TECHNOLOGYRAIL CATENARY AND RAIL CONSTRUCTION www.zeck-gmbh.com RAIL TECHNOLOGIES
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Over2 30 years of experience in project manufacturingdevelopmentmanagement,andofmachinesforrailprojectsallovertheworldExpertconsultingand24/7AfterSalesSupportMorethan200machinesinuseworldwideMinimalmaintenanceduetointelligentdesign
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For more than 50 years, ZECK has been manufacturing high-quality and innovative special machines for the construction and maintenance of overhead power lines, catenary, underground cable and antenna. Our machines are employed in renowned projects all around the world.
Our catenary installation units guarantee a careful and precise installation of catenary. Our machines can be designed according to individual client specifications. ZECK units are installed on rail-road units or rail wagons, that are used in the construction of urban and intercity railways. This way local directives can be considered.
ZECK - HIGH-PERFORMING, DURABLE, AND RELIABLE MACHINES
Michael Zeck
Saving time during the installation of wires
33
Customized catenaryinstallation units
We are looking forward to a successful cooperation.
NEW! Rail-road machines for catenary installation and rail construction
By acquiring the French company Maintenance du Centre (MdC) in 2017, we have expanded our product range, which now includes rail-road machines for catenary installation and rail construction. The all-terrain and versatile machines have proven their value in the French market for 30 years.
Find out more about our exciting new developments and profit from our vast experience in your own projects.
The wire installation with final installation force reduces the installation time by up to 70%. This has been made possible by a transfer of technology as well as the close cooperation with catenary installation companies and wire manufacturers.
Hydraulic emergency unit (external)
Work basket 0.76 x 0.5 m
Re-railingScotches support
Max. rail inclination 60 ‰
12 V system with high capacity battery
Tow Particulatebar filter
Use of work basket on crawler chassis (no driving movement possible when not in rest position)
Sound pressure level at full throttle (Lp) 79 dB (A)
Water-cooled diesel engine
OPERATION
Wind gauge Key safe Oil collection kit Fire
Battery master switch
Mechanical opposite track blocking Electric warning horn
Height on road wheels 2.22 m
230 V electric supply with 3.5 kVA (socket in basket)
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Rerailing by radio-/cable remote control
EQUIPMENT
High climbing ability of crawler chassis
KEY FACTS
9
Automatic load limitation for the work basket
OPTIONAL EQUIPMENT
Tandem trailer
TANK CAPACITY
Noise reduction kit
Control panel in work basket
Tool Sandingbox
Electric components with IP65 and IP67 protection
Length x width (road) 3.65 - 2.34 m
BiodegradableFirstextinguisheraidkithydraulic oil
Safe rear access from between the rails
RR C-POD
Max. driving speed rail 17 km/h
Hydraulic 30 l Diesel 30 l
Electronic control of all machine functions by integrated diagnostic system (automatic blocking of lifting operations)
Length x width (rail) 3.73 - 2.04 m
Max. superelevation of the track 200 mm
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ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Max. driving speed road 4.5 km/h
Back pad for working platform
Work light in basket
DIMENSIONS | WEIGHT
4 09|2022 COMING SOON
Net weight 2800 kg
Measuring device for height and lateral position of contact wire
BRAKING SYSTEM
FRAME
Min. curve radius 35 m
Max. 18.8 kW (25.2 hp), emission stage 5
Emergency hand pump
Safe working load (per work basket) 200 kg
Height on rail wheels (surface of rail) 2.4 m
(RR C-POD + trail = total weight below 3.5 t)
ENGINE | POWER TRANSMISSION
Electric tank pump
Rail-bound traveling mechanisms can be adapted to a track gauge of 1000 mm and 1435 mm for rerailing purposes
Coupling device at front and rear
Sound pressure level in neutral (Lp) 72 dB (A)
Max. working height 8.5 m
Diagram refers to the working area with rail axle interaxes 1000 mm. 0 1 2 3 4 5-1 101067892345 METER STANDARDGAUGEGAUGE
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Max. working speed rail 2.5 km/h
Powered by 6 independent hydraulic engines (4 for rail operation, 2 for road use)
Rerailing by radio-/cable remote control
TECHNICAL DATA
NOISE LEVEL
Compliance with Machinery Directive 2006/42/CE, EN 280-2015
Rail-road elevated working platform
Safety parking brake at 2 rail wheels and both crawlers
Max. lateral reach 3.6 m (right/left)
Working under live line possible due to lifting limiter
Crossarmsystemtoliftthe machine
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Automatic load limitation for the work basket
Mechanical opposite track blocking
09|2022
12 V system with high capacity battery Powered by 6 independent hydraulic engines (4 for rail operation, 2 for road use)
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Oilcouplingcollection kit
Compliance with Machinery Directive 2006/42/CE, EN 280-2015 DB Netz authorization to work
230 V electric supply with 3.5 kVA (socket in basket)
Fire BiodegradableFirstextinguisheraidkithydraulic oil
Wind gauge
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Max. driving speed road 4.5 km/h
Rerailing by radio-/cable remote control High climbing ability of crawler chassis
Safe working load (per work basket) 200 kg
Max. rail inclination 40 ‰
Net weight 2700 kg
Safety parking brake at 2 rail wheels and both crawlers
Tool Crossarmbox to lift the machine
EQUIPMENT
Sound pressure level in neutral (Lp) 72 dB (A)
BRAKING SYSTEM
Back pad for working platform
Use of work basket on crawler chassis (no driving movement possible when not in rest position)
Min. curve radius 35 m
Max. lateral reach 3.6 m (right/left)
Coupling device at front and rear
55
Work light in basket
OPERATION
Electronic control of all machine functions by integrated diagnostic system (automatic blocking of lifting operations)
ENGINE | POWER TRANSMISSION
RR C-POD 10
Work basket 0.76 x 0.5 m
KEY FACTS
Rerailing by radio-/cable remote control
Max. working height 9.65 m
Hydraulic 30 l
Sound pressure level at full throttle (Lp) 79 dB (A)
Height on rail wheels (surface of rail) 2.4 m
Rail-road elevated working platform
Max. driving speed rail 19.9 km/h
Length x width (rail) 3.73 - 2.04 m
Tow Particulatebar filter
Electric warning horn
Emergency hand pump
Height on road wheels 2.22 m
Length x width (road) 3.65 - 2.34 m
Max. 18.8 kW (25.2 hp), emission stage 5
Control panel in work basket
Re-railingScotches support
NOISE LEVEL
Hydraulic emergency unit (external)
Water-cooled diesel engine
TANK CAPACITY
FRAME
Key Rearsafecarrier basket with quick-action coupling for trailer
Noise reduction kit
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Tandemwire trailer (RR C-POD + trail = total weight below 3.5 t)
Max. superelevation of the track 200 mm
Safe rear access from between the rails
Battery master switch
OPTIONAL EQUIPMENT
Measuring device for height and lateral position of contact
DIMENSIONS | WEIGHT
Diesel 30 l
Max. working speed rail 2.5 km/h
Working under live catenary possible due to lifting limiter
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Electric components with IP65 and IP67 protection
Electric tank pump
Height on rail wheels (surface of rail) 3.7 m
Max. lateral reach 5.3 m (right/left)
OPERATION
KEY FACTS
Electrically controlled emergency hydraulic system
DIMENSIONS | WEIGHT
Site UseRemotelocalizationdiagnosisofworkbasket on road wheels (when Protectivestationary)gratetowards catenary Telescopic arm
Re-railingScotches support Wind gauge Key safe Oil collection kit
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Length x width (rail) 3.24 x 3.05 m
Oil-cooled diesel engine 24 V system with high capacity battery Powered by 8 independent hydraulic engines (4 for rail operation, 4 for road use)
Safe working load (per work basket) 165 kg
Electronic control of all machine functions regarding safety by integrated diagnostic system (automatic blocking of the lifting Drivingoperation)on road controlled by radio-/cable remote control Radio remote control and separate cable remote control Opposite track blocking Electric warning horn
RR LAMA DN
DATA (STANDARD GAUGE 1435 MM)
Min. curve radius 30 m
Max. driving speed road 4 km/h
Max. driving speed rail 19 km/h Max. rail inclination 40 ‰
Height on road wheels 3.46 m
Length x width (road) 3.0 - 2.5 m
Radio and cable remote control for rerailing and transport journeys on road High climbing ability Compliance with Machinery Directive 2006/42/CE, EN 280-2015
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BRAKING SYSTEM
Lockable oscillating axle for road and rail Lifting arm simple
OPTIONAL EQUIPMENT
Working lights at front and rear Emergency hand pump
6 09|2022TECHNICAL
Diesel engine according EU emissions directive Rail wheel for tramway gauge
Safe access from between the tracks
4 coupling devices (front, back, left and right)
Control panel in each basket
Rail-road vehicle with two individual work baskets
Battery master switch
Telescopic masts to work at overhead wiring
Automatic load limitation for the work basket
Max. 36.4 kW (48.8 hp)
Max. working height 10 m
TANK CAPACITY
Hydraulic 70 l Diesel 65 l
Max. working speed rail 7 km/h
Work basket 0.85 x 0.65 m
Max. superelevation of the track 200 mm
Net weight 5500 kg
FRAME
Hydraulic steering
Battery charge indicator
Pantograph measurement
EQUIPMENT
ENGINE | POWER TRANSMISSION
Safety multi-disk brakes at 2 rail wheels Hydraulic brake at all 4 rail wheels 2 of 4 road wheels equipped with safety multi-disc brakes
Electric components with IP65 and IP67 protection
Pantograph equipotential bonding Clamp press
Fire Biodegradableextinguisherhydraulic oil
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
220 V electric supply with differential circuit breaker
RR LAMA DP
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RR LAMA DN
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OPERATION
Max. working height platform 8.07 m
Use of work basket on road wheels (when stationary)
KEY FACTS
Work basket 0.8 x 0.56 m
Radio and cable remote control for rerailing and transport journeys on road Excellent all-terrain capability
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Control panel in each basket
Protective grate towards catenary Clamping press Position localization Remote diagnosis
Safe access from between the tracks Working lights at front and rear Street Emergencylightinghand
FRAME
Length x width (road) 3.1 - 2.5 m
BRAKING SYSTEM
8 09|2022
Key safe Oil collection kit Fire PantographPantographextinguishermeasurementequipotentialbonding
GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Max. 36.4 kW (48.8 hp)
Electrically controlled emergency hydraulic system
2 of 4 road wheels equipped with safety multi-disc brakes
Height on road wheels 3.4 m
Length x width (rail) 3.1 - 3.2 m
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Safety multi-disk brakes at 2 rail wheels
pumpZECK
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Oil-cooled diesel engine
Height on rail wheels (surface of rail) 3.62 m
220 V electric supply with differential circuit breaker Rail wheel for tramway gauge Diesel engine according EU emissions directive Re-railingScotches support Wind gauge
Rail-road vehicle with large platform and one basket
EQUIPMENT
24 V system with high capacity battery Powered by 8 independent hydraulic engines (4 for rail operation, 4 for road use)
TANK CAPACITY
Automatic load limitation for the work basket
Working platform 3.62 - 1.13 m
Total working load - Platform + basket 400 kg
Max. lateral reach 3.6 mm
Max. height basket (above upper surface of rail) 9.07 m
Battery charge indicator
Battery master switch Electric components with IP65 and IP67 Electronicprotectioncontrol of all machine functions regarding safety by integrated diagnostic system (automatic blocking of the lifting Drivingoperation)onroadcontrolled by radio-/cable remote control
ENGINE | POWER TRANSMISSION
Net weight 5650 kg
Working load basket 165 kg
DIMENSIONS | WEIGHT
Hydraulic steering 4 coupling devices (front, back, left and right)
Hydraulic 70 l Diesel 65 l
Min. curve radius 30 m Max. superelevation of the track 200 mm Max. driving speed road 4 km/h Max. driving speed rail 19 km/h Max. working speed rail 7 km/h
Radio remote control and separate cable remote control Opposite track blocking Guard iron in front of each rail wheel Electric warning horn
OPTIONAL EQUIPMENT
Compliance with Machinery Directive 2006/42/CE, EN 280-2015
Hydraulic brake at all 4 rail wheels
Position Protectivelocalizationgratetowards catenary
Back pad for working platform
Length x width (road) 3.1 - 2.5 m
Electronic control of all machine functions regarding safety by integrated diagnostic system (automatic blocking of the lifting
Use of work basket on road wheels (when stationary)
Max. driving speed road 4 km/h
FRAME
220 V electric supply with differential circuit breaker
TANK CAPACITY
Net weight 6050 kg
Guard iron in front of each rail wheel
OPERATION
Powered by 8 independent hydraulic engines (4 for rail operation, 4 for road use)
Remote diagnosis
09|2022
Safety multi-disk brakes at 2 rail wheels
RR LAMA DP HEV
OPTIONAL EQUIPMENT
Electric motor 20 kW
Min. curve radius 30 m
Max. working height platform 8.07 m
Radio remote control and separate cable remote control
Clamping press
Height on rail wheels (surface of rail) 3.62 m
Max. working speed rail 7 km/h
Fire
Battery recharged by diesel engine or via electric power grid
Diesel engine according EU emissions directive
KEY FACTS
Rail wheel for tramway gauge
Opposite track blocking
Emergency hydraulic system
BRAKING SYSTEM
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
PantographPantographextinguishermeasurementequipotentialbonding
Max. superelevation of the track 200 mm
DIMENSIONS | WEIGHT
Working platform 3.62 - 1.13 m
Re-railing support
ENGINE | POWER TRANSMISSION
Total working load - Platform + basket 400 kg
Electric warning horn
Max. lateral reach 3.6 mm
Drivingoperation)onroadcontrolled by radio-/cable remote control
Oil-cooled diesel engine Max. 18.4 kW @ 2600 rpm
Compliance with Machinery Directive 2006/42/CE, EN Hybrid280-2015
Work basket 0.8 x 0.56 m
Hydraulic brake at all 4 rail wheels
Hydraulic 70 l Diesel 25 l
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Rail-road vehicle with large platform and one basket
Radio and cable remote control for rerailing and transport journeys on road Excellent all-terrain capability
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2 of 4 road wheels equipped with safety multi-disc brakes
Height on road wheels 3.4 m
Control panel in each basket
Working load basket 165 kg
Length x Width (rail) 3.1 - 3.2 m
Battery range 8 hours/cycle
Safe access from between the tracks Working lights at front and rear Street Emergencylightinghand pump
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Hydraulic steering 4 coupling devices (front, back, left and right)
Max. height basket (above upper surface of rail) 9.07 m
COMING SOON 99
Max. driving speed rail 19 km/h
OilKeyWindScotchesgaugesafecollection kit
Emergency manual pump
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
DIMENSIONS | WEIGHT
Rotation boom arm 360°
Length (work position, work basket lowered) 7.4 m
ENGINE | POWER TRANSMISSION
Length x width (transport position) 4.7 m x 1.8 m
OPERATION
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
TANK CAPACITY
Rotation work basket 90° (right/left)
Max. superelevation of the track 200 mm Max. rail inclination 8%
Water-cooled diesel engine
Electric components with IP65 and IP67 protection Tow bar
Max. driving speed road (4 gears) 6 km/h
Net weight 8300 kg
Hydrostatic drive
FRAME
230 V electric supply in work basket with differential circuit Dieselbreakerengine according EU emissions directive Rail axles for narrow gauge Rail wheel for tramway gauge Use of work basket on road wheels (when stationary) Fire extinguisher
Rotation oscillating arm 130°
Coupling device at front and rear
Clearly structured control panel
10 09|2022RRA-POD 15
Hydraulic 70 l Diesel 70 l
Safe working load (work basket) 230 kg
KEY FACTS
Max. driving speed rail (3 gears) 19.9 km/h
Max. working speed rail 2 km/h
Multi-function proportional control (all movements of the arm can be controlled simultaneously)
OPTIONAL EQUIPMENT
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
EQUIPMENT
Height on rail wheels (surface of rail) 2.4 m
Height on road wheels 2.3 m
Compliance with Machinery Directive 2006/42/CE, EN 280-2015
Automatic load limitation for the work basket
Battery charge indicator Battery master switch
Max. working height 15.4 m
Rail-road telescopic working platform
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Max. lateral reach 8.95 m (right/left) Min. curve radius 35 m
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Work basket 0.8 x 1.4 m
Safety multi-disk brake at both road axles 4 rail wheels equipped with negative multi-disc brake Electric / hydraulic parking brake
BRAKING SYSTEM
Hydraulic steering
Max. 28 kW (37.6 hp)
Rail wheels driven by transmitted friction by road wheels (friction Powershiftdrive)transmission - 4 gears
Max. working speed rail 2 km/h
OPERATION
KEY FACTS
Three point Kinglink and central oscillating bearing Hydraulic steering Coupling device at front and rear
Work basket 0.8 x 1.4 m
Safe working load (work basket) 230 kg
Max. lateral reach 9 m (right/left)
FRAME
Clearly structured control panel
Automatic load limitation for the work basket
ENGINE | POWER TRANSMISSION
Electronic supervision of track superelevation of frame and platform with automatic blocking of operating maneuvers
Max. driving speed rail (3 gears) 19.9 km/h
OPTIONAL EQUIPMENT
Battery performance 80 V | 465 Ah
Safety multi-disk brake at both road axles 4 rail wheels equipped with negative multi-disc brake Electric / hydraulic parking brake
TANK CAPACITY
Height on road wheels 3.2 m
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Automatic oscillating axle blocking
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Rail axles for narrow gauge Rail wheel for tramway gauge
EQUIPMENT
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Safe access from between the tracks
Use of work basket on road wheels (when stationary)
230 V electric supply in work basket with differential circuit
Rail-road telescopic working platform Hybrid drive (patent pending)
Lighting system for road use and signal lamp with rotating Warningbeacon horn electric (road) and pneumatic (rail)
Turning radius 12 m
Max. 55.4 kW (74.3 hp), emissions level V Water-cooled diesel engine 12 V-system with high-capacity battery (Deep Cycle)
BRAKING SYSTEM
Zero-emission, silent electric operation for tunnels and urban Excellentareas all-terrain capability due to oscillating articulated Compliancejoint with Machinery Directive 2006/42/CE, EN Homologation280-2015 for road service
Rotation oscillating arm 130°
Closed cabin with heating system, illumination, and windshield
Fire extinguisher
Max. working height 15.5 m
Multi-function proportional levers (all movements of the arm can be controlled simultaneously)
Hydraulicwipers supply 400 bar for pressing tools in basket
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
DIMENSIONS | WEIGHT
Net weight 12150 kg
Electric components with IP65 and IP67 protection
Dieselbreakerengine according EU emissions directive
Length x width (transport position) 7.2 m x 2.3 m
Min. curve radius 35 m
Max. driving speed road (4 gears) 27.7 km/h
Length (work position, work basket lowered) 8.3 m
Battery charge indicator
Working lights at front and rear Joystick on armrest of seat for rail operation Electric / hydraulic emergency pump
Rotation boom arm 280°
09|2022 RR D-POD 16
Max. superelevation of the track 200 mm
Height on rail wheels (surface of rail) 3.3 m
Hydraulic 70 l Diesel 70 l
1111
Rotation work basket 90° (right/left)
Cyclonic air pre-filter
Independent electric operation approx. 28 h
Battery master switch
Safety roof ROPS | FOPS
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Central lubrication point for upper joint bolt
Adjustable, turnable and suspended seat
Electric components with IP65 and IP67 protection Lockable oscillating axle for road and rail
Back pad for working platform
Electric/hydraulic emergency pump
Battery charge indicator Battery master switch
Max. lateral reach 9.9 m (right/left)
Rotation boom arm 360°
Parking brake at 4 road wheels
Parking brake at 4 rail wheels
Automatic load limiter for the work basket with 2 load ranges
Compliance with Machinery Directive 2006/42/CE and EN Swiveling280-2015
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Electric tank pump
Height on rail wheels (surface of rail) 2.64 m
Safe working load (work basket) 400 kg
Electronic control of all machine functions by integrated diagnostic system (automatic blocking of lifting operations)
Opposite track blocking
Max. working height 18.2 m
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BRAKING SYSTEM
EQUIPMENT
Min. curve radius (rail) 35 m
Net weight 13200 kg
OPERATION
Re-railingScotches support
Rail wheels for additional track gauges
Acoustic power level (Lw) 103 dB
Diesel 65 l
Universally applicable rail-road elevated working platform
ENGINE | POWER TRANSMISSION
Length (road) 8.3 m
Max. rail inclination 40 ‰
Illumination system
KEY FACTS
Max. driving speed rail (3 gears) 16 km/h
DIMENSIONS | WEIGHT
Emergency diesel engine for emergency operation with reduced performance: in case of engine failure operation via control panel, in case of control failure operation via operating levers
OPTIONAL EQUIPMENT
NOISE LEVEL
Wind gauge Key Rearsafecarrier basket with quickaction coupling for trailer coupling Oil collection kit Fire BiodegradableFirstextinguisheraidkithydraulic oil
Max. 55 kW (73.8 hp), minimal noise due to low drive speed
Multi-function proportional control
12 RR09|2022A-POD 18
Pantograph measurement Pantograph equipotential bonding
Rotation oscillating arm 90° (right/left)
JIB: ± 90° rotation on work basket and oscillating arm
FRAME
Radio-/cable remote control with display for safe and quick rerailing as well as driving on the road DB Netz authorization to work
Coupling device at front and rear
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
TANK CAPACITY
Hydraulic 70 l
Max. superelevation of the track 200 mm
24 V system with high capacity battery
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Clearly structured control panel
Water-cooled diesel engine, emission level V with particulate Hydrostaticfilter drive
Sound pressure level (Lp) 77 dB (A)
Working platform can be used on road as well as rail Driving under live catenary possible due to lifting limiter Hydraulic 4-wheel steering (road)
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230 V electric supply with 3.5 kVA (socket in basket)
Work basket 2.4 x 0.8 m
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Height on road wheels 2.45 m
Max. driving speed road (4 gears) 5 km/h
Width 2.4 m
Emergency hand pump
Max. working speed (rail) 1.8 km/h
Rotation work basket 90° (right/left)
RR A-POD 16 HEV
Min. curve radius (rail) 35 m
Battery recharged by diesel engine or via electric power grid 4 electric motors for rail operation with parking brake Electric motors for road use
Safe working load (work basket) 400 kg
TECHNICAL DATA
Width 2.4 m
230 V electrical supply (socket in work basket)
Lockable oscillating axle for road and rail
Multi-track axles ranging from 1000 mm to 1668 mm
JIB: ± 90° rotation on work basket and oscillating
Back pad for working platform
Max. rail inclination 60 ‰
Rotation boom arm 360°
EQUIPMENT
TheHybridarmkinematics of the lifting arm were designed to allow work to be performed all the way round the catenaries without restricting movement
Multi-function proportional control Clearly structured control panel
Sound pressure level (Lp) 77 dB (A)
Working platform can be used on road as well as rail Driving under live catenary possible due to lifting limiter Hydraulic 4-wheel steering
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/d070331383ead868e84ebdce7b6f3a64.jpeg)
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/b9e153405b3e7f18d07e720575640295.jpeg)
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Rotation work basket 90° (right/left)
FRAME
Max. driving speed rail (3 gears) 16 km/h
Illumination system
Automatic load limitation Battery charge indicator
Max. lateral reach 9 m (right/left)
Acoustic power level (Lw) 103 dB (A)
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/870e897fa697c3b9de59ff3b020bbb6e.jpeg)
Electric components with IP65 and IP67 protection
Opposite track blocking
Max. working speed (rail) 1.8 km/h
Max. superelevation of the track 200 mm
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Height on road wheels 2.45 m
Rotation oscillating arm 90° (right/left)
ENGINE | POWER TRANSMISSION
Rail wheels for additional track gauges
COMING SOON 1313
Length (road) 8.3 m
Re-railingScotches support
Oil-cooled diesel engine
24 V Batterysystemrange up to 8 hours/cycle
Pantograph equipotential bonding
Coupling device at front and rear
Work basket 1.8 x 0.9 m Net weight 15000 kg
Electric tank pump
Wind gauge Key safe Oil collection kit Fire BiodegradableFirstextinguisheraidkithydraulic oil
Universally applicable rail-road elevated working platform Radio-/cable remote control with display for safe and quick rerailing as well as driving on the road Compliance with Machinery Directive 2006/42/CE and EN Swiveling280-2022
OPTIONAL EQUIPMENT
Emergency hand pump
NOISE LEVEL – DIESEL OPERATION
Height on rail wheels (surface of rail) 2.64 m
Max. working height 16 m
DIMENSIONS | WEIGHT
09|2022
KEY FACTS
Pantograph measurement
OPERATION
Electronic control of all machine functions by integrated diagnostic system (automatic blocking of lifting operations)
Battery master switch
Max. driving speed road (4 gears) 27.7 km/h
Water-cooled diesel engine 12 V system with high capacity battery
NOISE LEVEL
Net weight 6070 kg
Excellent all-terrain capability due to oscillating articulated Compliancejoint with Machinery Directive 2006/42/CE Homologation for road service
Skip made of steel plates, turnable 90° to the left and right
Automatic locking of skip in central position
Radio remote control for rerailing and for transport journeys
TANK CAPACITY
Opposite track blocking
Warning horn electric (road) and pneumatic (rail) Cyclonic air pre-filter
OPERATION
DIMENSIONS | WEIGHT
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
14 09|2022
BRAKING SYSTEM
Automatic oscillating axle blocking
Turning radius 12 m
Rail wheel for tramway gauge Fire extinguisher
Safety roof ROPS | FOPS
Length x Width 5.0 m x 2.3 m
Tilting of skip while driving in longitudinal direction
Safe access from between the tracks
HYDRAULIC SKIP
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Rail wheels driven by transmitted friction by road wheels (friction Powershiftdrive)transmission - 4 gears
Rail axles for narrow gauge
Hydraulic 70 l Diesel 70 l
Safe working load 5000 kg
Max. 55.4 kW (74.3 hp), emissions level V
Joystick on armrest of seat for rail operation Electric / hydraulic emergency pump
Lighting system for road use and signal lamp with rotating Clearlybeacon structured control panel
Safety multi-disk brake at both road axles 4 rail wheels equipped with negative multi-disc brake Electric / hydraulic parking brake
EQUIPMENT
OPTIONAL EQUIPMENT
Electronically and hydraulically controlled sliding plate for spillage and liquid substances
RR D-SKIP 5
Rail-road dumper
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/f7fae884ada5626ce15b5e7ede25da39.jpeg)
KEY FACTS
Lockable cover for hydraulic and diesel tank and engine maintenance points
Height on rail wheels (surface of rail) 3.3 m
Working lights at front and rear Battery master switch
Total weight 11070 kg
Sound pressure level (Lp) 85 dB (A) Acoustic power level (Lw) 103 dB (A)
ENGINE | POWER TRANSMISSION
Three point Kinglink and central oscillating bearing Coupling device at front and rear Hydraulic steering
Adjustable, turnable, and suspended seat
Box-type profile to reinforce skip
Electric components with IP65 and IP67 protection
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Closed cabin with heating system, illumination, and windshield High-pressurewiperscleaner with suction strainer and reeling device for one hose (max. 10 m)
Diesel engine according EU emissions directive
Min. curve radius 35 m
FRAME
Height elevated skip 3.9 m
Height on road wheels 3.2 m
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Max. driving speed rail (3 gears) 19.9 km/h
OPERATION
Diesel engine according EU emissions directive
BRAKING SYSTEM
Coupling device at front and rear
Kinglink and central oscillating bearing Automatic oscillating axle blocking
Length 5.0 m
Cyclonic air pre-filter
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Lockable cover for hydraulic and diesel tank and engine maintenance points
Hydraulic 70 l Diesel 70 l
Rail wheels driven by transmitted friction by road wheels (friction Powershiftdrive)transmission - 4 gears
Rail axles for narrow gauge Rail wheel for tramway gauge Fire extinguisher
Water-cooled diesel engine Max. 55.4 kW (74.3 hp), emissions level V 12 V system with high capacity battery
Turning radius 12 m
KEY FACTS
Max. tensioning force 10 kN
Hydraulic steering
Safety roof ROPS | FOPS
Radio remote control for loading and unloading of the drum, gripping the drum, extending and retracting the walkway and locking of gripping arm in working position
Adjustable, turnable, and suspended seat
Welded steel frame with 4 mechanically lockable container Threetwistlockspoint
Drum width 700 – 1200 mm
NOISE LEVEL
Warning horn electric (road) and pneumatic (rail)
Max. working speed 6.7 km/h
Width (road) 2.5 m
09|2022
Cable remote control
4 rail wheels equipped with negative multi-disc brake Electric / hydraulic parking brake
Drum holding fixtures for drum diameters of > 1650 mm and drum weights up to 3500 kg
Indication of nominal and actual installation tensioning force
TANK CAPACITY
Total weight incl. drum 10070 kg
ENGINE | POWER TRANSMISSION
FRAME
Closed cabin with heating system, illumination, and windshield wipers
Telescopic mast with pulley head (above upper surface of rail) 3.5 – 6.2 m
Two foldable ladders at the front (right and left side)
Warning signal for safety brake
Net weight 7570 kg
Electric components with IP65 and IP67 protection
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Excellent all-terrain capability due to oscillating articulated Compliancejoint with Machinery Directive 2006/42/CE Homologation for road service
Joystick on armrest of seat for rail operation Electric / hydraulic emergency pump
Two hydraulically operated treadplates (right and left side)
Installation mast with turnable pulley head for zigzag guidance of the unwinding wire
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
RR D-W 12 1515
Outer drum Ø 1200 – 1650 mm
Safe access from between the tracks
Railroad vehicle for winding and unwinding of wire Radio remote control for drum control
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/43c56032da35369ae801504139ae012b.jpeg)
High constant tensioning force due to hydraulic drum brake and special pulley head (patent pending)
Lighting system for road use and signal lamp with rotating User-friendlybeacon control panel and control cabinet
Max. drum weight 2500 kg
Working lights at front and rear Battery master switch
Min. curve radius 35 m
Max. driving speed road (4 gears) 27.7 km/h
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Max. driving speed rail (3 gears) 19.9 km/h
Sound pressure level (Lp) 85 dB (A)
Height on rail wheels (surface of rail) 3.4 m
Acoustic power level (Lw) 103 dB (A)
Height on road wheels 3.2 m
OPTIONAL EQUIPMENT
EQUIPMENT
DIMENSIONS | WEIGHT
Safety multi-disk brake at both road axles
Width (rail) 3.0 m
Lighting system for road use and signal lamp with rotating beacon Warning horn electric (road) and pneumatic (rail)
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Rail axles for narrow gauge
Cyclonic air pre-filter
4 rail wheels equipped with negative multi-disc brake Electric / hydraulic parking brake
Hydraulic 70 l
KEY FACTS
Battery charge indicator
Rail wheels driven by transmitted friction with road wheels Powershift transmission - 4 gears
Three point Kinglink and central oscillating bearing Coupling device at front and rear Hydraulic steering
High-pressurewipers cleaner with suction strainer and reeling device for one hose (max. 10 m)
Adjustable, turnable, and suspended seat Safety roof ROPS | FOPS
Loading bed 2.4 - 2.4 m
Net weight 6070 kg
Hydraulically expandable lateral sections
Total weight 11070 kg
TRANSPORT PLATFORM
Turning radius 12 m
Diesel engine according EU emissions directive Closed cabin with heating system, illumination, and windshield
EQUIPMENT
Multi-function proportional levers (all movements of the arm can be controlled simultaneously)
Max. 55.4 kW (74.3 hp), emissions level V
One hinged site plate at the front 4 lashing eyes
Fixed side plate to driver’s cabin 2 lateral hinged side plates
OPERATION
Width 2.6 m
TANK CAPACITY
Safety multi-disk brake at both road axles
Height on road wheels 3.3 m
Excellentpossible all-terrain capability due to oscillating articulated Compliancejoint with Machinery Directive 2006/42/CE Homologation for road service
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/6b6a3ea0bdd5445d45b0516a8c64c27f.jpeg)
Automatic oscillating axle blocking
Clearly structured control panel
BRAKING SYSTEM
16 RR09|2022D-TRAY 6
Water-cooled diesel engine 12 V system with high capacity battery
Battery master switch
Diesel 70 l
DIMENSIONS | WEIGHT
Working lights at front and rear Joystick on armrest of seat for rail operation Electric / hydraulic emergency pump
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Transport unit lockable by twistlock
NOISE LEVEL
Rail wheel for tramway gauge Fire extinguisher
Safe access from between the tracks
Max. driving speed road (4 gears) 27.7 km/h
ENGINE
Min. curve radius 35 m
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Length 5.7 m
Height on rail wheels (surface of rail) 3.4 m
Acoustic power level (Lw) 103 dB (A)
Safe working load 5000 kg
Sound pressure level (Lp) 77 dB (A)
Max. driving speed rail (3 gears) 19.9 km/h
Due to safety system transport journey under live catenary
Railroad transport trailer
OPTIONAL EQUIPMENT
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
FRAME
Acoustic power level (Lw) 103 dB (A)
Fire extinguisher
Width 2.6 m
Lighting system for road use and signal lamp with rotating Warningbeacon horn electric (road) and pneumatic (rail) Cyclonic air pre-filter
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
NOISE LEVEL
Turning radius 12 m
ENGINE
Max. 55.4 kW (74.3 hp), emissions level V
OPTIONAL EQUIPMENT
High-pressurewiperscleaner with suction strainer and reeling device for one hose (max. 10 m)
Rail wheels driven by transmitted friction with road wheels Powershift transmission - 4 gears
Working lights at front and rear Joystick on armrest of seat for rail operation Electric / hydraulic emergency pump
Three point Kinglink and central oscillating bearing Coupling device at front and rear Hydraulic steering
OPERATION
Automatic oscillating axle blocking
Safe working load 5000 kg
Water-cooled diesel engine 12 V system with high capacity battery
3-SIDE TIPPER
Length 5.7 m
3-side tipper tips to the sides and the front Fixed side plate to driver’s cabin 2 lateral hinged side plates
TANK CAPACITY
BRAKING SYSTEM
Rail axles for narrow gauge Rail wheel for tramway gauge
KEY FACTS
Net weight 6070 kg
Closed cabin with heating system, illumination, and windshield
Due to safety system transport journey under live catenary Excellentpossible all-terrain capability due to oscillating articulated Compliancejoint with Machinery Directive 2006/42/CE Homologation for road service
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/8bf95d13b623b7d739186a0f4ee26872.jpeg)
FRAME
Total weight 11070 kg
09|2022
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Safe access from between the tracks
Safety multi-disk brake at both road axles 4 rail wheels equipped with negative multi-disc brake Electric / hydraulic parking brake
Hydraulic 70 l Diesel 70 l
1717
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
DIMENSIONS | WEIGHT
Battery charge indicator
One hinged site plate at the front 4 lashing eyes
Clearly structured control panel
Loading bed 2.4 - 2.4 m
Battery master switch
Adjustable, turnable, and suspended seat Safety roof ROPS | FOPS
Tipper unit lockable by twistlock
RR D-TRIBENNE
Height on rail wheels (surface of rail) 3.4 m
Sound pressure level (Lp) 77 dB (A)
Max. driving speed road (4 gears) 27.7 km/h
Max. driving speed rail (3 gears) 19.9 km/h
Height on road wheels 3.3 m
Min. curve radius 35 m
Railroad transport trailer
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
EQUIPMENT
Diesel engine according EU emissions directive
Rail-road drum stand Drum stand to wind/unwind wire/cable under mechanical Applicationtension as mobile drum stand or as transport trailer on the Freerailwheel device for the drum
DIMENSIONS | WEIGHT
Min. drum Ø 1000 mm
Max. unwinding speed 3 km/h
Hydraulic 20 l Gasoline 6 l
Max. drum weight 2000 kg
KEY FACTS
Max. tensioning force 900 Nm
Max. drum width 1700 mm
Integrated hydraulic motor to power the rubber wheels
ENGINE Max. 8.7 kW (11.7 hp)
Model with transport trailer
2 spring-mounted axle chassis with brake, lighting system and mudguard for up to 80 – 100 km/h
18 09|2022
Gasoline engine with electric start 12 V system (65 Ah)
EQUIPMENT
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Length 4.5 m
DRIVE SYSTEM
Net weight trailer with drum stand 3500 kg
Max. driving speed road 80 – 100 km/h Max. driving speed rail 15 km/h
Friction emergency brake to end the installation process Drawbar adjustable in height Rail wheel axle with bogie for increased stability Front support via robust mechanical support winch
RR TBF 2200
TANK CAPACITY
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Max. drum Ø 2200 mm
Height on road wheels 2.0 m
Compliance with Machinery Directive 2006/42/CE Homologation for road service
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/ead2b95f8002d874dbb99d7547725f21.jpeg)
Net weight drum stand 700 kg
Max. payload trailer 2500 kg
Width 2.4 m
Adjustable height of drum via two hydraulic cylinders Adjustment of tensioning force via hydraulic pressure Parking brake
OPTIONAL EQUIPMENT
Height on rail wheels (surface of rail) 3.3 m
Biodegradable hydraulic oil Reel with dismountable flange HT/TBF for reeling old rope Fire extinguisher
Universal drum shaft with 2 adjustable drum fixing cones Free wheel device for the drum Hydraulic manual pump for emergency mode
Road working load 3000 kg
Max. rail inclination 35 ‰
Ground clearance, road | rail 0.20 m | 0.74 m
EQUIPMENT
Twistlock fastening
Net weight trailer 4000 kg
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/6ae3139db9eecb5c4b6dc7db9c7941d5.jpeg)
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/6169f4ce5fdae5fd7cd60a14d696818c.jpeg)
Max. superelevation of the track 200 mm
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/490a483f7f3ffaef2d0b8a5772612c95.jpeg)
Loading bed length 6 m
Length 7.82 m
Inner wall can be moved laterally Hydraulic support 4 attachment and lifting points 2 lateral tool boxes
Foldable, removable side wall
Max. driving speed road 15 km/h
KEY FACTS
Rail working load 12000 kg
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/2f71c1df56af8b55d689e4da4e827d88.jpeg)
Height-adjustable drawbar
Pivoting stanchions
Width 2.53 m
RR Trailer 6
Height on rail wheels (surface of rail) 1.19 m
09|2022 1919 ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Rail-road trailer
2 rail axles - 1 road axle
Negative brake on rail wheels
Height on road wheels 1.59 m
TECHNICAL DATA (STANDARD GAUGE 1435 MM)
Max. driving speed rail 20 km/h
DIMENSIONS | WEIGHT
Min. curve radius 90 m
BM 982 32 x
TBH 20 Z972 44 x x
Wire installation with tensioning force of 10 - 30 kN with individually controlled capstan units for 1, 2, or 3 wires
PAGE RAIL-BOUND VEHICLE RAIL-ROAD TRUCK
BM 974 33 x
BM 954 28 x
TBF 20-2W 46
TBH 20 Z292 45 x x
BM 925 36 x x
As a load on a rail-bound vehicle or rail-road truck
BM 988 31 x
BM 960 40 x BM 935 41 x x
BM 971 35 x x
BM 966 34 x x
Wire installation with tensioning force of < 10 kN by hydraulically tensioned drum stands
BM 957 29 x
BM 987 38 x x
PAGE RAIL-BOUND VEHICLE RAIL-ROAD TRUCK
BM 959 39 x x
BM 921-500 37 x x
BM 984 30 x
CATENARY INSTALLATION UNIT
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/d3ee3563c82cb8481171e32e034c0471.jpeg)
2121
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/24fa7bbd618e3fd6f2c9a1dca660583d.jpeg)
22 12 3 1 2 V=0 1 0 2 3 4 5 6 7 8 9 1 0 2 3 4 5 6 7 8 9 1 0 2 3 4 5 6 7 8 9 1 0 2 3 4 5 6 7 8 9 1 0 2 3 4 5 6 7 8 9 1 0 2 3 4 5 6 7 8 9 1 0 2 3 4 5 6 7 8 9 1 0 2 3 4 5 6 7 8 9 18.03 kN m>0<1210 m A 4.3 kN218.0 kN 19.0 kN 3.6 120815.0km/hmB115.0kN 1 0 2 3 4 5 6 7 8 9 ZECK OPERATOR INTERFACE - ZOI 3.0 INTELLIGENT TENSION SUSTAINER (ITS)* In error mode, the machine will temporarily continue working with the last set tensioning force PRECISE CONTROL AND EASY OPERATION 12‘‘ Touch screen with function keys Control of tensioning forces as well as the drive and control units with integrated diagnostic system PLC control for maximum productivity and safety ZECK stringing data record system with USB interface GPS modem with remote diagnosis* Communication with carrier vehicle by hardware or CAN* LOADSENSING SYSTEM Efficient control of machine due to hydraulic supply as needed (energy-efficient)
OI TSTARTNOTHAL CNEGREMEYSTOPEMERGENZA ARRÊTD‘URGENCE 0 - 1 - 2 - 3 OI45543 4 12.32 :56 15.0km/h kN4.3m>0<kN16.0 kN 3 6.3 kN 2323 HP-ATS, HIGH PRECISION AUTOMATIC TENSIONING SYSTEM* Highly precise automatic tensioning system for tolerances of ± 1 % of the set nominal tensioning force Careful wire installation due to soft start-up and stopping ELECTRONIC CONTROL OF DRUM STAND PRETENSION* Continuous pretension independent of drum size and uncoil diameter SETUP MODE Easy operation with cable remote control Precise control via joystick Increased efficiency during installation of wire *optional
For 1,2 or 3 wires - individually controlled Max. tensioning force 30 kN Wire guiding system without bending cycle Approved for “SIEMENS ICE CATENARY SYSTEM“ Groove lining in various designs for a max. wire diameter of 15, 22, or 27 mm* Less wire required with only 3 groove turns Wire straightener*
WELL THOUGHT OUT DOWN TO THE FINEST DETAIL
BULL WHEEL UNIT
Quick mounting and dismounting on carrier vehicles (10‘, 20‘ or 30‘)
CONTAINER FRAME ATTACHMENT SYSTEM*
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/f16704caf88f27006f0e9753ac59aa2f.jpeg)
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/f8e684e513081babc91c7b98a1014d8a.jpeg)
24
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/5f68bd7f8ed62a63bbf9c9b0b43b6ef6.jpeg)
DRUM STAND
Up to 6 fix-mounted, hydraulic drum stands
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/bb5696e32194644a0b566421cb669dd6.jpeg)
With manual parking brake
Hydraulic drum clamping fixture without drum shaft*
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/9883705e7e942d3b6aeb0bc2cb9cb558.jpeg)
2525*optional
Automatically laterally displaceable* Swiveling frame*
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/60fb8d031fbfbc9f0b4cef219b03ea5d.jpeg)
ENGINE
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/f8d24173167aa3af875297e417e3124e.jpeg)
Electronically controlled and water-cooled diesel engine with CAN interface In compliance with the EU emissions directive* With particulate filter* Without diesel engine: hydraulic and electrical supply by carrier vehicle*
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/dc1e8b3fbcce32e526e094b4ad2a5afd.jpeg)
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/115f1545eefe610dc6cca86eae5881ed.jpeg)
CONTROL DESK
With overhead cover Soundproof cabin, optional with ventilation system, heating system, air conditioning*
•
26
PRECISE • EFFICIENT ECONOMIC
Facilitates transport position (clearance outline) of machine in case of failure of drive unit
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/0a6c2649693e0ddb09f2ea32b3ab64ba.jpeg)
WIRE GUIDING SYSTEM*
HYDRAULIC EMERGENCY UNIT
2727*optional
With rail homologation, opposite track blocking and radio remote control*
To load/unload drums
2 hydraulically controlled guidance arms with large lateral reach. Individually controlled by radio remote Mastcontroladjustable in height with large guide pulley for the prepositioning of the wires
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/19d757fd73f4de161cf635845e8302b5.jpeg)
HYDRAULIC TELESCOPIC CRANE
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/333c51134c76589f4e582e9e5c61d4a7.jpeg)
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/7afc56266df1cea73acfe6069ba17414.jpeg)
ENGINE
2 individually controlled bull wheel units
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
CONTROL SYSTEM
BM 954
HP-ATS (High Precision Automatic Tensioning System):
ZECK stringing data record system with USB interface Electronically controlled drum stand pretension. Continuous pretension independent of drum size and unroll diameter
Lockable, soundproof cabin with ventilation system, windshield wipers, seat and control panel
OPTIONAL EQUIPMENT
DRUM STAND
Printer for ZECK Stringing Data Record System
Electronically controlled catenary installation unit installed on a rail-bound vehicle
Remote diagnosis via GSM/GPS modem
TENSIONER PERFORMANCE
Max. tensioning force 2 x 27 kN Max. speed 5 km/h
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/99a9363ec31f7907f8b2d945aa38d63b.jpeg)
KEY FACTS
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
Special designs on request
Length x Width x Height 18.4 x 2.8 x 3.3 m
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
28 09|2022
2 hydraulically controlled guidance arms with large lateral reach: right/left ca. 4.5 m, height: ca. 8.5 m (over upper surface of rail), extension possible Individually controlled by radio remote control
6 hydraulic drum stands (1 can be automatically moved laterally 5 fix-mounted)
Tensioning forces with tolerances between the nominal and actual value of only ± 1 %
Number 4 (2 x 2)
DIMENSIONS | WEIGHT
Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
Diameter 1500 mm Groove Ø 15 mm (opt. 22, 27 mm)
Diesel engine according EU emissions directive Diesel particulate filter (DPF) Arctic kit with preheating system for up to -30 °C Biodegradable hydraulic oil
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
DRUM STAND Number 6
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
New construction: simultaneous installation of 2 new wires with a final tensioning force of 2 x 27 kN
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
Liquid-cooled diesel engine with electronic rpm-control 24 V system with high capacity battery
BULL WHEEL UNIT
Lighting for working in darkness Base frame made of steel profiles 2 x 30’ with accommodations for container corner fittings (according to DIN ISO Circumferential1161) railing as fall prevention system
ITS, Intelligent Tension Sustainer: In error mode the machine temporarily continues tensioning with last set tensioning Airforceconditioning for cabin
EQUIPMENT
Max. drum weight 3500 kg Max. drum Ø 3 - 2000 mm Max. drum Ø 3 - 1600 mm
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
Free wheel device directly at the drive
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
WIRE GUIDING SYSTEM
Max. 92.5 kW (124 hp)
BULL WHEEL
Net weight approx. 25000 kg
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
2 individually controlled bull wheel units
DRUM STAND Number 4
EQUIPMENT
Diesel engine according EU emissions directive Diesel particulate filter (DPF) Arctic kit with preheating system for up to -30 °C Biodegradable hydraulic oil Printer for ZECK Stringing Data Record System
Length x Width x Height 19.3 x 2.8 x 2.8 m
Liquid-cooled diesel engine with electronic rpm-control 24 V system with high capacity battery
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/6b34b81e935cf4b37b325c143da4bb93.jpeg)
TENSIONER PERFORMANCE
BM 957
New construction: simultaneous installation of 2 new wires with a final tensioning force of 2 x 20 kN
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
DRUM STAND
2929
Max. 92.5 kW (124 hp)
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
CONTROL SYSTEM
ZECK stringing data record system with USB interface Electronically controlled drum stand pretension. Continuous pretension independent of drum size and unroll diameter
ITS, Intelligent Tension Sustainer (in case of failure, machine temporarily continues tensioning with last set tensioning Remoteforce) diagnosis via GSM/GPS modem Air conditioning for cabin
DIMENSIONS | WEIGHT
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
BULL WHEEL UNIT
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
WIRE GUIDING SYSTEM
Net weight approx. 10500 kg
Max. drum weight 3500 kg
ENGINE
Diameter 1400 mm Groove Ø 16 mm (opt. 22, 27 mm)
Max. speed 5 km/h
Number 4 (2 x 2)
Max. tensioning force 2 x 20 kN
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
2 hydraulically controlled guidance arms with large lateral reach: right/left ca. 4.5 m, height: ca. 8.5 m (over upper surface of rail), extension possible Individually controlled by radio remote control
HP-ATS (High Precision Automatic Tensioning System):
Tensioning forces with tolerances between the nominal and actual value of only ± 1 % Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
Lockable, soundproof cabin with ventilation system, windshield wipers, seat and control panel Lighting for working in darkness
09|2022
Base frame made of steel profiles 2 x 30’ with accommodations for container corner fittings (according to DIN ISO Circumferential1161) railing as fall prevention system
OPTIONAL EQUIPMENT
device directly at the drive
Max. drum Ø 1800 mm
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Electronically controlled catenary installation unit installed on a rail-bound vehicle
BULL WHEEL
Special designs on request
4 hydraulic drum stands (can be automatically moved Freelaterally)wheel
KEY FACTS
BM 984
DRUM STAND
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
Printer for ZECK Stringing Data Record System
30 09|2022
BULL WHEEL UNIT
ENGINE
Max. 100 kW (134.1 hp)
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
2 hydraulically controlled guidance arms with large lateral reach: right/left ca. 4.5 m, height: ca. 8.5 m (over upper surface of rail), extension possible
Electronically controlled drum stand pretension. Continuous pretension independent of drum size and unroll diameter
EQUIPMENT
Electronically controlled catenary installation unit installed on a rail-bound vehicle
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/2f8c6c420c88244c69c72dcb37a7b9a5.jpeg)
Lockable, soundproof cabin with ventilation system, windshield wipers, seat and control panel
Special designs on request
Mast adjustable in height with large roller guidance for 1 or 2 wires for the careful prepositioning of the wire Individually controlled by radio remote control
Number 4 (2 x 2) Diameter 1500 mm Groove Ø 16 mm (opt. 22, 27 mm)
OPTIONAL EQUIPMENT
DIMENSIONS | WEIGHT
Lighting for working in darkness Base frame made of steel profiles 2 x 30’ with accommodations for container corner fittings (according to DIN ISO 1161)
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
4 drum stands (2 laterally displaceable, 2 fix-mounted) with hydraulic drum clamping system (without drum shaft) for easy handling of the drum free wheel device directly on the Individualdrive control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
Arctic kit with preheating system for up to -30 °C Biodegradable hydraulic oil
TENSIONER PERFORMANCE
2 individually controlled bull wheel units
WIRE GUIDING SYSTEM
TB “VARIO” with hydraulic clamping for comfortable, safe and quick drum change. No drum shaft needed!
New construction: simultaneous installation of 2 new wires with a final tensioning force of 2 x 30 kN
Liquid-cooled diesel engine with electronic rpm-control 24 V system with high capacity battery
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
KEY FACTS
Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
DRUM STAND “VARIO”
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Net weight approx. 21600 kg
ZECK stringing data record system with USB interface
HP-ATS (High Precision Automatic Tensioning System): Tensioning forces with tolerances between the nominal and actual value of only ± 1 %
CONTROL SYSTEM
Max. tensioning force 2 x 30 kN Max. speed 5 km/h
Diesel engine according EU emissions directive Diesel particulate filter (DPF)
Length x Width x Height 18.4 x 2.9 x 3.2 m
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Number 4 Max. drum weight 3500 kg Max. drum Ø 2000 mm
ITS, Intelligent Tension Sustainer: In error mode the machine temporarily continues tensioning with last set tensioning Airforceconditioning for cabin
Remote diagnosis via GSM/GPS modem Circumferential railing as fall prevention system Winch to reduce the catenary wire length
BULL WHEEL
Special designs on request
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
BM 988
ENGINE
Max. 55.4 kW (74.3 hp)
HP-ATS (High Precision Automatic Tensioning System): Tensioning forces with tolerances between the nominal and actual value of only ± 1 %
New construction: simultaneous installation of 2 new wires with a final tensioning force of 2 x 20 kN
Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
BULL WHEEL UNIT
TB “VARIO” with hydraulic clamping for comfortable, safe and quick drum change. No drum shaft needed!
Base frame made of steel profiles 1 x 40’ with accommodations for container corner fittings (according to DIN ISO 1161)
ITS, Intelligent Tension Sustainer: In error mode the machine temporarily continues tensioning with last set tensioning Airforceconditioning for cabin
KEY FACTS
2 drum stands (2 laterally displaceable) with hydraulic drum clamping system (without drum shaft) for easy handling of the drum, free wheel device directly on the drive
ZECK stringing data record system with USB interface Electronically controlled drum stand pretension. Continuous pretension independent of drum size and unroll diameter
DIMENSIONS | WEIGHT
Length x Width x Height 12.2 x 2.7 x 2.85 m
Diesel particulate filter (DPF) Arctic kit with preheating system for up to -30 °C Biodegradable hydraulic oil Printer for ZECK Stringing Data Record System
Number 2
Diameter 1400 mm Groove Ø 16 mm (opt. 22, 27 mm)
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Lockable, soundproof cabin with ventilation system, windshield wipers, seat and control panel Lighting for working in darkness
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
CONTROL SYSTEM
OPTIONAL EQUIPMENT
Net weight approx. 15600 kg
Liquid-cooled diesel engine with electronic rpm-control Diesel engine according EU emissions directive 24 V system with high capacity battery
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
Electronically controlled catenary installation unit installed on a rail-bound vehicle
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/3e5fff82c53678c46c75ed4c27d95f1d.jpeg)
WIRE GUIDING SYSTEM
TENSIONER PERFORMANCE
Number 4 (2 x 2)
Max. drum weight 3500 kg Max. drum Ø 2000 mm
2 hydraulically controlled guidance arms with large lateral reach: right/left ca. 4.5 m, height: ca. 8.0 m (over upper surface of rail), extension possible Individually controlled by radio remote control
DRUM STAND “VARIO”
EQUIPMENT
Max. tensioning force 2 x 20 kN Max. speed 5 km/h
2 individually controlled bull wheel units
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
DRUM STAND
09|2022
Remote diagnosis via GSM/GPS modem Circumferential railing as fall prevention system
BULL WHEEL
3131
BULL WHEEL UNIT
Lockable, soundproof cabin with ventilation system, windshield wipers, seat and control panel
Net weight approx. 12800 kg
Arctic kit with preheating system for up to -30 °C Biodegradable hydraulic oil Printer for ZECK Stringing Data Record System
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Lighting for working in darkness Base frame made of steel profiles 2 x 30’ with accommodations for container corner fittings (according to DIN ISO 1161)
DRUM STAND “VARIO”
Max. tensioning force 2 x 20 kN
TENSIONER PERFORMANCE
ENGINE
Diameter 1500 mm
ZECK stringing data record system with USB interface
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
1 hydraulically controlled guidance arms with large lateral reach: right/left ca. 4.5 m, height: ca. 8.5 m (over upper surface of rail), extension possible
Max. speed 5 km/h
Optional 16 or 27 mm
HP-ATS (High Precision Automatic Tensioning System): Tensioning forces with tolerances between the nominal and actual value of only ± 1 %
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
CONTROL SYSTEM
Length x Width x Height 10.8 x 2.55 x 2.95 mm
TB “VARIO” with hydraulic clamping system for comfortable, safe and quick drum change. No drum shaft needed!
2 drum stands (2 laterally displaceable) with hydraulic drum clamping system (without drum shaft) for easy handling of the drum, free wheel device directly on the drive
Number 4 (2 x 2)
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Remote diagnosis via GSM/GPS modem Circumferential railing as fall prevention system Winch to reduce the catenary wire length
ITS, Intelligent Tension Sustainer: In error mode the machine temporarily continues tensioning with last set tensioning Airforceconditioning for cabin
BM 982
32 09|2022
Groove Ø 22 mm
WIRE GUIDING SYSTEM
Electronically controlled drum stand pretension. Continuous pretension independent of drum size and unroll diameter
Electronically controlled catenary installation unit installed on a rail-bound vehicle
Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
Diesel engine according EU emissions directive Diesel particulate filter (DPF)
New construction: simultaneous installation of 2 new wires with a final tensioning force of 2 x 20 kN
DRUM STAND
2 individually controlled bull wheel units
Special designs on request
KEY FACTS
EQUIPMENT
DIMENSIONS | WEIGHT
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
Individually controlled by radio remote control
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
OPTIONAL EQUIPMENT
Installed on a platform trailer or rail wagon
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/ed69af61b5e27c0d1952f4d5a4393b63.jpeg)
Number 2
Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety
Liquid-cooled diesel engine with electronic rpm-control 24 V system with high capacity battery
Max. drum Ø 1800 mm
Max. speed 5 km/h
Max. 55 kW (73.8 hp)
BULL WHEEL
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
BULL WHEEL UNIT
3333
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Net weight approx. 17500 kg
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
Max. drum Ø 1800 mm
ENGINE
Diameter 1300 mm Groove Ø 15 mm (opt. 22, 27 mm)
Electronically controlled catenary installation unit installed on a rail-bound vehicle
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/6cab7e53488ac7f0ed4833c271588157.jpeg)
Length x Width x Height 13.7 x 2.93 x 3.29 m
Free wheel device directly at the drive
2 hydraulically controlled guidance arms with large lateral reach: right/left ca. 4.5 m, height: ca. 8.5 m (over upper surface of rail). Extension possible. Individually controlled by radio system
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
CONTROL SYSTEM
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
WIRE GUIDING SYSTEM
DRUM STAND Number 4
Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety ZECK stringing data record system with USB interface Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
Diesel engine according EU emissions directive Diesel particulate filter (DPF) Arctic kit with preheating system for up to -30 °C Biodegradable hydraulic oil Printer for ZECK Stringing Data Record System
BM 974
Max. 70 kW (93.9 hp)
Max. drum weight 3500 kg
09|2022
TENSIONER PERFORMANCE
Number 4 (2 x 2)
DRUM STAND
KEY FACTS
2 individually controlled bull wheel units
BULL WHEEL
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
Electronically controlled drum stand pretension. Continuous pretension independent of drum size and unroll diameter Remote diagnosis via GSM/GPS modem Air conditioning for cabin Drum winch to install the remaining length of the contact wire on the drum
Special designs on request
New construction: simultaneous installation of 2 new wires with a final tensioning force of 2 x 27 kN
HP-ATS (High Precision Automatic Tensioning System): Tensioning forces with tolerances between the nominal and actual value of only ± 1 %
Max. tensioning force 2 x 20 kN
Liquid-cooled diesel engine with electronic rpm-control 24 V system with high capacity battery
Max. speed 5 km/h
DIMENSIONS | WEIGHT
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
EQUIPMENT
Lockable, soundproof cabin with ventilation system, windshield wipers, seat and control panel Lighting for working in darkness Base frame made of steel profiles with anchoring eye bolts Circumferential railing as fall prevention system
OPTIONAL EQUIPMENT
4 hydraulic drum stands (fix-mounted)
Number 4 (2 x 2)
BM 966
Max. speed 5 km/h
New construction: simultaneous installation of 2 new wires with a final tensioning force of 2 x 20 kN
BULL WHEEL UNIT
WIRE GUIDING SYSTEM
EQUIPMENT
BULL WHEEL
ZECK stringing data record system with USB interface
Lockable, soundproof cabin with ventilation system, windshield wipers, seat and control panel
HP-ATS (High Precision Automatic Tensioning System):
DIMENSIONS | WEIGHT
Max. drum Ø 1800 mm
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
Remote diagnosis via GSM/GPS modem
KEY FACTS
Electronically controlled catenary installation unit installed on a rail-bound vehicle or a rail-road truck
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/900a21e7aefd3f01bb9f9e924488dd24.jpeg)
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
ENGINE
Groove Ø 16 mm (opt. 22, 27 mm)
Without diesel engine (hydraulic and electric supply by carrier vehicle) 24 V system
2 individually controlled bull wheel units
Length x Width x Height 9.1 x 2.5 x 2.4 m
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
Mast adjustable in height with large roller guidance for 1 or 2 wires for the careful prepositioning of the wire
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
Tensioning forces with tolerances between the nominal and actual value of only ± 1 %
Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety Electronically controlled drum stand pretension, independent of drum size and unroll diameter
34 09|2022
Diameter 1400 mm
DRUM STAND
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
CONTROL SYSTEM
2 hydraulic drum stands (can be automatically moved Freelaterally)wheel
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Lighting for working in darkness Base frame made of steel profiles 1 x 20’ with accommodations for container corner fittings (according to DIN ISO Circumferential1161) railing as fall prevention system
OPTIONAL EQUIPMENT
Printer for ZECK Stringing Data Record System
ITS, Intelligent Tension Sustainer (in case of failure, machine temporarily continues tensioning with last set tensioning Airforce)conditioning for cabin
device directly at the drive
TENSIONER PERFORMANCE
Max. drum weight 3500 kg
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
Max. tensioning force 2 x 20 kN
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
DRUM STAND Number 2
Net weight approx. 8890 kg
Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
Special designs on request
ENGINE
New construction: simultaneous installation of 2 new wires with a final tensioning force of 2 x 15 kN
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
HP-ATS (High Precision Automatic Tensioning System): Tensioning forces with tolerances between the nominal and actual value of only ± 1 % Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety ZECK stringing data record system with USB interface
2 hydraulic drum stands (can be automatically moved Freelaterally)wheel
Max. 55 kW (73.8 hp)
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
ITS, Intelligent Tension Sustainer (in case of failure, machine temporarily continues tensioning with last set tensioning Specialforce)designs on request
Max. drum weight 3500 kg Max. drum Ø 1600 mm
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Diameter 1100 mm Groove Ø 16 mm (opt. 22, 27 mm)
DRUM STAND
DIMENSIONS | WEIGHT
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
Electronically controlled drum stand pretension. Continuous pretension independent of drum size and unroll diameter Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
BULL WHEEL
LightingEQUIPMENTfor working in darkness Base frame made of steel profiles 1 x 20’ with accommodations for container corner fittings (according to DIN ISO Circumferential1161) railing as fall prevention system
CONTROL SYSTEM
Length x Width x Height 7.4 x 2.5 x 2.4 m
BULL WHEEL UNIT
Net weight approx. 8000 kg
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
09|2022 3535
OPTIONAL EQUIPMENT
Diesel engine according EU emissions directive Diesel particulate filter (DPF) Arctic kit with preheating system for up to -30 °C Biodegradable hydraulic oil Printer for ZECK Stringing Data Record System
Electronically controlled catenary installation unit installed on a rail-bound vehicle or a rail-road truck
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/c14b4c633898d3b8d445ad002b3940e0.jpeg)
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Max. tensioning force 2 x 15 kN
KEY FACTS
BM 971
Liquid-cooled diesel engine with electronic rpm-control 24 V system with high capacity battery
device directly at the drive
Max. speed 5 km/h
TENSIONER PERFORMANCE
2 individually controlled bull wheel units
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
Overhead cover with control panel
Number 4 (2 x 2)
DRUM STAND Number 2
Remote diagnosis via GSM/GPS modem
Lighting for working in darkness Base frame made of steel profiles 1 x 20’ with accommodations for container corner fittings (according to DIN ISO Circumferential1161) railing as fall prevention system
OPTIONAL EQUIPMENT
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
Length x Width x Height 9.0 x 2.5 x 2.7 m
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
2 hydraulic drum stands (can be automatically moved Freelaterally)wheel device directly at the drive
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
Overhead cover with control panel
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
KEY FACTS
Max. 36 kW (48.2 hp)
BM 925
CONTROL SYSTEM
ITS, Intelligent Tension Sustainer: In error mode the machine temporarily continues tensioning with last set tensioning
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
DRUM STAND
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Max. tensioning force 28 kN
Hydraulic telescopic crane to load/unload drums, with railway certification, opposite track blocking, and radio remote control
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/2ba4908cbd2edfd6576b44e1dde12754.jpeg)
Mast adjustable in height with large roller guidance for 1 wire for the careful prepositioning of the wire
Liquid-cooled diesel engine with electronic rpm-control 24 V system with high capacity battery
Tensioning forces with tolerances between the nominal and actual value of only ± 1 %
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Careful wire installation due to soft start-up and stopping PLC control for maximum productivity and safety Electronically controlled drum stand pretension. Continuous pretension independent of drum size and unroll diameter ZECK stringing data record system with USB interface Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
ENGINE
New installation: Installation of 1 new wire with a final tensioning force of 28 kN
Diesel engine according EU emissions directive Diesel particulate filter (DPF)
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
BULL WHEEL UNIT
Arctic kit with preheating system for up to -30 °C
Biodegradable hydraulic oil Remote diagnosis via GSM/GPS modem
36 09|2022
Diameter 1500 mm Groove Ø 16 mm (opt. 22, 27 mm)
BULL WHEEL Number 2
TENSIONER PERFORMANCE
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Max. speed 5 km/h
Net weight approx. 7500 kg
Max. drum weight 3500 kg Max. drum Ø 1800 mm
EQUIPMENT
WIRE GUIDING SYSTEM
DIMENSIONS | WEIGHT
CRANE
Electronically controlled catenary installation unit installed on a rail-bound vehicle or a rail-road truck
Specialforcedesigns on request
DRUM STAND Number 2
1 individually controlled bull wheel unit
HP-ATS (High Precision Automatic Tensioning System):
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
HP-ATS (High Precision Automatic Tensioning System):
Number 2
DIMENSIONS | WEIGHT
BULL WHEEL UNIT
BULL WHEEL
Max. drum Ø 1 - 2000 mm
KEY FACTS
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
Diameter 1100 mm Groove Ø 16 mm (opt. 22, 27 mm)
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
Arctic kit with preheating system for up to -30 °C Biodegradable hydraulic oil
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/fa054f92a2f68e39095315e38f65a195.jpeg)
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
09|2022 3737
Max. tensioning force 28 kN
Max. drum Ø 1 - 1600 mm
1 individually controlled bull wheel unit
CONTROL SYSTEM
Tensioning forces with tolerances between the nominal and actual value of only ± 1 %
OPTIONAL EQUIPMENT
DRUM STAND
Remote diagnosis via GSM/GPS modem Mast adjustable in height with large roller guidance for 1 or 2 wires for the careful prepositioning of the wire ITS, Intelligent Tension Sustainer: In error mode the machine temporarily continues tensioning with last set tensioning
Lighting for working in darkness
Max. 18.8 kW (25.2 hp)
Each bull wheel with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal maintenance)
Operating elements for tensioning force and all machine functions
Net weight approx. 5850 kg
TENSIONER PERFORMANCE
Max. speed 5 km/h
ENGINE
Liquid-cooled diesel engine with electronic rpm-control Diesel engine according EU emissions directive 12 V system with high capacity battery
Careful catenary installation with minimal wire deflection between drum and bull wheel (< 3°)
Overhead cover with control panel
Length x Width x Height 6.7 x 2.5 x 2.6 m
Careful wire installation due to soft start-up and stopping Electronically controlled drum stand pretension, independent of drum size and unroll diameter
EQUIPMENT
railing as fall prevention system
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
DRUM STAND Number 2
2 hydraulic drum stands (can be automatically moved Freelaterally)wheel device directly at the drive
Max. drum weight 3500 kg
Electronically controlled catenary installation unit installed on a rail-bound vehicle or a rail-road truck
BM 921-500
Base frame made of steel profiles 1 x 20’ with accommodations for container corner fittings (according to DIN ISO Circumferential1161)
Diesel particulate filter (DPF)
Specialforcedesigns on request
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
New installation: Installation of 1 new wire with a final tensioning force of 28 kN
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
ATS , Automatic Tensioning System
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/319de15368ad3ff021d260c5d8a1904a.jpeg)
DRUM STAND
Max. drum weight 4500 kg
OPTIONAL EQUIPMENT
Operating elements for tensioning force and all machine
Length x Width x Height 6.5 x 2.5 x 2.3 m
Number 2
ENGINE
Max. drive torque 3000 Nm
Net weight approx. 5800 kg
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Catenary installation unit installed on a rail-bound vehicle or a rail-road truck
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
CONTROL SYSTEM
Lighting for working in darkness
WIRE GUIDING SYSTEM
Base frame made of steel profiles 1 x 20’ with accommodations for container corner fittings (according to DIN ISO Circumferential1161) railing as fall prevention system
Liquid-cooled diesel engine with electronic rpm-control Diesel engine according EU emissions directive 12 V system with high capacity battery
Max. 43.7 kW (58.6 hp)
TB “VARIO” with hydraulic clamping for comfortable, safe and quick drum change. No drum shaft needed!
BM 987
DIMENSIONS | WEIGHT
New construction: simultaneous installation of 2 new wires via 2 hydraulic drum stands
KEY FACTS
Mast adjustable in height with large roller guidance for 1 or 2 wires for the careful prepositioning of the wire
Biodegradable hydraulic oil Electronic tensioning force control of drum stands. Indication of nominal and actual force on radio remote control
38 09|2022
Max. drum Ø 2000 mm
EQUIPMENT
DRUM STAND
2 drum stands (laterally displaceable) with hydraulic drum clamping system (without drum shaft) for easy handling of the drum free wheel device directly on the drive Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
Special designs on request
Radiofunctionsremote control for drum stands and guidance mast
BM 959
EQUIPMENT
Circumferential railing as fall prevention system
Biodegradable hydraulic oil
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
ENGINE
2 hydraulic drum stands (fix-mounted)
Max. drive torque 2600 Nm (opt. 4500 Nm)
09|2022 3939
CONTROL SYSTEM
ATS , Automatic Tensioning System
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/5b2a139fe53927741df0ca5a467f319a.jpeg)
Base frame made of steel profiles 1 x 20’ with accommodations for container corner fittings (according to DIN ISO 1161)
Radiofunctionsremote control for drum stands and guidance mast
Electronic tensioning force control of drum stands. Indication of nominal and actual force on radio remote control Special designs on request
WIRE GUIDING SYSTEM
Free wheel device directly at the drive Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit 2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
Liquid-cooled diesel engine with electronic rpm-control Diesel engine according EU emissions directive 12 V system with high capacity battery
Arctic kit with preheating system for up to -30 °C
Mast adjustable in height with large roller guidance for 1 or 2 wires for the careful prepositioning of the wire
Number 2
Length x Width x Height 6.2 x 3.1 x 2.9 m
Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
DIMENSIONS | WEIGHT
Max. 18.8 kW (25.2 hp)
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
KEY FACTS
New construction: simultaneous installation of 2 new wires via 2 hydraulic drum stands
Catenary installation unit installed on a rail-bound vehicle or a rail-road truck
DRUM STAND
Max. drum weight 3500 kg Max. drum Ø 2000 mm
Net weight approx. 5100 kg
DRUM STAND
Operating elements for tensioning force and all machine
Lighting for working in darkness
OPTIONAL EQUIPMENT
Diesel particulate filter (DPF)
DIMENSIONS | WEIGHT
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
Max. 55 kW (73.8 hp)
Electronically controlled drum stand pretension, independent of drum size and unroll diameter
EQUIPMENT
2 masts adjustable in height with large roller guidance for 1 or 2 wires for the careful prepositioning of the wire
OPTIONAL EQUIPMENT
BM 960
Completely electronically controlled catenary installation unit installed on a rail-bound vehicle
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/f5e5bf49e87f71b404fa6827e46ef34b.jpeg)
ENGINE
Clearly structured control desk with color display to control the tensioning forces as well as the drive and control units with integrated diagnostic system
WIRE GUIDING SYSTEM
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
CRANE
Diesel engine according EU emissions directive Diesel particulate filter (DPF)
Arctic kit with preheating system for up to -30 °C
Liquid-cooled diesel engine with electronic rpm-control 24 V system with high capacity battery
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Max. drum weight 3500 kg
Circumferential railing as fall prevention system
Number 4
Lighting for working in darkness
Special designs on request
Length x Width x Height 18.3 x 2.8 x 3.3 m
PLC control for maximum productivity and safety
DRUM STAND
Careful wire installation due to soft start-up and stopping ATS , Automatic Tensioning System
DRUM STAND
Hydraulic telescopic crane (Palfinger PR 220; 22.5 m, range 11 m) to load/unload drums, with railway certification, opposite track blocking, and radio remote control
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
Max. drum Ø 1800 mm
Base frame made of steel profiles 2 x 30’ with accommodations for container corner fittings (according to DIN ISO 1161)
40 09|2022
Net weight approx. 31200 kg
New construction: simultaneous installation of 2 new wires Wire exchange: simultaneous installation of 1 new wire while pulling in 1 old wire Machine can be operated in both directions
Overhead cover with control panel at both ends of the wagon
4 hydraulic drum stands (2 mounted in rotating bearings, 2 Freefix-mounted)wheeldevice directly at the drive
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
CONTROL SYSTEM
Biodegradable hydraulic oil
Radio remote control for drum stands and guidance mast
KEY FACTS
Max. drive torque 4500 Nm
Hydraulic lifting mast with rope guide
09|2022 4141
ENGINE
DIMENSIONS | WEIGHT
Catenary installation unit installed on a rail-bound vehicle Hydraulic drum drive for the installation of new wire or the pulling in of old wire
Biodegradable hydraulic oil
EQUIPMENT
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
KEY FACTS
Water-cooled diesel engine, with noise reduction kit 12 V system with high capacity battery
Max. drive torque 3600 Nm (opt. 7200 Nm)
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 Drumspokes)fixing cones can be adjusted with socket wrench to safely fix the drum
Number 1
Max. 18.8 kW (25.2 hp), according to EU emissions directive
Mast adjustable in height with large roller guidance for 1 wire for the careful prepositioning of the wire, lift: 3.2 m
WIRE GUIDING SYSTEM
DRUM STAND
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Max. drum weight 3500 kg
Individual control of each drum stand, with planetary gear and hydraulic motor as completely encloseddrive unit
Length x Width x Height 4.1 x 2.4 x 2.96 m
OPTIONAL EQUIPMENT
Diesel particulate filter (DPF)
Max. drum Ø 1800 mm
Special designs on request
Free wheel device directly at the drive
Operating elements for tensioning force and all machine functions
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/248d2e05fe131a44f31973e049d2424a.jpeg)
BM 935
1 hydraulic drum stand (fix-mounted)
Base frame made of steel profiles with anchoring flanges
Radio remote control for drum stands and guidance mast
DRUM STAND
CONTROL SYSTEM
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Net weight approx. 3250 kg
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
SPW
Automatic rope guiding device
CONTROL SYSTEM
Cable or radio remote control Lockable BiodegradableGroundingtoolboxplatehydraulic oil
Completely electronically controlled puller with capstans (Ø 220 mm) made of hardened steel and a groove diameter of 16 mm with a max. pulling force of 10 kN
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
Clearly arranged control panel with color display for the supervision of pulling and tensioning force as well as hydraulic, drive, and electric systems
KEY FACTS
Max. 18.8 kW (25.2 hp)
Max. pulling force 10 kN
Hydraulic free wheel activation for the reel allows easy removal of the rope without a bull wheel Reel can be removed
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/e101eeb0140a12f931f643e424ce7397.jpeg)
Back support via robust mechanical support legs
Front support via robust mechanical support
1 Z452
K = 250100/(Ø x Ø); e.g. Ø 10 mm approx. 2500 m
DIMENSIONS | WEIGHT
Each capstan with planetary gear and hydraulic motor as completely enclosed drive unit (highly efficient, minimal Eachmaintenance)capstanwith an automatically activated safety brake
ZECK stringing data record system with USB interface Automatic hydraulic oil cooling system
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/176435f973879bd25b4c6be7c52e99d1.jpeg)
Cover made from smooth aluminum sheet according to RAL color chart
Height-adjustable drawbar with detachable towing device for passenger vehicles or trucks
Rigid drawbar with motor vehicle coupling
PERFORMANCE IN PULLING MODE
Length x Width x Height 3.7 x 1.6 x 1.6 m
Puller for feeder cable in catenary construction, construction of medium-voltage overhead power lines and underground cable projects
ROPE DRUM CAPACITY
DRIVE
Hydraulic reel drive with planetary gear and hydraulic motor (minimal maintenance)
OPTIONAL EQUIPMENT
Different rope versions available (steel or synthetic fiber)
42 09|2022
Max. speed 3 km/h
Liquid-cooled diesel engine with electronic rpm-control Diesel engine according EU emissions directive 12 V system with high capacity battery
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/765b74c44e1bc70512d8359356afb890.jpeg)
Special designs on request
ENGINE
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Control of rope direction and rope speed (infinite) by joystick PLC control for maximum productivity and safety
Net weight approx. 1300 kg
Free wheel mode (diesel engine off) so that the rope can be pulled out quickly at up to 8 km/h with minimal force.
Single-axle suspended chassis, brake, lighting and mudguard for up to 100 km/h
EQUIPMENT
CAPSTAN Number 2
Diameter Ø 16 mm
Adjustable overload protection
Lockable aluminum cover (checker plate)
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
STEUERUNG
05|2022
Number 1
optional equipment.
+49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
Max. Bremsmoment 2800 Nm Max. Trommelgewicht 2000 kg Max. Trommmel-Ø 1600 mm (bei Selbstbeladung) 1800 mm (bei Kranbeladung) Max. Trommelbreite 1100 mm
Hydraulic drum drive with slew ring for independent loading of the Suitabledrumfor wooden and steel drums
CONTROL SYSTEM
Length x Width x Height 1.40 x 1.96 x 2.20 m Weight approx. 1830 kg
Änderungen und Irrtümer vorbehalten. Abbildungen können teilweise optionale Ausstattung zeigen. Technische Daten können je nach Ausführung variieren. Leistungsdaten gelten für 20 °C und Meereshöhe.
errors.
SPS gesteuerte Maschine inkl. Kraftmessung Funksteuerung mit Display inkl. Haltevorrichtung am SonderausführungenTrommelbock auf Anfrage
Anzahl 1
Max. tensioning torque 2800 Nm
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/6038cd573400ce8e3e878ff68703093e.jpeg)
illustrations may
and sea level.
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
09|2022
Max. drum width 1100 mm
TB 20 SB Z939
PLC controlled machine, including force measurement Radio remote control with display, incl. holding fixture on drum stand
TROMMELBOCK
Tel.:
Universelle Trommelwelle mit verstellbaren Mitnehmerbolzen, einsetzbar für alle Trommeltypen (Holztrommel, Stahltrommel mit 3 oder 4 Speichen)
KEY FACTS
TROMMELBOCK
ABMESSUNGEN | GEWICHT
Länge x Breite x Höhe 1.40 x 1.96 x 2.20 m Gewicht ca. 1830 kg
KEY FACTS
Max. drum Ø 1600 mm (self-loaded) 1800 mm (loaded by crane)
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/4e3ce500103f0429149fead83c43b619.jpeg)
Hydraulisch angetriebener Trommelbock mit Drehkranz zum selbstständigen Laden der Trommeln Geeignet für Holz- und Stahltrommeln
data may
Installation of new wire or the pulling in of old wire
DRUM STAND
43 43
GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
ZECK
TB 20 SB Z939
depending on machine type. Performance data is valid at 20
DRUM STAND
Max. drum weight 2000 kg
4343
Special designs on request
Subject to modifications and Some show Technical vary °C
DIMENSIONS | WEIGHT
Installation von neuem Draht oder zur Demontage von altem Draht
2 Trommelfixierkonen können mittels Steckschlüssel verstellt werden, um die Trommel fest einzuspannen
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
DIMENSIONS | WEIGHT
Number 1
Operating elements for tensioning force and all machine functions
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/1faad9ece25f4d2adaf70d9ab1d5ee18.jpeg)
EQUIPMENT
Catenary installation unit installed on a rail-bound vehicle Hydraulic drive for the installation of new wire or the pulling in of old Additionalwiredisk brake for the installation of new wire
Max. 18.8 kW (25.2 hp)
Liquid-cooled diesel engine with electronic rpm-control Diesel engine according EU emissions directive
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/47d6650c90f3fbdea0e4e7ac87930df7.jpeg)
Lockable aluminum cover
ENGINE
Base frame with anchoring eye bolts, optionally with container corner fittings (according to DIN ISO 1161)
Max. drum weight 3000 kg
DRUM STAND WITH INTEGRATED UNIT
Max. drum Ø 2000 mm
Length x Width x Height 3.2 x 2.5 x 1.7 m
Max. drive torque hydr. 2800 Nm
KEY FACTS
Net weight approx. 1600 kg
CONTROL SYSTEM
OPTIONAL EQUIPMENT
44 TBH 20 Z972
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
Radio remote Biodegradablecontrolhydraulic oil
Mechanically braked drum stand for the installation of new Optionallywire equipped with hydraulic drum drive for the installation of new wire or the retrieval of old wire
DRUM STAND
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
Drum stand with disk brake activated manually by hydraulic caliper via manual pump
TBH 20 Z292
DIMENSIONS | WEIGHT
Length x Width x Height 1.4 x 1.6 x 0.9 m
Weight approx. 620 kg
OPTIONAL EQUIPMENT
Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
KEY FACTS
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY
DRUM STAND
Max. tensioning torque 1400 Nm
Max. drum weight 3000 kg Max. drum Ø 2000 mm
Special designs on request
Hydraulic drive (max. drive torque 2650 Nm)
Number 1
Hydraulic power unit with gas/diesel engine or electric motor ATS, Automatic Tensioning System
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/9a02699da65543f908857d7ddb5738d7.jpeg)
09|2022 4545
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Adjustable rail chassis for different gauges
Universal drum shaft with adjustable drum driving bolt, suitable for all drum types (wooden drum, steel drum with 3 or 4 spokes)
Hydraulically activated disk brake
Subject to modifications and errors. Some illustrations may show optional equipment. Technical data may vary depending on machine type. Performance data is valid at 20 °C and sea level.
Optionally equipped with hydraulic drum drive for the installation of new wire or the retrieval of old wire
Individual control of each drum stand, with planetary gear and hydraulic motor as completely enclosed drive unit
Reel with dismountable flange HT/TBF and higher rope capacity to wind up old rope Hydraulic power unit with gasoline engine
CONTROL SYSTEM
Direct acting overload protection
Lifting/lowering of rail-bound traveling mechanism
Cable or radio remote control
DRUM STAND
Drum carrier with rail/road traveling mechanism (gauge 1435 Mechanicallymm)braked drum stand for the installation of new Hydraulicwire supply by carrier vehicle or integrated ZECK hydraulic power unit
ZECK GmbH | Columba-Schonath-Str. 6 | 96110 Schesslitz | GERMANY Tel.: +49 9542 9494 0 | Fax: +49 9542 9494 94 | info@zeck-gmbh.com | www.zeck-gmbh.com
TBF 20-2W Z240
2 drum fixing cones, can be adjusted with socket wrench to safely fix the drum
Special designs on request
Releasing of the brake at the rail-bound traveling mechanism
Rail chassis with 2 rear rail wheels and 1 front rail wheel
Free wheel device directly at the drive
Back support via robust mechanical support legs
2-axle chassis with suspended axle, brake, lighting and mudguard for up to 80 km/h
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/b3d297da38aeba45a602d188a9e62bbb.jpeg)
46 09|2022
Biodegradable hydraulic oil Hydraulic drive (max. drive torque 2650 Nm)
KEY FACTS
Hydraulic manual pumps for: Hydraulic disk Loading/unloadingbrakeof rail-bound traveling mechanism
Front support via robust mechanical support winch
EQUIPMENT
OPTIONAL EQUIPMENT
Optionally equipped with diesel engine or electric motor ATS, Automatic Tensioning System
1200 Nm 6 4.570115020002000km/hkgmmmmmmx2.48 x 2.1 m approx. 3500 kg
ZECK SERVICE WOLFENBÜTTELPOINT ZECK AFTER SALES SERVICE RAIL TECHNOLOGY Service | OVERHEAD POWER LINE Service Spare parts | General overhaul | Machine transport | 24/7 emergency service | Commissioning | Customer service | Safety check | General inspection +49 9542 9494 881 +49 9542 9494 99 AFTER SALES24
![](https://assets.isu.pub/document-structure/220914110015-8acd99904885e66845326cfc1aff8d73/v1/e6fb5ebd2d36a18d2b2cdfa92bd15e82.jpeg)
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ZECK SERVICE POINT Wolfenbüttel ZECK GMBH Schesslitz GERMANY COMMISSIONING CUSTOMER SERVICE SPARE PARTS 24/7 SERVICE HOTLINE MACHINE TRANSPORT GENERAL OVERHAUL +49 9542 9494 info@zeck-gmbh.com0ZECK GmbH Columba-Schonath-Str. 6 96110 Schesslitz | GERMANY ZECK AFTER SALES | ZECK SERVICE POINT QUICK • FLEXIBLE • TO THE POINT www.zeck-gmbh.com MAINTENANCE DU CENTRE (MDC) Chartres FRANCE 09|2022
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