EFFECTIVE DATE: October 2015
FOREWORD This publication is designed to help authorized Arctic Cat ATV/ROV dealers in identifying the special tools available from Arctic Cat Inc. Each of these special tools is identified by part number and by name. A brief function description is also included for each special tool. In several cases, two or more tools of those listed will serve the same purpose. Determine which of the tools will best suit your needs and order accordingly. If additional information is required about any of the special tools, call the Service Department at Arctic Cat Inc. Order all special tools using any of the following methods: A. Cat Tracker Online B. For Phone Orders, call our WATS line (7 a.m. to 6 p.m. Central Time) - U.S. 1-800-279-2281 C. For Telefax Orders, call (24 hours a day, 7 days a week - after hours voice mail) 800-279-1916 D. For Mail Orders, address to
ARCTIC CAT INC. P.O. Box 810 Thief River Falls, MN 56701 ATTN: Service Department
Pickup Orders require 24-hour notice. Pickup Orders will automatically be shipped 3 days after processing unless a special pickup date is requested. Remember to include
Dealer Name Dealer Number Purchase Order Number Method of Shipment (1 day or 2 day service is available) Specify if Emergency Service Processing (ESP) is desired
1
TABLE OF CONTENTS BODY/SUSPENSION ........................................................ 3-5 Shock Spanner Wrench .......................................... (p/n 0644-447) .......3 Shock Spanner Wrench (Front/Rear) ............... (p/n 0444-141,132) .......3 Shock Spanner Wrench (66 mm) ............................ (p/n 0441-587) .......3 Shock Spanner Wrench .......................................... (p/n 0544-020) .......3 Rivnut Tool............................................................... (p/n 0644-232) .......3 Rivnut Tool Insert Bit ..... (p/n 0644-233,405,430,431,526,564,565) .......3 Replacement Rivnuts (p/n 0623-557,582/627,581,699, 529/779,1623-797,0423-391).......3 Plastic Rivet Setter .................................................. (p/n 0444-056) .......3 Pivot Lock Nut Wrench ........................................... (p/n 0444-201) .......3 Tie Rod Ball Joint Remover..................................... (p/n 0444-199) .......3 A-Arm Ball Joint Remover ....................................... (p/n 0444-200) .......3 Rear Axle Nut Wrench............................................. (p/n 0444-198) .......4 Rear Axle Nut Wrench............................................. (p/n 0444-184) .......4 Shock Absorber Air Pump ....................................... (p/n 2603-614) .......4 Inflation Needle ....................................................... (p/n 0744-020) .......4 Inflation Needle Replacement ................................. (p/n 0644-544) .......4 Inflation Needle Replacement Tip ........................... (p/n 0644-539) .......4 Long Needle Assembly (Kit) - Fox Float 3 Shocks ....p/n: 0644-604 .......4 Nitrogen Regulator .................................................. (p/n 0644-151) .......4 Spanner Wrench Fox Float 1 and Fox Float 2 Shocks ....................... (p/n 0744-072) .......4 Air Sleeve Installation Tool - Fox Float (EVOL) Shock...................................................................... (p/n 0644-593) .......4 Piston Location (IFP) Tool ....................................... (p/n 0644-575) .......4 Bearing Cap Seal Protector .................................... (p/n 0644-268) .......4 Float Air Sleeve Bushing Installer/Sizer ................. (p/n 0644-614) .......5 Air Sleeve Bullet Tool - Fox Float 3 Shocks ..............p/n: 0644-456 .......5
DRIVE SYSTEM ................................................................ 6-9 Pinion Puller ............................................................ (p/n 0444-202) .......6 Driven Pulley Compressor....................................... (p/n 0444-195) .......6 Driven Pulley Compressor....................................... (p/n 0444-140) .......6 Hub Retaining Wrench ............................................ (p/n 0444-270) .......6 Driven Pulley Compressor....................................... (p/n 0444-272) .......6 Final Driven Gear Coupling Holder ......................... (p/n 0444-036) .......6 Spanner Wrench ..................................................... (p/n 0444-240) .......6 Spanner Wrench ..................................................... (p/n 0444-192) .......6 Spanner Wrench ..................................................... (p/n 0544-015) .......6 Spider Removal Tool ............................................... (p/n 0444-163) .......7 Driven Clutch Holder ............................................... (p/n 0444-271) .......7 Spring Compressor Plate ........................................ (p/n 0444-162) .......7 Drive Clutch Puller................................................... (p/n 0444-161) .......7 Drive Clutch Puller................................................... (p/n 0744-080) .......7 Drive Belt Gauge (26°) ............................................ (p/n 0444-177) .......7 Internal Hex Socket ................................................. (p/n 0444-104) .......7 CV Boot Clamp Tool ................................................ (p/n 0444-120) .......7 Final Driven Gear Bearing Installer (R & L)............. (p/n 0444-022) .......7 Drive and Driven Clutch Alignment Bar................... (p/n 0544-028) .......7 Drive and Driven Clutch Center to Center Tool ....... (p/n 0544-027) .......7 Drive Clutch Measurement Tool .............................. (p/n 0444-185) .......7 Pinion Gear/Shaft Removal Tool ............................. (p/n 0444-127) .......8 Pinion Gear Bearing Nut Wrench ............................ (p/n 0444-203) .......8 Transaxle Seal Tool Kit ............................................ (p/n 0544-030) .......8 Gear Case Seal Installer Tool.................................. (p/n 0444-224) .......8 Gear Case Seal Installation Tool ............................. (p/n 0444-273) .......8 Slide Hammer Kit .................................................... (p/n 0444-225) .......8 CV Joint Attachment................................................ (p/n 0444-261) .......8 Torx Bit Insert (5/16-in. Hex Drive) .......................... (p/n 0644-314) .......8 Insert Holder (5/16-in.) ............................................ (p/n 0644-315) .......8 Torx Bits (1/4-in. Hex Drive).. (p/n 0644-561,562,312,393,215,313) .......9 Quick-Disconnect Coupler....................................... (p/n 0644-308) .......9 Hex Bits (1/4-in. Hex Drive) .............................. (p/n 0644-317,316) .......9 Phillips-Head Bits (1/4-in. Hex Drive) ............... (p/n 0644-319,318) .......9 Drive Clutch Spider Removal Kit ............................. (p/n 0444-281) .......9 U-Joint Separator Tool............................................. (p/n 0444-128) .......9 Backlash Measuring Tool ................................ (p/n 0544-010, 011) .......9
ENGINE OVERHAUL .................................................... 10-14 Output Shaft Holder................................................. (p/n 0444-035) .....10 Deep Socket (1/2-in. Drive/52 mm) ......................... (p/n 0444-237) .....10 Deep Socket (1/2-in. Drive/22 mm) ......................... (p/n 0444-046) .....10 Ring Compressor .................................................... (p/n 0644-378) .....10 Connecting Rod Holder ........................................... (p/n 0444-006) .....10 Valve Spring Compressor........................................ (p/n 0444-197) .....10 Adjustable Holder .................................................... (p/n 0444-193) .....10 Seal Removal Tool .................................................. (p/n 0644-072) .....10 Multi-Seal Remover ................................................. (p/n 0644-180) .....10 Spring Tool .............................................................. (p/n 0644-554) .....10 Spring Tool (15”)...................................................... (p/n 6639-904) .....10
2
Starter One-Way Clutch Puller .................................(p/n 0444-188) .....10 Starter One-Way Clutch Nut Wrench .......................(p/n 0444-191) .....11 Starter Torque Limiter Socket...................................(p/n 0444-033) .....11 Crankshaft Rotation Bolt ..........................................(p/n 0444-249) .....11 Valve Clearance Adjuster .........................................(p/n 0444-255) .....11 Valve Gap Adjuster...................................................(p/n 0444-092) .....11 Valve Clearance Adjuster .........................................(p/n 0444-178) .....11 Tappet Adjuster ........................................................(p/n 0444-189) .....11 Piston Pin Puller.......................................................(p/n 0644-328) .....11 Clutch Spanner Wrench ...........................................(p/n 0444-182) .....11 Rigid Hone Stone Set (2.7-4.1-in.) ...........................(p/n 0644-043) .....11 Ball Hone.................(p/n 0644-290,291,292,293,294,531,532,533) .....11 Crankshaft Bearing Remover ...................................(p/n 0144-302) .....12 V Blocks ...................................................................(p/n 0644-535) .....12 Surface Plate............................................................(p/n 0644-016) .....12 Crankshaft Protector ................................................(p/n 0444-248) .....12 Rotor/Flywheel Puller ...............................................(p/n 0444-165) .....12 Magneto Rotor Remover Set....................................(p/n 0444-082) .....12 Magneto Rotor Remover Set....................................(p/n 0444-254) .....12 Magneto Rotor Remover ..........................................(p/n 0444-186) .....12 Magneto Rotor Remover ..........................................(p/n 0444-187) .....12 Primary Clutch Shoe Remover.................................(p/n 0444-034) .....12 Primary Clutch Shoe Removal Kit............................(p/n 0444-244) .....12 Clutch Sleeve Hub Holder ........................................(p/n 0444-007) .....13 Secondary Drive Gear Holder ..................................(p/n 0444-253) .....13 Crankcase Separator/Crankshaft Remover .............(p/n 0444-152) .....13 Crankshaft Installer ..................................................(p/n 0444-018) .....13 Slide Hammer 6 mm Adapter...................................(p/n 0644-310) .....13 Crankshaft Bearing Puller ........................................(p/n 0444-194) .....13 Bearing Holder .........................................................(p/n 0444-080) .....13 Bevel Gear Shaft Retainer .......................................(p/n 0444-083) .....13 Bevel Gear Shaft Retainer .......................................(p/n 0444-242) .....13 Bearing/Seal Driver Kit.............................................(p/n 0444-190) .....13 Blind Bearing Puller Kit ............................................(p/n 0444-196) .....13 Seal Protector ..........................................................(p/n 0444-126) .....13 Seal Protector Tool...................................................(p/n 0444-252) .....14 Clutch Cover Seal Installation Tool...........................(p/n 0444-274) .....14 Socket ..............................................................(p/n 0444-265, 266) .....14
DIESEL ENGINE.................................................................15 Drive Clutch Removal Tool .......................................(p/n 0444-226) .....15 Timing Belt Tensioning Tool .....................................(p/n 0444-231) .....15 Main Bearing Seal Installation Tool ..........................(p/n 0444-233) .....15 Unit Injector Retainer Nut Tool .................................(p/n 0444-227) .....15 Pre-Combustion Chamber Ring Nut Tool .................(p/n 0444-235) .....15 Pre-Combustion Chamber Removal Tool .................(p/n 0444-228) .....15 Pre-Combustion Chamber Index Tool ......................(p/n 0444-229) .....15 Valve Seal Installation Tool.......................................(p/n 0444-230) .....15 Fuel Injector Timing Tool ..........................................(p/n 0444-234) .....15 Compression Test Adapter Kit..................................(p/n 0544-014) .....15
TROUBLESHOOTING/TUNE-UP ................................. 16-18 Cat Advanced Tech Tool Version 2 (CATT II) ...........(p/n 0544-029) .....16 Throttle Position Sensor (TPS) Adjustment Tool Kit.(p/n 3639-891) .....16 90° Hex Driver (1/4-in.) ............................................(p/n 0644-550) .....16 Fluke Model 77 Multimeter w/Case..........................(p/n 0644-559) .....16 Timing Light..............................................................(p/n 0644-296) .....16 Peak Voltage Reading Adapter ................................(p/n 0644-307) .....16 Tachometer ..............................................................(p/n 0644-275) .....16 Battery Tester ...........................................................(p/n 1436-430) .....16 Battery Charger (1.5 Amp) .......................................(p/n 0436-634) .....16 Battery Charger (3.3 Amp) .......................................(p/n 5639-419) .....17 Battery Maintainer ....................................................(p/n 5639-418) .....17 Compression Tester Kit ............................................(p/n 0444-213) .....17 MaxiClips..................................................................(p/n 0744-041) .....17 12 mm Compression Tester Adapter........................(p/n 0444-093) .....17 Oil Filter Wrench ......................................................(p/n 0644-551) .....17 Ignition Test Plug......................................................(p/n 0144-306) .....17 Metric T-Handle Wrench......................(p/n 0644-257,024,025,026) .....17 T-Handle Wrench .....................................................(p/n 0644-021) .....17 Stud Runner ...............................................(p/n 0644-018,019,020) .....17 Digital Torque Wrench (1/2-in. Drive) .......................(p/n 0644-576) .....17 Vacuum/Pressure Test Pump ...................................(p/n 0644-131) .....18 EFI Fuel Pressure Test Kit .......................................(p/n 0644-587) .....18 Fuel Pressure Test Kit ..............................................(p/n 0644-493) .....18 Fuel Screw Adjustment Tool.....................................(p/n 0544-006) .....18 Oil Pressure Test Kit.................................................(p/n 0644-495) .....18 Exhaust Spring Pliers (0°) ........................................(p/n 0644-391) .....18 Exhaust Spring Pliers (90°) ......................................(p/n 0644-397) .....18 Hose Clamp Pliers ...................................................(p/n 0644-545) .....18 Engine Leak-Down Tester ........................................(p/n 0644-522) .....18 Test Plug/Code List ..................................................(p/n 0486-219) .....18 Electric Choke Test Harness ....................................(p/n 0444-247) .....18
BODY/SUSPENSION Shock Spanner Wrench
Rivnut Tool
Plastic Rivet Setter
p/n: 0644-232 Usage: Collapse and install rivnuts.
p/n: 0444-056 Usage: Secure fender extensions on all models.
p/n: 0644-447 Usage: Adjust pre-tension for front and rear suspension shocks on 2009 and later Prowler XTZ models.
0644-232
Rivnut Tool Insert Bit p/n: 0644-233 (1/4 x 20) p/n: 0644-405 (10-32) p/n: 0644-430 (5/16 x 18) p/n: 0644-431 (3/8 x 16) Shock Spanner Wrench (Front/ p/n: 0644-526 (M6 x 1.0) Rear) p/n: 0644-564 (M5 x 0.8) p/n: 0444-141 (Front) p/n: 0644-565 (8-32) p/n: 0444-132 (Rear) Usage: With Rivnut Tool (p/n 0644-232), Usage: Adjust pre-tension for suspension replace rivnuts. shocks. 0644-447
0444-056
Pivot Lock Nut Wrench p/n: 0444-201 Usage: Remove/install rear swing-arm pivot lock nut on the following models: • 2006-2009 250 Utility • 2010 and later 300 Utility
0444-201
0644-233
0444-141
Shock Spanner Wrench (66 mm)
Replacement Rivnuts
Tie Rod Ball Joint Remover p/n: 0444-199 Usage: Release tie rod ball joint on various models.
p/n: 0623-557 (1/4 x 20) p/n: 0441-587 Usage: Adjust pre-tension for front and rear p/n: 0623-582/627 (1/4 x 20) p/n: 0623-581 (5/16 x 18) suspension shocks. p/n: 0623-699 (3/8 x 16) p/n: 0623-529/779 (10-32) p/n: 1623-797 (M5 x 0.8 P) p/n: 0423-391 (M6 x 1.0 P) Usage: With Rivnut Tool (p/n 0644-232), replace rivnuts. 0444-199
A-Arm Ball Joint Remover p/n: 0444-200 Usage: Release A-arm ball joint on various models.
0441-587
Shock Spanner Wrench p/n 0544-020 Usage: Adjust pre-tension for WalkerEvans shocks on 2012-2013 Wildcat models.
0623-557
0444-200
0544-020
3
Rear Axle Nut Wrench
Inflation Needle Replacement
p/n: 0444-198 Usage: Loosen/tighten rear axle nut on 2006 and later DVX 250/300 models.
p/n: 0644-544 Fox Float 2 Shocks Usage: Replacement needle assembly for p/n: 0744-072 Inflation Needle (p/n 0744-020). Usage: Remove and install the bearing cap on Fox Float shocks.
0444-198
Spanner Wrench - Fox Float 1 and
0644-544 0744-072
Inflation Needle Replacement Tip
Rear Axle Nut Wrench
p/n: 0644-539 p/n: 0444-184 Air Sleeve Installation Tool - Fox Usage: Loosen/tighten rear axle nut on Usage: Update earlier inflation needles for Float (EVOL) Shock Fox Float shock absorbers. DVX 400 model. p/n: 0644-593 Usage: Prevent seal damage during air Limited Stock sleeve installation.
0444-184
0644-539 0644-593
Shock Absorber Air Pump
Long Needle Assembly (Kit) - Fox
p/n: 2603-614 Float 3 Shocks Piston Location (IFP) Tool Usuage: Adjust air pressure on Fox Air p/n: 0644-604 Shocks. Usage: Fill Fox shock absorbers on Wildcat p/n: 0644-575 Usage: Precisely locate the floating piston Trail XT models. (IFP) in the rebuildable gas shock absorber.
2603-614 0644-604 0644-575
Inflation Needle p/n: 0744-020 Nitrogen Regulator Usage: Pressurize rebuildable gas shock Bearing Cap Seal Protector p/n: 0644-151 absorbers with nitrogen. Usage: Recharge rebuildable gas shock p/n: 0644-268 (3/8 in. I.D. x 1/2 in. O.D.) Usage: Protect cap seal on rebuildable absorbers. shock absorbers.
0744-020 0644-151 0644-404
4
Float Air Sleeve Bushing Installer/ Air Sleeve Bullet Tool - Fox Float Sizer 3 Shocks p/n: 0644-614 p/n: 0644-456 Usage: Size 2� sleeve bushing on Fox Float Usage: Install air sleeve on Fox Float 3 shock absorbers. shock absorbers.
0644-585
0644-456
5
DRIVE SYSTEM
Drive Clutch Spanner Wrench
Pinion Puller p/n: 0444-202 Usage: Remove pinion gear on 2006-2009 250 models.
p/n: 0644-136 Usage: Hold flyweight drive clutches in place during removal and installation. Comet, Arctic, and Rapid Response.
Final Driven Gear Coupling Holder p/n: 0444-036 Usage: Hold final driven gear coupler on pre-2000 400 and 500 models. Limited Stock
0644-136
0444-036
0444-202
Hub Retaining Wrench
Spanner Wrench
p/n: 0444-270 p/n: 0444-240 Driven Pulley Compressor Usage: Secure the axle hub for removing/ Usage: Hold drive pulley/clutch assemblies p/n: 0444-195 installing hub nut. and driven pulley assemblies on H1, H2, Usage: Compress driven pulley spring for and diesel models. disassembling/assembling driven pulley on 2006-2009 50 models, 2006-2009 250 models, and 2006 and later 90/150/300 models.
0444-270 0544-005
Driven Pulley Compressor p/n: 0444-272 (Complete Set) p/n: 0443-069 (Base) p/n: 0443-006 (Wing Nut) p/n: 0443-007 (Spanner) Driven Pulley Compressor p/n: 0443-008 (Handle) p/n: 0444-140 p/n: 0443-009 (Bushing) Usage: Compress driven pulley for Usage: Compress driven pulley for servicing on 375/400 automatic servicing on 500 automatic transmission transmission models. and 650 H1 models. 0444-195
Spanner Wrench p/n: 0444-192 Usage: Hold drive/driven pulleys for removing/installing on 50/90/250 models.
0444-192
Spanner Wrench 0444-140
0444-121
p/n: 0544-015 Usage: Hold drive and driven pulleys (350/ 366/400/425/450 models), driven pulley (375/400 Suzuki models), and centrifugal clutch (366/400/425/500/H1/H2 models).
0544-015
6
Spider Removal Tool
Drive Clutch Puller
Final Driven Gear Bearing
p/n: 0444-163 p/n: 0744-080 Installer (R & L) Usage: Remove spider assembly on drive Usage: Remove drive clutch from all 2013- p/n: 0444-022 current Wildcat models with the Rapid Usage: Install bearing on final drive on 400 clutch for servicing on 650 V-Twin models. Response drive clutch. and 500 models.
Limited Stock 0444-163 0744-062
0444-022
Driven Clutch Holder p/n: 0444-271 Drive and Driven Clutch Drive Belt Gauge (26°) Usage: Hold driven clutch for removing/ p/n: 0444-177 Alignment Bar installing on 2012-2014 models. Usage: Measure drive belt width on p/n: 0544-028 automatic transmission models. Usage: Align the drive and driven clutches on Wildcat Trail models.
0444-271 0444-177 0544-028
Spring Compressor Plate p/n: 0444-162 Usage: With Driven Pulley Compressor (p/n 0444-121), compress driven pulley for servicing on 650 V-Twin and H1/H2 Duramatic models.
Internal Hex Socket p/n: 0444-104 Usage: Install or remove hex nut securing pinion gear/shaft assembly in all gear cases stamped “Arctic Cat” and Prowler 500.
0444-162
Drive and Driven Clutch Center to Center Tool p/n: 0544-027 Usage: Check the drive and driven clutch center to center distance on Wildcat Trail models.
0444-104
0544-027
Drive Clutch Puller
CV Boot Clamp Tool
p/n: 0444-161 p/n: 0444-120 Usage: Remove drive clutch from Usage: Install clamps on CV boots on all Drive Clutch Measurement Tool crankshaft for servicing on the 650 V-Twin models. p/n: 0444-185 models. Usage: Measure drive clutch installation length on 650 V-Twin models.
0444-120 0444-161 0444-185
7
Pinion Gear/Shaft Removal Tool
Gear Case Seal Installer Tool
CV Joint Attachment
p/n: 0444-127 p/n: 0444-224 p/n: 0444-261 Usage: Remove pinion gear/shaft assembly Usage: Install front and rear gear case Usage: With Slide Hammer Kit (p/n from all gear cases stamped “Arctic Cat� housing seal. 0444-225), remove drive axle from and Prowler 500. differential housings on 2010 Mud Pro models.
0444-224 0444-127 0444-261
Pinion Gear Bearing Nut Wrench
Gear Case Seal Installation Tool
p/n: 0444-273 (Complete Kit) p/n: 0443-073 (Seal Driver - 40 mm) p/n: 0444-203 Usage: Remove/install pinion gear nut on p/n: 0443-072 (Seal Driver - 48 mm) p/n: 0443-070 (Handle) the 250 final drive gear case. p/n: 0453-811 (Instructions) Usage: Install front and rear gear case housing seal on 2012-2014 Wildcat.
Torx Bit Insert (5/16-in. Hex Drive) p/n: 0644-314 Usage: With Insert Holder (p/n 0644-315), remove and install torx-head screws.
0444-203 0644-314
Transaxle Seal Tool Kit p/n: 0544-030 (Complete Kit) p/n: 0444-292 (Seal Protector) p/n: 0444-293 (Shift Drum Spring Installation Tool) p/n: 0444-294 (47/52 mm Seal Installation Tool) p/n: 0444-295 (70 mm Installation Seal Tool) p/n: 0444-296 (Shaft Sleeve) p/n: 0444-299 (Gear Restrainer) p/n: 0444-300 (Installation Plug) p/n: 1653-960 (Instructions) Usage: Installing new seals.
Insert Holder (5/16-in.) 0444-273
Slide Hammer Kit p/n: 0444-225 (Complete Kit) p/n: 0444-119 (CV Joint Attachment 2000 and Later Models) p/n: 0443-002 (Front Drive Axle Gripper - 1999 and Earlier Models) Usage: Remove drive axle from differential housings on 1999 and earlier models and CV joints from 2000 and later models.
0444-225A 0544-030
8
p/n: 0644-315 Usage: With Torx Bit Insert (p/n 0644-314), remove and install torx-head screws.
0644-315
Torx Bits (1/4-in. Hex Drive)
Hex Bits (1/4-in. Hex Drive)
U-Joint Separator Tool
p/n: 0644-561 (#15) p/n: 0644-562 (#20) p/n: 0644-312 (#25) p/n: 0644-393 (#27) p/n: 0644-215 (#30) p/n: 0644-313 (#40) Usage: With Quick-Disconnect Coupler (p/n 0644-308), remove and install torx-head screws.
p/n: 0644-317 (5 mm) p/n: 0644-316 (6 mm) Usage: With Quick-Disconnect Coupler (p/n 0644-308), remove and install Allen-head screws.
p/n: 0444-128 (Complete Set) p/n: 0444-144 (17 mm Pin) p/n: 0444-146 (Bearing) p/n: 0444-145 (21 mm Pin) Usage: Separate U-joint.
0644-316
Phillips-Head Bits (1/4-in. Hex Drive) 0644-314
0444-128
p/n: 0644-319 (#2) p/n: 0644-318 (#3) Usage: With Quick-Disconnect Coupler (p/n 0644-308), remove and install Phillips-head screws.
Quick-Disconnect Coupler
Backlash Measuring Tool p/n: 0544-010 (24-Spline Axle) p/n: 0544-011 (27-Spline Axle) Usage: With a dial indicator, accurately measure ring gear to pinion backlash.
p/n: 0644-308 Usage: Hold 1/4-in. hex drive Torx Bits, Hex Bits, and Phillips-Head Bits.
0644-318 GC067
0644-308
Drive Clutch Spider Removal Kit p/n: 0444-281 (Complete Kit) p/n: 0744-037 (Handle) p/n: 0744-062 (Clutch Puller) p/n: 0544-021 (Clutch Holder) p/n: 0544-022 (Spider Remover) Usage: Disassemble/assemble spider on 2013-2014 Wildcat X and Wildcat 4/4X models.
0444-281
9
ENGINE OVERHAUL Output Shaft Holder p/n: 0444-035 Usage: Hold the output shaft on 375, 400, and 500 models.
Connecting Rod Holder
Multi-Seal Remover
p/n: 0444-006 p/n: 0644-180 Usage: Prevent connecting rod damage on Usage: Remove large seals on all models. all models.
Limited Stock
0644-180 0444-006
0444-035
Deep Socket (1/2-in. Drive/52 mm)
Spring Tool
Valve Spring Compressor
p/n: 0644-554 Usage: Remove/install exhaust springs.
p/n: 0444-197 Usage: Compress valve springs.
p/n: 0444-237 Usage: Remove and tighten timing gear nut on 700 EFI model.
0644-554 0444-197
0444-237
Spring Tool (15�)
Adjustable Holder p/n: 0444-193 Usage: Hold miscellaneous components.
p/n: 6639-904 Usage: Remove/install exhaust springs.
Deep Socket (1/2-in. Drive/22 mm) p/n: 0444-046 Usage: Remove crankshaft nut.
0644-554 0444-193
0444-046
Starter One-Way Clutch Puller
Seal Removal Tool
p/n: 0444-188 Usage: Remove the starter one-way clutch on 2006 and later 90 models.
p/n: 0644-072 Usage: Remove small seals.
Ring Compressor p/n: 0644-378 Usage: Compress piston rings for cylinder installations. Features a quick-release function for removing tool from underside of piston.
0644-072
0644-378
10
0444-188
Starter One-Way Clutch Nut Wrench
Valve Gap Adjuster
Clutch Spanner Wrench
p/n: 0444-092 Usage: Adjust valves faster and easier on p/n: 0444-191 Usage: Remove the starter one-way clutch 1998-2005 250, 300, and 2004-2006 650 VTwin models. nut on 2006 and later 90 models.
p/n: 0444-182 Usage: Hold centrifugal clutch assembly while removing/tightening clutch hub nut on 550 H1, 650 H1, 700 H1, and H2 models. Limited Stock
0444-092
0444-191
Valve Clearance Adjuster
Starter Torque Limiter Socket
0444-182
Rigid Hone Stone Set (2.7-4.1-in.)
p/n: 0444-178 p/n: 0444-033 Usage: For 400 (2002 and earlier) and 500 Usage: Adjust valve clearance faster and easier on 2004-2005 90 4-stroke models models. and 2006 and later 50, 90, 150, 250, 300, and 366 models.
p/n: 0644-043 Usage: Replacement rigid hone stones 68.5-104.1 mm (2.7-4.1-in.) for Cylinder Hone (p/n 0644-041).
Limited Stock
0444-033 0644-043 0444-178
Crankshaft Rotation Bolt p/n: 0444-249 Usage: Rotate crankshaft for adjustment on 1000 H2 models.
Ball Hone
p/n: 0644-290 60-64 mm valve Tappet Adjuster p/n: 0644-291 65-70 mm p/n: 0444-189 Usage: Adjust valve tappets on 2006 and p/n: 0644-292 72-74 mm p/n: 0644-293 76-83 mm later 50/90/150/250/300/366 models. p/n: 0644-294 83-88 mm p/n: 0644-531 90-95 mm p/n: 0644-532 96-101 mm p/n: 0644-533 102-108 mm Usage: Deglaze NiCaSil plated cylinders. All are 320 grit.
0444-249 0444-189
Valve Clearance Adjuster p/n: 0444-255 Usage: Adjust valve clearance faster and Piston Pin Puller easier on 375, 400, 450, 454, 500, 550 H1, p/n: 0644-328 (Complete Set) p/n: 0643-073 (Extractor Nut - Small) 650 H1, 700 H1, and 1000 H2 models. p/n: 0643-074 (Extractor Nut - Medium) p/n: 0643-075 (Extractor Nut - Large) Usage: Remove piston pins on all models.
0644-291
0444-178
0644-328
11
Crankshaft Bearing Remover
Rotor/Flywheel Puller
p/n: 0144-302 Usage: Remove crankshaft bearings.
p/n: 0444-165 (Complete Set) p/n: 0444-186 p/n: 0443-020 (Puller Body) Usage: Remove rotor/flywheel on 2006 and p/n: 0443-021 (Puller Bolt) later 50/90 models. p/n: 0443-022 (Puller Sleeve) p/n: 0443-023 (Crankshaft Protector 650 V-Twin) p/n: 0443-024 (Crankshaft Protector DVX 400) Usage: Remove rotor/flywheel from the 650 V-Twin and DVX 400 models.
Magneto Rotor Remover
0144-302 0444-186
V Blocks
Magneto Rotor Remover
p/n: 0644-535 Usage: Check crankshaft runout.
p/n: 0444-187 Usage: Remove rotor/flywheel on 20062009 150 and 250 models. 0444-165
Magneto Rotor Remover Set p/n: 0444-082 (Complete Set) p/n: 0443-019 (Tool) p/n: 0444-164 (Crankshaft Protector) Usage: Remove rotor on 1998-2005 250 and 300 models. 0644-535
0444-187
Surface Plate p/n: 0644-016 Usage: True sealing surfaces.
Primary Clutch Shoe Remover p/n: 0444-034 Usage: Remove primary clutch shoe on 250, 300, and 400 models. 0444-082A
Magneto Rotor Remover Set 0644-016
Crankshaft Protector
p/n: 0444-254 (Complete Set) p/n: 0444-164 (Crankshaft Protector) Usage: Remove rotor on 366, 375, 400, 425, 450, 500, H1, and 700 EFI models and with Crankshaft Protector (p/n 0444-248), H2 models.
p/n: 0444-248 Usage: With Magneto Rotor Remover Set (p/n 0444-254), protect crankshaft on 1000 H2 models.
0444-034
Primary Clutch Shoe Removal Kit p/n: 0444-244 Usage: Remove centrifugal clutch shoe assembly on 700 EFI model.
0444-254
0444-248
0444-244
12
Clutch Sleeve Hub Holder
Crankshaft Installer
Bevel Gear Shaft Retainer
p/n: 0444-007 p/n: 0444-018 p/n: 0444-242 Usage: Hold clutch housing for nut Usage: Aid crankshaft installation on all Usage: Secure bevel gear for removing and installation or removal on 400 and 500 models. installing bevel gear on 2000-2008 500, 550 manual transmission models. H1, 650 H1, and 700 EFI models. Can also Limited Stock be used on a diesel model gear case.
0444-018 0444-007 0444-242
Slide Hammer 6 mm Adapter
Secondary Drive Gear Holder
p/n: 0644-310 p/n: 0444-253 Usage: Used in conjunction with Slide Bearing/Seal Driver Kit Usage: Secure secondary drive gear for Hammer Kit (p/n 0444-225), threads onto a p/n: 0444-190 Usage: Install bearings and seals on all removal/installation on H1 and H2 models. slide hammer for removing cases. models.
0644-310 0444-253 0444-190
Crankcase Separator/Crankshaft Remover p/n: 0444-152 (Kit) p/n: 0444-157 (5/16 x 3-in. Bolt) p/n: 0444-158 (5/16 x 3 1/2-in. Bolt) p/n: 0444-159 (5/16 x 4-in. Bolt) p/n: 0444-160 (6 mm Adapter) Usage: Separate crankcase on all models.
Crankshaft Bearing Puller p/n: 0444-194 Usage: Remove crankshaft bearings on 50/ Blind Bearing Puller Kit 90/250 models. p/n: 0444-196 Usage: Remove blind bearings pocket-mount installations.
from
0444-194
0444-196
Bearing Holder 0444-152
p/n: 0444-080 Usage: Hold output shaft bearings on all Seal Protector 4x4 models to aid in shimming bevel gears. p/n: 0444-126 Usage: Protect crankcase seal on 2000 500 automatic models. Limited Stock
0444-080
0444-126
13
Seal Protector Tool
Clutch Cover Seal Installation
Socket
p/n: 0444-252 p/n: 0444-265 Tool Usage: Protect magneto cover seal for p/n: 0444-274 (Complete Set) Usage: Remove and install the starter idler installing cover on the 1000 H2 models. gear retaining nut on 150 models. p/n: 0443-074 (Seal Driver - 66.2 mm) p/n: 0443-070 (Handle) p/n: 0453-813 (Instructions) Usage: Install clutch cover oil seal on 550, 650, 700, and 1000 models.
0444-252
0444-265
Socket p/n: 0444-266 Usage: Remove and install the centrifugal clutch lock nut on 2009-2011 150 models. 0444-274
0444-266
14
DIESEL ENGINE
Pre-Combustion Chamber Ring Nut Tool
Drive Clutch Removal Tool p/n: 0444-226 Usage: Remove the drive clutch from the engine PTO shaft.
Fuel Injector Timing Tool
p/n: 0444-234 Usage: Properly adjust fuel injector timing. p/n: 0444-235 Usage: Remove and install the ring nuts securing the pre-combustion chambers.
0444-234
0444-235
Compression Test Adapter Kit
0444-226
Pre-Combustion Chamber Removal Tool
Timing Belt Tensioning Tool
p/n: 0444-228 p/n: 0444-231 Usage: With a torque wrench, correctly Usage: With slide hammer, remove the precombustion chamber from the cylinder tension timing belt. head.
p/n: 0544-014 Usage: Attaches Compression Tester Kit (p/n 0444-213) to the adapter to test compression on all diesel models.
0544-014
0444-231 0444-228
Main Bearing Seal Installation Tool
Pre-Combustion Chamber Index Tool
p/n: 0444-233 Usage: Protect lateral seals in main bearing p/n: 0444-229 Usage: Align pre-combustion chambers caps during installation. and hold in position while tightening the retainer nuts.
0444-233 0444-229
Unit Injector Retainer Nut Tool p/n: 0444-227 Usage: Remove and install injector nozzle Valve Seal Installation Tool p/n: 0444-230 retainer nut. Usage: Install valve seals on valve guides.
0444-227 0444-230
15
Peak Voltage Reading Adapter TROUBLESHOOTING/ 90° Hex Driver (1/4-in.) p/n: 0644-550 p/n: 0644-307 TUNE-UP Usage: Adjust carburetor faster and easier Usage: With Fluke Model 77 Multimeter (p/ Cat Advanced Tech Tool Version 2 (CATT II) p/n: 0544-029 (Complete Kit) p/n: 0486-497 (Adapter-diagnostics Harness) p/n: 1686-735 (Power Supply Harness) p/n: 0486-476 (Diagnostics Harness ATV) p/n: 1686-734 (Diagnostics Harness Snowmobile) p/n: 0486-515 (USB Cable) Usage: Designed to provide diagnostic capabilities on Arctic Cat snowmobiles, ATVs and ROVs with onboard diagnostic ports.
on 2007 and earlier models. Also, for any n 0644-559), read peak voltage. hard to-get-at hex nuts. (A. 6 mm Hex) (B. 0.157-in. D-Head) (C. 1/4-in. Drive) (D. Straight Blade) (E. Phillips-Head)
0644-307
Tachometer 0644-550
p/n: 0644-275 Usage: Measure engine RPM for 2-stroke, 4-stroke, and diesel models.
Fluke Model 77 Multimeter w/ Case p/n: 0644-559 Usage: Test electrical circuits within Âą 0.5% accuracy. 0744-056
Throttle Position Sensor (TPS) Adjustment Tool Kit p/n: 3639-891 (Complete Set) p/n: 0644-299 (Analyzer) p/n: 1686-436 (Harness) p/n: 0644-359 (Torx-Head Screwdriver #25) p/n: 0644-344 (Torx-Head Screwdriver #30) p/n: 0644-345 (Pin Gauge) Usage: Precisely adjust the throttle position Timing Light sensor on certain ATV, Prowler, and Wildcat p/n: 0644-296 models. Usage: Verify ignition timing.
0644-275
Battery Tester p/n: 1436-430 Usage: Test battery state of charge and battery condition. 0644-559
1436-430
Battery Charger (1.5 Amp) 3639-891 0644-296
p/n: 0436-634 Usage: Charge sealed, maintenance-free batteries.
0436-634
16
Battery Charger (3.3 Amp)
12 mm Compression Tester
T-Handle Wrench
p/n: 5639-419 p/n: 0644-021 Adapter Usage: Charge sealed and lead-acid 12 V p/n: 0444-093 Usage: Drive 3/8-in. sockets or other 3/8-in. batteries. Usage: With Compression Tester (p/n accessories. 0444-038), check engine secondary compression.
5639-419
0644-021
0444-093
Battery Maintainer
Stud Runner
p/n: 5639-418 p/n: 0644-018 (6 mm) p/n: 0644-019 (8 mm) Usage: Maintain 12 V battery charge for Oil Filter Wrench p/n: 0644-020 (10 mm) maximum output. p/n: 0644-551 Usage: Remove/install external oil filter on Usage: Install metric studs in cylinders and crankcases. all Arctic Cat ATV models.
5639-418 0644-018
0644-551
Compression Tester Kit p/n: 0444-213 Usage: Test compression on all models.
Digital Torque Wrench
Ignition Test Plug
(1/2-in. Drive) p/n: 0144-306 Usage: Test ignition system output on all p/n: 0644-576 Usage: Accurately measure tightening models. torque between 20-204 N-m (15-150 ft-lb). Battery operated LCD readout for applied and target torque values, pre-set function, and LED/Buzzer for monitoring torque value progression.
0444-213
0144-306
MaxiClips
p/n: 0744-041 Usage: Insulation-piercing test clips for Metric T-Handle Wrench quick, accurate electrical testing. p/n: 0644-257 (8 mm) p/n: 0644-024 (10 mm) p/n: 0644-025 (12 mm) p/n: 0644-026 (14 mm) Usage: Remove or install metric nuts and cap screws.
0644-576
0744-041
0644-257
17
Vacuum/Pressure Test Pump
Oil Pressure Test Kit
Engine Leak-Down Tester
p/n: 0644-131 p/n: 0644-495 p/n: 0644-522 Usage: Check components for either Usage: Test oil pressure on 400/500/650 Usage: Check for leaking valves or springs. vacuum or pressure leaks. H1/650 V-Twin/700 EFI/Prowler models.
0644-522 0644-131
EFI Fuel Pressure Test Kit p/n: 0644-587 Usage: Test fuel pressure on EFI models.
0644-495
Test Plug/Code List
Exhaust Spring Pliers (0째) p/n: 0644-391 Usage: Remove/install exhaust springs.
p/n: 0486-219 Usage: Test/reset codes on diagnostic connector EFI models.
6-pin
0644-587 0644-391
Fuel Pressure Test Kit
p/n: 0644-493 Exhaust Spring Pliers (90째) Usage: Test fuel pump output pressure on p/n: 0644-397 carbureted and early EFI models. Usage: Remove/install exhaust springs.
0644-493
0444-216
Electric Choke Test Harness p/n: 0444-247 Usage: Connect battery to electric choke to test for proper operation.
0644-397 0444-247
Fuel Screw Adjustment Tool
Hose Clamp Pliers
p/n: 0544-006 p/n: 0644-545 Usage: Adjust D-style pilot screw on 2007 Usage: Secure fuel hose clamps. and later 400, 500, and 650 H1 carbureted models and 2009 and later 350 and 366 carbureted models.
0644-545
0544-006
18
NOTES
19
Printed in U.S.A.
®™Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
p/n 2260-689