Pneumatics training system R999000218/06.12
2
Pneumatics training system
Bosch Rexroth AG, 06.2012, R999000218
ďťż ďťż
Pneumatics training system 3
Drive & Control Academy
4
Pneumatics training system
6
Workplaces 9 Learning topics
23
Pneumatic components
49
Electric components
87
Pneumatic accessories
115
Directories 133
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Drive & Control Academy ďťż
Drive & Control Academy
Knowledge - the decisive competitive advantage
Bosch Rexroth AG, 06.2012, R999000218
Drive & Control Academy | Pneumatics training system 5
Bosch Rexroth is a global leading specialist in drive and control technology offering unique technological know-how. The Drive & Control Academy passes this knowledge on supporting customized training and further development as well as the qualification of technical experts.
Knowledge is everything
Training systems
Technical knowledge and competent employees provide a
Bosch Rexroth`s training systems offers practice-orientated
company with the decisive advantage in global competition.
tuition to both experienced and inexperienced users in the
Under the roof of the Drive & Control Academy, Bosch
areas hydraulics, pneumatics, electric drive and control
Rexroth offers an extensive portfolio of knowledge products
technology, mechatronics and automation, using industrial
in the area of drive and control technologies which is con-
serial components with internationally recognised standard
tinuously based on the industrial practice.
programming language and open interfaces.
The Drive & Control Academy sets high standards in the didactic presentation of specialized and integrated know-
Media
how for customers, employees and facilities for training and
Bosch Rexroth's software-based training and learning
further development. Our offers have been compiled
media distinguish themselves by high practical relevance
according to the following principles:
and are adjusted exactly to the training courses and train-
ff Practice-oriented, state-of-the-art equipment
ing systems. They contain eLearning modules, technology
ff Target group-specific training offers
and application trainers, animations of components and
ff The latest training methods
systems as well as simulation-based learning units. In addition, dictionaries, technical books, manuals for trainers
Training
and trainees as well as working equipment is available.
New training courses and continuous further development of our established training courses and material ensures
Knowledge portal
that knowledge transfer is always current, delivering train-
The Knowledge portal will become the multimedia contact
ing to suit customer requirements, including attendance
point for all drive, control and movement technology topics
training, eLearning, practical training and Blended Learning
in industrial and academic further education and training as
combining the advantages of attendance training sessions
well as qualification.
and eLearning.
This unique contact point on the Internet will offer the user access to high-quality information and structured exchange of knowledge and experience.
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Overview
Pneumatics training system Bosch Rexroth's technical know-how and the solution competence in the area of industrial applications is smoothly integrated into our modularly structured training systems – ensuring we meet the qualification levels requested by the industry exactly.
Bosch Rexroth training systems
ff DS3: Movable device carrier with two workplaces
Bosch Rexroth's training systems are based on standard
ff EcoCase: Case that is at the same time also used as
components across the Bosch Rexroth product range. A training system consists of hardware, exercise and project manuals for trainers and trainees. By means of the
working surface ff EcoDesk: Device carrier with two workplaces that can be used on any table
training systems, inexperienced and experienced users gradually acquire practice-oriented and technical
DS3
expert knowledge.
The DS3 is a movable device carrier offering two indepen-
Trainees will encounter the standard components incorpo-
dent workplaces. For components that are not required,
rated in our training systems later in their professional
DS3 offers a hanging possibility below the actual work-
careers, both in machines and systems.
place.
As well as the pneumatic training system described here in
The DS3 can be further equipped with a screen support
this catalog, Bosch Rexroth also offers training systems in
arm, cable holder, an integrated power supply unit and an
the technology fields Hydraulics, Sensor System, PLC
electronic bar.
and Mechatronics. Information on suitable teachware and all other offers of the Drive & Control Academy are available
EcoCase
on the Bosch Rexroth website at:
Here, the storage system becomes the workplace. By open-
http://www.boschrexroth.com
ing the case, both outsides of bottom and cover can be used as working surface.
Pneumatic training systems Bosch Rexroth offers a range of carrier systems with it´s
EcoDesk
patented "Snap-In" holding device as well as a wide selec-
EcoDesk offers two workplaces and requires a table as
tion of pneumatic learning topics.
footprint. The electronic bar can be used to extend the installation surface.
Bosch Rexroth AG, 06.2012, R999000218
Overview | Pneumatics training system 7
Learning topics
ff Technical books
The learning topics start with manually and/or pneumati-
ff Teaching media
cally operated valves, followed by electrically operated valves and the use of a PLC in a control circuit and/or in
Safety
a pneumatic handling system.
Bosch Rexroth pneumatic training systems are developed and tested according to the directives of the Machinery
Customized to learning topics by extensions
Directive 2006/42/EC. A CE certificate is contained in the
Bosch Rexroth training systems can be tailored to suit
operating instructions.
individual company training requirements. ff Pneumatic bases
Compilation of your configuration
ff Electropneumatic
The Drive and Control Academy is committed to providing pneumatic training systems to suit individual customer
Practical exercises with suitable teachware
requirements, offering excellent guidance and advice in
Technical knowledge and competence of the employees
the configuration of your training system.
provide a company with the decisive advantage in
Please contact us!
global competition. ff Trainer/trainee project manuals
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Pneumatics training system | Pneumatics training system ďťż
Bosch Rexroth AG, 06.2012, R999000218
Workplaces | Pneumatics training system 9 ďťż
Workplaces
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Pneumatics training system | Workplaces ďťż
Table of Contents Workplaces
Device carrier
11
Device carrier, movable Device carrier, stationary Device carrier, hand-portable Grooved plates Attachments and installations for the device carrier 15 Roller container Drawer division for roller container Slip-resistant mat Drawer insert - perforated sheet Extensions for the workplace Rubber feet Electrical attachments Power supply units Electrical mains connection kit Working information board for DS3 Monitor support arm for DS3 Writing surface Cable holder Rag holder
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Workplaces | Pneumatics training system 11 Device carrier
Device carrier Movable device carrier DS3 ProLine Material no.
1827003700
Mobile workplace for exercise installations in rapid assembly. Horizontally, the components can be displaced continuously; vertically in steps.
Usable on both sides, with storage area for the components that are not necessary in the exercise, movable frame made of aluminum profiles, 4 lockable rollers, double-sided grooved plate with 25 mm grid width, perforated sheet with 25 mm bore grid, storage trays on both sides. 2 workplaces for max. 4 persons. The writing surface in the figure is not included in the scope of delivery. Delivery: Completely mounted. Dimensions
mm (L x W x H)
1250 x 790 x 1610
Weight
kg
63
Color
RAL 5010
Blue
Working surface
mm
1130 x 700
Accessories: Mat. no.
Quantity Recommended accessories
1827003703
1
Bracket for electronic assemblies
1827003725
1
Screen support arm
1827003721
1
Information board
1827003722
2
Rag holder
1827003705
2
Writing surface
R961000170
1
Power supply unit for DS3 and DS4 230 V~/4.5 A
R961000171
1
Electro. installation set D
R961000287
2
Roller container
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Pneumatics training system | Workplaces Device carrier
Device carrier DS3 assembly kit Material no.
R961005661
Mobile workplace for exercise installations in rapid assembly. Horizontally, the components can be displaced continuously; vertically in steps. Usable on both sides, with storage area for the components that are not necessary in the exercise, movable frame made of aluminum profiles, 4 lockable rollers, double-sided grooved plate with 25 mm grid width, perforated sheet with 25 mm bore grid, storage trays on both sides. 2 workplaces for max. 4 persons. The writing surface in the figure is not included in the scope of delivery. Delivery: Pre-assembled assemblies. Dimensions
mm (L x W x H)
1250 x 790 x 1610
Weight
kg
63
Color
RAL 5010
Blue
Working surface
mm
1130 x 700
Accessories Mat. no.
Quantity Recommended accessories
1827003703
1
Bracket for electronic assemblies
1827003725
1
Screen support arm
1827003721
1
Information board
1827003722
2
Rag holder
1827003705
2
Writing surface
R961000170
1
Power supply unit for DS3 and DS4 230 V~/4.5 A
R961000171
1
Electro. installation set D
R961000287
2
Roller container
Bosch Rexroth AG, 06.2012, R999000218
Workplaces | Pneumatics training system 13 Device carrier
Device carrier Device carrier EcoDesk Material no.
R961003826
Workplace standing on a table for exercise installations in rapid assembly. Horizontally, the components can be displaced continuously; vertically in steps; usable on both sides,
double-sided grooved plate with 25 mm grid width, with 2 mounting angles. 2 workplaces for max. 4 persons. Delivery: Pre-assembled assemblies. Dimensions
mm (L x W x H)
1150 x 640 x 730
Weight
kg
22.5
Working surface
mm (W x H)
1130 x 700
Accessories Mat. no.
Quantity Recommended accessories
R961003221
1
Rubber feet set for grooved plate
R961001099
1
Power supply unit 230 V/24 V with distributor
Portable device carrier EcoCase Material no.
1827003552
Workplace lying on a table, as case system for working and stowing, for rapid assembly. Horizontally, the components can be displaced continuously; vertically in steps; approved of for PAL inspections. Dimensions
mm (L x W x H)
550 x 370 x 140
Weight
kg
4.5
Color
RAL 5010
Blue
Working surface
mm (L x W)
700 x 550
Accessories Mat. no. 1827003554
Quantity Recommended accessories 1
Distance bolt for grooved plate
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Pneumatics training system | Workplaces Device carrier
Device carrier Grooved plate 1130 x 700 x 30 mm Material no.
R961000168
Installation surface for quick assembly for exercise installations. Grooved plate usable on both sides, serves the fastening of components by means of clamping connection. Advantages: Flexible fitting without tools, component can be assembled rotated by 4 x 90°, compact groove distance, low groove width, thus optimum space utilization, horizontally, the attachment can be adjusted continuously; vertically in the grid, clearly arranged installation of the components and thus, short length of the connection pipes. Dimensions
mm (L x W x H)
1130 x 700 x 30
Weight
kg
21
Working surface
mm (L x W)
1130 x 700
Grooved plate 565 x 700 x 30 mm Material no.
1827003299
Installation surface for quick assembly for exercise installations. Dimensions
mm (L x W x H)
565 x 700 x 30
Weight
kg
11.5
Working surface
mm (L x W)
565 x 700
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Workplaces | Pneumatics training system 15 Attachments and installations for the device carrier
Attachments and installations for the device carrier Roller container Material no.
R961000287
Roller container to the device carrier, for accepting tools, measuring tools, components and incidentals. It is one prerequisite for the fast, ordered availability of parts at the workplace.
Design details: Central cylinder lock, drawers with with easy running tracks, each drawer is separately locked, housing and drawers made of coated sheet steel, 2 lockable guide rollers, 2 bock rollers, surface with frame and rubber pad, front side with slide rod. Dimensions
mm (L x W x H)
800 x 425 x 840
Weight
kg
75
Color
RAL 7035
Light gray
Accessories Mat. no.
Quantity Recommended accessories
R961000563
1
Assortment of drawer dividers 100 mm
R961000564
1
Assortment of drawer dividers 150 mm
R961000568
1
Slip-resistant mat
R961001666
1
Perforated sheets for container
Assortment of drawer dividers DS 100 Material no.
R961000563
Division of the area in the container drawer, slotted wall is inserted into the drawer in the center, separating walls can be inserted as required.
Can also be used together with slip-resistant mat. Weight
g
900
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Pneumatics training system | Workplaces Attachments and installations for the device carrier
Attachments and installations for the device carrier Assortment of drawer dividers DS 150 Material no.
R961000564
Division of the area in the container drawer, slotted wall is inserted into the drawer in the center, separating walls can be inserted as required.
Can also be used together with slip-resistant mat. Weight
kg
1.3
Slip-resistant mat Material no.
R961000568
Avoidance of slipping of the parts stored in the container drawer, suitable for drawers in the roller container with Mat. no.: R961000287 and built-in container with Mat. no.: R961000288.
Can also be used with the range of drawer dividers 100 mm and/or 150 mm. Material: Soft rubber. Dimensions
mm (Lx W x H)
600 x 300 x 3
Weight
g
115
Set of perforated sheets for container Material no.
R961001666
4 perforated sheets with bores in the 50 mm grid, suitable for the Snap-In system, with symbol imprint for BiBB pneumatic kit and BiBB electronic pneumatic kit, suitable for the container drawers. Material: Aluminum sheet. Dimensions
mm (L x W x H)
600 x 297 x 6
Weight
kg
2.8
Bosch Rexroth AG, 06.2012, R999000218
Workplaces | Pneumatics training system 17 Extensions for the workplace
Extensions for the workplace Rubber feet set for grooved plate Material no.
R961003221
Rubber buffer as foot for setting up the EcoDesk table device carrier (grooved plate with transverse profiles). Balances any unevenness and spares the surface.
Rubber body with vulcanized threaded bolt, with nut for attachment in the groove of the aluminum profile. Degree of hardness shore 55°. Material: Rubber. Dimensions
mm (L x Ø)
15 x 20
Weight
g
68
Delivery quantity
Quantity
4
Distance bolt for grooved plate Material no.
1827003554
Spacers for stacking grooved plate cases or grooved plates with installed exercises. Rod made of plastic, one side with nut and one side with pin, suitable for 8 mm groove. Dimensions
mm (L x Ø)
120 x 20
Weight
g
252
Color Delivery quantity
Black Quantity
4
Electrical attachment S Material no.
1827003703
Bracket for electronic assemblies, for setting up electrical circuits, usable on both sides, suitable for the "Snap-In" rapid mounting system. For attaching the DS3 or for the EcoDesk. Profile frame made of aluminum groove profiles, with 8 mm groove, within the profile frame, there is a view plate made of sheet steel coated in blue.
Grid dimension 100 mm.
Dimensions
mm (L x W x H)
1130 x 165 x 30
Weight
kg
3.7
Color
RAL 5010
Blue
Working surface
mm (L x W)
1130 x 130
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Pneumatics training system | Workplaces Extensions for the workplace
Extensions for the workplace Electrical attachment control carriage Material no.
R961000279
Bracket for electronic assemblies, for setting up electrical circuits, connected to measuring cable, usable on both sides, suitable for the "Snap-In" rapid mounting system.
For attachment to the control carriage. Profile frame made of aluminum groove profiles, with 8 mm groove, within the profile frame, there is a view plate made of sheet steel coated in blue. Grid dimension 100 mm. Dimensions
mm (L x W x H)
850 X 165 X 30
Weight
kg
2.74
Color
RAL 5010
Blue
Working surface
mm (L x W)
850 x 130
Power supply unit for DS3 and DS4 230 V~/4.5 A Material no.
R961000170
Power supply unit for supplying the control and measuring electronics, for operating the electrical components. Can be installed into each side frame of the device carrier in a space-saving way, also subsequently. Operating surface and housing of coated metal, with mains switch and indicator lamp, short-circuit-proof, 4 connection sockets for DC output, power supply unit according to EN60320-1 / DIN VDE 0625-1, connector to the power supply unit according to DIN49441-R2 / CEE7, creates safety extra low voltage. Connection cable not included in the scope of delivery (see accessories). Dimensions
mm (L x W x H)
360 x 162 x 47
Weight
kg
1.9
Color
RAL 5010
Blue
Protection class
IEC 60529
IP 20
Supply voltage
V AC
230
Mains frequency
Hz
47..63
Output voltage
V DC
24
Current consumption
A
4.5
Short-circuit-proof
Yes
Accessories Mat. no. 1827003724
Quantity Recommended accessories 1
Mains connection cable for Germany
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Workplaces | Pneumatics training system 19 Extensions for the workplace
Extensions for the workplace Power supply unit for DS3 and DS4 115 V~/4.5 A Material no.
1827003740
Power supply unit for supplying the control and measuring electronics, for operating the electrical components. Can be installed into each side frame of the device carrier in a space-saving way, also subsequently.
Operating surface and housing of coated metal, with mains switch and indicator lamp, short-circuit-proof, 4 connection sockets for DC output, power supply unit according to EN60320-1 / DIN VDE 0625-1, connector to the power supply unit according to DIN49441-R2 / CEE7, creates safety extra low voltage. Connection cable not included in the scope of delivery (see accessories). Dimensions
mm (L x W x H)
360 x 162 x 47
Weight
kg
1.9
Color
RAL 5010
Blue
Protection class
IEC 60529
IP 20
Supply voltage
V AC
115
Mains frequency
Hz
47..63
Output voltage
V DC
24
Current consumption
A
4.5
Short-circuit-proof
Yes
Accessories Mat. no.
Quantity Recommended accessories
1827003742
1
Mains connection cable for USA
Mains connection cable for Germany Material no.
1827003724
Connection cable for power supply unit or multiple socket, three-wire, design according to EN60320-1 / DIN VDE 0625-1. Length
m
3
Weight
g
380
Color
Black
Protection class
IEC 60529
IP 20
Operating voltage
V AC
230
Line cross-section
mm²
3 x 1.5
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Pneumatics training system | Workplaces Extensions for the workplace
Extensions for the workplace Mains connection cable for USA Material no.
1827003742
Connection cable for power supply unit or multiple socket. Mains plug in design according to US/ISO plug, three-wire, suitable for power supply unit with mat. no.: 1827003740 Length
m
2
Weight
g
175
Protection class
IEC 60529
IP 20
Operating voltage
V AC
115
Line cross-section
mm²
3 x 1.5
Information board Material no.
1827003721
For displaying information at the workplace in an ergonomic way as it is necessary for completing the training exercise, e.g. circuit diagrams, unit descriptions, work instructions. Thus, direct access at the workplace is guaranteed.
2-times jointed support profile, with mounting kit for attachment at the side frame of the device carrier via nuts in the aluminum groove profile or grooved plate, height-adjustable, cover with a moveable acrylic protective shield, for sheet size DIN A4. Dimensions
mm (L x W x H)
370 x 280 x 80
Weight
kg
3.5
Color
RAL 7016
Anthracite gray
Size
DIN A4
Screen support arm Material no.
1827003725
The support arm with 2 joints and rotatable retaining surface (415 mm x 415 mm) promotes an ergonomic furnishing of the workplace with monitor and keyboard. The support arm is suitable for attachment at the device carrier's side frame. The assemblies: Support arm of anodized aluminum profiles with 2 joints, pivoting radiuses 250 mm each, retaining surface made of sheet steel, pivot-mounted, retaining bracket for keyboard, chrome-plated round steel, with mounting kit. Dimensions
mm (L x W x H)
730 x 420 x 180
Weight
kg
8.3
Load-bearing capacity
N
250
Bosch Rexroth AG, 06.2012, R999000218
Workplaces | Pneumatics training system 21 Extensions for the workplace
Extensions for the workplace Electro. installation set D Material no.
R961000171
The mains connection kit consists of: 3x grounding outlet bar, mains connection cable (L = 3 m) according to EN 60320-1 / DIN VDE 0625-1,
connection cable (L = 0.5 m) to the power supply unit according to DIN49441-R2 / CEE7 and mounting kit. Dimensions
mm (L x W x H)
267 x 45 x 48
Weight
g
850
Protection class
IEC 60529
IP 20
Operating voltage
V AC
230
Line cross-section
mm²
3 x 1.5
Electro. installation set CH Material no.
R961000439
The mains connection kit consists of: 2x grounding outlet bar with mains switch, mains connection cable (L = 5 m) according to EN 60320-1 / DIN VDE 0625-1,
connection cable (L = 0.5 m) to the power supply unit according to DIN49441-R2 / CEE7 and mounting kit. Dimensions
mm (L x W x H)
267 x 45 x 48
Weight
g
850
Protection class
IEC 60529
IP 20
Operating voltage
V AC
230
Electro. installation set US Material no.
1827003743
The mains connection kit consists of: 3-fold socket, cable for mains connection US/ISO plug and mounting kit.
Dimensions
mm (L x W x H)
267 x 45 x 53
Weight
kg
1.1
Protection class
IEC 60529
IP 20
Operating voltage
V AC
115
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Pneumatics training system | Workplaces Extensions for the workplace
Extensions for the workplace Writing surface Material no.
1827003705
For preparing notes regarding exercise arrangement and procedures at the workplace. Due to the relocatability, an ergonomic working position is always possible.
The edges of the plates are bent on both sides for the insertion into the trays of the device carrier. Material: PMMA. Dimensions
mm (L x W x H)
360 x 280 x 20
Weight
g
540
Cable holder, 50-fold Material no.
R961004144
Cable holder for accepting 50 measuring lines. Assembly of the cable holder: At the side frame of the device carrier or at the grooved plate.
Scope of delivery includes: Anodized aluminum sheet, 17 plastic holders for accepting the measuring cables, with mounting kit. Dimensions
mm (L x W x H)
210 x 63 x 35
Weight
g
140
Rag holder Material no.
1827003722
Usable as handy arrangement of cleaning cloths and as cable and hose routing. Increases clarity at the workplace. Is clamped into the aluminum groove profiles of the device carrier in an easily fixable and removable way. Material: Plastic. Dimensions
mm (L x W x H)
60 x 37 x 24
Weight
g
35
Color Delivery quantity
Black Quantity
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ďťż
Learning topics | Pneumatics training system 23
Learning topics
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Pneumatics training system | Learning topics ďťż
Table of Contents Learning topics
Learning topics according to BiBB Basic pneumatic kit according to BiBB
25
Electropneumatics extension kit according to BiBB Electropneumatics cable set according to BiBB Learning topics according to PAL Basic pneumatic kit according to PAL
35
Electropneumatics extension kit according to PAL Learning topics on control technology
42
Electropneumatic control technology Cable set electropneumatic control technology Learning topics on handling technology Handling module device kit Handling module cable set
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Learning topics | Pneumatics training system 25 Learning topics according to BiBB
Learning topics according to BiBB / pneumatic bases Project exercises on pneumatic bases according to BiBB The learning targets are adjusted to the topics proposed by the Federal Institute for Vocational Education and Training in Berlin (BiBB) and offer practical training in the different training levels of pneumatics. The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is structured according to didactic aspects and explains the execution of the tests regarding the individual experiments step-by-step. The trainee manual contains control sheets for entry of the determined results. Clarification questions complete the test series. The tests are carried out with the DS3 exercise stand.
In this connection, our delivery range comprises: ff Exercise manuals for trainers and trainees ff Basic set pneumatics according to BiBB ff Electropneumatics extension kit according to BiBB ff Electropneumatics cable set according to BiBB Exercise manuals for trainers and trainees The manuals are adjusted to the proposed topics and offer practical training in the different training levels of pneumatics. The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is structured consistently and explains the execution of the tests regarding the individual experiments step-by-step. Clarification questions complete the test series. In the sense of technological further development in the pneumatic control technology, the exercises have been extended and the exercise series has been amended with additional exercises and exercises on the design language for Grafcet sequence controls.
Numbers of the project exercises and the relevant topic
1
Direct control, single-acting cylinder, extending
11
Control of double-acting cylinders, pulse valve, 2 reflex nozzles
2
Direct control, single-acting cylinder, retracting
12
Stop control, double-acting cylinder, 5/3 directional valve, pulling load
3
Indirect control, single-acting cylinder
13
Pressure-dependent control, 1 double-acting cylinder
4
Velocity control, single-acting cylinder
14
Time-dependent control, 1 double-acting cylinder
5
Quick moving back, single-acting cylinder
15
Connection control with shuttle and two-pressure valves
6
Direct control, double-acting cylinder with button
16
Signal control, 2 double-acting cylinders, without signal overlapping
7
Indirect control, double-acting cylinder
17
Sequence control, 2 double-acting cylinders, signal overlapping, roller levers with idle return
8
Velocity control, double-acting cylinder
18
Sequence control, 2 double-acting cylinders, signal overlapping, switchover valve
9
Control of double-acting cylinders, pulse valve, 2 manual buttons
19
Grafcet
10
Distance dependent control of double-acting cylinders, pulse valve
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Pneumatics training system | Learning topics Learning topics according to BiBB
Learning topics according to BiBB / pneumatic bases Project exercises on pneumatic bases according to BiBB Trainer manuals
Language Mat. no.
Manual title
Exercise series "Practical course of pneumatic lectures" trainer manual DE
DE
R901005712
Exercise series "Practical course of pneumatic lectures with GRAFCET" trainer manual
EN
R900783082
ES
R901005726
Trainee manuals
Language Mat. no.
Manual title
Exercise series "Practical course of pneumatic lectures" trainee manual DE
DE
R901005737
Exercise series Practical course of pneumatic lectures with GRAFCET trainee manual
EN
R927001116
ES
R901005738
Basic pneumatic kit according to BiBB Material no.
1827003365
The pneumatic device set for BiBB exercises is suitable for implementing the learning targets and learning contents in the technical industrial training and further development in the sense of BiBB on the pneumatic bases on the basis of real industrial products. Single- and double-acting cylinders, 3/2, 4/2, 5/2 and 5/3 directional valves, throttle valves, check valves, throttle check valves, exhaust air throttling, quick-exhaust valves, pneumatic amplifier, reflection nozzle, pneumatic logic valves, delay valves. Accessories Working table with grooved plate, Ecodesk
R961003826
1
Device carrier with grooved plate, DS3
1827003700
1
Compressor 230 V incl. accessories
1827008426
1
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Learning topics | Pneumatics training system 27 Learning topics according to BiBB
Learning topics according to BiBB / pneumatic bases
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Pneumatics training system | Learning topics Learning topics according to BiBB
Learning topics according to BiBB / pneumatic bases Item
Components of the basic pneumatic kit according to BiBB
Mat. no.
Quantity
1
Double-acting cylinder d = 25 mm, H = 100 mm
1827003372
3
51
2
Single-acting cylinder d = 25 mm, H = 50 mm
1827003371
1
51
3
Throttle check valve G1/8
1827003379
2
73
4
5/2 directional valve G1/8, pulse
1827003377
3
66
5
3/2 directional valve G1/8, time-delayed
1827003385
1
69
6
3/2 directional valve M5, adjustable, 2-8 bar
1827003388
1
69
7
3/2 directional valve G1/8, button
1827003393
1
58
8
Quick-exhaust valve G1/4
1827003381
1
68
9
3/2 directional valve M5, roller lever with idle return
1827003401
2
64
10
3/2 directional valve M5, button
1827003392
2
58
11
Filter controller 3/2 directional valve, 0.5 - 10 bar
1827003410
1
77
12
5/3 directional valve G1/8, blocked in central position
1827003378
1
67
13
Two-pressure valve M5, AND
1827003383
5
75
14
Pressure controller G1/8, 0.5-10 bar
1827003386
1
78
Bosch Rexroth AG, 06.2012, R999000218
Figure
Page
Learning topics | Pneumatics training system 29 Learning topics according to BiBB
Learning topics according to BiBB / pneumatic bases
Item
Components of the basic pneumatic kit according to BiBB
Mat. no.
Quantity
Figure
Page
15
Pressure gauge 0-10 bar
1827003406
3
79
16
Plastic pipe 6 x 1.05, PU, 25 m, black
1820712012
1
122
17
Plastic pipe 4 x 0.75, PU, 25 m, black
1820712010
1
122
18
Pipe cutter
1823391390
1
129
19
Distributor 6-fold
1827003411
1
85
20
End plug 4 mm
2123204000
25
118
21
T plug-in connector 4 mm
1823381043
5
117
22
3/2 directional valve G1/8, spring return
1827003374
1
65
23
Reflex nozzle
1827003403
2
83
24
3/2 directional valve G1/8, amplifier 2-stage
1827003389
2
67
25
3/2 directional valve M5, roller
1827003399
4
63
26
Filter controller G1/8, 0.1-3 bar
1827003387
1
77
27
Shuttle valve G1/8, OR
1827003382
2
75
28
5/2 directional valve G1/8, button
1827003396
1
60
Bosch Rexroth AG, 06.2012, R999000218
30
Pneumatics training system | Learning topics Learning topics according to BiBB
Learning topics according to BiBB / pneumatic bases Item
Components of the basic pneumatic kit according to BiBB
Mat. no.
Quantity
29
5/2 directional valve G1/8, spring return
1827003376
1
66
30
Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg
R961003214
1
53
Bosch Rexroth AG, 06.2012, R999000218
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Page
Learning topics | Pneumatics training system 31 Learning topics according to BiBB
Learning topics according to BiBB / electropneumatics Project exercises on electropneumatics according to BiBB The learning targets are adjusted to the topics proposed by the Federal Institute for Vocational Education and Training in Berlin (BiBB) and offer practical training in the different training levels of pneumatics. In the sense of technological further development in the control technology, the exercises have been extended and the exercise series has been amended with additional electropneumatic exercises and exercises on the design language for Grafcet sequence controls. The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is structured according to didactic aspects and explains the execution of the tests regarding the individual experiments step-by-step. The tests are carried out with the DS3 exercise stand.
Exercise manuals for trainers and trainees The manuals are adjusted to the proposed topics and offer practical training in the different training levels of electropneumatics. The collection of tasks is amended by selected information for the topic. The layout is structured consistently and explains the execution of the tests regarding the individual experiments step-by-step. The related trainee manual contains worksheets for entry of the determined results. Clarification questions complete the test series.
Numbers of the project exercises and the relevant topic
1
Master control of single-acting cylinders, valve with spring return
12
Time-dependent control, double-acting cylinder, pick-up delay
2
Master control of double-acting cylinders, valve with spring return
13
Time-dependent control, double-acting cylinder, release time delay
3
Hold element control, double-acting cylinder, pulse valve, direct operated
14
Pressure-dependent control, double-acting cylinder
4
Hold element control, double-acting cylinder, pulse valve, relay
15
Two-hand safety control, electric
5
Basic circuit with AND links
16
Sequence control, 2 double-acting cylinders, pulse valves
6
Basic circuit with OR links
17
Sequence control, 2 double-acting cylinders, pulse valves, signal overlapping
7
Basic circuits with electric self-holding circuits
18
Sequence control, 2 double-acting cylinders, spring-returned valves, step chain
8
Distance dependent control, double-acting cylinder, 1 elect. position switch
19
Sequence control, 3 double-acting cylinders, pulse valves, step chain
9
Distance dependent control of double-acting cylinders, pulse valve, cylinder switch
20
Sequence control, 3 double-acting cylinders, spring-returned valves, step chain
10
Distance dependent control of double-acting cylinders, valve with spring return, cylinder switch
21
Grafcet
11
Stop controls, double-acting cylinder, 5/3 directional valve in locked central position
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics according to BiBB
Learning topics according to BiBB / electropneumatics Project exercises on electropneumatics according to BiBB Trainer manuals
Language Mat. no.
Manual title
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual DE
DE
R901005727
Exercise series Practical course of Electropneumatics lectures, trainer manual
EN
R900783083
ES
R901005735
Trainee manuals
Language Mat. no.
Manual title
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual DE
DE
R901005741
Exercise series Practical course of Electropneumatics lectures, trainee manual
EN
R927001115
ES
R901005744
Electrical extension kit: Pneumatics according to BiBB Material no.
1827003578
Electropneumatics, extension device kit, based on the basic pneumatic kit for BiBB exercises, Mat. no.: 1827003365. Operating modules in plastic boxes, 3/2, 5/2, 5/3 directional valves with electric control, cylinder switch, pressure switch and position switch. Accessories Cable set for electropneumatics according to BiBB 1827003436
1
Power supply unit DS3 230 V~/4.5 A
R961000170
1
Connection cable for power supply unit
1827003724
1
Writing surface
1827003705
1
Bosch Rexroth AG, 06.2012, R999000218
Learning topics | Pneumatics training system 33 Learning topics according to BiBB
Learning topics according to BiBB / electropneumatics
Item
Electrical extension kit components: Pneumatics according to BiBB
Mat. no.
Quantity
Figure
Page
1
5/2 directional solenoid valve G1/8, with spring return
1827003413
3
70
2
5/2 directional solenoid pulse valve G1/8
1827003414
3
71
3
5/3 directional solenoid valve G1/8 block. centr. pos.
1827003415
1
71
4
3/2 directional solenoid valve M5, spring return
1827003412
1
70
5
Mechanical pressure switch 1 - 16 bar
1827003428
1
81
6
Distributor box 24 V
1827003587
2
91
7
Switch and button box 24 V
1827003588
2
91
8
Relay box 24 V, 4 changeovers
1827003583
6
89
9
Relay box 24 V, with pick-up delay
1827003584
1
89
10
Relay box 24 V, with release time delay
1827003585
1
90
11
Display box 24 V, optical / acoustic
1827003586
1
90
12
Electric cylinder switch with adapter
1827003437
6
54
13
Electric position switch with roller lever
1827003421
1
97
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics according to BiBB
Learning topics according to BiBB / electropneumatics Cable set BiBB electropneumatics Material no.
1827003436
Cable set for electropneumatics, for the set-up of the BiBB exercises on electropneumatics
Item
Cable set BiBB electropneumatics components
Mat. no.
Quantity
1
Measuring line 250 mm, red
1827003212
42
106
2
Measuring line 250 mm, blue
1827003213
25
106
3
Measuring line 500 mm, red
1827003215
9
106
4
Measuring line 500 mm, blue
1827003216
4
106
5
Measuring line 1000 mm, red
1827003218
3
107
6
Measuring line 1000 mm, blue
1827003219
3
107
Bosch Rexroth AG, 06.2012, R999000218
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Learning topics | Pneumatics training system 35 Learning topics according to PAL
Learning topics according to PAL / pneumatic bases Basic pneumatic kit according to PAL Material no.
1827003550
The pneumatic device set for PAL exercises is suitable for implementing the learning targets and learning contents in the technical industrial training and further development in the sense of PAL on the pneumatic bases on the basis of real industrial products. Pneumatic components: Double-acting cylinders, 3/2 and 5/2 directional valves, throttle valves, throttle check valves, quick-exhaust valves, pneumatic logic valves, delay valves, pneumatic proximity switch, distributor with 3/2 directional valve. Installation material: Cable channel, terminal strip with designation label, plastic pipe, T plug-in connector, angular connector, blanking plug, socket, distance bolt. Accessories
CS2 - grooved plate case, empty
1827003552
1
Pipe cutter
1823391390
1
Pneumatic tool kit
1827003025
1
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics according to PAL
Learning topics according to PAL / pneumatic bases Item
Basic pneumatic kit according to PAL components
Mat. no.
Quantity
1
Double-acting cylinder d = 25 mm, H = 100 mm
1827003372
2
51
2
3/2 directional valve M5, button
1827003392
2
58
3
3/2 directional valve M5 rotary switch
1827003394
1
59
4
3/2 directional valve M5 roller
1827003399
3
63
5
3/2 directional valve G1/8 roller
1827003400
1
63
6
3/2 directional valve M5 roller lever with idle return
1827003401
1
64
7
5/2 directional valve G1/8, spring return
1827003376
1
66
8
5/2 directional valve G1/8, pulse
1827003377
2
66
9
Throttle check valve G1/8
1827003379
3
73
10
Quick-exhaust valve G1/8
1827003098
1
68
11
Shuttle valve G1/8, OR
1827003382
2
75
12
Two-pressure valve M5, AND
1827003383
1
75
13
3/2 directional valve G1/8, time-delayed
1827003385
1
69
14
PN proximity switch with holder
1827003224
2
56
Bosch Rexroth AG, 06.2012, R999000218
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Page
Learning topics | Pneumatics training system 37 Learning topics according to PAL
Learning topics according to PAL / pneumatic bases
Item
Basic pneumatic kit according to PAL components
Mat. no.
Quantity
Figure
Page
15
Distributor 6-fold, 3/2 directional valve
1827003577
1
85
16
Cable channel 200 mm
1827003561
1
125
17
Cable channel 300 mm
1827003564
1
125
18
Cable channel 400 mm
1827003566
1
125
19
Cable channel 500 mm
1827003567
1
125
20
Terminal strip 5-fold, with designation label PAL
1827003553
1
86
21
Plastic pipe 4 x 0.75, PU, 25 m, black
1820712010
25
122
22
T plug-in connector 4 mm
1823381043
10
117
23
Angular connector 4 mm
1823380019
15
117
24
End plug 4 mm
2123204000
10
118
25
Distance bolt for grooved plate
1827003554
4
17
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics according to PAL
Learning topics according to PAL / electropneumatics Electrical extension kit pneumatics according to PAL Material no.
1827003551
Electropneumatics extension kit, based on the pneumatic device kit for PAL exercises, Mat. no.: 1827003550. Electropneumatic components: Double-acting cylinders, cylinder switch, 3/2 directional valve manually operated, 5/2 directional valves electrically operated, electric position switch, relay and time relay with socket. Installation material: Terminal strips, terminal strip with labeling field, labeling signs, terminal, cable channels, distance bolts, angular connectors, T connectors, mounting rail, cable fastener, carrying angle, button, switch, indicator light, wire end ferrules, cables, plastic pipe. Accessories Power supply unit 230 V/24 V with distributor
R961001099
1
Pipe cutter
1823391390
1
Pneumatic tool kit
1827003025
1
Bosch Rexroth AG, 06.2012, R999000218
Learning topics | Pneumatics training system 39 Learning topics according to PAL
Learning topics according to PAL / electropneumatics
Item
Components of the electrical extension kit pneumatics according to PAL Mat. no.
Quantity
Figure
Page
1
Double-acting cylinder d = 25 mm, H = 100 mm
1827003372
2
51
2
Cylinder switch with holder
1827003570
3
56
3
3/2 directional valve G1/8, rotary switch
1827003557
1
61
4
5/2 directional solenoid valve G1/8, PAL
1827003555
1
72
5
5/2 directional solenoid pulse valve G1/8, PAL
1827003556
1
72
6
Electric position switch with roller lever
1827003569
1
97
7
Relay with 3 changeovers
R961002709
4
100
8
Time relay, with pick-up or dropout delay
R961002710
2
100
9
Relay socket
R961002699
6
101
10
Terminal, 35-fold
1827003559
1
111
11
Top hat rail 250 mm
1827003560
1
109
12
Carrying angle, 4-fold
1827003558
1
109
13
Electr. button 1 NC contact/1 NO contact
1827001991
2
102
14
Electr. switch 1 NC contact/1 NO contact
1827001992
1
103
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics according to PAL
Learning topics according to PAL / electropneumatics Item
Components of the electrical extension kit pneumatics according to PAL Mat. no.
Quantity
15
Indicator light 24 V
1827001988
1
102
16
Throttle check valve G1/8
1827003379
2
73
17
Angular connector 4 mm
1823380019
5
117
18
T plug-in connector 4 mm
1823381043
10
117
19
Plastic pipe 4 x 0.75, PU, 25 m, black
1820712010
25
122
20
Terminal 5-fold
1827003574
4
86
21
Terminal strip 5-fold, with designation label PAL
1827003553
1
86
22
Electr. line, blue, 0.75 mm², 25 m
1827003031
1
110
23
Wire end ferrule 0.75 mm²
R900016169
100
109
24
Cable fastener L = 130 mm
1821025000
100
131
25
Designation label 15 x 6
1829929200
80
131
26
Connection line 1500 mm, red and blue
1827003005
1
108
27
Cable channel 200 mm
1827003561
1
125
28
Cable channel 235 mm
1827003562
3
125
Bosch Rexroth AG, 06.2012, R999000218
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Page
Learning topics | Pneumatics training system 41 Learning topics according to PAL
Learning topics according to PAL / electropneumatics
Item
Components of the electrical extension kit pneumatics according to PAL Mat. no.
Quantity
Figure
Page
29
Cable channel 500 mm
1827003567
1
125
30
Distance bolt for grooved plate
1827003554
4
17
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics on control technology
Learning topics on control technology Project exercises on control technology In the pneumatics area, the project manuals are used as accompanying document and work book so as to transfer knowledge of the pneumatic control and regulation technology. This also includes basic knowledge of pneumatic and electrical technologies, the basic understanding of PLCs as well as the handling of programming devices. All project tasks impart core and technical qualifications like the independent planning, execution and controlling of work which is required for the fulfillment of the project order.
Numbers of the project exercises and the relevant topic 1
Constant pressure control
4
Electropneumatic position control with spring
2
Force control
5
Properties of the electropneumatic position control with spring
3
Basic principles of PID control
Trainer manuals
Language Mat. no.
Manual title
Document no.
MANUAL PN PROJECT CONTROL TECHNOLOGY LH DE&
DE
R961004419
Project manual Electropneumatic control technology, trainer manual
RD 09963
EN
R961004436
RE 09963
ES
R961004515
RS 09963
Trainee manuals
Language Mat. no.
Manual title
Document no.
MANUAL PN PROJECT CONTROL TECHNOLOGY SH DE&
DE
R961004420
Project manual Electropneumatic control technology, trainee manual
RD 09964
EN
R961004437
RE 09964
ES
R961004514
RS 09964
Bosch Rexroth AG, 06.2012, R999000218
Learning topics | Pneumatics training system 43 Learning topics on control technology
Learning topics on control technology Electropneumatic control technology Material no.
R961004131
The device set is suitable for implementing courses on the electropneumatic control technology. It comprises e.g. a PLC with integr. PID controller as well as pressure control valve, cylinder with position measurement system and pressure sensor. In connection with especially developed project exercises, currently required core and technical competencies for the industrial practice can be imparted. Control pneumatics kit consisting of pressure control valve, pressure switch, double-acting cylinder, double-acting cylinder with position measurement system, PLC with 12 inputs and outputs, 2 analog inputs and outputs, command value module, command value/actual value display, cable set, filter controller with 3/2 directional valve, pressure controller, pn. distributor, input/output box, el. distributor and switch box. Accessories Compressor 230 V incl. accessories
1827008426
1
Stand-alone device carrier EcoDesk
R961003826
1
Power supply unit 230 V/24 V with distributor
1
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics on control technology
Learning topics on control technology Item
Electropneumatic control technology components
Mat. no.
Quantity
1
Pressure control valve PN-ED02
R961003950
1
78
2
Pressure switch 0 to 16 bar
R961003948
1
82
3
Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm
R961006487
1
52
4
Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm
R961004426
1
52
5
PLC L20, 12 I/O
R961004428
1
113
6
Operating module BPS 5.2 + BPS 20.0
R961004431
1
95
7
Operating module BPS 6.1 + BPS 21.0
R961004432
1
94
8
Cable set electropneumatic control technology
R961004433
1
9
PLC module 2 analog inputs
R911289306
1
112
10
PLC module 2 analog outputs
R911289381
1
112
11
R-IB IL SCN-6 SHIELD-TWIN
R911289332
2
12
R-IB IL FIELD 2
R911289341
2
13
Filter controller 3/2 directional valve, 0.5 - 10 bar
1827003410
1
Bosch Rexroth AG, 06.2012, R999000218
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Page
77
Learning topics | Pneumatics training system 45 Learning topics on control technology
Learning topics on control technology
Item
Electropneumatic control technology components
Mat. no.
Quantity
Figure
Page
14
Distributor 6-fold
1827003411
1
85
15
3/2 directional valve G1/8 with rotary switch
1827003469
1
61
16
Pressure controller G1/8, 0.5-10 bar
1827003386
1
78
17
T plug-in connector 4 mm
2121104000
1
117
18
Input / output box 24 V, 16-fold
1827003595
2
94
19
Distributor box 24 V
1827003587
1
91
20
Switch and button box 24 V
1827003588
1
91
21
Slotted screwdriver 0.4 x 2.5
R900040800
1
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics on handling technology
Learning topics on handling technology Project exercises on handling technology The handling technology with pneumatics has changed considerably over the last years. Components, workpieces and products become increasingly smaller; at the same time, the economic pressure requiring higher levels of automation has increased. In order to satisfy the complex requirements, practical concepts in the training are required.
Exercise manuals for trainers and trainees The present manual contains project exercises on the topics: Controls (pneumatics, relay, PLC), handling technology (positioning, grabbing) as well as installation technology (valve support systems, BUS systems). The exercises impart core and technical qualifications like the independent planning, execution and controlling of work which is required for the fulfillment of the project order.
Numbers of the project exercises and the relevant topic 1
Easy2Combine handling system
3
Area portal handling system
2
Handling system for Pick & Place
4
Handling system with Profibus
Trainer manuals
Trainee manuals
Bosch Rexroth AG, 06.2012, R999000218
Language Mat. no.
Manual title
Document no.
DE
R961004655
Project manual Electropneumatic handling technology, trainer manual
RD 09974
EN
R961004826
RE 09974
Language Mat. no.
Manual title
Document no.
DE
R961004865
Project manual Electropneumatic handling technology, trainee manual
RD 09975
EN
R961004827
RE 09975
Learning topics | Pneumatics training system 47 Learning topics on handling technology
Learning topics on handling technology E2C handling module device kit Material no.
R961004472
The device set is suitable for implementing courses on electropneumatic control, installation and handling technology. It comprises the handling module, PLC with 12 inputs and outputs, valve support system, Profibus module with 8 inputs and outputs, cable set, filter controller with 3/2 directional valve, pn. distributor, 2x el. operated 5/2 directional valves with spring return, el. operated 5/2 directional solenoid pulse valve, 2x input/output box, el. distributor and switch box. Accessories
Compressor 230 V incl. accessories
1827008426
1
Stand-alone device carrier EcoDesk
R961003826
1
Power supply unit 230 V/24 V with distributor R961001099
1
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Learning topics Learning topics on handling technology
Learning topics on handling technology Item
E2C handling module device kit components
Mat. no.
Quantity
1
3-axis handling device
R961003949
1
53
2
PLC L20, 12 I/O
R961004428
1
113
3
Valve support system LP04 multi-pole
R961004464
1
76
4
Profibus module 8 I/O
R961004467
1
113
5
E2C handling module cable set
R961004466
1
6
Distributor box 24 V
1827003587
1
91
7
Switch and button box 24 V
1827003588
1
91
8
Input / output box 24 V, 16-fold
1827003595
2
94
9
Filter controller 3/2 directional valve, 0.5 - 10 bar
1827003410
1
77
10
Distributor 6-fold
1827003411
1
85
11
5/2 directional solenoid valve G1/8, with spring return
1827003413
2
70
12
5/2 directional solenoid pulse valve G1/8
1827003414
1
71
Bosch Rexroth AG, 06.2012, R999000218
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Page
ďťż
Pneumatic components | Pneumatics training system 49
Pneumatic components
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Pneumatics training system | Pneumatic components ďťż
Table of contents Pneumatic components
Cylinders 51 Cylinders --Single-acting --Double-acting --Double-acting with measuring system --Double-acting with load --Handling system Cylinder switch --Cylinder switch with adapter --Cylinder switch with holder --Cylinder switch with holder, assembly kit, PAL Cylinder switch cams Valves 58 Directional valves --Manual --Mechanical --Pneumatic --Electrical Flow control valves Logic valves Valve support system Special components Maintenance units Pressure controller Pressure gauge P/E transformer Reflex nozzle Suction nozzle Counter Distributor Pipe bracket
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Pneumatic components | Pneumatics training system 51 Cylinder
Cylinder Single-acting cylinder d = 25 mm, H = 50 mm Material no.
1827003371
Single-acting cylinder, Ø 25 mm, stroke 50 mm, corrosion-protected, 1 port, pressureless retracted, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,
piston rod with male thread M10 x 1.25, rotatable, with mounted switch cams made of PVC, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Industrial type cylinder: MNI series, Material number: 0822434303. Dimensions
mm (L x W x H)
215 x 70 x 80
Weight
g
540
Operating pressure
(min./max.) bar
2..10
Connection thread Stroke
G1/8 mm
50
Double-acting cylinder d = 25 mm, H = 100 mm Material no.
1827003372
Double-acting cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected, 2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling, piston rod with male thread M10 x 1.25, rotatable, with mounted switch cams made of PVC, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Industrial type cylinder: MNI series, Material number: 0822334505. Dimensions
mm (L x W x H)
270 x 70 x 80
Weight
g
620
Operating pressure
(min./max.) bar
1..10
Connection thread Stroke
G1/8 mm
100
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic components Cylinder
Cylinder Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm Material no.
R961004426
Double-acting cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected, 2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,
piston rod with male thread M10 x 1.25, rotatable, with mounted switch cams made of PVC, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Industrial type cylinder: OCT series, Material number: 5285110200 Dimensions
mm (L x W x H)
260 x 70 x 80
Weight
g
565
Operating pressure
(min./max.) bar
1.5..10
Connection thread Stroke
G1/8 mm
100
Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm Material no.
R961006487
Double-acting cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected, 2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling, piston rod with male thread M10 x 1.25, rotatable, with mounted spring, protective pipe made of PVC, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Industrial type: MNI series, Material number: 0822334505 Position measurement sensor with cable, connector M8 x 1, 4-pole, with knurled screw, measuring range 0..96 mm, voltage signal 0..10 V, current signal 4..20 mA, short-circuit-proof, protected against reverse polarity, with overload protection. Industrial type: SM6 series, Material number: R412010263 Dimensions
mm (L x W x H)
351 x 70 x 80
Weight
g
711
Protection class
IEC 60529
IP 65
Operating voltage
(min./max.) V DC 15..30
Operating pressure
(min./max.) bar
Connection thread
Bosch Rexroth AG, 06.2012, R999000218
1..10 G1/8
Pneumatic components | Pneumatics training system 53 Cylinder
Cylinder Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg Material no.
R961003214
Double-acting cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected, 2 ports, adjustable end position cushioning, with solenoid piston, suitable for contactless signaling,
piston rod with male thread M10 x 1.25, rotatable, with mounted load weight made of steel, weight 3.4 kg, with plug-in connector Ø 4 mm, with mounting system for profiles with groove 10 mm. Industrial type cylinder: MNI series, Material number: 0822334505 Dimensions
mm (L x W x H)
130 x 75 x 450
Weight
kg
4.5
Operating pressure
(min./max.) bar
1..10
Connection thread Stroke
G1/8 mm
100
3-axis handling device Material no.
R961003949
Pneumatic 3-axis handling device with parallel gripper, all axes and parallel gripper with double-acting cylinders, 2 proximity switches each, with end position cushioning, with solenoid spool, 10-pole round connector for connection of the proximity switches, with plugin connection Ø 4 mm, with mounting system for grooved plate.
Dimensions
mm (L x W x H)
340 x 255 x 220
Weight
kg
5
Supply voltage
V DC
10..30
Operating pressure
(min./max.) bar
2..8
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic components Cylinder
Cylinder switch Electric cylinder switch with adapter 1827003437
Material no.
Cylinder switch cube, electrical (reed contact), 2-conductor, normally open contact operated by solenoid in the cylinder piston, switching point can be adjusted depending on the stroke by means of a clamping holder.
Switch with plug-in connection, adapter with power socket, short cable and adapter housing with contact protection, 4 mm sockets, moveable clamping holder for round cylinder Ă˜ 25 mm, mounted at the switch, LED switching display. Industrial type switch: SN2 series, Material number: 0830100468 Weight
g
54
Protection class
IEC 60529
IP 67
Operating voltage
V DC
12..36
Switching frequency
Hz
< 300
Switching current
A max.
0.3
Reverse polarity protection
Yes
Short-circuit-proof
No
Clamping holder Material no.
1827020069
Clamping holder, with adapter piece, for mounting electrical cylinder switches of the SN2 series at round cylinders with Ă&#x2DC; 25 mm of the MNI series, moveable. Dimensions
mm (L x W x H)
38 x 35 x 21
Weight
g
25
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic components | Pneumatics training system 55 Cylinder
Cylinder switch Adapter for electric cylinder switch Material no.
1827003221
Adapter for cylinder switch, with plug-in connection M8 x 1, short cable and adapter housing with 4 mm measuring sockets. Dimensions
mm (L x W x H)
39 x 17 x 28
Length
mm
90
Weight
g
20
Protection class
IEC 60529
IP 20
Operating voltage
V DC
24
Electronic cylinder switch with 3-pole cable (short-circuit-proof) Material no.
R961003980
Cylinder switch cube, electronically contactless PNP, 3-conductor, operated by solenoid in the cylinder piston. Cylinder switch with M8 x 1 connector plug and LED switching display, 1.5 m long 3-wire cable with socket M8 x 1 and 4 mm connectors.
Industrial type: SN2 series, Material number: 0830100480
Length
mm
1500
Weight
g
90
Protection class
IEC 60529
IP 67
Operating voltage
V DC
10..30
Switching frequency
Hz
< 2000
Switching current
A max.
0.13
Reverse polarity protection
Yes
Short-circuit-proof
Yes
Bosch Rexroth AG, 06.2012, R999000218
56
Pneumatics training system | Pneumatic components Cylinder
Cylinder switch Cylinder switch with holder 1827003570
Material no.
Proximity switch with reed contact, 2-conductor, normally open contact operated by solenoid in the cylinder piston, switching point can be adjusted depending on the stroke by means of a clamping holder.
Switch with 2-pole cable and LED switching display, end with wire end ferrules, moveable clamping holder for round cylinder Ø 25 mm. Industrial type: SN2 series, Material number: 0830100365 Length
m
3
Weight
g
124
Protection class
IEC 60529
IP 67
Operating voltage
V DC
12..60
Switching current
A max.
0.13
Reverse polarity protection
Yes
Short-circuit-proof
No
PN proximity switch with holder Material no.
1827003224
Pneumatic proximity switch with 3 ports, 2 spool positions, operation by means of a permanent solenoid in the piston of a cylinder. Switching point can be adjusted in a stroke-dependent form by moving the clamping holder. Plastic housing, quick fit connector of brass, optical display of the spool position, bleeding bore, ports with intermediate pipes and straight plug-in connector Ø 4 mm. Material number: 0820212001. Dimensions
mm (L x W x H)
120 x 44 x 36
Weight
g
48
Operating pressure
(min./max.) bar
2..6
Nominal flow
l/min
40
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic components | Pneumatics training system 57 Cylinder
Cylinder switch cams Trip cams steel M10 x 1.25 Material no.
1823219007
For creating a mechanical, stroke-dependent signal via cam, can be mounted at the piston rod, activates roller or inductive proximity switch.
Conical chamfer on both sides for operating a roller that again drives valves and/or switches. Dimensions
mm (L x Ă&#x2DC;)
42 x 30
Weight
g
134
Connection thread
M10 x 1.25
Bosch Rexroth AG, 06.2012, R999000218
58
Pneumatics training system | Pneumatic components Valves
Valves / directional valves manual 3/2 directional valve M5 button Material no.
1827003392
3/2 directional valve, manually operated via pushbutton, with spring return, 2 ports, 1 free hole, 2 spool positions, blocked in rest position. Seat valve, housing made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: AP series, Material number: R450055451 Dimensions
mm (L x W x H)
83 x 50 x 69
Weight
g
170
Operating pressure
(min./max.) bar
0..10
Nominal flow
l/min
250
Connection thread
M5
3/2 directional valve G1/8 button Material no.
1827003393
3/2 directional valve, manually operated via pushbutton, with spring return, 3 ports, 2 spool positions, blocked in rest position, with pneumatic silencer. Spool valve, housing made of stainless steel, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: R422002211 Dimensions
mm (L x W x H)
86 x 65 x 69
Weight
g
300
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread
Bosch Rexroth AG, 06.2012, R999000218
G1/8
Pneumatic components | Pneumatics training system 59 Valves
Directional valves manual 3/2 directional valve M5 rotary switch Material no.
1827003394
3/2 directional valve, manually operated via rotary switch, 3 ports, 2 spool positions, blocked in rest position. Seat valve, housing made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: AP series, Material number: R450055451 Dimensions
mm (L x W x H)
95 x 50 x 69
Weight
g
175
Operating pressure
(min./max.) bar
0..10
Nominal flow
l/min
250
Connection thread
M5
3/2 directional valve G1/8 EMERGENCY STOP Material no.
1827003395
3/2 directional valve, manually operated by means of mushroom button, with detent and turn-to-reset feature, 3 ports, 2 spool positions, pneumatic silencer.
Spool valve, housing made of stainless steel, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: R422002211 Dimensions
mm (L x W x H)
116 x 64 x 69
Weight
g
320
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread
G1/8
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic components Valves
Directional valves manual 5/2 directional valve G1/8 button Material no.
1827003396
5/2 directional valve, manually operated via pushbutton, with spring return, 5 ports, 2 spool positions, with 2 pneumatic silencers. Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: ST series, Material number: R422002213 Dimensions
mm (L x W x H)
114 x 64 x 69
Weight
g
370
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread
G1/8
5/2 directional valve G1/8 with rotary switch Material no.
1827003397
5/2 directional valve, manually operated via rotary switch, with 2 detent positions, 5 ports, 2 spool positions, with 2 pneumatic silencers. Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: R422002213 Dimensions
mm (L x W x H)
116 x 65 x 69
Weight
g
380
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread
Bosch Rexroth AG, 06.2012, R999000218
G1/8
Pneumatic components | Pneumatics training system 61 Valves
Directional valves manual 3/2 directional valve G1/8 with rotary switch Material no.
1827003469
3/2 directional valve, manually operated via rotary switch, with 2 detent positions, 3 ports, 2 spool positions, blocked in rest position. Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: ST series, Material number: R422002211 Dimensions
mm (L x W x H)
99 x 64 x 69
Weight
g
304
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread
G1/8
3/2 directional valve G1/8 with rotary switch Material no.
1827003557
3/2 directional valve, manually operated via rotary switch, with 2 detent positions, 3 ports, 2 spool positions, pneumatic silencer, blocked in rest position.
Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm and 6 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: R422002211 Dimensions
mm (L x W x H)
99 x 64 x 69
Weight
g
306
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread
G1/8
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic components Valves
Directional valves manual Coupling plug Material no.
R900891177
2/2 directional valve with coupling plug, manually operated, 2 ports, 2 spool positions. Brass housing nickel-plated, with plug-in connection Ă&#x2DC; 6 mm. Dimensions
mm (L x W x H)
82 x 18 x 30
Weight
g
81
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic components | Pneumatics training system 63 Valves
Directional valves mechanical 3/2 directional valve M5 roller Material no.
1827003399
3/2 directional valve, mechanically operated by roller lever, with spring return, 3 ports, 2 spool positions, blocked in rest position. Seat valve, housing made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: AP series, Material number: 0820408002 Dimensions
mm (L x W x H)
70 x 61 x 69
Weight
g
170
Operating pressure
(min./max.) bar
0..10
Nominal flow
l/min
250
Connection thread
M5
3/2 directional valve G1/8 roller Material no.
1827003400
3/2 directional valve, mechanically operated by roller lever, with spring return, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position.
Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: 0820402002 Dimensions
mm (L x W x H)
77 x 77 x 64
Weight
g
336
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread
G1/8
Bosch Rexroth AG, 06.2012, R999000218
64
Pneumatics training system | Pneumatic components Valves
Directional valves mechanical 3/2 directional valve M5 roller lever with idle return Material no.
1827003401
3/2 directional valve, mechanically operated by roller lever, with roller lever with idle return and spring return, 3 ports, 2 spool positions, blocked in rest position.
Seat valve, aluminum housing, elastic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: AP series, Material number: 0820408003 Dimensions
mm (L x W x H)
70 x 66 x 68
Weight
g
174
Operating pressure
(min./max.) bar
0..10
Nominal flow
l/min
250
Connection thread
M5
3/2 directional valve G1/8 roller lever with idle return Material no.
1827003402
3/2 directional valve, mechanically operated by roller lever, with roller lever with idle return and spring return, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position. Spool valve, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: 0820402003 Dimensions
mm (L x W x H)
76 x 87 x 62
Weight
g
340
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread
Bosch Rexroth AG, 06.2012, R999000218
G1/8
Pneumatic components | Pneumatics training system 65 Valves
Directional valves pneumatic 3/2 directional valve G1/8, spring return Material no.
1827003374
3/2 directional valve, pneumatically operated, with spring return, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position, free-flowing in both directions, suitable for vacuum. Steel slide ground in, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: 0820212001. Dimensions
mm (L x W x H)
80 x 64 x 47
Weight
g
300
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread Control pressure
G1/8 (min./max.) bar
2..10
3/2 directional valve G1/8, pulse Material no.
1827003375
3/2 directional valve, pneumatically operated on both sides, 3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest position, free-flowing in both directions, suitable for vacuum. Steel slide ground in, housing made of stainless steel, metallic seals, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ST series, Material number: 0820213001. Dimensions
mm (L x W x H)
100 x 65 x 47
Weight
g
320
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
280
Connection thread Control pressure
G1/8 (min./max.) bar
1.8..10
Bosch Rexroth AG, 06.2012, R999000218
66
Pneumatics training system | Pneumatic components Valves
Directional valves pneumatic 5/2 directional valve G1/8, spring return Material no.
1827003376
5/2 directional valve, pneumatically operated, with spring return, 5 ports, 2 spool positions, 2 pneumatic silencers. Spool valve without overlap, housing made of aluminum, with plugin connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820238001 Dimensions
mm (L x W x H)
77 x 63 x 50
Weight
g
220
Operating pressure
(min./max.) bar
2..10
Nominal flow
l/min
500
Connection thread Control pressure
G1/8 bar
2.8
5/2 directional valve G1/8, pulse Material no.
1827003377
5/2 directional valve, pneumatically operated on both sides, 5 ports, 2 spool positions, 2 pneumatic silencers, pulse valve with identical spool faces. Spool valve without overlap, housing made of aluminum, with plugin connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820238002 Dimensions
mm (L x W x H)
83 x 63 x 50
Weight
g
228
Operating pressure
(min./max.) bar
–0.95..10
Nominal flow
l/min
500
Connection thread Control pressure
G1/8 (min./max.) bar
Bosch Rexroth AG, 06.2012, R999000218
1.5..10
Pneumatic components | Pneumatics training system 67 Valves
Directional valves pneumatic 5/3 directional valve G1/8, blocked in central position Material no.
1827003378
5/3 directional valve, pneumatically operated on both sides, 5 ports, 3 spool positions, 2 pneumatic silencers, all ports blocked in central position.
Spool valve without overlap, housing made of aluminum, elastic seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820239001 Dimensions
mm (L x W x H)
91 x 63 x 50
Weight
g
234
Operating pressure
(min./max.) bar
–0.9..10
Nominal flow
l/min
400
Connection thread Control pressure
G1/8 (min./max.) bar
2.2..10
3/2 directional valve G1/8 amplifier 2-stage Material no.
1827003389
Pressure amplifier 2-stage with 3/2 directional valve, 3 ports, 2 spool positions, pneumatically operated by pneumatic amplifier stage, e.g. for contactless signaling with reflex nozzle.
Seat valve, housing and amplifier head made of aluminum and plastic, Perbunan sealing elements, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0820212103 Dimensions
mm (L x W x H)
100 x 65 x 70
Weight
g
390
Operating pressure
(min./max.) bar
2..10
Nominal flow
l/min
220
Connection thread Control pressure
G1/8 (min./max.) mbar
12..500
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic components Valves
Directional valves pneumatic Quick-exhaust valve G1/8 Material no.
1827003098
Quick-exhaust valve, pneumatically operated, 2 ports, 1 pneumatic silencer. Pressure feedback from actuator port A (2) to port R (3) with the following effect: In case of external pressure build-up at A (2), port R (3) is enabled; for installation into the line system close to the actuator, e.g. for bleeding fast rewinding cylinders by external force.
Seat valve, housing made of aluminum, elastic seal, with plug-in connection Ø 4 mm. Dimensions
mm (L x W x H)
70 x 48 x 25
Weight
g
98
Connection thread
G1/8
Nominal flow 1 to 2
l/min
420
Nominal flow 2 to 3
l/min
1200
Quick-exhaust valve G1/4 Material no.
1827003381
Quick-exhaust valve, pneumatically operated, 2 ports, 1 pneumatic silencer. Pressure feedback from actuator port 2 to port 3 with the following effect: In case of external pressure build-up at 2, port 3 is enabled; for installation into the line system close to the actuator, e.g. for bleeding fast rewinding cylinders by external force. Seat valve, housing made of aluminum, elastic seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0821002003 Dimensions
mm (L x W x H)
108 x 53 x 58
Weight
g
270
Connection thread
G1/4
Nominal flow 1 to 2
l/min
1000
Nominal flow 2 to 3
l/min
2050
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic components | Pneumatics training system 69 Valves
Directional valves pneumatic 3/2 directional valve M5 adjustable 2-8 bar Material no.
1827003388
3/2 directional pressure switch valve, adjustable, 2 ports, 1 free hole, 2 spool positions, positive output signal as soon as the input signal reaches a pre-selected switching pressure, hysteresis between switch-on and switch-off, e.g. as accumulator charging valve for pressure sequencing/shut-off.
Seat valve, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Dimensions
mm (L x W x H)
70 x 105 x 62
Weight
g
230
Nominal flow
l/min
170
Switching pressure
(min./max.) bar
2..8
3/2 directional valve G1/8, time-delayed Material no.
1827003385
3/2 directional valve, pneumatically operated, with spring return, manually adjustable delay time, spring return takes effect without delay, 3 ports for directional valve, 1 pilot port.
Spool valve, housing made of aluminum, elastic seal, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Material number: 0820215003 Dimensions
mm (L x W x H)
136 x 88 x 68
Weight
g
610
Operating pressure
(min./max.) bar
2..10
Nominal flow
l/min
300
Connection thread
G1/8
Delay time
(min./max.)s
0.15..10
Control pressure
(min./max.) bar
2..10
Bosch Rexroth AG, 06.2012, R999000218
70
Pneumatics training system | Pneumatic components Valves
Directional valves electrical 3/2 directional solenoid valve M5 spring return Material no.
1827003412
3/2 directional valve, electrically operated with spring return, 3 ports, 2 spool positions, blocked in rest position, with manual override.
Seat valve, separate coil, device connection socket form B, elastic seal, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Material number: 0820019990 Dimensions
mm (L x W x H)
70 x 83 x 70
Weight
g
270
Operating voltage
V DC
24
Operating current
A
0.2
Operating pressure
(min./max.) bar
2..7
Connection thread
M5
Nominal flow 1 to 2
l/min
40
Nominal flow 2 to 3
l/min
52
5/2 directional solenoid valve G1/8, with spring return Material no.
1827003413
5/2 directional valve, electrically operated with spring return, 5 ports, 2 spool positions, 2 pneumatic silencers, with manual override. Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket for 4 mm measuring lines, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820038102 Dimensions
mm (L x W x H)
128 x 82 x 50
Weight
g
268
Operating voltage
V DC
24
Operating pressure
(min./max.) bar
2..10
Nominal flow
l/min
500
Connection thread Current consumption
G1/8 mA
Bosch Rexroth AG, 06.2012, R999000218
90
Pneumatic components | Pneumatics training system 71 Valves
Directional valves electrical 5/2 directional solenoid pulse valve G1/8 Material no.
1827003414
5/2 directional valve, electrically operated on both sides, 5 ports, 2 spool positions, 2 pneumatic silencers, with manual override. Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket for 4 mm measuring line, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: WV02 series, Material number: 0820038602 Dimensions
mm (L x W x H)
187 x 82 x 50
Weight
g
328
Operating voltage
V DC
24
Operating pressure
(min./max.) bar
1.5..10
Nominal flow
l/min
500
Connection thread Current consumption
G1/8 mA
90
5/3 directional solenoid valve G1/8 block. centr. pos. Material no.
1827003415
5/3 directional valve, electrically operated on both sides, 5 ports, 3 spool positions, 2 pneumatic silencers, all ports blocked in central position, with manual override.
Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, with connection socket for 4 mm measuring line, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820039016 Dimensions
mm (L x W x H)
196 x 82 x 50
Weight
g
333
Operating voltage
V DC
24
Operating pressure
(min./max.) bar
2.2..10
Nominal flow
l/min
400
Connection thread Current consumption
G1/8 mA
90
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic components Valves
Directional valves electrical 5/2 directional solenoid valve G1/8, PAL Material no.
1827003555
5/2 directional valve, electrically operated with spring return, 5 ports, 2 spool positions, 2 pneumatic silencers, with manual override. Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, electrical connection socket with cable potted-in, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: WV02 series, Material number: 0820038102 Dimensions
mm (L x W x H)
118 x 82 x 50
Length
m
3
Weight
g
439
Operating voltage
V DC
24
Operating pressure
(min./max.) bar
2..10
Nominal flow
l/min
500
Connection thread Current consumption
G1/8 mA
90
5/2 directional solenoid pulse valve G1/8, PAL Material no.
1827003556
5/2 directional valve, electrically operated on both sides, 5 ports, 2 spool positions, 2 pneumatic silencers, open in rest position, with manual override. Spool valve, housing made of aluminum, rubber seal, electrical connection form C according to ISO 15217, electrical connection socket with cable potted-in, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: WV02 series, Material number: 0820038602 Dimensions
mm (L x W x H)
164 x 82 x 50
Length
m
3
Weight
g
672
Operating voltage
V DC
24
Operating pressure
(min./max.) bar
1.5..10
Nominal flow
l/min
500
Connection thread Current consumption
G1/8 mA
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatic components | Pneumatics training system 73 Valves
Flow control valves Throttle check valve G1/8 Material no.
1827003379
Throttle check valve, manually operated, 2 ports, throttled in one direction (from 1 to 2) - free flow in the opposite direction, manual throttle adjustment by means of lockable knurled screw.
Taper throttle and diaphragm check valve, housing made of aluminum, elastic seal, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Material number: 0821200009 Dimensions
mm (L x W x H)
70 x 60 x 48
Weight
g
160
Operating pressure
(min./max.) bar
0.5..10
Nominal flow
l/min
135
Connection thread
G1/8
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic components Valves
Logic valves Shuttle valve 3-fold, OR Material no.
1827003147
Logic valve 3-fold, inherent controlled, 9 ports, 3 per logic unit, pressure at actuator port A is pending if supply pressure is available either at port E1 or E2.
Seat valve, housing made of aluminum, elastic Perbunan seal, 3-fold independent OR functional units, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Material number: 0821000008 Dimensions
mm (L x W x H)
110 x 70 x 60
Weight
g
278
Operating pressure
(min./max.) bar
1..10
Nominal flow
l/min
80
Two-pressure valve 3-fold, AND Material no.
1827003148
Logic valve 3-fold, inherent controlled, 9 ports, 3 per logic unit, pressure at actuator port A is pending if the pressure at ports E1 and E2 is equal. Seat valve, housing made of aluminum, elastic Perbunan seal, 3-fold independent AND functional units, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Material number: 0821001008 Dimensions
mm (L x W x H)
110 x 70 x 60
Weight
g
271
Operating pressure
(min./max.) bar
1..10
Nominal flow
l/min
80
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic components | Pneumatics training system 75 Valves
Logic valves Shuttle valve G1/8, OR Material no.
1827003382
Logic valve 1-fold, inherent controlled, 3 ports, 3 per logic unit, pressure at actuator port A is pending if the pressure at ports E1 and E2 is equal.
Seat valve, housing made of aluminum, elastic Perbunan seal, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Material number: 0821000002 Dimensions
mm (L x W x H)
74 x 50 x 48
Weight
g
156
Operating pressure
(min./max.) bar
1..10
Nominal flow
l/min
640
Connection thread
G1/8
Two-pressure valve M5, AND Material no.
1827003383
Logic valve 1-fold, inherent controlled, 3 ports, pressure at actuator port 2 is pending if the pressure at both ports 1 is equal. Seat valve, housing made of plastic, NBR seal, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate.
Material number: 0821001004 Dimensions
mm (L x W x H)
70 x 60 x 46
Weight
g
130
Operating pressure
(min./max.) bar
1..10
Nominal flow
l/min
80
Connection thread
M5
Bosch Rexroth AG, 06.2012, R999000218
76
Pneumatics training system | Pneumatic components Valves
Valve support system Valve block with 4 directional valves, Profibus DP Material no.
R961003081
Valve support system, with Profibus DP connector, 2 x 5/2 directional valve monostable, 2 x 5/2 directional valve operated on both sides, manual override, terminating resistor, Profibus connection cable, voltage supply with contact-protected connection cables. Dimensions
mm (L x W x H)
160 X 160 X 92
Weight
kg
1.22
Protection class
IEC 60529
IP 65
Operating voltage
V DC
24
Operating pressure
(min./max.) bar
3..8
Valve support system LP04 multi-pole Material no.
R961004464
Valve support system, with multi-pole connector, 2 x 5/2 directional valve monostable, 5/2 directional valve operated on both sides, 5/3Â directional valve blocked central position, manual override, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Dimensions
mm (L x W x H)
160 x 160 x 92
Weight
g
910
Protection class
IEC 60529
IP 65
Operating voltage
V DC
24
Operating pressure
(max.) bar
8
Accessories Mat. no.
Quantity
Recommended accessories
R961004621
1
Cable LP04, 7-pin/4 mm
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic components | Pneumatics training system 77 Special components
Special components / maintenance units Filter controller G1/8, 0.1-3 bar Material no.
1827003387
Pressure control valve, 2 ports, 1 free hole, with pressure gauge, with hand wheel, air filtration and pressure control, feed pressure is controlled to set secondary pressure.
Diaphragm pressure controller, housing made of zinc, pressure gauge, hand wheel for the manual adjustment of the secondary pressure, filter unit flanged to pressure control valve, vertical installation position, fine filter, exchangeable filter insert: borosilicate glass fiber, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Industrial type: NL1 series, Material number: 0821302728 Dimensions
mm (L x W x H)
160 x 165 x 140
Weight
g
880
Operating pressure
(min./max.) bar
0.5..16
Nominal flow
l/min
600
Control range
(min./max.) bar
0.1..3
Filter controller 3/2 directional valve; 0.5 - 10 bar Material no.
1827003410
Pressure controller with 3/2 directional valve, manually operated, filter with downstream pressure control valve for reduced compressed air supply, with pressure gauge, with isolator valve, 2 ports, 1 free hole.
Diaphragm pressure controller with secondary bleeding, lockable ball isolator valve, housing made of zinc die casting, hand wheel for adjusting the secondary pressure, vertical installation position, filter insert: Cellpor, exchangeable, semi-automatic drain valve, open at zero pressure, with plug-in connection Ă&#x2DC; 6 mm, with mounting system for grooved plate. Industrial type: NL1 series, Material number: 0821300750, 0821300772 Dimensions
mm (L x W x H)
158 x 161 x 142
Weight
g
955
Operating pressure
(min./max.) bar
1.5..16
Nominal flow
l/min
950
Control range
(min./max.) bar
0.5..10
Bosch Rexroth AG, 06.2012, R999000218
78
Pneumatics training system | Pneumatic components Special components
Pressure controller Pressure control valve PN-ED02 Material no.
R961003950
E/P pressure control valve, pressure control range 0-6 bar, command value input 0-10 V, actual value output 0-10 V, electr. connection with connector M12 x 1, 5-pole, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: ED02 series, Material number: R414002403 Dimensions
mm (L x W x H)
94 x 76 x 76
Weight
g
433
Protection class
IEC 60529
IP 65
Supply voltage
V DC
24
Operating current
mA
300
Operating pressure
(max.) bar
8
Connection thread Pressure control range
G1/8 (min./max.) bar
0..6
Pressure controller G1/8, 0.5-10 bar Material no.
1827003386
Pressure controller with pressure gauge, 2 ports, 1 free hole, secondary pressure manually adjustable, feed pressure is controlled to secondary pressure. Diaphragm pressure controller with unloading opening, housing made of zinc, hand wheel for adjusting the secondary pressure, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: NL1-RGS series, Material number: 0821302730 Dimensions
mm (L x W x H)
70 x 82 x 100
Weight
g
420
Operating pressure
(min./max.) bar
0.5..16
Nominal flow
l/min
600
Connection thread Control range
G1/8 (min./max.) bar
Bosch Rexroth AG, 06.2012, R999000218
0.5..10
Pneumatic components | Pneumatics training system 79 Special components
Pressure gauge Pressure gauge 0-10 bar Material no.
1827003406
Pressure gauge, analog pointer instrument, 2 ports. Bourdon tube pressure gauge, connection block made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: PG1-SNL series, Material number: 1827231024 Dimensions
mm (L x W x H)
70 x 50 x 88
Weight
g
222
Operating pressure
(min./max.) bar
0..10
Connection thread
G1/8
Area of application
(min./max.) bar
0..8
Display range
(min./max.) bar
0..10
Scale value
0.5
Pressure gauge 0-2.5 bar Material no.
1827003407
Pressure gauge, analog pointer instrument, 2 ports. Bourdon tube pressure gauge, connection block made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: PG1-SNL series, Material number: 1827231048 Dimensions
mm (L x W x H)
70 x 50 x 88
Weight
g
222
Operating pressure
(min./max.) bar
0..2.5
Connection thread (min./max.) bar
0..1.7
Display range
(min./max.) bar
0..2.5
Scale value
G1/8
Area of application
0.1
Bosch Rexroth AG, 06.2012, R999000218
80
Pneumatics training system | Pneumatic components Special components
Pressure gauge Pressure gauge –1/0 bar Material no.
1827003408
Pressure gauge for vacuum display, analog pointer instrument, 2 ports. Bourdon tube pressure gauge, connection block made of aluminum, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: PG1-SNL series, Material number: 1827231053 Dimensions
mm (L x W x H)
70 x 50 x 88
Weight
g
222
Operating pressure
(min./max.) bar
–1..0
Connection thread
G1/8
Area of application
(min./max.) bar
–0.8..0
Display range
(min./max.) bar
–1..0
Scale value
Bosch Rexroth AG, 06.2012, R999000218
0.1
Pneumatic components | Pneumatics training system 81 Special components
P/E transformer Mechanical pressure switch 1 - 16 bar Material no.
1827003428
Pneumatic / electric pressure switch, manually adjustable, with spring pretensioning, changeover contact, with contact protected 4 mm safety sockets. Used for the pressure-dependent generation of an electrical switching signal. Diaphragm with spring pretensioning, with device socket, form A, with plug-in connection Ø 4 mm, with mounting system for grooved plate.
Industrial type: PM1 series, Material number: 0821100013 Dimensions
mm (L x W x H)
101 x 50 x 103
Weight
g
311
Protection class
IEC 60529
IP 65
Supply voltage
V DC
24
Operating pressure
(min./max.) bar
0.5..16
Connection thread
G1/4
Switching current
A max.
10
Switching pressure
(min./max.) bar
0.5..16
Mechanical pressure switch -1 to 0 bar Material no.
1827003434
Pneumatic / electric pressure switch, manually adjustable, with spring pretensioning, changeover contact, with contact protected 4 mm safety sockets. Used for the pressure-dependent generation of an electrical switching signal.
Diaphragm with spring pretensioning, with device socket, form A, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: PM1 series, Material number: 0821100010 Dimensions
mm (L x W x H)
107 x 50 x 103
Weight
g
318
Protection class
IEC 60529
IP 65
Supply voltage
V DC
24
Operating pressure
(min./max.) bar
–0.9..0
Connection thread
G1/4
Switching current
A max.
10
Switching pressure
(min./max.) bar
–0.9..0
Bosch Rexroth AG, 06.2012, R999000218
82
Pneumatics training system | Pneumatic components Special components
P/E transformer Pressure switch 0 to 16 bar Material no.
R961003948
Electronic pressure sensor with sensor element on piezo-resistant basis, switching pressure range 0 - 16 bar, output signal 1 x PNP and 1 x analog, electr. connection with connector M12 x 1, 5-pole, with plug-in connection Ø 4 mm, with mounting system for grooved plate. Industrial type: PE2 series, Material number: 0821100111 Dimensions
mm (L x W x H)
113 x 50 x 65
Weight
g
210
Protection class
IEC 60529
IP 65
Supply voltage
V DC
15..32
Operating current
mA
< 50
Ambient temperature
(min./max.) °C
–10..60
Connection thread Switching current
G1/4 A max.
Bosch Rexroth AG, 06.2012, R999000218
0.5
Pneumatic components | Pneumatics training system 83 Special components
Reflex nozzle / suction nozzle Reflex nozzle Material no.
1827003403
Reflex nozzle, measuring nozzle with pneumatic signal recording of the back pressure, 1 measuring port and measuring nozzle, positive signal at the measuring port in case of distance recording of a solid body. For the contactless recording of moveable parts, e.g. tubular bags in packaging machines. For reducing the pressure at the input, upstream connection of a pressure controller (0.1 to 3 bar) is necessary, Mat. no. 1827003387. For the further processing of the measurement signal, the downstream connection of a directional valve with pressure amplifier is necessary, Mat. no. 1827003389. Housing and internal part made of brass, mounted at an aluminum angle in an adjustable form, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate.
Material number: 1827020028 Dimensions
mm (L x W x H)
70 x 63 x 61
Weight
g
154
Operating pressure
(min./max.) bar
0.1..0.4
Vacuum ejector Material no.
1827003225
Suction nozzle, 3 ports, vacuum is generated by compressed air flow from port 1 through venturi nozzle to port 3. Vacuum results at the smallest nozzle cross-section at port 2 leading to the vacuum suction cup, for grabbing plane material with smooth surface.
Aluminum housing, nozzle system made of brass, flat vacuum suction cup, Perbunan material with internal thread, with plug-in connection Ă&#x2DC; 4 mm, with mounting system for grooved plate. Industrial type ejector: EBP series, Material number: 1820455077. Industrial type vacuum suction cup: FSG series, Material number: 1820455077 Dimensions
mm (L x W x H)
88 x 57 x 54
Weight
g
210
Operating pressure
(min./max.) bar
0..7
Connection thread Air consumption
G1/8 l/min
20
Bosch Rexroth AG, 06.2012, R999000218
84
Pneumatics training system | Pneumatic components Special components
Counter Counter timer box 8 bar Material no.
1827003593
Preset summation counter for pneumatic pulses, 4 ports, reset button, preset pushbutton, preset and actual display 3-digit. If the preselected target pulse number corresponds to the pneumatically generated actual pulse number, the integrated 3/2 directional pulse valve will switch, reset manually or pneumatically.
Plastic housing with aluminum front plate, 4 plug-in connections Ø 4 mm, with mounting system for grooved plate or electrical attachment. Dimensions
mm (L x W x H)
150 x 85 x 123
Weight
g
644
Operating pressure
(min./max.) bar
2..8
Control pressure
bar
0.8..1.5
Summation counter pneumatic, 6-digit Material no.
1827003404
Pneumatic-mechanical summation counter, 2 ports, counting frequency depends on the pressure and the pipe length (values have to be determined) / reset: Manually via manual button or pneumatically > 2 bar / counting: Pneumatic pulse length > 18 ms Plastic housing, white numbers, 6-digit display, any installation position, with plug-in connector Ø 4 mm, with mounting system for grooved plate. Material number: 0821304018 Dimensions
mm (L x W x H)
115 x 70 x 58
Weight
g
225
Operating pressure
(min./max.) bar
2..8
Connection thread
Bosch Rexroth AG, 06.2012, R999000218
M5
Pneumatic components | Pneumatics training system 85 Special components
Distributor Distributor 6-fold Material no.
1827003411
Pneumatic distributor 6-fold, 6 actuator ports, 1 port as supply, flow release in discharge direction after insertion of the plastic pipe. Housing made of anodized aluminum, port for supply with plug-in connection Ø 6 mm, ports for every discharge with plug-in connection Ø 4 mm blocked in discharge direction, with mounting system for grooved plate. Dimensions
mm (L x W x H)
71 x 75 x 53
Weight
g
224
Operating pressure
(min./max.) bar
–0.95..16
Connection thread
M5
Distributor 6-fold 3/2 directional valve Material no.
1827003577
Pneumatic distributor 6-fold, 6 ports for discharges, 1 port as supply, 3/2 directional manual spool valve with detent and 1 free hole, spool position 1: supply blocked, spool position 2: supply open, free hole closed.
Housing made of anodized aluminum, with plug-in connection Ø 6 mm for supply, with plug-in connection Ø 4 mm for discharge, with mounting system for grooved plate. Manual spool valve ML series, Material number: 0820402007
Dimensions
mm (L x W x H)
157 x 55 x 53
Weight
g
282
Operating pressure
(min./max.) bar
0..10
Bosch Rexroth AG, 06.2012, R999000218
86
Pneumatics training system | Pneumatic components Special components
Pipe bracket Terminal 5-fold Material no.
1827003574
5-fold terminal strip for mounting pipes. Terminal strip made of plastic, with mounting system for grooved plate. Dimensions
mm (L x W x H)
70 x 50 x 40
Weight
g
98
Terminal strip 5-fold with designation label PAL Material no.
1827003553
5-fold terminal strip for mounting pipes, with designation label. Terminal strip made of plastic, designation label made of aluminum, with mounting system for grooved plate. Dimensions
mm (L x W x H)
90 x 50 x 40
Weight
g
116
Bosch Rexroth AG, 06.2012, R999000218
ďťż
Electric components | Pneumatics training system 87
Electric components
Bosch Rexroth AG, 06.2012, R999000218
88
Pneumatics training system | Electric components ďťż
Table of Contents Electric components
Operating modules
89
Position switches
97
Relays 100 Operating and display elements
102
Measuring lines
106
Accessories 109 PLC 112
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 89 Operating modules
Operating modules Relay box 24 V, 4 changeovers Material no.
1827003583
Relay with 4 changeover contacts, direct-switching, indicator lamp is illuminated in switched condition. Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets, relay and control circuit designed as slide-in unit with printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
150 x 85 x 71
Weight
g
386
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Current consumption
mA
60
Contact load
A max.
4
Relay box 24 V, with pick-up delay Material no.
1827003584
Relay with 1 normally open contact and 1 normally closed contact, switching with pick-up delay, continuously adjustable time delay, indicator lamp is illuminated in the switched condition.
Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets, relay and control circuit designed as slide-in unit with printed circuit board, with mounting system for grooved plate or grooved plate case.
Dimensions
mm (L x W x H)
150 x 85 x 85
Weight
g
362
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Current consumption
mA
80
Contact load
A max.
4
Delay time
s
0.5..15
Bosch Rexroth AG, 06.2012, R999000218
90
Pneumatics training system | Electric components Operating modules
Operating modules Relay box 24 V, with release time delay Material no.
1827003585
Relay with 1 normally open contact and 1 normally closed contact, switching with dropout delay, continuously adjustable time delay, indicator lamp is illuminated in the switched condition.
Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets, relay and control circuit designed as slide-in unit with printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
150 x 85 x 85
Weight
g
365
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Contact load
A max.
4
Delay time
s
0.5..15
Display box 24 V, optical / acoustic Material no.
1827003586
Optical and acoustic signal display, optical display 4 x LED red, acoustic display with buzzer, displays are active if there is voltage at the socket pair (+, â&#x20AC;&#x201C;). Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets (4 x 2 for optical, 1 x 2 for acoustic display), designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
150 x 85 x 71
Weight
g
346
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Current consumption
mA
20
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 91 Operating modules
Operating modules Distributor box 24 V Material no.
1827003587
Distributor box for 24 V and 0 V, 10 sockets (red for 24 V) are electrically connected, 10 sockets (blue for 0 V) likewise. Plastic housing with aluminum front plate, with 10 red and 10 blue contact protected 4 mm measuring sockets, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or for electrical attachment. Dimensions
mm (L x W x H)
150 x 85 x 71
Weight
g
369
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Switch and button box 24 V Material no.
1827003588
Switch and button box, 1 switch with 2 detents, 1 normally closed contact, 1 normally open contact, operation by turning the switch toggle, 2 buttons with spring return, 1 normally closed contact and 1 normally open contact each, operation by jogging the button.
Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets. Designed as slide-in unit with printed circuit board, with mounting system for grooved plate or for electrical attachment.
Dimensions
mm (L x W x H)
150 x 85 x 85
Weight
g
376
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Bosch Rexroth AG, 06.2012, R999000218
92
Pneumatics training system | Electric components Operating modules
Operating modules Switch box 24 V, 2-fold Material no.
1827003589
Switch box with 2 pushbuttons, 2 normally open contacts and 2Â normally closed contacts each, switch with signal lamp, can be separately operated via 2 connection sockets.
Plastic housing with aluminum front plate, with 2 pushbuttons, with 16 connection sockets to the switching contacts, 4 connection sockets to the signal lamps, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
150 x 85 x 79
Weight
g
382
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Contact load
A
4
Button box 24 V, 2-fold Material no.
1827003590
Button box with 2 pushbuttons, 2 normally open contacts and 2Â normally closed contacts each, button with signal lamp, can be separately operated via 2 connection sockets. Plastic housing with aluminum front plate, with 2 pushbuttons, with 16 connection sockets to the switching contacts, 4 connection sockets to the signal lamps, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
150 x 85 x 79
Weight
g
382
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Contact load
A
4
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 93 Operating modules
Operating modules Switch box emergency off 24 V Material no.
1827003591
Switch for emergency off, mechanical locking in switched position, mechanical unlocking by turning the control button, 1 normally open contact, 1 normally closed contact.
Plastic housing with aluminum front plate, contact protected 4 mm measuring sockets, designed as slide-in unit, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
150 x 85 x 97
Weight
g
324
Protection class
IEC 60529
IP 50
Contact load
A
4
Counter timer box 24 V Material no.
1827003592
Counter timer box with potential-free changeover contact, when the counter value is reached, the contact switches, reset of the counter reading by reset pulse or manually using the button, setting the counter value by 3-digit decade switch. Plastic housing with aluminum front plate, manual reset button, contact protected 4 mm connection sockets, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or grooved plate case.
Dimensions
mm (L x W x H)
150 x 85 x 71
Weight
g
382
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Current consumption
mA
80
Contact load
A
2
Bosch Rexroth AG, 06.2012, R999000218
94
Pneumatics training system | Electric components Operating modules
Operating modules Input / output box 24 V, 16-fold Material no.
1827003595
Adapter for 16 signals from D-SUB connector to measuring sockets, 2 measuring sockets for supply voltage 24 V and 0 V connected with D-SUB connector, assignment of the connector-pin assignment to measuring sockets according to plan. Plastic housing with aluminum front plate, with contact protected 4 mm measuring sockets, 16 x for signals black, 1 x for 24 V red, 1 x for 0 V blue, D-SUB connector 26-pin, designed as slide-in unit on printed circuit board, with mounting system for grooved plate or electrical attachment. Dimensions
mm (L x W x H)
150 x 85 x 72
Weight
g
386
Protection class
IEC 60529
IP 50
Operating voltage
V DC
24
Contact load
A
4
Operating module BPS 6.1 + BPS 21.0 Material no.
R961004432
Operating module BPS 6.1 command/actual value display, 2 digital voltmeters, display 3 ½ digits, digit height 13 mm, measurement range +/–20 V DC. Operating module BPS21.0, adapter for pressure control valve ED02 with 7-pin connector plug to laboratory sockets, contact protected 4 mm laboratory sockets for command value and voltage supply, 2 mm laboratory sockets for actual values. Aluminum front plates with scratch-proof labeling, with mounting system for grooved plate. Dimensions
mm (L x W x H)
280 x 150 x 160
Weight
kg
1.4
Supply voltage
V DC
24
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 95 Operating modules
Operating modules Operating module BPS 5.2 + BPS 20.0 Material no.
R961004431
Operating module BPS 5.2 with 10-gear potentiometer and scale for manual command value specification, +/â&#x20AC;&#x201C;10 Volt output, 1 rotary switch with 3 positions, optical indicator for selected polarity,
operating module BPS 20.0 for command value generation, 4 callable command values, 5 ramps per command value, aluminum front plates with scratch-proof labeling, contact protected 4 mm laboratory sockets, with mounting system for grooved plate. Dimensions
mm (L x W x H)
280 x 150 x 160
Weight
kg
1.6
Supply voltage
V DC
24
Power supply unit 230 V/24 V with distributor Material no.
R961001099
Power supply unit with mains switch and operation lamp, contact protected 4 mm measuring sockets, 1 x red for DC 24 V, 1 x blue for 0 Volt. Distributor plate with contact protected 4 mm measuring sockets, 10 x red for DC 24 V and 10 x blue for 0 Volt.
Plastic housing with aluminum front plate, with mounting system for grooved plate or for electrical attachment.
Dimensions
mm (L x W x H)
280 x 142 x 190
Weight
kg
4.05
Protection class
IEC 60529
IP 20
Supply voltage
V AC
230
Mains frequency
Hz
50
Output voltage
V DC
24
Current consumption
A
6.5
Bosch Rexroth AG, 06.2012, R999000218
96
Pneumatics training system | Electric components Operating modules
Operating modules Table power supply unit 0-30 V/ 3 A Material no.
R901229673
Power supply unit with controllable output 0-30 V DC, 3 A and output 3-6 V DC, 2 A, with contact protected 4 mm safety sockets, table unit with fold-out feet, with mains connection cable. Dimensions
mm (L x W x H)
255 x 245 x 11
Weight
kg
5.3
Protection class
IEC 60529
IP 20
Supply voltage
V AC
230
Mains frequency
Hz
50
Output voltage
V DC
0..30
Short-circuit-proof
Bosch Rexroth AG, 06.2012, R999000218
Yes
Electric components | Pneumatics training system 97 Position switches
Position switches Electric position switch with roller lever Material no.
1827003421
Electric position switch with roller lever, operation via trip cam. 1 changeover contact, 3 contact protected 4 mm measuring sockets, middle contact (1, red), normally closed contact (2, blue), normally open contact (4, black), with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
70 x 72 x 85
Weight
g
165
Protection class
IEC 60529
IP 00
Operating voltage
V DC
24
Switching current
A
2
Electric position switch with roller lever Material no.
1827003569
Electric position switch with roller lever, operation via trip cam. 1 changeover contact, 3 screw terminals, middle contact, normally closed contact, normally open contact, with mounting system for grooved plate.
Dimensions
mm (L x W x H)
70 x 59 x 57
Weight
g
120
Protection class
IEC 60529
IP 00
Operating voltage
V DC
24
Switching current
A
2
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Electric components Position switches
Position switches Inductive sensor Material no.
1827003422
Inductive proximity switch NJ2-12GM40-E2 with PNP NO contact function, switching distance 2 mm, measuring distance mechanically adjustable.
Flush mounting, voltage supply 10...60 V (DC), switching status display, LED yellow, bracket for sensor made of anodized aluminum sheet, contact protected 4 mm safety sockets, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
70 x 92 x 84
Weight
g
318
Protection class
IEC60529
IP20
Supply voltage
V DC
24
Operating current
mA
0 … 200
Switching frequency
Hz
0 …3000
Switching distance
mm
2
Installation type
Flush
Optical sensor Material no.
1827003424
Optical sensor, reflection light scanner OF5010, operating display LED green, functional display LED yellow, current carrying capacity 200 mA, switching frequency 400 Hz. Switching element function PNP NO contact, bright-/dark-switching electronically switchable. Bracket anodized ALUMINUM sheet, 3 contact protected 4 mm safety sockets for voltage supply 10...36 V (DC) and switching signal, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
70 x 98 x 84
Weight
g
184
Protection class
IEC60529
IP20
Supply voltage
V DC
24
Switching frequency
Hz
400
Scanning width
mm
200
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 99 Position switches
Position switches Capacitive sensor Material no.
1827003423
Capacitive proximity switch CBB4-12GH70-E2, with PNP NO contact function, switching distance 4 mm, adjustable via potentiometer. Flush mounting, operating voltage 10...36 V (DC), bracket for sensor made of anodized aluminum sheet, contact protected 4 mm safety sockets,
with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
70 x 95 x 84
Weight
g
185
Protection class
IEC60529
IP20
Supply voltage
V DC
24
Operating current
mA
0 â&#x20AC;Ś 100
Switching frequency
Hz
0 â&#x20AC;Ś 50
Switching distance
mm
4
Installation type Switching current
Flush A
0.2
Bosch Rexroth AG, 06.2012, R999000218
100
Pneumatics training system | Electric components Relays
Relays Time relay, with pick-up or dropout delay Material no.
R961002710
Multifunction time relay, pick-up or dropout delayed operating mode selectable, 2 changeover contacts, 6 function types and 4 time periods manually adjustable, optical display of the set time value.
Plastic housing, pluggable on 11-pin socket, Mat. no.: R961002699 Dimensions
mm (L x W x H)
48 x 48 x 93
Weight
g
91
Protection class
IEC 60529
IP 40
Operating voltage
V DC
24
Switching current
A max.
8
Time period 1
0.05s..5h
Time period 2
0.05s..10h
Time period 3
0.05s..50h
Time period 4
0.05s..100h
Relay with 3 changeovers Material no.
R961002709
Relay with 3 changeover contacts. Transparent plastic housing, pluggable on 11-pin socket, Mat. no.: R961002699 Dimensions
mm (L x W x H)
36 x 33 x 66
Weight
g
82
Protection class
IEC 60529
IP 40
Operating voltage
V DC
24
Switching current
A max.
10
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 101 Relays
Relays Relay socket Material no.
R961002699
Socket for the relay assembly on fastening rail (top hat rail), for accepting an 11-pin plug-in relay, blue plastic housing, with screw terminals.
Dimensions
mm (L x W x H)
71 x 38 x 26
Weight
g
50
Protection class
IEC 60529
IP 20
Operating voltage
V DC
24
Contact load
A
10
Connection cross-section
mm²
0.5..2.5
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Electric components Operating and display elements
Operating and display elements Indicator light 24 V Material no.
1827001988
Indicator light for displaying electric signals. Display opal white, electrical connection via plug terminal, mounting in the carrying angle Mat. no.: 1827003558, indicator unit can be separated from the contact unit. Dimensions
mm (L x W x H)
71 x 44 x 30
Weight
g
34
Protection class
IEC 60529
IP 20
Operating voltage
V DC
24
Operating current
mA
50
Electr. button 1 NC contact/1 NO contact Material no.
1827001991
Button with 1 normally closed and 1 normally open contact. By pushing the actuation element, one contact is opened, the other one is closed. Upon release, a return spring makes the switching contacts return into the rest position. Actuation element black, electrical connection via screw terminal, mounting in the carrying angle Mat. no.: 1827003558, actuation element can be separated from the contact unit. Dimensions
mm (L x W x H)
52 x 41 x 30
Weight
g
36
Protection class
IEC 60529
IP 20
Operating voltage
V DC
24
Contact load
A max.
10
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 103 Operating and display elements
Operating and display elements Electr. switch 1 NC contact/1 NO contact Material no.
1827001992
Rotary switch with detented position, 1 NC and 1 NO contact. By turning the actuation element, one contact is opened, the other one is closed.
Actuation element black, electrical connection via screw terminal, mounting in the carrying angle Mat. no.: 1827003558, actuation element can be separated from the contact unit. Dimensions
mm (L x W x H)
70 x 41 x 30
Weight
g
42
Protection class
IEC 60529
IP 20
Operating voltage
V DC
24
Contact load
A max.
10
Socket with LED form A Material no.
1827003352
Adapter with 2 connections for laboratory connectors, signal exchange with rectification; thus, reverse polarity protection, optical display, can be used for valves.
Plastic housing with contact protected 4 mm measuring sockets, contacting to the valve coil via coupling socket according to DIN 43650, form A.
Dimensions
mm (L x W x H)
50 x 35 x 28
Weight
g
35
Protection class
IEC 60529
IP 20
Operating voltage
V DC
22..26
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Electric components Operating and display elements
Operating and display elements Socket with LED form B Material no.
1827003353
Adapter with 2 connections for laboratory connectors, signal exchange with rectification; thus, reverse polarity protection, optical display, can be used for valves.
Plastic housing with contact protected 4 mm measuring sockets, contacting to the valve coil via coupling socket according to DIN 43650, form B. Dimensions
mm (L x W x H)
50 x 35 x 28
Weight
g
35
Protection class
IEC 60529
IP 20
Operating voltage
V DC
22..26
Socket with LED form C Material no.
1827003354
Mating connector with 2 connections for laboratory connectors, forwarding of the signals to valve coil, signal rectification; thus, reverse polarity protection, optical display. Plastic housing with contact protected 4 mm measuring sockets, contacting to the valve coil via coupling socket according to DIN 43650, form C. Dimensions
mm (L x W x H)
39 x 17 x 28
Weight
g
18
Protection class
IEC 60529
IP20
Operating voltage
V DC
24
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 105 Operating and display elements
Operating and display elements Socket P/E form A Material no.
1827003355
Mating connector with 3 connections for laboratory connectors, suitable for pressure switches Mat. no.: 1827003428, 1827003434. Plastic housing with contact protected 4 mm measuring sockets, contacting via coupling socket according to DIN 43650, form A.
Dimensions
mm (L x W x H)
50 x 35 x 28
Weight
g
39
Protection class
IEC 60529
IP 20
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Electric components Measuring lines
Measuring lines Measuring line 250 mm, red Material no.
1827003212
Flexible laboratory cable with 4 mm laboratory connector, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations. Length
mm
250
Weight
g
22
Color Protection class
Red IEC 60529
IP 20
Measuring line 250 mm, blue Material no.
1827003213
Color
Blue
Measuring line 250 mm, black Material no.
1827003214
Color
Black
Measuring line 500 mm, red Material no.
1827003215
Flexible laboratory cable with 4 mm laboratory connector, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations. Length
mm
500
Weight
g
28
Color
Red
Protection class
IEC 60529
IP 20
Connection cross-section
mm²
1
Measuring line 500 mm, blue Material no.
1827003216
Color
Blue
Measuring line 500 mm, black Material no.
1827003217
Color
Bosch Rexroth AG, 06.2012, R999000218
Black
Electric components | Pneumatics training system 107 Measuring lines
Measuring lines Measuring line 1000 mm, red Material no.
1827003218
Flexible laboratory cable with 4 mm laboratory connector, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations. Length
mm
1000
Weight
g
40
Color Protection class
Red IEC 60529
IP 20
Measuring line 1000 mm, blue Material no.
1827003219
Color
Blue
Measuring line 1000 mm, black Material no.
1827003220
Color
Black
Measuring line, 1500 mm, red Material no.
1827003464
Flexible laboratory cable with 4 mm laboratory connector, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations. Length
mm
1500
Weight
g
50
Color Protection class
Red IEC 60529
IP 20
Measuring line 1500 mm, blue Material no.
1827003465
Color
Blue
Measuring line, 1500 mm, black Material no. Color
1827003466 Black
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Electric components Measuring lines
Measuring lines Connection line 1500 mm, red and blue Material no.
1827003005
Flexible laboratory cables with 4 mm laboratory connector and wire end ferrule, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations. Length
mm
1500
Weight
g
83
Color Protection class
Red, blue IEC 60529
IP 20
Cable 7-pin/4 mm Material no.
R961004621
Cable for controlling the valve support system LP04 multi-pole in the E2C handling module device set. 25-pin D socket, 7 contact protected 4 mm connectors. Length
m
1
Weight
g
170
Cable 10-pin/4 mm Material no.
R961004552
Cable for the voltage supply of the 8 end switches and for forwarding the 8 signals to the PLC, in the E2C handling module device set. 10-pin round socket, 10 contact protected 4 mm connectors. Length
m
1
Weight
g
225
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 109 Accessories
Accessories Carrying angle, 4-fold Material no.
1827003558
Carrying angle for the safe acceptance of 4 operating elements (e. g. switches, pushbuttons, indicator lights). Anodized aluminum sheet, with mounting system for grooved plate or grooved plate case. Dimensions
mm (L x W x H)
260 x 70 x 69
Weight
g
262
Top hat rail 250 mm Material no.
1827003560
Mounting rail for accepting electrical installation elements, e.g. for max. 6 relay sockets or max. 35 terminals. Sheet steel, with long holes, mounting with screw and nut in 8 mm groove. Dimensions
mm (L x W x H)
250 x 35 x 7
Weight
g
91
Wire end ferrule 0.75 mm² Material no.
R900016169
Wire end ferrule with gray flange, as clamping protection for flexible wires. Weight g 11 Delivery quantity
Quantity
100
Line cross-section
mm²
0.75
Bosch Rexroth AG, 06.2012, R999000218
110
Pneumatics training system | Electric components Accessories
Accessories Electr. line, blue, 0.75 mm², 25 m Material no.
1827003031
Flexible electric line, 1-pin. Length
m
25
Weight
g
300
Color Line cross-section
Blue mm²
0.75
Bridge, 10-fold, for terminals Material no.
1827003037
Via a screw connection, the bridge establishes a safe electrical connection between neighboring terminals. A max. of 10 terminals can be connected. Dimensions
mm (L x W x H)
50 x 20 x 5
Weight
g
15
Terminal 2.5 mm² Material no.
1827003141
Individual terminals, for snapping onto the mounting rail Mat. no.: 1827003560 Dimensions
mm (L x W x H)
48 x 45 x 5
Weight
g
7
Delivery quantity
Quantity
1
Line cross-section
mm²
2.5
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 111 Accessories
Accessories Terminal designation 01-40 Material no.
1827003142
Pluggable terminal designations with the numbers 1 to 40, suitable for terminal Mat. no.: 1827003141 and 1827003559 Weight
g
2
Terminal, 35-fold Material no.
1827003559
Terminal, 35-fold, for wiring with individual wires. Installed on mounting rail with end angles and stop plate, terminals made of nickel-plated brass with clamping ring, plastic body, mounting with screw and nut in 8 mm groove.
Dimensions
mm (L x W x H)
250 x 56 x 55
Weight
g
356
Line cross-section
mm²
2.5
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Electric components PLC
PLC PLC module 2 analog outputs Material no.
R911289381
PLC module with 2 analog outputs, for attachment to the L20, output voltage 0-10 V. Weight
g
71
Output voltage
V
0..10
PLC module 2 analog inputs Material no.
R911289306
PLC module with 2 analog inputs, for attachment to the L20, 4-20Â mA, 0-10 V Weight
g
70
Input voltage
V
0..10
Bosch Rexroth AG, 06.2012, R999000218
Electric components | Pneumatics training system 113 PLC
PLC PLC L20, 12 I/O Material no.
R961004428
Programmable logic control L20 with digital inputs/outputs, 2 Sub-D sockets for the connection of 2 I/O boxes. Firmware on CompactFlash card.
1 IndraControl L20 with PROFIBUS DP, Ethernet, RS232, 1 CompactFlash card firmware L20, 12 digital inputs, 12 digital outputs 0.5 A, mounting system for grooved plate and grooved plate case 2 safety sockets 4 mm (red/blue), 2 Sub-D sockets 26-pin, IndraWorks software. Dimensions
mm (L x W x H)
280 x 150 x 130
Weight
kg
1.7
Supply voltage
V DC
24
Digital I/O
DI / DO
12 / 12
Profibus module 8 I/O Material no.
R961004467
Profibus module with 8 digital inputs and outputs each, M12 x 1 plug-in connection, short-circuit and overload protection of the outputs and sensor supply, max. output current per channel 500 mA, 2 connections for BUS IN and BUS OUT, 4 connections for voltage supply load and logic, 16 LEDs for status I/O, 4 LEDs for status voltage supply load and logic, 3 LEDs for diagnosis, 2 rotary encoding switches for station address, with mounting system for grooved plate.
Material number: R911307247
Dimensions
mm (L x W x H)
178 x 70 X 80
Weight
g
600
Protection class
IEC 60529
IP 67
Supply voltage
V DC
24
Operating temperature
(min./max.) °C
–25..60
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Electric components PLC
Bosch Rexroth AG, 06.2012, R999000218
ďťż
Pneumatic accessories | Pneumatics training system 115
Pneumatic accessories
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic accessories ďťż
Table of Contents Pneumatic accessories
Plug-in connectors
117
Fittings 119 Pneumatic silencers
121
Pipes 122 Compressor and accessories
123
Cable channels
125
Snap-in elements
126
Tools 129 Consumables 131
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic accessories | Pneumatics training system 117 Plug-in connectors
Plug-in connectors Angular connector 4 mm Material no.
1823380019
Angular connector, 2 connections, 90 degree angle, for the installation of pneumatic circuits, by plugging in the pipe end, the connection between housing and pipe with O-ring is securely sealed and at the same time secured against pulling out.
Brass housing, nickel-plated, with spring sleeve, pressure ring and O-ring demountable, for plastic pipe calibrated on the outside; the pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat. Industrial type: QR2 series - heat-resistant, Material number: 1823380019 Dimensions
mm (L x W x H)
22 x 22 x 9
Weight
g
10
Operating pressure
(min./max.) bar
–0.95..16
Plug-in connection
mm (Ø)
4
T plug-in connector 4 mm Material no.
1823381043
T plug-in connector with 3 connections, for the installation of pneumatic circuits, by plugging in the pipe end, the connection with the basic body is securely sealed; at the same time secured against pulling out. Brass housing nickel-plated, spring sleeve, pressure and O-rings demountable. The pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat.
Industrial type: QR2-RTK series, Material number: 1823381043 Dimensions
mm (L x W x H)
35 x 22 x 9
Weight
g
15
Operating pressure
(min./max.) bar
–0.95..16
Plug-in connection
mm (Ø)
4
T plug-in connector 4 mm Material no.
2121104000
T plug-in connector, 3 connections, for the installation of pneumatic circuits, by plugging in the pipe end, the connection between housing and pipe is sealed and at the same time blocked against pulling out.
Gray PBT plastic housing, POM loosening ring, the pipe is held by a sharp edge of the toothed washer, Perbunan form ring for the sealing. Industrial type: QR1-S-RTK series, Material number: 2121104000
Dimensions
mm (L x W x H)
37 x 25 x 10
Weight
g
7
Operating pressure
(min./max.) bar
–0.95..10
Plug-in connection
mm (Ø)
4
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Pneumatics training system | Pneumatic accessories Plug-in connectors
Plug-in connectors T plug-in connector 6 mm Material no.
2121106000
T plug-in connector, 3 connections, for the installation of pneumatic circuits, by plugging in the pipe end, the connection between housing and pipe is sealed and at the same time blocked against pulling out.
Gray PBT plastic housing, POM loosening ring, the pipe is held by a sharp edge of the toothed washer, Perbunan form ring for the sealing. Industrial type: QR1-S-RTK series, Material number: 2121106000 Dimensions
mm (L x W x H)
41 x 27 x 12
Weight
g
10
Operating pressure
(min./max.) bar
–0.95..10
Plug-in connection
mm (Ø)
6
End plug 4 mm Material no.
2123204000
End plug, for plug-in connections that are not necessary, tool in the commissioning, assembly and troubleshooting. Industrial type: QR1-RBS series, Material number: 2123204000 Dimensions
mm (L x Ø)
28 x 4
Weight
g
0.4
Operating pressure
(min./max.) bar
–0.95..10
Plug-in connection
mm (Ø)
4
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic accessories | Pneumatics training system 119 Fittings
Fittings Straight fitting G1/8, 4 mm Material no.
1823373041
Straight fitting for producing a flow connection from internal thread to plug-in connection for plastic pipe. Brass, nickel-plated. Sealing of the fitting to the connection surface and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge of the spring sleeve and is secured against pulling out.
Industrial type: QR2-S-RPN series, Material number: 1823373041 Dimensions
mm (L x Ø)
28 x 13.5
Weight
g
5
Operating pressure
(min./max.) bar
–0.95..16
Connection thread Plug-in connection
G1/8 mm (Ø)
4
Straight fitting M5, with check valve, 4 mm Material no.
1827003124
Straight fitting for establishing a flow connection from internal thread to plug-in connection for plastic pipe, the installed check valve blocks the flow in outflow direction, release is granted by plugging the plastic pipe into the plug-in connection, inlet direction is always free.
Brass, nickel-plated, seat valve, sealing of the fitting to the connection surface and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge of the spring sleeve and is secured against pulling out. Dimensions
mm (L x Ø)
32 x 9
Weight
g
10
Operating pressure
bar
10
Connection thread Plug-in connection
M5 mm (Ø)
4
Straight fitting M5, 4 mm Material no.
1823373038
Straight fitting for producing a flow connection from internal thread to plug-in connection for plastic pipe. Brass, nickel-plated. Sealing of the fitting to the connection surface and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge of the spring sleeve and is secured against pulling out.
Industrial type: QR2-S-RPN series, Material number: 1823373038 Dimensions
mm (L x Ø)
20.5 x 9
Weight
g
6
Operating pressure
(min./max.) bar
–0.95..16
Connection thread Plug-in connection
M5 mm (Ø)
4
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Pneumatics training system | Pneumatic accessories Fittings
Fittings Straight fitting G1/8, 6 mm Material no.
1823373043
Straight fitting for producing a flow connection from internal thread to plug-in connection for plastic pipe. Brass, nickel-plated. Sealing of the fitting to the connection surface and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge of the spring sleeve and is secured against pulling out.
Industrial type: QR2-S-RPN series, Material number: 1823373043 Dimensions
mm (L x Ø)
24 x 13.5
Weight
g
11
Operating pressure
(min./max.) bar
–0.95..16
Connection thread Plug-in connection
G1/8 mm (Ø)
6
Straight fitting G1/4, 4 mm Material no.
1823373045
Straight fitting for producing a flow connection from internal thread to plug-in connection for plastic pipe. Brass, nickel-plated. Sealing of the fitting to the connection surface and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The plastic pipe is held by a sharp edge of the spring sleeve and is secured against pulling out.
Industrial type: QR2-S-RPN series, Material number: 1823373045 Dimensions
mm (L x Ø)
21 x 17
Weight
g
12
Operating pressure
(min./max.) bar
–0.95..16
Connection thread Plug-in connection
G1/4 mm (Ø)
4
Elbow swivel connector M5, 4 mm Material no.
1823391549
Elbow swivel connector, for producing a flow connection from internal thread to plug-in connection for plastic pipe. The elbow swivel connector consists of a housing with plug-in connection and hollow bolt. Sealing of the fitting to the connection surface, to the hollow bolt and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat. Industrial type: QR2-S-RW1, Material number: 1823391549 Dimensions
mm (L x W x H)
18 x 22 x 7
Weight
g
10
Operating pressure
(min./max.) bar
–0.95..16
Connection thread Plug-in connection
M5 mm (Ø)
Bosch Rexroth AG, 06.2012, R999000218
4
Pneumatic accessories | Pneumatics training system 121 pneumatic silencers
Fittings / pneumatic silencers Elbow swivel connector G1/8, 4 mm Material no.
1823391551
Elbow swivel connector, for producing a flow connection from internal thread to plug-in connection for plastic pipe. Brass, nickel-plated. The elbow swivel connector consists of a housing with plug-in connection and hollow bolt. Sealing of the fitting to the connection surface, to the hollow bolt and sealing of the plastic pipe to the housing is in each case effected by means of an O-ring. The pipe is held by a sharp edge of the spring sleeve that is installed in the housing with a conical seat.
Industrial type: QR2-S-RW1, Material number: 1823391551 Dimensions
mm (L x W x H)
28 x 28 x 14
Weight
g
24
Operating pressure
(min./max.) bar
–0.95..16
Connection thread Plug-in connection
G1/8 mm (Ø)
4
Pneumatic silencer G1/8 Material no.
1827000000
Pneumatic silencer for reducing the venting noises in valve switching processes. By means of an enlarged outlet area in the flow-through of hollow spaces in the sintered metal, the air velocity is reduced.
Flow-through cone made of sintered bronze with optimized graining for flow-through volume and noise reduction, thread made of brass. Industrial type: SI1 series, Material number: 1827000000 Dimensions
mm (L x Ø)
24 x 16
Weight
g
10
Operating pressure
bar
10
Nominal flow
l/min
1500
Connection thread
G1/8
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Pneumatics training system | Pneumatic accessories Pipes
Pipes Plastic pipe 6 x 1.05, PU, 25 m, black Material no.
1820712012
Plastic hose for the installation of pneumatic circuits. Hose made of polyester-polyurethane 6 x 1.05 mm, calibrated on the outside, for compressed air according to ISO 8573-1:2001; thermal application range: –30 °C to +80 °C.
Industrial type: TU1-S series, Material number: 1820712012 Length
m
25
Weight
g
500
Color
0
Black
Operating pressure
(min./max.) bar
–0.95..+10
External diameter
mm
6
Internal diameter
mm
3.9
Bending radius
mm
18
Plastic pipe 4 x 0.75, PU, 25 m, black Material no.
1820712010
Plastic hose for the installation of pneumatic circuits. Hose made of polyester-polyurethane 4 x 0.75 mm, calibrated on the outside, for compressed air according to ISO 8573-1:2001; thermal application range: –30 °C to +80 °C.
Industrial type: TU1-S series, Material number: 1820712010 Length
m
25
Weight
g
225
Color
0
Black
Operating pressure
(min./max.) bar
–0.95..+10
External diameter
mm
4
Internal diameter
mm
2.5
Bending radius
mm
12
Plastic pipe 4 x 0.75, PU, 25 m, transparent Material no.
1820712000
Plastic hose for the installation of pneumatic circuits. Hose made of polyester-polyurethane 4 x 0.75 mm, calibrated on the outside, for compressed air according to ISO 8573-1:2001; thermal application range: –30 °C to +80 °C. Industrial type: TU1-S series, Material number: 1820712000 Length
m
25
Weight
g
225
Color
Transparent
Operating pressure
(min./max.) bar
–0.95..+10
External diameter
mm
4
Internal diameter
mm
2.5
Bending radius
mm
12
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic accessories | Pneumatics training system 123 Compressor and accessories
Compressor and accessories Compressor 230 V Material no.
R900891168
Compressor for the compressed air supply, pressure gauge, pressure controller, water separator, 2 compressed air connections, low noise level, suitable for operation in the classroom.
Max. air quantity 50 l/min, max. noise 40 dB, compressor unit for one-phase electrical connection. Dimensions
mm (L x W x H)
570 x 380 x 380
Weight
kg
24.4
Operating voltage
V AC
230
Mains frequency
Hz
50
Operating pressure
bar
6..8
Compressor 110 V Material no.
R961003963
Compressor for the compressed air supply, pressure gauge, pressure controller, water separator, 2 compressed air connections, low noise level, suitable for operation in the classroom.
Max. air quantity 50 l/min, max. noise 40 dB, compressor unit for one-phase electrical connection. Dimensions
mm (L x W x H)
570 x 380 x 380
Weight
kg
24.4
Operating voltage
V AC
110
Mains frequency
Hz
60
Operating pressure
bar
6..8
Device set compressor 230 V incl. accessories Material no.
1827008426
Compressor unit for one-phase electrical connection Low noise level, suitable for operation in the classroom Max. noise 40 dB, max. air quantity 50 l/min, operating pressure 6..8 bar, voltage 230 VAC, frequency 50 Hz
Device kit components:
R900891168
1
Compressor 230 V
R900891177
1
Coupling plug
2121106000
1
T plug-in connector 6 mm
R961007740
1
Plastic pipe 6 x 1.05, PU, 8 m
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic accessories Compressor and accessories
Compressor and accessories Device set compressor 110 V incl. accessories Material no.
R961003964
Compressor unit for one-phase electrical connection Low noise level, suitable for operation in the classroom Max. noise 40 dB, max. air quantity 50 l/min, operating pressure 6..8 bar, voltage 110 VAC, frequency 60 Hz Device kit components: R961003963
Compressor 110 V
R900891177
Coupling plug
2121106000
T plug-in connector 6 mm
R961007740
Plastic pipe 6 x 1.05, PU, 8 m
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic accessories | Pneumatics training system 125 Cable channels
Cable channels Cable channel 200 mm Material no.
1827003561
Cable channel laterally slotted, with moveable cover that can be engaged, mounting with nut in 8 mm groove or with pressure sensitive tapes on smooth surface, for accepting cables and plastic pipes, improves the clarity of the installation.
Gray plastic PVC. Dimensions
mm (L x W x H)
200 x 23 x 23
Weight
g
40
Cable channel 235 mm Material no.
1827003562
Dimensions
mm (L x W x H)
235 x 23 x 23
Weight
g
45
Cable channel 300 mm Material no.
1827003564
Dimensions
mm (L x W x H)
300 x 23 x 23
Weight
g
52
Cable channel 400 mm Material no.
1827003566
Dimensions
mm (L x W x H)
400 x 23 x 23
Weight
g
72
Cable channel 500 mm
Material no.
1827003567
Dimensions
mm (L x W x H)
500 x 23 x 23
Weight
g
83
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic accessories Snap-in elements
Snap-in elements Carrier plate 1 LO Material no.
1827003455
Carrier plate with snap-in, with asymmetric hole pattern and 24Â bores, for mounting components with self-tapping screws; clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees.
Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate in "Hole at top" position. Dimensions
mm (L x W x H)
70 x 50 x 30
Weight
g
94
Load-bearing capacity
N
50
Installation surface
mm (L x W)
70 x 40
Carrier plate 1 LU Material no.
R961002281
Carrier plate with snap-in, with asymmetric hole pattern and 24Â bores, for mounting components with self-tapping screws; clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees.
Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate in "Hole at bottom" position. Dimensions
mm (L x W x H)
70 x 50 x 30
Weight
g
94
Load-bearing capacity
N
50
Installation surface
mm (L x W)
70 x 40
Carrier plate 2 with LU long holes Material no.
R961002283
Carrier plate with snap-in, with asymmetric hole pattern and 10Â bores, for mounting components with self-tapping screws, adjustable installation position, clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees. Carrier plate made of plastic, aluminum base plate, 2x snap-in, with connecting rod, carrier plate with long holes, mounted on base plate in "Holes at bottom" position. Dimensions
mm (L x W x H)
70 x 50 x 42
Weight
g
96
Load-bearing capacity
N
50
Installation surface
mm (L x W)
40 x 32
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic accessories | Pneumatics training system 127 Snap-in elements
Snap-in elements Carrier plate 2 LO Material no.
1827003456
Carrier plate with snap-in, with asymmetric hole pattern and 10Â bores, for mounting components with self-tapping screws, adjustable installation position, clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees.
Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate with long holes, mounted on base plate in "Holes at top" position. Dimensions
mm (L x W x H)
70 x 50 x 42
Weight
g
96
Load-bearing capacity
N
50
Installation surface
mm (L x W)
40 x 32
Carrier plate 3 Material no.
1827003457
Carrier plate with snap-in, with asymmetric hole pattern and 10Â bores, for mounting components with self-tapping screws, clamping by means of spring preload on clamping piece in 8 mm groove, loosening using pressure against loosening slide, can be mounted rotated in steps of 90 degrees.
Carrier plate made of plastic, aluminum base plate, snap-in mechanism and connecting rod, carrier plate mounted on base plate. Dimensions
mm (L x W x H)
110 x 69 x 30
Weight
g
138
Load-bearing capacity
N
50
Installation surface
mm (L x W)
110 x 55
Loosening slide extension Material no.
1827003349
Extension of the release mechanics, carrier plates with assembly widths of more than 50 mm require the extension of the loosening slide for unlocking.
Plastic body block, with 2 bores for 2 extension dimensions, for assembly on connecting rod.
Dimensions
mm (L x W x H)
45 x 29 x 13
Weight
g
14
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic accessories Snap-in elements
Snap-in elements Snap-in, right, with screw Material no.
R961004089
Snap-in clamping element, "Right" design: Moveable clamping piece is assembled vis-à-vis the loosening slide, with self-tapping M3 x 8 screw and Belleville washer for mounting.
Loosening slide made of plastic, snap-in mechanism made of aluminum die casting. Dimensions
mm (L x W x H)
40 x 21 x 21
Weight
g
22
Snap-in, left, with screw Material no.
R961004090
Snap-in clamping element, "Left" design: Moveable clamping piece is assembled on the same side as the loosening slide, with self-tapping M3 x 8 screw and Belleville washer for mounting.
Loosening slide made of plastic, snap-in mechanism made of aluminum die casting. Dimensions
mm (L x W x H)
40 x 21 x 21
Weight
g
22
Connecting rod for snap-in Material no.
1827003351
Connecting rod for snap-in, for the synchronous operation of two loosening slides assembled next to each other, in grid width 50 mm. Brass, nickel-plated, diameter 6 mm. Dimensions
mm (L x Ø)
46 x 6
Weight
g
11
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic accessories | Pneumatics training system 129 Tools
Tools Pipe cutter Material no.
1823391390
Pipe cutter, manually operated, the blade cuts the lead pipe free of burs. Body of gray plastic (polyamide), blade of stainless steel.
Material number: 1823391390 Replacement blade, Material number: 1823391389 Dimensions
mm (L x W x H)
80 x 25 x 30
Weight
g
30
Pneumatic tool kit Material no.
1827003025
The assortment consists of: Double open-ended wrench 6 x 7; 8 x 9; 12 x 13; 13 x 14, slotted screwdriver 3.0 x 80; 5.5 x 100,
Allen wrench 2.5, cross-head screwdriver size 1, olling bag made of hard-wearing soft PVC. Dimensions
mm (L x W)
400 x 320
Weight
g
620
Torx screwdriver T10 Material no.
R900043942
TORX screwdriver, size T10, with shaft made of hardened tool steel and a handle made of plastic.
Length
mm
200
Weight
g
30
Bosch Rexroth AG, 06.2012, R999000218
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Pneumatics training system | Pneumatic accessories Tools
Tools Loosening tool Material no.
1823391651
Forked lever as loosening aid for plug-in connectors, for pipe diameters 4, 5, 6, 8, 10, 12, 14 mm. Galvanized sheet steel. Material number: 1823391651 Dimensions
mm (L x W x H)
98 x 25 x 4
Weight
g
22
Bosch Rexroth AG, 06.2012, R999000218
Pneumatic accessories | Pneumatics training system 131 Consumables
Consumables Cable fastener L = 130 mm Material no.
1821025000
Cable fastener for mounting pipes or lines. Length
mm
130
Weight
g
72
Delivery quantity
Quantity
50
Designation label 15 x 6 Material no.
1829929200
Self-adhesive labels for labeling the components used in the pneumatic system, can be written with pencil and pen, easily formable, the adhesive used is water-resistant.
80 adhesive labels on a sheet.
Dimensions
mm (L x W)
15 x 6
Weight
g
6
Delivery quantity
Quantity
80
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Pneumatics training system | Pneumatic accessories Consumables
Bosch Rexroth AG, 06.2012, R999000218
Directories | Pneumatics training system 133 ďťż
Directories
Bosch Rexroth AG, 06.2012, R999000218
134
Pneumatics training system | Directories ďťż
Bosch Rexroth AG, 06.2012, R999000218
Directories | Pneumatics training system 135 Material number overview
Material number overview
Mat. no.
Product name
Page
1820712000
Plastic pipe 4 x 0.75, PU, 25 m, transparent
122
1820712010
Plastic pipe 4 x 0.75, PU, 25 m, black
122
1820712012
Plastic pipe 6 x 1.05, PU, 25 m, black
122
1821025000
Cable fastener L = 130 mm
131
1823219007
Trip cams steel M10 x 1.25
57
1823373038
Straight fitting M5, 4 mm
119
1823373041
Straight fitting G1/8, 4 mm
119
1823373043
Straight fitting G1/8, 6 mm
120
1823373045
Straight fitting G1/4, 4 mm
120
1823380019
Angular connector 4 mm
117
1823381043
T plug-in connector 4 mm
117
1823391390
Pipe cutter
129
1823391549
Elbow swivel connector M5, 4 mm
120
1823391551
Elbow swivel connector G1/8, 4 mm
121
1823391651
Loosening tool
130
1827000000
Pneumatic silencer G1/8
121
1827001988
Indicator light 24 V
102
1827001991
Electr. button 1 NC contact/1 NO contact
102
1827001992
Electr. switch 1 NC contact/1 NO contact
103
1827003005
Connection line 1500 mm, red and blue
108
1827003025
Pneumatic tool kit
129
1827003031
Electr. line, blue, 0.75 mm², 25 m
110
1827003037
Bridge, 10-fold, for terminals
110
1827003098
Quick-exhaust valve G1/8
68
1827003124
Straight fitting M5, with check valve, 4 mm
119
1827003141
Terminal 2.5 mm²
110
1827003142
Terminal designation 01-40
111
1827003147
Shuttle valve 3-fold, OR
74
1827003148
Two-pressure valve 3-fold, AND
74
1827003212
Measuring line 250 mm, red
106
1827003213
Measuring line 250 mm, blue
106
1827003214
Measuring line 250 mm, black
106
1827003215
Measuring line 500 mm, red
106
1827003216
Measuring line 500 mm, blue
106
1827003217
Measuring line 500 mm, black
106
1827003218
Measuring line 1000 mm, red
107
1827003219
Measuring line 1000 mm, blue
107
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Pneumatics training system | Directories Material number overview
Material number overview Mat. no.
Product name
Page
1827003220
Measuring line 1000 mm, black
107
1827003221
Adapter for electric cylinder switch
55
1827003224
PN proximity switch with holder
56
1827003225
Vacuum ejector
83
1827003299
Grooved plate 565 x 700 x 30 mm
14
1827003349
Loosening slide extension
127
1827003351
Connecting rod for snap-in
128
1827003352
Socket with LED form A
103
1827003353
Socket with LED form B
104
1827003354
Socket with LED form C
104
1827003355
Socket P/E form A
105
1827003365
Basic pneumatic kit according to BiBB
26
1827003371
Single-acting cylinder d = 25 mm, H = 50 mm
51
1827003372
Double-acting cylinder d = 25 mm, H = 100 mm
51
1827003374
3/2 directional valve G 1/8, spring return
65
1827003375
3/2 directional valve G1/8, pulse
65
1827003376
5/2 directional valve G1/8, spring return
66
1827003377
5/2 directional valve G1/8, pulse
66
1827003378
5/3 directional valve G1/8, blocked in central position
67
1827003379
Throttle check valve G1/8
73
1827003381
Quick-exhaust valve G1/4
68
1827003382
Shuttle valve G1/8, OR
75
1827003383
Two-pressure valve M5, AND
75
1827003385
3/2 directional valve G1/8, time-delayed
69
1827003386
Pressure controller G1/8; 0.5-10 bar
78
1827003387
Filter controller G1/8, 0.1-3 bar
77
1827003388
3/2 directional valve M5 adjustable 2-8 bar
69
1827003389
3/2 directional valve G1/8 amplifier 2-stage
67
1827003392
3/2 directional valve M5 button
58
1827003393
3/2 directional valve G1/8 button
58
1827003394
3/2 directional valve M5 rotary switch
59
1827003395
3/2 directional valve G1/8 EMERGENCY STOP
59
1827003396
5/2 directional valve G1/8 button
60
1827003397
5/2 directional valve G1/8 with rotary switch
60
1827003399
3/2 directional valve M5 roller
63
1827003400
3/2 directional valve G1/8 roller
63
1827003401
3/2 directional valve M5 roller lever with idle return
64
Bosch Rexroth AG, 06.2012, R999000218
Directories | Pneumatics training system 137 Material number overview
Material number overview
Mat. no.
Product name
Page
1827003402
3/2 directional valve G1/8 roller lever with idle return
64
1827003403
Reflex nozzle
83
1827003404
Summation counter pneumatic, 6-digit
84
1827003406
Pressure gauge 0-10 bar
79
1827003407
Pressure gauge 0-2.5 bar
79
1827003408
Pressure gauge â&#x20AC;&#x201C;1/0 bar
80
1827003410
Filter controller 3/2 directional valve; 0.2 - 10 bar
77
1827003411
Distributor 6-fold
85
1827003412
3/2 directional solenoid valve M5 spring return
70
1827003413
5/2 directional solenoid valve G1/8, with spring return
70
1827003414
5/2 directional solenoid pulse valve G1/8
71
1827003415
5/3 directional solenoid valve G1/8 block. centr. pos.
71
1827003421
Electric position switch with roller lever
97
1827003422
Inductive sensor
98
1827003423
Capacitive sensor
99
1827003424
Optical sensor
98
1827003428
Mechanical pressure switch 1 - 16 bar
81
1827003434
Mechanical pressure switch â&#x20AC;&#x201C;1 to 0 bar
81
1827003436
Cable set BiBB electropneumatics
34
1827003437
Electric cylinder switch with adapter
54
1827003455
Carrier plate 1 LO
126
1827003456
Carrier plate 2 LO
127
1827003457
Carrier plate 3
127
1827003464
Measuring line, 1500 mm, red
107
1827003465
Measuring line 1500 mm, blue
107
1827003466
Measuring line, 1500 mm, black
107
1827003469
3/2 directional valve G1/8 with rotary switch
61
1827003550
Basic pneumatic kit according to PAL
35
1827003551
Electrical extension kit pneumatics according to PAL
38
1827003552
Portable device carrier EcoCase
13
1827003553
Terminal strip 5-fold with designation label PAL
86
1827003554
Distance bolt for grooved plate
17
1827003555
5/2 directional solenoid valve G1/8, PAL
72
1827003556
5/2 directional solenoid pulse valve G1/8, PAL
72
1827003557
3/2 directional valve G1/8, rotary switch
61
1827003558
Carrying angle, 4-fold
109
1827003559
Terminal, 35-fold
111
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Pneumatics training system | Directories Material number overview
Material number overview Mat. no.
Product name
Page
1827003560
Top hat rail 250 mm
109
1827003561
Cable channel 200 mm
125
1827003562
Cable channel 235 mm
125
1827003564
Cable channel 300 mm
125
1827003566
Cable channel 400 mm
125
1827003567
Cable channel 500 mm
125
1827003569
Electric position switch with roller lever
97
1827003570
Cylinder switch with holder
56
1827003574
Terminal 5-fold
86
1827003577
Distributor 6-fold 3/2 directional valve
85
1827003578
Electrical extension kit: Pneumatics according to BiBB
32
1827003583
Relay box 24 V, 4 changeovers
89
1827003584
Relay box 24 V, with pick-up delay
89
1827003585
Relay box 24 V, with release time delay
90
1827003586
Display box 24 V, optical / acoustic
90
1827003587
Distributor box 24 V
91
1827003588
Switch and button box 24 V
91
1827003589
Switch box 24 V, 2-fold
92
1827003590
Button box 24 V, 2-fold
92
1827003591
Switch box emergency off 24 V
93
1827003592
Counter timer box 24 V
93
1827003593
Counter timer box 8 bar
84
1827003595
Input / output box 24 V, 16-fold
94
1827003700
Movable device carrier DS3 ProLine
11
1827003703
Electrical attachment S
17
1827003705
Writing surface
22
1827003721
Information board
20
1827003722
Rag holder
22
1827003724
Mains connection cable for Germany
19
1827003725
Screen support arm
20
1827003740
Power supply unit for DS3 and DS4 115 V~/4.5 A
19
1827003742
Mains connection cable for USA
20
1827003743
Electro. installation set US
21
1827008426
Device set compressor 230 V incl. accessories
123
1827020069
Clamping holder
54
1829929200
Designation label 15 x 6
131
2121104000
T plug-in connector 4 mm
117
Bosch Rexroth AG, 06.2012, R999000218
Directories | Pneumatics training system 139 Material number overview
Material number overview
Mat. no.
Product name
Page
2121106000
T plug-in connector 6 mm
118
2123204000
End plug 4 mm
118
R900016169
Wire end ferrule 0.75 mm²
109
R900043942
Torx screwdriver T10
129
R900783082
Exercise series "Practical course of pneumatic lectures" trainer manual EN
26
R900783083
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual EN
32
R900891168
Compressor 230 V
123
R900891177
Coupling plug
62
R901005712
Exercise series "Practical course of pneumatic lectures" trainer manual DE
26
R901005726
Exercise series "Practical course of pneumatic lectures" trainer manual ES
26
R901005727
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual DE
32
R901005735
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual ES
32
R901005737
Exercise series "Practical course of pneumatic lectures" trainee manual DE
26
R901005738
Exercise series "Practical course of pneumatic lectures" trainee manual ES
26
R901005741
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual DE
32
R901005744
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual ES
32
R901229673
Table power supply unit 0-30 V/ 3 A
96
R911289306
PLC module 2 analog inputs
112
R911289381
PLC module 2 analog outputs
112
R927001115
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual EN
32
R927001116
Exercise series "Practical course of pneumatic lectures" trainee manual EN
26
R961000168
Grooved plate 1130 x 700 x 30 mm
14
R961000170
Power supply unit for DS3 and DS4 230 V~/4.5 A
18
R961000171
Electro. installation set D
21
R961000279
Electrical attachment control carriage
18
R961000287
Roller container
15
R961000439
Electro. installation set CH
21
R961000563
Assortment of drawer dividers DS 100
15
R961000564
Assortment of drawer dividers DS 150
16
R961000568
Slip-resistant mat
16
R961001099
Power supply unit 230 V/24 V with distributor
95
R961001666
Set of perforated sheets for container
16
R961002281
Carrier plate 1 LU
126
R961002283
Carrier plate 2 with LU long holes
126
R961002699
Relay socket
101
R961002709
Relay with 3 changeovers
100
R961002710
Time relay, with pick-up or dropout delay
100
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Pneumatics training system | Directories Material number overview
Material number overview Mat. no.
Product name
Page
R961003081
Valve block with 4 directional valves, Profibus DP
76
R961003214
Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg
53
R961003221
Rubber feet set for grooved plate
17
R961003826
Device carrier EcoDesk
13
R961003948
Pressure switch 0 to 16 bar
82
R961003949
3-axis handling device
53
R961003950
Pressure control valve PN-ED02
78
R961003963
Compressor 110 V
123
R961003964
Device set compressor 110 V incl. accessories
124
R961003980
Electronic cylinder switch with 3-pole cable (short-circuit-proof)
55
R961004089
Snap-in, right, with screw
128
R961004090
Snap-in, left, with screw
128
R961004131
Electropneumatic control technology
43
R961004144
Cable holder, 50-fold
22
R961004419
Project manual Electropneumatic control technology, trainer manual DE
42
R961004420
Project manual Electropneumatic control technology, trainee manual DE
42
R961004426
Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm
52
R961004428
PLC L20, 12 I/O
113
R961004431
Operating module BPS 5.2 + BPS 20.0
95
R961004432
Operating module BPS 6.1 + BPS 21.0
94
R961004436
Project manual Electropneumatic control technology, trainer manual EN
42
R961004437
Project manual Electropneumatic control technology, trainee manual EN
42
R961004464
Valve support system LP04 multi-pole
76
R961004467
Profibus module 8 I/O
113
R961004472
E2C handling module device kit
47
R961004514
Project manual Electropneumatic control technology, trainee manual ES
42
R961004515
Project manual Electropneumatic control technology, trainer manual ES
42
R961004552
Cable 10-pin/4 mm
108
R961004621
Cable 7-pin/4 mm
108
R961004655
Project manual Electropneumatic handling technology, trainer manual DE
46
R961004826
Project manual Electropneumatic handling technology, trainer manual EN
46
R961004827
Project manual Electropneumatic handling technology, trainee manual EN
46
R961004865
Project manual Electropneumatic handling technology, trainee manual DE
46
R961005661
DS3 assembly kit
12
R961006487
Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm
52
Bosch Rexroth AG, 06.2012, R999000218
Directories | Pneumatics training system 141 Index
Index
Product name
Mat. no.
Page
3-axis handling device
R961003949
53
3/2 directional solenoid valve M5 spring return
1827003412
70
3/2 directional valve G 1/8, spring return
1827003374
65
3/2 directional valve G1/8 amplifier 2-stage
1827003389
67
3/2 directional valve G1/8 button
1827003393
58
3/2 directional valve G1/8 EMERGENCY STOP
1827003395
59
3/2 directional valve G1/8 roller
1827003400
63
3/2 directional valve G1/8 roller lever with idle return
1827003402
64
3/2 directional valve G1/8 with rotary switch
1827003469
61
3/2 directional valve G1/8, pulse
1827003375
65
3/2 directional valve G1/8, rotary switch
1827003557
61
3/2 directional valve G1/8, time-delayed
1827003385
69
3/2 directional valve M5 adjustable 2-8 bar
1827003388
69
3/2 directional valve M5 button
1827003392
58
3/2 directional valve M5 roller
1827003399
63
3/2 directional valve M5 roller lever with idle return
1827003401
64
3/2 directional valve M5 rotary switch
1827003394
59
5/2 directional solenoid pulse valve G1/8
1827003414
71
5/2 directional solenoid pulse valve G1/8, PAL
1827003556
72
5/2 directional solenoid valve G1/8, PAL
1827003555
72
5/2 directional solenoid valve G1/8, with spring return
1827003413
70
5/2 directional valve G1/8 button
1827003396
60
5/2 directional valve G1/8 with rotary switch
1827003397
60
5/2 directional valve G1/8, pulse
1827003377
66
5/2 directional valve G1/8, spring return
1827003376
66
5/3 directional solenoid valve G1/8 block. centr. pos.
1827003415
71
5/3 directional valve G1/8, blocked in central position
1827003378
67
Adapter for electric cylinder switch
1827003221
55
Angular connector 4 mm
1823380019
117
Assortment of drawer dividers DS 100
R961000563
15
Assortment of drawer dividers DS 150
R961000564
16
Basic pneumatic kit according to BiBB
1827003365
26
Basic pneumatic kit according to PAL
1827003550
35
Bridge, 10-fold, for terminals
1827003037
110
Button box 24 V, 2-fold
1827003590
92
Cable 10-pin/4 mm
R961004552
108
Cable 7-pin/4 mm
R961004621
108
Bosch Rexroth AG, 06.2012, R999000218
142
Pneumatics training system | Directories Index
Index Product name
Mat. no.
Page
Cable channel 200 mm
1827003561
125
Cable channel 235 mm
1827003562
125
Cable channel 300 mm
1827003564
125
Cable channel 400 mm
1827003566
125
Cable channel 500 mm
1827003567
125
Cable fastener L = 130 mm
1821025000
131
Cable holder, 50-fold
R961004144
22
Cable set BiBB electropneumatics
1827003436
34
Capacitive sensor
1827003423
99
Carrier plate 1 LO
1827003455
126
Carrier plate 1 LU
R961002281
126
Carrier plate 2 LO
1827003456
127
Carrier plate 2 with LU long holes
R961002283
126
Carrier plate 3
1827003457
127
Carrying angle, 4-fold
1827003558
109
Clamping holder
1827020069
54
Compressor 110 V
R961003963
123
Compressor 230 V
R900891168
123
Connecting rod for snap-in
1827003351
128
Connection line 1500 mm, red and blue
1827003005
108
Counter timer box 24 V
1827003592
93
Counter timer box 8 bar
1827003593
84
Coupling plug
R900891177
62
Cylinder switch with holder
1827003570
56
Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm
R961006487
52
Designation label 15 x 6
1829929200
131
Device carrier EcoDesk
R961003826
13
Device set compressor 110 V incl. accessories
R961003964
124
Device set compressor 230 V incl. accessories
1827008426
123
Display box 24 V, optical / acoustic
1827003586
90
Distance bolt for grooved plate
1827003554
17
Distributor 6-fold
1827003411
85
Distributor 6-fold 3/2 directional valve
1827003577
85
Distributor box 24 V
1827003587
91
Double-acting cylinder d = 25 mm, H = 100 mm
1827003372
51
DS3 assembly kit
R961005661
12
E2C handling module device kit
R961004472
47
Bosch Rexroth AG, 06.2012, R999000218
Directories | Pneumatics training system 143 Index
Index
Product name
Mat. no.
Page
Elbow swivel connector G1/8, 4 mm
1823391551
121
Elbow swivel connector M5, 4 mm
1823391549
120
Electr. button 1 NC contact/1 NO contact
1827001991
102
Electr. line, blue, 0.75 mm², 25 m
1827003031
110
Electr. switch 1 NC contact/1 NO contact
1827001992
103
Electric cylinder switch with adapter
1827003437
54
Electric position switch with roller lever
1827003421
97
Electric position switch with roller lever
1827003569
97
Electrical attachment control carriage
R961000279
18
Electrical attachment S
1827003703
17
Electrical extension kit pneumatics according to PAL
1827003551
38
Electrical extension kit: Pneumatics according to BiBB
1827003578
32
Electro. installation set CH
R961000439
21
Electro. installation set D
R961000171
21
Electro. installation set US
1827003743
21
Electronic cylinder switch with 3-pole cable (short-circuit-proof)
R961003980
55
Electropneumatic control technology
R961004131
43
End plug 4 mm
2123204000
118
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual DE
R901005741
32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual EN
R927001115
32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual ES
R901005744
32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual DE
R901005727
32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual EN
R900783083
32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual ES
R901005735
32
Exercise series "Practical course of pneumatic lectures" trainee manual DE
R901005737
26
Exercise series "Practical course of pneumatic lectures" trainee manual EN
R927001116
26
Exercise series "Practical course of pneumatic lectures" trainee manual ES
R901005738
26
Exercise series "Practical course of pneumatic lectures" trainer manual DE
R901005712
26
Exercise series "Practical course of pneumatic lectures" trainer manual EN
R900783082
26
Exercise series "Practical course of pneumatic lectures" trainer manual ES
R901005726
26
Filter controller 3/2 directional valve; 0.2 - 10 bar
1827003410
77
Filter controller G1/8, 0.1-3 bar
1827003387
77
Grooved plate 1130 x 700 x 30 mm
R961000168
14
Grooved plate 565 x 700 x 30 mm
1827003299
14
Indicator light 24 V
1827001988
102
Inductive sensor
1827003422
98
Bosch Rexroth AG, 06.2012, R999000218
144
Pneumatics training system | Directories Index
Index Product name
Mat. no.
Page
Information board
1827003721
20
Input / output box 24 V, 16-fold
1827003595
94
Load simulator d = 25 mm, H = 100 mm, m= 3.4 kg
R961003214
53
Loosening slide extension
1827003349
127
Loosening tool
1823391651
130
Mains connection cable for Germany
1827003724
19
Mains connection cable for USA
1827003742
20
Measuring line 1000 mm, black
1827003220
107
Measuring line 1000 mm, blue
1827003219
107
Measuring line 1000 mm, red
1827003218
107
Measuring line 1500 mm, black
1827003466
107
Measuring line 1500 mm, blue
1827003465
107
Measuring line 1500 mm, red
1827003464
107
Measuring line 250 mm, black
1827003214
106
Measuring line 250 mm, blue
1827003213
106
Measuring line 250 mm, red
1827003212
106
Measuring line 500 mm, black
1827003217
106
Measuring line 500 mm, blue
1827003216
106
Measuring line 500 mm, red
1827003215
106
Mechanical pressure switch â&#x20AC;&#x201C;1 to 0 bar
1827003434
81
Mechanical pressure switch 1 - 16 bar
1827003428
81
Movable device carrier DS3 ProLine
1827003700
11
Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm
R961004426
52
Operating module BPS 5.2 + BPS 20.0
R961004431
95
Operating module BPS 6.1 + BPS 21.0
R961004432
94
Optical sensor
1827003424
98
Pipe cutter
1823391390
129
Plastic pipe 4 x 0.75, PU, 25 m, black
1820712010
122
Plastic pipe 4 x 0.75, PU, 25 m, transparent
1820712000
122
Plastic pipe 6 x 1.05, PU, 25 m, black
1820712012
122
PLC L20, 12 I/O
R961004428
113
PLC module 2 analog inputs
R911289306
112
PLC module 2 analog outputs
R911289381
112
PN proximity switch with holder
1827003224
56
Pneumatic silencer G1/8
1827000000
121
Pneumatic tool kit
1827003025
129
Portable device carrier EcoCase
1827003552
13
Bosch Rexroth AG, 06.2012, R999000218
Directories | Pneumatics training system 145 Index
Index
Product name
Mat. no.
Page
Power supply unit 230 V/24 V with distributor
R961001099
95
Power supply unit for DS3 and DS4 115 V~/4.5 A
1827003740
19
Power supply unit for DS3 and DS4 230 V~/4.5 A
R961000170
18
Pressure control valve PN-ED02
R961003950
78
Pressure controller G1/8; 0.5-10 bar
1827003386
78
Pressure gauge â&#x20AC;&#x201C;1/0 bar
1827003408
80
Pressure gauge 0-10 bar
1827003406
79
Pressure gauge 0-2.5 bar
1827003407
79
Pressure switch 0 to 16 bar
R961003948
82
Profibus module 8 I/O
R961004467
113
Project manual Electropneumatic control technology, trainee manual DE
R961004420
42
Project manual Electropneumatic control technology, trainee manual EN
R961004437
42
Project manual Electropneumatic control technology, trainee manual ES
R961004514
42
Project manual Electropneumatic control technology, trainer manual DE
R961004419
42
Project manual Electropneumatic control technology, trainer manual EN
R961004436
42
Project manual Electropneumatic control technology, trainer manual ES
R961004515
42
Project manual Electropneumatic handling technology, trainee manual DE
R961004865
46
Project manual Electropneumatic handling technology, trainee manual EN
R961004827
46
Project manual Electropneumatic handling technology, trainer manual DE
R961004655
46
Project manual Electropneumatic handling technology, trainer manual EN
R961004826
46
Quick-exhaust valve G1/4
1827003381
68
Quick-exhaust valve G1/8
1827003098
68
Rag holder
1827003722
22
Reflex nozzle
1827003403
83
Relay box 24 V, 4 changeovers
1827003583
89
Relay box 24 V, with pick-up delay
1827003584
89
Relay box 24 V, with release time delay
1827003585
90
Relay socket
R961002699
101
Relay with 3 changeovers
R961002709
100
Roller container
R961000287
15
Rubber feet set for grooved plate
R961003221
17
Screen support arm
1827003725
20
Set of perforated sheets for container
R961001666
16
Shuttle valve 3-fold, OR
1827003147
74
Shuttle valve G1/8, OR
1827003382
75
Single-acting cylinder d = 25 mm, H = 50 mm
1827003371
51
Slip-resistant mat
R961000568
16
Bosch Rexroth AG, 06.2012, R999000218
146
Pneumatics training system | Directories Index
Index Product name
Mat. no.
Page
Snap-in, left, with screw
R961004090
128
Snap-in, right, with screw
R961004089
128
Socket P/E form A
1827003355
105
Socket with LED form A
1827003352
103
Socket with LED form B
1827003353
104
Socket with LED form C
1827003354
104
Straight fitting G1/4, 4 mm
1823373045
120
Straight fitting G1/8, 4 mm
1823373041
119
Straight fitting G1/8, 6 mm
1823373043
120
Straight fitting M5, 4 mm
1823373038
119
Straight fitting M5, with check valve, 4 mm
1827003124
119
Summation counter pneumatic, 6-digit
1827003404
84
Switch and button box 24 V
1827003588
91
Switch box 24 V, 2-fold
1827003589
92
Switch box emergency off 24 V
1827003591
93
T plug-in connector 4 mm
1823381043
117
T plug-in connector 4 mm
2121104000
117
T plug-in connector 6 mm
2121106000
118
Table power supply unit 0-30 V/3 A
R901229673
96
Terminal 2.5 mm²
1827003141
110
Terminal 5-fold
1827003574
86
Terminal designation 01-40
1827003142
111
Terminal strip 5-fold with designation label PAL
1827003553
86
Terminal, 35-fold
1827003559
111
Throttle check valve G1/8
1827003379
73
Time relay, with pick-up or dropout delay
R961002710
100
Top hat rail 250 mm
1827003560
109
Torx screwdriver T10
R900043942
129
Trip cams steel M10 x 1.25
1823219007
57
Two-pressure valve 3-fold, AND
1827003148
74
Two-pressure valve M5, AND
1827003383
75
Vacuum ejector
1827003225
83
Valve block with 4 directional valves, Profibus DP
R961003081
76
Valve support system LP04 multi-pole
R961004464
76
Writing surface
1827003705
22
Bosch Rexroth AG, 06.2012, R999000218
Bosch Rexroth AG Drive & Control Academy Bahnhofplatz 2 97070 Würzburg Phone: +49 (0) 9352 18-1920 Fax: +49 (0) 9352 18-6882 Email: academy@boschrexroth.de www.boschrexroth.com/academy
For your local contact partner, please refer to: www.boschrexroth.com/adressen-dcl
Document no.: R999000218 Version no.: Edition 06.2012 Replaces: RE 00874