Emcrg transitionguide by American Technical Publishers

Instructor’s Guide 17

Electrical Motor Controls for Integrated Systems Transition Guide Electrical Motor Controls for Integrated Systems is the industry-leading textbook covering electrical, motor, and mechanical devices and their use in industrial control circuits. It provides the content knowledge and example applications required to be successful in an advanced manufacturing environment. The fifth edition includes the following: • • • • • • •

expanded coverage of electronic controls and devices more electrical symbols and pictorials used on prints and circuit diagrams more troubleshooting and industry-based applications content on smart grid technology more energy efficiency practices updated safety information based on NFPA® 70E® updated NEC® references

The updated content in the fifth edition of Electrical Motor Controls for Integrated Systems is organized into topical sections within each chapter. The following chart is meant to facilitate the transition to the “section format” of this edition. The textbook begins with basic electrical and motor theory, builds on circuit fundamentals, and emphasizes troubleshooting skills. Checkpoint questions at the end of each section help learners reinforce key concepts.

5th Edition, Electrical Motor Controls for Integrated Systems

4th Edition References

Chapter 1: Electrical Quantities and Basic Circuits Section 1-1 Electrical Theory Section 1-2 Circuits

Former Chapter 1 Electrical Quantities and Circuits

Section 1-3 Magnetism Section 1-4 Power Chapter 2: Symbols and Diagrams Section 2-1 Language of Control

Former Chapter 4 Electrical Symbols and Diagrams

Section 2-2 Electrical Circuits Chapter 3: Test Instruments (See DVD for Tool Identification Flash Cards) Section 3-1 Safety Section 3-2 General Use Test Instruments

Former Chapter 2 Electrical Tools and Test Instruments

Section 3-3 Specialty Test Instruments Chapter 4: Electrical Safety Section 4-1 Electrical Safety Section 4-2 Lockout/Tagout Section 4-3 Personal Protective Equipment Section 4-4 Fire Safety

Former Chapter 3 Electrical Safety

Section 4-5 Confined Spaces Section 4-6 Overhead Power Line Safety

18 Electrical Motor Controls for Integrated Systems Instructor’s Resource Guide

5th Edition, Electrical Motor Controls for Integrated Systems

4th Edition References

Chapter 5: Control Logic Section 5-1 Basic Rules of Line Diagrams Section 5-2 Line Diagrams—Signals, Decisions, and Actions Section 5-3 Logic Functions

Former Chapter 5 Control Logic

Section 5-4 Common Control Circuits Section 5-5 Control Circuit Troubleshooting Chapter 6: Mechanical Input Control Devices Section 6-1 Industrial Pushbuttons Section 6-2 Selector Switches Section 6-3 Joysticks Section 6-4 Limit Switches Section 6-5 Foot Switches Section 6-6 Pressure Switches

Former Chapter 11 Control Devices

Section 6-7 Temperature Switches Section 6-8 Flow Switches Section 6-9 Level Switches Section 6-10 Preventing Problems When Installing Control Devices Chapter 7: Solenoids Section 7-1 Electromagnets Section 7-2 Solenoids Section 7-3 Solenoid Characteristics

Part of Former Chapter 6 Solenoids, DC Generators, and DC Motors

Section 7-4 Solenoid Applications Section 7-5 Troubleshooting Solenoids Chapter 8: Electromechanical Relays Section 8-1

Electromechanical Relays

Section 8-2

Types of Electromechanical Relays

Section 8-3

Troubleshooting Electromechanical Relays

Chapter 9: DC Generators Section 9-1 DC Generator Components Section 9-2 DC Generator Types Chapter 10: AC Generators Section 10-1 AC Generator Components Section 10-2 AC Generator Types

Part of Former Chapter 15 Relays and Solid-State Starters

Part of Former Chapter 6 Solenoids, DC Generators, and DC Motors Part of Former Chapter 7 AC Generators, Transformers, and AC Motors

Section 10-3 Voltage Changes Chapter 11: Transformers Section 11-1 Transformers Section 11-2 Transformer Connections Section 11-3 Transformer Selection Section 11-4 Troubleshooting Transformers

Part of Former Chapter 7 AC Generators, Transformers, and AC Motors

Instructor’s Guide 19

5th Edition, Electrical Motor Controls for Integrated Systems

4th Edition References

Chapter 12: Contactors and Magnetic Motor Starters Section 12-1 Manual Switching Section 12-2 Manual Contactors Section 12-3 Manual Starters Section 12-4 Magnetic Contactors

Former Chapter 9 Contactors and Magnetic Motor Starters

Section 12-5 Magnetic Motor Starters Section 12-6 Contactor and Magnetic Motor Starter Modifications Section 12-7 Troubleshooting Contactors and Motor Starters Chapter 13: DC Motors Section 13-1 DC Motor Operation Section 13-2 DC Motor Construction

Part of Former Chapter 6

Section 13-3 DC Motor Types

Solenoids, DC Generators, and DC Motors

Section 13-4 Stepper Motors Section 13-5 DC Motor Load Requirements Section 13-6 Troubleshooting DC Motors Chapter 14: AC Motors Section 14-1 AC Motor Types Section 14-2 AC Motor Maintenance

Part of Former Chapter 7 AC Generators, Transformers, and AC Motors

Section 14-3 Troubleshooting AC Motors Chapter 15: Reversing Motors Section 15-1 Reversing Motors Using Manual Starters Section 15-2 Reversing Motors Using Drum Switches Section 15-3 Reversing Motors Using Magnetic Starters Section 15-4 Magnetic Reversing Starter Applications

Former Chapter 12 Reversing Motor Circuits

Section 15-5 Motor Control Wiring Methods Section 15-6 Troubleshooting Reversing Power Circuits Chapter 16: Timing and Counting Functions Section 16-1 Timers Section 16-2 Timing Functions Section 16-3 Multiple-Contact Timers

Former Chapter 14 Timing and Counting Functions

Section 16-4 Troubleshooting Contact-Based Timing Circuits Section 16-5 Counters and Totalizers Chapter 17: Motor Stopping Methods Section 17-1 Friction Brakes Section 17-2 Plugging Section 17-3 Electric Braking

Part of Former Chapter 19 Accelerating and Decelerating Motors

Section 17-4 Dynamic Braking

20 Electrical Motor Controls for Integrated Systems Instructor’s Resource Guide

5th Edition, Electrical Motor Controls for Integrated Systems

4th Edition References

Chapter 18: Motor Load, Torque, and Power Quality Requirements Section 18-1 Understanding Motor Loads and Torque Requirements Section 18-2 Power Quality Section 18-3 Motor Loads

Part of Former Chapter 19 Accelerating and Decelerating Motors

Section 18-4 Motor Torque Types Section 18-5 Open and Closed Circuit Transition Chapter 19: Reduced-Voltage Starting Circuits Section 19-1 Reduced-Voltage Starting Section 19-2 DC Motor Reduced-Voltage Starting Section 19-3 Reduced-Voltage Starting for 3φ Induction Motors Section 19-4 Primary Resistor Starting

Former Chapter 18

Section 19-5 Autotransformer Starting

Reduced-Voltage Starting

Section 19-6 Part-Winding Starting Section 19-7 Wye-Delta Starting Section 19-8 Starting Method Comparison Section 19-9 Troubleshooting Reduced-Voltage Starting Circuits Chapter 20: DC Power Sources Section 20-1 Rectifiers Section 20-2 DC Power Supply Filters (new content) Section 20-3 Voltage Regulators (new content) Section 20-4 Fuel Cells (new content)

Part of Former Chapter 13 Solid-State Devices and System Integration

Section 20-5 Photovoltaic Cells Section 20-6 Troubleshooting DC Power Supplies (new content) Chapter 21: Semiconductor Input Devices Section 21-1 Thermistors Section 21-2 Photoconductive Cells Section 21-3 Photoconductive Diodes Section 21-4 Pressure Sensors Section 21-5 Flow Detection Sensors Section 21-6 Hall Effect Sensors Section 21-7 Proximity Sensors Section 21-8 Ultrasonic Sensors

Part of Former Chapter 13 Solid-State Devices and System Integration and Part of Former Chapter 16 Sensing Devices and Controls

Instructor’s Guide 21

5th Edition, Electrical Motor Controls for Integrated Systems

4th Edition References

Chapter 22: Semiconductor Amplification and Switching Section 22-1 Amplification Section 22-2 Operational Amplifiers Section 22-3 Field-Effect Transistors

Part of Former Chapter 13 Solid-State Devices and System Integration

Section 22-4 Troubleshooting Insulated Gate Bipolar Transistors Chapter 23: Semiconductor Power Switching Devices Section 23-1 Solid-State Switches Section 23-2 Sillicon-Controlled Rectifiers Section 23-3 Triacs

Part of Former Chapter 13 Solid-State Devices and System Integration

Section 23-4 Diacs Section 23-5 Unijunction Transistors Chapter 24: Photoelectric Semiconductors, Fiber Optics, and Light-Based Applications Section 24-1 Photoelectric Devices Section 24-2 Photoelectric Sensors Section 24-3 Fiber Optics Section 24-4 Photoelectric Sensor Applications

Part of Former Chapter 13 Solid-State Devices and System Integration and Part of Former Chapter 16 Sensing Devices and Controls

Section 24-5 Photoelectric Control Applications Chapter 25: Solid-State Relays and Starters Section 25-1 Solid-State Relays Section 25-2 Electromechanical and Solid-State Relay Comparison Section 25-3 Troubleshooting Solid-State Relays

Part of Former Chapter 15 Relays and Solid-State Starters

Section 25-4 Solid-State Motor Starters Chapter 26: Motor Drives Section 26-1 Motor Drives Section 26-2 Programming Motor Drives

Former Chapter 10 AC and DC Motor Drives and

Section 26-3 DC Motor Drives

Part of Former Chapter 19

Section 26-4 AC Motor Drives

Accelerating and Decelerating Motors

Section 26-5 Troubleshooting Motor Drive Circuits Chapter 27: Programmable Controllers Section 27-1 Programmable Controllers Section 27-2 Programmable Controller Sections

Former Chapter 17 Programmable Controllers

Section 27-3 Programmable Controller Applications Section 27-4 Troubleshooting Programmable Controllers Chapter 28: Power Distribution and Smart Grid Systems Section 28-1 Electrical Power Distribution Section 28-2 Distribution Transformers Section 28-3 Power Quality Problems

Former Chapter 8 Power Distribution Systems

Section 28-4 Smart Grids

22 Electrical Motor Controls for Integrated Systems Instructor’s Resource Guide

5th Edition, Electrical Motor Controls for Integrated Systems

4th Edition References

Chapter 29: Preventive Maintenance Systems Section 29-1 Preventive Maintenance Principles Section 29-2 Alignment Section 29-3 Bearings

Part of Former Chapter 20 Preventive and Predictive Maintenance Systems

Section 29-4 Flexible Belt Drives Section 29-5 Preventive Maintenance Tests Chapter 30: Predictive Maintenance Section 30-1 PredictiveMaintenance Monitoring (added thermal imagers) Section 30-2 Maintenance Technician Resources

Part of Former Chapter 20 Preventive and Predictive Maintenance Systems