Fluid Power World Handbook July 2019

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FLUID POWER HANDBOOK

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FRLS

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MARSHALL

Compressors generate pressurized air, but that exiting air typically contains dirt and water. Before it can travel downstream to valves and actuators, it must be filtered, regulated and sometimes lubricated. Otherwise, left untreated, it can damage products, cause premature component wear, attack seals and cause them to leak, and permit rust and corrosion in tools maintenance and operating costs. An air line filter traps particle and liquid contamination in compressed air. It captures solid particles (dust, dirt, rust), and also separates liquids (like water and oil) entrained in the compressed air. Filters are installed in the line upstream of regulators, lubricators, directional control valves and air-driven devices such as cylinders and motors. There are three types of filters: general purpose, coalescing and vapor removal. General purpose filters are used to remove water and particles, coalescing to remove oil, and vapor removal to evacuate oil vapor and odor. Pressure regulators reduce and control fluid pressure in compressed air systems. Regulators are also frequently referred to as PRVs (pressure reducing valves). Optimally, a regulator maintains a constant output pressure regardless of variations in the input pressure and downstream flow requirements, so long as upstream pressure doesn’t drop below that of downstream. In practice, output pressure is influenced to some degree by variations in primary pressure and flow.

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and piping—all leading to faster breakdowns and higher

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