Exporting Window RUSSTIGER Enterprise Co., Ltd. RUSSTIGER Profile
RUSSTIGER was set up in 1990 as a trading company focusing principally on the European and American market. Our main area of expertise centers around heavy equipment, automotive, motorcycle, and marine parts. Despite our clear emphasis on these products, RUSSTIGER will also act as a sourcing agent for clients, and is able to leverage its knowledge to source products from other industries. In Taiwan, the machining industry is mainly located in central Tiawan and RUSSTIGER is in the city named Taichung which is superior in its location. There are 9 people run the exporting business, 6 people in QC department and 2 people in R&D.
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What makes RUSSTIGER Unique? 1. Negotiation Searching and negotiating with suppliers need not be a worry to agents and buyers. 2. Quality Assurance RussTiger’s own inspection equipments and 6 QC people to represent the client in checking and approving the manufacturing quality. 3. Location Locate close to its manufacturers and has developed very close relationship. 4. Top Suppliers All suppliers are certificated with TS 16949 and ISO 9001. 5. Service Able to handle and effectively manage fundamental and critical aspect of trading, thus leaving time for our clients to focus on the daily running of their business.
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RUSSTIGER Products • Transmission parts for the heavy equipment, automotive, motorcycle, and agriculture industries.
• Aluminum parts for heavy equipment, automotive motorcycle, agriculture industries.
• Bronze parts for heavy equipment, marine industry, and power plant equipments.
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RUSSTIGER Instruments List
Test Equipment
Type
Q’ty
CMM
Mitutoyo Crysta Plus M(Japan)
1
Decibel Tester
TES 1350A(Taiwan)
1
Thickness Tester
KettLZ-300J(Japan)
1
Contour Measuring Machine
Hommel Tester C8000(Germany)
1
Roundness Tester
Hommel 1003(Germany)
1
Micrometer Height
TRIMOS VERTICAL 3 (Swiss)
1
Hardness Tester
INDENTEC (England))
1
Surface Roughness Tester
Mitutoyo Surftest 301 (Japan)
1
Runout Tester
RSK type P-3 (Japan)
1
Torque Vise
Tohnichi DB6N (Japan)
1
Height Gauge
Mitutoyo (Japan)
1
Micro Meter
Mitutoyo (Japan) Etalon(Swiss)
12
Caliper
Mitutoyo (Japan) Sylvac(Swiss)
6
Block Gauge
Select (Britain) Coina (USA)
2 SETS
Bore Gauge
Mitutoyo (Japan)
3 SETS
Ring Gauge
Mitutoyo (Japan)
2
Screw Gauge
Mitutoyo (Japan)
1
Worm Wheel Rolling Tester
Taiwan
1
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● Transmission Parts
● Transmission Shaft
● Transmission Shafts
● Bevel Gear set
● Transfer Case Components
● Transmission Shaft
● Planetary Gear Set
● Production Equipments of Gear and shaft ● Machining Center (Vertical & Horizontal) Electric Beam Welding ● Shaft Straightening Angular Grinding ● Surface Grinding O.D. Grinding ● Bore Honing ● Burnishing ● Gear Brushing ● Shot Peening ● Laser Marking ● Etching Marking ● Induction Hardening ● Carburizing
●EQUIPMENT NAME : Flow Forming Machine COUNTRY : JAPAN BRAND : TOYODA
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●EQUIPMENT NAME : CNC Turning Machine COUNTRY : JAPAN BRAND : Mori Seiki
●EQUIPMENT NAME : GEAR SHAVING MACHINE COUNTRY : TAIWAN BRAND : HARTECH MODEL : HGS4H-NC4 CLASS : DIN 5 MODULE : Max. 8 CAPACITY UTILIZATION RATE : 75 % WORKPIECE CENTER DIAMETER : Max. 400 mm
Heat T reatme nt S ys tems
RAMPF Formen GmbH (D) Multi-Purpose Chamber Furnace VKGs 5/2 ●Tray-length : 1500 mm Tray-width : 1300 mm Loading-height : 650 mm Charging-weight(gross) : 1200 kg Auxiliary devices:VKHLE, KEKTG,Charging- and discharging table,Lifting table,Roller paths
●EQUIPMENT NAME : SPLINE ROLLING MACHINE COUNTRY : GERMANY BRAND : EX-CELL-O MODEL : XK-851 MODULE : Max.2 CAPACITY UTILIZATION RATE : 75 % WORKPIECE CENTER DIAMETER : Max. 120 mm
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●EQUIPMENT NAME : AUTO SHAFT STRAIGHTENING MACHINE COUNTRY : JAPAN BRAND : TOWA MODEL : SP30LCD-1500A LENGTH : Max.1 M PRESSURE FORCE : 200 TONS STRAIGHTENING : 4-6 POINTS CAPACITY UTILIZATION RATE : 75 %
●EQUIPMENT NAME : ELECTRIC BEAM WELDER COUNTRY : JAPAN BRAND : MITSUBISHI MODEL : EBM-6LB-2VR WORKPIECE DEPTH : Max.12 mm WORKPIECE DIAMETER : Max.150 mm CAPACITY UTILIZATION RATE : 75 %
●EQUIPMENT NAME : OD Grinding Machine COUNTRY : Swiss BRAND :Studer
●EQUIPMENT NAME : GEAR GRINDING MACHINE COUNTRY : Switzerland BRAND : REISHAUER MODEL : RZ-400 CLASS : DIN 2 MODULE : Max. 8 WORKPIECE DIAMETER : Max. 400mm
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Testing Equipments of Gear and Shaft Inspection Equipment
Model
Country
BRINELL HARDNESS TES TER
N BH-3
JAPAN
1
RONDCOM30B
JAPAN
1
AR10
JAPAN
1
ELECTRONIC COLUMN COMOA RTOK
SP-700
ITALY
2
MAGNE TIC PARTICLE INSPECTION
DM-163
JAPAN
1
HL-60-SS TYPE
TA IWAN
1
OPTICAL MEASURING PROJE CTOR
HB350
USA
1
GEAR TES TE R
CLP-35
JAPAN
2
MICRO HARDNESS TES TER
MVH-H1
JAPAN
1
MXCEL7-6-5S T
USA
1
EPHIPHOT NIKON200
JAPAN
1
TALY ROND265
TAYLOR HOBSON
1
MICRO-HITE MEASURING
MICRO-HITE 600
TESA
1
SURFA CE ROUGHNESS TES TER
SURFCOM 480A
JAPAN
2
ROLLING TES TER
GTR-35
JAPAN
3
SPECTROME TE R
SPECTROLAB
GERMANY
1
LENGTH MEASUREMENTS
MARH350
GERMANY
1
CONTOUR MEASURING MACHINE
1800D-24
JAPAN
1
ROUNDNESS TES TER ROCKWELL HARDNESS TES TER
SALT SPRAY TESTING MACHINE
COORDINA TE MEASURING MACHINE METALLOGRAPH MICROS COPE CYLINDRICITY TES TE R
Q’ty
PLUG GAGE
TA IWAN
1600
TES T BAR
TA IWAN
1200
TA IWAN
1
COMP UTER TYPE UNIVE RSAL TES TING MACHINE
CY-6040A1
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Heavy Equipment Parts
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Stainless Flange for Heavy Equipment
● Plate Flange
● Welding Neck Flange
● Blind Flange
● Slip on Flange
● Threaded Flange
● Socket Weld Flange
● Maximum Diameter : 3000 mm ● Maximum Thickness : 600 mm ● Maximum Weight : 6000 kg
Forging Equipment 800T
800T Open-Die Forging Hydraulic Machine ● Quantity: 1 Set ● Machining Ability: Forging Weight≦3T Shaft Forgings: L≦7000mm, D≦500mm Ring & Disk Forgings: OD≦1200mm, ID≦1000mm
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4000T
4000T Open-Die Forging Hydraulic Machine ● Quantity: 1 Set ● Machining Ability: Forging Weight≦45T Shaft Forgings: L≦18000mm, D≦1500mm Ring & Disk Forgings: OD≦3500mm, ID≦3000mm, H≦1000mm
2000T
2000T Open-Die Forging Hydraulic Machine ● Quantity: 1 Set ● Machining Ability: Forging Weight≦15T Shaft Forgings: L≦12000mm, D≦1000mm Ring & Disk Forgings: OD≦1700mm, ID≦1300mm, H≦800mm
5M
5M Ring Rolling Machine ● Quantity: 1 Set ● Machining Ability: Forging Weight≦2T Shaft Forgings: L≦9000mm, D≦450mm Ring & Disk Forgings: OD≦1000mm
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Machining Equipment Vertlcal Lathe •• The
company has 12 vertical lathe of various specifications, such as C5240A and C5225B,etc, which can manufacture ring and disk products with the maximal diameter of 4M.
Horizontal Lathe •• The company has 15 horizontal lathes of various specifications, such as CW61125B/12M and CW61160B/8M, etc, which can manufacture shaft products with the maximal length of 12M.
Numerically Controlled Lathe •• Mainly
used for finish machining of the excircle, end face, taper and thread of rotational products with D≦2000mm, L≦500mm and W≦20T.
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Deep Hole Drilling and Boring Machine •• Applicable
for drilling and boring of cylindrical deep hole work pieces with the drilling diameter range 60mm≦D≦12mm, the maximal boring diameter D≦800mm, and the drilling and boring depth range 1000mm≦D≦4000mm.
Gear Hobbing Machine •• The company has 11 gear hobbing machines and gear shaving machines which can manufacture gears with maximum 6M (modulus) and D≦315mm.
Sawing Machine •• The
company has sawing machines of different specifications, such as GD42160 and GB42120, etc, which can saw products and steel ingots with D≦1600mm.
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Heating Equipment
Car-bottom Heating Furnace (incl.Pre-heating Treatment) •• Quantity: 12 sets •• Loaded Weight: 20/60/160/180/200 •• Way of Heating: Natural Gas Heating •• Way of Temperature Control Multipoint Temperature measurement by thermocouples, PLC module automatic control.
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Chamber Heating Furnace •• Quantity: 16 sets •• Loaded Weight: 10/100/160T •• Way of Heating: Natural Gas Heating •• Way of Temperature Control Multipoint Temperature measurement by thermocouples, PLC module automatic control.
Pit-type Tempering Fumace Pit-type Tempering Fumace
RJ2-1500 x 3000
1 Set
RJ2-1500 x 3000
1 Set
RJ2-1500 x 6000
1 Set
RJ2-1500 x 6000
1 Set
RJ2-1500 x 9500
1 Set
RJ2-1500 x 9500
1 Set
RJ2-2000 x 4000
1 Set
RJ2-2000 x 4000
1 Set
RJ2-3500 x 2500
1 Set
RJ2-3500 x 2500
1 Set
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Production Equipment and Capacity List of Machining Equipment : Name Forging Equipment :
Specification
Quantity
4000T , 2000T , 800T , 5T , 3T
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10 / 100 / 160T
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20 / 60 / 180 / 200T
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Heating Furnace : Pre-heating Treatment Fumace : Heat Treatment Fumace :
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Ring Rolling Machine :
5M
1 C5240A
3
C5225B
2
C5120
1
C5116A
2
CA5116E
2
CA5112E
2
CVT125
1
CW61125B / 12M
1
CW61160B / 8M
3
CW61100B
2
CW61100B
1
CW6180
6
C6140
2
Vertical Lathe
Horizontal Lathe Machining Equipment : Numerically Controlled Lathe : Deep-hole Drilling & Boring Machine : Gear-Hobbing Machine :
Sawing Machine
17
CK61200G x 5M x 20T
2
DZ106 x 4M
1
Y315E
11
GB42160
1
GB42120
2
GB42100
1
GB4280
2
GB4260
2
Gb4250
2
Gb4240
1
Gb4032
2
Inspection Equipment
••Impact Tester ••Ultrasonic Flaw Detector ••Portable Spectroscope ••Ve r t i c a l M e t a l l o s c o p e
and Image Analyzer ••Visible Spectrophotometer ••Magnetic Particle Flaw Detector
••Portable Leeb Harness Tester ••Infrared Thermometer ••High-Frequency Infrared Carbon and Sulfur Analyzer
••Electronic Universal Tester ••Brinell Hardness Tester ••Rockwell Hardness Tester
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Cooper Alloy Parts CENTRIFUGAL CASTING PRODUCT Crusher use of copper alloy
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Punching machine turbine, elevator gear and injector nuts
Punching machine, injector and concrete truck parts.
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FURUAN CASTING PRODUCT
Crusher use of copper alloy
Vessel propeller parts and blades
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Vessel pump
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MACHINING EQUIPMENT CNC Horizontal machining center : Taichung Machinery H-1000-Horizontal Type X-Axis Moving Length 1350mm;Y-Axis Moving Length 1050mm; Z-Axis Moving Length 1050mm.Max Boring Hole Caliber-600mm; Workpieve height-1250mm.B-Axis MAX Rotary Radius-1600mm; Tool Magazine 90 pieves Working Panel 2units;Load 2000KG. MaZak H-800-Horizontal X-Axis Moving Length 1250mm;Y-Axis Moving Length 1000mm; Z-Axis Moving Length 850mm.Max Boring Hole Caliber-480mm; Workpieve height-1080mm.B-Axis MAX Rotary Radius-1250mm; Tool Magazine 80 pieves Working Panel 2units;Load 2000KG. NIGATA 80B-Honzontal X-Axis Moving Length 1250mm;Y-Axis Moving Length 1000mm; Z-Axis Moving Length 850mm.Max Boring Hole Caliber-450mm; Workpieve height-1250mm.B-Axis MAX Rotary Radius-1500mm; Tool Magazine 60 pieves Working Panel 2units;Load 1250KG. CNC Vertical machining center Yio Jia FMV-1700-Verticat X-Axis Moving Length 1640mm;Y-Axis Moving Length 750mm; Z-Axis Moving Length 750mm.
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MACHINING EQUIPMENT Horizontal type lathe 1. CNC lathe Taichung machine VT-36 Axis moving length XยกG 0~560mmยกB Z : 0~550mm 2. Conventional lathe
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Latter part process equipment Ultrasonic cleaning equipment Drying machine equipment Vacuum type infiltration treatment equipment.
Latter part process Remove oil treatment process. Air pressure test. Airtightness test. Surface roughness treatment process. Prevention oxidation treatment process. Prevent moisture and drying type product packaging treatment. Product test and check before shipping.
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QUALITY RESTRICTION TEST EQUIPMENT 1
HARDNESS TESTER To test the hardness properties of the copper product.
2
HEAT TREATMENT EXPERIMENT FURNACE Control and condition relevant mechanical properties of the copper product.
3
ULTRASONIC FLAW DETECTOR Casting inside ultrasonic examination.
4
SPARK SPECTROMETER Test the composition value of copper product to ensure meeting the specification requirements.
5
UNIVERSAL TENSILE STRENGTH TESTER Test the mechanical properties of the copper product to achieve stabilized quality.
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METALLURGICAL STRUCTURE MICROSCOPE Analysis to improve the casting quality.
1
3
4
ELECTRIC CONDUCTIVITY TESTER Test the electric conductivity of electric conductor copper product.
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contents About RussTiger
........... p. 1 - 4
Transmission Parts
........... p. 5 - 8
Heavy Equipment parts ........... p. 9 -18 Cooper Alloy Parts
........... p. 19-28