and hybrid power plant technology

Engineer Clarke Energy has comprehensive resources to support the engineering of your gas generation project. These capabilities include computer aided design, mechanical and electrical engineering.

Install Clarke Energy has dedicated teams to support you in delivering quality through the project management, installation and commissioning of your gas generation project.

Maintain Clarke Energy values the provision of reliable maintenance services for your gas generation equipment. This is delivered efficiently through its extensive network of service engineers.

Clarke Energy Power House, Senator Point South Boundary Road Knowsley Industrial Park Liverpool, L33 7RR

Tel: 0151 546 4446 uk@clarke-energy.com www.clarke-energy.com

GENERATORS

INSTALLING GENERATORS AT 22 BISHOPSGATE, LONDON

ells Power Solution, a company synonymous with delivering technical turnkey generator solutions within some of the UK’s most prestigious buildings, recently surpassed its own record by delivering a full generator solution - three FG Wilson 2500KVA 11KV generators to Level 43 at 110 Bishopsgate (formerly Heron Tower) and a further six FG Wilson 2250KVA 11KV generators to Level 57 of 22 Bishopsgate. These are now the highest installed generators in the northern hemisphere. Bells Power was contracted to the TClarke / Multiplex group who are responsible for constructing 22 Bishopsgate. This is now the tallest building in the City of London with the highest useable floor space in northern Europe. The building is described as ‘a vertical village’ in the city of London - a state-of-the-art 62- storey skyscraper standing 288m tall. Located within this glazed behemoth Bells Power is finalising the installation of FG Wilson generating sets on Level 57 of the tower some 260m above street level. Since 2014, Bells Power/FG Wilson has been engaged with the senior design team of the project, working closely with WSP to develop the design from concept to the installed solution that it is today. After entering into contract with T Clarke in 2015 the Bells Solution team has spent the last four years readying themselves for the day that the generators and associated equipment would be delivered to site. The generators had to be lifted just under 300m above street level and dropped via the outlet attenuator penetration in the Level 58/59 slab onto the Level 57 generator room floor. With over a hundred lifts of various shapes and sizes, the Bells Power Solution team positioned the equipment during a 6-week period across July and August 2019. By using the complex Multiplex crane strategy for the site, Bells Power was able to the lift the generators in complete sections, meaning 16,000kgs being lifted from a lorry kerbside to the site up to the Generator room not once but six times. The FG Wilson P2250-1E emission-optimised engines were selected specially for the project, to produce high quality power with low emission

JAN-FEB 2021

WORLDWIDE INDEPENDENT POWER

output. The radiator package for the generator was also specially selected to ensure the lowest coupled airflow requirement for cooling as louvre space was limited. When synchronised the generators collectively can deliver 13.5MVA of power at 11KV - which is enough power to supply a small town. Located within the Basement at Level B3 Bells Power has installed 120,000 litres of bulk fuel storage; duplex pumps set rated for over 25 bar delivery have been installed to transfer the fuel up to a Level 41 Break Tank. Another set of pumps delivers fuel to six of the 1,600 litre dura-steel encased day tanks to supply each set with three hours’ of run-time. Over 300m of fill and dump line has been installed for the fuel system from basement B3 to level 57. Bells Power Solution installation team put this in using Brugg FSR/Secon-X pipework in continuous runs within the building this negated the need for hot works and welding throughout the site. On level 57 Bells Power Solution team installed a number of inlet attenuators throughout the floor to supply the six generators with over 200m³/s of cooling airflow, whilst limiting the noise breakout to the external to 65 db(A) @ 1m. via a vertical discharge plenum the

generator exhaust flue. Discharge attenuators were installed passing through Level 58/59 to roof termination, these again were sized to achieve 65 dB(A) @ 1m and for good measure the exhaust gases can be quickly dispersed and diluted into atmosphere via the discharge air path. High deflection anti-vibration mounts were used to provide a vertical undamped natural frequency of each generator to 1.71Hz, whilst providing vertical isolation efficiency of 99.5%. All six generators synchronise together on a common HV switchboard. Installation was completed Q4 2019, this was followed by an intense period of testing and commissioning including HV loadbank testing allowing full synchronising and integrated system testing ready for handover for Q4 2020. As James Murphy, Managing Director at Bells Power commented: “The last five years of planning and work is leading up to the turning on the generators on site, “Everything about 22 Bishopsgate is impressive: the design, the floor space, the height of the structure and its location. We at Bells Power are fortunate to be able to be part of this building and to deliver our impressive turnkey solution.” www.bellspowergroup.co.uk

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PROUD TO

POWER

When you build standby or prime power generators, you need THE POWER OF CONFIDENCE built in to every John Deere generator drive engine. Our 35 years of experience in power generation provides you and your customers the assurance of heavy-duty engine components for long-lasting performance. Warranty and service support that is unmatched in the gen-set market. And extensive engineering and application integration support to save you time and money. John Deere. The power behind your power generation. jdengine@JohnDeere.com JohnDeere.com/JDPower

GENERATORS

JAN-FEB 2021

COLLABORATION BETWEEN OEMS TO CREATE BETTER ENGINES

ohn Deere Power Systems and DEUTZ recently announced plans to jointly develop and source components for a horsepower range engine up to 130kW. Working together, the parties will be able to close a gap in the market by developing an engine that provides customers additional and exceptional value upon initial purchase while retaining the reliability, versatility, and performance they’ve come to expect from John Deere and DEUTZ engines. John Deere and DEUTZ bring different perspectives and capabilities to the table and, through this collaboration, the two companies can broaden their supply base and benefit from global scale — ultimately translating to increased market and customer value. The co- development and co-sourcing scope includes engine hardware and design, from which each company will customize its product to meet customers’ specific needs through engine software and controls. Engine manufacturing and distribution will be done independently by John Deere and DEUTZ. “John Deere and DEUTZ are both industry leaders in designing and manufacturing innovative power systems,” said Pierre Guyot, senior vice president, John Deere Power Systems. “Through combining our complementary knowledge sets and focus areas we are excited to offer John Deere and DEUTZ customers a reliable, cost-effective engine option in the low horsepower range.” DEUTZ CEO Frank Hiller stated, “The fact that John Deere chose DEUTZ as a collaborator for this engine

“

THROUGH COMBINING OUR COMPLEMENTARY KNOWLEDGE SETS AND FOCUS AREAS, WE ARE EXCITED TO OFFER JOHN DEERE AND DEUTZ CUSTOMERS A RELIABLE, COST-EFFECTIVE ENGINE OPTION IN THE LOW HORSEPOWER RANGE.” - PIERRE GUYOT, SENIOR VICE PRESIDENT, JOHN DEERE POWER SYSTEMS. 44

WORLDWIDE INDEPENDENT POWER

project underlines our strong position in off-road engine applications.” He added, “This collaboration is an important step in establishing a business relationship between the two companies. We are very excited about the opportunity to join forces with an industry leader like John Deere, thereby creating value for our customers.” John Deere Power Systems continues to lead its OEM customers seamlessly through the Stage V emissions transition. Because John Deere is both an engine and machine manufacturer, the company can leverage the remarkable global experience gained since first introducing aftertreatment technology (to meet Interim Tier 4/Stage III B regulations in 2011) to continue development of proven emissions solutions for OEM generator set manufacturers. JDPS has accumulated more than 1 billion hours of global experience

with diesel particulate filter technologies. Among other Stage V engines, JDPS recently launched the new 4.5L EWS generator drive engine, featuring a new SCR catalyst with integrated DEF mixer resulting in more compact packaging, serving the 80 kVA and the 100 kVA markets. “Like the non-certified range, the Stage V-ready engines offer endusers reliable operation even in the most extreme conditions, long engine life and exceptional fuel economy,” says Patrick Thil, Manager OEM engine sales EAME, Asia and Australia. “OEMs benefit from design flexibility and low cost of operations, helping them to stay competitive.” Today, John Deere Power Systems manufactures and markets industrial, marine and generator drive diesel engines. www.deere.co.uk www.deutz.com

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Any size. Any Shape.

Precision. Protection. Protecting generators, control systems, switchgear and plant over their operational lifetime takes the right combination of innovation, resources and experience. Bradgate design to customer specific requirements for the complete solution. Applications ranging from: Data Centres, Standby Power, Rail, Petrochemical and Offshore. Bradgate Containers Limited, Leicester Road, Shepshed, Leicestershire, LE12 9EG, England Tel: +44 (0) 1509 508678 (Sales / General Enquiries) | Email: sales@bradgate.co.uk www.bradgate.co.uk

VOLTAGE CIRCUIT BREAKERS

NEW VOLTAGE CIRCUIT BREAKER READY FOR INDUSTRY

chneider Electric has released its EasyPact EXE, part of the EasyPact series family. This addition of Schneider Electric’s medium voltage circuit breaker portfolio offers greater safety, flexibility and a simple to use solution for commercial buildings, industrial plants and utilities, says the company. “In today’s fast and connected environment, panel builders will be looking at ways to be more flexible and deliver medium voltage switchgear faster,” adds Christos Archeos, Power Breakers Manager at Schneider Electric. “The EasyPact EXE offers cost competitive, reliable and off-the-shelf availability while delivering the engineering excellence our customers expect from a product in the Schneider Electric Easy series.” Schneider Electric developed a comprehensive design containing multiple vacuum circuit breakers that connect building infrastructure and industrial plant processes to the power grid, in order to protect people, equipment and the environment. The circuit breaker enables panel builders to use modular kits to design switchgear solutions with enhanced safety features, which can be fully controlled from a separate room. With mySE, Schneider Electric’s partner portal, customers are provided access to a self-service site with a full product catalogue, easy ordering, real-time pricing and stock availability. Through the portal, switchgear manufacturers can easily order and receive the EasyPact EXE in as little as 3 weeks. Through the Schneider Electric website, customers can also receive additional product information, training and personalised technical support that allows employees to be trained remotely and be able to install the EasyPact EXE in just 20 minutes. EasyPact EXE is compliant with the IEC 62271-100 standard based on both mandatory and additional requirements. Schneider Electric is also committed to a long-term sustainable approach; therefore, all necessary measures have been taken so that the materials used in the composition of the equipment comply with acceptable content levels of regulated substances as defined by regulations and directives. EasyPact EXE builds on Schneider Electric’s extensive

JAN-FEB 2021

WORLDWIDE INDEPENDENT POWER

experience and expertise in medium voltage solutions that help manage and distribute power supplies to end users. . The vacuum circuit breaker is currently available in the fixed version. Key features include: •3 poles equipped with vacuum interrupters for medium voltage systems up to 17.5 kV / 31.5 kA / 2 500 •6 primary contacts to connect the vacuum interrupters to the switchgear busbars section on one side and to cables or to another busbars section on the other side •Spring-operated mechanism to give the device an opening and closing speed which is independent of the operator •Set of terminal blocks to connect the

circuit breaker auxiliaries to the switchgear control circuit and protection relay •Front cover with pushbuttons, status indicators, and a lever to charge the closing spring in case of lack of auxiliary supply voltage Schneider Electric plans to showcase the product at the new Innovation Hub in its Leeds facility, which will be launched at a virtual event in Spring 2021, government guidelines permitting. The EasyPact EXE withdrawable version is due to become available in the UK market later in 2021. For more information on the Easy series, visit www.se.com

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Burst through the noise.

yellow walrus creative.

About us: We’re a creative design & marketing agency with great service as our focus and purpose driven design at our heart. The difference we deliver derives from our inspired strategic and creative thinking. 25 yrs experience in the Power & Energy sectors Chartered Institute of Marketing Certified Immediate Personal Service

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We help you reach relevant customers via creativity and an integrated strategy.

Get a unique visual identity design and take the guesswork out of marketing.

We strategically plan every detail of your brand’s online experience BEFORE we build it.

Global brands such as AKSA, Bradgate, Bearward Engineering, Independent Power Systems, Europgen and PowerEx Live cut through the noise successfully with us.

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POWER PLANT

JAN-FEB 2021

BOOSTING POWER AT A REFINERY IN ITALY - 1 MW OF ADDITIONAL ENERGY

he Eni S.p.A. refinery in Venice, Italy is currently enjoying the benefits of MeeFog technology which offers the site a number of technical advantages. Summer temperatures in Italy can soar. As hot air has a lower mass than colder air, this reduces the mass flow through the turbine and thus inhibits performance by as much as 10%. By bringing inlet temperatures down by 10°C, a MeeFog system provided almost 1 MW of additional power to the turbine, while improving heat rate and lowering emissions. Eni S.p.A. is an Italian multinational oil and gas company headquartered in Rome. It has operations in 79 countries, and is currently Italy’s largest industrial concern. Through its Refining & Marketing Division, ENI operates five refineries in Italy – Sannazzaro, Livorno, Venice, Taranto and Gela. Overall, ENI has a refining capacity of approximately 39.3 mmtonnes (equal to 787 kbbl/d). The Venice site is considered the company’s model ‘Green Refinery’ which has been fully converted into a biorefinery using recycling and sustainability processes. This facility is located on the Adriatic coast just a few miles from the centre of Venice. Installation Challenges As part of ENI’s commitment to reducing fuel consumption and emissions, the company adopted a 25MW GE MS5001 gas turbine for onsite power generation, thereby reducing dependency on Italy’s grid. By selecting a gas-fired turbine, it avoided the high emissions levels associated with coal-fired generation. In addition, ENI adopted a MeeFog system as well as a steam injection system for the gas turbine. Together, these approaches help to lower fuel consumption and curtail emissions. The climate in Venice is regarded as subtropical. July and August

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temperatures can sometimes reach close to 40°C and are frequently above 30°C for at least part of the day. During these extremes gas turbine output can drop significantly. ENI, therefore, decided to use MeeFog for power augmentation at its Venice refinery. How the system works The fogging system operates at 2000 psi and produces tiny fog droplets with an average size of 10 microns. Each of the 210 fog nozzles provide a flow rate of 0.045 gpm. A stainless steel piping infrastructure feeds demineralized water to the fog system at a total flow rate of 9 gpm. “We use demineralised water which is produced by our own demineralisation equipment and shared between our fog system and other areas of the refinery such as our boilers,” said Massimiliano Bettin, Downstream and Industrial Operations Manager at ENI’s Venice Refinery. Seven stages of cooling provide the potential for up to 12°C of cooling. This equates to 1.7°C of cooling per stage. This amount of cooling is only needed for short periods of the day. “We keep the fog system in operation from May to October and shut it down the rest of the year,” said Bettin.

“We are reaching up to 9°C of cooling during dry summer days on average by using our MeeFog system.” But the climate in Venice can get hot and sticky during some parts of the summer. So how does the MeeFog system cope with periods of high humidity? “When Venice becomes very humid, we still achieve up to 5°C of cooling on average,” said Bettin. “The turbine benefits from MeeFog cooling up to 100 KW per degree Celsius.” With the success of the Venice installation, ENI has since added a MeeFog system to its Sannazzaro de’ Burgondi Refinery in Northern Italy near Milan. www.meefog.com

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Help reduce your maintenance costs and increase gen-set up-time The Alarm analyser evaluates gen-set alarms for a selected period and shows the result in a report. The Alarm Report shows what kind of alarms occurred, the number of occurrences, and the alarm duration. This allows a user to monitor frequent alarms with a particular device and reduce or prevent potential maintenance costs due to device issues.

DIESEL ENGINES

JAN-FEB 2021

NEW DIESEL ENGINE MODELS – THE 3TN86CHT AND THE 4TN86CHT

anmar has developed two new industrial engine models – the 3TN86CHT and the 4TN86CHT – which comply with EU Stage V and with U.S. EPA/CARB Tier 4 emission regulations. The 3TN86CHT, is a three-cylinder 1.57 L model with a bore and stroke of 86 x 90 mm and rated output of 40.1 kW at 2600 rpm and a maximum torque of 197 Nm at 1690 r/min. It has a dry weight of 200 kg. The 4TN86CHT is a four-cylinder 2.09 L engine with a bore and stroke of 86 x 90 and rated output of 55.4 kW at 2600 rpm. Maximum torque is 263 Nm at 1690 at 1690 rpm. Dry weight is 247kg. Yanmar reports that to increase power output, a new turbocharger matching design has been implemented, along with higher strength in various engine parts. As a result, the company said, the 3TN86CHT and 4TN86CHT have 20% and 14% more power output, respectively, than the TNV models of the same displacement. It added that the compact outline of the engine makes it easier for customers to install it in their work equipment. In addition, increasing the output of the exhaust gas after-treatment system without making it larger contributes to improved operator visibility and comfort.

“

The new engines are equipped with Yanmar’s proprietary Diesel Particulate Filter system for capturing particulate matter. This system allows operation at high altitudes and at low temperatures and under all work conditions from light to heavy loads. In addition, the DPF cleaning has a 6,000-hour interval service. The engines utilise a Diesel Particulate Filter (DPF) to reduce Particulate Matter (PM) and a Selective Catalytic Reduction (SCR) system to reduce harmful emissions. These technologies, which have been refined from Yanmar’s experience developing smaller engines, allow the new engines to comply with EU Stage V regulations. Main advantages 1. High power density To increase power output, a new turbocharger matching design has been implemented, along with higher strength in various engine parts. As a result, 3TN86CHT and 4TN86CHT have 20% and 14% more power output,

respectively, than TNV models of the same displacement with intercooled turbo in the current line-up. 2. Compact engine configuration The compact outline of the engine was designed in consideration of engine bay dimensions, making it easier for customers to install it on their work equipment. In addition, increasing the output of the exhaust gas after-treatment system without making it larger contributes to improved operator’s visibility and comfort. 3.Proprietary exhaust gas aftertreatment system offers users seamless working in the field The new engines feature Yanmar’s proprietary DPF system for capturing PM. This system, has been well received in the market, says Yanmar In addition, the DPF cleaning service has a long interval of 6,000 hours. More information: www.yanmar.com [Below: Yanmar’s DPF unit.]

TO INCREASE POWER OUTPUT, A NEW TURBOCHARGER MATCHING DESIGN HAS BEEN IMPLEMENTED, ALONG WITH HIGHER STRENGTH IN VARIOUS ENGINE PARTS. AS A RESULT, THE 3TN86CHT AND 4TN86CHT HAVE 20% AND 14% MORE POWER OUTPUT, RESPECTIVELY, THAN THE TNV MODELS OF THE SAME DISPLACEMENT.” 50

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Horsham, West Sussex, United Kingdom

+44 (0) 1403 220750

www.yellowwalruscreative.com

Cut through the noise. About us: We’re a creative design & marketing agency with great service as our focus and purpose driven design at our heart. The difference we deliver derives from our inspired strategic and creative thinking. 65 yrs experience in the Power & Energy sectors Chartered Institute of Marketing Certified Immediate Personal Service

Services: 1

Design & Communication

Branding & Identity

Web Design & Development

We help you reach relevant customers via creativity and an integrated strategy.

Get a unique visual identity design and take the guesswork out of marketing.

We strategically plan every detail of your brand’s online experience BEFORE we build it.

Global brands such as AKSA, Bradgate, Bearward Engineering, Independent Power Systems, Europgen and PowerEx Live cut through the noise successfully with us.

Email Us:

hello@yellowwalruscreative.com

INTEGRATED CONTROLS

JAN-FEB 2021

NEW CONTRACT FOR 630MW POWER PLANT IN MUGLA, TURKEY

BB has signed a contract with Yatagan Termik Santrali Enerji Uretim A.S., one of the biggest independent power producers in Turkey. ABB will provide critical integrated control, cyber security and automation technology for Yatagan Power Plant located at Mugla site, which produces 630MW of power to homes and businesses in the south-western part of the country. The plant will deploy ABB’s automation technology in order to generate significant improvements in efficiency, greater flexibility around energy output and an ability to decrease outputs when demand decreases. The modernisation project, which has begun, will see the comprehensive implementation of a new distributed control system (DCS), ABB Ability™ System 800xA for plant and turbine control. Danilo Moresco at ABB tells WIP: “Our automation and control technologies help energy producers on their journey towards low-carbon energy production. “Reducing the environmental impact of existing, older coal-fired plants, by delivering significant efficiencies -

essentially generating more power with less fuel - is a major part of how we help customers to reduce the impact of their operations.” ABB Ability™ System 800xA System 800xA is not only a DCS (Distributed Control System) it’s also an Electrical Control System, a Safety system and a collaboration enabler with the capacity to improve engineering efficiency, operator performance and asset utilization. ABB unifies and simplifies access to all its digital solutions under the single platform - ABB Ability™. System 800xA becomes part of ABB Ability portfolio. Share this page The company combines deep domain expertise with network connectivity and the latest digital technologies and innovations to create ABB Ability™ platform - a portfolio of powerful digital solutions and services designed to solve real business problems and produce tangible business opportunities, says ABB. ABB Ability was developed in conjunction with Microsoft, which provides common technologies for enabling device, edge and cloud application delivery. The platform provides solutions in ABB’s three primary application areas: utilities, industry, transportation and infrastructure.

ABB Ability also delivers secure, digital solutions on premises with fog computing from devices to the edge, in the cloud that goes up from the edge, and now in a projected “intercloud” strategy. The ABB Ability™ platform enables customers to securely integrate and aggregate their data, combine with wider industry data, apply big data and predictive analytics, and generate insights which can help them drive performance and productivity improvements. www.new.abb.com

“

THE CONTRACT WITH YATAGAN TERMIK SANTRALI ENERJI URETIM A.S. MEANS ABB WILL PROVIDE CRITICAL INTEGRATED CONTROL FOR THE YATAGAN PLANT.” 52

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Stage V is HERE & Ready to Order! While some industrial suppliers are struggling to come to terms with the impact of new engine architectures on the products they offer, Atlas Copco has long recognised that the introduction of Stage V presents real scope for technological advancement. 80% of our Generator Range is Stage V-compliant & available to order NOW! • Mobile Diesel Generators • Large Generators • ZenergiZe, Battery Storage Systems power.technique.uk@atlascopco.com 01442 222 350 www.atlascopco.co.uk

ASSOCIATIONS

JAN-FEB 2021

TECHNOLOGY SEMINAR & 73RD ANNUAL LUNCHEON 2021 20/20 VISION

DAN MCGRAIL TO STEP DOWN AS HEATNIC CHAIR Dan McGrail is to step down as the chair of the Heat Networks Industry Council (HeatNIC) following his decision to leave Siemens. He is leaving to take up the role of chief executive officer of Renewable UK at the end of May 2021. Dan has been instrumental in the creation of the Heat Networks Industry Council, which launched in June 2020. The HeatNIC is comprised of key stakeholders from across the heat networks sector, including heat network developers and operators, who are working closely with government and the public sector to realise the full potential of heat networks in the UK. Prior to his current role at the HeatNIC, Dan served as both chair of the ADE and on the non-executive board. Thanking Dan for his work at both the ADE and HeatNIC, the ADE’s chief executive officer Ian Calvert said: “As chair of this important initiative, Dan has been pivotal over the last two years as in driving forward the Heat Network Industry Council, and he will be working with us over the next two months to fill the considerable gap he will leave in HeatNIC.” Dan will continue as HeatNIC chair until a replacement has been appointed. Citizens Advice, The ADE and Energy UK release joint ‘risk register’ for energy flexibility Citizens Advice, Energy UK and the ADE have developed a risk register for domestic demand side response. Demand Side Response (DSR) incentivises people to change the way they use energy based on price signals. The register is part of a new report called Demanding attention: Managing risks today, looks at: * potential consumer risks * where they are covered by existing legislation * what work is currently being undertaken to address these risks in the future * where there is likely to be a protection gap in the future Recognising the need for positive outcomes for consumers, Citizens Advice, Energy UK and ADE have set out a series of different approaches to energy services to identify any gaps in protections.

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ACE OUTLINES VISION FOR PROJECT SPEED The Association for Consultancy and Engineering (ACE) has launched a series of briefings exploring how Project Speed can improve delivery of hospitals, schools, homes and rail. The output from four industry roundtables hosted by ACE in partnership with construction firms Laing O’Rourke, Mace and Reds10, as well as Network Rail and housebuilder Thakeham, the briefings explore how the industry can meet aspirations to deliver “faster, better and greener”. Taking inspiration from the rapid delivery of NHS Nightingale hospitals, the briefings explore practical steps that need to be taken to unlock delivery. Case studies shared from across the UK demonstrate the tangible measures that can already be taken to make Project Speed a reality. Common themes which emerge from the four briefings on rail, homes, hospitals and schools include: - Strengthening the evidence base and use of data in project development and decision making. - The digitising of previously paper-based process such as planning consultations, assurance and approvals processes. - Focusing projects on a new approach to value-based decision making beyond the purely financial. Hannah Vickers, chief executive of ACE said: “I have no doubt that we have the vision, creativity, and problem solving skills to meet the Project Speed challenge head-on, which is why we brought the industry together for our roundtables.”

Due to the continuing threat of COVID- 19 the arrangements for the IPowerE Luncheon are still under review. Please be assured that any tickets booked will be carried over to the new event date and will be announced as soon as the situation becomes clearer. Location: Leonardo Royal Hotel London Tower Bridge, London E1 8GP (Formerly Grange Tower Bridge Hotel) IPowerE’s 2021 Technology Seminar and Luncheon will be held at the Leonardo Royal Hotel London Tower Bridge. The day will commence at 10.00am with a technology seminar, followed by a 3-course luncheon and guest speakers in the afternoon. The morning seminar will comprise a multistream programme covering a range of technical issues and subject matter, so there will be something which is relevant to everyone’s business. The annual seminar and luncheon is well established as a key event in the calendar of the power and prime mover industries. Check the website for details on the subsequent date. Book your place now and take the opportunity to catch up on the latest technology

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AMPS

JAN-FEB 2021

WHAT DID YOU DO FOR NATIONAL APPRENTICESHIP WEEK IN 2021? National Apprenticeship Week 2021 took place from 8th to 14th February 2021. The annual weeklong celebration of apprenticeships was established to shine a light on the amazing work being done by employers and apprentices across the country. The Week also recognised how employers of all sizes have stepped up to the challenge during this unprecedented time. Here, AMPS take a look at one example of a young professional taken on by Crestchic.

ollowing National Apprenticeship Week we’d like to highlight one of our previous AMPS award winners (Apprentice of the Year). We’ve been catching up with Torrie Lunn, an apprentice Electrical Engineer with Crestchic, who is still working hard, gaining qualifications and building up experience in spite of Covid. She’s moved on from rewiring small standard units to working on larger 600 and 1000kW units and most of the DC loadbanks. We asked Torrie if she has been able to gain any new qualifications and what’s her experience of the last year? She explains: “This will probably be different to any other normal year due to COVID, so interesting in itself. At the moment, I have gained Level 1&2 Qualifications in Electrical and Mechanical Engineering. I should have qualified for Level 3 at the end of March, but with COVID this may be delayed until summer. I intend to take Level 4 next year.” - Are you still working in the same area (wiring load banks) or have you moved into other areas, or gained experience with other facets of the industry? “In my first couple of years I was working on small standard units – 100 and 300kW loadbanks. I now usually work on larger units, 600 and 1000kW Units which are more challenging,” she says. “Also, I work on most of the DC loadbanks. The next challenge for me will be to work upon some star/delta units. I like to try and help people and have become a mentor to new staff – both tradesmen who haven’t seen a loadbank before, and also new apprentices.” - What are your ambitions and hopes for the future? She says: “I love working at Crestchic and hope to be here for a long time. Some of the engineers that I work with have been overseas to work on loadbanks in places like Brazil, Dubai and Singapore. “It sounds glamorous, but they assure me that on the sites we go to its not! I would like to work in other countries and see different cultures. “However, I may need to balance this aspiration with future family life so perhaps progress through the ranks as a supervisor and then maybe a manager would be best for me,” she points out. “I have seen other people at Crestchic promoted so I know that this is possible if I want it enough.” - What are your thoughts about the power industry – do you see your role changing? She replies: “I don’t think that my role as an Electrical Engineer will change much in the near future, but the company will probably have to change a lot as we move from traditional power supplies and into more renewable energy.” - How is life as a women engineer in the power industry – still one of a few? “I sometimes look at my old school friends’ profiles on Facebook and lots of them went into what would seem

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and lots of them went into what would seem very went traditional boy/girl and lots of them into what jobs. They are all quite happy, but I’m would seem very traditional boy/girl reallyThey pleased I decided go I’m jobs. are that all quite happy,tobut into engineering. really pleased that I decided to go “I think more girls, should consider into engineering. this kind of career It’s consider “I think more girls,path. should interesting, challenging this kind of career path.and It’s makes you think,” Torrie explains. interesting, challenging and makes “I’vethink,” learned a great set of practical you Torrie explains. skills worka with brilliant team “I’ve and learned greata set of practical of people. Yes, with I might get a bitteam dirty skills and work a brilliant at work, but I wouldn’t change I’m of people. Yes, I might get a bitit.dirty quite a sociable person, so working at work, but I wouldn’t change it. I’m with mainly menperson, doesn’t so bother me. quite a sociable working Theymainly are very supportive and once with men doesn’t bother me. we get our overalls on, weand areonce all They are very supportive engineers.” we get our overalls on, we are all

- What about the other apprentices? “Crestchic didn`t recruit a new engineers.” set of apprentices this year due to - What about the other apprentices? COVID. I hope that once the situation “Crestchic didn`t recruit a new starts to get better,this we year can see set of apprentices duesome to new starters. COVID. I hope that once the situation Torrieto concludes: work starts get better,“I’d welike cantosee some with starters. some of them as a new tradesperson, passing on to what I’ve Torrie concludes: “I’d like work learned so of far.” with some them as a tradesperson, passing on what I’ve Find outso more learned far.”about our interview with in theabout next our issue of AMPS FindTorrie out more interview Power magazine. with Torrie in the next issue of AMPS The 2021 AMPS Awards are due to Power magazine. take2021 placeAMPS on October Parkto The Awards6th areatdue Plaza,place London. take on October 6th at Park See more at www.amps.org.uk Plaza, London.

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PRODUCTS & SERVICES

JAN-FEB 2021

SOCOMEC INNOVATIONS SERVING A GREENER DAKAR

VOLVO PENTA’S D16 STAGE V/TIER 4F ENGINE

Volvo Penta is starting production of its most powerful versatile engine yet, the new Stage V/Tier 4F D16. The new 16-litre engine delivers a range of industry leading benefits including a reduction of up to 10% in fuel consumption, low to high-end torque and high-altitude performance. . It’s the company’s most powerful versatile engine to date and has been designed to meet the needs of customers working in a range of demanding environments The D16 is based on proven technologies which have undergone millions of hours of testing and real-world use. Its versatile performance delivery, response and highly efficient combustion have been proven in real-world applications to help customers reduce their fuel consumption by up to 10%, when compared to the previous model. On top of its low fuel consumption, the D16’s reliable Exhaust Aftertreatment System (EATS) has been designed to use selective catalytic reduction technology only, removing the need for exhaust gas recirculation (EGR) and a diesel particulate filter (DPF). The optimized EATS design ensures high uptime and low total cost. www.volvopenta.com

For the first time this year, part of the main Dakar bivouac is to be powered by an innovative mobile energy production and storage system. This technology supplied by Socomec, partner of the main contractor GCK-Energy, is a first step towards a greener rally-raid. The Amaury Sport Organisation (ASO), the company organising the Dakar rally, has taken a decisive step towards its goal of running a zero-carbon emission event. At ASO’s request, the GCK-Energy company has deployed a new mobile energy storage solution to supply green energy to the NEOM bivouac. This power supply will limit the use of generators using running on fossil fuels. The technical solution implemented by GCK- Energy was designed by Socomec. This involves the “SUNSYS Mobile” innovation, a new ultra- mobile electricity storage solution equipped with lithium-ion batteries supplied by another partner in the project, the IBS company. This zero-emission, all-terrain system has been designed to be a responsible alternative or complement to the use of noisy and polluting generators. In the NEOM bivouac, the press centre, the TV wall and the participants’ reception were powered by solar energy produced and stored on site during the 3 days of activity. Socomec’s teams have been working on the subject of mobile energy storage for several years. Ivan Steyert, CEO of Socomec explains: “Mobile electricity storage is a major innovation that we have been working on for many years through our partnership with IBS. “Following the success of the E’Car pilot project in 2019, we are now able to offer our customers a unique, industrialised solution for supplying temporary loads without carbon emissions. Socomec is very proud to put its expertise at the service of GCK Energy, which is committed to providing green power solutions, particularly in the context of tomorrow’s motor sport.” In addition to temporary infrastructures such as the Dakar bivouac, the technology designed by Socomec is also adapted to the constraints inherent in motor sport. The GCK e-Blast 1, an electric rally-cross vehicle, is recharged with solar energy in the middle of the desert thanks to the technological support of Socomec and IBS, the designer of the vehicle’s batteries. This initiative, sponsored by Socomec, is another step towards greener and more responsible motor racing. www.socomec.fr

POWER ELECTRICS MEETS STAGE V Power Electrics has announced its Ultragen range – a generator designed to meet the ultra-low emissions targets of EU’s Stage V. Stage V is an exhaust emissions standard for the Non-Road Mobile Machinery legislation (NRMM). NRMM sets the emission standards for carbon monoxide, hydrocarbons, oxides of nitrogen and particulate matter for diesel engines. Ultragen provides organisations across the UK with a tem porary power solution that can reduce the carbon footprint of their project or if they’re requiring power inside any of the UK’s Clean Air Zones. Power Electrics is commencing a rolling conversion of its 2,500-generator fleet to Stage V compliant generators. “We’ve been working tirelessly over the last two years to create and provide a Stage V solution for our customers – we couldn’t rely on manufacturers,” Andy Pullin, Director of Power Electrics said, “We’re excited to kickstart the process of converting our rental fleet over to Stage V over the coming months and years. The Ultragen combines SCRs, Green D + (paraffinic HVO fuel) and a fuel filtration system to dramatically reduce the emissions typically produced by a generator,” he concludes. powerelectrics.com 56

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NOTES

ENGINE MANUFACTURERS GUIDE

R Schmitt Enertec GmbH

INNIO Jenbacher gas engines

Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS

Fuel

rpm

g g g g g g g g g g g g g g

1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500

Pel

Pth

330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041

358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020

Ratings natural gas standard, NOx ≤ 500 mg/ m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team. TAD1242GE TAD1640GE TAD1641GE TAD1642GE

352 393 433 485

409 462 509 570

Perkins Engines Company Limited

Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable cost-effective power up to 2500 kVA in dieselor 1000 kWE prime in gas.

56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas Model

fuel

Freq.

M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60

Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW

Volvo Penta

405 08 Gothenburg, Sweden Tel +46 31 235460

SCANIA ENGINES

SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor) Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption. All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540

Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 TAD531GE Diesel 15002) 88 100 2) 113 130 TAD532GE Diesel 1500 1) 2) TAD550GE Diesel 1500 76 86 1) 2) TAD551GE Diesel 1500 89 101 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 2) TAD733GE Diesel 1500 175 201 2) TAD734GE Diesel 1500 213 245 1) 2) TAD750GE Diesel 1500 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 TAD753GE1) Diesel 15002) 173 199 TAD754GE1) Diesel 15002) 217 250 TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) 15002) 279 324 TAD1351GE Diesel 1) TAD1352GE Diesel 15002) 314 365 15002) 328 381 TAD1354GE1) Diesel TAD1355GE1) Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz

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