SCHOOL OF ARCHITECTURE, BUILDING AND DESIGN BACHELOR OF SCIENCE (HONS) IN ARCHITECTURE BUILDING TECHNOLOGY I [BLD 61403] Project 1 :
Group Members : Ng Wyn Jane Teo Kuo Chien Tan Yincy Tan Yik Ting Rachael Cheong Woo Shirley
0319440 0317732 0318355 0320543 0319926 0320195
Tutor : Mohamed Rizal
TABLE OF CONTENT
1. CONCEPTS AND FRAMEWORK OF IBS ( INDUSTRIALISED BUILDING SYSTEMS ) 1.1 1.2 1.3
Proposed IBS Fabrication Process of IBS Components Case Study
2. DRAWINGS 2.1
Architectural Drawings 2.1 Beam Layout 2.2 Floor Plan 2.3 Elevation 2.4 Section 2.5 Axonometric 2.6 Schedule
3. SCHEDULE OF IBS COMPONENTS 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8
Cast-in-situ Foundation Slab Precast Beam Precast Column Precast Wall Precast Staircase Precast bathroom pod Prefabricated Purlin and Steel Truss
4. IBS SCORING CALCULATION 5. CONCLUSION
1.
CONCEPTS AND FRAMEWORK OF IBS
1. CONCEPT AND FRAMEWORK OF IBS
1.1
Proposed IBS System
WHY IBS SYSTEM ?
ADVANTAGE
DISADVANTAGE
Industrialized Building System (IBS) is a new technology that has been proposed as a
Less labour at site
Requires highly skilled workers
manufactured in factories before transporting it to the site.
Cost savings
High initial cost
During the assembly process, the used of IBS can reduce large labor usage and increase
Shorter construction time
Longer construction time
High quality and aesthetic value
Limited supply and rougher work
Cleaner environment
Environmental pollution
Minimal wastage
Transportation inflexibility
construction technique or a building system whereby building components are usually
productivity hence a better quality of building construction. The construction process will not be affected by the weather because most of the construction operation of IBS is done in factory.
Modular coordination (MC) also known as a standard measurement for IBS elements. It’s a concept of coordination of dimension and space in which buildings and components are dimensioned and positioned in terms of basic unit or module.
02
1. CONCEPT AND FRAMEWORK OF IBS
1.2
Fabricated process of IBS Components
Among one of the most important characteristics of IBS method is IBS components are prefabricated offsite. Prefabrication system of construction means breaking a whole housing unit into different components such as the
Design
Production Line
floors, walls, columns, beams, roofs, etc. These components are separately prefabricated or manufactured in modules or standard dimensions in a factory.
Form a Final Unit
Pre-cast Concrete Framing & Panel Pre-cast columns, beams & slabs 3-D components such as staircases, toilets, permanent concrete formwork
Formwork Systems Tunnel forms, beams and columns moulding forms, permanent steel formworks (metal decks)
Steel Framing Systems Steel beams and columns, portal framesand roof trusses
Assemble & Erection
Prefabricated Timber Framing Systems Timber frames and roof trusses
Delivery to Site
Block Work Systems Interlocking concrete masonry units (CMU), lightweight concrete blocks
03
1. CONCEPT AND FRAMEWORK OF IBS
1.3
Case study
Seri Jati Apartment, Setia Alam A 10 Storey Apartment in a single phase development with 948 Units within 6 Blocks. Uses the Precast Walls that follows Due to the high cost and lack of specialised manpower for the
MS 1064 for Vertical & Horizontal
industrialised building system (IBS), it has always been the main
Repetition.
argument put forward by developers against its use. However, property developer SP Setia Bhd has shown that this building
Uses Precast Structural Frames with
system makes financial sense in the construction of affordable
in-situ concrete floor using
homes. It is wholly-owned by subsidiary Setia Precast Sdn Bhd
Reusable System Formwork
and has earned an IBS special award for the construction of its affordable apartments in Setia Alam, Selangor, at the Malaysia Construction Industry Excellence Award 2016.
Prefabricated Steel Roof Trusses
Precast Components - Precast Load Bearing Walls
Full IBS factor : Precast system : -
Load bearing and nonbearing walls
-
Staircase
-
Column, beam, slabs
Precast Walls for Roof
- Precast Non-Bearing Walls - Precast Staircase & Landing Slabs - Precast Lift Core Walls
In-Situ Typical Floor Slabs
- Precast Bathroom Slabs - precast Air-Cond Ledges
Steel Framing Systems : Prefabricated Steel Roof Trusses Conventional Construction
Partially IBS Factor : Precast system : Walls for roof Form work system : In-situ concrete structure
- Foundation - Ground Floor - Transfer Beam - RC Slab
Nil IBS Factor : Timber formwork
04
2.
DRAWINGS
2. DRAWINGS
2.1 Beam Layout 2.1.1
Ground Beam Layout
06
2. DRAWINGS
2.1
Beam Layout
2.1.2
First Floor Beam Layout
07
2. DRAWINGS
2.1
Beam Layout
2.1.3
Second Floor Beam Layout
08
2. DRAWINGS
2.1
Beam Layout
2.1.4
Roof Beam Layout
09
2. DRAWINGS
2.2 Floor Plans 2.2.1
Ground Floor Plan
10
2. DRAWINGS
2.2 Floor Plans 2.2.2
First Floor Plan
11
2. DRAWINGS
2.2 Floor Plans 2.2.3
Second Floor Plan
12
2. DRAWINGS
2.2 Floor Plans 2.2.4 Roof Plan
13
2. DRAWINGS
2.3 Elevations 2.3.1
Front Elevation
14
2. DRAWINGS
2.3 Elevations 2.3.2
Back Elevation
15
2. DRAWINGS
2.3 Elevations 2.3.3
Left Elevation
16
2. DRAWINGS
2.3 Elevations 2.3.4 Right Elevation
17
2. DRAWINGS
2.4 Section 2.4.1
Section A - A
18
2. DRAWINGS 2. DRAWINGS
2.4 Section 2.4.2 Section B - B 2.20 Back Elevation
19
2. DRAWINGS
2.5 Axonometric 2.5.1
Isometric
20
2. DRAWINGS
2.6 Schedule of IBS Component
Type
2.6.1
Foundation and Column Column
Foundation F1
F2
C1
C2
C3
C4
8
1
12
12
6
12
Isometric
Plan Quantity System
Cast In Situ
Precast system
016
16
21
2. DRAWINGS
2.6 Schedule of IBS Component
Type
2.14
Beams Beams
B1
B2
B3
B4
B5
B6
B7
B8
B9
6
6
6
6
6
12
12
6
6
Isometric
Plan Quantity ```
System
Precast system
017
17
22
2. DRAWINGS
2.6 Schedule of IBS Component
Type
2.14
Slabs Slabs
S1
S2
S3
S4
S5
108
6
21
3
3
Isometric
Plan Quantity System
Cast In Situ
018
18
23
2. DRAWINGS
2.6 Schedule of IBS Component
Type
2.14
Walls Walls
W1
W2
W3
W4
W5
W6
w7
6
6
6
6
6
6
6
Isometric
Plan
Quantity System
Precast system
019
19
24
2. DRAWINGS
2.6 Schedule of IBS Component
Type
2.14
Walls Walls
W8
W9
W 10
W 11
W 12
W 13
W 14
6
6
6
6
6
12
12
Isometric
Plan
Quantity System
Precast system
020
20
25
2. DRAWINGS
2.6 Schedule of IBS Component
Type
2.14
Walls, Toilet pod and Staircase
Walls W 15
Staircase
Toilet pod T1
W 16
ST 1
ST 2
Isometric Quantity System
ST 1 - 2
ST 2 - 4 Precast system Roof trusses R1
Plan
Quantity System
6
6
6
6 Precast system
Quantity System
16 Prefabricated steel frame
021
21
26
3.
SCHEDULE OF IBS COMPONENTS
3. SCHEDULE OF IBS COMPONENTS
3.1
Cast-in-situ Foundation (Excavation, IBS Footing > Raft/ Foundation Ground Beam > Cast in-situ Ground Floor Slabs)
A thin wall precast spread foundation (IBS footing) suitable for low to
In order to model a rigid footing, a downward displacement boundary
moderate rise buildings is proposed. Factors such as transportability
condition was applied on the soil stratum Cast in-situ ground floor,
are considered.
typically reinforced concrete ground beams and slabs.
Construction Process : Footing to Ground Beam (1)
Precast concrete pad footings are laid on the excavated site while ground beam slabs and beam are attached.
(2)
In order to model a rigid footing, a downward displacement boundary condition was applied on the soil stratum. (Cast in-situ ground floor is typically reinforced concrete ground beams and slabs. The IBS precast footing was considered to be rigid and it is assumed to be in perfect contact with soil. )
(3)
To prevent the walls from brittle failure, a bracing system was developed.
Construction Process : Footing for Precast Concrete Foundations (1)
The section footings for precast concrete foundations require the precast foundation base section be installed on concrete
Footings should be installed on undisturbed soil.
The purpose of footings is to support the foundation and prevent settling.
spread footings. (2)
The depth and width of the stone base are determined by the width of the foundation wall, the site’s soil load-bearing capacity and by the height and construction materials in the building to be supported.
(3)
Concrete spread footings may be used under precast concrete foundations.
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3. SCHEDULE OF IBS COMPONENTS
3.2 Slab Rectangular opening
Cast in situ and precast slab (hollow core slab) are used in the proposed building as it offers the ideal structural section by reducing deadweight while providing the maximum structural efficiency within the slab depth.
Cut at an angle Round opening
Material Type: Concrete / Superior grade of concrete Advantages (Cast in situ): (1)
Flexible when it comes to geometric shapes
(2)
Adaptability to any design with different texture and colour.
(3)
Casting in “Sandwich� to incorporate polystyrene sheet insulation.
(4)
No maintenance.
(5)
Universal Availability.
(6)
Easy transportation of wet concrete
(7)
Relatively easy to do late changes to structure
(8)
Structure becomes monolithic
Edge
End cut Angular cut
Advantages (Hollow core slab): (1)
Weighed up to 54% less than the other custom pre-stressed slabs.
(2)
Cost of construction is much lower as the pillars and beams have much less load on them.
(3)
Have the capability to bridge spans of 16 meters without support.
(4)
Load transferred in only one direction.
(5)
Save up to 50% of concrete and up to 50% of the armature when compared to all other traditional slabs.
(6)
More design possibilities for the interiors.
(7)
Could hold up to 2000 kg/m2 and could be use for installations of different types.
(8)
Fast production and easy to transport compared to natural stones.
The connection from slab to beam are connected by the reinforcement bar ties and filled with cement to permanently let it sit in place.
29
3. SCHEDULE OF IBS COMPONENTS
3.2 Slab Construction Process (Cast in situ): Untopped hollow core slab
(1)
Erect the slab formwork using conventional scaffold framing and timber combination or using system formworks.
(2)
Apply releasing agent using rollers for ease of striking.
(3)
Main reinforcement bars laid at bottom layer of the slab spaced evenly
Grout Welded angle connector
according to design or drawings. Tie the reinforcement bars at both ends to maintain the spacing and tie the distribution bars to the main reinforcement bars. (4)
After completing the slab top reinforcements, clean and blow away the dust by using compressed air. Check all the formwork gaps and ensure that they are plugged before concrete placement.
(5)
Check the concrete slab surface and ensure it is sufficiently dry after 12hrs.
Bearing pad
Reinforcing bar ties are grouted into keys between slab elements
Spray water and flood the concrete to cure and repeat when it’s needed. Installation Process (Hollow core slab): (1)
The hollow core slabs are produced by a special machine. This machine is
Slab-to-Beam Connection
responsible for extruding the hollow cross section of the element and vibrate the concrete in place and around the pre-stressed wires for superior bondage of
• Hollow core slabs are set on bearing pads on precast beams.
the materials.
• Steel reinforcing bars are in inserted into the slab keyways to span the joint.
The slabs would be transfer to the site after completion and are to be located
• The joint is grouted solid.
and installed in accordance with approved drawings.
• The slab may remain untapped as shown, or topped with several inches of
(3)
Hoist only one slab at a time to its designated position.
cast in place concrete.
(4)
Keep slab joint widths uniform and never hoist slabs by hooking into cores.
(2)
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3. SCHEDULE OF IBS COMPONENTS
3.3 Precast Beam Beams and beam shells are both used for suspended flooring. Beams are typically used as
Beam-to Column Connection
Column bars
ledges for other forms of precast flooring to sit on, but can also be used as a flooring option • Beams are set on bearing
in their own right.
pads on the column corbels.
Column ties
Types of precast beams used in the proposed design are rectangular beams and Tee beams. • Steel angles are welded to Rectangular Beams: Used to span clear sections and are reinforced and/or prestressed.
metal plates cast into the beams and columns and the
Tee Beams: Cover the span range beyond slab-type members such as hollow core planks.
joint
is
grouted
Weld plates cast into columns
solid.
Very efficient structural shape and generally cast with straight strands or deflected strands, depending on design considerations. There are the basis for the design of economical, fire rated structures where construction time, long spans or heavy loadings are important cost
Reinforcing for corbels
influences.
Construction Method : Precast beams are casted in plants away from the structure in a very controlled environment with ideal conditions to ensure the maximum strength of the beam. They are caste, compacted, set and cured in a controlled environment and then transported to the real
Weld plate cast into beam
location after getting its required strength where the beams are to be used and placed as whole and joint are made. Material Type: Concrete`
Rectangular Beam
Tee Beam
Prestressed tendons
Bearing pads on corbels Stirrups
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3. SCHEDULE OF IBS COMPONENTS
3.3 Precast Beam Advantages: (1)
Material efficiency helps save cost and weight.
(2)
Beams offer cost and time savings with close tolerances, while meeting the configuration requirements of any pedestrian-flow requirement in stadium structures.
(3)
I NST ALLA TION
Minimizes joints and can be reinforced with either prestressing strands or conventional reinforcing bars.
(4)
Branch ducts can be accommodated by providing blockouts in the stems of tees or beams.
(5)
Structurally efficient beams can be left exposed with natural finishes.
(6)
Create a framework that would resist intense heat and would not add fuel to a
1
2
3
4
5
6
7
8
fire. (7)
Relatively strong in torsion when compared to structural-steel beams and requires a lesser structural requirement on the connection.
(8)
Easier during erection unlike rolling behaviour happenings in steel-beams.
Installation Process: (1)
Set reference line and offset line to determine the required alignment and level of the precast beam elements during installation.
(2)
Temporary props are placed to support the precast beam elements.
(3)
Beams are lift to their designated location with the use of wire ropes.
(4)
Align and check level to suit the required setting out before placement of beams to final position.
(5)
For components with cast in-situ joints, place and lap the rebars as required.
(6)
Set up the formwork for the casting of the joint.
(7)
Carry out concrete casting and remove forms after sufficient concrete strength has been achieved.
32
3. SCHEDULE OF IBS COMPONENTS
3.4 Precast Column Columns are not structural, but can be used as such only after a structural
Column-to-Foundation Connection
engineer has adapted them to a building.
(In situ foundation with starter bars-and dowel tubes)
Precast column used in the
proposed design is single storey corbel columns, rectangular in section and projecting rebar are provided for tying in to in-situ floors (ground floor).
• The in-situ foundation houses cast-in starter bars which
Options for foundation connections include cast in base plates, dowel tubes
the precast column is later lowered onto and grouted to
or projections. Beam support is achieved by either flared heads, corbels or
provide continuity.
bolt-on brackets. Material Type: Concrete Advantages: (1)
Reduced costs relating to building materials, installation and long-term upkeep.
(2)
Precast column Column Shoes for Anchor bolt for the alignment and fixing of the column
Columns could achieve inherent fire ratings and provide extended service life, making commercial and residential properties more attractive to consumers.
(4)
Provide lasting resistance to extremely hot temperatures and reduce the likelihood of catastrophic structural damage.
(5)
Anchor bolt for the assembly and fixing of the column Expansive grouting mortar
Accelerated construction schedules that help complete projects on time.
(3)
Expansive grouting mortar
Cast-in-situ foundation Corrugate Dowel Tubes where the rebars are inserted in
Precast column
Nuts and washers
Flexible sizing and configuration, could be customized to client’s exact specifications.
(6)
Superior loading, precast columns feature exceptional strength and load principals compared to traditional concrete products and other common support materials.
Column Shoes for Anchor bolt for the alignment and fixing of the column Corrugate dowel tubes where the rebars are inserted in
Anchor bolt for the assembly and fixing of the column
Cast-in-situ foundation
33
3. SCHEDULE OF IBS COMPONENTS
3.4 Precast Column Installation Process: (1)
Set reference line and offset line to determine the position of the precast elements to be installed.
(2)
Provide level pads or shim plates for setting the level of the columns. Set the level pads in position using non-shrink mortar.
(3)
Column-to-Column Connection • Metal bearing plates and embedded anchor bolts are cast into the ends of the columns . • After the columns are mechanically joined, the connection is grouted to provide full bearing between elements and protect the metal components from fire and corrosion.
Compressible form or backer rod on the outer perimeters of wall are fixed.
(4)
Columns lift and rig to its designated location with wire ropes and adjust into position.
(5)
Secured with diagonal props.
(6)
Non-shrink mortal applied to the inner side gaps of the column and
Shims
The entire joint is dry-packed with grout after alignment
sealed. (7)
Keep the columns undisturbed for at least 24 hours.
(8)
Set up forms for the casting of the vertical joint and carry out concrete casting. Before Assembly
(9) (10)
Assembled
Grouted
Remove forms after sufficient concrete strength is achieved. For joints between external columns with beams or wall elements, approved sealant and grout will be installed at later stage.
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3. SCHEDULE OF IBS COMPONENTS
3.5 Precast Wall Construction Method: Precast system Ways to hoist Precast walls Material type: Concrete Advantages: (1)
Precast concrete wall systems are especially cost effective when they satisfy aesthetic objectives
Installation Process: (1)
Precast Concrete Wall is made in the factory and should be delivered to the site where it can be directly erected after reaching the site.
(2)
Lifting hooks are installed at the top of the components and crane are used to lift the precast concrete wall components to the desired place.
Precast Concrete Wall here act as the load bearing wall: (1)
They form the supporting structure for floors and roof at the building perimeter. (2)
Precast load bearing wall
Load-bearing wall panels, serve as an important part of the structural framing. Depending on the floor plan, this can lead to interior space free of columns or
Precast ACC block work panel
interior bearing walls providing flexibility of partition layout. (3)
Load-bearing wall panels, comprising structural-esthetic-functional features, provide the opportunity to construct an attractive building.
(4)
Precast concrete wall panels may be connected to form structural walls by casting in place spandrel beams and columns using the wall panels as forms.
Connections: (1)
Wall to wall at interior and exterior vertical joints
(2)
Wall to wall at interior and exterior horizontal joints
(3)
Wall to base/ Foundation
(4)
Facade to Beam (Non- bearing wall) - Rarely are they connected to columns
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3. SCHEDULE OF IBS COMPONENTS
3.5 Precast Wall Blockwork or brickwork is referred to each individual unit which has been produced at homogeneous shape, being lifted and laid with mortar for durable masonry construction, lightweight, high mass, larger size and elevated compressive strength, a very good example is Autoclaved Aerated
ENERGY SAVING
ENERGY EFFICIENT
FAST CONSTRUCTION
COST SAVING
LESS WEIGHT
HIGH STRENGTH
EARTHQUAKE RESIST
WORKABILITY
ENDURANCE
PRECISE
HIGH LOAD BEARING
HIGH ECONOMY
Concrete block (AAC block). Construction Method: Block work system Material Type: Autoclaved Aerated Concrete (ACC) Autoclaved
Aerated
Concrete
is
a
Lightweight,
Load-bearing,
High-insulating, Durable building product, which is produced in a wide range of sizes and strengths. AAC Blocks is lightweight and compare to the red bricks AAC blocks are three times lighter.
36
3. SCHEDULE OF IBS COMPONENTS
3.6 Precast Staircase Construction Method: (1)
Stair precast concrete components: (i) Individual steps unit (ii) Complete flight
(2)
Staircases, landings and steps are manufactured. (The right left stair elevation respectively counterclockwise and clockwise.)
(3)
Installation of stairs produced simultaneously with the construction of walls. The staircase marches by a crane.
Material Type: Concrete Advantages: (1)
Better quality control of the finished product.
(2)
Saving of space on site as formwork storage space.
(3)
Stairway enclosing shaft can be utilised for hoisting or lifting of materials and equipments during the major construction period.
Landing platform are made without the support arms.
Installation process: 1.
Stairways are served by a crane sling
2.
Cement-sand mortar were placed on the supporting ground landings and leveled with a trowel.
Infos in the diagrams: 1.
Top: In situ concrete staircase, the stairs are supported on soft pads at discrete points, a joint separate wall and stair.
2.
Middle: Cast-in place concrete stair shaft with prefabricated stair flights, the bottom and top support for the flight included sound insulation, the landings are literally supported on soft pads, flight separated from wall by a joint.
3.
Bottom: Staircase made completely of prefabricated elements, the flight are extended to include the landings, support points with sound insulation layer, stair is separated from wall elements.
Staircase landing - load bearing wall connection.
37
3. SCHEDULE OF IBS COMPONENTS
3.7 Precast Bathroom pod Construction Method : Prefabricated Prefinished Volumetric Construction (PPVC) Free-standing volumetric modules (complete with finishes for walls, floors and ceilings), constructed
and
assembled
or
manufactured
and
assembled
in an accredited fabrication facility in accordance with any accredited fabrication method,
and
then
installed
in
a
building
under
building
works.
Material Type: Lightweight concrete with a 6 mm diameter wire-mesh reinforcement. Advantages: (1)
Could significantly speed up construction
(2)
Can potentially achieve a productivity increase of up to 50% in terms of manpower and time savings, depending on the complexity of the projects.
(3)
Dust and noise pollution could be minimised as more activities are done off-site.
(4)
Improve site safety due to the installation activities being carried out in a factory controlled environment.
Installation Process: (1)
Prefabricated pods are delivered to site based on the project timeline.
(2)
Delivery logistics are carefully planned according to the schedule of the project.
(3)
The pods are hoisted into the building structure.
(4)
Wrapped bathroom pods filled in the open bays prior to the exterior facade going up.
(5)
Pods are moved to its final locations after the mechanicals and partition walls were installed and ready for MEP connections..
(6)
The area above the pod is framed to the ceiling to integrate the pod fully within the room.
(7)
The exterior of the pod received the same finish as the rest of the room and blends seamlessly.
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3. SCHEDULE OF IBS COMPONENTS
3.8 Prefabricated Purlin and Steel Truss Material Type: (1)
Clip Lock Profile Zincalume
(2)
Double Sided Reinforced Woven Aluminium Foil
(3)
Rockwool Insulation 50mm thick
(4)
Steel Roof Trusses - Gutter / Rectangular Rainwater Down Pipe Complete With
C shaped galvanized steel truss
Accessories And Bracket (5)
Metal Fascia And Metal Flashing
(6)
Flat Surface Zincalume Metal Capping
Wall plate
Triple grid with 8 screw connection
Installation Process: (1)
The prefabricated roof trusses are secured unto the building via L-brackets
Precast concrete roof beam
and the rafters are bolted on the trusses. (2)
The steel trusses are prefabricated in the steel casting yard.
(3)
Trusses are transfer by the crane into its position and bolted into place.
Precast concrete roof beam
Roof - Beam Connection Roof Structure - Purlin Connection Roof Connection Detail
100mm welded steel truss Welded steel plate
C shaped galvanized steel truss
Upper grid louver metal wall plates
Connector Anchor bolt 150x 150mm Top chord connected to beam
Precast concrete roof beam
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4.
IBS SCORING CALCULATION
4. IBS SCORING CALCULATION
ELEMENTS
AREA(m2)
IBS FACTOR
COVERAGE
IBS SCORE
PART 1: STRUCTURAL SYSTEM Prefabricated Steel Roof Truss Total Area= 11.5 m X 22.05 m = 253.58 m2 Precast Concrete Beam & Column with Precast Hollow Core Slab Total Area= 253.58 m2 X 3 storey = 760.74 m2
253.58
1.0
253.58 / 1014.32 = 0.25
50 X 0.25 X 1.0 = 12.5
760.74
1.0
760.74 / 1014.32 = 0.75
50 X 0.75 X 1.0 = 37.5
TOTAL PART 1
1014.32
1.0
50
PART 2: WALL SYSTEM Internal Wall: Block Work System Total Length= 49.27 m X 3 storey = 147.81 m External Wall: Block Work System Total Length= 64.35 m X 3 storey = 193.05 m
147.81
0.5
147.81 / 340.86 = 0.43
20 X 0.43 X 0.5 = 4.3
193.05
0.5
193.05 / 340.86 = 0.57
20 X 0.57 X 0.5 = 5.7
TOTAL PART 2
340.86
1.0
10
100%
4
100%
4
PART 3: OTHER SIMPLIFIED CONSTRUCTION METHOD 100% Beam dimension complies to MS 1064 Part 10:2001 100% Column dimension complies to MS 1064 Part 10:2001
41
4. IBS SCORING CALCULATION
ELEMENTS
AREA(m2)
IBS FACTOR
COVERAGE
IBS SCORE
PART 3: OTHER SIMPLIFIED CONSTRUCTION METHOD 100% Door dimension complies to MS 1064 Part 10:2001 100% Window dimension complies to MS 1064 Part 10:2001 0% Wall dimension complies to MS 1064 Part 10:2001
100%
4
100%
4
0%
0
Horizontal repetition of structural = 100% Vertical repetition of structural Floor layout = 100% Repetition of floor to floor height = 100%
100%
2
100% 100%
2 2
TOTAL PART 3
22
IBS Contents Score of Project (Part 1, Part 2 and Part 3)
82
42
5.
CONCLUSION
5. CONCLUSION
IBS in Malaysia has been established, introduced and applied in the construction industry since the 1960's to deal with the growing demand for affordable accommodations, increased of construction cost, lower production rate, solving concerns associated
with
foreign
workers
and
improving
quality,
effectiveness and productivity of construction industry. Despite all the benefits and support from the government, early effort to promote the usage of IBS in Malaysia's construction industry is still very low compared to conventional methods. (due to site restrictions (rural area, etc) inadequate accessibility for the components to be transferred , etc) Throughout this project, we were able to have more insight of the current situation (IBS) in the construction industry and were able to understand more about the it, from researching and investigating the types of IBS construction method generally used, analyzing a case study to the implementation of appropriate system in the production of a model for an apartment building.. We were able to propose a building that completely uses the IBS system and demonstrate a comprehensive understanding of IBS construction process through model making. We also understood more about the IBS fabrications, the sequence of the IBS construction, installation process and methods, practicality and IBS calculation and scoring method.
THA NKY OU .
Over 90% of our proposed building from foundation to the roof comprised of IBS components and we achieved a IBS score of 82/100.
44
6.
REFERENCES
6. REFERENCES
Bathroom Pod Installation On Site | Oldcastle SurePods. (n.d.). Retrieved October 06, 2017, from https://oldcastlesurepods.com/factory-built-bathrooms/on-site/ Prefabricated Prefinished Volumetric Construction (PPVC). (n.d.). Retrieved October 06, 2017, from https://www.bca.gov.sg/BuildableDesign/ppvc.html (n.d.). Retrieved October 06, 2017, from http://preca.in/blog/6-advantages-of-beams/ Method Statement of Slab Construction (Cast-In Situ). (2014, November 18). Retrieved October 06, 2017, from https://constructionquality.wordpress.com/2014/07/15/method-statement-for-slab-construction/ Technical Details. (n.d.). Retrieved October 08, 2017, from http://www.monachinotechnology.com/comparison-of-all-foundation-systems.html Designing Buildings Wiki The construction industry knowledge base. (n.d.). Retrieved October 06, 2017, from https://www.designingbuildings.co.uk/wiki/Off-site_prefabrication_of_buildings:_A_guide_to_connection_choices Advantages of Hollow Core Slabs. (2014, December 25). Retrieved October 06, 2017, from http://civilengineersforum.com/hollow-core-slab-advantages/ UTHM Follow. (2014, July 08). Presentation ibs. Retrieved October 06, 2017, from https://www.slideshare.net/finalistfarrah/presentation-ibs Concrete, C. (n.d.). Precast Concrete Columns and Beams. Retrieved October 08, 2017, from http://www.creaghconcrete.co.uk/products/precast-frames/precast-concrete-columns-beams.html?p=198
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