SEPTEMBER 2020 PROMOTING
ISSUE 218 ON-SITE POWER & COGENERATION
ALTERNATORS FOR CHP
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EDITOR’S NOTES
SEPTEMBER 2020
SEPTEMBER 2020 PROMOTING
ISSUE 218 ON-SITE POWER & COGENERATION
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ALTERNATORS FOR CHP
THE COMPLETE PROGRAMME 1 - 2,000 KW
FIRST TEST OF A HYDROGENMETHANE TURBINE FOR GAS TRANSMISSION NETWORK
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The oilfield services company Baker Hughes and Italian energy infrastructure company Snam report that they have successfully completed testing on a first-ever hybrid hydrogen gas turbine for natural gas transmission systems. Baker Hughes recently tested its NovaLT12 gas turbine at the firm’s facility in Florence, Italy. Snam plans to install it in 2021at one of its compressor stations in Treviso province, Italy. Once operational, the gas turbine will be powered by natural gas and hydrogen while also compressing and transporting a portion of THE NOVALT12 GAS hydrogen fuel through Snam’s pipeline network. Snam has more TURBINE IS A KEY than 41,000 kilometres of transELEMENT OF A mission pipelines and 20 billion cubic meters of natural gas storage CARBON-FREE FUTURE.” capacity globally. Snam is testing the introduction of hydrogen into high-pressure gas transmission first at 5% and eventually 10% mix. The company is also committed to supporting the growth of the Italian supply chain through the development of technologies to facilitate the use of hydrogen across industry. Houston-based Baker Hughes has developed the NovaLT gas turbine to burn methane gas and hydrogen blends from 5% to 100%. The gas turbines can be used in industrial cogeneration, pipeline and offshore operations. The successful test followed just a few days after the launch of the European Commission’s Hydrogen Strategy, which establishes intermediate goals for the production of renewable hydrogen in Europe - including the production of at least 40GW of hydrogen from renewables by 2030 and by 2050. The stargey outlines the large scale introduction of hydrogen across all hard-to-decarbonize sectors. “With this new testing with Baker Hughes, we are taking a further step forward in the path of adapting our network to the transportation of hydrogen,” comments Snam CEO Marco Alvera. “Hydrogen will be a pillar of the fight against climate change alongside renewable electricity and will potentially reach 20 to 25% of the global energy mix by 2050.” Energy producers see hydrogen as an ally in emissions-reduction strategies. The challenge is adapting natural gas-fired turbines to burn hydrogen, which has different combustive properties than methane.
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FEATURES
p. 20 | HYBRID POWER CLARKE ENERGY PROVIDES 14 JENBACHERS FOR HYBRID PROJECTS IN AUSTRALIA Clarke Energy, INNIO’s distributor and service partner for Jenbacher gas engines, will provide 14 Jenbacher J624 gas engines to improve the efficiency and flexibility of Alinta Energy’s gas-fired Newman Power Station in Western Australia’s Pilbara region. The 60 MW of gas-fired generation will support Alinta Energy’s Pilbara operations, including the Chichester Solar Gas Hybrid project - comprising 60 MWe of solar photovoltaic generation.
20 p. 22 | LOAD BANKS CRESTCHIC TECHNOLOGY IN ANTARCTICA The British Antarctic Survey approached Crestchic to supply its base with a load bank - a device which is used to create an electrical load that imitates the operational or ‘real’ load that a microturbine would use in normal operational conditions. The load bank is used to test a system to ensure that it is fit for purpose and that it will operate as required.
p. 24 | GAS ENGINES MODULAR POWER PLANTS ESTABLISHED IN MOSCOW AND THE CITY OF CHELYABINSK The official MWM distributor MKS Group of Companies is the fourth company to settle in the Malaya Sosnovka Industrial Innovation Park in the administrative district of Chelyabinsk. Currently, the company is building production facilities for modular power plants. A similar production site is to be built in Moscow’s Dubna Special Economic Zone with gas genset MWM TCG 2020 V20 as well.
p. 26 | GENSETS KOHLER-SDMO LAUNCHES 300-500 KW GASPOWERED GENERATORS KOHLER Power Systems is launching several new models of 60Hz and 50Hz gaseous-powered industrial generators, ranging from 300 to 500 kW, targeting mission critical, industrial, and commercial applications. The new REZXD generator set lineup features an 18.3 litre, V-10 engine powering the 300kW and 350kW models. 4
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p. 25 | CHILLERS & DATA CENTRES OIL-FREE TURBOCOR COMPRESSOR CHILLERS ARE THE ANSWER Vertiv, a global provider of critical digital infrastructure and continuity solutions, has launched Vertiv Liebert OFC, a range of oil-free turbocor compressor chillers, in partnership with Geoclima. The family of air-cooled and water-cooled chillers will initially be available in Europe, Middle East and Africa (EMEA). AN exclusive technology partnership with Geoclima has enabled Vertiv to build on existing world-class chiller technology and a well-established track record around the globe.
p. 28| COOLING SOLUTIONS KELVION - NEW COOLING TECHNOLOGY FOR THE POWER SECTOR AFX is the new Air Fin Cooler range for cooling operations in power and heavy industry, as well as turbine and compressor cooling according to API 661. Kelvion is adding two new solutions to the Air Fin Cooler market – the AFX Alu and the AFX HDG. AFX reflects Kelvion’s extensive know-how and experience from customised Air Fin Cooler projects.
p. 30 | HYBRID ENERGY LECLANCHE & S4 COMPLETE ENERGY COMPLETE HYBRID ENERGY STORAGE PROJECTS
Leclanché SA, one of the world’s leading energy storage companies, has - in association with S4 Energy - completed and handed over an innovative hybrid energy storage project for energy management provider S4 Ancillary Services in Almelo, The Netherlands. The project is an extension of an earlier pilot system created by Leclanché and S4 Energy. Now in operation, it combines lithium-ion battery storage with S4 Energy‘s flywheel storage.
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p. 32 | GENSETS
p. 34 | GENSETS
Mitsubishi Power, a major subsidiary of the Mitsubishi Heavy Industries (MHI) Group, has officially changed its corporate name from Mitsubishi Hitachi Power Systems from September 2020. The rebrand marks the start of an exciting new chapter in the company’s mission to solve the foremost energy challenges of the 21st Century, including decarbonising energy and bringing reliable power to people all over the world.
Gold Field’s Agnew mine in Western Australia has integrated an energy storage system which is enabling it to meet up to 85% of its power requirements from renewable energy. A Saft lithiumion (Li-ion) battery energy storage system (BESS) is playing a key role in helping Gold Field’s Agnew mine make the switch from fossil fuels to wind and solar power. In Saft’s first project for EDL, the BESS has been installed within a hybrid microgrid.
p. 36 | ELECTRIC MOTORS ELECTRIC DRIVES & MOTORS - ABB IMPROVES ITS MOTOR EFFICIENCY ABB’s new synchronous reluctance (SynRM) motors are set to meet the IE5 ultra-premium energy efficiency class defined by the International Electrotechnical Commission (IEC). The IE5 ultrapremium SynRM motors offer up to 50 per cent lower energy losses and lower energy consumption than the commonly used IE2 induction motors. ABB first introduced SynRM technology in 2011 and case studies in industrial installations have demonstrated energy savings of up to 25 percent.
p.38 | MOBILE SUBSTATIONS DISASTER RECOVERY SOLUTIONS BASED ON MODULAR MOBILE SUBSTATIONS Hitachi ABB Power Grids has pioneered a groundbreaking modular mobile substation solution which vastly reduces the time to restore power in the case of major disruptive events such as natural disasters. This world-first 400 kV multi-voltage modular mobile substation system can be rapidly deployed and installed to restore power.
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CONTENTS
SEPTEMBER 2020
3 10
04-05 MONTHLY FEATURES
03-18
LEADER AND NEWS
14
Comment, International News & Market Report
18 MARKET REPORT WIP’s Market Report looks economic projections for 2020 - and beyond.
43
ASSOCIATION NEWS
16
News from ADE, ACE & The Institution of Power Engineers
40 AMPS NEWS The latest from AMPS
44 PRODUCTS & SERVICES WIP looks at some of the latest products available to the power sector.
45 CLASSIFIED DIRECTORY OF EQUIPMENT AND SERVICES
46
ENGINE MANUFACTURERS GUIDE & AMPS COMPANY PROFILES
Like and follow us on Facebook @globalmediapublishing Follow us on Twitter @GMP_WIP Follow our activity on LinkedIn Global Media Publishing Ltd Visit Worldwide Independent Power on the web: www.gmp.uk.com Subscribe online at: www.gmp.uk.com/subscribe/ Subcription to 27 power publications: 1 Year - £120 UK, £180 ROW | 2 Years - £192 UK, £280 ROW. Payment in full or credit/debit card information is required to process your order. Subscription request must include subscriber name and email. For new subscriptions or renewal, call +44 (0) 1403 220750. Single copy price: £23.50 (including postage and packaging). In addition to your subscription you will also recieve a FREE GIFT worth £100 (Worldwide Gen-Set & Cogeneration Directory), plus our Year Planner which includes all relevant global power industry events. For customer service and address changes, call +44 (0) 1403 220750 or email power@gmp.uk.com Content Licensing: For all content licensing, permissions, reprints / e-prints, please contact powereditorial@gmp.uk.com Copyright: © 2019 Global Media Publishing Ltd. All rights reserved.
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NEWS
SEPTEMBER 2020
IN BRIEF POWER PROJECT MOVES FROM COAL TO NATURAL GAS Siemens Energy will provide its gas turbine technology and long-term services to the planned 900 MW Cascade Power Plant in Alberta, Canada. The project supports the decarbonisation of Alberta’s power supply by switching from coal to natural gas. Once operational, the power plant is expected to reduce Alberta’s carbon emissions from energy production by up to 5%. Siemens Energy received the order from Kineticor, a developer and manager of clean power projects across Canada with the end user being the Cascade Power Project Limited Partnership. The plant is expected to begin operating in 2023. Siemens Energy will provide SGT6-8000H gas turbines in single shaft combine cycle configuration.
POTENTIAL FOR 30,000 NEW JOBS IN GREEN RECOVERY WITH INVESTMENT IN THE UK’S ELECTRICITY NETWORK Around 30,000 new jobs could be created along with wider economic benefits if substantial investment in upgrading the UK’s energy network is made to enable the transition to electric vehicles across the UK, according to a new study. The research, carried out by the University of Strathclyde’s Centre for Energy Policy supported by SP Energy Networks, examined the wider impacts of the extended and substantial investment in network upgrades required to enable 99% electric vehicle (EV) uptake by 2050 in the UK. It shows that the transition to EVs through to 2050 could deliver an additional 30,000 FTE roles across the UK, an increase of 0.16% GDP per annum as well as an increase in wages (+0.1%). The majority of jobs created will be in the network, construction and service sector supply chains. Many of the roles created will be related to EV manufacturing, from developers of bodywork to delivery drivers for the companies producing EV parts. Accelerating the uptake of EVs will be crucial in reducing the emissions given off by petrol and diesel cars and help meet the UK Government’s Net Zero targets, says the report. Investment will be required to ensure the infrastructure can be put in place to support the increase in EV drivers expected in the coming years to help meet these targets. Scott Mathieson, Director of Network Planning and Regulation at SP Energy Networks, said: “Increased uptake of electric vehicles can lead to economic prosperity with sustained benefits to the UK economy. “Investment in upgrades to the electricity network to enable this EV transition can create up to 30,000 new full-time, high-quality jobs and will have an immediate and sustained positive effect on GDP. Our work is far more than just keeping the lights on. Investing in EV infrastructure and adoption of EVs will help shift a post-COVID 19 economy onto a pathway for a green economic recovery.”
CAPSTONE TURBINE WINS A 1.2 MW ORDER FOR TWO C600 SIGNATURE SERIES (C600S) MICROTURBINES Capstone Turbine Corporation has received an order for two natural gas-fueled C600 Signature Series (C600S) microturbines for CEMACON SA a leading manufacturer of construction materials which includes bricks, ceramic blocks, plywood and mineral powders. Servelect, Capstone’s exclusive distributor in Romania won the 1.2 MW order, with an estimated commission date of February 2021. “This new 1.2 MW contract is continued proof of the ongoing rebound we are experiencing from the energy efficiency markets in Europe. In the last 60 days, we have seen significant product and service wins from the United Kingdom, Germany, Austria, Italy, Slovenia and now Romania as businesses in Europe return to work following the COVID-19 pandemic,” comments Darren Jamison, President and Chief Executive Officer of Capstone Turbine Corporation. “Servelect is an ESCO (Energy Services Company) specialised in offering energy efficiency solutions in Romania as the country endeavors to become more energy efficient in order to make a positive impact on its people and the environment,” added Mr. Jamison. Currently, in Europe, cogeneration supplies 11% of the electricity and 15% of the heating demand. Using a single fuel source, Capstone microturbines can be easily integrated to capture thermal energy produced from the clean exhaust to provide a significant economic advantage to end-users, says the company.
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1.5-MW GEORGIA TECH MICROGRID PROJECT READY FOR OPERATION IN ATLANTA DATA CENTRE A newly-developed microgrid will provide emergency, islanding and research learning power for a developing data-tech neighborhood in downtown Atlanta, Georgia, USA. Announced last month, the Tech Square Microgrid addition to the ATL1 data centre was financed by the owner DataBank. The 1.5-MW capacity system was developed by a partnership including utility Georgia Power, parent company Southern Co.’s R&D division, Georgia Institute of Technology (Georgia Tech) and DataBank. The microgrid relies on three power resources: a dual-fuel gas and diesel generator, energy cells and battery storage. It offers backup power in case of power failure and a standalone source which can help during costly peak load periods. “The microgrid project will give us a better understanding of the resiliency, sustainability, and cost of microgrids to help develop emerging energy solutions to better serve our customers now and in the future,” explains Alan Goldin, project manager at Georgia Power.
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NEWS
SEPTEMBER 2020
IN BRIEF RWE INSTALLS FOUNDATIONS AND CABLES FOR 857MW OFFSHORE WIND FARM IN UK German utility RWE has completed undersea work on the 857MW Triton Knoll offshore wind farm in the UK. The company installed 90 turbine foundations and two 50km-long power export cables. RWE owns the majority of the wind farm, and plans to bring the wind farm online in the first quarter of 2022. It will have the capacity to power more than 800,000 UK homes. In a statement, RWE said the installation was achieved within the schedule, despite the impact of the Covid-19 pandemic. Titon Knoll lies over 32km off the Lincolnshire coast. The owners are RWE (59%), J-Power (25%) and Kansai Electric Power (16%).
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AZELIO SIGNS MOU WITH ATRIA POWER FOR 65MW IN INDIA - PROJECT COMBINES ENERGY STORAGE UNITS WITH COOLING AND WATER DESALINATION TECHNOLOGIES Swedish energy storage company Azelio and India’s Atria Power have signed a key Memorandum of Understanding (MoU) to collaborate on installing over 65 MW capacity of Azelio’s energy storage until 2025 in India. The agreement is Azelio’s first in the country, a market with significant potential for renewable energy solutions in off-grid areas. Atria Power intends to use Azelio’s technology for storing energy to deliver both electricity and heat. By combining Azelio’s energy storage units with cooling and water desalination technologies, Atria will offer zero emission electricity, potable water, and cooling for rural villages and communities in India. The MoU frameworks a collaboration over 65 MW until 2025, starting with small scale commercial installations of 100 kW in 2021, followed by installations of larger scale with an expected total of 12 MW in 2023, 18 MW in 2024 and 35 MW in 2025. Atria aims to expand its business offering in the Indian market as a project developer and system integrator of energy projects using Azelio’s technology. Atria Power is an integrated energy solutions provider, evaluating energy efficiency, energy consumption and energy purchasing for its customers. By combining investments in technology with tailor-made service offerings, Atria Power offers services beyond those of a commodity supplier of renewable energy. “Atria’s investments in and understanding of renewable energy technology will allow Atria and Azelio to collaborate in providing clean electricity and low temperature heat around the clock. Atria is very excited about this collaboration and intends to partner with Azelio to bring alternative technologies to the rural Indian marketplace,” comments Sunder Raju, Director of Atria Power.
JFE STEEL PICKS GT26 CCGT FOR UPGRADE PROJECT AT POWER PLANT
GAS TURBINES BREATHE NEW LIFE FOR PAPER FACTORIES
JFE Steel Corp. has awarded GE with a contract to upgrade the existing GT26 MXL2 unit at Chiba. GE will install the HE (High Efficiency) upgrade for the GT26, which the company calls the most advanced performance improvements for an F-class combined cycle gas turbine (CCGT). “We are proud to be building on the strength of our long-standing relationship with JFE to provide the most advanced technologies to power communities in Japan,” said Ramesh Singaram, President and CEO of GE Gas Power in Asia. “We look forward to continuing our successful single-service provider support of JFE in meeting their gas plant as-a-system needs.” The two companies have been working together for 15 years. JFE is focusing on modernizing its aging infrastructure via improvements to power output and efficiency, while Japan’s electricity sector is experiencing a decline in demand. Two years ago, GE upgraded JFE’s GT26 gas turbine in Chiba with the MXL2 package, adding up to 60 MW of potential capacity. This year, JFE decided to implement GE’s latest GT26 HE technology to continue to improve Chiba power plant’s performance, profitability and output at varying levels of load. “Our GT26 HE solution represents an innovative milestone in the evolution of GE’s gas power technology. By combining technologies from both F- and H-Class fleets, we are helping to improve JFE’s competitive position in the Japanese energy marketplace,” said Amit Kulkarni, Head of Large Block Utility Product Segment, GE Gas Power.
In an effort to increase the performance of the gas turbines, Camfil Power Systems was asked recently to optimise the existing filtration system for three paper factories. Several paper companies were involved in managing factories where they operated 44MW gas turbines with high availability requirements (8500 hours/year). Camfil’s role was to find a technical solution to decreasing the total filtration system dP (pressure drop) to achieve more power output for essentially the same fuel consumption as well as extending filter lifetime. Other advantages of the solution were to involve less time and effort required for filter replacement and hiigher engine protection and availability. The sites investigated by Camfil were located in coastal conditions,where air quality can be challenging. Relative humidity here is moderate to high with an average of 73%, and Camfil‘s Air Analysis team estimated
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45μg/m3 PM10 dust concentrations. This is 77% higher than those recommended by the annual WHO standard. Camfil conducted several site surveys to recommend an optimal air filter solution to enhance the performance of the engines. Based on environmental and operational conditions, the OEM and customer decided to upgrade the existing system to a 2-stage static filter solution. Camfil’s filter technology has since produced savings for the end user in terms of maintenance and operating costs, as well as superior engine protection and air cleanliness. It has offered low and stable dP, even under wet and humid local conditions:
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Scania power solutions
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NEWS
SEPTEMBER 2020
IN BRIEF INNOVENT PARTNERS WITH SHARP FOR PHOTOVOLTAIC PROJECTS Sharp Energy Solutions Europe, one of the world’s largest photovoltaic manufacturers, has partnered with wind project developer innoVent Planungs GmbH & Co. KG for photovoltaic projects-business. The collaboration includes “EEG”eligible projects developed up to 10MWp. One particular focus is on projects involving power purchase agreements (PPA) of 100MWp and larger.
5 MW H2 ELECTROLYZER FOR DOUGLAS COUNTY PUD, USA Cummins will provide a 5 MW proton exchange membrane (PEM) electrolyzer which will provide renewable hydrogen for the Douglas County Public Utility District (Douglas County PUD) in Washington, USA. This will be the largest and first of its kind in use by a public utility in the United States, according to the company. Expected to be operational in 2021, the new renewable hydrogen facility allows the Douglas County PUD to manufacture commercial hydrogen. The PEM electrolyzer system takes the excess renewable energy and through a chemical reaction splits water into hydrogen and oxygen. Cummins said the electrolyzer technology provides a means to address one of the largest dilemmas in the renewable energy industry — how to store the energy when it’s not in demand.
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VALMET TO SUPPLY OPERATOR TRAINING SIMULATOR TO ETHOSENERGY IN BATON ROUGE, LA,USA Valmet has signed a five-year agreement with EthosEnergy to provide an operator training program that includes a site-specific Valmet Training Simulator for the Louisiana Station plant in Baton Rouge, LA, United States. The order was included in Valmet’s orders received of the second quarter 2020. The value of the order has not yet been disclosed. The first delivery will take place during the fourth quarter of 2020. “Our units operate 24 hours a day providing electricity and steam to local industry and nearby communities. With a complex control system that includes multiple levels of redundancy, we needed a training tool that could help our operators with event management in response to many different situations. We chose to partner with Valmet on an operator training program that includes a site-specific simulator because of their demonstrated experience with our other projects over years of collaboration,” says Ronnie Morris, Operations Manager, EthosEnergy. “Louisiana Station has been a key customer for us for more than thirty years. Our great partnership with their team was a key element in realizing this project. A one-week site study performed by our teams from North America and Sweden with the Louisiana Station team nailed down the scope and convinced our customer,” says Mike Marich, Sales Manager Automation, Valmet. Valmet’s delivery consists of a customised Valmet Training Simulator for the entire power plant including turbines, heat recovery steam generators, conventional boilers, and steam turbines. EthosEnergy is a leading independent service provider of rotating equipment services and solutions to the power, oil & gas and industrial markets. EthosEnergy runs the operations and maintenance of the Louisiana Station power plant on behalf of ExxonMobil, currently one of the world’s largest publicly traded international oil and gas companies.
‘NOT FOR SALE AFTER ALL’ - VOLKSWAGEN CHOOSES NOT TO SELL MAN ENERGY SOLUTIONS RIGHT NOW Volkswagen has publicly said that it will not be selling its MAN Energy Solutions business whose portfolio includes modular power plants, gas and steam turbines, compressors and has engines. Cummins, Mitsubishi Heavy Industries and INNIO have been previously named in the press as the three most likely purchase companies. Instead, major restructuring plans for MAN Energy Solutions have been outlined. An official release says: “The Volkswagen Group supports the agreements outlined in the paper, expecting that the necessary prerequisites for implementation will be successfully finalized by the end of 2020. “Once this has happened Volkswagen will suspend its plans to sell MAN Energy Solutions until the finalization of the restructuring efforts, which include job
cuts, reduction of personnel cost and the relocation of products to foreign production centres. This will apply at least until the end of 2024. “The Volkswagen Group has further agreed that the company will remain part of the group until at least the end of 2026 if it achieves a profitability target of 9% EBIT on a consistent basis by that date.” Dr. Uwe Lauber, CEO of MAN Energy Solutions, concluded: “Volkswagen has called on both the management and employees of MAN Energy Solutions to come up with a concept that will make it possible for the company to position itself for the future and achieve financial independence. “The paper lays the foundation for this concept. Volkswagen is now giving us the opportunity to implement the agreed upon measures as part of the group.”
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NEWS
SEPTEMBER 2020
DELTA INTRODUCES MODULARISED DATA CENTRE SOLUTION FOR 5G AND IOT EDGE COMPUTING
IN BRIEF NEW POWER PLANT IN FAROE ISLANDS MAN Energy Solutions has completed the expansion of the ‘Sund’ power plant near Tórshavn, the Faroese capital, and successfully handed the plant over to energy supplier, Elfelagið SEV. With this, four MAN 9L51/60 engines have been successfully integrated into the islands’ hybrid energy-system and will complement the existing power station with an additional 37 MW power generation, as well as district heating capacity. To supply electricity to the almost 52,000 islanders, SEV relies on an intelligent combination of renewable energy sources, storage solutions and power-plant engines to ensure grid stability. Danish power-plant specialist, Burmeister & Wain Scandinavian Contractor A/S (BWSC), was primarily responsible for construction of the Sund power plant.
Delta has launched SmartNode data centre infrastructure solution to provide flexible power system and cooling designs for quick deployment of versatile implementation in Europe, the Middle East and Africa (EMEA). Telecommunications operators, enterprises, data centre planners, colocation providers and cloud services can use this newly-designed Tier II-rated (Tier III optional) data centre infrastructure to rapidly scale edge computing capacity and provide the infrastructure necessary for IoT as well as low latency applications. SmartNode modularised data centres are available in five different capacities ranging from 33kW to 90kW. “Data volumes will grow rapidly especially with the 5G roll-out and advent of low latency applications like autonomous driving, remote healthcare etc. in the near future,” said Rakesh Mukhija, Delta’s senior director and head of Mission Critical Infrastructure Solutions in the EMEA region. “In response to this trend, information infrastructure has to change too. There is a shift happening right now from cloud computing to edge computing. That is why Delta, with the advanced R&D capabilities and experience in the datacentre field, is introducing the new SmartNode modularised data centres, which are perfect for edge computing and enterprise level applications. The all-in-one design not only gives customers a one-stop solution, but also achieves high system integration and reliability.” For edge computing applications in IoT world, telecommunications operators worldwide are currently building out their 5G infrastructures, and the IoT is growing rapidly. New networks will offer higher transmissions speeds, more bandwidth, and less latency. This performance will both enable and inspire an entirely new generation of services in areas such as virtual reality and augmented reality.
HONDA MARKETING ITS NEW RANGE OF CO-MINDER GEN-SETS Honda Power Equipment has launched its COMinder carbon-monoxide detection technology across its full line of portable generators. The company is adding three models - the EG2800i Economy Series unit, along with the EB2800i and EB6500 Industrial Series models - to the lineup of CO-Minder equipped gensets it has just launched. By 2021 all Honda portable generators will incorporate the CO-Minder technology, the company said. The Honda CO-Minder system is designed to continuously measure carbon monoxide levels in the air near the generator and automatically shuts down the unit before detected CO reaches a dangerous level. The technology uses a fast-reacting sensor which continuously monitors for carbon-monoxide near the generator and if the sensor detects a CO level at or exceeding 800 ppm at a given time, or an average
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of 400 ppm for 10 minutes (as per Portable Generators Manufacturers’ Association [PGMA] G300-2018 standards), it triggers the generator to shut down automatically. “The Honda CO-Minder carbon-monoxide detection system exemplifies our corporate commitment to providing industry-leading products and safety features, and we proudly embrace our position as the industry’s first manufacturer committed to installing our advanced CO detection devices on 100% of our portable generators for commercial, residential and recreational applications,” explains Will Walton, the vice president of Honda Power Equipment.
In this IT intensive world of heavy data traffic, an edge datacentre acts as a caching and data-aggregation point between users and larger datacentres to ease overwhelming IT loads. Network operators need affordable, reliable, and quick-to-deploy infrastructure like the new SmartNode modularised data centres to maximise efficiency and profitability, says the company. With flexible power systems and cooling designs, Delta’s SmartNode solutions can provide a rapid deployment of pre-engineered module with an all integrated system enable IT revenue generation at an earlier phase for quicker investment payback. Delta’s SmartNode solutions are available in five different capacities ranging from 33kW, 35kW, 50kW, 70kW to 90kW. With five standard configurations for quick selection based on customer requirements, all subsystems, such as modular UPS, power distribution, cooling, DCIM and more are highly integrated and reliable. Additional features of the SmartNode include the following: * Reliable Power System: Power distribution solution integrated within a UPS allows saving valuable data centre space and reduces the TCO of the data centre. * High Load IT Rack: The robust module structure allows customers to fill complete racks with IT equipment and utilize full rack loads (1420 kg per rack). * Optimal Cooling Management: The standard operating ambient temperature range is -15° up to +48°, and it is up to +39° without de-rating.
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NEWS
SEPTEMBER 2020
IN BRIEF SAIPEM TO DEVELOP A WIND FARM IN THE ADRIATIC SEA Saipem will co-develop a wind farm in the Adriatic Sea off the coast of Ravenna. The company recently signed a Memorandum of Understanding (MoU) with AGNES, a company which develops renewable energy projects in the Adriatic Sea. Another co-signatory is QINT’X, an Italian company specialising in renewable energy, specifically solar, wind and hydroelectric energy and e-mobility (electric vehicles). This project will involve the installation of 56 turbines on fixed foundations on the seabed at two different sites: one located more than 8 nautical miles from the shore, and the other more than 12 miles from the shore. The overall installed power will be approximately 450 MW.
VOLVO PENTA’S NEW D8 STAGE 2 AND STAGE 3A/U.S. EPA TIER 3 GENSET ENGINE ‘PERFECTED & OPTIMISED’ Volvo Penta’s newest addition to its genset product portfolio is the D8 Stage II and Stage IIIA/Tier 3 engine. The 8-litre power generation engine offers industry-leading power density and a compact size, combined with low fuel consumption and noise levels. Volvo Penta’s new D8 Stage II and IIIA/Tier 3 engine further strengthens the company’s robust range of industrial genset engines. The D8 base engine has been used globally for a wide variety of applications across the Volvo Group. Now, Volvo Penta engineers have perfected the design and optimised the D8 for the power generation segment. “The proven D8 design is based on mature technology concepts that have undergone hundreds of thousands of testing hours and real-world use,” explains Kristian Vekas, product manager for generator engines at Volvo Penta. “With the D8, our customers will benefit from 100% proven, reliable components. We have ensured our solution will function with the required performance and reliability levels in all the applications, climates and environments our customers operate in.” Both the D8 Stage II and IIIA/Tier 3 engines feature state of the art, high-tech diesel fuel injection and charging systems with low internal losses, contributing to excellent combustion and low fuel consumption. Volvo Penta engineers spent three years developing, testing and optimising the new D8 Stage 2 and Stage 3A/U.S. EPA Tier 3 gen-set engine to ensure it met the requirements for a gen-set application. Anders Wernersson, engineering project manager for Medium Duty Engines at Volvo Penta, said: “Developing a new genset engine is both a big investment and challenge. At Volvo Penta, we focus on what brings value to our customers and put their needs at the heart of our design process. That’s why we started our new 8 L power generation engine project by speaking to our customers and finding out what they wanted to see in a new industrial generator engine.”
TWO 100MW BATTERY ENERGY STORAGE PROJECTS HAVE BEEN INITIATED IN TEXAS US-based Broad Reach Power has started work on two 100-MW100-MWh greenfield battery storage projects. The company will invest more than $100 million in two projects based in Mason and Williamson counties in Texas. Once online in 2021, the plants will operate alongside the company’s portfolio of utility-scale battery storage plants in Texas near Houston and Odessa. Broad Reach has additional plans to expand its storage portfolio in Texas, including several large endeavors. The company is also replicating its dual greenfield and acquisition approach in California, Montana and other western markets where the company has 700 MW of projects with signed interconnection agreements. “The grid in Texas is continuing to transform rapidly with the addition of more wind and solar generation. While these resources are desirable because they reduce costs and emissions, they add more variation and risk to an already challenging real-time balancing goal,” said Broad Reach Power Managing Partner and Chief Executive Officer Steve Vavrik.
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YANMAR R&D EUROPE S.R.L. IS BEHIND YEMS ENERGY MANAGEMENT Yanmar R&D Europe S.R.L. in Florence, Italy, is the Yanmar Group’s research and development (R&D) centre in Europe. Its mission is to create the next generation of energy technology. Teams of project engineers and programmers focus on developing intelligent networks for the management and distribution of energy. They also conduct research projects in cooperation with various other organisations and companies, including local universities. One such initiative is the development of an intelligent energy management system prototype – YEMS – to work as an interface for balancing demand and productionsupply across a range of
distributed energy resources. “YEMS is the acronym for ‘Yanmar Energy Management System’,” says Sandro Magnani, Group Leader of the Energy Group at Yanmar R&D Europe. “This device uses artificial intelligence to optimally manage local distributed energy resources to achieve better economic, environmental and technical performance for customers. “Our team consists of AI experts, energy specialists and IT engineers, who share a common goal to further develop the YEMS and achieve the best optimisation of energy. The energy world of the future is one of peerto-peer technology, in which any excess production can be shared with your neighbourhood.”
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NEWS
SEPTEMBER 2020
IN BRIEF TAECOM DELIVERS NEW 740-MW CCGT WEST RIVERSIDE TO ALLIANT ENERGY EPC contractor AECOM has officially handed over the 730MW facility in Beloit, Wisc., to site owner Alliant Energy. The combined cycle gas turbine plant has been designed to generate enough power for about 500,000 homes. The West Riverside Energy Center gasfired power plant construction project has taken three years to build and is now fully operational. “The West Riverside Energy Center now brings reliable, cost-effective energy to thousands of homes and businesses,” comments Randy Wotring, AECOM’s chief operating officer. “We are proud to deliver this next-generation, highly-efficient project to Alliant Energy and support communities throughout the State of Wisconsin.” AECOM’s role involved providing the design, supply, installation and startup services for the 2×1 CCGT plant. More than 1,000 workers were employed during the construction phase. The new CCGT plant produces half of the carbon-dioxide, two-thirds less nitrogen and 99% percent less sulphur and mercury than a coal-fired station, reports the company. The surrounding site also include a solar installation.
LINDT CHOCOLATE SAVES ELECTRICAL ENERGY THROUGH KEY ‘ZERO EMISSION’ STRATEGIES A report from Lindt&Sprüngli, the company behind the famous Lindt Chocolate shows that thanks to power-saving strategies its subsidiary Lindt&Sprüngli USA managed to lower its kilowatt-hour consumption by 5% between 2017 and 2018, while at the same time producing 17% more chocolate. This reduction of 2.1 million kWh is equal to the electricity used by 1,720 households in one month. In addition to this, Lindt &Sprüngli USA launched a three-year strategic energy partnership with energy supplier Eversource. The partnership is aimed at lowering electricity consumption at its location in Stratham by almost 3.5 million kWh per year. A spokesman explained: “Energy is required for the different production steps for making chocolate, such as heating, cooling, and transport. Greenhouse gas emissions are created during all of these processes. “Our goal is to lower our energy consumption and greenhouse gas emissions per metric ton of chocolate produced by an average of 2% per year. Furthermore, we intend to increase the percentage of renewable energy within our overall energy consumption. We regularly undertake a detailed analysis of the existing systems and future investments to identify potential energy savings. “The factories in Italy and France are ISO 14001 (environmental management) certified, and Lindt &Sprüngli Germany is ISO 51001 (energy efficiency) certified.” All of the Lindt factories worldwide are pursuing the goal of further decreasing their energy consumption. The findings and results from local projects are collected and exchanged on a global level to pass on proven concepts and procedures. The subsidiaries have currently implemented a variety of energy-saving projects. For example, one Lindt&Sprüngli company - Caffarel - uses 100% renewable energy. The “Zero Emissions” project is at the core of Caffarel’s commitment to meeting all of its energy needs with renewable sources. Caffarel achieved this ambitious goal in January 2018. The energy mix used by Caffarel combines electricity from hydroelectric plants (45%) with district heating fuelled by biomass (40%). The remaining energy needed for the hazelnut roaster and the steam used in production (15%) is supplied by biogas. Achieving this ambitious goal was possible thanks to close co-operation between Caffarel and local energy suppliers.
DOOSAN HEAVY INDUSTRIES UNVEILS NEW STRATEGY TO DEVELOP & INSTALL COMBINED-CYCLE POWER PLANTS Doosan Heavy Industries & Construction has signed a memorandum of understanding with Korean Western Power to develop and install next-generation combined-cycle power plants. The company strategy behind the deal is to further penetrate domestic markets and then expand overseas. South Korea-based Doosan Heavy announced earlier this year that it was deploying the first Korean-made gas turbine for the Gimbo CHP plant in Gyeonggi Province. Doosan feels its 500 MW turbine could eventually compete on a world scale with the traditional ‘big four’ turbine makers: Ansaldo, Siemens, GE and Mitsubishi. “With the signing of this MOU, we will be able to produce even more tangible results by combining Korean Western Power’s commitment to promoting growth of Korea’s gas turbine industry with Doosan’s efforts to support this,” said Yeonin Jung, chief operating officer of Doosan Heavy. We also aim to contribute to promoting the gas turbine industry by establishing a virtuous system of mutual growth with our partners in Korea.”
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UFR1001E G99/98 compliant Loss of Mains Relay
The UFR1001E system-disconnection relay monitors voltage and frequency in single or three-phase networks. • • • • • • • • • • •
Presetting per G99/98, values as per the standard pre programmed Under and overvoltage monitoring 40…520 V Under and over frequency monitoring 45…65 Hz Monitoring of Rate of Change of Frequency (ROCOF, df/dt) Monitoring the voltage quality (10 minute average value) Response time adjustable 0.05 … 130.0 s, individual setting for each limit Fail-safe, with monitoring of the connected section switch (can be switched off ) 2 automatic restarts on error Supports the mains synchronisation when using generators Measurement 3 phase 3 or 4 wire systems or single phase Self-test Third Part Independently tested Compliant to G99/98 by Bureau Veritas
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MARKET REPORT
SEPTEMBER 2020
LOOKING TO 2025 - POWER GENERATION MARKET SIZE, SHARE & TRENDS: A NEW REPORT
THE POWER MARKET IS GROWING ALL THE TIME - THE PEAK WILL COME IN 2025 There are a thousand power industry market reports available - ans the forecasts often have much in common with horoscopes. Here are just some of the latest and more reliable figures offered by key industry analysts. According to Grand View Research, the global power generation market is anticipated to grow significantly up to 2025. Its experts say: “While fossil fuels dominated global energy generation capacity, alternative power sources have been witnessing growing adoption over the past few years. “Increasing demand for electricity has fuelled power generation activities. Conventional power sources comprise fossil fuels and nuclear power, while renewable sources of energy include traditional biomass, hydropower, biofuels, the solar, wind, and geothermal among others.” The GVR reports suggests that traditional biomass combustion
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“THE DIESEL POWER ENGINE MARKET IS EXPECTED TO GROW FROM US$6.3 BILLION IN 2020 TO US$7.9 BILLION BY 2025, AT A CAGR OF 4.6%. THE PORTABLE POWER STATION MARKET WILL GROW FROM US$330M IN 2020 TO US$474M BY 2025.” ‘causes pollution and is primarily used in rural settings of developing countries to serve purposes such as cooking and small-scale agricultural and industrial processing’. As a consequence (it says), regulatory initiatives and norms to control non-renewable energy consumption are expected to contribute to the growing demand for alternative sources. Power generation capacity is on the rise, with renewable sources accounting for over 25% of the global share. Although renewable capacity has been increasing rapidly, the segment’s overall share has been rising slowly. This is primarily because renewable capacity in the form of wind and solar energy, etc., operate at low capacity factors.
Biopower capacity has been increasing, suggests Grand View Research, which is particularly prevalent in BRICS (Brazil, Russia, India, China, South Africa) nations. A significant percentage of biopower is still generated using solid biomass fuels, with the remaining share occupied by biogas, landfill gas, synthesis gas (syngas), and liquid biofuels, it notes. The Asia Pacific is expected to gain market share in the coming years, on account of rapid industrialisation and increasing energy demand in countries such as China. Latin America and the Middle East are also expected to exhibit higha high demand for power up to 2025 and beyond. The market intelligence research company Market&Markets suggests that the diesel power engine market will grow from US$6.3 billion in 2020 to US$7.9 billion by 2025, at a CAGR of 4.6% up to 2025. The Portable Power Station Market is expected to grow from US$330 million in 2020 to US$474 million by 2025, at a CAGR of 7.5% over the next 5 years. The Asia Pacific Generator Sales Market will expand from US$6.8 billion in 2020 to US$8.8 billion by 2025, at a CAGR of 5.1% also over the next 60 months. The gas engines market too is expected to grow from US$4 billion in 2019 to US$5.3 billion by 2024, at a compound annual growth rate (CAGR) of 5.7%. According to the Markets&Markets report “Fuel Cell Powertrain Market by Components (Fuel Cell System, Drive System, Battery System, Hydrogen Storage System, & Others), H2 Fuel Station and Region - Global Forecast to 2025”, the market size is projected to grow from US$268 million in 2020 to US$3,797 million by 2025, at a CAGR of 70.0%. A further report - “Switchgear Monitoring System Market by Type - Global Forecast to 2025” - projects that the global switchgear monitoring system market size will grow from an estimated US$1.3 billion in 2020 to US$2.1 billion by 2025, at a CAGR of 9.7%. This - say the researchers - is being driven by a demand for safe and secure electrical distribution systems, the need for the continuous monitoring of switchgear, the revival of investments in the construction sector, and growing investments in renewable energy. This field appears to offer significant highgrowth opportunities for the switchgear monitoring system market too.
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THE BI RT H PL AC E OF INNOVAT ION I S I MAGI N AT I ON .
Our planet is changing. We are aware of the impact we have and the decisions we make which affect the world we hand over to our children and future generations. We need to show our commitment to true innovation for a better world, by not always putting profit first. Imagination is one of the greatest assets we have and, when we lead with it, we can solve problems which seem too great to overcome. Imagination is a force for good that should drive our direction in finding every possible way to reduce our consumption and impact. Innovation isn’t about being the best. It’s about us being better.
F O R F U R T H E R I N F O R M A T I O N V I S I T W W W . M E C C A L T E . C O M
GAS ENGINES
SEPTEMBER 2020
PROVIDING 14 GAS ENGINES FOR A HYBRID PROJECT IN AUSTRALIA
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larke Energy, INNIO’s distributor and service partner for Jenbacher gas engines, will provide 14 Jenbacher J624 gas engines to improve the efficiency and flexibility of Alinta Energy’s gas-fired Newman Power Station in Western Australia’s Pilbara region. The 60 MW of gas-fired generation will support Alinta Energy’s Pilbara operations, including the Chichester Solar Gas Hybrid project (comprising 60 MWe of solar photovoltaic generation and 60 kms of transmission line), when complete. Clarke Energy will deliver the Engineering, Procurement and Construction (EPC) for the new gas fired power generation facility which will uSe the Jenbacher J624 generators, each with a capacity of 4.41 MW, providing a total capacity of 61.67MWe. The company saYS the 4.4MWe engines are well suited to this application providing a flexible combination of turn-down, efficiency and the rapid load response required for integration with solar. The Jenbacher J624 gas engines are also more compact than others, which will help to reduce the risks of working at heights present with larger models.
“Safety is number one for us and Clarke Energy has a solid track record of safely providing high quality solar and gas fired power integration solutions,” said Alinta Energy’s Executive Director Merchant Energy, Ken Woolley. “Their technical expertise will also be critical to help us deliver on a very exciting program of work in the region.” Clarke Energy will design and construct two separate power houses, with cooling radiators at mounted roof level due to the limited space constraints of the Newman Power Station site. The Clarke Energy scope of work also includes supply of a 66/11kV export transformer and brownfield integration with the existing 66kV substation. Following completion of the EPC works, Clarke Energy will operate and maintain the facility for Alinta Energy under a long-term contract utilising their team of
factory-trained service technicians and operators. “As an industry-leading EPC contractor and OEM Distributor for Jenbacher Gas Engines with a long history of delivering clean power solutions, we are very pleased to have been chosen to increase the reliability and efficiency of the Newman Power Station,” said Managing Director of Clarke Energy Australia, Greg Columbus. “The Jenbacher J624 high-speed, highefficiency and dependable gas engine technology fits well with Alinta Energy’s need to provide reliable, efficient power while having minimal environmental impact. The completion of this project will increase the capacity of Jenbacher gas engines installed in the region to ~900MW.” www.clarke-energy.com/uk
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CLARKE ENERGY WILL DESIGN AND CONSTRUCT TWO SEPARATE POWER HOUSES, WITH COOLING RADIATORS AT MOUNTED ROOF LEVEL DUE TO THE LIMITED SPACE CONSTRAINTS OF THE NEWMAN POWER STATION SITE. THE CLARKE ENERGY SCOPE OF WORK ALSO INCLUDES SUPPLY OF A 66/11KV EXPORT TRANSFORMER AND BROWNFIELD INTEGRATION.”
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www.gmp.uk.com
Efficiency goes digital.
With MWM Digital Power, the energy market enters a new age. State-of-the-art components combined with smart and secure data analysis are set to make our products and services even better, ensuring an efficiency boost for the maintenance and capacity utilization of your plants. Experience the future – with MWM Digital Power. www.mwm.net
LOAD BANKS
SEPTEMBER 2020
LOADBANKS TEST POWER SYSTEMS FOR ANTARCTIC RESEARCH BASE
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ne of the UK’s most remote research stations has developed an innovative way to power essential experiments, using a microturbine to gather weather and climate data throughout the dark and freezing Antarctic winter months. To ensure continuous power to the station, even in these extreme conditions, the microturbine must be fully tested to ensure that it operates effectively under load. Halley V! Research Station, which is located on the Brunt Ice Shelf in the Antarctic and operated by the British Antarctic Survey (BAS), was previously manned year-round. However, for the last three years, it has needed to be a summer-only station, due to uncertainty over the stability of nearby ice. Maintaining power to critical systems With power critical to maintaining observations remotely, BAS opted to install a microturbine specifically designed to power the station’s automated instrumentation. The microturbine runs at 70,000 rpm, 24-hours-a day, generating a constant 9 kilowatts of power - enough to operate about 80% of Halley’s normal experiment schedule without human intervention. The Halley VI research station is located on the 150-metre-thick ice shelf with temperatures that drop to -56° Celsius. In such extreme conditions, and with no one on-site to maintain or repair equipment, ensuring that the microturbine is fully tested prior to deployment is an absolutely critical step in the process. Power continuity and the role of load bank testing To meet this need, BAS procured Crestchic to supply a load bank - a device that is used to create an electrical load that imitates the operational or ‘real’ load that a microturbine would use in normal operational conditions. The load bank is used to test the system to ensure that it is fit for purpose and that it will operate as required. Dr. Thomas Barningham, the project manager on the Halley Automation Project, explains: “Without doing load testing, we cannot be sure the microturbine and all of its periphery control systems are fit to be deployed in Antarctica. Providing an unmanned power system is critical to maintaining our long term data sets, for example the Dobson photospectrometer, which we use to monitor the Ozone Layer, was forced offline in the
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winters of 2018 and 2017 because there was no-one present to mind it and no power system - it was the first time we’ve lost data since the 1950s. “The installation of the microturbine enables us to continue our work and monitor it remotely - making the testing process critical to our success.” The system also opens up opportunities for experimentation in other conditions, Dr. Barningham continues: “Making long term observations of the environment in the deep field of Antarctica is difficult. “We are limited by the brief weather windows during the summer months and often have to leave simple low power systems that can collect useful but limited data over the winter months. “Having high power automated systems that can run unattended for several months without intervention, such as this, opens up the opportunity for more data heavy,
and hence more elucidating forms of instrumentation to be deployed in these remote locations.” As well as using the load banks to test the efficiency of the microturbine, Crestchic has previously supplied Halley VI with a 200KW resistive only load bank which was used to test and maintain generators at the station during the summer months. By employing this technology, BAS can ensure that the station does not lose power. With no connection to the grid, a team of people living on-site, freezing temperatures, and critical scientific data at stake, load banks are critical to ensuring ongoing power to the station. For more information on Crestchic Loadbanks visit: www.crestchicloadbanks.com For more information on the British Antarctic Survey visit: https://www.bas.ac.uk/
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Any size. Any Shape.
Precision. Protection. Protecting generators, control systems, switchgear and plant over their operational lifetime takes the right combination of innovation, resources and experience. Bradgate design to customer specific requirements for the complete solution. Applications ranging from: Data Centres, Standby Power, Rail, Petrochemical and Offshore. Bradgate Containers Limited, Leicester Road, Shepshed, Leicestershire, LE12 9EG, England Tel: +44 (0) 1509 508678 (Sales / General Enquiries) | Email: sales@bradgate.co.uk www.bradgate.co.uk
POWER PLANTS
SEPTEMBER 2020
PRODUCING MODULAR POWER PLANTS IN MOSCOW AND THE CITY OF CHELYABINSK The official MWM distributor MKS Group of Companies is the fourth company to settle in the Malaya Sosnovka Industrial Innovation Park in the administrative district of Chelyabinsk. Currently, the company is building production facilities for modular power plants. A similar production site is to be built in Moscow’s Dubna Special Economic Zone with gas genset MWM TCG 2020 V20 as well.
B
uilt in 2017, the 110+ hectare Malaya Sosnovka Industrial Innovation Park is very popular among enterprises and investors of the industrial parks. Industrial and innovation parks provide the companies they host with the needed technology and traffic infrastructure. For the operations, a reliable, inexpensive energy supply plays a key role. The development of a distributed energy supply system in Malaya Sosnovka will greatly improve the energy infrastructure of the Industrial Innovation Park. Production of Autonomous Gas Power Plants for Distributed Energy Supply In the Industrial Innovation Park, the MWM distributor MKS Group of Companies will develop, produce, and organize modules and parts for gas engine power plants for distributed energy supply. For the production, MKS will establish a high-tech enterprise and create about 60 jobs. The project will be financed from the company’s own assets. The strategic objective of the production plant is to increase the local production of equipment and parts for the distributed power generation in Russia and to export some of the products. The plant in the Chelyabinsk region is the second production site of the MKS Group of Companies in the Russian Federation.
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THE MWM GAS ENGINES OF THE TCG 2020 SERIES ARE PERFECTLY GEARED TO THE CHALLENGES OF A DYNAMIC MARKET ENVIRONMENT.”
Modular Power Plants Supplies Residents of Malaya Sosnovka with Heat and Power In addition to the production facilities, the MKS Group of Companies is establishing a modular power plant (MPP) in the Industrial Innovation Park in order to supply the residents of Malaya Sosnovka with heat and power. The MPP has a capacity of 2 MW (megawatt) and can be increased to 25 MW depending on the needs of the residents. Moreover, the company is planning to open the first local pilot site for distributed power generation and Smart Grids. Modular gas power plants make heat and power available in a reliable way, regardless of the location. The modular power plant (MPP) can be set up and installed within a few days and be scaled as needed. Quick dismantling is possible as well. As the modules are already preassembled when they are delivered to the setup location, the installation at locations with a poor infrastructure is thus no problem. Every modular power plant can be expanded to a series of up to six units for a nominal output of up to 27 MWel. The MWM gas engines of the TCG 2020 series are perfectly geared to the challenges of a dynamic market environment. The MWM models in the output range of 1,000 – 2,000 kWel meet the high requirements of a broad range of applications and guarantee efficiency, reliability, flexibility and environmental sustainability, together with low lifecycle costs and high profitability. More than 2,000 power generators with approximately 2,800,000 kWel already installed around the globe. www.mwm.net
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www.gmp.uk.com
SEPTEMBER 2020
DATA CENTRES
TURBOCOR COMPRESSOR CHILLERS FOR DATA CENTRES
Vertiv, a global provider of critical digital infrastructure and continuity solutions, has launched Vertiv Liebert OFC, a range of oil-free turbocor compressor chillers, in partnership with Geoclima. The family of air-cooled and water-cooled chillers will initially be available in Europe, reports the company.
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n exclusive technology partnership with Geoclima, a company specialising in innovative cooling systems with low environmental impact, has enabled Vertiv to build on existing world-class chiller technology and a wellestablished track record around the globe, says the company. The Liebert OFC design has been optimised to utilise low GWP refrigerants including R1234ze and to provide high energy efficiency. Other refrigerants including R513A and R134a are also available in the range. Kevin Brady, vice-president and general manager of Thermal Management for Vertiv in Europe, Middle East and Africa, commented: “The introduction of the Liebert OFC range will provide our Data Centre customers with the complete array of chiller offerings: scroll, fixed screw, inverter screw and turbocor, enabling them to meet their efficiency targets and stay ahead of regulations.” Paolo Ferraris, president of Geoclima, said: “I am sure that the mix of Geoclima’s innovative product range together with Vertiv’s state of the art laboratories and deep knowledge of data centre applications make this technology partnership a sure success for both our companies.” The comprehensive Liebert OFC range will include water-cooled models from 300 kW to 1600 kW and air-cooled models from 300 kW to 1700 kW, which are also available with free-cooling and adiabatic configurations. New and existing customers from all over the world can thoroughly test Vertiv’s complete portfolio of thermal management products under real field conditions at the state-ofthe-art Customer Experience Centre in Tognana, Italy. This facility boasts six laboratories, including the Chiller Test Laboratory with its 1.6MW capacity, providing the ability to test and validate performance with varying chilled water temperatures and simulate ambient conditions ranging from -10° C to +55° C. It also has a world-class indirect evaporative cooling test chamber to ensure validation of customers specified operating condition together with multiple air conditioning unit laboratories.
www.gmp.uk.com
As part of Vertiv’s innovation roadmap, the company recently redesigned the entire floor-mount air conditioning range, including the direct expansion Vertiv Liebert PDX with variable speed compressors and the chilled water range with the newlyredesigned Vertiv Liebert P. Several global players are currently establishing data centres in the Middle East which have a special need for cooling equipment. Germany’s SAP is the front-runner in the region with three centres, in Dubai, Riyadh and Dammam, which house servers for local cloud computing clients. Microsoft recently opened its first two data centres in the UAE. Comparatively a smaller player, Alibaba Cloud - the cloud computing arm of the Chinese e-commerce giant - opened its first regional data centre in Dubai just four year ago. Still, in the cloud market, AWS - a subsidiary of online retail giant Amazon – is the dominant player, maintaining a market share lead over its rivals. By the end of 2020 the public cloud services market in the Middle East and North Africa is projected to grow to $1.9 billion (Dh7.97bn) , double its value in 2016, according to market analysts Statista. www.vertiv.com
WORLDWIDE INDEPENDENT POWER
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GENSETS
SEPTEMBER 2020
NEW RANGE OF 300-500 KW GAS-POWERED GENERATORS - FEATURING PATENT-PENDING DUAL FUEL SYSTEM
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OHLER Power Systems is launching several new models of 60Hz and 50Hz gaseous-powered industrial generators, ranging from 300 to 500 kW, targeting mission critical, industrial, and commercial applications. The new REZXD generator set lineup features an 18.3 litre, V-10 engine powering the 300kW and 350kW models, while the 21.9 litre, V-12 engine powers the 400kW, 450kW and 500kW models. The generators’ turbocharged engines integrate durable cast iron cylinder heads with forged steel crankshafts and are optimised for power generation to maximize performance. These generators provide users with the flexibility to select the appropriate gas fuel source for a specific application including natural gas (primary) and LP (secondary), and feature a dual fuel option with a patent-pending fuel reset box. This dual fuel system enables the generator to switch automatically from natural gas to LP, and when sensing that LP is low it reverts back to natural gas. There is also a switch on the reset box that allows users to switch from one fuel to the other manually without operation disruption. For ease of installation, a fuel inlet connection is provided on the skid wall along with an oil drain connection. The new units are ideal to provide reliable standby power for a variety of applications including commercial and municipal buildings, water treatment, educational facilities, apartment complexes, health clinics and nursing homes, and more. “We understand that installation versatility and footprint parameters are always important considerations for our customers, so we focus a great deal of attention on designing a compact package without sacrificing power and performance,” said Amy Haese, associate product manager for KOHLER industrial generators. “Our 400 and 500 kW enclosures were designed with a 34-inch reduction in length and 10-inch reduction in width to ensure flexibility in installation.”
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a 34-inch reduction in length and 10-inch reduction in width to ensure flexibility in installation.” The generators are available as open or closed units and can be specified with KOHLER-designed sound-attenuated enclosures. The durable aluminum enclosures are also hurricane-rated and meet the most stringent and widely recognized Testing Application Standards (TAS) within the Florida Building Code for wind load and projectile impact. Users have their choice of controllers including the APM402 and APM603. Both of these options offer precise voltage regulation, a digital display and menu control for easy access to local data, seamless remote communication through standard protocol including support for remote annunciation, and building management system integration. The newer APM 603 provides enhanced performance and monitoring features such as (+/-.25%) voltage regulation, dual fuel control, expanded inputs and outputs, a larger seven-inch display, and the ability to parallel as many as eight generator sets. “Our gas generators are suited for a wide array of industrial settings and
because they’re fully-integrated units, KOHLER provides one-source responsibility for the generating system and accessories – including fast, easy access to our genuine aftermarket parts and service,” said Haese. The 300-500 REZXD generators are now exclusively available through KOHLER’s extensive network of dealers/distributors throughout the United States. A Distributor Locator can be found online: https://kohlerpower.com/en/ generators/industrial/distributor-locator. A global force in power solutions since 1920, KOHLER manufactures complete power systems, including generators (portable, marine, residential, commercial, and industrial), automatic transfer switches, switchgear, monitoring controls, and accessories for emergency, prime power and energy-management applications all around the world. The company says it is committed to reliable, leading edge powergeneration products as well as comprehensive aftersales support.
For more information pleaae visit: www.kohlerpower.com
www.gmp.uk.com
Noise control experts
Keeping your world clean, quiet, and safe. DĂźrr Universal is a global leader in the design and manufacture of inlet and exhaust systems for gas turbines and reciprocating engines in the OEM and retrofit markets. www.durr-universal.com DĂźrr Limited United Kingdom
Phone +44 1455 8944 88 Email solutions@universalaet.com
COOLING TECHNOLOGY
SEPTEMBER 2020
HIGHER HEAT TRANSFER WITH AIR FIN COOLERS
K
elvion is one of the leading global manufacturers of heat exchangers and has been providing solutions for almost every industrial application since the 1920s. The company specialises providing customized solutions suitable for extreme environmental conditions. The latest development from Klevion is the AFX - a new Air Fin Cooler range for cooling operations in power and heavy industry, as well as turbine and compressor cooling according to API 661. Higher heat transfer with new standardized AFX range of air fin coolers Kelvion is adding two new solutions to the Air Fin Cooler market – the AFX Alu and the AFX HDG. AFX brings Kelvion’s extensive know-how and experience from countless customized Air Fin Cooler projects to a standardized and modular design to improve heat transfer and boost efficiency. While differing in the range of application, both products have Kelvion’s advanced tube technology at the heart, with the advantages of reduced engineering effort, delivery times and payback periods. Unique aluminum-groove finned tubes form the core of the AFX Alu, providing a higher level of heat exchange. It has been developed for cooling applications in the oil & gas and heavy industries. With the AFX HDG, hot dip galvanized, elliptical CW tubes offer increased heat exchange at reduced fan power
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offer increased heat exchange at reduced fan power consumption. Robust, corrosion-resistant and easy to clean, the AFX HDG is ideal for heavy industry, power, chemical and petrochemical applications. AFX Alu The AFX Alu builds on Kelvion’s decade-long experience of customised air fin coolers with aluminum fins. These have a successful track record within the oil & gas industry. To comply with air entrance requirements from API 661, AFX Alu is available in three different heights, 3.1 m / 10.17 ft.; 4.1 m / 13.45 ft., 5.1 m / 16.73 ft. Up to 25 modules in five bays, with five modules in line, can be connected to one cooling unit, to suit operational requirements. Each module is equipped with a forced draft fan blowing the ambient air through the tube bundle. Without mounted steel structure and motors bays of up to five modules can be transported by truck. The carbon steel or stainless-steel tubes with embedded aluminum-grooved fins feature a patented shape to maximize the heat exchange surface.
This geometry leads to an 8% to 15% improvement in heat transfer at constant power consumption, while providing optimal fouling resistance and cleaning capability. This model is designed for temperatures up to 130°C and pressures up to 16 bar g (232 PSI). AFX Alu was specifically developed to cool turbo machinery power generation units. AFX HDG Up to seven modules can be combined into one cooling unit. Two different draft options and three different flow options provide flexibility to suit a range of operational requirements. The patented shape leads to increased heat transfer combined with a lower air side pressure drop at same air velocity. This means either reduction of operational costs through energy savings or increase of output at same level of energy consumption. Ultimately the AFX HDG embraces all benefits of elliptical galvanized tubes, combined with a modular and flexible approach that leads to a competitive, efficient and reliable air-cooled heat exchanger. www.kelvion.com
UNIQUE ALUMINUM GROOVED FINNED TUBES FORM THE CORE OF THE AFX ALU, PROVIDING A HIGHER LEVEL OF HEAT EXCHANGE. WITH THE AFX HDG, HOT DIP GALVANIZED, ELLIPTICAL CW TUBES OFFER INCREASED HEAT EXCHANGE AT REDUCED FAN POWER CONSUMPTION.”
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www.gmp.uk.com
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HYBRID ENERGY
SEPTEMBER 2020
COMPLETE HYBRID ENERGY STORAGE PROJECT TO SERVE THE DUTCH FREQUENCY CONTAINMENT RESERVE MARKET
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eclanché SA, one of the world’s leading energy storage companies, has - together with S4 Energy - completed and handed over an innovative hybrid energy storage project for energy management provider S4 Ancillary Services in Almelo, The Netherlands. The project is an extension of an earlier pilot system created by Leclanché and S4 Energy. The overall system, now in operation, is a combination of Leclanché lithium-ion battery storage technology coupled with S4 Energy‘s flywheel storage to provide primary control power for frequency stabilization to TenneT, the local transmission grid operator. The combination with the fast-responsive flywheels reduces the energy throughput and amount of cycles of the Li-ion batteries and ensures an improved usage profile and longer system lifetime. Leclanché’s scope of supply and services in this project was the turnkey delivery of the battery energy storage system (BESS), the battery inverters and the energy management system (EMS) for monitoring and control of the battery system. The 8.8 MW capacity battery system provides 7.12 MWh of stored renewable energy. Coupled with six of S4 Energy’s proprietary KINEXT flywheel storage systems which deliver 3MW of power, it will help improve the reliability of the grid, protecting it against the fluctuations caused by the intermittency of renewable energy generation. Pairing flywheels with a state-of-the-art BESS will help prolong the lifetime of the batteries to a minimum of 15-years and bring additional value to TenneT. “We believe that the combination of these two technologies provides a clear advantage for enhanced ancillary services and the further integration of renewables into the grid,” said Daniel Fohr, Vice President System Engineering, Leclanché.
An important building block in many of S4 ENERGY’S solutions is its proprietary KINEXT technology, which represents a huge step forward in energy storage. KINEXT units can store large amounts of energy at very high efficiency rates (92%) with an exceptionally short response time (within milliseconds) and a very high power-to-energy ratio (up to 100). KINEXT units contain a flywheel with an exceptionally high mass (5,000 kg) and large diameter, which spins relatively slowly (1,800 rpm) and reaches a maximum speed of around 950 km/h. The resulting efficiency enables storing energy with very low stand-by losses and long idle times. KINEXT also offers a long lifetime, low operating costs and easy maintenance, says S4 Energy.
Combined with S4 Energy’s proprietary software, KINEXT units offer great flexibility. The power-to-energy ratio can be adjusted per unit, tailoring it to a client’s specific needs. If necessary, a KINEXT unit can provide more than 1 MW of power. KINEXT units can be used as standalone storage systems or as part of a larger set-up, in which one or more KINEXT units work together with other storage technology such as battery systems. “Our collaboration with Leclanché has truly delivered a new, bestof-breed solution, with positive implications for clean energy and for the grid operators responsible for delivering reliable energy to their end-users,” said Dominique Becker Hoff, Director of Projects, S4 Energy. www.leclanche.com
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NOVEL SYSTEM COMBINES S4 ENERGY’S PROPRIETARY KINEXT FLYWHEEL STORAGE SYSTEM WITH LECLANCHÉ’S BATTERY ENERGY STORAGE TECHNOLOGY.” 30
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www.gmp.uk.com
GENERATORS
SEPTEMBER 2020
TRANSFORMING ENERGY SYSTEMS AROUND THE WORLD
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itsubishi Power, a major subsidiary of the Mitsubishi Heavy Industries (MHI) Group, officially changed its corporate name from Mitsubishi Hitachi Power Systems this month. The rebrand marks the start of an exciting new chapter in the company’s mission to solve the foremost energy challenges of our time, including decarbonizing energy and bringing reliable power to people all over the world. With its new brand identity, which was developed after consultation with key customers, employees and partners, Mitsubishi Power moves forward in its ambition to become a leading energy solutions company with a broad spectrum of businesses in grid-level power generation, renewables, energy storage and digital technologies. Following the rebrand, Mitsubishi Power becomes a wholly owned subsidiary of MHI Group. Its enhanced position within the Group will enable it to establish greater synergies with its sister companies and expand its business by tapping new customer categories. Mitsubishi Power will capitalize on existing investments in emerging energy solutions, such as hydrogen, ammonia and solar power, to address the diverse and increasingly complex energy needs of customers around the world. Mr. Ken Kawai, President and CEO of Mitsubishi Power, Ltd., tells WIP: “Providing people access to clean, stable, and affordable power is among global society’s most urgent mandates today. With our new identity, Mitsubishi Power is exceptionally poised to lead in solving these challenges. Building on a legacy of strong engineering and distinctive service, we will develop even more cutting-edge solutions to better serve our customers while broadening our portfolio. As an energy solutions
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company, we will partner more closely with governments, utilities, industry leaders and our fellow companies within the MHI Group to create a future that is good for people and the planet.” In addition to the new name and logo, Mitsubishi Power also unveiled a new mission statement and announced that it will adopt the MHI Group tagline: “Move the World Forward”. Throughout its history, Mitsubishi Power has built a strong position as a trusted partner to power generation companies globally. As it enters this new phase, the company will apply its world-leading engineering prowess, drive for innovation and renowned customer service to deliver reliable energy, ultimately galvanizing the progress of nations, communities and individuals everywhere. Mitsubishi Power, Ltd. is a leading
provider and innovator of technology and solutions for the global energy sector. Headquartered in Yokohama, Japan, it is a wholly-owned subsidiary of Mitsubishi Heavy Industries, Ltd., whose engineering and manufacturing businesses span energy, infrastructure, transport, aerospace and defence, with more than 18,000 employees across 31 countries worldwide. Mitsubishi Power designs, manufactures and maintains equipment and systems which drive decarbonisation and ensure delivery of reliable power around the world. Among its solutions is a wide range of gas turbines including hydrogen-fuelled gas turbines, solid-oxide fuel cells (SOFCs), and air quality control systems (AQCS). Committed to providing exemplary service and working with customers to imagine the future of energy, Mitsubishi Power is also spearheading the development of the digital power plant through its suite of AI-enabled TOMONITM solutions. More information contact: https://power.mhi.com
www.gmp.uk.com
BATTERY ENERGY STORAGE
SEPTEMBER 2020
HELPING THE AGNEW GOLD MINE TO SWITCH TO RENEWABLES
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Saft lithium-ion (Li-ion) battery energy storage system (BESS) is playing a key role in helping Gold Field’s Agnew mine make the switch from fossil fuels to wind and solar power. In Saft’s first project for EDL, the BESS has been installed within a hybrid renewable microgrid with an installed capacity of 56 MW, which is the first to incorporate wind power on a large scale at an Australian mine. Energy storage is critical to enable the EDL microgrid to maintain power quality as it integrates an increasing level of volatile and unpredictable wind and solar energy. “The Agnew hybrid renewable microgrid was completed on 1 May 2020 and has proven to be a great success - under the right weather conditions, the microgrid has delivered up to 85 percent of the site’s power requirements with renewable energy,” says EDL Chief Executive Officer James Harman. “The battery energy storage system is critical to this success. That’s why we selected Saft’s Li-ion technology - it offered a complete solution with a proven track record. We’d be happy to work with Saft again.” The Agnew Gold Mine is an underground operation located 1,000 kilometers northeast of Perth in Western Australia. The site covers over 600 square kilometers and has the capacity to process 1.3 million tonnes of ore a year. The remote off-grid location means that the Agnew site has to generate its own electricity. Gold Fields is committed to sustainable and innovative power solutions. It engaged EDL in a 10-year agreement to build and operate Australia’s largest hybrid renewable energy microgrid. The first project phase involved the construction of a 4 MW solar farm and a 21 MW gas/diesel engine power plant. This was followed by five wind turbines for 18 MW of generation, a microgrid controller and Saft’s 13 MW/4 MWh energy storage system. The turnkey BESS at the Agnew mine comprises six of Saft’s Intensium® Max+ 20M 20-foot containers together with a power conversion system (PCS), transformer and MV switchgear installed in three 40-foot containers. Its main role is to provide power quality support for the microgrid to maximise the usage of variable renewable energy. It will also provide ultra-fast-
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reacting spinning reserves to help maintain grid stability, minimise the need for fossil fuel-based generation units to run idle for this purpose. The rugged Intensium® Max+ 20M design means that no modifications were required to ensure a long operational life in the demanding dusty and sandy desert conditions, where peak temperatures can reach 48°C. To maintain maximum uptime and availability for the BESS, Saft is providing remote monitoring together with a service contract including yearly onsite maintenance. The Intensium Max+ 20M is fully fitted out and tested by Saft at its manufacturing hub in Jacksonville, Florida. As a result, the containers were delivered to site ready to ‘plug-and-play’. Saft specialises in providing advanced
technology battery solutions for industry, from the design and development to the production, customisation and service provision. For 100 years, Saft’s longer-lasting batteries and systems have provided critical-safety applications, backup power and propulsion for its customers. The company’s innovative, safe and reliable technology delivers high performance on land, at sea, in the air and in space. Saft is powering industry and smarter cities, while providing critical backup functionality in remote and harsh environments from the Arctic Circle to the Sahara Desert. Saft is a wholly-owned subsidiary of Total, a leading international oil and gas company and a major player in lowcarbon energies. www.saftbatteries.com
www.gmp.uk.com
BRINGING THE
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Sales office now in Birmingham, UK www.hotstart.co.uk uk@hotstart.com
DRIVES & MOTORS
SEPTEMBER 2020
SYNCHRONOUS RELUCTANCE (SYNRM) MOTORS MEET IE5 CLASS
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o meet the growing global demand for improved energy efficiency, ABB’s synchronous reluctance (SynRM) motors is set to meet the IE5 ultra-premium energy efficiency class defined by the International Electrotechnical Commission (IEC). The IE5 ultra-premium SynRM motors offer up to 50 per cent lower energy losses and lower energy consumption than the commonly used IE2 induction motors. ABB first introduced SynRM technology in 2011 and case studies in industrial installations have demonstrated energy savings of up to 25 percent, depending on the application. The IE5 level of efficiency is made possible by the SynRM design which combines the performance advantages of permanent magnet technology with the simplicity and service-friendliness of an induction platform. To ensure an environmentally-friendly design, the permanent magnets do not feature rare earth materials. “Climate change and environmental responsibility are driving huge changes across all industries,” said Tero Helpio, global product manager, IEC LV motors, ABB Motion. “We have responded to this challenge with our IE5 ultra-premium motors which meet the most stringent energy efficiency standards. These motors offer industrial users a great opportunity to reduce their electricity usage and reduce CO2 emissions while also benefiting from increased productivity and lower life-cycle costs.”
Additional benefits of the IE5 SynRM motor are lower bearing and winding temperatures for enhanced reliability and long life. The design also creates less motor noise for a better working environment. ABB IE5 SynRM motors can be used in a wide range of demanding industrial applications where they offer accurate control and high efficiency across the whole speed range, even at partial loads. This makes them an ideal upgrade option for standard induction motors in pumps, fans and compressors as well as in more demanding applications.
IE5 SynRM motors are an easy replacement for induction motors as they have the same size and output power, so no mechanical modifications are required. The IE5 SynRM motors meet the requirements of the efficiency class defined in IEC TS 60034-30-2 and are available with output power of 5.5 to 315 kilowatt (kW) in frame sizes IEC 132-315. They can be specified as part of a high-efficiency motor and drive package with ABB variable speed drives (VSDs). https://new.abb.com/motorsgenerators
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IE5 ULTRA-PREMIUM MOTORS MEET THE MOST STRINGENT ENERGY EFFICIENCY STANDARDS. THESE MOTORS OFFER INDUSTRIAL USERS A GREAT OPPORTUNITY TO REDUCE THEIR ELECTRICITY USAGE AND REDUCE CO2 EMISSIONS WHILE ALSO BENEFITING FROM INCREASED PRODUCTIVITY AND LOWER LIFE-CYCLE COSTS.” 36
WORLDWIDE INDEPENDENT POWER
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MOBILE SUBSTATIONS
SEPTEMBER 2020
A DISASTER RECOVERY SOLUTION: MODULAR MOBILE SUBSTATIONS
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itachi ABB Power Grids has pioneered a ground-breaking modular mobile substation solution which is said to ‘vastly reduce the time to restore power in the case of major disruptive events such as natural disasters’. This world-first 400 kV multi-voltage modular mobile substation system can be rapidly deployed and installed to restore power from an average duration of 18 months – required for the new build of a conventional substation – to only seven days. Each mobile substation, equipped with highvoltage hybrid switchgear and protection and control solutions, is compact in design and ready for fast energization. This game-changing ‘plug and play’ solution contributes to Hitachi ABB Power Grids’ vision of ensuring access to affordable, reliable and sustainable energy. “Wherever you are in the world, access to an affordable, reliable and sustainable source of power is a basic prerequisite for human society and progress,” said Niklas Persson, Managing Director of the Grid Integration Business Unit at Hitachi ABB Power Grids. “Disruptions to energy provision can result in severe consequences, which is why we are continuously innovating technologies, such as this modular mobile substation disaster recovery solution, to enable customers to provide stable and competitive sources of power and further reduce carbon emissions,” Niklas added. Hitachi ABB Power Grids’ mobile substation concept has been designed to ensure long-term grid stability and power quality to regions particularly prone to unpredictable events and natural disasters, such as storms, flooding and earthquakes. Hitachi ABB Power Grids designs and builds the modular solution, providing ongoing preventive maintenance to ensure the equipment is ready 24/7 to replace an existing substation in a rapid timeframe.
Hitachi ABB Power Grids’ modular concept for the mobile substations market is highly configurable according to a customer’s specific needs, which means it can replace different voltage range and standards of the grid. The factory-tested mobile substation unit can be installed and deployed within hours, proving the perfect solution for utilities and industries that need to quickly provide interim grid connections and temporary power supplies. These modules require no civil works, have reduced site activities, pose lower risks and come in the form of readyto-connect, complete assemblies that are designed for grid code compliance and easy mobility. They are also an environmentally friendly solution owing to limited space requirements and easy transportation from warehouse to site on trailers that are part of the modular
mobile substation system. Hitachi ABB Power Grids is global technology leader with a combined heritage of almost 250 years, employing around 36,000 people in 90 countries. Headquartered in Switzerland, the business serves utility, industry and infrastructure customers across the value chain, and emerging areas like sustainable mobility, smart cities, energy storage and data centres. With a proven track record, global footprint and unparalleled installed base, Hitachi ABB Power Grids balances social, environmental and economic values. It is committed to powering good for a sustainable energy future, with pioneering and digital technologies, as the partner of choice for enabling a stronger, smarter and greener grid. https://www.hitachiabb-powergrids.com
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THIS GAME-CHANGING ‘PLUG AND PLAY’ SOLUTION VASTLY REDUCES TIME TO RESTORE POWER FROM 18 MONTHS TO SEVEN DAYS.” 38
WORLDWIDE INDEPENDENT POWER
www.gmp.uk.com
AMPS
SEPTEMBER 2020
NEW AMPS PRESIDENT: THE RIGHT HONORABLE EARL OF SHREWSBURY, CHARLES CHETWYND-TALBOT AMPS is pleased to announce The Right Honorable Earl of Shrewsbury, Charles Chetwynd-Talbot has been appointed as President for the association. Lord Shrewsbury is a businessman and an active elected hereditary member of the House of Lords where his interests include Commerce and Industry, Agriculture and Rural issues. He acts or has acted in an advisory role for a range of major and medium sized businesses, both quoted and private, reports AMPS.
T
he Right Honorable Earl of Shrewsbury, Charles Chetwynd-Talbot, the newly-appointed President of AMPS, is well-known for promoting British commerce and manufacturing industry both at home and abroad and has done so for many years. As well as his interests in the political world, charities, country sports and business matters, Lord Shrewsbury is an accomplished public speaker who has featured in both radio and television documentaries as well as lecturing on his rich family history and its influence on many aspects of British life and politics. We look forward to Lord Shrewsbury’s engagement with AMPS & welcome him to the Association on behalf of the entire membership. New members join AMPS All existing and new AMPS members will be receiving a call from the Vice President before the end of 2020, with the aim of maintaining personal contact and answering any questions about the Association. This has resulted in successfully retaining several members who were contemplating whether to stay with AMPS. At the same time the list of new members is increasing, and a number of ex-members have now re-joined the Association. The benefits of a trade association whose members work together for the good of the whole industry has possibly never been more important. AMPS would like to welcome the following companies: * Brinkmann & Niemeijer Motoren * Clarke Energy Ltd * Craggs Environmental Ltd * Hydac Technology Ltd * Ingram Installations Ltd * Ledbury Welding & Engineering Ltd * Optimum Power Services Ltd * Piller Power Systems * TVR Instruments Ltd If you’d like to find out more about joining AMPS, please visit our website at www.amps.org.uk Our members range from major multinationals to small specialist suppliers offering worldwide sales and service, and with the benefit of tiered charges according to company turnover, membership is an affordable option for all size of businesses.
AMPS Technical Committee Update The AMPS Technical Committee is a collective of technically minded experts from within the AMPS Membership. Together, they provide a formidable resource and wide range of invaluable services to AMPS Members, the power generation industry, and the wider world. Mission Statement: “To help our members influence, communicate and understand the relevant technical standards for our industry.” This remit includes: * Acting as a technical and knowledge-sharing resource to answer member queries and concerns
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WORLDWIDE INDEPENDENT POWER
* Providing information & guidance to the likes of the National Grid, UK Government and European Parliament (via Europgen) * Conducting research into the latest regulations, applications, and technologies * Using their expertise to deliver authoritative papers, White Papers, and publications * Being part of the consultation process for important industry changes such as grid code legislation Another benefit for AMPS Members is the ‘anytime’ access to their knowledge, as well as the opportunity to join the Technical Committee if they have their own expertise to offer. Find out more at www.amps.org. uk/technical-committee
www.gmp.uk.com
BECOME A MEMBER TODAY Europgen is a cross-border organisation registered as an official lobbying organisation in the EU. It brings together Europe’s most prominent corporate companies and trade associations in order to form a powerful and unified voice for the European generating set industry. Membership is open to any companies, trade associations, and any trading partner within the power industry within the EU representing the generating set industry at a national level.
www.europgen.eu/become-a-member/
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ASSOCIATIONS
SEPTEMBER 2020
ADE JOINS GREEN FINANCE INSTITUTE’S ZERO CARBON HEATING TASKFORCE Action group will develop a portfolio of innovative financial solutions that unlock investment. The ADE and a number of ADE members are delighted to be joining the taskforce. Heating and hot water in our homes together account for almost 40 percent of the UK’s energy consumption and 20 percent of total greenhouse gas emissions. To meet the UK Government’s legally binding net-zero 2050 targets, a near complete decarbonisation of our heating systems is required. Launched by the Green Finance Institute as part of its Coalition for the Energy Efficiency of Buildings (CEEB), the Zero Carbon Heating Taskforce convenes a focused group of CEEB members from financial services, local and national government, the energy and construction industries, academia and civil society. They are joined by experts from the heating sector, to design, launch and scale the financing mechanisms needed to enable the rapid adoption of zerocarbon heating technologies in individual buildings and across entire districts of the UK. The Zero Carbon Heating Taskforce will conduct a focussed review to identify the barriers and enablers to investment into low-carbon heating across the UK housing market – including for on and off gas grid homes, new builds and district heating networks. The taskforce will leverage these findings to co-design and launch a series of new financial products and non-financial enablers to help channel investment into the sector. It follows the same action-focussed strategy as the CEEB, which launched in December 2019 and has since established the case for retrofitting buildings to high energy efficiency standards, analysed the current investment barriers to take-up, and used its combined knowledge of the finance and building sectors to generate a portfolio of 21 financial demonstration projects. These projects reflect commercial, scalable and mobilise capital flows towards the retrofit of UK homes to improved energy performance standards. The Taskforce is supported by the transformational policy advisors, E3G.
www.gmp.uk.com
ACE LAUNCHES KICKSTART SCHEME - COMPANIES, NO MATTER THEIR SIZE, URGED TO JOIN EMPLOYMENT PROGRAMME FOR YOUNG PEOPLE
Chancellor Rishi Sunak has announced the Kickstart Scheme, a new £2 billion funded incentive to encourage young people into the workplace. The scheme will fund new six month job placements for young people who are currently on universal credit and ‘at risk’ of longterm unemployment. The scheme usually requires a minimum of 30 applicants. However, ACE through TAC is acting as a facilitating body and as such can collectively make applications on members’ behalf, no matter their size. ACE or EIC members interested in participating are encouraged to contact Kimberly Murphy, Apprenticeship and Skills Manager at ACE via email to discuss the opportunity in more detail. Commenting on the announcement, Kimberly Murphy said: “We’re delighted to offer members access to the Government’s Kickstart Scheme. Thanks to our work even the smallest SME can get involved in the programme which offers a great opportunity to help young people back into the workplace. “Our hope is that the scheme can be used as a springboard to an apprenticeship or even fullemployment. We’re looking to launch in November, so any interested companies are urged to get in touch to discuss how they might participate as soon as possible.”
DON’T MISS THE TECHNOLOGY SEMINAR & 73RD ANNUAL LUNCHEON 2021
Date: Friday 12th March 2021 Location: Leonardo Royal Hotel London Tower Bridge, London E1 8GP (Formerly Grange Tower Bridge Hotel) IPowerE’s 2021 Technology Seminar and Luncheon will be held at the Leonardo Royal Hotel London Tower Bridge. The day will commence at 10.00am with a technology seminar, followed by a 3-course luncheon and guest speakers in the afternoon. The morning seminar will comprise a multistream programme covering a range of technical issues and subject matter, so there will be something which is relevant to everyone’s business. The annual seminar and luncheon is well established as a key event in the calendar of the power and prime mover industries and is an occasion not to be missed. Book your place now and take the opportunity to catch up on the latest technology developments and to hear and engage with internationally renowned speakers, plus the chance to network with other members, clients, colleagues and friends, old and new. See: https://ipowere.org/2021annual-luncheon.html
WORLDWIDE INDEPENDENT POWER
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PRODUCTS & SERVICES
SEPTEMBER 2020
HONDA LAUNCHES BLUETOOTH APP ESPECIALLY FOR GENERATORS
THE NEXTENERGY RANGE FROM RIELLO UPS
The super-efficient NextEnergy range from Riello UPS just got bigger with the launch of a new 500 kVA version, making the NXE the ideal solution to protect critical applications up to a massive 4 MVA, says the company. With the addition of the NXE 500, the series is now capable of powering and protecting parallel systems up to 4 MVA. Like the rest of the NextEnergy series, the new 500 kVA model is a three-phase UPS that uses the most innovative transformer-free double conversion online protection. It delivers TÜV-certified operational efficiency of 97% in online UPS mode, while its pioneering Efficiency Control System (ECM) enhances efficiency in parallel systems according to the power required at that time. The NextEnergy 500 joins a best-selling series incorporating 250 kVA, 300 kVA and 400 kVA versions. The choice of four different power sizes makes the NextEnergy family ideal for satisfying the stringent availability needs of mission-critical applications such as data centres, where a reliable protected power supply is essential to guarantee business continuity. Parallel up to 8 NXE units for additional power or redundancy (N+1). Hot System Expansion (HSE) capability enables extra units to be added without having to switch the entire UPS system to bypass, ensuring the critical load is protected at all times. www.riello-ups.co.uk
Honda Power Equipment, a business unit of American Honda Motor Co., Inc., has launched a new app designed to make using its portable generators easier and more convenient. The Honda My Generator Bluetooth App allows a user to start (electric start models only), stop, and monitor critical operations of a portable Honda generator remotely from a compatible Apple device or Android smartphone through a Bluetooth interface. Honda Power Equipment is launching the new app during the exceptionally active 2020 hurricane season in the USA, a time when many people are preparing their homes and businesses against powerful tropical cyclones. The app operates within a 75 ft. line of sight, allowing the user to start and stop the generator, monitor a range of information - such as output power, engine operating hours, oil life, estimated run times based on power usage — as well as receive warnings and routine maintenance reminders. The Honda My Generator Bluetooth App also allows the user to control multiple, compatible Honda generators from a single mobile device. On Honda generators that feature electric start—the EM5000, EM6500 and EU7000iS—the app allows for remote starting, stopping and monitoring. Honda pull start models, such as the EU2200i, require manual start-up, but the new app allows for remote stopping and monitoring. “The Honda My Generator Bluetooth® App combines remote generator operation and monitoring with impressive performance, unmatched convenience, and a host of other benefits designed to deliver maximum remote freedom and control to the user,” said Will Walton, vice president of Honda Power Equipment. “Our Honda My Generator Bluetooth App puts valuable information in the palm of the hand of the consumer and provides an exceptional user experience. Whether someone is depending on a generator at home during a storm or enjoying an adventure at a remote campsite, this new Honda technology offers enhanced ease of use and flexible operation.” The app is compatible with the majority of iOS devices introduced during the last four years, including iPhone 6, 6S, 6 Plus (and newer), along with the iPad Pro 13.3 (and newer)—Apple devices using iOS versions 11.0 (and newer). The app also is compatible with Android smartphones using software versions 9.0 (and newer). Honda Power Equipment will roll out the Honda My Generator Bluetooth App on selected generator models throughout 2020, starting this September 2020 with four models—the EU2200i and EU2200i Companion Super Quiet Series inverter generators and the Deluxe Series EM5000 and EM6500 units. The app will be available on the EU7000iS and the EU2200i Camo models later this autumn, the company reports. www.honda.co.uk
FIRESAFE FUSIBLE LINK VALVES AVAILABLE FROM VALTORC INTERNATIONAL Valtorc International is offering firesafe fusible-link valves available in ball valves and butterfly valves for maximum configuration. Fusible link valves are available in sizes from 1/4” - 4” (for ball valve series) and 3” - 24” for our butterfly valve series. All fusible links are FM approved and have a temperature range of 165F - 300F. Fusible link valves are available in stainless steel, carbon steel and ductile iron. Industries served include the power sector, the petrochemical industry, oil, gas and nuclear. A company spokesman comments: “Don’t settle for the cheap competition - get a high quality product from Valtorc International - the fastest and most economic choice for fusible link fire safe valves. Our fusible link fire safe valves are ARRA compliant and always shipped out of our USA factory location.” www.valtorc.com 44
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EXHAUST TECHNOLOGY: Exhaust Gas Heat Exchangers Heat Recovery Steam Generators Catalytic converters and SCR (DeNox)-Systems Silencers
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Colchester Engineering Systems Unit 5 Chancers Farm,Farm, Fossetts Lane, Fordham, Unit 5 Chancers Fossetts Lane, Colchester, Essex, CO6 3NY, England Fordham, Colchester, Essex, CO6 3NY, Tel: fax 01206 240788 telEngland 01206 240788 01206 240099 email: colengsys@aol.com email:alan@colengsys.com www.colchesterengineering.com www.colchesterengineering.com
Specialists in Noise Control and Ventilation Systems for all types of applications
This includes digital & print copies. ITALIAN MANUFACTURER OF GENERATING SETS FROM 3kVA TO 2250kVA
Contact
power@gmp.uk.com
sales@energy-gruppi.it | www.energy-gruppi.it
POWER WHEN YOU NEED IT
GF Genovate provide total power solutions for the UK & Ireland Energy markets. Diesel & Gas Generating Units. STOR/CM AND PEAKING CHP SCR SERVICE & WARRANTY 24/7/365
SUPPORT & SOLUTIONS
Exclusive suppliers of DEIF and Huegli Tech Control and Protection Equipment to the Power Generation Industry
for all engine heating challenges
HOTSTART meets the engine heating needs for the diverse range of engines and customers of a global market. Let us be your engine heating partner.
www.genovatepowersolutions.com desk@genovatepowersolutions.com
IPU design and manufacture products and bespoke systems for critical diesel and gas engine applications:
ENGINE STARTING FUEL CONDITIONING ENGINE CONTROLS EMISSIONS SOLUTIONS PROTECTION RELAYS COMPONENTS
Tel: +44 (0)1942 932100 Email: sales@indps.co.uk Web: www.indps.co.uk
www.hotstart.com
W: WWW.IPU.CO.UK E: IPU@IPU.CO.UK T: +44 (0) 121 511 0400
Alternators Made in Italy
ENERGY WHERE NEEDED with INNOVATIVE SOLUTIONS COGENERATION
POWER PLANT
Viale del Lavoro, 30 - 37040 Arcole (VR) Italy T. +39 045 7639201 - F.+39 045 7639202 info@linzelectric.com - www.linzelectric.com
THERMAL
CYCLE PLUS
GEN SET
SHORT BREAK
STATIC GAS
STORAGE
SOLAR CYCLE
OIL & GAS
MARGEN s.p.a. Via Dino Ferrari, 50 - 41053 Maranello (MO) - Italy +39 0536 94.36.15 info@margen.it www.margen.it
classified unit 42x36mm.indd 1 20/04/2016 17:35:24
•
Diesel and Natural Gas Fueled Generators www.pramac.com
www.precisioncontrols.co.uk
Engine Pre-heater Systems • Diesel Fuel Heaters • Hydraulic Oil Heaters • Storage Tank Heaters • Customer Specials etc WWW.preheat.co.uk Tel: 020 (8) 848 1912 Sales@preheat.co.uk
Service and product provider, specialising in the power generation industry. Sole UK & Ireland distributor for CRE Technology. Expertise in land & marine applications including: G59/3 Relay Testing Single/Multi Running Systems Paralleling Systems to the Utility AVR Replacements Contact: Mr Alistair Hickey Tel: +44 (0) 161 818 8720 Email: sales@totalgeneratorsolutions.com www.totalgeneratorsolutions.com
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ENGINE MANUFACTURERS GUIDE
R Schmitt Enertec GmbH
INNIO Jenbacher gas engines
Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS
Fuel
rpm
g g g g g g g g g g g g g g
1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500
Pel
Pth
330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041
358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020
Ratings natural gas standard, NOx ≤ 500 mg/ m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team.
AMPS SECTION EAGLE GENERATORS LTD T: 0121 5570270 E: sales@kw1.com Eagle Generators Ltd. are a company specializing in the sales of UK manufactured world class generating sets incorporating the latest technology from Perkins, Cummins and F.G. Wilson.Our extensive product knowledge and range of generating sets is unique within the industry, and our interactive web site offers access to data, photographs and video clips which can be viewed and downloaded.
TAD1242GE TAD1640GE TAD1641GE TAD1642GE
352 393 433 485
409 462 509 570
Perkins Engines Company Limited
Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable cost-effective power up to 2500 kVA in dieselor 1000 kWE prime in gas.
T: +31(0)571-276900 F: +31(0)571-276800 E: info@soundproofsystems.com Sound Proof Systems has a long history in canopies with over 15 years of experience in the industry . To provide our worldwide customer base with a compact, easy to transport products, Sound Proof Systems has an extensive range of self-assembly Flat-Pack canopies.
T: 0845 600 3335 E: info@woodlands-generators.com Woodlands Generators established in 1950 as a general plant hire company, then moved into the hire and sale of generators & power solutions - Today they are a market leader in temporary power supply solutions in the UK & Europe with support on a global basis.
fuel
Freq.
M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60
Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW
405 08 Gothenburg, Sweden Tel +46 31 235460 SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor)
Woodlands Generators
Model
Volvo Penta
SCANIA ENGINES SOUND PROOF SYSTEMS BV
56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas
Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption. All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540
Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 TAD531GE Diesel 15002) 88 100 TAD532GE Diesel 15002) 113 130 1) TAD550GE Diesel 15002) 76 86 TAD551GE1) Diesel 15002) 89 101 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 TAD733GE Diesel 15002) 175 201 TAD734GE Diesel 15002) 213 245 TAD750GE1) Diesel 15002) 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 1) 2) TAD753GE Diesel 1500 173 199 TAD754GE1) Diesel 15002) 217 250 TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) TAD1351GE Diesel 15002) 279 324 1) TAD1352GE Diesel 15002) 314 365 1) TAD1354GE Diesel 15002) 328 381 1) TAD1355GE Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz
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