JULY 2022 PROMOTING
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Keeping your world clean, quiet, and safe. Dürr Universal is a global leader in the design and manufacture of inlet and exhaust systems for gas turbines and reciprocating engines in the OEM and retrofit markets. www.durr-universal.com Dürr Limited United Kingdom
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EDITOR’S NOTES
JULY 2022 JULY 2022
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ISSUE 238
PROMOTING
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THURSDAY 8TH DECEMBER
2022
REGENERATIVE DRIVES AND MOTORS UNLOCK THE POWER OF FLYWHEEL ENERGY STORAGE
NETWORKING 2 CONFERENCES AMPS AWARDS FOR EXCELLENCE GALA DINNER EVENING
ISSUE #238 Publisher/Sales DIrector Neb Saric neb@wipmagazines.com Publishing & Events Director Richard Teasdale richard@wipmagazines.com Managing Editor Aidan Turnbull aidan@wipmagazines.com Accounts Executive Alison Williams accounts@wipmagazines.com Sales & Marketing Manager Sarah Hallows sarah@wipmagazines.com Far East Sales Bob Liu Shanghai, China bob.liu@ronco.com.cn US Sales & Subscriptions Jelena Milojevic power@wipmagazines.com Austrian & German Agent Mario Dobresko power@wipmagazines.com Power Media International Group, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL, UK Tel: +44 (0) 1403 888019 www.powermediagroup.co.uk
S4 Energy, a Netherlands-based energy storage specialist, is using the company’s regenerative drives and process performance motors to power its combination with a large battery to create an innovative hybrid storage system in Heerhugowaard, around 35 kilometres from Amsterdam. This system, in full operation since April 2022, can release and store energy with a fast response to keep the grid frequency within tightly controlled limits to ensure network stability. In addition to stabilising the grid, active support to the local Luna wind energy park. Here it acts as a short-term damper to prevent imbalance in the output of the turbines and prevent curtailment of production. S4 Energy’s aim for this pilot project is to demonstrate that the net revenues of wind energy incorporating an energy storage system, in turn making wind energy projects less dependent on subsidies. Each KINEXT unit contains a
“
THIS SYSTEM CAN RELEASE AND STORE ENERGY WITH A FAST RESPONSE TO KEEP THE GRID FREQUENCY WITHIN TIGHTLY CONTROLLED LIMITS TO ENSURE
and large diameter (around 2.6 metres), which spins relatively slowly with a peak speed of around 1,800 rpm. The motor and drive takes excess electrical energy as kinetic energy. When a fast injection of power is needed to maintain frequenenergy back into electricity within milliseconds. to actively support a wind park. We are now set to accelerate our business and motors has been critical in helping us to achieve this position,” said Dominque Marcel Zevenbergen, Sales Manager, System Drives at ABB Motion
© Worldwide Independent Power (ISSN 1468 7100)
potential to further increase the viability of renewable energy projects such as wind and solar.”
AIDAN TURNBULL Managing Editor www.wipmagazines.com www.powermediagroup.co.uk
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FEATURES
p. 19 | MARKET REPORT GLOBAL GENERATOR SET MARKET REPORT FOR 2022-2027
p. 20| GENERATORS GENSETS FOR HOSPITALS
p. 22-23| HYDROGEN THE DEVELOPMENT OF THE HYDROGEN INTERNAL COMBUSTION ENGINE
p. 24| HYDROGEN ENGINE NEW POWER SYSTEM IS BEING TRIALLED
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For reader enqurires and subscriptions visit our website at www.wipmagazines.com | powermediagroup.co.uk
p.p.25 26||GENSETS GENSET GENSET FOR A WEST BANK HOSPITAL
p. 26 | EXCLUSIVE INTERVIEW INTERVIEW WITH SUSHIL PUROHIT, PRESIDENT OF WÄRTSILÄ ENERGY
p. 28 | GENSET ENGINES COMPLETE RANGE OF 5000 SERIES FULL AUTHORITY ELECTRONIC ENGINES
P.29| POWER PLANT EW COMBUSTION SYSTEM FOR A GAS TURBINE POWER PLANT
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FEATURES
JULY 2022
19
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03
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EDITOR’S LETTER
08 -19 NEWS REPORTS Comment and International News + Market Report (p.19)
19 MARKET REPORT - THE GENSET SECTOR WIP looks at predictions for the global generator market 2022-27.
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ASSOCIATION NEWS Associations: ADE, ACE and iPowerE
31 AMPS What’s new from the AMPS membership.
32 NEW PRODUCTS New products from across the glove.
33
32
CLASSIFIED DIRECTORY OF EQUIPMENT & SERVICES Listings of key companies in the industry.
34 ENGINE MANUFACTURERS GUIDE OEMs manufacturing engines today.
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NEWS
JULY 2022
H2-READY 11.7 MWE GENSETS WILL BE DELIVERED TO A HYBRID PLANT IN ITALY
POWEREX LIVE 2022 LONDON,UK: 8TH DECEMBER A TOP NETWORKING EVENT Held on 8th December, 2022, at
2022, continues to attract leading companies and Associations as exhibitors from the Critical These include Generator Power, Bergen Engines UK, Wernick Power Solutions, Cummins, Clarke Energy, Aksa, Crestchic, Durr Universal, HMS Industrial Networks, Industrial Power Systems, IPU Group, Leroy Somer|NIDEC, Mecc Alte, BGGUK, Scania, MHM Group, Volvo and many more. Attendees have the chance to learn from energy experts within several Engines, Emissions, Rental, Hydrogen, Distributed Energy, Fuels, Grid Codes, Data Centres and Industry Consultants. Companies who have reserved exhibition slots within the last week include: AKSA, Scania and Lister Petter Engine Co. The two conferences take place under 1 roof in 1 day, with 18 + high quality power speakers. The AMPS Awards for Excellence’ (black tie) event is being held in the evening at the same location. PowerEx has won a solid reputation at a quality networking and industry event held at a Covid secure venue in the heart of London, with excellent rail, tube and road links. Comments about last year’s show - here is feedback from attendees at PowerEx Live 2021: * Ian Wilcoxson Data Centre Channel Manager (EAME) for Kohler Power: “Visitors to PowerEx Live certainly showed an interest in learning more about regulatory and technological changes in gensets.” * Paola Nardi, Marketing and Communication Coordinator, Soga SpA: “ Great event! My colleagues were very thrilled, very well-organized and a positive business atmosphere.” * Romain Mocaer, PowerGen Statistics: “It was a really really great event, the best PowerEx Live that I ever attended. Great audience, great exhibitors and great organization. PowerEx Live 20201 was a great show for PowerGen Statistics with many visitors attending the single presentation on projections for the future energy sector.”
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Edison Next is a 100% owned subsidiary of Edison and this delivery will be part of their agreement to increase the energy efficiency and reduce the carbon footprint of the Michelin plant in Cuneo. The new high-efficiency trigeneration plant will be supplying electricity, heat and cooling for the industrial processes of the tire factory in Cuneo – which is Michelin’s largest production site in the Western Europe with an installed production capacity of 13 million car tires per year. It will be powered by two 11.7 MWe gas gensets, incorporating a 20-cylinder variant of the new powerful Bergen B36:45 engines series. Bergen Engines has committed that these engines will be able to run on a fuel blend with 10% volume hydrogen and 90 % volume natural gas. Marco Steardo, Industry Director of Edison Next “Our mission is to lead clients along their decarbonization journey, empowering businesses in being competitive on the market. To achieve this objective, we collaborate with leading international companies offering innovative technologies and expertise. The partnership with Bergen Engines is key to achieve the target of this important project. Emilio Cosso, Managing Director of Bergen Engines (Italia) S.r.l., said: “We are pleased to continue our long partnership with Edison Next on this important project. Aiming for zerocarbon emissions, our commitment to operate on a hydrogen fuel blend is an important step in the decarbonization of our customers’ operations. The Norwegian engine manufacturer is currently conducting a comprehensive test programme towards zero carbon emission engines, to allow for a gradual transition from liquid natural gas to 100% green hydrogen fuel. The aim is to have a commercial solution on the market that will accept hydrogen content of up to 60%, and solutions that can be further developed to accept 100% for new engines to come. For the new Cuneo power plant, the two Bergen gensets will be running in parallel with 1.5 million square feet of solar panels (PV) and steam boilers in a hybrid system, providing a total electrical output of 25 MWe. It will replace the existing 48 MWe power plant that was built in 2008, equipped with a gas turbine and steam turbine.
GERMAN TURBINE UPGRADE PROJECT BEGINS The run-of-river plant was commissioned in 1930, and ANDRITZ installed two of those original units. With annual average energy production of about 760GWh, Ryburg-Schwörstadt contributes toward a sustainable and emission-free future. The work will be performed by the ANDRITZ location in Kriens, Switzerland, as the contractor responsible for overall project management, logistics and transport, engineering, erection and commissioning. Model testing and runner design will be carried out at the ANDRITZ location in Tampere, Finland, and manufacture of the new Kaplan runners and factory overhaul of the large turbine components will be conducted at the ANDRITZ manufacturing facility in Ravensburg, Germany. ANDRITZ offers a broad portfolio of plants, equipment, systems, services and digital solutions for the pulp and paper, metals, hydro and separation industries. ANDRITZ Hydro supplies electromechanical equipment and services for hydropower plants. The aim of the upgrade project is to ensure the service life and operating safety until the end of the concession, as well as to make environmental improvements by installing oil-free bearing systems on wicket gates and oil-free hubs for the new runners. The new license for the project was granted in February 2010. The units will be renovated one after the other between 2023 and 2027. The ANDRITZ scope of supply and services for the hydro-mechanical overhaul of the four Kaplan turbines, including hydraulic turbine governors, comprises design, engineering, manufacture of new parts, factory overhaul, transport, erection, testing and commissioning. www.wipmagazines.com www.powermediagroup.co.uk
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NEWS
JULY 2022
IN BRIEF
HYDRO TURBINE GENERATOR SET MARKET HAS ANNUAL GROWTH RATE OF 4.5%
1,400 KVA DIESEL GENSETS FOR A HOTEL CHAIN IN TURKEY
AKSA has supplied 2 x 1400 kVA gensets to a large - 4012-46TWG2A engines and feature Mecc Alte The genset control panels comprise DSE 7320 units and the canopies are AK 96-AP1400 models. The engines are 12 cylinders - V type, turbo charged and charge air-cooled and provide 1224/1641 (kW/HP) standby and Prime Power 1113/1492 (kW/HP). AKSA has a worldwide reputation for supplying power generation system, providing optimum performance, and reliability, in stationary standby, prime power, and continuous duty applications. All generator sets are factory-built and production tested.
The study, entitled the ‘Global Hydro Turbine Generator Sets Market (2022-2028)’ by Stats Market Research , is described as ‘deep analysis of the historical and current status of the market/industries’. The technical study categorises the global hydro turbine generator set market by Segment, Player, Type, Application, Marketing Channel, and Region. It also tracks the latest market dynamics, such as driving factors, restraining factors, and industry news like mergers, acquisitions, and investments. The Hydro Turbine Generator Sets Market Research Report provides market size (value and volume), market share, growth rate by types, applications, and combines both qualitative and quantitative methods to make micro and macro forecasts. In the hydropower sector, enhanced digital controls are also a significant economic development. This equipment is part of a growing trend towards improving the performance of turbines, plants and equipment, by reducing costs and optimising asset management. Equipment manufacturers are embracing digitisation as a way to widen their scope of services and digital control systems and software are playing a major role.
POWERPLANTS INSPECTED BY NEW SKYPERSONIC DRONE PILOTED FROM ACROSS THE ATLANTIC OCEAN VIA A CELLPHONE CONNECTION
DEEP SEA ELECTRONICS APPOINTS NEW MANAGING DIRECTOR
Relying only on an internet connection from a normal cellphone, industrial drone company Skypersonic - part of publicly traded drone company Red Cat Holdings - visually inspected the The Orlando-based pilot - Drew Camden, president of Red Cat subsidiary Rotor Riot - had no advance knowledge of the Iren district heating-network plant in Turin through which he piloted the Skypersonic ‘Skycopter’ drone. This special drone can be piloted without the aid of GPS, a fundamental system for piloting conventional drones outdoors but that is not available indoors, under bridges, in tunnels and other enclosed spaces. Pilot Camden had never visited the Italian plant, nor seen any drawings or photos of the floor plan or the layout of the many staircases, stacks, ducts, conduit, joists and other obstacles through which he guided the Skycopter from across the Atlantic Ocean. All he could go by was the video feed from the drone, which allowed him thanks to Skypersonic’s technology minimising signal lag across oceanic distances - to see and react to the building’s interior in near-real time, with a reception lag or latency of only 68 milliseconds, i.e., less than a tenth of a second. “We learned much from this historic flight controlled from an ocean away, which is actually our third trans-Atlantic flight,” said Giuseppe Santangelo, Skypersonic CEO. www.wipmagazines.com www.powermediagroup.co.uk
Simon Nadin joins Deep successful career at RollsRoyce, Siemens and over the last four years as managing director of Throughout his career Simon has worked in the corporate, PE and SME environments, giving him broad business experience. He started his career at Siemens, in the electronics industry and has gained significant operational experience in a variety of roles since then. In recent years at Flender, he has demonstrated a strong focus on customers, making him a well-rounded fit for Deep Sea Electronics Ltd. Simon’s appointment represents another step in
the company’s journey of continued growth and illustrates DSE’s solid commitment to deliver great value, support, and innovation to customers. Deep Sea Electronics is one of the world’s top manufacturers of generator controllers, auto transfer switch controllers, battery chargers and vehicle & off-highway controllers. The company employs over 200 people across four continents and sells products to 150 countries direct from its UK head office and through a comprehensive distributor network. All products are designed and manufactured at the state-of-the-art facility at the company’s head office in North Yorkshire, UK
WORLDWIDE INDEPENDENT POWER
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NEWS
JULY 2022
IN BRIEF
30 IRISH DATA CENTRE PROJECTS HAVE NOW BEEN CLOSED DOWN & CANCELLED Previous set to be a a major data centre hub, regional planning proposals have been largely cancelled due to electricity curbs in EirGrid - has cancelled plans for up to 30 potential data centres, to
TRIALLING HYDROGEN FUEL CELLS AS DATA CENTRE BACKUP POWER Verne Global plans to trial and deploy hydrogen fuel cells at its 40-acre data centre campus near Landsvirkjun and regional hydrogen business Icelandic New Energy for the project. Hörður Arnarson, CEO, Landsvirkjun, comments: “We’re really looking forward to working with Verne Global on this project and helping them further capitalise on Iceland’s inimitable ability to provide green energy. We’re proud to undertake this pioneering project with an industry leader.”
In November 2021 Ireland’s Commission for the Regulation of Utilities (CRU) recommended curbs on data centr ebuilding until 2028, as Ireland was unable to build renewable capacity fast enough to meet other needs, including a commitment to decarbonize the grid. Ireland had previously pledged that 80% of the country’s electricity must come from renewable sources by 2030. The Irish inward investment agency, IDA Ireland CEO Martin Shanahan has confirmed that new data centres “are unlikely to happen in Dublin and the East Coast, at this point.” EirGrid has previouslu warned that data centres across the nation already use more than 10% of the country’s electricity supply, and this could grow to 30% by 2030. Not only would this make it impossible to decarbonize the grid, it would cause “rolling blackouts,” said EirGrid. Eamon Ryan, minister for the environment, climate, and communications told the media that Ireland is currently in a ‘’very tight situation’ regarding the power supply, and Eirgrid is ‘’absolutely right’’ not to take new applications from data centres. ‘’We haven’t taken a new application for a new data centre going back almost two years to July 2020,’’
GAS EMERGENCY DECLARED IN GERMANY AS FALLOUT FROM UKRAINE-RUSSIA WAR
RNG MICROGRID FOR MICROSOFT WILL POWER THE COMPANY’S DATA CENTRE
On June 23rd, 2022, Germany’s Economy and Climate Ministry sounded an official alarm and initiating the second phase of the country’s three-step gas emergency plan, the so-called ‘alert’
Microsoft has signed a
The strategic move has been attributed to the reduction in gas supplies from Russia which started on 14th June, 2022, as well as the continued high price level on the gas market. Germany’s gas storage facilities are currently only 58 % full. The Ministry has said: “Should Russian gas deliveries via the Nord Stream 1 pipeline remain at the low level of 40 %, a storage level of 90 % by December can hardly be achieved without additional measures.” The role of the warning is to prepare gas consumers for a forthcoming rise in the price of gas and possible supply bottlenecks while still largely relying on market mechanisms to remedy the situation. In he event of a Stage 3 Emergency being delcared the German government would take steps to directly intervene in the gas market to secure supply to ‘protected’ customers, a group which includes small businesses, hospitals and private households, to the possible disadvantage of large industrial consumers. Germany’s Economy and Climate Minister Robert Habeck, explains: “Even if gas quantities can still be procured on the market and stored, the situation is serious and winter will come, We mustn’t delude ourselves: cutting gas supplies is an economic attack on us by Putin. It is clearly Putin’s strategy to create insecurity, drive up prices and divide us as a society. We are defending ourselves against this. But it will be a rocky road that we as a country now have to walk. Even if you don’t really feel it yet: we are in a gas crisis. “Prices are already high and Germany must brace itself for further increases. This will affect industrial production and become a major burden for many consumers. It’s an external shock.”
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Rock, a provider of electrical resiliencyas-a-service, to develop California’s largest The project will be fully supported by renewable natural gas (RNG) ued as a fuel source. The data centre will be provided with backup power by the microgrid to ensure continuous operations. Thomas McAndrew, CEO of Enchanted Rock, commented: “Today’s digital world relies on the uptime and continuity of data centre operations.” He explains: “This continuity does not need to come at the expense of companies’ carbon emission reduction goals or local air quality. “Microsoft’s decision to pursue a renewable microgrid marks another milestone in the industry as businesses continue to move away from conventional, less carbon-friendly methods, and we expect this project will demonstrate that large-
scale, reliable, and costeffective backup generation with net-zero carbon can become the new standard.” Microsoft says it picked Enchanted Rock for its ability to develop a reliable microgrid with net-zero emissions. Once operational, the system should outperform current California Air Resources Board (CARB) emissions requirements for distributed generation, the most stringent in the world, with hourly local emissions 80%-96% lower than Tier 4 diesel standards while delivering higher reliability. The facility will incorporate Enchanted Rock’s 0.45 kw module, enhanced to achieve CARB DG emissions levels, clustered to replace the typical large diesel units. www.wipmagazines.com www.powermediagroup.co.uk
NEWS
JULY 2022
A 75-MEGAWATT WIND FARM WILL POWER AN ELECTROLYSER PLANT TO MAKE H2
Black & Veatch’s early involvement has been to help Mercury understand which combination of electrolyser technology and size, as well as hydrogen storage and transport options – and water supply alternatives – best meets its business goals for the project. This is achieved through developing multiple scenario studies and conceptual site layouts. Once the optimal configuration is identified, Black & Veatch will develop an outline design for the facility that is sympathetic to the local surroundings; and support engagement with the local community, as well as work to ensure the plant’s safe operation. Mercury Renewables has been developing renewable energy projects in Ireland since 2009. At Firlough, as with other projects, the company will endeavour to provide localised economic growth; using, where possible, local people, equipment and services. To support decarbonisation initiatives, and the use of hydrogen as a part of decarbonisation strategies, Black & Veatch in 2021 joined the Hydrogen Council and was appointed advisor to the US Department of Commerce’s Renewable Energy and Energy Efficiency Advisory Committee.
IN BRIEF JAPAN RESTARTS AGEING GENESETS generator, has begun preparatory generation unit at its near Tokyo, to help the region
INNOVATIVE HYDROGEN 1 FACILITY TO BE BUILT IN THE NETHERLANDS FOR THE POWER SECTOR Shell has reached a final investment decision to build Holland Hydrogen 1 in the The plant, to be constructed on the Tweede Maasvlakte in the port of Rotterdam, will house a 200MW electrolyser, which will be powered by offshore wind from the Hollandse Kust (noord) farm. The plant will be operational by 2025, and will produce up to 60,000 kilogrammes of renewable hydrogen per day. “Holland Hydrogen I demonstrates how new energy solutions can work together to meet society’s need for cleaner energy,” said Anna Mascolo, executive vice president, emerging energy solutions at Shell. “Renewable hydrogen will play a pivotal role in the energy system of the future and this project is an important step in helping hydrogen fulfil that potential.” The green hydrogen produced will be transported via the HyTransPort pipeline – a new hydrogen pipeline through the Port of Rotterdam with planned connections locally as well as to Chemelot in Limburg, North Rhine-Westphalia in Germany and other European regions. The green hydrogen will supply Shell Energy and Chemicals Park Rotterdam, replacing some of the grey hydrogen used in the refinery. It will thus help to decarbonise production and transport networks at the facility. This use of green hydrogen will also partially decarbonise the facility’s production of energy products like petrol, diesel and jet fuel. www.wipmagazines.com www.powermediagroup.co.uk
Japan’s energy supply problems relate to various domestic issues, including the suspension of some plants after the earthquakes in Fukushima, a drop in the number of thermal plants and delays to the restart of nuclear plants because of tighter regulation following the Fukushima disaster in 2011. JERA is already set to restart the 45-year-old 600 megawatts (MW) No.5 July 1st and Aug. 31st, as it has won an auction to provide extra electricity during the summer to make up for any shortfall. The company has begun equipment inspection work of the 600 MW No.6 operation in the winter, when the electricity supply situation is expected to be even more severe than in the summer,
WORLDWIDE INDEPENDENT POWER
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NEWS
JULY 2022
GOOGLE PICKS COMPANY TO PROVIDE 2.75MW GRID-SUPPORTING BATTERY SYSTEM FOR ITS MAJOR DATA CENTRE IN BELGIUM The battery will be connected to the grid by Centrica, and will employ Centrica’s FlexPond software to store and discharge energy, so it can support the data centre during potential power cuts and blackouts, and also provide energy to the grid on a short term basis to improve grid stability. In january 201 Google first announced its plans to replace some diesel backup capacity at St. Ghislain. The announcement represents a step towards Google’s committment to use entirely carbon-free energy by 2030. The installation will install Fluene’s Gridstack batteries, a system based on modules called Fluence Cubes which use LFP (lithium iron phosphate) batteries made by Contemporary Amperex Technology Co., Limited (CATL). The batteries can store 5.5MWh of energy, up to half of which is available to the grid as needed. LFP depend on lithium-ion battery chemistry which offers lower power density than Li-ion battery chemistries such as nickel manganese cobalt (NMC) and nickel cobalt aluminum (NCA), but has a better duty cycle and safety record, while using less toxic raw materials, says the company..
IN BRIEF
FUEL BLENDING OF H2 & NATURAL GAS IS A SUCCESS
RECHARGEABLE ALKALINE BATTERIES INSTALLED IN ZINC PLANT
Institute (EPRI), has successfully validated fuel blending of hydrogen and natural The project was the first and largest to validate 20% hydrogen fuel blending on an advanced class gas turbine globally. Mitsubishi Power provided full turnkey service for this project including engineering, planning, hydrogen blending hardware, controls, commissioning and risk management. TThe fule validation programme chimes with the recent Mitsubishi Power agreement with leading Egyptian O&G Company Alexandria National Refining & Petrochemicals Company (ANRPC) to provide advanced hydrogen fuel conversion technology solutions supporting the company in its decarbonisation goals. The solution will be installed at the ARNPC refinery plant in Alexandria, which provides 30% of Egypt’s gasoline supply for domestic consumption. As part of the project, Mitsubishi Power will be responsible for the design, engineering, procurement, construction, and commissioning of fuel conversion solutions for the existing 100 tonne/hour boiler, enabling it to fire up to 100% hydrogen by the end of 2023. This includes the installation of state-of-the-art hydrogen burner technology and advanced control solution to ensure efficient and safe operations. Dry low NOx (DLN) hydrogen blending was successful at up to 20% at the designed 100% natural gas firing temperature, within emissions compliance for the existing air permit, and without impact on the maintenance intervals. Khalid Salem, president, Middle East and North Africa at Mitsubishi Power, commented: “We are proud of this global milestone that reinforces Mitsubishi Power’s leadership in successfully deploying hydrogen blending combustion technology. “Simultaneously, in the Middle East and North Africa region, we are also executing industry-leading H2 fuel conversion projects for our customers, including ANRPC in Egypt, in addition to providing full turnkey projects.”
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WORLDWIDE INDEPENDENT POWER
alkaline batteries to Europe, and has achieved a place in an UEP, whose batteries made their University of California San Diego’s Supercomputer Center in early 2022, has supplied a 20 kilowatt-hour (kWh) battery energy storage system to the zinc oxide factory in Eijsden, Netherlands belonging to its partner EverZinc. The batteries have been installed by Belgian energy services company Enersol. installation, and one of several announcing in the coming months,” comments Sanjoy Banerjee, who developed the rechargeable alkaline batteries at City College of New York. “Supporting solar power is one of many applications for which our products are cleaner, safer, and more technologies.”
www.wipmagazines.com www.powermediagroup.co.uk
NEWS
JULY 2022
GRID STABILISATION PROVIDED BY DATA CENTRES’ OWN BACKUP SUPPLIES
Eaton’s grid-ready EnergyAware UPS can respond to control signals from the electricity utility, and offer power to the local grid, when there is an issue with supply because of peaks in demand, or troughs of supply from wind farms or solar plants. Microsoft says it will use the smart UPS systems in key markets, and take part in gridstabilising initiatives. Microsoft is already involved in a variety of projects to decarbonise its backup power and make better use of the energy. These include a newly-announced microgrid in Silicon Valley powered by biogas. The company has also been testing the use of hydrogen fuel cells which recently powered some Microsoft data center equipment for 48 hours. Microsoft has also been testing vegetable oil fuel for some diesel generators in Sweden. In the US, the company is currently using battery-based systems in a test with Total.
IN BRIEF GAZPROM NEFT TO POWER DATA CENTRES WITH FLARED GAS cryptomining company BitRiver
EUROPE’S MOST POWERFUL EV CHARGING HUB LAUNCHED AS PART OF ENERGY SUPERHUB OXFORD Fastned, Tesla Superchargers and Wenea, has officially opened Europe’s most The project is part of a nationwide network of Energy Superhubs developed by Pivot Power, which combine transmission-connected batteries and power infrastructure for EV charging to enable more renewables and accelerate the decarbonisation of transport. The charging hub will initially offer fast and ultra-rapid charging for 42 vehicles at once at Oxford’s Redbridge Park and Ride. The charging hub will be powered entirely by renewable energy. With 10 MW of installed capacity on site, the hub can scale up with EV adoption to provide charging for 400 vehicles,[1] helping to support the estimated 36 million EVs[2] expected on UK roads by 2040. UK MP Trudy Harrison MP, Transport Decarbonisation Minister, said: “Electric vehicles form a key part of our strategy to decarbonise transport, so I’m pleased to see Europe’s most powerful EV charging hub opening in Oxford.” Fastned, the European EV rapid charging company, has initially installed ten charging bays at the Superhub with 300 kW of power available, capable of adding 300 miles of range in just 20 minutes for hundreds of EVs per day. Wenea, one of the largest EV charging services providers in Europe, has deployed twenty 7-22 kW charging bays. A further twelve 250 kW Tesla Superchargers will be available. www.wipmagazines.com www.powermediagroup.co.uk
The two companies signed a memorandum of understanding at the St. Petersburg International Economic Forum to develop cryptoGazprom Neft will provide energy to data centres established by BitRiver. These facilities will either be transportation infrastructure has not been set up or st remote sites where the transport is too expensive, such as in Siberia. “Over the next two years, BitRiver intends to implement projects to create its own data centres for power-intensive computing with power scaling up to 2 GW using gas which will additionally provide high and stable power consumption,” comments Igor Runets, founder and CEO of BitRiver. Companies like Crusoe Energy, Earth Wind & Power (EWP), and Validus power data centres burns the gas emissions and generating computing work from the energy. Founded centres – including a 100MW in the Siberian city of Bratsk.
WORLDWIDE INDEPENDENT POWER
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NEWS
JULY 2022
IN BRIEF
FIRST IN-HOUSE TEST STAND FOR HYDROGEN ENGINES AT AUGSBURG, GERMANY
technologies can achieve greenhouse gas emissions reduction of
HYDRAPULSE OFFERS ‘NEXT LEVEL POWER DENSITY’ of advanced electrohydraulic pump systems, has
density while maintaining the features and options of the earlier Hydrapulse products. The Hydrapulse pumps incorporate a two-section design consisting of a drive side and pump side. The drive side utilizes a permanent magnet electric motor, liquid-cooled inverter and motor drive circuitry and pressure transducers.
“This marks another milestone on the road to climate-neutral products for energy supply,” said Andreas Schell, CEO of Rolls-Royce’s Power Systems division. “Over the past year and a half, the company has invested around €10 million at Rolls-Royce Solutions in Augsburg in test bench modernisation, hydrogen infrastructure and other measures as part of its ‘Net Zero at Power Systems’ climate protection program.” The company said it is now already successfully operating an mtu fuel cell system, has released its power generation gensets for sustainable fuels such as hydrotreated vegetable oils (HVO), and is developing electrolysers to produce green hydrogen. The mtu gas engine portfolio is being prepared for hydrogen as a fuel, enabling a climate neutral energy supply, the company said. Today, gensets powered by mtu Series 500 and Series 4000 gas engines can be operated with a gas blending of 10 percent hydrogen, reports the company.
NEW LAUNCH OF A C1000D6RE TWINPACK RENTAL GENERATORS, 15L 500KW Manufactured at the company’s Fridley, Minn. facility, the twinpack generator combines two Cummins 15L, 500 kW generators into a single 40-ft. power unit suitable for large-scale industries including construction jobsites, emergency power, large-scale events, industrial buildings and utilities in remote locations or urban areas. The C1000D6RE is rated at 1000 kW as per ISO 8528 and is powered by dual Cummins QSX15 Tier 4 Final engines that are packaged complete with aftertreatment to meet Tier 4 Final emissions regulations without a diesel particulate filter. According to Cummins, the generator can be used in parallel with other rental power solutions and is capable of “masterless load demand.” Remote start and stop contact functionality enables the generator set to be switched on and off upon demand without requiring local maintenance support. Weighing in at 69,000 lb. with fuel, the new generator includes a front-end stabilizer and mobile air ride that reduces the impacts of travel in rugged mobile power applications while being transported via its newly designed heavy-duty trailer and hitch. The generator’s container is designed to withstand extreme weather plus incorporates a full sound attenuation package to minimise noise levels.
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CACW COOLERS WILL BE INSTALLED IN A BIOMASS-FIRED POWER GENERATOR Sterling TT has been selected to design and manufacture bespoke CACW coolers for a generation facility in This biomass power facility is set to commence operation in May 2025. It is predicted to produce enough electricity for 120,000 households in Japan each year. Sterling Thermal Technology is a UK-based heat exchanger manufacturer with experience supplying heat exchanger equipment to the renewable power industry. Their speciality is in the design and manufacture of bespoke equipment. The CACW coolers from Sterling TT will be designed to custom specifications to equip the generator at the heart of the biomass plant. Biomass is increasingly being used in power plants in Japan. The Fukuyama plant will be fuelled by
wood pellets and unused thinned wood produced in Hiroshima Prefecture. The process starts by burning the briquettes, which will generate steam that will power a steam turbine. This turbine turns a generator and produces electricity. The CACW coolers are essential for controlling this process, preventing overheating and ensuring efficiency. Olu Baptist, commercial director at Sterling TT, said: “I am delighted that we at Sterling TT expand our commitment to drive the energy transition.” to more
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MARKET REPORT
JULY 2022
GENERATOR SETS MARKET ITO REGISTER A CAGR OF MORE THAN 6.5% BETWEEN 2022-2027
A
ccording to MORDOR INTELLIGENCE the generator sets market is expected to register a CAGR (Compound Annual Growth Rate) of
The COVID-19 pandemic had a negative impact on the generator sets market across the globe due to the reduction in power demand, mainly from institutional customers (industrial and commercial sector), as many manufacturing plants and retail businesses were closed Factors, such as the ever-increasing demand for power, lack of reliable grid infrastructure, the need for emergency backup power solutions, and the demand for steady power supply, are driving the generator sets Moreover, the growing energy demands from the burgeoning manufacturing industry are expected to However, factors, such as high installation and operating costs and the consumer preference towards overcapacity, are restraining the market’s growth during have the largest market share during the forecast period, supported by the increase in demand from telecom, retail, other commercial buildings, and The commercial and industrial sectors of emerging economies, the residential sector of developed economies, and the increasing need for power in
market in 2021, with the majority of the demand
THE COVID-19 PANDEMIC HAD A NEGATIVE IMPACT ON THE GENERATOR SETS MARKET ACROSS THE GLOBE DUE TO THE REDUCTION IN POWER DEMAND, MAINLY FROM INSTITUTIONAL CUSTOMERS.
drastically, with the change in the commercial sector landscape, especially in the developing countries In 2020, India had close to 583,000 telecom towers, which required a kVA diesel generators are used in the telecom sector for backup power in grid-connected areas, and as the the generator sets market is The building and construction market is on the rise in India and China, due to current government initiatives such as smart cities and green building initiatives, which are expected to encourage the demand for portable generators during the Therefore, based on the above-mentioned factors, below expected to have the largest market
in the telecom sector, commercial complexes, small restaurants, small-scale industries, and petrol stations, among others, primarily as backup power in gridThe purchase of small generators is mostly based on The unreliable and limited power access, especially in rural areas, has been the major reason for demanding
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power demand-supply gap, expansion of manufacturing facilities across the nation, and rising
generators, with improved living standards increasing the demand for In addition, the rapid growth in various end-use sectors, such as infrastructure, telecommunication, and information technology (IT) and IT-enabled services, is expected to spur the demand for Bharti Airtel introduced plans to make an investment of around INR its data centre business in India to meet the growing customer base in sector is likely to increase demand for generator sets during the forecast The increasing power blackouts
The generator sets market in the market in 2021 and is expected to China is the leading generator sets to the increasing number of infrastructure projects, widening
manufacturing sectors in Indonesia, which has increased the adoption of generator sets in the country to ensure continuous and reliable power are the key contributing areas for growth owing to the frequent power
WORLDWIDE INDEPENDENT POWER
19
GENSETS
JULY 2022
PROVIDING EFFICIENT & RELIABLE ENERGY SUPPLIES FOR KEY HOSPITAL FACILITIES
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ospitals worldwide place high demands on energy supply. They need a reliable supply of electricity, heat and cold. In addition, there are particularly high requirements as far as noise emissions and low emissions are concerned. The MWM gensets of the TCG 3016 series meet the requirements particularly well. In recent months, gensets of this series have been installed in three hospitals in China, among others. Since then, they have been providing a reliable power supply.
The system adopts the ‘grid connected and non-grid connected’ mode, and all the power generated is consumed locally in the energy centre.
Hubei Macheng people’s Hospital On December 24, 2020, two MWM TCG 3016 V16 gas gensets of the comprehensive smart energy project of Macheng people’s Hospital in Hubei Province were
Hospital of Guizhou Medical University. Guizhou Gas Group Co., Ltd, who provided the contract energy management for the site, supplied the investment and constructed the project. After the design review of the grid connected access system was passed in late 2021, it was installed and commissioned at the beginning of 2022.
The project is located in the new hospital area of Macheng people’s Hospital, with a total construction area of 154500 square meters, mainly including emergency centre, outpatient and inpatient building. In order to ensure the normal operation of the hospital, MWM and its distributor PAUWAY successfully completed the grid connection commissioning in the shortest time. loaded successfully at one time. the grid and loaded successfully later that same day. After the project was completed, it now provides the hospital with an annual cooling capacity of 15.97 million kwh, an annual heating capacity of 6.42 million kwh, an annual domestic hot water capacity of 57000 tons and an annual power capacity of 3.03 million kwh. It meets the needs of all refrigeration, heating, domestic hot water and part of power supply of the hospital. The comprehensive utilisation rate of energy is more than 80%, the annual energy consumption is saved by 5% - 10%, the standard coal is saved by more than 1000t, the CO2 emission is reduced by 3300t, and the NOx emission is reduced by about 90t. The guiding requirements for energy conservation and emission reduction have been implemented.
Guizhou Medical University. The system is equipped with a MWM TCG 3016 V08 gas genset (single unit bromide unit.
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bromide unit co-operates with the
heat supply is about 2,180600 kwh, the annual saving of standard coal is about 345.8t/year, the annual emission reduction of carbon-dioxide is about 1053.53 tons, and the energy saving rate is 32.08%. It has good economic, social and
jointly meet the needs of cooling in summer, heating in winter and hot
The MWM TCG 3016 gas gensets are perfectly tailored to the challenges of hospitals.
Changshu Second People’s Hospital Recently, the natural gas distributed energy station project of Changshu Second People’s hospital was successfully connected to the grid. The second people’s hospital is located in the high-tech park, Yushan Town, Changshu City, Jiangsu Province, with a total construction area of about 170,000 square metres. It is composed of a 16-storey outpatient and emergency medical technology ward complex, a 6-storey
compatibility represent the basic pillars of the gas gensets in the output range from 400 kWel to 1,000 kWel. Their innovative drive is especially evident from the greatly reduced fuel costs, the extremely low lubricant consumption, and the digitised power plant control TPEM. Over the past 150 years, MWM has environment’ as its mission maxims, has continued to innovate, and is committed to the research and development and production of gas engines and generator sets. This equipment not only makes promotes the application of green and clean energy with its practical approach and contributes to the sustainable development of power.
building and a 1-storey power centre, with 1,000 hospital beds. MWM distributor PAUWAY provided one MWM TCG 3016 V08 gas genset for the distributed energy project, with a single unit output power of 400KW. According to the design the annual power generation of the project is about 1,957200 kwh, the annual www.wipmagazines.com www.powermediagroup.co.uk
instruments ltd
TVR Instruments Limited 143 Butt Road, Colchester CO3 3DP Essex United Kingdom
Tel: +44 (0) 1206 575755 Email: sales@tvri.co.uk www.tvri.co.uk
HYDROGEN ENGINES
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WORLDWIDE INDEPENDENT POWER
JULY 2022
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JULY 2022
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HYDROGEN ENGINES
WORLDWIDE INDEPENDENT POWER
23
HYDROGEN
JULY 2022
NEW HYDROGEN ENGINE IN A GENERATOR SET IS CURRENTLY BEING DEVELOPED
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ngine manufacturer Deutz AG and RheinEnergie AG, a Cologne, Germany-based regional energy supplier, are trialling a power generation system incorporating a Deutz hydrogen engine.
companies whose heritage goes back to the 19th centuwent into operation at RheinEnergie’s cogeneration plant in the Niehl district of Cologne. The combination of a Deutz TCG 7.8 H2 hydrogen engine and a generator will deliver electric power of up to 170 kVA during the initial six-month test phase. The electricity will be fed directly into Cologne’s power grid. In a second step, the genset’s waste heat is to be utilised. The solution being piloted by Deutz and RheinEnergie has huge potential for the local, carbon-neutral supply of energy in urban centres, Deutz said. “We are a utility company for a major city and specialize in concepts for neighborhoods and districts,” said Dr. Dieter Steinkamp, CEO of RheinEnergie. “An engine like this can help to provide electricity and heating locally. When combined with heat accumulators, heat pumps, solar installations, and electricity storage, this technology makes it possible to supply entire neighborhoods on a climate-neutral basis.” Deutz said the joint pilot project marks an important step on its journey to volume production of the TCG 7.8 H2, which is scheduled to start in 2024. With an output of around 200 kW, the hydrogen engine is suitable for “The pilot project to generate carbon-neutral energy shows that high tech and the city of Cologne are a great match,” says Michael Wellenzohn, member of the Deutz board of management responsible for sales, marketing, and service. “We have found a strong partner in RheinEnergie and are very excited to put the TCG 7.8 H2 through its paces in the real world in our pioneering project.” Dr. Markus Müller, member of the Deutz board of management with responsibility for research & development, said, “We are already seeing a lot of interest in our H2 engines from customers across all application areas and we are already planning further pilot applications.” Together, Deutz and RheinEnergie invested €1.3m in the pilot project to supply electricity on a climateneutral basis. A reliable and local energy supply without greenhouse gas emissions necessitates expansion of
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hydrogen to be made available at Green hydrogen is hydrogen generated by renewable energy or from low-carbon power. lower carbon emissions than grey hydrogen, which is produced by steam reforming of natural gas, which makes up the bulk of the hydrogen market. The partners have said they believe that the onus is now on politicians, as the European Green Deal will not succeed without regulatory support. The European Green Deal is a set of policy initiatives by the European Commission with the overarching aim of making Europe climate neutral in 2050. An impact assessed plan will also be presented to increase the EU’s greenhouse gas emission reductions target for 2030 to at least 50% and towards 55% compared with 1990 levels. service at RheinEnergie’s cogeneration plant in Cologne’s Niehl
power (CHP) plant constructed adjacent to the existing Köln-Niehl 2 power plant in Niehl harbour, Cologne, Germany. The plant was connected to the national grid in September 2015 and commenced commercial operation in September 2016. The project was developed by RheinEnergie, with Alstom being the main contractor. The power plant currently generates 453MW of electricity, enough to meet the needs of up to one million households, and approximately 265MW of thermal heat, enough for approximately 30,000 households. During the initial six-month test phase involving the H2 genset, a TCG 7.8 H2 hydrogen engine and a generator will deliver electric power of up to 170 kilovolt-amperes (kVA). This electricity will be directly fed into the power grid of Cologne. The waste heat from the genset will be used in a second step. DEUTZ and RheinEnergie’s pilot solution has enormous potential for local, carbon-neutral energy supply in
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GENSETS
JULY 2022
GENSET SUPPLIED TO PALESTINIAN TERRITORIES
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ounded in 2013, UK-based Constant Power Solutions (CPS) has experienced tremendous growth in recent years, exporting generators to over 50 countries worldwide. Headquarted in Selby, North Yorkshire, the company his a well-respected brand with a reputation for quality, Since CPS was incorporated the company has supplied generator sets to the Palestinian-controlled territories in Israel, including the West Bank and the Gaza Strip. Control over this region remains a complex and evolving siutation . Due to the lack of grid power in these source of power for both domestic and commercial users. As populations have grown and industries have demand for power supplies. Before 2013, all electricity was imported via Israel-based power plants, but even then the supply of power did not meet demand, hence the need for diesel-powered generator sets. CPS has supplied its gensets thatnks to a business partnership with Palestinian Energy Company, PalPower. Palpower is now the main authorised dealer and reseller of generators inthe region. A company for CPS comments: “With the help of PalPower, we have supplied an AP1250S Containerised Perkins Powered Alpha Series Generator paired with a Stamford alternator. Its role is to provide backup power for a hospital in a Palestiniancontrolled area.” The project was completed within 10 weeks and the AP1250S Containerised Perkins Powered Alpha Series Generator with Stamford alternator was installed and commissioned in May 2022. Providing emergency backup generators for the healthcare industry is one of the most important things Constant Power Solutions does, says the company. “Having a 24/7 emergency backup power system in place at hospitals and healthcare facilities can experience allows us to provide a backup power system to meet the ongoing demands of modern healthcare facilities throughout the UK, and beyond.”
“
WITH THE HELP OF PALPOWER, CPS HAS SUPPLIED AN AP1250S CONTAINERISED PERKINS POWERED ALPHA SERIES GENERATOR PAIRED WITH A STAMFORD ALTERNATOR. ITS ROLE IS TO PROVIDE BACKUP POWER FOR A HOSPITAL IN A PALESTINIAN-CONTROLLED AREA. THE PROJECT WAS COMPLETED WITHIN 10 WEEKS AND THE GENSET COMMISSIONED & RUNNING BY MAY 2022. www.wipmagazines.com www.powermediagroup.co.uk
The need for generators in the healthcare market is one of absolute importance. Whether it is a storm or a general blackout, people need to be assured that the hospital will be able to sustain power and get it from an alternative source, says CPS. The Palestinian hospital project Through conversations with its clients, CPS has discovered that certain countries and regions have a preference in engine brand and alternator brands,. This turns out to be the reason the Perkins engine had to to be paired with a Stamford alternator on this West Bank project. A company spokesman continues: “Lead time was also a key factor in the deal, as well as meeting the needs and requirements of the project for the hospital. “We began work on the container, inviting PalPower to the factory to discuss the progress on the project. Company representatives could see their generator being built in front of their eyes!.” According to CPS, the 40ft container held a Perkins 4012-46TWG2A Engine and Stamford alternator. Also provided was a DeepSea control panel and an Internal fuel tank with
connection points for external and an internal light for servicing. The Perkins 4012 range packs a real performance punch, with 12 cylinders and 46-litre displacement providing all the power a client needs. The range’s diesel ElectropaK engines are supplied complete with radiator and air cleaner, or as engine only. They provide 989-1600 kVA generator output, with exceptional power-to-weight ratios. The compact design of the engines makes them easy to transport and install. Economic and durable, the engines have excellent power-to-weight ratios, as well as outstanding load acceptance and improved emissions. Commonality of components with other engines in the 4000 Series makes replacing parts or upgrading an easy process The spokesman said: “We at CPS had to ensure that our product met all the strict design criteria as well as to work within strict budgets. One of the main reasons why PalPower chooses to work with CPS is that our products are UK-made. All our components are UK or of European origin, manufactured to a very high quality standard.”
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INTERVIEW
S
JULY 2022
INTERVIEW: SUSHIL PUROHIT, PRESIDENT OF WÄRTSILÄ ENERGY, LOOKS TO THE FUTURE
ushil Purohit is the President of Wärtsilä Energy and Executive Vice President at Wärtsilä. He brings more than 28 years of energy and power generation experience, of which 24 years have been with Wärtsilä in sales, business development, and leadership positions. power generation in the Middle East, Asia, Australia and Americas markets. Together with the Wärtsilä team, he has helped customers unlock value by optimising their In his current role, Sushil leads Wärtsilä’s global Energy business with the vision of leading the transition towards a 100% renewable energy future. Sushil is towards decarbonisation, In this exclusive interview with WIP magazine he outlines his vision of Wärtsilä’s future in energy. “Our purpose is to enable sustainable societies through innovation. At Wärtsilä we envision a 100% renewable energy future,” explains Sushil Purohit. “We want to lead the decarbonisation journey and help our customers on their net zero paths by developing market-leading technologies and services. These technologies cover future-fuel enabled balancing power plants, hybrid solutions, energy storage and optimisation technology, including the GEMS energy management platform. “Our balancing solutions enable power systems to integrate, balance and optimise intermittent and abundant renewable energy. Wärtsilä Energy’s lifecycle services are designed to enable decarbonisation of reliability and guarantee operational performance.” He explains: “In order to power a sustainable future for the marine and energy markets, we utilise digitalisation and the development of smart technologies to deliver new products and solutions. “A substantial proportion of the investments we make in product and solution development is targeted at securing environmental compliance and providing result of this approach, Wärtsilä is well positioned to support customers in reducing emissions and decreasing the use of natural resources. “For example, we recently opened our world-leading Sustainable Technology Hub in Vaasa, Finland, to accelerate the decarbonisation of the energy and marine sectors. The Sustainable Technology Hub will speed up the development of future-proof engines capable of running sustainable fuels, via pioneering research, innovation and engineering.“ Wärtsilä’s balancing portfolio is designed to support the customers’ path towards optimised renewable
generation dependent on their Sushil outlines what this involves: “Our portfolio includes batteries for short-term balancing and engines for longer-term balancing, enabling our customers to manage both hourly, “The core aim of our work is to create a future-proof energy system where the use of renewable energy can be maximised and the solutions formulate an entity that is greater than the sum of their parts. “We test how engines and storage systems communicate, develop ramp-up capabilities and optimise dispatching with advanced energy management systems.” Sushil explains: “Our balancing engines will be able to run on any future fuels, no matter which fuel type is the dominate one. “Already today, they can use natural gas, biogas, synthetic methane or hydrogen blends. We’re also actively researching hydrogen and other future fuels to eventually enable a fully-decarbonised power system which still has a security of supply engines generating electricity when required.” Wärtsilä recently opened its technology centre, the Sustainable Technology Hub, in Vaasa Finland. Sushil had this to say: “The new advance the global decarbonisation of marine and energy by fostering innovation, collaboration, and the development of green technologies using sustainable fuels and digital technologies.” He points out: “We are already investigating and modifying existing engines to run purely on these emerging sustainable fuels in the future. “Not only will this decarbonise our
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power grids, but it will help to ensure that the transition is smooth and uses the infrastructure we already have available. “Existing and new balancing engines will play an essential role in stabilising the power system of future as we convert the balancing plants to run on sustainable fuels and phase out fossil fuels. on the decarbonisation of energy systems around the world, with hydrogen from low-carbon sources forecast to deliver 7% of global energy demand by 2050,” he explains. He concludes: “Finding the best sustainable fuels to cut greenhouse emissions always requires looking at the big picture – including the fuel’s extraction, production, handling, and balance between both local and global emissions.” He reports: “Today we are testing our existing engines with hydrogen blends and pure hydrogen to enable a seamless switch to sustainable fuels in the future to ensure that we can support our customers on the “Today we are helping in creating a 100% renewable energy future for the electricity generation. Our grid balancing engine power plants can already use 100% synthetic and carbon-neutral methane and methanol. He concludes: “Our engines are also capable of using hydrogen/natural gas blends containing up to 25% hydrogen –and we’re working on a 100% hydrogen solution. Whichever sustainable fuel becomes the leading choice in the future, we will ensure reliably regardless.”
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GENSET ENGINES
JULY 2022
SERIES FULL AUTHORITY ELECTRONIC ENGINES
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he all-new Perkins® 5000 Series is a full authority electronic range of inline six and eight cylinder and V12 and V16 cylinder engines,
market to supply critical applications such as data centres and hospitals with dependable prime or standby power, where downtime isn’t an option. The most powerful and largest fully electronic, electric power range from Perkins, the 5000 Series has been designed to optimise customers’ needs for quick, relihigh performance and peace of mind. Providing reliable power when needed, the 5000 Series delivers: • Outstanding load acceptance, response and performance • High power density in a smaller footprint for ease of installation • Low cost of ownership with optimised fuel and oil consumption. Ranging from 750 to 2500 kVA of power potential, the full authority electronic fuel injection 5000 Series engines are built to world-class standards for high standards. Packed with features and the performance to provide dependable power output up to 2500 kVA for standby and 2250 kVA for prime applications, the 5000 Series is designed to supply electrical power when and where needed. Whether for critical power applications, or prime or standby power, the engine range has been
With critical infrastructure at stake, the engine has been tested and proven in harsh environments. Richard continues: “The 5000 Series is proven to be ready to deliver reliable power when it’s required, even in the most demanding working environments. And for applications where real estate is at a premium, such as in a hospital, the high-power density of the 5000 Series provides a compact design that packs power into a small,compact footprint.” Optimised turbochargers enable the 5000 Series engines to deliver outstanding load acceptance meeting ISO 8528-5 G2 and G3 standards -and the ability to accept NFPA 100 percent block load. All of this means that the 5000
Series engines ensure the generator set is futureproofed with sustainability in mind, says Perkins. The core engine design features newly- designed electronic fuel injectors to reduce exhaust emissions. For generator manufacturers and end users looking to reduce their carbon emissions, the 5000 Series can run with biodiesel up to B20, based on a 20% dilution of biodiesel with standard diesel or on 100% hydrotreated vegetable oil (HVO) to EN15940 as detailed in the Perkins 5000 Series Operation and Maintenance Manual.
load step within 13 seconds. “The engine’s ability to very quickly deliver stable backup power is a vital requirement for critical applications like data centres and hospitals,” said 5000 Series product manager, Steve Chesworth. Engineered to be capable to EPA Tier 2 emission standards, the 5000
performance. power output of up to 2500 kVA, every aspect of the new 5000 Series engine range, from its outstanding load acceptance capabilities to custom-created components and innovative engineering techniques, has been designed to optimise our customers’ needs sales director Richard Hemmings. series - the 5008C-E30TAG. I’m really excited that we’re now unveiling the complete range of six, eight, 12 and customers worldwide,” adds Richard. Designed, engineered and built to provide dependable power for prime and standby installations including data centres and hospitals, the 5000 Series has been rigorously tested for performance and durability with more than 10,000 running hours already under its belt.
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GAS TURBINES
JULY 2022
NEW COMBUSTION SYSTEM FOR NETHERLANDS GAS TURBINE POWER PLANT
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Rotterdam Capelle (RoCa) power plant’s gas turbines with its HyFlex LEC-III combustion system, which can be operated with a variable blend of hydrogen and natural gas fuel. The power plant, which is located in the Zuid-Holland province of The Netherlands, has a net electrical output of 264 MW. It has two Frame 5 gas turbines commissioned in 1983 (RoCa 1 & 2) and one Frame 9E manufactured by Thomassen and commissioned in 1996. Uniper is planning to switch the RoCa plant’s fuel source from Groningen natural gas to a high caloric gas supply in 2023. jectives, Uniper anticipates blending the new gas supply with upwards of 30% H2. When installed into the RoCa3 Frame 9E turbine in early 2023, the Thomassen’s HyFlex LEC-III™ sister company PSM, based in the USA), should be requirement with ultra-low emissions when coupled with the delivery of the combustion AutoTune digital solution. Peter Stuttaford, CEO of Thomassen Energy: “Our H2 has been operating successfully on three Frame 9E turbines in the Netherlands at another customer location since 2018 with hydrogen (up to 35% H2 demonstrated) fuel blending. turbines today, which will ultimately allow operational The patented LEC III™ combustion technology, developed, and manufactured by Power Systems Mfg., LLC (PSM), guarantees sub-5 parts-per-million (ppm) NOx emission levels when operated on natural gas over the entire premix operating range, from baseload down to 80% relative load (respectively 50%-60% with Inlet Bleed Heat system). CO emissions under these conditions are typically measured in the low single digits to meet customer requirements. The LEC III™ system was developed for implementation in B & E-class turbines, including GE Frames 6B [below], 7B/EA, 9E, and Siemens/ Westinghouse 501B6/D5, either as drop-in replacements for existing OEM DLN1 systems, or as complete conversions from standard trol systems are needed, says the company.
Systems are needed for vintages Mark V and higher. Operators of DLN1 combustors also have the option to individually replace their OEM system components with PSM’s LEC III™ parts.
mixture which produces less NOx,
the fuel and air prior to the combustion process is the key to both low NOx and CO emissions in the PSM LEC III™ combustion system. Three key design features in the LEC III™ combustion system enable this improved process and
available combustion air than the
III™ from the OEM design: the cooling technology, and an advanced secondary fuel nozzle (SFN). Summary of Design Features anchor while the combustor is operating in premix mode. The OEM venturi design dumps spent cooling air at the aft end of the venturi to surround and mix with the reacting/ combustion gases. This works to cool down local reaction temperatures which prevents CO from completely oxidizing to CO2. venturi design injects the cooling air at the downstream/aft end of the primary zone and eventually discharges into the premixer where it combines with the fuel and air mixture prior to combustion. This not only results in a leaner fuel-air
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conduction and convection and
slot cooled impingement method. Because less air is used to cool the liner when compared to the OEM, more air can be mixed into the bulk fuel/air mixture via the premixer dilution holes, resulting in better mixing and a leaner combustion mixture which reduces NOx generation. The patented Fin Mixer SFN design was developed to eliminate the nozzle tip pilot fuel, a requirement in the current OEM combustion design to control combustion dynamics. This has eliminated a small but very hot tip burning zone which is responsible for a disproportionate amount of NOx formation, says PSM. PSM’s LEC III™ liner design has consistently demonstrated less than 5ppm NOx and less than 2ppm CO installations (when installed as a complete system). The design has improved manufacturing techniques and thus tighter manufacturing tolerances to reduce combustor variation for minimal exhaust temperature spreads.
WORLDWIDE INDEPENDENT POWER
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ASSOCIATIONS
JULY 2022
TECHNICAL ARTICLES SOUGHT
FLEXIBILITY IS READY TO CHANGE THE ENERGY LANDSCAPE ACE WELCOMES NEW APPOINTMENTS TO THE CONSTRUCTION LEADERSHIP It is becoming increasingly clear that the UK’s current electricity markets cannot get the country to net zero - they can’t support the vast expansion of renewable electricity generation that is needed because they just aren’t flexible enough. In April 2022, the Government announced it will undertake a comprehensive Review of Electricity Market Arrangements (REMA), which marks a once-in-a-generation opportunity to build a system that truly works for users and the planet. Whilst there will be difficult compromises to be made going forward, it is crucial that users and their contribution to the system are placed at the heart of these reforms. At the Association for Decentralised Energy’s (ADE) annual President’s Reception, hosted by Lord Duncan of Springbank and supported by Flexitricity, leaders from across the industry gathered to learn, network and explore how we can ensure that both households and businesses will be able to provide enough flexibility to balance supply and demand, and critically, be fairly rewarded for doing so. The ADE calls for reform to see the system driving towards efficiency at all levels and enabling all households and businesses to make the right choice to electrify their heating, whether that is through individual heat pumps or collective heat network systems. Dr Alastair Martin, Founder and Chief Strategy Officer at Flexitricity, said: “Efficiency means using less energy, while flexibility means using energy when and where it’s cheap, abundant and green, or giving in back when it’s scarce, expensive or dirty.”
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WORLDWIDE INDEPENDENT POWER
Association for Consultancy and Engineering (ACE) CEO Stephen Marcos Jones responds to the appointment of Mark Reynolds of Mace as co-chair of the Construction Leadership Council (CLC) and the appointment of Richard Robinson of ACE member Atkins UK and Europe as deputy co-chair: “On behalf of our members I would like to welcome the appointment of Mark Reynolds as co-chair. We’re looking forward to continuing the strong relationship between ACE and the CLC under Mark’s leadership and working collaboratively with other industry stakeholders to ensure, wherever possible, that we speak in one voice to Government on cross-industry issues. “I would also like to welcome the appointment of Richard Robinson, CEO of Atkins UK and Europe and ACE Board Member. In the new role as deputy co-chair he will champion the consultant in the industry discussions, crucial if we are to make the most of our role in delivering ambitions around Net Zero and Levelling Up. “ACE will continue to be a supporter of the CLC, working closely with Mark, Richard and other stakeholders, to ensure the views of all our members – large and small – are heard clearly by Government.”
The IPowerE welcomes technical articles for publication from members and non-members. They can relate to your recent experiences or those sometime in the past. We are interested in articles which cover topics such as, * A description of a new plant or process, commissioning experience of such plant or processes, Performance of such plant. * A description of a new development/ process * Personal experience of a particular period as an engineer We invite you to send in ideas or your completed articles, and they will be considered for publication in the Journal. An article would be a welcome contribution to the Institution. Please send in any ideas and suggestions for articles to the Bedford office. In the first instance provide the title of your proposed article and a one paragraph introduction. The Institution of Power Engineers Bedford Heights, Manton Lane, Bedford MK41 7PH enquiries@IPowerE.org *
* * * * *
1-Day Seminar
New & Developing Power Technologies: Real World Operational Experience Thursday 22 September 2022, MeetPoint Midlands Kegworth DE74 2DA This one-day Seminar is aimed at examining these records to see if the proposed rapid expansion of such technologies inspires confidence and to identify improvements necessary to achieve success as their deployment is rolled out. IPowerE has organised speakers with considerable experience in each of these technologies for this one-day Seminar which covers a wide range of relevant technologies and the day will be an excellent opportunity to meet others closely engaged in the various technologies and gain first hand experience of their progress. With the added opportunities for networking and discussions in smaller groups during the day and the excellent venue, this should be both an informative and enjoyable day.
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AMPS NEWS
JULY 2022
A
MPS member company, Clarke Energy, a
recently supplied the 5.1 megawatts (MW) gas power plant solution at Tosett Agro Industries Ltd and its sister company JB Farms Ltd. in Nigeria. it has seen energy costs fall by 70% and lower carbon emissions from its operations following its decision to switch from diesel to gas plant. Femi Olaoye, the company’s head of operations described that beyond uninterrupted power supply, which has reduced the frequency of machine breakdown due to the sensitive nature of factory equipment, the consistency has helped. “The major factor was that the quantity of diesel supplied and its cost did not yield an equal amount of diesel abound as all the problems with diesel management.” “When you look at the cost of one standard cubic meter of gas versus the equivalent quantity of diesel, you will see that the in savings is massive. Gas is almost less in terms of cost. So, it has saved us a lot of money as energy cost has come down.” Clarke Energy, a multinational specialist energy solutions solution at Tosett Agro Industries Ltd and its sister company JB Farms Ltd. The supply included design, technical drawings, engines, installation, and commissioning and currently provides equipment maintenance. Yiannis Tsantilas, the Managing Director of Clarke Energy in Nigeria, said: “Clarke Energy has demonstrated its expertise in delivering reliable and durable power in Nigeria. Its relationship with the leaders at Tosett Agro began before the commissioning of the initial 3.4 expansion was possible because of the extraordinary leadership foresight at Tosett/JB Farms and their strong
commitment to serving the expanding domestic demand for oil palm products. At the same time, ensuring food and feedstock security in Nigeria, through backward integration and creating wealth, especially for the farmers.” * * * *
Giving specialised training in Papua New Guinea (PNG)
Clarke Energy’s Global Reach and Local Focus was evident recently travelled from Australia to Papua New Guinea to provide specialised Clarke Energy’s combined approach of theoretical training followed by practical application means all technicians are trained using the exact modules they will be working on in a supportive and practical environment. The key outcome Clarke Energy seeks from this method is to build Clarke Energy as a full circle; sales and maintenance provider. The training also gave technicians an opportunity to view newly completed projects by ECM and witness some of the training in a practical, real world Clarke Energy says, “I grew up in the highlands of Papua New Guinea. It’s great to be able to bringing the latest world class training information from global powerhouse wherever they might be! Clarke Energy use a range of theoretical, practical
provide extensive technical training to our Channel Partners and custom ers. Each of our training modules are tailored to the requirements of the The training Clarke Energy provided to ECM was split into two sections: introduction, discussing its build process, how it can be integrated into a wider system and its’ applications. The training continued to go into the onto electrical and sensor detail. Routine servicing and maintenance schedules were explained and practical servicing was carried out by technicians. The second half of the training covered product architecture and applications/application numbers of the APM403 controller. The training then covered theoretical followed by the practical implementation aspects.
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WORLDWIDE INDEPENDENT POWER
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PRODUCTS & SERVICES
JULY 2022
NEW CENTUM GENSETS LAUNCHED ON THE MARKET|
UPGRADE FOR THE DATA CENTRE POWERPOD POWER SUPPLY SYSTEM.
PowerPOD 3.0 has a smaller footprint, allowing for data centres to deploy more racks. It also increases efficiency, so less energy is wasted within the power supply itself. It also has an upgraded structure so it can be deployed more quickly, and has better management pushing towards the idea of autonomous data centers, according the manufacturer Huawei. The PowerPod 3.0, based around the high-density UPS5000-H uninterruptible power supply and has a 40% smaller footprint than its predecessors. It reduces the number of cabinets from 22 to 11, which can save space in the average data centre. Huawei calculates that, in a 12MW data centre, this could allow 170 more racks. The new PowerPod consumes 70% less power within the unit - increasing the power conversion efficiency from 94.5% to 97.8%, while shortening the link length. Customers can apparently increase this to 99.1% if they switch to Eco mode, which removes the double conversion process to get higher efficiency. Huawei calculates this can save $300,000 per year in a 12MW data centre - a factor which also depends on the local electricity price. The new power supply features prefabricated busbars, which Huawei says can shorten the time to deliver and commission the equipment. Traditional power supplies will require about 35 copper bars and 180 cables to be connected onsite, and delivery can take up to two months, says Huawei, whereas PowerPOD 3.0 can be up and running in just 14 days. www.huawei.com XFUSION USES GAN SYSTEMS TRANSISTORS FOR HIGH DENSITY DATA CENTRE PSU xFusion and GaN Systems have partnered to set a power density record for data centre power supply units. The PSU, from xFusion, uses gallium nitride chips from GaN Systems to deliver a power density of 100W per cubic inch. The 3kW power supply has a 96% efficiency rating under the 80 Plus certification scheme, giving it a Titanium rating. GaNbased PSUs enable data centres to increase revenue and reduce operating costs and carbon footprints. The product, which measures 68mm x 183mm x 40.5mm, can be built into rack-mounted data center kit and should make it more efficient. It delivers 12V output from muliple input levels. Jim Witham, CEO of GaN Systems, comments: “Customers implementing GaN Systems’ power semiconductors in their PSUs are seeing a continual increase in PSU power density from 45W/in3 to 63/in3, 82/in3, and now to 100W/ in3. With these power density breakthroughs and efficiency improvements, the value proposition of GaN is undeniable, and we will see more PSU companies offering these solutions.” GaN offers higher power densities than alternatives, offering up to twice the power density of traditional PSUs, offering a smaller package that also has a lower power loss than traditional MOSFETs.
The first units in a new range of generator sets providing standby and prime power duties in mission critical, commercial and industrial applications has been announced by Cummins Inc. According to the company, the new Centum Series generators have been engineered to meet customers’ precise power needs with high-efficiency engines designed to fit in a smaller footprint. comments Kunj Sheth, Global Marketing Director, Mission Critical, Cummins: “Centum Series generators represent a significant shift in the Cummins approach to power system design, offering next-level flexibility, efficiency and sustainability. The Centum Series brings needed power density while reducing installation, fuel and maintenance costs. “With next generation performance, flexibility and sustainability, you get exactly the generator you want without compromise. Centum, the Latin word for ‘one hundred,’ represents the century of Cummins Power Generation that precedes us, and the company’s vision for the next 100 years.” Designated C1250D6E and C1500D6E the the Centum gensets are rated 1250 and 1500 kW standby and 1136 kW and 1364 kW prime/ Data Centre Continuous, all at 60 Hz. The engines feature brushless, four-pole single bearing Stamford S Series alternators with Class H Insulation and PMG excitation. Temperature rise offerings range from 80º to 150º C, ing robust solutions for applications requiring enhanced motor starting requirements or significant amounts of non-linear loads.” Powered by the Cummins QSK38 engine, a 12-cylinder veeconfiguration diesel with bore and stroke dimensions of 159 x 159 mm for an overall displacement of 37.8 L, the gensets are said to be efficient, very reliable and economical too. The C1250D6E and C1500D6E are equipped with Cummins QSK38 engine, boasting over 2200 hp in an impressive 38 L platform. The QSK38 engine has been used extensively in marine, military and other applications, where it has proven its durability and capability to perform for thousands of hours without intervention. The QSK38 high-pressure injection system and electronic controls ensure clean, powerful and efficient operation every time. The Electronic Control Module (ECM) continuously monitors data from strategically placed sensors within the engine, optimising the fuel-toair mixture for maximum combustion. Fuel is injected at pressures exceeding 25,000 psi. This results in better utilisation of fuel with fewer emissions. Getting more energy out of every drop of diesel fuel also results in greater power. As Kunj Sheth puts it: “It’s a higher-efficiency engine, engineered to ensure you get the exact performance you need without having to pay more to install and maintain a larger generator set.” www.cummins.com
gansystems.com 32
WORLDWIDE INDEPENDENT POWER
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NOTES
ENGINE MANUFACTURERS GUIDE
R Schmitt Enertec GmbH
INNIO Jenbacher gas engines
Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS
Fuel
rpm
g g g g g g g g g g g g g g
1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500
Pel
Pth
330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041
358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020
m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team. TAD1242GE TAD1640GE TAD1641GE TAD1642GE
352 393 433 485
409 462 509 570
Perkins Engines Company Limited
Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers
56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas Model
fuel
Freq.
M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60
Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW
in dieselor 1000 kWE prime in gas.
Volvo Penta
405 08 Gothenburg, Sweden Tel +46 31 235460
SCANIA ENGINES
SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor) Scania produce diesel and gas powered engines for various Industrial and Marine applications, tionally low fuel consumption. All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540
Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 100 TAD531GE Diesel 15002) 88 2) TAD532GE Diesel 1500 113 130 1) 2) TAD550GE Diesel 1500 76 86 1) 2) 1500 89 101 TAD551GE Diesel 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 2) TAD733GE Diesel 1500 175 201 2) 213 245 TAD734GE Diesel 1500 1) 2) TAD750GE Diesel 1500 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 TAD753GE1) Diesel 15002) 173 199 15002) 217 250 TAD754GE1) Diesel TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) TAD1351GE Diesel 15002) 279 324 1) TAD1352GE Diesel 15002) 314 365 15002) 328 381 TAD1354GE1) Diesel TAD1355GE1) Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz
t n e m o m y r e v e ’s e lif Behind ars we’ve provided prime and TM
For 90 ye nerator sets. standby power for over 3 million ge powering Today, our 5-2500 kVA engines are ses. communities, livelihoods and busines
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