Training Systems for Automation R999000216 /09.2015
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Training Systems for Automation |
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation 8 Learning path
10
Basic Knowledge 15 Sensors 18 PLC programming 23 Basic Knowledge of Electric Drive 25 Technology Basic Knowledge of Pneumatics 26 Basic Knowledge of Hydraulics 27 Basic Knowledge of Linear Motion 28 Technology Basic Knowledge of Functional Safety 29
Basic Knowledge
Drive & Control Academy
Drive & Control Academy
Training Systems for Automation 3
Mechatronics
59
Application-specific Systems 67 Components and Spare Parts 85 Machine safety 88 mMS 92 Sensors 94 Controls 112
Application-specific Systems
Ordering Examples
Order Examples
Mechatronics 31
Components and Spare Parts
Catalogs 116
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Drive & Control Academy
Drive & Control Academy Know-How – The Decisive Competitive Advantage
www.boschrexroth.com/academy
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy | Training Systems for Automation 5
As a leading specialist in drive and control technology worldwide, Bosch Rexroth has a unique level of technological expertise. At the Drive & Control Academy, we pass on our expertise and support in this way tailored training, development and qualification of technical specialists.
Drive & Control Academy
Employees' specialist knowledge and expertise provide a
series-produced components and have internationally
crucial advantage for their company on a competitive global
standardized programming languages and open interfaces.
market. Under the tutelage of the Drive & Control Academy, Rexroth offers trainees an extensive portfolio of educational
Media
products in the field of drive and control technologies,
For further information please visit:
which is solidly rooted in industrial practice.
www.boschrexroth.de/trainingmedia
Basic Knowledge
Knowledge is everything
systems for customers and employees, and education and
Rexroth are characterized by a high practical relevance and
training institutions to support the acquisition of integrated
are tailored to the training courses and training systems.
expertise.
They include e-learning modules, technology and applica-
Everything we offer is based on the same principles:
tions trainer, animations of components and systems, and
XX State-of-the-art, real-life equipment
simulation-based learning units. Additionally, they include
XX Training tailored to specific target groups.
dictionaries, reference books, manuals for trainers and
XX Modern training methods
trainees and various tools.
Training systems
Training
For further information please visit:
For further information please visit:
www.boschrexroth.de/trainingsystems
www.boschrexroth.de/training
A training system consists of the workstation, the compo-
New training courses and continuous development of train-
nents contained in the device sets and the project manuals.
ing methods ensure that the knowledge that is transferred is
The training systems provide both novices and advanced
the current state of the art. The methodological repertoire
trainees with practical knowledge in the fields of hydrau-
includes classroom training, e-learning, practical training and
lics, pneumatics, electrical drive and control technology,
blended learning, which combines the advantages of face-to-
mechatronics and automation. They include industrial
face instruction with e-learning. The principle of proximity to
Components and Spare Parts
customers is the focus of our training systems.
Order Examples
The software-based teaching and learning media from
Application-specific Systems
especially when it comes to setting up effective learning
Mechatronics
The Drive & Control Academy sets the standard for training,
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Drive & Control Academy
Terminology Term
Explanation
Device sets
A device set is an assembly of components used to carry out practical exercises.
Topics
For a single study topic, it is possible to use more than one device set with the corresponding project manual. You can find the study topics in this catalog: On/off hydraulics, proportional servo valve technology and mobile hydraulics
Workstations
Workstations are used for receiving components from the device sets to carry out practical exercises according to the project manuals.
Training systems
A training system combines workstations, device sets and project manuals.
Spare parts
Spare parts are parts that are installed on components or workstations.
Accessories
Accessories are complementary products that can be used optionally.
BIBB
German Federal Institute for Vocational Training (Bundesinstitut fĂźr Berufsbildung)
Bosch Rexroth AG, 09.2015, R999000216
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Drive & Control Academy
Drive & Control Academy | Training Systems for Automation 7
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Training Systems for Automation
Training Systems for Automation The technical know-how of Bosch Rexroth combined with comprehensive expertise in industrial applications have gone into the design these modular training systems – this ensures that they meet to the fullest the qualification levels required in industry. Rexroth Training Systems
mMS
Bosch Rexroth’s training systems are based on standard
The modular mechatronic system (mMS) from Rexroth con-
components from Bosch Rexroth's various product ranges.
sists of three units that can be combined into an entire system.
A training system consists of the hardware together with
Each unit has its own PLC. Thus, a maximum of 9 students can
the exercise manuals and project manuals for teachers and
work on this system. The mMS includes all technologies for
students. With the help of our training systems, beginners
driving, controlling and operating such as pneumatics, hydrau-
and advanced students develop hands-on and technical
lics, electric drives, linear motion technology, sensors, control
expertise on a step-by-step basis.
technology, PLC programming or bus technology
The standard components used in the training system are
(Profibus DP, SERCOS III and Fieldline I/O and CNC).
the same ones which students will find later in their careers in plant and machinery.
SCARA
In addition to the training systems for automation described
The Selective Compliance Assembly Robot Arm (SCARA) is
here in the catalog, Bosch Rexroth offers training systems in
a robotic system that is used for exercises in the field of
the fields of hydraulics and pneumatics.
robot programming and safety technology.
For information on the appropriate teachware of the Drive & Control Academy, please visit the Bosch Rexroth website at:
OCE
http://www.boschrexroth.com
The Open Core Engineering (OCE) system provides many opportunities in the fields of wiring, programming, commis-
Training Systems for Automation
sioning and drive parameterization. In addition, the system
From communication of knowledge about PLC technology
can be operated with a wide variety of higher-level lan-
to complex equipment with a robotic system - our automa-
guages via the Open Core interface.
tion systems satisfy almost all requirements in this field.
Software libraries are available to simplify linking of mobile devices via app interfaces. LabVIEW, MATLAB, Simulink can be used for programming. Safety Technology The safety technology components help to understand the mode of operation of safety devices. It is possible to connect the components to any system. They can also be operated as standalone devices.
Bosch Rexroth AG, 09.2015, R999000216
Training Systems for Automation | Training Systems for Automation 9
Practical Exercises with Appropriate Teachware
Our program in the field of sensors includes various device
Employees' specialist knowledge and expertise provide a
sets: a basic kit, and expansion kit, and automation technol-
crucial advantage for their company on a competitive
ogy kit and two kits for the AS-interface. Together with the
global market.
material sample case, it is possible to learn when which
XX Teacher and student project manuals
sensor type is used.
XX Technical books XX Teaching aids
PLC with universal simulator With this system, 24 different exercises are possible on a
Safety
universal simulator.
The training systems have been designed and tested
Application-specific Systems
Sensors
Order Examples
Mechatronics
Basic Knowledge
Drive & Control Academy
PLC with quick-fastening system
2006/42/EC. A CE certificate is included in the operating
With this system, the PLC can be used on a grooved plate.
instructions.
No tools are necessary to use the standard PLC; the inputs and outputs can be connected using normal measuring lines.
Setting up Your Configuration Adapt your training system exactly to your requirements. We will happily assist you in setting up your training system. Just get in touch with us!
Bosch Rexroth AG, 09.2015, R999000216
Components and Spare Parts
according to the guidelines of Machinery Directive
10
Training Systems for Automation | Learning path
Learning path
Bosch Rexroth AG, 09.2015, R999000216
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Drive & Control Academy
Learning path | Training Systems for Automation 11
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Learning path
Basic
Advanced
Professional
XX Construction and operating principle of components and assemblies
XX Construction and operating principle of components and assemblies
XX Application and operation of complex mechatronic systems
XX Information collection via sensors and measuring equipment
XX Information collection via sensors and measuring equipment
XX Mode of operation and actuation of drive systems
XX Mode of operation and actuation of drive systems
XX Networking of communication and interfaces between applications, systems
XX Reading and preparing technical documentation
XX Reading and preparing technical documentation
XX Analysis, creation and realization, commissioning and testing basic circuits and functional relationships
XX Analysis, creation and realization, commissioning and testing basic circuits and functional relationships
XX Creation and realization of sequence and state controllers
XX Creation and realization of sequence and state controllers
Bosch Rexroth AG, 09.2015, R999000216
XX Maintenance concepts XX Programming of machines, applications and processes as well as their visualization and operation XX Implementing and programming of safety systems
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Drive & Control Academy
Learning path | Training Systems for Automation 13
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Learning path ďťż
Bosch Rexroth AG, 09.2015, R999000216
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Basic Knowledge
Drive & Control Academy
Basic Knowledge | Training Systems for Automation 15
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Basic Knowledge
Bosch Rexroth AG, 09.2015, R999000216
Basic Knowledge | Training Systems for Automation 17
Drive & Control Academy
Table of contents: Basic Knowledge
Sensors - Basic Principles
18
Sensors - Basic kit + expansion kit with case
19
Sensors - Basic kit with grooved plate case
20
TS sensor expansion
22
PLC programming
23
Standalone PLC
24
Basic Knowledge of Electric Drive Technology
25
Basic Knowledge
Sensors 18
eEATG 25 Basic Knowledge of Pneumatics
26
ePTG 26 Basic Knowledge of Hydraulics
27
Basic Knowledge of Linear Motion Technology
Mechatronics
eHTG 27 28
eLTG 28 Basic Knowledge of Functional Safety
29
Components and Spare Parts
Application-specific Systems
Order Examples
eFSi 29
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Basic Knowledge Sensors
Sensors Sensors - Basic Principles Sensors - Basics, Exercise Manual Part number
R961004454
The Sensors - Basic Principles exercise manual contains 56 exercises. The exercises are divided into the following categories: introductory, basic and additional exercises. The introductory exercises are intended to show the student the typical behavior of sensors. The aim here is to show which sensor can detect which material and which cannot. In the basic exercises, the most important characteristics for practical use, e.g. switching distance, detection range, response curve and switching frequency of the individual sensors, are determined. The additional exercises give the student an idea of the fields in which the sensors are used. They show, for instance, how a material selection or fill level measurement can be realized. In addition, specific interference factors for individual sensors are investigated. The basic kit and the expansion kit are needed to complete all exercises. The solution book contains the sample solution and additional detailed information about the individual exercises.
Item
Components
Part no.
1
Exercise book “Sensor basics”, DE
R961004454
2
Exercise book “Sensor basics”, EN
R961004463
Bosch Rexroth AG, 09.2015, R999000216
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Drive & Control Academy
Basic Knowledge | Training Systems for Automation 19 Sensors
Sensors - Basic kit with case Case / Sensors 1 Part Number
R961008960
640x420x240
mm (LxWxH)
14.1
kg
Mechatronics
Dimensions Weight
Basic Knowledge
Case system for storing and transporting sensor assemblies, with basic kit for sensors as contents. With the contents of this case, it is possible to complete 36 exercises from the Sensors - Basic Principles exercise manual.
Sensors - Basic kit + expansion kit with case
Case / Sensors 2 Part Number
R961008480
640x420x240
mm (LxWxH)
Weight
15.3
kg
Components and Spare Parts
Application-specific Systems
Dimensions
Order Examples
Case system for storing and transporting sensor assemblies, consisting of basic kit and expansion kit. With the contents of this case, it is possible to set up and complete all exercises from the Sensors - Basic Principles exercise manual.
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Basic Knowledge Sensors
Sensors - Basic kit with grooved plate case Sensors - Basic kit with case Part number
R961003446
This device set allows you to explain the functional principles and possible uses of inductive, capacitive, optoelectronic, magnetic field and ultrasonic sensors. In addition to the portable device carrier (grooved plate case), this device set contains sensors, a guide unit with ultrasonic measuring device, motor unit with controller and a counter frequency module. The components feature a quick-fastening system.
Item
Components
Part no.
1
Height compensation for sensors
1827003640
1
110
2
Measuring line 500 mm, red, BS
1827003215
9
108
3
Measuring line 500 mm, blue, BS
1827003216
10
108
4
Measuring line 500 mm, black, BS
1827003217
9
108
5
Guidance unit, 385 mm with ultrasound
R961009383
1
110
6
Motor unit with controller
1827003642
1
100
7
Counter frequency module
R961009625
1
100
Bosch Rexroth AG, 09.2015, R999000216
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8
Distribution box 24 V, 2 A, 10+/10- sockets
R961009614
1
109
9
Inductive sensor, Sn = 8 mm
1827003645
1
95
10
Inductive sensor, Sn, Sn = 2 mm
1827003647
1
95
11
Capacitive sensor, Sn = 8 mm
1827003648
1
97
12
Magnetic field sensor, Sn = 60 mm
1827003649
1
99
13
Reflection light sensor, Sn = 200 mm
1827003654
1
101
14
Optical waveguide, scanning operation
1827003656
1
102
15
Fiber-optic cable, one-way mode
1827003657
1
102
16
CS2 - grooved sheet case, empty
1827003552
1
Basic Knowledge
Quantity
Mechatronics
Part no.
Order Examples
Components
Components and Spare Parts
Application-specific Systems
Item
Drive & Control Academy
Basic Knowledge | Training Systems for Automation 21 Sensors
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Basic Knowledge Sensors
TS sensor expansion TS sensor expansion Part number
1827003576
The expansion kit is intended to impart more detailed and in-depth knowledge of sensor technology on the basis of real industrial products. An inductive analog sensor detects ferrous metals as well as other metals, an ultrasonic sensor detects nonmetallic materials and a reflection sensor detects white, black and transparent plastics. For exercises EV6, EV7, V19...V26, ZV4, ZV12‌ZV19.
Item
Components
Part no.
1
Height compensation for sensors
1827003640
1
110
2
Inductive analog encoder
1827003635
1
101
3
Evaluation unit, digital material differentiation
R961009627
1
103
4
Ultrasonic sensor
1827003637
1
98
5
Reflection light barrier
1827003638
1
99
Bosch Rexroth AG, 09.2015, R999000216
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Basic Knowledge | Training Systems for Automation 23 PLC programming
Drive & Control Academy
PLC programming PLC Programming - Basics, Exercise Manual Part number
R961004276
Basic Knowledge
This exercise manual from Bosch Rexroth contains 24 exercises for each of which a template for the LED simulation board is available. Corresponding proposed solutions are provided for all tasks. The tasks presented are kept general. The proposed solution is based on programming with control systems from Bosch Rexroth. Nevertheless, an attempt has been made not to use any control system-specific functions. In this way, the exercise manual can be used for other control system brands as well. To complete the exercises, the R901423032 device set is needed.
Part no.
1
Exercise book “PLC L25 with universal simulator”, DE
R961004276
2
Exercise book “PLC L25 with universal simulator”, EN
R961004285
Quantity
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Page
23
Order Examples
Components
Components and Spare Parts
Application-specific Systems
Item
Mechatronics
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Training Systems for Automation | Basic Knowledge PLC programming
Standalone PLC Device set / TS-AS 106-1X-K Part number
R901423032
The device set is ideal for conducting courses on the subject of control. Focal point: Programming with the universal simulator. It contains the XLC L25 control system with a bracket for the grooved plate, universal board with 24 exercise templates and PLC connecting cable.
Item
Components
Part no.
1
Control system / TS-EC-CML25.1-PN-16D&
R901423029
1
113
2
Simulator / TS-EC-UNI-SPS-O
R901423121
1
112
3
Connecting cable / TS-EC-DI 106-1/X
R901422494
1
112
4
Connecting cable / TS-EC-DO 106-1/X
R901422495
1
113
5
Case / L-BOXX 136
R901423021
2
6
Mat insert / L-BOXX 136
R901423025
2
Bosch Rexroth AG, 09.2015, R999000216
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Basic Knowledge | Training Systems for Automation 25 Basic Knowledge of Electric Drive Technology
Basic Knowledge of Electric Drive Technology eEATG
Contents
Prerequisites
XX Basic introduction to electric drive technology
XX Technical understanding
XX Electric motors, operating principles and properties
XX PC with Internet access, Flash Player 10 or
XX Basics of encoder systems XX Drive controller and control procedures
higher: http://get.adobe.com/flashplayer XX E-mail address for personal login
XX Gears in drive technology
Learning goals
Target group
Mechatronics
Basic Knowledge
This eLearning course deals with the functions and properties of selected drive components. It is recommended for anybody who plans to attend intermediate training courses. Participants are taught the concepts of electric drive systems and gain insight into industrial drive technology.
Drive & Control Academy
Newcomers to electric drive technology XX Getting an overview of electric drive technology Order Examples
XX Understanding drive system concepts XX Knowing about different drive components XX Getting to know different motor types (synchronous, asynchronous) and their operating principles XX Gaining insight into encoder systems and their functionality XX Being familiar with different drive controllers and control procedures
Components and Spare Parts
Application-specific Systems
XX Knowing about gears and how they work
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Training Systems for Automation | Basic Knowledge Basic Knowledge of Pneumatics
Basic Knowledge of Pneumatics ePTG
From the function and properties of select components to the structure of pneumatic diagrams – many basics that pneumatic engineers need to know. This eLearning course is recommended for anybody who plans to attend intermediate training courses. The ePTG eLearning course contents are identical with those of conventional four-day PTG classroom training.
Contents
Prerequisites
XX Introduction to pneumatics
XX Technical understanding
XX Basic physical principles of pneumatics
XX PC with Internet access, Flash Player 10 or higher:
XX Compressed air generation, compressor types, compressed air drying techniques
http://get.adobe.com/flashplayer XX E-mail address for personal login
XX Maintenance units for conditioning and compressed air networks
Target group
XX Directional control, flow control, pressure control and shut-off valves
People interested in pneumatics, personnel involved in
XX Pneumatic drives
planning, operation, maintenance and assembly, design
XX Graphic symbols, circuit diagrams according to
engineers
DIN ISOÂ 1219 XX Basics of component design XX Basic pneumatic circuits
Learning goals XX Understanding the basic structure of pneumatic systems XX Understanding the function and structure of select pneumatic components XX Reading and preparing pneumatic diagrams XX Handling pneumatic systems in planning and day-to-day work
Bosch Rexroth AG, 09.2015, R999000216
eHTG
From the function and properties of select components to the structure of hydraulic diagrams – many basics that hydraulic engineers need to know. This eLearning course is recommended for anybody who plans to attend intermediate training courses. The eHTG eLearning course contents are identical with those of conventional four-day HTG classroom training.
Contents
Prerequisites
XX Hydraulics in general, hydraulic properties
XX Technical understanding
XX Structure and function of hydraulic systems
XX PC with Internet access, Flash Player 10 or higher:
XX Basic physical principles and their importance to hydraulics XX Symbols according to DIN ISO 1219
http://get.adobe.com/flashplayer XX E-mail address for personal login
XX Hydraulic fluids XX Hydraulic pumps, hydraulic motors and cylinders
Target group
Basic Knowledge
Basic Knowledge of Hydraulics
Drive & Control Academy
Basic Knowledge | Training Systems for Automation 27 Basic Knowledge of Hydraulics
Mechatronics
XX Control technology (isolator, directional, pressure and People interested in hydraulics, personnel involved in planning, operation, maintenance and assembly, design engineers Order Examples
flow control valves) XX Preparing and reading simple circuit diagrams
Learning goals XX Understanding the basic structure of hydraulic systems XX Understanding the function and structure of select hydraulic components XX Being able to prepare hydraulic circuit diagrams XX Knowing how to efficiently work with technical docu-
Application-specific Systems
mentation (data sheets, DIN ISO 1219, etc.) XX Being able to use hydraulic systems in planning and
Components and Spare Parts
day-to-day work
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Training Systems for Automation | Basic Knowledge Basic Knowledge of Linear Motion Technology
Basic Knowledge of Linear Motion Technology eLTG
From basic physical principles to products, applications and design basics – this eLearning course is recommended for anybody who plans to attend intermediate training courses.
Contents
Prerequisites
XX Introduction to linear motion technology
XX Technical understanding
XX Structure, function and uses of profiled rail systems
XX PC with Internet access, Flash Player 10 or higher:
XX Structure, function and uses of linear bushings and shafts
http://get.adobe.com/flashplayer XX E-mail address for personal login
XX Structure, function and uses of screw drives XX Structure of linear motion systems
Target group
XX Overview of ready-to-install linear motion systems Personnel involved in planning, operation, maintenance and
Learning goals XX Being familiar with the physical and theoretical principles of linear motion technology XX Knowing the structure, function and uses of linear motion components XX Selecting appropriate linear motion components
Bosch Rexroth AG, 09.2015, R999000216
assembly, design engineers
Basic Knowledge | Training Systems for Automation 29 Basic Knowledge of Functional Safety
Basic Knowledge of Functional Safety eFSi
Contents
Prerequisites
XX Basics of machine safety
XX Thorough knowledge of automation technology
XX Machinery Directive, laws, standards
XX PC with Internet access, Flash Player 10 or higher:
XX 10 steps to performance level
http://get.adobe.com/flashplayer XX E-mail address for personal login
Learning goals
Target group
Mechatronics
Basic Knowledge
In the eFSi eLearning course, we provide you with multimedia learning content prepared using the latest in education theory on the topics of machine safety basics and the 10 steps to performance level.
Drive & Control Academy
XX Being familiar with the Machinery Directive and relevant standards XX Knowing the basics of functional safety according to
Developers, design engineers, planners, safety officers in mechanical engineering
Components and Spare Parts
Application-specific Systems
Order Examples
ISOÂ 13849
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Training Systems for Automation | Basic Knowledge
Bosch Rexroth AG, 09.2015, R999000216
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Mechatronics
Drive & Control Academy
Mechatronics | Training Systems for Automation 31
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Training Systems for Automation | Mechatronics
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Mechatronics | Training Systems for Automation 33
Basic
Table of contents: Mechatronics Automation sensors
34
Handling technology
36
Linear Motion Technology
39
mMS 4.0 EVO1 Relay Circuit Exercises
41
mMS 4.0 EVO1
42
mMS 4.0 EVO1 Overall System Exercises
43
Advanced
Professional Drive & Control Academy
mMS 4.0 / Machining system with pneumatic press
44
detection, PLC
45
mMS 4.0 EVO3 Machine safety, HMI, RFID
46
Basic Knowledge
mMS 4.0 EVO2 / Material transport and
mMS 4.0 Machining station with pneumatic press
47
mMS 4.0 High rack warehouse station
48
Device set MTX for mMS 4.0
49
“Machine safety” expanded device set
50
expanded device set
Mechatronics
“HMI integration and programming” 51
“WiFi router with tablet” expanded device set
52
VCP user panels
53
RFID device set
54 57
Mechatronics device set - Open Core
58
Device set TS-AS-MASCH-SICH
77
Components and Spare Parts
Application-specific Systems
incl. packaging
Order Examples
Complete SCARA robot station, assembled,
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Training Systems for Automation | Mechatronics
Automation sensors Sensors- Automation Technology Part Number
R961009269
This “Automation Technology Sensors Training System” project manual is intended for use by instructors and specialist teachers in the field of sensors and PLC programming as an accompanying book and a workbook for transfer of knowledge through project tasks. It was prepared for basic training and further education and contains tasks as well as sample solutions. Through use of a logical sequence of project exercises, the trainee is taught how to commission and axis with the aid of a PLC (programmable logic controller). Focal points include: - Use and function of limit switches - Handling of the input and output signals of the PLC - Safe shutdown of an axis - Reading and processing sensor signals - Programming of PLC sequence control using IndraWorks and IndraLogic L20 - Reading and understanding electrical switching symbols, circuit schematics and PLC program modules
Item
Components
Part no.
1
Trainer’s manual “Sensor technology Automation technology”, DE
R961009269
2
Trainer’s manual “Sensor technology Automation technology, EN
R961009775
3
Trainee’s manual “Sensor technology Automation technology”, DE
R961009270
4
Trainee’s manual “Sensor technology Automation technology”, EN
R961009774
5
Documentations-CD DE/EN include Trainer’s manual
R901388832
Bosch Rexroth AG, 09.2015, R999000216
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TS Sensors- Automation Technology Part Number
1827003525
Part no.
Quantity
1
Stepping motor with geared belt drive
R961002165
1
108
2
Control electronics for a stepping motor
R961009629
1
109
3
Optical waveguide LCR 18-1,1-0,5-K13 (scanning operation) with bracket
1827003661
1
103
4
Strip with scanning sample
1827003662
1
105
Part no.
Device kit TS-AS 105-1X-K
R901420828
1
Power supply unit TS-EC-230 V/10 A
R961008981
1
Page
Quantity
Components and Spare Parts
Recommended accessories
Image
Order Examples
Components
Application-specific Systems
Item
Mechatronics
Basic Knowledge
Expansion kit for Sensors - Basic kit for completing the exercises involving automation technology. Focal points: Optical scanning of a strip with bar code, commissioning of an axis with a PLC, preparing PLC programs.
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Mechatronics
Handling technology Handling Technology - Pneumatic Drives Part Number
R961004655
Handling technology with pneumatic drives has changed significantly in recent years. Parts, workpieces and products have become ever smaller; at the same time, economic pressure to increase the level of automation has increased. Concepts used in actual practice are needed in training in order to address these complex requirements. This project manual contains project exercises dealing with the following subjects: Control systems (pneumatic, relate, PLC), handling technology (positioning, gripping) as well as installation technology (valve carrier systems, BUS systems). The exercises impart core and technical qualifications such as independent planning as well as performing and checking work, which are needed to complete project orders.
Item
Components
Part no.
1
Trainer’s manual “Mechatronics - handling technology”, DE
R961004655
2
Trainer’s manual “Mechatronics - handling technology”, EN
R961004826
3
Trainee’s manual “Mechatronics - handling technology”, DE
R961004685
4
Trainee’s manual “Mechatronics - handling technology”, EN
R961004827
Bosch Rexroth AG, 09.2015, R999000216
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E2C handling module device set R961004472
Basic Knowledge
The device set is ideal for conducting courses on electropneumatic control, installation and handling technology. It contains the handling module, a PLC with 12 inputs and outputs, valve carrier system, Profibus module with 8 inputs and outputs, cable set, filter regulator with 3/2-way directional control valve, pn. Distributor, two elec. actuated 5/2-way directional control valves with spring return, one elec. actuated 5/2-way solenoid impulse valve, two I/O boxes, elec. distributor and switch box.
Quantity
1
3-axis handling device E2C
R961003949
1
2
PLC L20; 12 digital inputs; 12 digital outputs, snap-in
R961004428
1
3
Valve island, LP04 multi-pole
R961004464
1
4
Profibus interface module FLSPBM12DIO8/8M12
R961004467
1
5
“E2C handling module” cable set
R961004466
1
6
Distributor, housing variant, 10x
R961009614
1
7
Switching element housing version - 1 switch + 2 pushbuttons, 3 NO contacts, 3 NC contacts
R961009618
1
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Components
109 Components and Spare Parts
Item
Mechatronics
Part Number
Bosch Rexroth AG, 09.2015, R999000216
38
Training Systems for Automation | Mechatronics
Item
Components
Part no.
8
Input/output unit housing version, adapter for 16 signals, with laboratory sockets and 26-pin D-connector, 24 V DC, 4 A
R961009622
2
9
Filter regulator 3/2 directional control valve 0.5 to 10 bar
1827003410
1
10
Pneumatic distributor, 6x
1827003411
1
11
5/2-way solenoid valve G1/8, with spring return
R901385293
2
12
5/2-way solenoid valve G1/8, pulse
R901385294
1
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Image
Page
Drive & Control Academy
Mechatronics | Training Systems for Automation 39 ďťż
Linear Motion Technology Linear Motion Technology Part Number
R901409148
Basic Knowledge
The CKK compact module allows the user can test installation and, above all, commissioning of a linear axis in a simplified manner. The pre-installed 24 V DC stepping motor communicates with higher-level control systems via digital inputs. Compact modules combine high traversing speed with high precision and smooth running.
Mechatronics
This manual contains project exercises dealing with the following subjects: - Setup and commissioning of a linear motion system - Programming of the hardware in the beginner's application and initial manual traversing of the linear motion system - Programming of the hardware in the expert application and creation of automatic travel cycles - Calculation and design of linear motion systems and their components - Understanding of the emergency-off circuit with stop category 2 - Troubleshooting of the linear motion system and its components
1
Project manual, teacher, DE
R901409148
2
Project manual, teacher, EN
R901409151
3
Project manual, student, DE
R901409147
4
Project manual, student, EN
R901409150
Quantity
Image
Page
39 Order Examples
Part no.
Application-specific Systems
Components
Components and Spare Parts
Item
Bosch Rexroth AG, 09.2015, R999000216
40
Training Systems for Automation | Mechatronics
Linear Motion Technology Device Set - Linear Axis Part Number
R901402567
The device set is ideal for conducting courses on control, linear motion and handling technology. It contains one linear axis with sensors and Profibus cable, PLC with 12 inputs and 12 outputs, cable set, 1x input/output box, 2x elec. distributor and switch box, power supply unit and an emergency-off box.
Item
Components
Part no.
1
Linear module TS-CKK 90
R901402564
1
2
L20 set, SI 12DI / 12DO
R961004023
1
3
Power supply unit / TS-EC-230 V/10 A
R961008981
1
4
EMERGENCY-OFF switch box 24 V, 4 A
R961009620
1
5
1 switch / 2 pushbutton boxes 24 V, 4 A
R961009618
2
6
Measuring line 500 mm, red
1827003215
16
108
7
Measuring line 500 mm, blue
1827003216
6
108
8
Distribution box 24 V
R961009614
1
109
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Image
Page
92
Drive & Control Academy
Mechatronics | Training Systems for Automation 41 ďťż
mMS 4.0 EVO1 Relay Circuit Exercises mMS 4.0 - EVO 1 - Exercise Manual R901209445
Basic Knowledge
The mMS 4.0 EVO 1 - exercise manual contains 10 exercises. The exercises illustrate basic relay circuits. Subjects such as guide control, holding element control, reversing relay control and time control are discussed. Additional exercises such as two-hand control and measuring exercises are performed. Troubleshooting of systems is practiced. The solution book contains the sample solution and additional detailed information about the individual exercises.
1
Project manual, teacher, DE
R901209445
2
Project manual, teacher, EN
R901209579
3
Project manual, student, DE
R901209565
4
Project manual, student, EN
R901209635
Quantity
Image
Page
41
Order Examples
Part no.
Application-specific Systems
Components
Components and Spare Parts
Item
Mechatronics
Part Number
Bosch Rexroth AG, 09.2015, R999000216
42
Training Systems for Automation | Mechatronics
mMS 4.0 EVO1 Device Unit / TS-MMS4.0-1X/W3U1V2Z Part Number
R901423238
Mechatronic system as tabletop setup for learning the interplay between sensors and actuators. Expansion level 1 of a mechatronic system, expandable up to an entire station. Basic principles of control technology, circuits with industrial relays, without PLC. System for workpiece output, detection and handoff. One separating magazine, capacitive, inductive and optical sensor. Workpiece removal unit. Light guide at end of conveyor belt. Conveyor belt with 24 V DC motor. Relay control system for all components with operator console. Ability to control via a switch board and circuit design on a PC. Dimensions
800x550x480
mm (LxWxH)
Space requirement
800x550
mm (LxW)
Number of workstations 1 / 3
Optional / max. per station
Weight
20
kg
Supply voltage
24
V DC
Operating pressure
5…6
bar
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Mechatronics | Training Systems for Automation 43 ďťż
mMS 4.0 EVO1 Overall System Exercises mMS 4.0 - Overall System - Exercise Manual R901209662
Basic Knowledge
The mMS 4.0 exercise manual contains exercises for the three stations of the system. The exercises present operation and programming of the mMS 4.0 stations 1, 2 and 3. GRAFCET sequences are created, EMERGENCY-OFF circuits considered, sensors and actuators incorporated into the system, visualizations created and material detection performed. Decentralized I/O as well as PLC programming are considered. Additional subjects such as the basic principles of CNC, RFID technology for the mMS 4.0 and integration of safety technology are considered. All required languages in IEC 61131-3 are presented. In addition, operation via high-level languages is possible with the Open Core interface. The solution book contains the sample solution and additional detailed information about the individual exercises.
1
Project manual, teacher, DE
R901209662
2
Project manual, teacher, EN
R901209725
3
Project manual, student, DE
R901209693
4
Project manual, student, EN
R901209747
Quantity
Image
Page
43
Order Examples
Part no.
Application-specific Systems
Components
Components and Spare Parts
Item
Mechatronics
Part Number
Bosch Rexroth AG, 09.2015, R999000216
44
Training Systems for Automation | Mechatronics ďťż
mMS 4.0 / Machining system with pneumatic press Device Unit / TS-MMS4.0-1X/W1U3V2Z0B1S4H0A0 Part Number
R901423235
The cube assembly installation comprises three stations: Rack station Processing with pneumatic press station Station bearing The cube assembly installation allows the operator to set up, operate and monitor what is a fully automated process. The system contains 3 stations on movable frames made from aluminum profiles, with 12 lockable rollers, individually operable or mechanically, pneumatically and electrically interconnected. Use of different bus systems such as Profibus or Fieldbus and Sercos III. 2-axis high rack warehouse station with servo motors. It is also possible to move individual axes, use axis interpolation when using robotics, or to use it as a CNC application. Operation via HMI. Operation via smart devices also possible. WLAN control via various high-level languages possible. Emergency-off system for the individual station, as well as the overall system. Additional descriptions can be found in the individual data sheets for the stations. Dimensions
2400x780x1920
Space requirement
4 x 2.3
Number of workstations 1 / 3
mm (LxWxH) m (LxW) Optional / max. per station
Weight
230
kg
Supply voltage
115-230
V AC
Operating pressure
5‌6
bar
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Mechatronics | Training Systems for Automation 45 ďťż
mMS 4.0 EVO2 / Material transport and detection, PLC Device Unit / TS-MMS4.0-1X/W4U1V2Z Part Number
R901423240
Basic Knowledge
System for workpiece output, detection and handoff. Expansion level 2 of a mechatronic system, upgradable with touchpad, safety technology, information flow technology. Two separating magazines, capacitive, inductive and optical sensor, cylinder (analog/digital sensor) for contour detection. Workpiece removal unit. Light guide at end of conveyor belt. Conveyor belt with 24Â V DC motor. PLC control with HMI. Movable frame made from aluminum profiles, with 4 lockable rollers, 1 station, individually operable or mechanically, pneumatically and electrically connectable to other stations. Operation via HMI. Operation via smart devices also possible. WLAN control via various high-level languages possible. Profibus coupler for all system I/Os. Emergency-off system for the individual station, as well as the overall system.
Dimensions
800x780x1400
Space requirement
1.5x1.5
Number of workstations 1 / 3
Mechatronics
Additional descriptions can be found in the individual data sheets for the stations. mm (LxWxH) m (LxW) Optional / max. per station
100
kg
115-230
V AC
Operating pressure
5 ... 6
bar
Components and Spare Parts
Application-specific Systems
Order Examples
Weight Supply voltage
Bosch Rexroth AG, 09.2015, R999000216
46
Training Systems for Automation | Mechatronics ďťż
mMS 4.0 EVO3 Machine safety, HMI, RFID Device Unit / TS-MMS4.0-1X/W5U1V2Z& Part Number
R901423241
System for workpiece output, detection and transfer. Expansion level 3 of a mechatronic system. Covers a majority of mechatronic subjects. Two separating magazines, capacitive, inductive and optical sensor, cylinder (analog/digital sensor) for contour detection. Workpiece removal unit. Light guide at end of conveyor belt. Conveyor belt with 24Â V DC motor. PLC control with HMI. Movable frame made from aluminum profiles, with 4 lockable rollers, 1 station, individually operable or mechanically, pneumatically and electrically connectable to other stations. Operation via HMI. Operation via smart devices also possible. WLAN control via various high-level languages possible. Profibus coupler for all system I/Os. HMI operation / monitoring of the system. Information flow technology (RFID), safety technology, safety controller, light grid, safety doors provided. Emergency-off system for the individual station, as well as the overall system. Additional descriptions can be found in the individual data sheets for the stations. Dimensions
800x780x1400
mm (LxWxH)
Space requirement
1.5x1.5
m (LxW)
Number of workstations 1 / 3
Optional / max. per station
Weight
kg
110
Supply voltage
115-230
V AC
Operating pressure
5..6
bar
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Mechatronics | Training Systems for Automation 47
mMS 4.0 Machining station with pneumatic press Device Unit / TS-MMS4.0-1X/W7U1V2Z Part Number
R901423247
Basic Knowledge
System for workpiece machining and transfer. Station 2 of a modular mMS 4.0 mechatronic system. One pinning unit, 2 list barriers, pick and place portal, press (pneumatic or hydraulic). Conveyor belt with 24 V DC motor. PLC control with HMI. Upgradable to twohand actuation for the press application. Movable frame made from aluminum profiles, with 4 lockable rollers, 1 station, individually operable or mechanically, pneumatically and electrically connectable to other stations. Operation via HMI. Operation via smart devices also possible. WLAN control via various high-level languages possible. Profibus participants, Fieldbus I/O on every assembly. Upgradable to HMI actuation, safety technology, hydraulic unit with cylinder for the press, information flow technology. Emergency-off system for the individual station, as well as the overall system.
Dimensions
800x780x1600
Space requirement
1.5x1.5
Number of workstations 1 / 3
Mechatronics
Additional descriptions can be found in the individual data sheets for the stations. mm (LxWxH) m (LxW) Optional / max. per station
100
kg
115-230
V AC
Operating pressure
5…6
bar
Components and Spare Parts
Application-specific Systems
Order Examples
Weight Supply voltage
Bosch Rexroth AG, 09.2015, R999000216
48
Training Systems for Automation | Mechatronics
mMS 4.0 High rack warehouse station Device Unit / TS-MMS4.0-1X/W8U1V2Z Part Number
R901423254
System for workpiece placement in high rack warehouse. Station 3 of a modular mMS 4.0 mechatronic system. One high rack warehouse unit with 3 x 5 storage locations, 2-axis servo robot with pneumatics for placement, 1 light barrier, enclosure with safety switch. Conveyor belt with 24 V DC motor. PLC control with HMI. Warehouse robot for travel cycles, programming of robot and CNC-suitable. Movable frame made from aluminum profiles, with 4 lockable rollers, 1 station, individually operable or mechanically, pneumatically and electrically connectable to other stations. Operation via HMI. Operation via smart devices also possible. WLAN control via various high-level languages possible. Profibus participants, Sercos bus, Fieldbus I/O on every assembly. Upgradable to HMI actuation, safety technology, information flow technology. Emergency-off system for the individual station, as well as the overall system. Additional descriptions can be found in the individual data sheets for the stations. Dimensions
800x780x1900
mm (LxWxH)
Space requirement
1.5x1.5
m (LxW)
Number of workstations 1 / 3
Optional / max. per station
Weight
130
kg
Supply voltage
115-230
V AC
Operating pressure
5 ... 6
bar
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Mechatronics | Training Systems for Automation 49 
Device set MTX for mMS 4.0 Device Set MTX for mMS 4.0 R901430882
Basic Knowledge
This conversion kit makes it possible to perform initial CNC programming steps by changing the firmware card and appropriate customization. Station 3 is used here as 3-axis CNC. A pen marks the CNC contours on paper. Exercises for the system are included in the exercises for the mMS 4.0 overall system. Software and master program are on the documentation CD.
Quantity
1
Folding frame / KN-ALU-A3
R913049731
1
2
Pen set / VB-WS4
R913049732
1
3
FWA-CML45*-MTX-13VRS-NN
R911337424
1
4
SWA-IWORKS-MTX-13VRS-D0-DVD**
R911337416
1
5
SWL-IWORKS-MTX-NNVRS-D0-OPD
R911331692
1
6
SWL-IWORKS-MTX-NNVRS-D0-COM
R911331696
1
7
SWL-IWORKS-MTX-NNVRS-D0-ENG
R911337570
1
8
CD ROM / TS-AS-MTX-DOK
R901218018
1
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Part no.
Application-specific Systems
Components
Components and Spare Parts
Item
Mechatronics
Part Number
Bosch Rexroth AG, 09.2015, R999000216
50
Training Systems for Automation | Mechatronics
“Machine safety” expanded device set “Machine safety” expanded device set Part Number
R901437512
The expanded device set consists of a light grid (transmitter and receiver), a door with safety switch and a safety controller. The components are used to connect to the modular mechatronic system.
Item
Components
Part no.
1
Light curtain / TS-AC-C2000
R961009849
1
89
2
Safety door / TS-AC-SAFE LOGIC
R901384221
1
90
3
Compact controller / TS-AC-SAFE LOGIC COM
R901384338
1
88
Bosch Rexroth AG, 09.2015, R999000216
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Drive & Control Academy
Mechatronics | Training Systems for Automation 51
“HMI integration and programming” expanded device set “HMI integration and programming” expanded device set Part Number
R901437515
Part no.
Quantity
Image
Page
1
Operator console controller / TS-AC-VCP25.2DVN-003
R961008358
1
53
2
Switch / TS-AC-FL SWITCH SFNB
R961008648
1
93
Order Examples
Components
Components and Spare Parts
Application-specific Systems
Item
Mechatronics
Basic Knowledge
Touch display for use with a PLC and for operation of a machine. The HMI is programmable to permit adaptation machine operation and control. It is a complete set with switch, Ethernet cables, HMI and programming software.
Bosch Rexroth AG, 09.2015, R999000216
52
Training Systems for Automation | Mechatronics
“WiFi router with tablet” expanded device set “WiFi router with tablet” expanded device set Part Number
R901438601
Expansion device set consisting of tablet with apps and wireless router. For operation of mechatronic systems.
Item
Components
Part no.
1
Computer system / Didactic tablet
R901377379
1
2
Modem / GO-DSL-N151
R913039779
1
Bosch Rexroth AG, 09.2015, R999000216
Quantity
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Page
Drive & Control Academy
Mechatronics | Training Systems for Automation 53
VCP user panels User panel / TS-VCP 11 Part Number
R961008357
Dimensions
260x180x95
Basic Knowledge
The compact operator panel is a machine operator terminal that, depending on the application, can be used to trigger machine functions. The front panel with touchscreen permits operation via the touchsensitive surface of the display without a keyboard. Using the fastening system for 8 mm grooves, the TS-VCP can be snapped into grooved plates or attached to a grid. The compact operator panel is equipped with the Windows CE operating system. Display size 9.7 cm (3.8"). Power supply via 4 mm safety sockets. mm (LxWxH) Max./Opt.
1.1
kg
Supply voltage
24
V DC
Mechatronics
Number of workstations 2 … 3 Weight
User panel / TS-VCP 25 Part Number
R961008358
260x180x95
mm (LxWxH) Max./Opt.
Weight
1.4
kg
Supply voltage
24
V DC
Components and Spare Parts
Number of workstations 2..3
Application-specific Systems
Dimensions
Order Examples
The compact operator panel is a machine operator terminal that, depending on the application, can be used to trigger machine functions. The front panel with touchscreen permits operation via the touch-sensitive surface of the display without a keyboard. Using the fastening system for 8 mm grooves, the TS-VCP can be snapped into grooved plates or attached to a grid. The compact operator panel is equipped with the Windows CE operating system. Display size 14.5 cm (5.7"). Power supply via 4 mm safety sockets
Bosch Rexroth AG, 09.2015, R999000216
54
Training Systems for Automation | Mechatronics
RFID device set RFID - Information Flow Technology Part Number
R961008745
This “RFID Information Flow Technology Training System” project manual can be used by instructors and specialist teachers in the field of control technology as an accompanying book and a workbook to transfer knowledge in project tasks. Bosch Rexroth prepared these manuals as a collection of tasks, solutions and software projects for the RFID (Radio Frequency Identification) training system that can be used for basic industrial training and further education leading to qualification as a mechatronics engineer. The difficulty of the practical exercises ranges from beginners to experts. Programs complying with IEC 61131-3 must be generated to carry out the project exercises. Logically structured project exercises are intended to provide trainees to be able to: - Explain the function, setup, practical operation and deployment options of RFID (Radio Frequency Identification) systems. - Read and understand electrical switching symbols, circuit schematics and PLC program modules. - Be familiar with basic controls in mechatronics and be able to control assemblies in accordance with provided operating diagrams, circuit diagrams and programs. - Be able to understand scientific laws and functional relationships (state machines, sensors, actuators). - Learn programming of PLC sequence control using IndraWorks and IndraLogic L20.
Item
Components
Part no.
1
Trainer’s manual “Mechatronics - RFID”, DE
R961008745
2
Trainer’s manual “Mechatronics - RFID”, EN
R901389270
3
Trainee’s manual “Mechatronics - RFID”, DE
R961008746
4
Trainee’s manual “Mechatronics - RFID”, EN
R901389271
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Image
Page
54
Drive & Control Academy
Mechatronics | Training Systems for Automation 55
RFID Device Set - Reading/Coding Device R961008475
Basic Knowledge
Identification and data carrier systems are used to control a wide range of different production and conveyor systems in assembly technology. The ID 200 RFID system is a modular identification system that has been developed for industrial applications in production environments. The system consists of mobile data tags, antennas and communication modules. ID 200 is suitable for applications with both central and distributed data storage. The device set is matched to the exercises to permit operation on the modular mMS mechatronic system. It can also be mounted to conveyor belt R115801072.
Quantity
1
Communication module / TS-AC-RFID-ID200/C-P
R961008682
2
2
Sensor cable / ID 200/K-ANT 3-2M
3842410110
2
3
Connecting cable / TS-EC-ID 200/K-VCC 2M
R961008699
2
4
Data cable / ID 200/K-PDP R
3842410112
2
5
Antenna / ID 200/A-HR
3842410063
2
6
Antenna / ID 200/A-HF
3842410065
1
7
Housing half / TS-AC-MMS-RFID-50X50
R901354944
5
Image
Page
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Part no.
Application-specific Systems
Components
Components and Spare Parts
Item
Mechatronics
Part Number
Bosch Rexroth AG, 09.2015, R999000216
56
Training Systems for Automation | Mechatronics 
Item
Components
Part no.
8
Housing half / TS-AC-MMS-RFID-50X50
R901354946
5
9
Bus plug / 40-1291122
R913027806
4
10
Connecting cable M12/F-M12/F 420-1000
R913028555
2
11
Cable / IKB0050 / 1M
R113069579
2
Bosch Rexroth AG, 09.2015, R999000216
Quantity
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Drive & Control Academy
Mechatronics | Training Systems for Automation 57
Complete SCARA robot station, assembled, incl. packaging TS-ROB-1X / HANDLING-230 Part Number
R901344896
1200x1200x2000
mm (LxWxH)
Mechatronics
Dimensions
Number of workstations 2 / 3
Basic Knowledge
Versatile pivot arm robot with integrated Rexroth control engineering and drive technology. The powerful Bosch Rexroth IndraControl L45 control system provides convenient operation of the robot and offers all of the advantages of a scalable IEC 61131 PLC. The training system with the BR 600 is supplied as a fully installed and tested system. Once connected to a 230 V socket and 6 bar compressed air, the robot is ready for use. The high dynamics of the drives and the exact position sensors ensure rapid positioning and high path accuracy. The robot is designed as a cell and stands securely on feet. For transport, half of the cell can be removed. The robot is operated by a Rexroth VCH 08 manual control unit. All safety doors and the cell are equipped with safety devices. The Z-axis has a stroke of 400 mm and can execute 360° screw motions.
Optional / Max.
Weight
300
kg
Load-bearing capacity
1x 230
V DC
Protection type
DIN 40050
IP64
50
Hz
6
bar
Components and Spare Parts
Application-specific Systems
Order Examples
Nominal frequency Supply pressure
Bosch Rexroth AG, 09.2015, R999000216
58
Training Systems for Automation | Mechatronics
Mechatronics device set - Open Core Open Core Engineering Training System Part Number
R901389272
A standalone system for material detection and processing. Workpieces measuring 50x50x25 mm in a wide variety of materials can be discharged from two separating magazines. A conveyor belt is used to move the workpieces and permits attached of various sensors to test the properties of the workpieces. Inductive, capacitive and optical sensors are used. Analog position measuring on a pneumatic cylinder is possible, fiber-optic technology and through-beam light barriers are attached. A ramp with associated cylinder for ejecting bad parts is also fixed with the conveyor belt. The entire motion sequence is controlled by a PLC (MLC L45). It is also possible to control the same motion options via a self-programmed app. A servo motor with regulator serves as the conveyor belt drive. A WLAN router that is connected to the controller permits wireless connection to mobile devices. Software libraries are available to simplify linking of mobile devices via app interfaces. LabVIEW, MATLAB, Simulink can be used for programming. An app sample for Android devices is provided, so programming mobile apps can be demonstrated on this system. Individual control functions can be realized with the Wind River workbench. Open interfaces (e.g. OPC) for information systems are provided. Function-ready setup and preprogrammed apps included in delivery. IP address recognition via QR code. The aluminum profile setup permits modular expansion, for instance, through addition of RFID components. Direct access to drive and control data via familiar Office applications, e.g. Excel. A tablet is not included in the scope of delivery. Dimensions
800x550x500
mm (LxWxH)
Weight
20
kg
Operating voltage
24
V DC
Supply voltage
230
V AC
Supply pressure
5…6
bar
Bosch Rexroth AG, 09.2015, R999000216
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Ordering Examples
Drive & Control Academy
Ordering Examples | Training Systems for Automation 59
Bosch Rexroth AG, 09.2015, R999000216
60
Training Systems for Automation | Ordering Examples
Bosch Rexroth AG, 09.2015, R999000216
Ordering Examples | Training Systems for Automation 61
62
Ordering example 2 (Advanced) for 2-4 students
64
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Ordering example 1 (Basic) for 2-4 students
Drive & Control Academy
Table of contents: Ordering Examples
Bosch Rexroth AG, 09.2015, R999000216
62
Training Systems for Automation | Ordering Examples
Ordering example 1 (Basic) for 2-4 students Workstations Part no.
Designation
Description
R901392535
Work station TS-WS200-1X/N1G2A2T1
WS200 hydraulic work station, double-sided for 2 to 4 student and pneumatics - assembled, incl. packaging
Quantity 1
R901229673
Power supply unit TS-EC- VLP-1303PRO+2M
Table power supply unit 230 V AC/0-30 V DC
1
1827008426
Compressor TS-PC-230 V/50 HZ-8 BAR
Compressor 230 V with accessories
1
R961009585
Work station TS-WS201-1X/M2L2B0
WS201 hydraulic work station, load unit measuring glass, doublesided for 2 to 4 students - assembled, incl. packaging
1
R913046494
Hydraulic oil AVIA FLUID RSL 22-20L
Hydraulic oil RSL22, packaging unit: 20 L
1
R961009591
Funnel 160 + hose
Filling funnel with hose
1
R961002927
Coupling socket TS-HC-1-15-005-9-XX0
Pressure relief socket
2
R961008698
Hose holder TS-MC-9F
Hose holder for 9 hoses
1
0538103012
Testing/filling device for diaphragm-type accumulator
Filling and test equipment for hydraulic accumulators
1
R961008677
Connection kit TS-MC-GN851-160-T2
Fastening kit for connecting the WS200 work stations
2
R961008856
Work station TS-WS200-1X/N0G6A0T0
WS200 work station, component carrier, double-sided - assembled, incl. packaging
1
Designation
Description
Sensor technology: Part no.
Quantity
R961004454
Manual Sen Exercises - Basics
Exercise book “Sensor basics”, DE
2
R961004455
Manual Sen Solutions - Basics
Solution manual “Sensor basics”, DE
1
R961008480
Device set TS-AS 102-1X-K
Device set “Sensor technology - basic kit + upgrade”, with case
2
1827003524
Case TS-AC-MAT-SEN
Material sample case
2
Part no.
Designation
Description
R961004276
Manual PLC exercise TS Standard
Exercise book “PLC training system (stand alone)”, DE
2
R911328473
Documentation DOK-CONTRL-IC*L25*****-PR03-DE-P
Project planning manual “Rexroth IndraControl L25”, DE
2
R911336524
Documentation DOK-CONTRL-IC*LX5*****-ITRS-DE-P
Operating instructions “Rexroth IndraControl L25, L45, L65, L85”, DE
2
R911336349
Documentation DOK-XLC***-F*STEP**V13-CORS-DE-P
Commissioning description “Rexroth IndraLogic XLC 13VRS, First Steps”, DE
2
R911336879
Documentation DOK-IWORKSSOFTINS*V13-CORS-DE-P
Commissioning description “Rexroth IndraWorks 13VRS, Software-Installation”, DE
2
R901423032
Device set TS-AS 106-1X-K
Device set PLC L25 with universal simulator
2
PLC Technology:
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Hydraulics: Part no.
Designation
Description
R901385278
Manual TW-HY-LH-1/X 202DE
Trainer's manual “On/off hydraulics - electrical control (in accordance with BIBB, A to Z3)”, DE
Quantity 1
R901385279
Manual TW-HY-SH-1/X 202DE
Trainee's manual “On/off hydraulics - electrical control (in accordance with BIBB, A to Z3)”, DE
2
R961009459
Device set TS-HS 202-2X
Device set for WS200/WS290 “On/off hydraulics – electrical control (in accordance with BIBB, A to H)”, complete
2
R961009475
Device set TS-HS 412-1X
Expanded component set for WS200/WS290 for “On/off hydraulics - electrical control (in accordance with BIBB, Z1 to Z3)”
2
R901386158
Device set TS-HS 502-1X
Electrical device set for WS200/WS290 “On/off hydraulics – electrical control (in accordance with BIBB, A to H)”, with I/O module
2
Drive & Control Academy
Ordering Examples | Training Systems for Automation 63
Basic Knowledge
Pneumatics: Description
Quantity
R901407757
Manual TW-PN-LH-2/X 202DE
Trainer's manual “Pneumatics – electrical control (in accordance with BIBB, exercises 1 to 16)”, DE
1
R901407759
Manual TW-PN-SH-2/X 202DE
Trainee's manual “Pneumatics – electrical control (in accordance with BIBB, exercises 1 to 16)”, DE
2
R901386901
Device set TS-PS 202-1X-K
Device set for WS200/DS3 “Pneumatics – electrically actuated valves (BIBB 1-16)”, complete, in L-box
2
R901386905
Device set TS-PS 503-1X-K
Electrical device set for WS200/DS3 “Pneumatics – electrically actuated valves (BIBB 1-16)”, with I/O module, in L-box
2
R901385277
Accessory kit TS-PC-KLTL-PN-K
Pneumatics accessory kit, in L-box
2
Part no.
Designation
Description
R901423238
Device unit TS-MMS4.0-1X/W3U1V2Z&
“Basics of mechatronics” device set, mMS 4.0 - EVO1 - assembled, incl. packaging
Mechatronics: Quantity 2
Mechatronics
Designation
Order Examples
Part no.
Components and Spare Parts
Application-specific Systems
Exercises, suitable for the “Basics of mechatronics” device set, are available online: Solutions for the individual exercises are provided for the teacher.
Bosch Rexroth AG, 09.2015, R999000216
64
Training Systems for Automation | Ordering Examples
Ordering example 2 (Advanced) for 2-4 students Workstations Part no.
Designation
Description
R901392535
Work station TS-WS200-1X/N1G2A2T1
WS200 hydraulic work station, double-sided for 2 to 4 student and pneumatics - assembled, incl. packaging
Quantity 1
R901229673
Power supply unit TS-EC- VLP-1303PRO+2M
Table power supply unit 230 V AC/0-30 V DC
1
1827008426
Compressor TS-PC-230 V/50 HZ-8 BAR
Compressor 230 V with accessories
1
R961009585
Work station TS-WS201-1X/M2L2B0
WS201 hydraulic workstation, load unit measuring glass, double-sided for 2 to 4 students - assembled, including packaging
1
R913046494
Hydraulic oil AVIA FLUID RSL 22-20L
Hydraulic oil RSL22, packaging unit: 20 L
1
R961009591
Funnel 160 + hose
Filling funnel with hose
1
R961002927
Coupling socket TS-HC-1-15-005-9-XX0&
Pressure relief socket
2
R961008698
Hose holder TS-MC-9F
Hose holder for 9 hoses
1
0538103012
Testing/filling device for diaphragm-type accumulator
Filling and test equipment for hydraulic accumulators
1
R961008677
Connection kit TS-MC-GN851-160-T2
Fastening kit for connecting the WS200 work stations
2
R961008856
Work station TS-WS200-1X/N0G6A0T0
WS200 work station, double sided component carrier assembled, including packaging
1
Part no.
Designation
Description
R961004454
Manual Sen Exercises - Basics
Exercise book “Sensor basics”, DE
2
R961004455
Manual Sen Solutions - Basics
Solution manual “Sensor basics”, DE
1
R961008480
Device set TS-AS 102-1X-K
Device set “Sensor technology - basic kit + upgrade”, with case
2
1827003524
Case TS-AC-MAT-SEN
Material sample case
2
Part no.
Designation
Description
R961004276
Manual PLC exercise TS Standard
Exercise book “PLC training system (stand alone)”, DE
2
R911328473
Documentation DOK-CONTRL-IC*L25*****-PR03-DE-P
Project planning manual “Rexroth IndraControl L25”, DE
2
R911336524
Documentation DOK-CONTRL-IC*LX5*****-ITRS-DE-P
Operating instructions “Rexroth IndraControl L25, L45, L65, L85”, DE
2
R911336349
Documentation DOK-XLC***-F*STEP**V13-CORS-DE-P
Commissioning description “Rexroth IndraLogic XLC 13VRS, First Steps”, DE
2
R911336879
Documentation DOK-IWORKS-SOFTINS*V13-CORS-DE-P
Commissioning description “Rexroth IndraWorks 13VRS, Software Installation”, DE
2
R901423032
Device set TS-AS 106-1X-K
Device set PLC L25 with universal simulator
2
Sensor technology: Quantity
PLC Technology:
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Hydraulics: Part no.
Designation
Description
R901385278
Manual TW-HY-LH-1/X 202DE
Trainer's manual “On/off hydraulics - electrical control (in accordance with BIBB, A to Z3)”, DE
Quantity 1
R901385279
Manual TW-HY-SH-1/X 202DE
Trainee's manual “On/off hydraulics - electrical control (in accordance with BIBB, A to Z3)”, DE
2
R961009459
Device set TS-HS 202-2X
Device set for WS200/WS290 “On/off hydraulics – electrical control (in accordance with BIBB, A to H)”, complete
2
R961009475
Device set TS-HS 412-1X
Expanded component set for WS200/WS290 for “On/off hydraulics – electrical control (in accordance with BIBB, Z1 to Z3)”
2
R901386158
Device set TS-HS 502-1X
Electrical device set for WS200/WS290 “On/off hydraulics – electrical control (in accordance with BIBB, A to H)”, with I/O module
2
Drive & Control Academy
Ordering Examples | Training Systems for Automation 65
Basic Knowledge
Pneumatics: Quantity
R901407757
Manual TW-PN-LH-2/X 202DE
Trainer's manual “Pneumatics – electrical control (in accordance with BIBB, exercises 1 to 16)”, DE
1
R901407759
Manual TW-PN-SH-2/X 202DE
Trainee's manual “Pneumatics – electrical control (in accordance with BIBB, exercises 1 to 16)”, DE
2
R901386901
Device set TS-PS 202-1X-K
Device set for WS200/DS3 “Pneumatics – electrically actuated valves (BIBB 1-16)”, complete, in L-box
2
R901386905
Device set TS-PS 503-1X-K
Electrical device set for WS200/DS3 “Pneumatics – electrically actuated valves (BIBB 1-16)”, with I/O module, in L-box
2
R901385277
Accessory kit TS-PC-KLTL-PN-K
Pneumatics accessory kit, in L-box
2
Part no.
Designation
Description
R911332115
Documentation DOK-CONTRLICL45L65L85-PR01-DE-P
Project planning manual “Rexroth IndraControl L45, L65, L85”, DE
1
R901423235
Device unit TS-MMS4.0-1X/W1U3V2Z&
Modular mechatronic system - complete system, stations 1-3, mMS 4.0 with pneumatic press - assembled, incl. packaging
1
Mechatronics: Quantity
Components and Spare Parts
Exercises, suitable for the modular mechatronic system - complete system, stations 1-3, mMS 4.0 with pneumatic press, are available online: Solutions for the individual exercises are provided for the teacher.
Mechatronics
Description
Order Examples
Designation
Application-specific Systems
Part no.
Bosch Rexroth AG, 09.2015, R999000216
66
Training Systems for Automation | Ordering Examples
Machine safety: Part no.
Designation
Description
R901437512
Device set TS-AS-MASCH-SICH
“Machine safety” expanded device set
Quantity 1
HMI integration and programming: Part no.
Designation
Description
R901437515
Device set TS-AS 206-1X
“HMI integration and programming” expanded device set
Part no.
Designation
Description
R961008475
Device set TS-AS 302-1X
“RFID technology” expanded device set
Part no.
Designation
Description
R901430882
Conversion kit TS-MC-R901423254
“CNC technology” expanded device set
Quantity 1
RFID Technology: Quantity 1
CNC Technology:
Expanded device sets Exercises, suitable for all expanded device sets are available online: Solutions for the individual exercises are provided for the teacher.
Bosch Rexroth AG, 09.2015, R999000216
Quantity 1
Application-specific Systems | Training Systems for Automation 67
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Drive & Control Academy
Application-specific Systems
Bosch Rexroth AG, 09.2015, R999000216
68
Training Systems for Automation | Application-specific Systems
Bosch Rexroth AG, 09.2015, R999000216
Application-specific Systems | Training Systems for Automation 69
72
PLC device set for hydraulics
74
PLC device set for pneumatics
75
PLC device set for automation
76
IndraDrive Cs Training System
78
IndraMotion MLC Training System
79
IndraMotion MTX Training System
80
Screw Training System
81
Sytronix SVP Training System
82
Sytronix FCP Training System
82
PSI63C0 Training System
83
PRC7000 Training System
84
Basic Knowledge
70
TS Sensors AS-Interface with Profibus DP Gateway
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
TS sensors AS-interface
Drive & Control Academy
Table of contents: Application-specific Systems
Bosch Rexroth AG, 09.2015, R999000216
70
Training Systems for Automation | Application-specific Systems
TS sensors AS-interface TS sensors AS-interface; SI Part Number
1827003632
The device set is suitable for imparting basic knowledge about AS-interface bus technology on the basis of real industrial products.
Item
Components
Part no.
1
AS-Interface Control Master RS232
1827003672
1
111
2
Power extender
1827003066
1
104
3
AS Interface inductive sensor NCN8-18GM60-B3B-V1
R901168910
2
96
4
2EA module VAA-2EA-G2-ZE/E2
1827003644
1
104
5
Inductive sensor, two-wire
1827003532
2
94
6
Measuring line 500 mm, yellow
1827003523
2
107
7
Measuring line 500 mm, black
1827003217
2
108
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Image
Page
Components
Part no.
Quantity
Image
Page
8
AS-interface flat cable, yellow, 1 m
1827003068
1
106
9
AS-interface flat cable, black, 1 m
1827003069
1
107
10
Connector for 2EA module
1827003070
2
106
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Item
Drive & Control Academy
Application-specific Systems | Training Systems for Automation 71
Basic Knowledge
Bosch Rexroth AG, 09.2015, R999000216
72
Training Systems for Automation | Application-specific Systems
TS Sensors AS-Interface with Profibus DP Gateway TS Sensors AS-Interface with Profibus DP Gateway Part Number
1827003673
The device set is suitable for imparting basic knowledge about AS-interface bus technology and Profibus technology on the basis of real industrial products.
Item
Components
Part no.
1
Control Master ASI with Profibus DP Interface VBG-PBK20-D
1827003674
1
111
2
Profibus DP Simulator, VAZ-DP-SIM
1827003675
1
105
3
Power extender, VAN-G4-PE
1827003066
1
104
4
Proximity Switch NCN8-18GM60-B3B-V1
R901168910
2
96
5
2 EA Module VAA-2EA-G2-ZE/E2
1827003644
1
104
6
Inductive sensor, two-wire
1827003532
2
94
7
Measuring line 500 mm, yellow
1827003523
2
107
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Image
Page
Components
Part no.
Quantity
Image
Page
8
Measuring line 500 mm, black
1827003217
2
108
9
ASI flat cable, 1000 mm, yellow
1827003068
1
106
10
ASI flat cable, 1000 mm, black
1827003069
1
107
11
Connector for 2EA module
1827003070
4
106
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Item
Drive & Control Academy
Application-specific Systems | Training Systems for Automation 73
Basic Knowledge
Bosch Rexroth AG, 09.2015, R999000216
74
Training Systems for Automation | Application-specific Systems
PLC device set for hydraulics Device set / TS-AS 107-1X-K Part Number
R901423033
The device set is ideal for conducting courses on the subject of control. Focus on hydraulics. It contains the XLC L25 control system with a bracket for the grooved plate, 16 digital inputs, may also be actuated by switch/pushbutton. 16 digital outputs with LED display. 4 digital outputs with current load of 2Â A.
Item
Components
Part no.
1
Control system / TS-EC-CML25.1-PN-16D&
R901423029
1
113
2
Digital I Module / TS-EC-G-DEE-NN-NN-NN
R901411106
1
114
3
Digital O Module / TS-EC-G-DAE-NN-NN-NN
R901411115
1
114
4
Digital O Module / TS-EC-G-DAE-NN-4A-2A
R901423044
1
115
5
Case / L-BOXX 136
R901423021
1
6
Mat insert / L-BOXX 136
R901423025
1
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Image
Page
Drive & Control Academy
Application-specific Systems | Training Systems for Automation 75
PLC device set for pneumatics Device set / TS-AS 108-1X-K R901423035
Basic Knowledge
The device set is ideal for conducting courses on the subject of control. Focus on pneumatics. It contains the control system with a bracket for the grooved plate, 16 digital inputs, may also be actuated by switch/pushbutton. 16 digital outputs with LED display.
Components
Part no.
Quantity
Image
Page
1
Control system / TS-EC-CML25.1-PN-16D&
R901423029
1
113
2
Digital I Module / TS-EC-G-DEE-NN-NN-NN
R901411106
1
114
3
Digital O Module / TS-EC-G-DAE-NN-NN-NN
R901411115
1
114
4
Case / L-BOXX 136
R901423021
1
5
Mat insert / L-BOXX 136
R901423025
1
Components and Spare Parts
Application-specific Systems
Item
Mechatronics
Part Number
Order Examples
Bosch Rexroth AG, 09.2015, R999000216
76
Training Systems for Automation | Application-specific Systems
PLC device set for automation Device set / TS-AS 105-1X-K Part Number
R901420828
The device set is ideal for conducting courses on the subject of control. Focus on automation. It contains the XLC L25 control system with a bracket for the grooved plate, 16 digital inputs, may also be actuated by switch/pushbutton. 16 digital outputs with LED display. Analog inputs for voltage +/–10 V, current 0 - 20 mA or sensor with M12 plug
Item
Components
Part no.
1
Control system / TS-EC-CML25.1-PN-16D&
R901423029
1
113
2
Digital I Module / TS-EC-G-DEE-NN-NN-NN
R901411106
1
114
3
Digital O Module / TS-EC-G-DAE-NN-NN-NN
R901411115
1
114
4
Analog I/O Module / TS-EC-G-AEA-NN-NN-NN
R901411104
1
115
5
Case / L-BOXX 136
R901423021
1
6
Mat insert / L-BOXX 136
R901423025
1
Bosch Rexroth AG, 09.2015, R999000216
Quantity
Image
Page
Application-specific Systems | Training Systems for Automation 77
Drive & Control Academy
Device set TS-AS-MASCH-SICH Device set / TS-AS-MASCH-SICH Part Number
R901389269
Dimensions
800x550x500
mm (LxWxH)
Weight
20
kg
24
V DC
230
V AC
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Operating voltage Supply voltage
Basic Knowledge
A standalone system to explain machine safety components. A conveyor belt moves the workpieces and permits back and forth motion between 2 capacitive sensors. Safety technology components are installed. Light grid, safety doors with switch, emergencyoff pushbutton, safety controller and signal column. The entire motion sequence is controlled by a PLC.
Bosch Rexroth AG, 09.2015, R999000216
78
Training Systems for Automation | Application-specific Systems
IndraDrive Cs Training System IndraDrive Cs Training System Part Number
R911326637
The training system makes it possible to display the functions of a controlled servo drive from the IndraDrive device range. In maintenance, machine downtimes can be considerably reduced by means of fault simulations. The training system is excellent for use in basic training and further education. Its compact and lightweight design also makes the system ideal for use in the office and laboratory. With the IndraWorks engineering tool, the training system can be commissioned within a very short time. Can be connected directly to a grounded socket (230 V AC ± 10%, 16 A, 50-60 Hz), but by no means operated with FI circuit breakers! Dimensions
280X225x360
mm (LxWxH)
Number of workstations 2 Weight
13
Mobility
Portable
Supply voltage
220
kg V AC
Nominal current
16
A
Power frequency
50-60
Hz
Bosch Rexroth AG, 09.2015, R999000216
Application-specific Systems | Training Systems for Automation 79
Drive & Control Academy
IndraMotion MLC Training System IndraMotion MLC Training System Part Number
R911337312
540x320x500
mm (LxWxH)
Weight
20
kg
Mobility
Portable 220
V AC
16
A
Power frequency
50-60
Hz
Power
0.5
kW
Mechatronics Components and Spare Parts
Application-specific Systems
Supply voltage Nominal current
Order Examples
Dimensions
Basic Knowledge
The training system includes all components that are used in conjunction with the IndraMotion MLC system solution. The basic unit consists of an IndraControl L65 control (including MLC firmware), an IndraDrive Cs, the IndraDyn MSK30 motor, as well as a Sercos bus coupler with inline I/Os. Its eligible to gain familiarity with project planning and commissioning of the IndraMotion MLC with the IndraWorks engineering tool. It can likewise be used to provide greater depth to the topics of maintenance and servicing. Fault simulations, for example, can provide training in troubleshooting and fault correction and thereby reduce the downtimes of machines. The training system can also be upgraded with the optional SafeLogic or SafeLogic compact modules to demonstrate the interaction of IndraDrive Safety on Board (SafeMotion S4), secure peripherals, and the security controls of Bosch Rexroth. In this case, commissioning and project planning use the SafetyManager (SafeLogic) or the SafeLogic Designer (SafeLogic compact). Its compact and lightweight design makes the training system ideal for use in the office and laboratory. Can be connected directly to a grounded socket (230 V AC ± 10%, 16 A, 50-60 Hz), but not operated with FI circuit breakers!
Bosch Rexroth AG, 09.2015, R999000216
80
Training Systems for Automation | Application-specific Systems
IndraMotion MTX Training System IndraMotion MTX Training System Part Number
R911342540
This training system is ideal to become acquainted with NC technology and to impart practical knowledge in the field of NC technology and machine tools. It is based on the IndraMotion MTX system solution and has a modular structure: A control cabinet PC, HMI, and NC control system make up the first module. A 3-axis model including electrical drives is available as an additional module. All of the components (IndraMotion MTX performance L65, IndraDrive Cs, IndraDyn MS2N, Rexroth inline I/Os and IndraControl VPP as well as IndraControl VAM) are industrial series components that are used on machine tools. Using the 3-axis model, NC programming as well as operation and programming with the NC operating software IndraWorks Operation can be demonstrated. The training system is also ideal for training in the commissioning and configuration as well as maintenance and servicing of the IndraMotion MTX system solution. This is done with the IndraWorks engineering tool. The training system is extremely flexible: The 3-axis model (without the HMI module) is suitable for training purposes pertaining to the drive-based motion logic IndraMotion MLD. Replacing the MTX firmware with the MLC firmware also makes use for robot control possible. Prior to this the system needs to be upgraded to functional safety technology. Its compact and lightweight design makes the training system ideal for use in the office and laboratory. Can be connected directly to a grounded socket (230 V AC ± 10%, 16 A, 50-60 Hz), but not operated with FI circuit breakers! Dimensions
500x500x900
mm (LxWxH)
Weight
70
kg
Supply voltage
220
V AC
Nominal current
16
A
Power frequency
50-60
Hz
Power
1.5
kW
Bosch Rexroth AG, 09.2015, R999000216
Application-specific Systems | Training Systems for Automation 81
Drive & Control Academy
Screw Training System Screw Training System Part Number
R911340632
560x680x500
mm (LxWxH)
52
kg
Supply voltage
220
V AC
16
A
50-60
Hz
Power
0.6
kW
Mechatronics Components and Spare Parts
Application-specific Systems
Nominal current Power frequency
Order Examples
Dimensions Weight
Basic Knowledge
With this practical setup using original components of the Tightening System 350, very simple bolting applications such as those found in manufacturing can be implemented and tested. These are not just simulated in software; rather, real bolting is started for a tightening case. The tightening case hardness can even be changed by simply exchanging the tightening case. Since two complete tightening channels are provided, complex sequences with synchronization and rework can be executed. It goes without saying that the existing 24 V, Profibus and Ethernet interfaces can be used without any restrictions. The tightening channel itself consists of the card rack field BT356, the supply module VM350, the tightening controller SE352M with interface module IM24V, the servo amplifier LTS350D, the motor line SLWF1,5, the motor EC303, the planetary gearbox 3GE27 or 3GE67, the measuring transducer 3DMC060 and the output drive G2A152. Two of these tightening channels are provided in the card rack field. In addition, there is a communication unit KE350GIL with the interface modules IMpdp for Profibus and IM24V for 24 V signals. The training system is ideal for both instruction of employees and simulation of changes before they are introduced in manufacturing. Since two complete tightening channels are incorporated in a compact manner, this system is especially well-suited for a variety of uses in the office, meeting rooms and laboratory. Can be connected directly to a grounded socket (230 V AC ± 10%, 16 A, 50-60 Hz), but by no means operated with FI circuit breakers!
Bosch Rexroth AG, 09.2015, R999000216
82
Training Systems for Automation | Application-specific Systems
Sytronix SVP Training System Sytronix SVP Training System Part Number
R911341269
The training system provides the basis to demonstrate the operating behavior of modern hydraulic applications. The configuration options enable the training system to be optimally adapted to the respective requirements or extended by means of optional assemblies. The SVP variant is equipped with a servo drive package from the IndraDrive C device family. The training system is excellent for use in basic training and further education. Can be connected directly to a grounded socket (230 V AC ± 10%, 16 A, 50-60 Hz), but by no means operated with FI circuit breakers! Dimensions
600x800x800
mm (LxWxH)
Number of workstations 2 Weight
100
Mobility
Portable
Supply voltage
220
kg V AC
Nominal current
16
A
Power frequency
50-60
Hz
Power
1
kW
Sytronix FCP Training System Sytronix FCP Training System Part Number
R911341271
The training system provides the basis to demonstrate the operating behavior of modern hydraulic applications. The configuration options enable the training system to be optimally adapted to the respective requirements or extended by means of optional assemblies. The FCP variant contains a Rexroth FV frequency converter package. The training system is excellent for use in basic training and further education. The FCP variant can be connected directly to a CEE socket (3x AC, 400 V ±10%, 16 A, 50-60 Hz)! Dimensions
600x800x800
mm (LxWxH)
Number of workstations 2 Weight
100
Mobility
Portable
Supply voltage
400
kg V AC
Nominal current
16
A
Power frequency
50-60
Hz
Power
1
kW
Bosch Rexroth AG, 09.2015, R999000216
Application-specific Systems | Training Systems for Automation 83
Drive & Control Academy
PSI63C0 Training System PSI63C0 Training System Part Number
R911337406
mm (LxWxH) kg
Weight
27
Mobility
Portable
Supply voltage
220
Mechatronics
580x450x600
V AC
16
A
50-60
Hz
Power
0.5
kW
Components and Spare Parts
Application-specific Systems
Nominal current Power frequency
Order Examples
Dimensions
Basic Knowledge
This training system enables realistic work with the PRC7000 welding system in a safe extra-low voltage area. With a laptop and the operating software PRI7000, all activities on welding systems can be safely practiced, for example: - Programming the welding parameters - Programming the spot tables - Simulating a welding process up to 30 kA - Control and robot communication diagnostics - Programming the current monitoring with tolerances - Programming the milling cycles - Simulating the different current control variations (KSR or UI operation) - Analyzing the logs (welding log, error log and data modification log) - Backing up and restoring the data - Generating reference curves - Analyzing the histogram Can be connected directly to a socket (230 V AC ± 10%, 16 A, 50-60 Hz)
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Training Systems for Automation | Application-specific Systems
PRC7000 Training System PRC7000 Training System Part Number
R911372425
This training system enables realistic work with the PRC7000 welding system in a safe extra-low voltage area. With a laptop and the operating software PRI7000, all activities on welding systems can be safely practiced, for example: - Programming the welding parameters - Programming the spot tables - Simulating a welding process up to 30 kA - Control and robot communication diagnostics - Programming the current monitoring with tolerances - Programming the milling cycles - Simulating the different current control variations (KSR or UI operation) - Analyzing the logs (welding log, error log and data modification log) - Backing up and restoring the data - Generating reference curves - Analyzing the histogram Can be connected directly to a socket (230 V AC ± 10%, 16 A, 50-60 Hz) Dimensions
400x500x450
mm (LxWxH)
Weight
15
kg
Mobility
Portable
Supply voltage
220
V AC
Nominal current
16
A
Power frequency
50-60
Hz
Power
0.5
kW
Bosch Rexroth AG, 09.2015, R999000216
Components and Spare Parts | Training Systems for Automation 85
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Basic Knowledge
Components and Spare Parts
Drive & Control Academy
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Components and Spare Parts
Bosch Rexroth AG, 09.2015, R999000216
88
Optical waveguide, one-way operation
Compact controller TS-SAFE LOGIC COMPACT
88
Optical waveguide (scanning operation) with
102
Light curtain TS-C2000
89
holding bracket
103
Safety door TS-SAFE LOGIC
90
Evaluation unit, digital material differentiation
103
Safety switch TS-I10-M0454 LOCK
91
Power extender, VAN-G4-PE
104
Signal light TS-SAFE LOGIC
91
2 IO module VAA-2EA-G2-ZA/EA2
104
Strip with scanning sample
105
mMS 92
Profibus DP simulator, VAZ-PB-SIM
105
User panel / SSD MMS1 VAM40 BG Special
92
Connector for 2 IO module, V1-G connector
106
Linear module TS-AC-CKK 90
92
AS-I flat cable 1000 mm, yellow
106
Switch TS-03 FL SWITCH SFNB
93
AS-I flat cable 1000 mm, black
107
Measuring line 500 mm, yellow
107
Sensors 94
Measuring line 500 mm, red, blue, black
108
Material sample case
94
Stepping motor with geared belt drive
108
Inductive sensor, two-wire
94
Distribution box 24 V
109
Inductive sensor, Sn = 8 mm
95
Control electronics for a stepping motor
109
Inductive sensor, Sn = 2 mm
95
Guide unit, 385 mm with ultrasonic measuring device 110
Proximity switch NCN8-18GM60-B3B-V1 BG
96
Height compensation for sensors
110
Inductive sensor, 0.2 A; Sn = 2 mm
96
AS-Interface Control Master RS232
111
Capacitive sensor, 0.2 A; Sn = 1-4 mm
97
Control Master AS-I with Profibus DP interface,
Capacitive sensor, Sn = 8 mm
97
VAG PB-KFR4
Optical sensor, 0.2 A; Sn = 1-200 mm
98
Ultrasonic sensor Sn = (60 - 500) mm
98
Controls 112
Magnetic field sensor, Sn = 60 mm
99
Simulator / TS-EC-UNI-PLC-O
99
(universal simulator without cable)
112
100
Connecting cable / TS-EC-DI 106-1/X
112
Motor unit with controller
100
Connecting cable / TS-EC-DO 106-1/X
113
Controller / TS-EC-CML25.1-PN-16DI16DO
113
Inductive analog encoder, linear measurement 101
Digital I Module / TS-EC-G-DEE-NN-NN-NN
114
Reflection light sensor, Sn = 200 mm
101
Digital O Module / TS-EC-G-DAE-NN-NN-NN
114
Optical waveguide, scanning operation
102
ANALOG I/O MODULE / TS-EC-G-AEA-NN-NN-NN
115
Digital O Module / TS-EC-G-DAE-NN-4A-2A
115
Components and Spare Parts
range (3-8 mm)
Order Examples
111
Counter frequency module
Reflection light barrier, Sn = 3000 mm
Basic Knowledge
Machine safety
Mechatronics
Table of contents: Components and Spare Parts
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 87
Application-specific Systems
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Training Systems for Automation | Components and Spare Parts Machine safety
Machine safety Compact controller TS-SAFE LOGIC COMPACT Compact controller / TS-SAFE LOGIC COMPACT Part Number
R901384338
Safety controller prepared for training purposes, with programming and actuation of safety components. Modular safety controller as primary module, one gateway with PROFIBUS interface and one input/output extension module with 8 inputs and 4 outputs. With attachment system for 8 mm grooved plate. A SafeLogic compact system consists of a plug-in memory SLC-3-MPL, a primary module SLC-3-CPU0 and the extension module SLC-3-XTIO Weight
1.5
kg
Protection type
67
IP (EN 60529)
Operating voltage
24
V DC
Ambient temperature
‒20 ... +55
°C
Connection thread
M12
Actuation force
10
B10d value
3*1E 06 switching cycles, at lower load
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Components and Spare Parts | Training Systems for Automation 89 Machine safety
Drive & Control Academy
Light curtain TS-C2000 Light curtain / TS-C2000 Part Number
R961009849
Delivery quantity
2
Qty.
Protection type
65
IP (EN 60529)
Operating voltage
24
V DC
Supply voltage
19.2 ... 28.8
V DC
Ambient temperature
0 ... 55
°C
Connection thread
M12x8
TM (useful life)
20a
PFHd
2.2 * 1E-08
Performance Level
PL d
EN ISO 13849
Maximum demand rate
8 /min
EN ISO 13849
Test rate (internal test)
13 /s
EN ISO 13849
Category
Category 2
EN ISO 13849
Safety Integrity Level
SIL2
IEC 61508
Type
Type 2
IEC 61496
Range
0 ... 6
m
20
mm
300
mm
Components and Spare Parts
Resolution Protection field height
Mechatronics
mm (LxWxH) kg
Order Examples
400X34X29 1.3
Application-specific Systems
Dimensions Weight
Basic Knowledge
Safety light curtains, C2000 Standard. Transmitter: C20S-030102A11, receiver: C20E-030302A11. Customer-friendly interfaces and display elements simplify commissioning and maintenance. High-quality industrial design for reliable and long-term continuous operation. Time-saving alignment and diagnosis thanks to 7-segment display. Durable and rugged construction for high system availability even under unusual ambient condition. Integrated additional functions: Reset and EDM for short cable runs and connection to cost-optimized, forcibly guided relays. With attachment system for 8 mm grooved plates. 5 m connecting cable and test rod included in scope of delivery. Can be actuated with SafeLogic Compact.
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Components and Spare Parts Machine safety
Safety door TS-SAFE LOGIC Safety door / TS-SAFE LOGIC Part Number
R901384221
Safety door with frame made from aluminum profiles with door handle, hinges and appropriate safety switch. With attachment system for 8 mm grooved plates. The door uses an EcoSafe protective frame consisting of a protective frame made from protective grille profiles (30x30WG40) with woven wire grille (40x40x4). The EcoSafe protective fence system provides an particularly costeffective and efficient solution for the most common applications and takes current European standards into consideration. Individual protective installations such as enclosures and additional add-on components can be created using the tried and tested Basic Mechanical Elements. The attached safety switch is an electromechanical safety switch with separate actuator. Can be actuated with SafeLogic Compact. Dimensions
390x90x440
mm (LxWxH)
Weight
5
kg
Protection type
67
IP (EN 60529)
Operating voltage
24
V DC
Ambient temperature
‒20 ... +80
°C
Connection thread
M12
Retention force
15
B10d value
2* 1E 06 switching cycles, at low load
Actuator version
Separate actuator
Starting speed
10
Switching principle
Slow-action contact
Number of positively driven NC contacts
2
Mechanical service life
1* 1E 06 switching cycles
Use category
DC-13
Bosch Rexroth AG, 09.2015, R999000216
N
m/min
IEC 60947-5-1
Components and Spare Parts | Training Systems for Automation 91 Machine safety
Drive & Control Academy
Safety switch TS-I10-M0454 LOCK Safety switch / TS-I10-M0454 LOCK Part Number
R901384223
200x60x60
mm (LxWxH)
Weight
0.7
kg
Protection type
67
IP (EN 60529)
Operating voltage
24
V DC
Ambient temperature
-20 ... +55
°C
Connection thread
M12
Actuation force
10
B10d value
3*1E 06 switching cycles, at lower load
Mechatronics
Dimensions
Basic Knowledge
Electromechanical safety switch with latching, suitable for safety doors with a safety switch. Safety switch with separate actuator, mounting brackets and 5 m connecting cable. Spring force- and magnetic force-latched switch for locking and door monitoring of protective enclosures. Can be actuated with SafeLogic Compact. Suitable for safety door R901384221.
N
Order Examples
Signal light TS-SAFE LOGIC Signal light / TS-SAFE LOGIC Part Number
R901384219
Dimensions
50x50x190
Application-specific Systems
Fully configured signal column for display of operating states. Continuously lit LEDs in green, red, yellow. With 2 m cable for simple installation. Includes mounting bracket and T-nuts with screws for installation in 8 mm grooves. mm (LxWxH)
Cable length
2
m
Weight
0.3
kg
Protection type
65
IP (EN 60529)
24
V DC
-20 ... +50
°C
Current consumption
40 mA/stage
Components and Spare Parts
Operating voltage Ambient temperature
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Components and Spare Parts mMS
mMS User panel / SSD MMS1 VAM40 BG Special User panel / SSD MMS1 VAM40 BG Special Part Number
R115801080
HMI for standard machine tools with 30 freely configurable shortstroke pushbuttons, 1 feed system override rotary switch, 1 spindle override rotary switch. 1 key-operated authorization switch with 4 switch positions, 1 on and 1 off pushbutton and emergency-off mushroom-head pushbutton. The emergency-off pushbutton and user panel can be connected by means of cable connections. Includes attachment system for 8 mm grooved plates. Profibus connection to PLC and 24 V DC/emergency-off circuit connecting cable. Dimensions
180x440x140
mm (LxWxH)
Weight
3.9
kg
Protection type
54
IP (EN 60529)
Operating voltage
24
V DC
Ambient temperature
+5 ... +45
°C
Linear module TS-AC-CKK 90 Linear module - Linear motion axis Part Number
R901402564
Compact modules with an integrated compact drive are cost-effective, ready-to-install linear motion systems with space-saving dimensions, a favorable price/performance ratio and short delivery times. Compact module with ball rail system and ball screw assembly, with Profibus interface, stepping motor 24 V DC with power output section and Profibus interface, pre-parameterized. Attached compact drive, preassembled cable set with protected 4 mm laboratory plugs, simple commissioning. With reference switch (reed, HALL), switch actuation without switching lug, function modules complying with PLCopen available. Can be set up on a table, with protective screen. Dimensions
780x310x120
(LxWxH)
Weight
5.6
kg
Supply voltage
24
V DC
Stroke
490
mm
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 93 mMS
Switch TS-03 FL SWITCH SFNB Switch / TS-03 FL SWITCH SFNB Part Number
R961008648
Part no.
Quantity
1
SWITCH FL SWITCH SFNB 5TX -
R901351723
1
2
RKB0008/000,5 (*******-*******-*******)
R911171484
1
3
RKB0008/002,5 (*******-*******-*******)
R911170151
2
Image
Page
Order Examples
Components
Components and Spare Parts
Application-specific Systems
Item
Mechatronics
Basic Knowledge
Ethernet switch, 5 TP RJ45 ports, automatic detection of data transmission rate of 10 or 100 MBit/s (RJ45), Autocrossing function. Suitable for training systems with PLC controls. Can be connected to 0 and 24 V DC.
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Training Systems for Automation | Components and Spare Parts Sensors
Sensors Material sample case Material sample case Part Number
1827003524
Plastic case filled with various material samples and accessories for performing the exercises. Case contents: - Metal and plastic samples in different thicknesses - Metal sample in different widths - Aluminum samples with groove or different-sized holes - Plastic samples in different shades - Plastic samples in different colors - Magnet samples in different sizes - Samples with reflective foil, retro foil, foam or cardboard - Coil on PCB - Retro reflector with snap-in fit - Height adapter for material samples made of plastic - Spacer plates made of aluminum - Screwdriver Dimensions
420x330x110
mm (LxWxH)
Weight
3.1
kg
Inductive sensor, two-wire Inductive sensor, two-wire Part Number
1827003532
Inductive sensor proximity switch NBB2-12GM40-Z0 with DC NO function, switching distance 2 mm, flush mounting, voltage supply 5 … 60 V (DC), sensor bracket made of anodized aluminum sheet, protected 4 mm safety sockets, quick-fastening system for one-hand attachment to grooved plate or grooved plate case Dimensions
130x55x65
mm (LxWxH)
Weight
140
g
Protection type
IP20
IEC60529
Supply voltage
5 … 60
V DC
Operating current
2 … 100
mA
Switching frequency
0 … 1000
Hz
Switching distance
2
mm
End fixity
flush
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 95 Sensors
Inductive sensor, Sn = 8 mm Inductive sensor, Sn = 8 mm Part Number
1827003645
120x55x65
mm (LxWxH)
170
g
Protection type
IP20
IEC60529
Supply voltage
24
V DC
Operating current
0 … 200
mA
Switching frequency
0 … 500
Hz
Switching distance
8
mm
End fixity
not flush
Mechatronics
Dimensions Weight
Basic Knowledge
Inductive sensor NBN8-18GM50-E2 for scanning of metal objects with switching distance display, switching element function PNP NO, switching distance 8 mm measuring distance mechanically adjustable, flush mounting not possible. Sensor bracket made of anodized aluminum sheet, voltage type DC, protected 4 mm safety sockets, quick-fastening system for one-hand attachment to grooved plate or grooved plate case.
Inductive sensor, Sn = 2 mm
Part Number
Order Examples
Inductive sensor, Sn = 2 mm 1827003647
Dimensions
130x55x65
mm (LxWxH)
Weight
140
g
Protection type
IP20
IEC60529
Supply voltage
24
V DC
0 … 200
mA
0 … 1500
Hz
Switching distance
2
mm
End fixity
flush Components and Spare Parts
Operating current Switching frequency
Application-specific Systems
Inductive sensor NBB2-12GM50-E2 for scanning of metal objects with switching distance display, switching element function PNP NO, measuring distance mechanically adjustable, flush mounting. Sensor bracket made of anodized aluminum sheet, voltage supply 10 ... 30 V (DC), protected 4 mm safety sockets, quick-fastening system for one-hand attachment to grooved plate or grooved plate case.
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Training Systems for Automation | Components and Spare Parts Sensors
Proximity switch NCN8-18GM60-B3B-V1 BG Proximity switch / NCN8-18GM60-B3B-V1 BG Part Number
R901168910
Inductive sensor NCN8-18GM60-B3B-V1 for scanning of metal objects with switching distance display, AS-interface capable, switching element function NC/NO programmable, measuring distance mechanically adjustable, flush mounting not possible, switching distance 8 mm, voltage type DC via AS-i bus system, sensor bracket made of anodized aluminum sheet, 3 protected 4 mm safety sockets, quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
120x55x65
mm (LxWxH)
Weight
187
g
Protection type
IP20
IEC60529
Supply voltage
26.5 … 31.9
V DC
Switching frequency
0 … 100
Hz
Switching distance
8
mm
End fixity
not flush
Inductive sensor, 0.2 A; Sn = 2 mm Inductive sensor, 0.2 A; Sn = 2 mm Part Number
1827003422
Inductive sensor proximity switch NJ2-12GM40-E2 with PNP NO function, switching distance 2 mm, measuring distance mechanically adjustable. Flush installation, voltage supply 10 ... 60 V (DC), yellow LED switching state display, sensor bracket made of anodized aluminum sheet, protected 4 mm safety sockets, quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
70x92x84
mm (LxWxH)
Weight
318
g
Protection type
IP20
IEC60529
Supply voltage
24
V DC
Operating current
0 … 200
mA
Switching frequency
0 … 3000
Hz
Switching distance
2
mm
End fixity
flush
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 97 Sensors
Capacitive sensor, 0.2 A; Sn = 1-4 mm Capacitive sensor, 0.2 A; Sn = 1-4 mm Part Number
1827003423
Dimensions
70x95x84
mm (LxWxH)
Weight
185
g
Protection type
IP20
IEC60529
Supply voltage
24
V DC
0 … 100
mA
0 … 50
Hz
Switching distance
4
mm
End fixity
flush
Mechatronics
Operating current Switching frequency
Basic Knowledge
Capacitive proximity switch CBB4-12GH70-E2, with PNP NO function, switching distance 4 mm, adjustable via potentiometer. Flush installation, operating voltage 10 ... 36 V (DC), sensor bracket made of anodized aluminum sheet, protected 4 mm safety sockets, quickfastening system for one-hand attachment to grooved plate or grooved plate case
Capacitive sensor, Sn = 8 mm
Part Number
Order Examples
Capacitive sensor, Sn = 8 mm 1827003648
Capacitive proximity switch CJ8-18GM-E2 for noncontact scanning of objects with switching state display, switching element function PNP NO, measuring distance mechanically adjustable, flush mounting, switching distance 8 mm. Sensor bracket made of anodized aluminum sheet, protected 4 mm safety sockets, quick-fastening system for one-hand attachment to grooved plate or grooved plate case. 150x55x65
mm (LxWxH)
Weight
175
g
Protection type
IP20
IEC60529
Supply voltage
10 … 30
V DC
0 … 300
mA
0 … 100
Hz
Switching distance
8
mm
End fixity
flush Components and Spare Parts
Operating current Switching frequency
Application-specific Systems
Dimensions
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Training Systems for Automation | Components and Spare Parts Sensors
Optical sensor, 0.2 A; Sn = 1-200 mm Optical sensor, 0.2 A; Sn = 1-200 mm Part Number
1827003424
Optical sensor, reflected light sensor OF5010, green LED operating state display, yellow LED function display, current carrying capacity 200 mA, switching frequency 400 Hz. Switching element function PNP no, bright- /dark switching, electronically selectable. Holder made of anodized aluminum sheet, 3 protected 4 mm safety sockets for voltage supply 10 ... 36 V (DC) and switching signal. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
70x98x84
mm (LxWxH)
Weight
184
g
Protection type
IP20
IEC60529
Supply voltage
24
V DC
Switching frequency
400
Hz
Detection range
200
mm
Ultrasonic sensor Sn = (60 - 500) mm Ultrasonic sensor, Sn = (60 - 500) mm Part Number
1827003637
Ultrasonic sensor UB500-30GM-E5-V15, operating state LEDs, switching output PNP NO/NC configurable, sensing range adjustable, measuring distance mechanically adjustable, flush mounting possible. 5 different output functions, adjustable via learning input, operating voltage: 10 ... 30 V (DC), sensing range: 60 ... 500 mm. Holder made of anodized aluminum sheet, 3 protected 4 mm safety sockets for voltage supply 10 ... 30 V (DC) and switching signal. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
210x55x65
mm (LxWxH)
Weight
400
g
Protection type
IP20
IEC60529
Supply voltage
10 … 30
V DC
Operating current
200
mA
Sensing range
60 … 500
mm
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 99 Sensors
Magnetic field sensor, Sn = 60 mm Magnetic field sensor, Sn = 60 mm Part Number
1827003649
110x55x65
mm (LxWxH)
145
g
Protection type
IP20
IEC60529
Supply voltage
10 … 30
V DC
Operating current
0 … 300
mA
Switching frequency
0 … 5000
Hz
Switching distance
60
mm
End fixity
flush
Mechatronics
Dimensions Weight
Basic Knowledge
Sensor MB60-12GM50-E2 for scanning of magnetic fields, scanning with Hall sensors, switching state display via LED, switching element function PNP NO, measuring distance mechanically adjustable, flush mounting possible. Sensor bracket made of aluminum sheet, sensing range 60 mm, protected 4 mm laboratory sockets for voltage supply 24 V (DC) and switching signal. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case.
Reflection light barrier, Sn = 3000 mm
Part Number
Order Examples
Reflection light barrier, Sn = 3000 mm 1827003638
Dimensions
140x55x65
mm (LxWxH)
Weight
180
g
Protection type
IP20
IEC60529
10 … 30
V DC
≤ 500
Hz
Sensing range
4000
mm
Components and Spare Parts
Supply voltage Switching frequency
Application-specific Systems
Reflection light barrier sensor OBS4000-18GM60-E5, sensing range 0 - 4000 mm, operating state/function display via dual-color LED, response time ≤ 1 ms, switching current max. 100 mA. Switching element function PNP NO, bright- /dark switching, electronically selectable, sensitivity adjustable. Holder made of anodized aluminum sheet, 3 protected 4 mm safety sockets for voltage supply 10 ... 30 V (DC) and switching signal. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case.
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Training Systems for Automation | Components and Spare Parts Sensors
Counter frequency module Counter frequency module Part Number
R961009625
Indicator unit CODIX 524 for presenting the integrated functions, selectable functions included the pulse counter, frequency counter or timer. The assembly has two signal inputs and a reset input. Plastic housing with aluminum front panel using 19TE mounting technology, 6-digit red LED display, protected 4 mm laboratory sockets for the voltage supply and signal inputs. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
150x85x80
mm (LxWxH)
Weight
345
g
Protection type
IP50
IEC60529
Supply voltage
24
V DC
Motor unit with controller Motor unit with controller Part Number
1827003642
Motor unit with controllable 24 V DC motor. max. speed 15 000 rpm, voltage supply via 4 mm laboratory sockets. Setpoint value specification connectable and continuously adjustable. 1 segment disc with 2 segments and one disc with 6 segments. Metal housing with integrated On/Off switch, contact protection with monitoring. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
160x88x160
mm (LxWxH)
Weight
1.68
kg
Supply voltage
24
V DC
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 101 Sensors
Inductive analog encoder, linear measurement range (3-8 mm) Inductive analog encoder, linear measurement range (3-8 mm) Part Number
1827003635
Dimensions
190x55x65
mm (LxWxH)
Weight
285
g
Protection type
IP20
IEC60529 V DC
10 … 30 flush
Sensing range
3…8
mm Mechatronics
Supply voltage End fixity
Basic Knowledge
Inductive analog encoder IA8-30GM-I3, measurement range 3 ... 8 mm, switching element function, analog current output, measuring distance mechanically adjustable, flush mounting. Operating voltage 10 ... 32 V (DC), sensor bracket made of anodized aluminum sheet, protected 4 mm safety sockets, quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Analog output 0 … 20 mA
Reflection light sensor, Sn = 200 mm
Part Number
Order Examples
Reflection light sensor, Sn = 200 mm 1827003654
Dimensions
120x55x100
Application-specific Systems
Sensor OJ500-M1K-E01 for scanning of bright or dark objects with operating state display, switching element function NPN NO, with selector switch for bright or dark switching, pre-failure display, pulse extension and switching frequency change via selector switch in the terminal compartment, sensing range 0 - 500 mm glass fiberoptic cable connectable. Sensor bracket made of aluminum sheet, protected 4 mm laboratory sockets for voltage supply 24 V (DC) and switching signal, quick-fastening system for one-hand attachment to grooved plate or grooved plate case. mm (LxWxH)
236
g
IP20
IEC60529
Supply voltage
10 … 30
V DC
Switching frequency
200 / 1500 selectable
Hz
Sensing range
0 … 500
mm Components and Spare Parts
Weight Protection type
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Training Systems for Automation | Components and Spare Parts Sensors
Optical waveguide, scanning operation Optical waveguide, scanning operation Part Number
1827003656
Light conductor LCR 18-3,2-0,5-K2 for scanning light-reflecting objects, transmission of the light pulses from the reflection light sensor. Bracket made of aluminum sheet with M8 threaded connection for optical waveguide. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
115x55x65
mm (LxWxH)
Weight
130
g
Protection type
IP65
IEC60529
Light conductor length
500
mm
Optical waveguide, one-way operation Optical waveguide, one-way operation Part Number
1827003657
Light conductor LCE 18-2,3-0,5-K2 for scanning objects moving through a light barrier, transmission of the light pulses from the reflection light sensor. Two brackets made of aluminum sheet with M8 threaded connection for fastening the optical waveguides, adapter for connection to reflection light sensor, light conductor length 500 mm. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
150x110x80
mm (LxWxH)
Weight
240
g
Protection type
IP65
IEC60529
Light conductor length
500
mm
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 103 Sensors
Optical waveguide (scanning operation) with holding bracket Optical waveguide (scanning operation) with holding bracket Part Number
1827003661
Dimensions
120x30x70
Basic Knowledge
Optical waveguide LCR18-1,1-0,5-K13 for scanning objects and scanning samples, transmission of the light pulses from the reflection light sensor. Height-adjustable holding angle made of aluminum sheet and aluminum bracket for fastening on guide unit with ultrasonic sensor, M8 threaded connection for fastening the optical waveguide, adapter for connection to reflection light sensor. Quickfastening system for one-hand attachment to grooved plate or grooved plate case. mm (LxWxH)
60
g
IP65
IEC60529
Light conductor length
500
mm
Mechatronics
Weight Protection type
Evaluation unit, digital material differentiation
Part Number
Order Examples
Evaluation unit, digital material differentiation R961009627
Dimensions
150x85x80
Application-specific Systems
Module for material detection (digital) for plastic clear, plastic black, plastic white, solenoids, metals, non-metals and ferrous metal. Display of the detected material via red LED, sensor switching state are displayed via green LED. Ultrasonic sensor performs the function of the limit switch. Resetting of the switching states by means of the reset button required after each cycle. Plastic housing with aluminum front panel for 19" installation technology, sensor signals and voltage supply via protected safety sockets (4Â mm), quick-fastening system for onehand attachment to grooved plate or grooved plate case. mm (LxWxH)
375
g
IP50
IEC60529
Supply voltage
24
V DC
Components and Spare Parts
Weight Protection type
Bosch Rexroth AG, 09.2015, R999000216
104
Training Systems for Automation | Components and Spare Parts Sensors
Power extender, VAN-G4-PE Power extender, VAN-G4-PE Part Number
1827003066
AS-interface VAN-G4-PE for power supply with module bottom part U-G1FF for connection of two AS-I ribbon cables, LED display of the AS-interface voltage. During assembly of upper and bottom parts, the ribbon cables for the AS-interfaces and the external auxiliary voltage are pushed onto penetrating points, establishing contact; quick-fastening system for one-hand attachment to grooved plate and grooved plate case. Dimensions
110x70x110
mm (LxWxH)
Weight
365
g
Protection type
IP67
IEC60529
Supply voltage
30
V DC
Operating current
2.8
A
2 IO module VAA-2EA-G2-ZA/EA2 2 IO module / VAA-2EA-G2-ZA/EA2 Part Number
1827003644
AS-interface module VAA-2EA-G2-ZA/EA2 for connection of 2 sensors and 2 actuators which are not AS-I-compatible to the AS interface, with LED display. Fastening of the module on aluminum plate, flat cable connection via penetration technology. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
130x75x65
mm (LxWxH)
Weight
350
g
Protection type
IP67
IEC60529
Supply voltage
21 ‌ 31
V DC
Operating current
max. 190
mA
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 105 Sensors
Strip with scanning sample Strip with scanning sample Part Number
1827003662
310x55x30
mm (LxWxH)
150
g
Mechatronics
Dimensions Weight
Basic Knowledge
Strip with bar code sample that can be scanned in combination with guide unit, stepping motor with geared belt drive and the optical waveguide with holding bracket. Strip made of aluminum sheet with quick-fastening system for grooved plate or grooved plate case, bar code consisting of different bright stripes and/or circular areas of different size.
Profibus DP simulator, VAZ-PB-SIM
Part Number
Order Examples
Profibus DP simulator, VAZ-PB-SIM 1827003675
The Profibus master simulator VAZ-PB-SIM is a simple, universal tool for data exchange with Profibus slaves. Connection with Profibus slaves also possible without GSD file. Consists of interface converter, RS 232 cable and software. No external voltage supply necessary. The Profibus protocol DP V0 is used for transmission. Transmission rate 19Â 200Â bit/s g
Application-specific Systems
200
Components and Spare Parts
Weight
Bosch Rexroth AG, 09.2015, R999000216
106
Training Systems for Automation | Components and Spare Parts Sensors
Connector for 2 IO module, V1-G connector Connector for 2 IO module, V1-G connector Part Number
1827003070
Configurable cable connector V1S-G, for connection to the 2 IO module. Straight connector, 4-pole with gold-plated contacts, PG7 fitting, screw terminal for max. 0.75 mm². Dimensions
60x20x20
mm (LxWxH)
Weight
20
g
AS-I flat cable 1000 mm, yellow AS-interface flat cable, yellow, 1000 mm, VAZ-FK-S-YE Part Number
1827003068
AS-interface flat cable VAZ-FK-S-YE, wire cross-section 1.5 mm², for connection using penetration technology, energy bus line, reverse polarity protection provided by cable geometry. Copper cable, tin-plated, finely stranded with insulation made of rubber mixture Length
1000
mm
Weight
90
g
Color
Yellow
Cable cross-section
1.5
Bosch Rexroth AG, 09.2015, R999000216
mm²
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 107 Sensors
AS-I flat cable 1000 mm, black AS-interface flat cable, black 1000 mm, VAZ-FK-S-BK Part Number
1827003069
Length
1000
mm g
90 black
Cable cross-section
1.5
mm²
Mechatronics
Weight Color
Basic Knowledge
AS-interface flat cable VAZ-FK-S-BK, wire cross-section 1.5 mm², for connection using penetration technology, energy bus line, reverse polarity protection provided by cable geometry. Copper cable, tinplated, finely stranded with insulation made of rubber mixture
Measuring line 500 mm, yellow
Part Number
Order Examples
Measuring line 500 mm, yellow 1827003523
Length
500
mm
Weight
30
g
Color
Yellow
Protection type
IP20
Application-specific Systems
Flexible laboratory cable with 4 mm laboratory connector, socket and pin part with contact protection, length 500 mm, stackable, for establishing safe electrical plug-in connections for exercise installations.
Components and Spare Parts
IEC60529
Bosch Rexroth AG, 09.2015, R999000216
108
Training Systems for Automation | Components and Spare Parts Sensors
Measuring line 500 mm, red, blue, black Measuring line 500 mm, red Part Number
1827003215
Flexible laboratory cable with 4 mm laboratory connector, socket and pin part with contact protection, stackable, for establishing safe electrical plug-in connections for exercise installations. Length
500
mm
Weight
28
g
Color
red
Protection type
IP 20
IEC 60529
Cable cross-section
1
mm²
Measuring line 500 mm, blue Part Number Color
1827003216 blue
Measuring line 500 mm, black Part Number Color
1827003217 black
Stepping motor with geared belt drive Stepping motor with geared belt drive Part Number
R961002165
Stepping motor that in connection with the control electronics drives the carriage of the guide unit via toothed belts. Brackets made of aluminum sheet, aluminum bar with attached linear guide rail, stepping motor, toothed belt, idler pulleys, limit switch at each end and 9-pole Sub-D connector for motor control, carrier plate connected to driving plate, quick-fastening system for grooved plate or grooved plate case. Dimensions
620x210x100
mm (LxWxH)
Weight
2.8
kg
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 109 Sensors
Distribution box 24V Distributor, housing variant, 10x Part Number
R961009614
Dimensions
150x85x71
Basic Knowledge
Distributor box for 24 V and 0 V, 10 red sockets for 24 V and 10 blue sockets for 0 V. Plastic housing with aluminum front panel, with 10 red and 10 blue protected 4 mm measuring sockets, designed as slide-in unit on printed circuit board, with fastening system for grooved plate. mm (LxWxH)
369
g
IP50
IEC 60529
Operating voltage
24
V DC
Mechatronics
Weight Protection type
Order Examples
Control electronics for a stepping motor Control electronics for a stepping motor Part Number
R961009629
Dimensions
150x85x80
Application-specific Systems
Stepping motor control, velocity signal is continuously adjustable, clockwise, counterclockwise rotation optionally selectable via pushbutton or via laboratory sockets. Plastic housing with aluminum front panel for 19’’ installation system, protected 4 mm laboratory sockets, quick-fastening system for one-hand attachment to grooved plate or grooved plate case. mm (LxWxH)
430
g
IP50
IEC60529
Supply voltage
24
V DC
Components and Spare Parts
Weight Protection type
Bosch Rexroth AG, 09.2015, R999000216
110
Training Systems for Automation | Components and Spare Parts Sensors
Guide unit, 385 mm with ultrasonic measuring device Guide unit, 385 mm with ultrasonic measuring device Part Number
R961009383
Guide unit with material sample holder for measuring the switching distance of different sensors. Material samples can be mounted in X and Y axis or changeable angle. The guide units consists of ultrasonic sensor UC300-F43-2KIR2-V17 with RS 232 interface for analysis on a PC, as well as 2 switching outputs and one 4 … 20 mA analog output. Brackets made of aluminum sheet with protected 4 mm laboratory sockets for the voltage supply 24 V (DC), analog output and 2 switching outputs. Quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
520x270x110
mm (LxWxH)
Weight
2.67
kg
Protection type
IP65
IEC60529
Supply voltage
24
V DC
Sensing range
0 … 300
mm
Height compensation for sensors Height compensation for sensors Part Number
1827003640
Height adjustment with an adjustment height of 70 mm, use of up to 3 sensors. Anodized angled aluminum sheet, quick-fastening system for one-hand attachment to grooved plate or grooved plate case. Dimensions
210x80x75
mm (LxWxH)
Weight
373
g
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 111 Sensors
AS-Interface Control Master RS232 AS-Interface Control Master RS232 Part Number
1827003672
210x100x110
mm (LxWxH)
720
g
Protection type
IP20
IEC60529
Supply voltage
24
V DC
Mechatronics
Dimensions Weight
Basic Knowledge
Programmable stand-alone master VBM-CTR-K20-R2 according to AS-interface specification 3.0 with RS 232 interface. Address assignment, acceptance of the target configuration and setting of the baud rate are possible via a pushbutton. Two-digit LC display and state display by means of LEDs. Bracket for AS-I control master made of anodized aluminum sheet, protected 4 mm safety sockets. Quick-fastening system for grooved plate or grooved plate case.
Control Master AS-I with Profibus DP interface, VAG PB-KFR4 Part Number
Order Examples
Control Master AS-I with Profibus DP interface 1827003674
AS-I Profibus gateway, VBG-PB-K20-D connection to PROFIBUS DP, 9-pole D-Sub socket, 2-digit LC display, LED display for operating state, earth fault monitoring. Commissioning without Profibus communication, voltage supply via protected 4 mm safety sockets, bracket made of anodized aluminum sheet. Quick-fastening system for grooved plate or grooved plate case. 210x100x110
mm (LxWxH)
720
g
IP20
IEC60529
Supply voltage
30
V DC
Components and Spare Parts
Weight Protection type
Application-specific Systems
Dimensions
Bosch Rexroth AG, 09.2015, R999000216
112
Training Systems for Automation | Components and Spare Parts Controls
Controls Simulator / TS-EC-UNI-PLC-O (universal simulator without cable) Simulator / TS-EC-UNI-PLC-O (universal simulator without cable) Part Number
R901423121
PLC base board with LED indicators, key/pushbutton switches and potentiometer, 2 Sub-D connectors for PLC connection, 4 mm protected safety sockets. To perform exercises, the corresponding templates are put into the positioning pins. 24 exercise templates. Labels and LED displays which are not relevant for the test are concealed. Creation of assignment lists and the PLC programs according to the tasks. Sample solutions provided. Dimensions
438x353x135
LxWxH
Weight
5.4
kg
Operating voltage
24
V DC
Connecting cable / TS-EC-DI 106-1/X Connecting cable / TS-EC-DI 106-1/X Part Number
R901422494
Connecting cable, digital input, universal board for PLC, 37-pole Sub-D plug on PLC connector, voltage supply 24 V DC. Length
1.3
m
Weight
380
g
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 113 Controls
Connecting cable / TS-EC-DO 106-1/X Connecting cable / TS-EC-DO 106-1/X Part Number
R901422495
1.3
m
380
g
Mechatronics
Length Weight
Basic Knowledge
Connecting cable, digital output, universal board for PLC, 37-pole Sub-D socket on PLC connector, voltage supply 24 V DC.
Controller / TS-EC-CML25.1-PN-16DI16DO Controller / TS-EC-CML25.1-PN-16DI16DO Part Number
R901423029
mm (LxWxH) kg
Supply voltage
24
V DC
Digital I/O
16 / 16
DI / DO
Application-specific Systems
438x353x135 4.55
Components and Spare Parts
Dimensions Weight
Order Examples
Programmable logic controller L25 with 16 digital inputs / outputs, firmware on Compact Flash card, voltage supply 24 V DC via 4 mm safety sockets, LCD screen, ready-contact interface for Ethernet (TCP/IP, RT-Ethernet) and Profibus DP. Fastening system for grooved plate. With storage system, stackable.
Bosch Rexroth AG, 09.2015, R999000216
114
Training Systems for Automation | Components and Spare Parts Controls
Digital I Module / TS-EC-G-DEE-NN-NN-NN Digital I Module / TS-EC-G-DEE-NN-NN-NN Part Number
R901411106
Digital input box with 16 inputs. One switch / pushbutton with central position and LED. Wiring on inline terminals. Connector for voltage supply 24 V DC, for connection to distributor box. Plastic housing with aluminum front panel 15TE. Fastening system for grooved plate. Safety sockets, 4 mm. Dimensions
150x85x71
mm (LxWxH)
Weight
650
g
Protection type
IP50
IEC60529
Supply voltage
24
V DC
Digital O Module / TS-EC-G-DAE-NN-NN-NN Digital O Module TS-EC-G-DAE-NN-NN-NN Part Number
R901411115
Digital output box with 16 outputs. Output state indication via LED. Wiring on inline terminals. Connector for voltage supply 24 V DC, for connection to distributor box. Plastic housing with aluminum front panel 15TE. Fastening system for grooved plate. Safety sockets, 4 mm. Dimensions
150x85x71
mm (LxWxH)
Weight
650
g
Protection type
IP50
IEC60529
Supply voltage
24
V DC
Bosch Rexroth AG, 09.2015, R999000216
Drive & Control Academy
Components and Spare Parts | Training Systems for Automation 115 Controls
ANALOG I/O MODULE / TS-EC-G-AEA-NNNN-NN Analog I/O Module / TS-EC-G-AEA-NN-NN-NN Part Number
R901411104
150x85x71
mm (LxWxH)
650
g
Protection type
IP50
IEC60529
Supply voltage
24
V DC
Mechatronics
Dimensions Weight
Basic Knowledge
Analog input / output box. Voltage input connectable and adjustable +/.10 V DC. Current input for 0 - 20 mA. M12 plug-in connection for direct sensor connection. 2 outputs 0 - 10 V. Wiring on inline terminals. Connector for voltage supply 24 V DC, for connection to distributor box. Plastic housing with aluminum front panel 15TE. Fastening system for grooved plate. Safety sockets, 4mm.
Digital O Module / TS-EC-G-DAE-NN-4A-2A Digital O Module / TS-EC-G-DAE-NN-4A-2A Part Number
R901423044
150x85x71
mm (LxWxH)
650
g
Protection type
IP50
IEC60529
24
V DC
2
max. A
Components and Spare Parts
Supply voltage Operating current
Application-specific Systems
Dimensions Weight
Order Examples
Digital output box with 4 outputs, 2 A switching capacity each. Wiring on inline terminals. Connector for voltage supply 24 V DC, for connection to distributor box. Plastic housing with aluminum front panel 15TE. Fastening system for grooved plate. Safety sockets, 4 mm.
Bosch Rexroth AG, 09.2015, R999000216
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Training Systems for Automation | Catalogs Overview of material numbers
Catalogs Overview of material numbers Part number
Name
1827003066
Power extender, VAN-G4-PE
1827003068
Part number
Name
104
1827003648
Capacitive sensor, Sn = 8 mm
97
AS-Interface flat cable, yellow 1000 mm, VAZ-FK-S-YE
106
1827003649
Magnetic field sensor, Sn = 60 mm
99
1827003069
Flat cable AS-interface, black 1000 mm, VAZ-FK-S-BK
107
1827003654
Reflection light sensor, Sn = 200 mm
101
1827003070
Connector for 2 IO module, V1-G connector
106
1827003656
Optical waveguide, scanning operation
102
1827003215
Measuring line 500 mm, red
108
1827003657
Optical waveguide, one-way operation
102
1827003216
Measuring line 500 mm, blue
108
1827003661
Optical waveguide (scanning operation) with holding bracket
103
1827003217
Measuring line 500 mm, black
108
1827003662
Strip with scanning sample
105
1827003422
Inductive sensor, 0.2 A; Sn = 2 mm
96
1827003672
AS-Interface Control Master RS232
111
1827003423
Capacitive sensor, 0.2 A; Sn = 1-4 mm
97
1827003673
TS Sensors AS-Interface with Profibus DP Gateway
72
1827003424
Optical sensor, 0.2 A; Sn = 1-200 mm
98
1827003674
Control Master AS-I with Profibus DP interface
111
1827003523
Measuring line 500 mm, yellow
107
1827003675
Profibus DP simulator, VAZ-PB-SIM
105
1827003524
Material sample case
94
R901168910
Proximity switch / NCN8-18GM60B3B-V1 BG
96
1827003525
TS sensors - Automation technology
35
R901209445
mMS 4.0 - EVO 1 - Exercise Manual
41
1827003532
Inductive sensor, two-wire
94
R901209662
43
1827003576
TS sensor expansion
22
mMS 4.0 - Overall System - Exercise Manual
R901344896
TS-ROB-1X / HANDLING-230
57
1827003632
TS sensors AS-interface; SI
70
R901384219
Signal light / TS-SAFE LOGIC
91
1827003635
Inductive analog encoder, linear measurement range (3-8 mm)
R901384221
Safety door / TS-SAFE LOGIC
90
1827003637
Ultrasonic sensor Sn = (60 - 500) mm
98
R901384223
Safety switch / TS-I10-M0454 LOCK
91
1827003638
Reflection light barrier, Sn = 3000 mm
99
R901384338
88
1827003640
Height compensation for sensors
110
Compact controller / TS-SAFE LOGIC COMPACT
R901389269
Device set / TS-AS-MASCH-SICH
77
1827003642
Motor unit with controller
100
R901389272
58
1827003644
2 IO module / VAA-2EA-G2-ZA/EA2
104
Training system, Open Core Engineering
R901402567
Inductive sensor, Sn = 8 mm
95
Linear Motion Technology Device Set Linear Axis
40
1827003645
R901409148
Linear Motion Technology
39
1827003647
Inductive sensor, Sn = 2 mm
95
Bosch Rexroth AG, 09.2015, R999000216
Page
101
Page
Name
R901411104
Analog I/O Module / TS-EC-G-AEA-NNNN-NN
115
R911326637
IndraDrive Cs Training System
78
R901411106
Digital I Module / TS-EC-G-DEE-NNNN-NN
114
R911337312
IndraMotion MLC Training System
79
R901411115
Digital O Module TS-EC-G-DAE-NNNN-NN
114
R911337406
PSI63C0 Training System
83
R901420828
Device set / TS-AS 105-1X-K
R911340632
Screw Training System
81
R901422494
Connecting cable / TS-EC-DI 106-1/X
112
R911341269
Sytronix SVP Training System
82
R901422495
Connecting cable / TS-EC-DO 106-1/X
113
R911341271
Sytronix FCP Training System
82
R901423029
Controller / TS-EC-CML25.1-PN16DI16DO
113
R911342540
IndraMotion MTX Training System
80
R911372425
PRC7000 Training System
84
R901423032
Device set / TS-AS 106-1X-K
24 R961002165
Stepping motor with geared belt drive
R901423033
Device set / TS-AS 107-1X-K
74 R961003446
Sensors - Basic kit with case
20
R901423035
Device set / TS-AS 108-1X-K
75 R961004276
Digital O Module / TS-EC-G-DAE-NN4A-2A
115
PLC programming - Basics, Exercise Manual
23
R901423044
R961004454
Sensors - Basics, Exercise Manual
18
R901423121
Simulator / TS-EC-UNI-PLC-O (universal simulator without cable)
112 R961004472
E2C Handling Module Device Set
37
R961004655
Handling Technology - Pneumatic Drives
36
R961008357
User Panel / TS-VCP 11
53
R961008358
User Panel / TS-VCP 25 &
53
76
Page
108
R901423235
Device unit / TS-MMS4.0-1X/ W1U3V2Z0B1S4H0A0
44
R901423238
Device Unit / TS-MMS4.0-1X/ W3U1V2Z
42
R901423240
Device Unit / TS-MMS4.0-1X/ W4U1V2Z
45
R901423241
Device Unit / TS-MMS4.0-1X/ W5U1V2Z&
46
R961008475
RFID Device Set - Reading/Coding Device
55
R901423247
Device Unit / TS-MMS4.0-1X/ W7U1V2Z
47
R961008480
Case / Sensors 2
19
R901423254
Device Unit / TS-MMS4.0-1X/ W8U1V2Z
48
R961008648
Switch / TS-03 FL SWITCH SFNB
93
R901430882
Device set MTX for mMS 4.0
49
R961008745
RFID - Information Flow Technology
54
R901437512
“Machine safety” expanded device set
50
R961008960
Case / Sensors 1
19
R901437515
“HMI integration and programming” expanded device set
51
R961009269
Sensors - Automation Technology
34
R901438601
“WiFi router with tablet” expanded device set
52
R961009383
Guide Unit, 385 mm with Ultrasonic Measuring Device
110
R961009614
Distributor, housing variant, 10x
109
Bosch Rexroth AG, 09.2015, R999000216
Basic Knowledge
Part number
Mechatronics
Page
Order Examples
Name
Application-specific Systems
Part number
Drive & Control Academy
Catalogs | Training Systems for Automation 117 Overview of material numbers
Components and Spare Parts
118
Training Systems for Automation | Catalogs Overview of material numbers
Part number
Name
R961009625
Counter frequency module
100
R961009627
Evaluation unit, digital material differentiation
103
R961009629
Control electronics for a stepping motor
109
R961009849
Light Curtain / TS-C2000
Bosch Rexroth AG, 09.2015, R999000216
Page
89
Part number
Name
Page
Name
Part number
Page
2 IO module / VAA-2EA-G2-ZA/EA2
1827003644
104
Device unit / TS-MMS4.0-1X/ W1U3V2Z0B1S4H0A0
R901423235
44
Analog I/O Module / TS-EC-G-AEA-NNNN-NN
R901411104
115
E2C Handling Module Device Set
R961004472
37
Connecting cable / TS-EC-DI 106-1/X
R901422494
112
Linear Motion Technology Device Set Linear Axis
R901402567
40
Connecting cable / TS-EC-DO 106-1/X
R901422495
113
Device Set MTX for mMS 4.0
R901430882
49
AS-Interface Control Master RS232
1827003672
111
R961008475
55
AS-Interface flat cable, yellow 1000 mm, VAZ-FK-S-YE
1827003068
106
RFID Device Set - Reading/Coding Device Device set / TS-AS 105-1X-K
R901420828
76
Evaluation unit, digital material differentiation
R961009627
103
Device set / TS-AS 106-1X-K
R901423032
24
User Panel / TS-VCP 11
R961008357
53
Device set / TS-AS 107-1X-K
R901423033
74
User Panel / TS-VCP 25 &
R961008358
53
Device set / TS-AS 108-1X-K
R901423035
75
Control Master AS-I with Profibus DP interface
1827003674
111
Device set / TS-AS-MASCH-SICH
R901389269
77
Digital I Module / TS-EC-G-DEE-NN-NN-NN R901411106
114
Handling Technology - Pneumatic Drives
R961004655
36
Digital O Module / TS-EC-G-DAE-NN-4A-2A R901423044
115
Height compensation for sensors
1827003640
110
Digital O Module TS-EC-G-DAE-NN-NN-NN R901411115
114
Inductive analog encoder, linear measurement range (3-8 mm)
1827003635
101
“HMI integration and programming” expanded device set
R901437515
51
Compact controller / TS-SAFE LOGIC COMPACT
R901384338
88
“Machine safety” expanded device set
R901437512
50
Case / Sensors 1
R961008960
19
“WiFi router with tablet” expanded device set
R901438601
52
Case / Sensors 2
R961008480
19
Flat cable AS-interface, black 1000 mm, VAZ-FK-S-BK
1827003069
107
Strip with scanning sample
1827003662
105
Guide Unit, 385 mm with Ultrasonic Measuring Device
R961009383
110
Light Curtain / TS-C2000
R961009849
89
Device Unit / TS-MMS4.0-1X/ W3U1V2Z
R901423238
42
Optical waveguide (scanning operation) with holding bracket
1827003661
103
Device Unit / TS-MMS4.0-1X/ W4U1V2Z Device Unit / TS-MMS4.0-1X/ W5U1V2Z& Device Unit / TS-MMS4.0-1X/ W7U1V2Z Device Unit / TS-MMS4.0-1X/ W8U1V2Z
R901423240
45
Optical waveguide, one-way operation
1827003657
102
R901423241
46
Optical waveguide, scanning operation
1827003656
102
R901423247
47
Linear Motion Technology
R901409148
39
R901423254
48
Material sample case
1827003524
94
Bosch Rexroth AG, 09.2015, R999000216
Basic Knowledge
Page
Mechatronics
Part number
Order Examples
Name
Application-specific Systems
Product Name Overview
Drive & Control Academy
Catalogs | Training Systems for Automation 119 Product Name Overview
Components and Spare Parts
120
Training Systems for Automation | Catalogs Product Name Overview
Name
Part number
Page
Name
Part number
Page
Measuring line 500 mm, yellow
1827003523
107
Magnetic field sensor, Sn = 60 mm
1827003649
99
Measuring line 500 mm, blue
1827003216
108
Optical sensor, 0.2 A; Sn = 1-200 mm
1827003424
98
Measuring line 500 mm, red
1827003215
108
Sensors - Automation Technology
R961009269
34
Measuring line 500 mm, black
1827003217
108
Sensors - Basic kit with case
R961003446
20
mMS 4.0 - EVO 1 - Exercise Manual
R901209445
41
Sensors - Basics, Exercise Manual
R961004454
18
mMS 4.0 - Overall System - Exercise Manual
R901209662
43
Safety switch / TS-I10-M0454 LOCK
R901384223
91
Motor unit with controller
1827003642
100
Signal light / TS-SAFE LOGIC
R901384219
91
Proximity switch / NCN8-18GM60B3B-V1 BG
R901168910
96
Simulator / TS-EC-UNI-PLC-O (universal simulator without cable)
R901423121
112
Power extender, VAN-G4-PE
1827003066
104
Connector for 2 IO module, V1-G connector
1827003070
106
Profibus DP simulator, VAZ-PB-SIM
1827003675
105
Control electronics for a stepping motor
R961009629
109
PLC programming - Basics, Exercise Manual
R961004276
23
Controller / TS-EC-CML25.1-PN16DI16DO
R901423029
113
Reflection light barrier, Sn = 3000 mm
1827003638
99
IndraDrive Cs Training System
R911326637
78
Reflection light sensor, Sn = 200 mm
1827003654
101
IndraMotion MLC Training System
R911337312
79
RFID - Information Flow Technology
R961008745
54
IndraMotion MTX Training System
R911342540
80
Switch / TS-03 FL SWITCH SFNB
R961008648
93
Training system, Open Core Engineering
R901389272
58
Stepping motor with geared belt drive
R961002165
108
PRC7000 Training System
R911372425
84
Safety door / TS-SAFE LOGIC
R901384221
90
PSI63C0 Training System
R911337406
83
Inductive sensor, 0.2 A; Sn = 2 mm
1827003422
96
Screw Training System
R911340632
81
Inductive sensor, Sn = 2 mm
1827003647
95
Sytronix FCP Training System
R911341271
82
Inductive sensor, Sn = 8 mm
1827003645
95
Sytronix SVP Training System
R911341269
82
Inductive sensor, two-wire
1827003532
94
TS-ROB-1X / HANDLING-230
R901344896
57
Capacitive sensor, 0.2 A; Sn = 1-4 mm
1827003423
97
TS sensors - Automation technology
1827003525
35
Capacitive sensor, Sn = 8 mm
1827003648
97
TS Sensors AS-Interface with Profibus DP Gateway
1827003673
72
TS sensors AS-interface; SI
1827003632
70
Bosch Rexroth AG, 09.2015, R999000216
Part number
Page
TS sensor expansion
1827003576
22
Ultrasonic sensor Sn = (60 - 500) mm
1827003637
98
Distributor, housing variant, 10x
R961009614
109
Counter frequency module
R961009625
100
Name
Part number
Page
Components and Spare Parts
Application-specific Systems
Order Examples
Mechatronics
Name
Drive & Control Academy
Catalogs | Training Systems for Automation 121 Product Name Overview
Basic Knowledge
Bosch Rexroth AG, 09.2015, R999000216
Bosch Rexroth AG Drive & Control Academy Bahnhofplatz 2 97070 WĂźrzburg, Germany Phone: +49 (0) 9352 18-1920 Fax: +49 (0) 9352 18-6882 E-mail: academy@boschrexroth.de www.boschrexroth.com/academy
You can find your local contact at: www.boschrexroth.com/contact
R999000216 (2015-09) replaces: R999000216/2014-09/EN Š Bosch Rexroth AG 2015 Subject to change!
This information is solely for describing the product. Since our products are continuously being developed, no conclusions can be derived from this information regarding a certain condition or suitability for a certain application. This information does not release the user from conducting their own assessments and tests. Please note that our products are subject to a natural wear and aging process.