June 2016
RAISING THE BAR Newest Machines Maximize Material Harvest, Hauling EfďŹ ciency Page 20
READ:
Organic Waste Collection Technology Saves Time, Money Page 32
AND: New Holland, SUNY Partner For Willow Crop Advances Page 28
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INSIDE ¦
JUNE 2016 | VOLUME 10 | ISSUE 6
ON THE COVER:
John Deere's 1110E IT4 Forwarder works with harvesters and processors by transporting cut-to-length logs from the forest to the landing or roadside in an elevated bunk.
06 EDITOR’S NOTE The Tip of the Industry's Spear By Tim Portz
08 BUSINESS BRIEFS
PHOTO: DEERE & COMPANY
POWER
10 NEWS
11 COLUMN Durigo: Maine Lives Up to Motto By Bob Cleaves
12 EVENT REVIEW Rallying for a Rebound Year In mid-April, nearly 1,000 people gathered in Charlotte, North Carolina, for the ninth annual International Biomass Conference & Expo. By Anna Simet
COPYRIGHT © 2016 by BBI International
Biomass Magazine: (USPS No. 5336) June 2016, Vol. 10, Issue 6. Biomass Magazine is published monthly by BBI International. Principal Office: 308 Second Ave. N., Suite 304, Grand Forks, ND 58203. Periodicals Postage Paid at Grand Forks, North Dakota and additional mailing offices. POSTMASTER: Send address changes to Biomass Magazine/Subscriptions, 308 Second Ave. N., Suite 304, Grand Forks, North Dakota 58203.
Please recycle this magazine and remove inserts or samples before recycling TM
12 PELLETS
18 NEWS Subscriptions Biomass Magazine is free of charge to everyone with the exception of a shipping and handling charge of $49.95 for anyone outside the United States. To subscribe, visit www.BiomassMagazine.com or you can send your mailing address and payment (checks made out to BBI International) to Biomass Magazine Subscriptions, 308 Second Ave. N., Suite 304, Grand Forks, ND 58203. You can also fax a subscription form to 701-746-5367. Back Issues & Reprints Select back issues are available for $3.95 each, plus shipping. Article reprints are also available for a fee. For more information, contact us at 701-746-8385 or service@bbiinternational.com. Advertising Biomass Magazine provides a specific topic delivered to a highly targeted audience. We are committed to editorial excellence and high-quality print production. To find out more about Biomass Magazine advertising opportunities, please contact us at 701-746-8385 or service@bbiinternational.com. Letters to the Editor We welcome letters to the editor. Send to Biomass Magazine Letters to the Managing Editor, 308 2nd Ave. N., Suite 304, Grand Forks, ND 58203 or email to asimet@bbiinternational.com. Please include your name, address and phone number. Letters may be edited for clarity and/or space.
19 COLUMN A Proliferation of Fuel Standards By Ben Bell-Walker
20 FEATURE Workhorses of the Woods When it comes to getting materials out of the woods, equipment manufacturers constantly strive to improve emissions, operator conditions, productivity and efficiency. By Ron Kotrba
JUNE 2016 | BIOMASS MAGAZINE 3
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INSIDE ¦
ADVERTISER INDEX¦ 2016 National Advanced Biofuels Conference & Expo
40
4B Components, Ltd
29
Advanced Cyclone Systems
34
Agra Industries
7
ASTEC Bulk Handling Solutions
9
Astec, Inc.
2
D3 Max
31
Ernst & Young
18
Hurst Boiler & Welding Co. Inc
33
KEITH Manufacturing Company
30
Morbark, Inc
39
Powerhouse Technology
37
ProcessBarron
22
SWANA Solid Waste Association of North America
25
Swedish Exergy AB
10
TerraSource Global
23
Varco Pruden Buildings
28
4
Pellet Fuels Institute
Tramco, Inc.
JUNE 2016 | VOLUME 10 | ISSUE 6
8 26
THERMAL
26 NEWS
27 COLUMN What is ‘Green’ Heating? By John Ackerly
28 FEATURE Foraging for Efficiency
New Holland is equipping growers with the tools needed to efficiently harvest woody biomass crops such as willow and poplar. By Anna Simet
BIOGAS
31 NEWS
32 DEPARTMENT Prepping at Point of Origin
BioHiTech’s Eco-Safe digester technology completes the first step of AD at the site of waste generation, saving time and money. By Katie Fletcher
ADVANCED BIOFUELS & CHEMICALS
34 NEWS
35 COLUMN Food + Fuel: The New Biomass Equation By Matt Carr
36 CONTRIBUTION Expanding the Bioenergy Workforce Walla Walla Community College is training, preparing and motivating the growing bioenergy market’s future workforce. By Betsy Fradd
JUNE 2016 | BIOMASS MAGAZINE 5
¦EDITOR’S NOTE EDITORIAL
The Tip of the Industry’s Spear I read the proof of this Biomass Magazine issue while aboard a train in Sweden, headed southwest to tour an integrated sawmill and pellet plant. The landscape was dotted here and TIM PORTZ VICE PRESIDENT OF CONTENT there with active logging sites, and while reading & EXECUTIVE EDITOR tportz@bbiinternational.com Senior Editor Ron Kotrba’s page-20 cover story, “Workhorses of the Woods,” I was quite literally comparing photographs of what I found in the feature to what I was seeing in Sweden’s woods. We chose Kotrba’s feature as our cover story because heavy logging equipment is the epitome of the tip of the spear when it comes to biomass harvesting, this month’s area of focus. The efficiencies Kotrba describes in his feature revolutionized forestry, and along with it, woody biomass-derived energy production. As chance would have it, I also passed some stands of willow, or energy coppice, as it’s more commonly called there, and Managing Editor Anna Simet’s page-28 story details the efforts underway at New Holland to purpose-build a forage harvester optimized for this promising feedstock. I was pleased to see some larger stands of coppice in Sweden, and recognized that in a globalized bioenergy economy, a growing market for this equipment there, or anywhere, will provide leading OEMs all the incentive they need to commit research and development budgets to the challenge. This sentiment was echoed by New Holland’s Doug Otto when he told Simet, “Woody crops are a new thing that haven’t taken off everywhere, so we’re trying to help drive the market.” For anyone who missed this year’s International Biomass Conference & Expo, we’ve included a robust photo spread of this year’s event that begins on page 13. Our traditional association executive roundtable found our industry working to reimagine itself a little in the face of prolonged ultra-low energy prices, as well as the industry’s ongoing challenge of managing intermittent federal and state policy support. During the pictured general session, I found myself thinking again and again about one of the foundational values of biomass energy, and its unique ability to provide always-on, baseload and dispatchable and renewable heat, power and fuel. No other renewable can make the same claim, and while I’m not in a big hurry to argue against other forms of renewable energy, I do believe it’s time to return to this argument as the drumbeat of our industry’s advancement.
PRESIDENT & EDITOR IN CHIEF Tom Bryan tbryan@bbiinternational.com VICE PRESIDENT OF CONTENT & EXECUTIVE EDITOR Tim Portz tportz@bbiinternational.com MANAGING EDITOR Anna Simet asimet@bbiinternational.com SENIOR EDITOR Ron Kotrba rkotrba@bbiinternational.com NEWS EDITOR Erin Voegele evoegele@bbiinternational.com ASSOCIATE EDITOR Katie Fletcher kfletcher@bbiinternational.com COPY EDITOR Jan Tellmann jtellmann@bbiinternational.com
ART ART DIRECTOR Jaci Satterlund jsatterlund@bbiinternational.com GRAPHIC DESIGNER Raquel Boushee rboushee@bbiinternational.com
PUBLISHING & SALES CHAIRMAN Mike Bryan mbryan@bbiinternational.com CEO Joe Bryan jbryan@bbiinternational.com VICE PRESIDENT OF OPERATIONS Matthew Spoor mspoor@bbiinternational.com SALES & MARKETING DIRECTOR John Nelson jnelson@bbiinternational.com BUSINESS DEVELOPMENT DIRECTOR Howard Brockhouse hbrockhouse@bbiinternational.com SENIOR ACCOUNT MANAGER Chip Shereck cshereck@bbiinternational.com ACCOUNT MANAGER Jeff Hogan jhogan@bbiinternational.com CIRCULATION MANAGER Jessica Tiller jtiller@bbiinternational.com MARKETING & ADVERTISING MANAGER Marla DeFoe mdefoe@bbiinternational.com
EDITORIAL BOARD MEMBERS Stacy Cook, Koda Energy Ben Anderson, University of Iowa Justin Price, Evergreen Engineering Adam Sherman, Biomass Energy Resource Center
6 BIOMASS MAGAZINE | JUNE 2016
INDUSTRY EVENTS¦ International Fuel Ethanol Workshop & Expo JUNE 20-23, 2016
Wisconsin Center Milwaukee, Wisconsin Now in its 32nd year, the FEW provides the ethanol industry with cutting-edge content and unparalleled networking opportunities in a dynamic businessto-business environment. As the largest, longestrunning ethanol conference in the world, the FEW is renowned for its superb programming—powered by Ethanol Producer Magazine—that maintains a strong focus on commercial-scale ethanol production, new technology, and near-term research and development. The 2015 event drew about 2,000 people from 45 states, four Canadian provinces and 25 countries. 866-746-8385 | www.fuelethanolworkshop.com
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National Advanced Biofuels Conference & Expo JUNE 20-23, 2016
Wisconsin Center Milwaukee, Wisconsin The 6th annual National Advanced Biofuels Conference & Expo will take place June 20-23 at the Wisconsin Center in Milwaukee, Wisconsin. Produced by BBI International, this national event will feature the world of advanced biofuels and biobased chemicals— technology scale-up, project finance, policy, national markets and more—with a core focus on the industrial, petroleum and agribusiness alliances defining the national advanced biofuels industry and networking junction for all biomass industries. 866-746-8385 | www.advancedbiofuelsconference.com
SWANA’s WASTECON 2016 AUGUST 22-25, 2016
Indiana Convention Center Indianapolis, Indiana WASTECON is the premier solid waste industryfocused conference that features the latest news, education, advancements and products to help you achieve success in your business, all in one setting. WASTECON offers opportunities to see what’s new in collection, processing, marketing and management of compost, recyclables and solid waste. Join thousands of industry professionals for training, technical sessions, exhibits and networking opportunities. Explore a variety of new topics and expand your knowledge of what’s happening in solid waste management. 1-800-GO-SWANA | www.wastecon.org
International Biomass Conference & Expo APRIL 10-12, 2017
Minneapolis Convention Center Minneapolis, Minnesota Organized by BBI International and produced by Biomass Magazine, this event brings current and future producers of bioenergy and biobased products together with waste generators, energy crop growers, municipal leaders, utility executives, technology providers, equipment manufacturers, project developers, investors and policy makers. It’s a true one-stop shop––the world’s premier educational and networking junction for all biomass industries. 866-746-8385 | www.biomassconference.com
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Business Briefs PEOPLE, PRODUCTS & PARTNERSHIPS
Scepter Holdings to acquire share in Maine Woods Biomass Exports Scepter Holdings Inc. has executed and entered into an equity purchase and sale agreement to acquire 80 percent of the issued and outstanding percentage interest in Maine Woods Biomass Exports LLC. Searsport, Maine-based MWBE is a biomass wood chip producer. The company aims to expand its current operation and develop and build a multifunctional wood chip processing, manufacturing, and log drying facility using phytosanitation heat treatment. The facility would be designed to manufacture a minimum of 310,000 metric tons per year for export to the EU for combined-heatand-power (CHP) production, and to produce medium-density fiberboard. UNTHA announces new shredder Austrian-based UNTHA has announced a new electric-drive shredder. The UNTHA XR shredder has been designed and engineered to increase capacity, profitability and safety levels in the wood recycling and biomass market. A slow-speed, hightorque drive allows the XR to consistently process up to 40 metric tons of wood per hour. The system significantly minimizes dust levels, which reduces the risk of fire.
It is available as either a static or mobile solution. Trials have shown that the XR produces fines as low as 5 percent. As a result, the shredder yields up to 20 percent more saleable biomass material per ton than other solutions, often without the need for any additional screening systems. Professor wins NSF funding for bioenergy project Pankaj Lal, assistant professor of Earth and Environmental Studies at Montclair State University, was recently Lal awarded a five-year, $450,000 Faculty Early Career Development grant from the National Science Foundation to explore sustainable bioenergy solutions in the Midwestern and Southern United States. Titled “Exploring Place-Based Opportunities for Bioenergy Sustainability,” Lal’s project will focus on place-based policy solutions that develop forest- and agriculture-based bioenergy as a fossil fuel alternative.
ization in the wastewater resource recovery sector. He will be responsible for leading technology commercialization, distribution channels and marketing of Anaergia technologies in the wastewater sector. Kuzma has more than 20 years of experience in the wastewater industry and has been primarily focused on advanced technologies, such as membrane filtration and membrane bioreactors, nutrient management and recovery, and advanced biological wastewater processes. He gained his experience at USFilter, Veolia, Siemens Water, Ostara Nutrient Recovery Technologies, and Organica Water.
MHG adds CEO MHG, a biopolymer manufacturer and provider of specialty toll manufacturing services, has added Stephen Croskrey as CEO. One of his first undertakings Croskrey is the planned eightfold expansion of the company’s polyhydroxyalkanoate (PHA) pilot biorefinery. MHG also plans to commission an engineering study for a commercial-scale PHA plant. Croskrey Anaergia adds team member Anaergia Inc. has appointed Matthew previously served as president and CEO of Kuzma to lead its technology commercial- Armor Holding Products LLC.
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8 BIOMASS MAGAZINE | JUNE 2016
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BUSINESS BRIEFS¦
Comet adds to leadership team Comet Biorefining Inc. has appointed Rich Troyer as CEO. Troyer most recently served as chief business officer at Coskata, where he oversaw business development, strategic planning, project development and external relations. He also previously served as managing director of the Blackstone Group, where he was responsible for investments in biofuel and biochemical companies. Earlier in his career, Troyer was an equity research analysis at AllianceBernstein, Credit Suisse First Boston and Piper Jaffray, where he focused on the clean technology and biotechnology sectors. Andrew Richard, Comet founder, has been appointed chairman of the board and chief technology officer. In addition, Bruce Jamerson has joined the company’s board of directors. He previously served as chairman and CEO of Mascoma Corp. and was president and a board member of VeraSun Energy Corp. Jamerson currently serves as president of Conifer Investments LLC and holds a board position with Ensyn Corp.
Business Vouchers pilot program to accelerate the transformation toward a clean energy economy. Two bioenergy projects were selected to participate in the program. Emeryville, California-based Lygos will work with the National Renewable Energy Laboratory and Lawrence Berkeley National Laboratory. Berkeley, California-based Visolis will work with NREL and the Pacific Northwest National Laboratory. UPM Biofuels earns ISCC PLUS certification UPM Biofuels has extended sustainability certification to cover all of its output streams from the Lappeenranta Biorefinery in Finland under the International Sustainability and Carbon Certification Scheme ISCC PLUS. UPM Biofuels produces renewable diesel and naphtha at the Lappeenranta Biorefinery in Finland. Wood-based renewable diesel UPM BioVerno for transportation is the main product. However, the process also generates a smaller share of renewable naphtha, which can be used as a biocomponent for petrol.
investment company for Flanders, FPIM, a Belgian Federal Holding and Investment Company, and Avantium’s existing shareholders. The funds will be used to commercialize the YXY technology for producing 100 percent biobased packaging material polyethylenefuranoate (PEF), a next-generation plastic with superior performance. Avantium’s roll-out plan includes the construction of a “reference plant” to produce furandicarboxylic acid (FDCA). This reference plant with a capacity of up to 50,000 metric tons per year is intended to be located in Antwerp, Belgium.
Gevo announces revised ASTM standard for aviation fuel Gevo Inc. has announced that ASTM International completed its process of approving the revision of ASTM D7566 (Standard Specification for Aviation Turbine Fuel Containing Synthesized Hydrocarbons) to include alcohol-to-jet synthetic paraffinic kerosene (ATJ-SPK) derived from renewable isobutanol. Gevo’s renewable alcoholto-jet fuel (ATJ) is now eligible to be used as a blending component in standard Jet DOE selects participants for Small A-1 for commercial airline use in the United Avantium closes financing round Business Vouchers pilot program States and in many other countries around Avantium has closed a financing round the globe. Gevo’s ATJ is eligible to be used The U.S. Department of Energy has selected 33 small businesses to work directly of €20 million ($22.59 million). The invest- for up to a 30 percent blend in conventional with its national labs through the Small ments are made by PMV, an independent jet fuel for commercial flights.
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PowerNews UK DECC: Bioenergy production reaches record levels in 2015 The U.K. Department of Energy and Climate Change has released provisional energy data for 2015, reporting renewable electricity generation reached 83.3 TWh last year, up 29 percent from 2014, with bioenergy up 28 percent, reaching a record 29 TWh. Generation from plant biomass increased from 13.1 TWh in 2014 to 18.8 TWh in 2015, largely due to the full conversion of a third unit at Drax from coal to biomass. Renewable electricity capacity was at 30 GW at the end of the year, up 22 percent, or 5.4 GW, when compared to 2014. Bioenergy capacity increased by 13.8 percent last
year, despite the closure of Ironbridge in November. Plant biomass accounted for 2.6 GW of capacity, with anaerobic digestion (AD) at 259 MW, non-AD animal biomass at 111 MW, energy-from-waste at 896 MW, sewage sludge digestion at 216 MW, and landfill gas at 1.06 GW. Of electricity generated last year, gas accounted for 30 percent, coal accounted for 23 percent, nuclear accounted for 21 percent and renewables accounted for a record 25 percent. Bioenergy accounted for 35 percent of the renewables share.
U.K. 2015 renewable electricity generation TWh
% change compared to 2014
Onshore wind
23.0
+23.7
Offshore wind
17.4
+29.9
6.3
+7.4
Hydro Solar PV
7.6
+86.6
Bioenergy (including cofiring)
29.0
+27.8
All renewables
83.3
+28.9
SOURCE: U.K. DEPARTMENT OF ENERGY AND CLIMATE CHANGE
Legislation boosts Maine’s biomass industry In April, Maine Gov. Paul LePage signed legislation, titled “An Act to Establish a Process for the Procurement of Biomass Resources,” that will inject up to $13.4 million into the state’s biomass sector via renewed and new power purchase agreements. Expiring contracts, low energy prices and the elimination of incentives in neighboring states have pushed the state’s biomass sector to the brink of collapse. Covanta Energy and ReEnergy Holdings LLC are among Maine’s bioenergy producers that have faced challenges. The Maine-based Biomass Power Association pointed to the bill as a lifeline for the sector and all of the economic benefits it provides. “We are grateful to the Maine Legislature for acknowledging that a thriving biomass industry is worth fighting for,” said Bob Cleaves, president and CEO of BPA, and a resident of Portland, Maine. “After a robust debate, the proposal passed by a significant margin, showing that appreciation for biomass, and its many economic and environmental benefits, runs deep.”
10 BIOMASS MAGAZINE | JUNE 2016
POWER¦
Dirigo: Maine Lives Up to Motto BY BOB CLEAVES
In April, the Maine legislature voted overwhelmingly to pass a bipartisan measure to help our state’s biomass industry. Maine Gov. Paul LePage signed the bill a few days later, approving a package that will fund the industry with $13.4 million from Maine taxpayers over the next two years. In passing this bill, Maine’s lawmakers lived up to the state’s motto, “Dirigo,” which is Latin for “I lead.” The predictable refrain from state environmental groups (biomass is “dirtier than coal”) was thoroughly debunked and rejected by leaders from both parties, many of whom are known throughout Maine as champions of the environment. Maine’s leaders recognized that a healthy biomass industry is crucial to the state’s economy. It’s no secret that biomass, along with the forest products sector, is going through a hard time right now, not just in Maine, but across the country. The lowest fossil fuel prices in six years, combined with regulatory uncertainty, are causing plants to go idle from Maine to California and in many states in between. The forest products industry is faring no better. Last month, the Madison paper mill announced impending closure, marking Maine’s fifth paper mill closure in less than two years. With this closure, Maine’s paper industry workforce will have been reduced by 2,300 in five years. Biomass power, as part of the forest products sector, is a cornerstone of Maine commerce. Loggers, sawmills and paper mills depend on revenue from selling unusable, low-value materials like treetops, limbs, chips and sawdust to biomass facilities. An estimated 2.5 million tons of these materials are sold to biomass facilities in Maine each year. Without this market, they would either be landfilled or cause an even more serious strain on the higher-value forest products market.
When Maine’s biomass fleet is running at full capacity, it provides up to 25 percent of the state’s total electricity. That’s not a share of renewable power, but of Maine’s entire electricity needs, one of the highest renewable power shares of any state in the nation. It’s hard to define the full benefits conferred by biomass. The cents paid to a facility per kilowatt-hour do not accurately reflect its jobs, market support, waste wood disposal or environmental benefits. In Maine, state leaders concluded that they could not forfeit these benefits, and certainly not the $300 million annual contributions of biomass to Maine’s economy. In Maine, this was a team effort contributed to by biomass facilities, loggers and landowners in equal measures. By working together, these groups were able to showcase the full force of the revenue and jobs at stake. Hopefully, other states like California and Michigan will emulate Maine’s good example and support the biomass industry and its many partners through the challenges experienced in so many markets. For a reasonable investment, the biomass industry can be kept up and running, helping maintain forests and economies alike. The Maine state government has shown its support for biomass. Other states should follow its lead. Author: Bob Cleaves President, Biomass Power Association bob@usabiomass.org www.usabiomass.org
JUNE 2016 | BIOMASS MAGAZINE 11
R A L LY I N G F O R A
REBOUND YEAR Low oil, dipping power prices and a warm winter have presented the biomass industry with a challenging year. BY ANNA SIMET PHOTOS BY LENN LONG PHOTOGRAPHY
T
he ninth annual International Biomass Conference & Expo brought nearly 1,000 attendees to Charlotte, North Carolina, for a frank discussion of the current state of the biomass energy industry and the outlook for the next year, as well as three days of information and technology sharing, collaboration and networking. Association leaders participating in the April 12 general session discussion didn’t skirt the issue that record-low fossil fuel and energy prices have caused turmoil for most industry sectors, but they also shined some light on promising solutions to some problems faced and highlighted each sector’s bright spots. The Clean Power Plan—the ultimate fate of which will be decided with the fall election—and a push for renewed tax credits were emphasized during the panel, fronts that the usually fragmented industry have united on. Bob Cleaves, president of the Biomass Power Association, said the U.S. EPA’s recent workshop focused on biomass in the CPP— which was held despite the CPP’s current legal limbo—was encouraging, and conveyed a strong message that biomass can play an important role in state implantation plans (SIP). The looming question is how states will define biomass, and for those that choose not to craft their own SIPs, that job will—disadvantageous to the industry—be left up to the U.S. EPA, which recently put out a rulemaking to determine which types of biomass should be included. “That is a really bad approach…the idea the EPA could be the arbiter of what are acceptable types of biomass,” Cleaves said. All panelists urged industry stakeholders to call their senators to request an extension of the Section 45 production tax credits, as they are set to expire at the end of the year. It was agreed that there was good opportunity to get the extension included in the Federal Aviation Administration Reauthorization Act, which was passed by the Senate April 19, and is now in the hands of the House, which must act before the FAARA expires in July. Also having potential for inclusion in the FAARA is the BTU Act, said Dan Wilson, board chair of the Biomass Thermal Energy Council. He reminded attendees that biomass thermal has faced an un12 BIOMASS MAGAZINE | JUNE 2016
level playing field with other renewables for many years, and pointed to the BTU Act as a means of rectifying the discrepancy. “This is the time to make the push, and I can’t state enough what a big deal this is for the industry.” Patrick Serfass, executive director of the American Biogas Council, said there have been and are some sector challenges, “but also some high highs.” The biogas industry has been challenged by the low price paid for power produced by biogas-based electricity projects, and regulatory issues surrounding getting upgraded biogas into the pipeline and electricity to the grid, but there has been a push toward more organics recycling and other favorable policies that are providing growth opportunities. Stephen Faehrner, chairman of the Pellet Fuels Institute, said besides the major dip in demand due to the warm winter, the domestic pellet industry faces some regulatory challenges, including the New Source Performance Standards, which PFI worked on with the EPA for many years but still resulted in some confusing and challenging language. On positives, he said that many states in this country that have done a lot to try to help biomass thermal, specifically pellets or stoves. “More states are beginning to recognize biomass…Maryland has a biomass directory and a program manager….23 states have some form of program to help folks get a wood or pellet stove. It’s something that’s really encouraging.” Seth Ginther, executive director of the U.S. Industrial Pellet Association, discussed the Sustainable Biomass Partnership, saying it’s off to a great start and seeing some success, as well as an initiative to secure government funding to allow the conversion of Drax’s final unit to biomass, which he said would provide some great opportunity for the industry. He also touched on USIPA’s strategy to start thinking long-term, and how the industry will navigate a subsidy-free future. Author: Anna Simet Managing Editor, Biomass Magazine 701-738-4968 asimet@bbiinternational.com
CONFERENCEÂŚ
Held concurrent to the International Biomass Conference & Expo was the Onsite Energy Conference & Expo. General session speakers included (from left to right) Tom Bryan, vice president of BBI International; Mark Fennell, business development manager at UGI Performance Solutions; Rich Hepp, microgrid program director at Schneider Electric; and Alain Castro, CEO of Ener-Core.
At left, Tim Portz, Biomass Magazine executive editor, interviews Stephen Faehner, Pellet Fuels Institute chairman, and Seth Ginther, exeutive director of the U.S Industrial Pellet Association, during the International Biomass Conference & Expo general session.
Patrick Serfass (left), executive director of the American Biogas Council, and Bob Cleaves, president of the Biomass Power Association, highlight the year's successes and challenges.
Dan Wilson, board chair of the Biomass Thermal Energy Council, discusses the importance of the BTU Act to the U.S. biomass heating industry for their respective sectors.
JUNE 2016 | BIOMASS MAGAZINE 13
During a breakout panel moderated by Katie Fletcher, associate editor of Pellet Mill Magazine (seated), Charlie Niebling, principal and partner at Innovative Natural Resource Solutions LLC, discusses development of a national wood chip fuel quality standard.
Forest2Market's Pete Stewart, president and CEO, and Tracy Leslie, director, discussed biomass supply chain optimization and the effects of U.S. wood pellet exports on southern forests, respectively.
Roeslein Alternative Energy received the Groundbreaker of the Year Award for its swine waste-utilizing biogas project on the Ruckman complex of Smithfield Foods Hog Division northwest of Albany, Missouri. Accepting the award on behalf of the company was Chris Roach, RAE director.
Art Samberg, project coordinator at the NC Clean Energy Technology Center, discusses opportunities for biomass power in the Clean Power Plan during a panel that included (from left) moderator Anna Simet, Biomass Magazine managing editor; David Minott, president of Arc5 Environmental Consulting LLC; and William Strauss, president of FutureMetrics LLC.
Dayre Lashnits, U.S. commodity sales manager at Euronext, talks wood pellet futures at the Global Pellet Market Outlook Summit, a preconference seminar of the International Biomass Conference & Expo.
Melissa Brown, CFO of Drax, accepted the Excellence in Bioenergy Award on behalf of Drax CEO Dorothy Thompson, who won based on her efforts in leading the utility through the technical, logistical and political challenges associated with converting Englandâ&#x20AC;&#x2122;s largest coal-fired power station to biomass. Chris Wiberg, lab director of Timber Products Inspection and the Biomass Energy Laboratory, (right photo) presented on pellet certification quality standards during the Global Pellet Market Outlook Summit.
JUNE 2016 | BIOMASS MAGAZINE 15
ÂŚCONFERENCE
E. Allen Lash of FamilyFarms Group and Bill Strauss visit between track sessions.
Josh Rohrer and Jamie White of NCH Certified Laboratories man the company booth during dedicated expo hall time.
Vecoplan LLC's Bill Miller, Ralf Rosenkranz and Yuri Chocholko ready to greet booth traffic.
Platinum-level sponsor New Holland's Gary Wojcik and Jarrod Angstadt, and Tim Portz pose following the expo hall grand opening ribbon-cutting ceremony.
16 BIOMASS MAGAZINE | JUNE 2016
CONFERENCEÂŚ
(Left to right) Emmanuel Torkuma Manger and Tavershima Adyorough, Benue State Government of Nigeria; and Emmannuel Kucha, Aondoyila Kuhe and Isaac Itodo, University of Agriculture Makurdi, attend breakfast before day two breakout track sessions begin.
Judi Rawlings and John Rawlings of Rawlings Waste Wood Recovery Systems ready to talk shop.
Representing Babcock & Wilcox on the expo hall floor were (from left) Todd Pini, B&W; Paul Vargas, B&W MEGTEC; Pat Collins, B&W MEGTEC; John DeFusco, B&W, and Paul Sengupta, B&W MEGTEC.
JUNE 2016 | BIOMASS MAGAZINE 17
PelletNews DOE publishes energy employment report
Energy employment statistics Total electric power generation and fuels
The U.S. Department of Energy has released its first annual energy employment analysis. The report focuses on how changes in America’s energy profile are affecting national employment in the nation’s energy sectors. An estimated 3.64 million Americans currently work in traditional energy industries, including production, transmission, distribution and storage. Of those workers, 600,000 contribute to the production of low-carbon electricity, including renewable energy, nuclear energy and low-emission natural gas.
1,606,066 Regarding biobased Total electric power generation and fuels 18,804 renewables, the report in- Bioenergy/biomass dicates that the entire U.S. Total fuels 938,786 agriculture and forestry Woody biomass 18,031 industry employs approxi- SOURCE: U.S. DEPARTMENT OF ENERGY mately 700,000 workers, with about 20 percent of those jobs contained within “detailed” energy-related industry subsec- forestry services, which contribute to woody tors that could include businesses working biomass and pellet fuel,” said the DOE in directly with generation and fuel technolo- the report. “Of these industries, about gies. “These detailed industries include corn 18,000 agriculture and forestry employees and sugarcane farming, used for ethanol and work to support electric power generation biodiesel production, and logging or other and fuel production.”
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18 BIOMASS MAGAZINE | JUNE 2016
Employment
Vecoplan Midwest launches containerized pellet plant Vecoplan Midwest has announced the launch of its containerized pellet plant (CPP). The turnkey system can produce approximately 1 to 2 tons of pellets hourly. The production plant, housed in standard shipping containers, is designed, built and shipped from Vecoplan Midwest’s New Albany, Indiana, location. It comes complete with controls and arrives on two semi-trucks. A crane is used to stack the containers, and Vecoplan Midwest estimates the CPP can be up and running production within four hours. Customers are required to supply a flat 40 foot surface and electric feed to the main panel. According to Vecoplan Midwest, the system can process wood, biomass, feed products, manure, and other feedstocks.
PELLETS¦
A Proliferation of Fuel Standards BY BEN BELL-WALKER
For many of us in the biomass thermal industry, March and April were busy months. Whether one is an emissions expert who attended the Pellet Stove Design Challenge at Brookhaven National Lab on Long Island, a manufacturer who exhibited at the Northeast Biomass Heating Expo in Burlington, Vermont, an attendee of the International Biomass Conference & Expo in Charlotte, North Carolina, or any of the other trade shows and workshops around the country, there were certainly plenty events to partake in. At the same time, there has been significant activity in another part of the industry, in the area of biomass fuel and equipment standards. BTEC, for example, is in the midst of collecting feedback on our efficiency test method for commercial-size biomass boilers, and anticipates starting work on an American wood chip fuel standard soon. These two projects will benefit the industry, as they fill a gap in American standards regarding solid biomass. Currently, there is no industrywide, accepted efficiency and emissions measurement for commercial-size solid fuel boilers (the EPA New Source Performance Standard covers residential, and Boiler Maximum Achievable Control Technology rules take effect for boilers over 10 MMBtu per hour). In many ways, specifying wood chip fuels is still the “Wild West.” Both of these projects will look to existing U.S., European and ISO standards, but will ultimately be shaped by what requirements and methods are best-suited to the complex American market. Where there are already accepted and useful standards in place, the creation of another standard may cause uncertainty and confusion in the industry, as well as present another hurdle for fuel suppliers. This would seem to be the case in the recent developments from NESCAUM, the Northeast States for Coordinated Air Use Management, which recently announced its intention to initiate the creation of a regional biomass pellet fuel standard for the northeastern U.S. The fact that many pellets in the U.S. are sold as “premium” and yet can contain many
different contaminants was an issue raised by a NESCAUM representative as necessitating this proposed project. Biomass industry observers are aware that the Pellet Fuels Institute, CanPlus and ENPlus standards are already recognized by the U.S. EPA as fuel standards in the U.S. The fact that some pellet producers do not certify their product to any standard, but ensure that pellets live up to their ingredient labels, is laudable in terms of making biomass fuels as cleanburning as possible. Nonetheless, increasing the regulatory and certification burden on an industry that is already under pressure from warm winters and unnaturally low fossil fuel prices risks causing more problems that can't be justified by ferreting out a few corner-cutting fuel manufacturers. Manufacturers who have already made significant investments to certify their pellets would face another burden, while there is no guarantee that a new regional standard would have the weight to significantly change the behavior of those who already are less-thancareful with their feedstocks. We strongly discourage regional standards and favor strengthening national standards as desired through inclusion of other organizational and regulatory interests. It seems that regulatory goals, in terms of emissions and quality control, would be much more achievable by adding rigor to current national standards, cooperatively with entities such as NESCAUM, to address the issues of chemically treated wood and other materials like plastic and heavy metals, instead of creating a whole new regional standard. The mixing of a regulatory fix and a standards solution may take good collaboration, and we are optimistic that this is the right approach. Author: Ben Bell-Walker Manager of Technical Programs, Biomass Thermal Energy Council Ben.bell-walker@biomassthermal.org 202-596-3974
JUNE 2016 | BIOMASS MAGAZINE 19
HEAVY HITTER: Tigercatâ&#x20AC;&#x2122;s 720E feller buncher with a 2000 model shear fells trees and can hold and place them for a skidder to haul to the landing. PHOTO: TIGERCAT INTERNATIONAL INC.
20 BIOMASS MAGAZINE | JUNE 2016
PELLETS¦
WORKHORSES OF THE WOODS The Big Four equipment manufacturers in the forest harvesting space discuss product offerings and technological advancements to improve emissions, operator comfort and safety, productivity and efficiency. BY RON KOTRBA
C
ertain terrains, smaller timber tracks and larger tree diameters still call for chainsawwielding lumberjacks to fell trees, but an increasing number of forestry operations today are run by operators of heavy machinery used to fell, cut, skid, forward, process, load and transport wood. These machines are the stuff little boys dream of. Hulking, dauntingly powerful, cool-looking and even cooler-named forestry equipment are the most uniquely designed and specialized heavy-duty vehicles around. By all accounts, the four major equipment providers in this space are John Deere, Caterpillar, Komatsu and Tigercat. Biomass Magazine talks forest harvesting equipment with each of them to paint a picture of what the sector looks like, and what advancements have been made in recent years. Although a myriad of site-prep tractors, bulldozers, loaders, excavators
and other machines such as knuckle booms and dangle head processors are integral to forestry operations, what are considered perhaps the most ubiquitous, specialized machines in the field are feller bunchers, skidders, harvesters and forwarders. A harvester is a self-propelled machine with a cutting head attachment that is used to fell and process—or delimb and buck—trees in cut-to-length operations. Harvesters come in track or wheel configurations, and which one is preferred depends on the terrain. Caterpillar makes track harvesters, according to Antonio Solano Jr., the global commercial manager for Caterpillar Forest Products, while Steve Yolitz, forestry marketing manager for Komatsu America Corp., says Komatsu manufactures cut-to-length wheeled and track harvesters. Mike Schmidt, the forestry tactical marketing manager for John Deere Construction and Forestry-
JUNE 2016 | BIOMASS MAGAZINE 21
FULL SWING: Caterpillar’s 541 Series 2 harvester is a full tail swing machine designed for high-production clear-cut and for clear- or select-cut in rough terrain. PHOTO: CATERPILLAR INC.
North America, says track harvesters are better-suited for soft, wet ground because they exert less pressure per square inch on the soil, and track equipment is safer on steeper slopes. “Operations are trying to get away from hand-falling on steep slopes because it’s dangerous,” Schmidt says. “Some even use track harvesters on slopes that are tethered by a cable to a bulldozer with a wench.”
Yolitz says Komatsu also provides a broad range of harvesting and processing head attachments designed for everything from thinning to final felling applications. “This includes heads with multistem harvesting capabilities for thinning projects and heads that excel in the recovery of wind-blown timber,” he says. A feller buncher is self-propelled with a cutting head designed to hold more than
BIOMASS to ENERGY ProcessBarron is there every step of the way.
one tree at a time. Unlike a harvester, most feller bunchers are used solely for cutting, holding, and placing whole felled trees on the ground, and they do not have the ability to process. Wheeled feller bunchers are sometimes called “drive-to-tree” and have the cutting head mounted directly to the carrier without a swing boom, whereas track feller bunchers are boom-equipped and do not have to drive to each tree to fell. While a feller buncher is typically used only to cut, hold and place, Yolitz says Komatsu’s XT-3 series machines can also be equipped with a harvesting head and perform cut-to-length harvesting and processing. “Komatsu’s XT-3 Series track feller bunchers are for tree-length logging, and offer an automated four-way leveling system for maximizing operator productivity while operating on sloped or rough terrain,” Yolitz says. “Models feature a state-of-the-art cab with dramatic widescreen visibility and first-in-forest use of the advanced IQANMD4 control system.” Models include the nonleveling XT430-3 and the cab-leveling
FUEL | AIR | GAS | ASH processbarron.com/biomass 205-663-5330
PELLETSÂŚ
XT430L-3, XT445L-3 and the largest XT460L-3. Skidders are typically used to drag whole, felled trees to a landing or roadside with either a cable configuration or grapple, or both. Schmidt says they also help keep the landing clean, as most have front blades used to push material away and take limbs from the processing area at the landing back out to the forest to be spread out. While most skidders are wheeled, there are some track skidders that are either custom- or purpose-built. A skidder takes piles of trees left by the feller buncher and brings to processing at the landing. Forwarders operate in conjunction with a harvester to haul cut-to-length logs processed in the woods to the landing. Typically they are wheeled units with a cab, a bunk for hauling and a grapple to load and unload material.
Technological Advancements
Ongoing improvements in the forest harvesting space have focused on lower
CUT-TO-LENGTH: Komatsuâ&#x20AC;&#x2122;s 931 Harvester has a powerful, fuel-efficient Tier 4 Final engine and advanced hydraulics, which allow the operator to simultaneously feed, slew and maneuver. PHOTO: KOMATSU LTD.
emissions to meet stringent regulations, better safety, increased efficiency and productivity, and greater operator comfort. â&#x20AC;&#x153;Komatsu was the â&#x20AC;&#x2DC;first in the North American forestâ&#x20AC;&#x2122; to offer a complete line of harvesters with powerful, fuel-efficient Tier 4 Final engines,â&#x20AC;? Yolitz says. Tier 4 emissions standards for off-road diesels, implemented by U.S. EPA in the past few years, significantly reduce allowable lev-
els of NOx, particulate matter (soot) and hydrocarbon emissions. Tigercatâ&#x20AC;&#x2122;s international factory sales representative Gary Olsen says, â&#x20AC;&#x153;The biggest challenge for all forestry equipment manufacturers over the past couple of years has been complying with the new Tier 4 environmental emission level requirements.â&#x20AC;? Though manufacturers of diesel equipment utilize many different configurations to meet the new
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LEVELING CAB: Komatsu’s XT460L-3L (leveling) feller buncher features a new cab with enhanced visibility and advanced IQAN-MD4 control system.
HEAVY HAULER: Caterpillar’s 535D Skidder secures whole felled trees with its grapple and skids them to the landing site where they will be processed and transported.
PHOTO: KOMATSU LTD.
PHOTO: CATERPILLAR INC.
standards, Olsen says Tigercat has tackled this challenge through teaming up with FPT Innovations to develop an engine series that meets the stringent requirements without the need for a variable geometry turbocharger, an exhaust gas recirculation system, a higher capacity cooling system, an intake throttle body or a diesel particulate filter (DPF). “No ‘regens’ are required,” he says, referring to regeneration of a sootloaded DPF. “In addition, the engine series offers proven reliability and lower longterm maintenance costs. Most of the new emission equipment is found in the exhaust or aftertreatment system. The key is the selective catalyst reduction (SCR) system, which converts the harmful components of the exhaust gas stream into water, nitrogen and carbon dioxide.” Caterpillar’s new engines not only meet the more stringent EPA standards, but Solano says they are also more fuel-efficient and productive. “Operating modes that give the logger the choice of running a machine for maximum fuel economy or maximum power are another example [of how technology is advancing],” he says. Logging companies are saying it’s getting harder to find labor, Schmidt points out, so forestry equipment manufacturers are charged with making their machines capable of doing more while providing greater safety and comfort to the operators. “The Komatsu 855.1 forwarder is available with the advanced ‘Comfort-Ride’ hydraulic cab suspension system option, which effectively dampens the bumps and jarring 24 BIOMASS MAGAZINE | JUNE 2016
effects of rough terrain normally felt by the operator,” Yolitz says. “This four-point cab suspension system is more effective than other three-point systems.” As Caterpillar continues to focus on safety, the company has delivered what it calls an Operator Safety Fatigue Monitoring system. “This creates an operator awareness and reduces the risk of fatigue,” Solano says. “Also, our ergonomically friendly cabs contribute to operator comfort. This allows our customers to get more out of their equipment.” Caterpillar Forest Products is also introducing a seat suspension technology for D Series wheel skidders that Solano says will provide unmatched comfort for operators and help improve the bottom line for logging contractors. “The Cat Advanced Ride Management seat suspension system is a semiactive suspension that dampens vibration and minimizes end stop events, significantly improving operator comfort,” he says. “Semiactive means the suspension can adjust the rate of damping in real time—a breakthrough technology.” John Deere recently released innovative software technologies for its forest harvesting equipment: TimberNavi and JDLink. JDLink transfers information between the customer and the dealer to identify and preempt any problems developing in the machine, Schmidt says. Before the problem causes downtime, Schmidt says they can get in front of it and prevent more significant damage. “That technology is pretty new and evolving rapidly,” he says. TimberNavi allows monitoring locations of machines in
real time to optimize operations. “It provides information, and the more information you have, the better your decisions can be,” Schmidt says. For instance, a job can be structured to use the same skid trails to reduce impact to soil on a particular parcel; or to predict volume and schedule trucking. Caterpillar also utilizes telematics, or technology that uses wireless communications and GPS tracking, to monitor and manage equipment. “This technology is underutilized in the logging community now, but will gain acceptance as loggers see what it can do for their bottom line,” Solano says. “With Cat Product Link, customers can more effectively manage their business by, for example, reducing equipment idling time, identifying less productive operators and avoiding catastrophic failures. Cat dealers can monitor their customers’ machines and watch for issues and alert customers when maintenance is due. The system can also ensure operations occur within agreed boundaries to avoid potential liability or sanctions.” Caterpillar forestry machines are even being utilized via remote control for the first time, in a project that Solano says may ultimately may pave the way for wider application of the technology to increase operator safety in the logging industry. “Although remote operation has been used in Cat mining and construction equipment in the past, this is the first use of the technology with Cat forestry equipment,” Solano says. Tigercat advancements and innovations include TurnAround technology,
MOVING FORWARD: John Deere’s 1110E IT4 Forwarder works with harvesters and processors by transporting cut-to-length logs from the forest to the landing or roadside in an elevated bunk. PHOTO: DEERE & COMPANY
which allows the operator to drive blade-forward or grapple-forward with full control of all functions. The full speed range and maximum-tractive effort is available in both directions. Its ER boom system technology allows the operator to actuate the boom with optimal hydraulic efficiency, extending and retracting on a horizontal plane quickly and smoothly with a single joystick. Tigercat also reports that its low-wide bunk system is unique to the industry. The bunks are angled to reduce overall gate height and to eliminate the need for a vertical sliding gate. Solano adds, “Caterpillar has also made significant design improvements in something as simple as the grapple tongs to make it easier to grab more per load, thus reducing the amount of cycles that a skidder needs to go through, increasing productivity and burning less fuel.” While equipment design, reliability, efficiency and productivity are paramount to customers and operators, virtually all the manufacturers Biomass Magazine talked with boast their dealer network and customer service as top-tiered and second-to-none. Ultimately, the improvements made to the variety of machines in the forest harvesting space over the years are as varied and wide as the international landscapes on which they operate. Author: Ron Kotrba Senior Editor, Biomass Magazine 218-745-8347 rkotrba@bbiinternational.com
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ThermalNews Valmet supplies pellet heating plant for Finland project Valmet has announced it will supply a 92-MW wood pellet heating plant to Helen Oy’s Salmisaari power plant in Helsinki, Finland. The wood pellet plant will enable Helen to increase the use of biofuels in district heat production. Startup of the plant is expected in early 2018. Once operational, the energy output of the facility will be able to meet the heating needs of 25,000 two-room apartments. Valmet’s delivery includes fuel conveyors from the existing storage silos, wood pellet grinding and the wood dust equipment, hot water boiler and flue gas cleaning by way of a bag hose filter. In addition, Valmet will supply the plant construction, electrification and a Valmet DNA automation system. Helen will be in
charge of the construction of the foundation. “In designing the Salmisaari wood pellet plant we have been able to utilize the experiences gained in earlier, similar projects,” said Kai Mäenpää, vice president FIRING UP DISTRICT HEAT: The heating plant Valmet is supplying to of energy sales and ser- Helen Oy’s Salmisaari facility takes in 21 metric tons of wood pellet per hour. vices operations at Val- PHOTO: VALMET met. “The plant fulfills the tightening environmental requirements by have been produced by including bark and forutilizing a low-NOx burner technique and ef- est residue, can be utilized as fuel at the plant.” ficient dust removal. Pellets made of barkless raw material, as well as industrial pellets that
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Air-quality permit allows for expanded biofuel testing at UI The University of Iowa and the Iowa Department of Natural Resources have reached a landmark agreement on an innovative air-quality permit that allows for the expanded use and testing of locally available, environmentally friendly fuels at the university’s power plant, accelerating the transition from coal. The Plantwide Applicability Limit permit provides the UI with greater flexibility in managing utility operations to serve campus growth and a streamlined permitting process, improving efficiency and reducing costs. The PAL caps UI air-pollutant emissions through 2026 based on historical emission levels. In 2010, the UI set a target of 40 percent renewable-energy usage by 2020. With the continued expansion of the UI biofuels project, officials expect biomass usage could peak as high as 32 percent in 2016. The UI began using oat hulls as biomass fuel in its main power plant more than 13 years ago. Since then, the main power plant has expanded its use of biomass fuels to include wood chips and miscanthus grass. UI Facilities Management and the UI Office of Sustainability continue to investigate and develop other innovative biomass fuel sources.
THERMAL¦
What is ‘Green’ Heating? BY JOHN ACKERLY
“Green heat” is part of the name of our organization: the Alliance for Green Heat. But the definition of “green” is getting less clear when it comes to heating and to renewable energy generally. Tesla is releasing an affordable electric car with great fanfare, and it’s alarming how many people aren’t thinking about which grid they will be recharging the car on. There is nothing “green” about an electric car that uses electricity on the grid in scores of states where coal still dominates the fuel mix. Less in the spotlight is the electrification of heating and the new popularity of high-efficiency, air-source heat pumps. Air-source heat pumps are gaining traction as a green solution because they remove combustion from the home and provide high-efficiency electric heating and cooling. Both heat pumps and electric cars remove combustion from the appliance and centralize it in gas, coal or nuclear power plants, unless you have a very large array of solar panels, or the grid of your state has a lot of hydro or nonhydro renewables. In Washington state, three-quarters of the electricity on the grid comes from renewables (mostly hydro, but wind is starting to make up a significant share). In California, about 30 percent of electricity comes from renewables. More than 50 percent of electricity comes from renewables in six states: Vermont (99 percent), Washington (75 percent), South Dakota (75 percent), Idaho (74 percent), Oregon (68 percent) and Maine (66 percent). At least three of these states are now offering incentives for electric heat in the form of high-efficiency, air-source heat pumps. An Oregon utility offers a rebate to switch from wood to a heat pump. The problem with electricity has been its cost, not necessarily its carbon intensity, but as more cars, heat and other uses rely on electricity, there will be some major drawbacks. Peak electricity loads will be shifted to the winter, not just summer months. And meeting more peak load periods typically involves higher carbon-dense fuels. A key problem with electric heat, which involves all heat pumps, is that one has already wasted 65 to 75 percent of the fuel, whether it was coal, gas or wood chips. Power plants in the U.S. rarely use their waste heat, which is the majority of energy produced. By decentralizing the combustion and focusing on distributed energy technologies such as pellet stove or boilers, we capture 70 to 80 percent. This brings a huge contradiction in the renewable energy movement. Many think we are and should move to distributed, local production of energy, which includes rooftop solar, pellet stoves and boilers, etc. But we are also moving more toward the continued centralization of energy supply, which includes large-scale wind farms, large-scale hydro, and nuclear. So what is “green heat?” First of all, the greenest Btu is the Btu you never use. For anyone interested in green energy, the first step is to get a home energy audit and make sure your house is not leaking like a sieve. When you have an energy audit, find a BPI-certified auditor and make sure they use Annex J, the Alternate Procedure for Solid Fuel Burning Appliance Inspection, to inspect your wood or pellet stove. If you are part of the 33 percent of the U.S. population who already use electric heat, you can pay a bit more to your utility and buy green power. Not all utilities offer this option, but for my home in Maryland, it adds less than 10 percent to our monthly electric bill.
Geothermal, or ground-source heat pumps, draw heat from the ground but use a lot of electricity in the process. Again, for geothermal to be considered truly green, you should be using electricity generated from renewable energy to pump the heat into your home. Otherwise, geothermal is little more than high-efficiency electric heat. Solar thermal is somewhat of a misnomer because solar thermal systems rarely provide energy for space heating. In the U.S., they usually only produce enough heat to cover domestic hot water needs, and most people do not use enough domestic hot water to make the investment worthwhile. How about wood and pellet stoves? Are they really “green?” I often get baffled looks from my friends and neighbors when I talk about wood heating. They say, “Doesn’t the smoke make it less than green?” My answer is always yes. If there is visible smoke, you either don’t have an EPAcertified stove, are using green wood, aren’t operating the stove well, or all of the above. Putting a steady stream of smoke into a neighborhood can hardly be considered green, even though you could argue that wood still has plenty of environmental benefits compared to gas or oil. In fact, none of the last three EPA-certified stoves I have used to heat my house can burn dry wood without visible smoke at their lowest air setting. Although they can work well with plenty of airflow, these stoves are made in a way that lets people use them poorly. Ironically, the main reason many manufacturers make stoves with such low air settings is because the EPA mandates it. This is surely one of the most counterproductive EPA requirements. Pellet stoves are consistently superior to wood stoves when it comes to reducing smoke. A German-designed pellet stove in the 2016 Pellet Stove Design Challenge was so clean that you could barely see the particulate matter catch on the white filter. Pellet stoves that emit under 1 gram of particulate matter per hour are a great “green” heating option for American homes. We expect to see more and more homes using both pellet stoves and high-efficiency, air-source heat pumps together, as they can complement each other. With better federal and state policies, we could even expect to see double-digit growth of pellet stoves once oil and gas prices start to increase again. If the country is serious about renewable energy, it means getting a lot more serious about all renewable heating options. The most affordable ones now are pellet stoves, anywhere in the U.S., and high-efficiency heat pumps in states where the majority of electricity comes from renewables. Getting serious about renewable heating technologies is happening slowly at the state level, and far more quickly in Europe. In 15 to 30 years, renewable electricity may be cheap and plentiful enough to take over a big chunk of our space heating needs and our cars, but we may be looking at 40 to 60 years to get that much renewable energy on grids. Perhaps wood and pellet stove and boilers will be more of a transitional low-carbon technology, but for now, they remain a very affordable, smart way to reduce fossil heating fuels. But first, get an energy audit. Author: John Ackerly President, Alliance for Green Heat jackerly@forgreenheat.org 301-204-956
JUNE 2016 | BIOMASS MAGAZINE 27
¦THERMAL DEPARTMENT
THINNING THE PLOT: Willow coppice at State University of New York College of Environmental Science and Forestry’s woody biomass project is harvested by a New Holland Agriculture Woody Crops 130FB Cutting Header and 9000 Series Forage Harvester. . PHOTO: SUNY ESF
Foraging for Efficiency New Holland is plowing the path to commercial use of woody biomass crops for bioenergy. BY ANNA SIMET
T
hough short-rotation woody crops such as willow and poplar boast a variety of characteristics that make them attractive as potential bioenergy feedstocks, the real challenges dwell within harvesting and transport logistics, a segment of the supply chain that has taken collaboration from government, academia and equipment suppliers to navigate, and work is still ongoing. One of the biggest hurdles in mechanizing the harvest of woody biomass crops is variation in cultivation. Doug Otto, New Holland’s senior manager of specialty business units, didn’t hesitate with an answer when posed with the question. With poplar and willow just emerging in the U.S. as commercial bioenergy crops, researchers and growers are still writing the book of best practices, and New Holland is largely serving as a contributing author. “First, these crops have to be grown in appropriately sized lots so that the machines can
28 BIOMASS MAGAZINE | JUNE 2016
get in,” Otto says. “If the rows of trees aren’t planted appropriately, then we suffer considerable machine damage. The harvester really wasn’t intended to be running down rows of trees, and there isn’t enough shielding to avoid the units taking on damage. As we have moved forward with mechanized harvesting, growers have changed and adapted to the kind of cultivation these [crops] require. In the beginning, that was a real challenge.” Otto has been on the forefront of New Holland’s efforts in working with clients to test how the company’s machines work in fields of short-rotation biomass crops, and tweaking them to maximize performance according to each specific crop’s characteristics. Another challenge that Otto mentions has been the time of year these crops are harvested. “It’s muddy, so there are issues trying to drive a large machine down in the mud, issues that generally aren’t present when you’re har-
vesting other kinds of crops,” he says. “Sometimes you can do it when the ground is frozen, and that helps.” Machine-wise, the actual chopping of the biomass crop—i.e., willow—isn’t difficult, according to Otto, but manipulating the tree so that it’s properly fed into the forage harvester can be, as these trees do not always grow in the desired direction. Essentially, the forage harvester is a giant paper shredder, Otto explains. “The base unit—the forage harvester—is a giant chopper,” he says. “It has a rotating drum inside that is equipped with rotating knives. The header—the unit in the front—is a machine that is equipped with saw blades at the bottom, which cut the tree off at the ground, and then presents it to the chopper in such a fashion that it can be pulled horizontally into the cutter head. A feed roll pulls materials in, where they are sliced into small pieces.” Beyond the cutter
THERMALÂŚ head is an accelerator, or blower, that forces the crop out of a pipe into a wagon.
Success By Trial
Since State University of New Yorkâ&#x20AC;&#x2122;s College of Environmental Science and Forestry landed a $3.5 million U.S. DOE grant in 2009 to fund an ongoing project that is focused on developing ways to reduce the cost of delivering biomass for refinement, New Holland Agriculture has gone the extra mile to assist. Not only did the company provide SUNY with a FR9080 self-propelled forage harvester with a 130FB coppice header for use during the project, which is focused on short-rotation woody crops like willowâ&#x20AC;&#x201D;but the company has actually been involved with SUNY since 2004 when the project was first conceived, and worked with SUNY to acquire feedback on what the machine was doing in the field and details on failures. These challenges were taken to New Hollandâ&#x20AC;&#x2122;s Innovations Team, where some different solutions were designed, and, years later, resulted in permanent equipment modifications. â&#x20AC;&#x153;From this real word experience and back and for with them, we drove several changes into the unitsâ&#x20AC;&#x201D;it improved the performance of the units that we were selling in Europe as well,â&#x20AC;? Otto says. â&#x20AC;&#x153;In a niche market like that, itâ&#x20AC;&#x2122;s what we do. The coppice head was actually initially designed for use in Europe, where the market is much more developed. We took that design and started testing it here with SUNY because of the emerging willow market, and we found that we needed to make some changes.â&#x20AC;? Those changes included saw blade modification, in-feed changes and hydraulics tweaks. As Otto points out, saw blades are fairly unique for various wood crops. â&#x20AC;&#x153;When youâ&#x20AC;&#x2122;re using them to cut poplar, different blade properties work better there than they do with willow.â&#x20AC;? Changes related to crop guides affected how the trees are fed into the machine after being cut off. â&#x20AC;&#x153;Some of these [malfunctions] happen because of the differences between species of trees, but in the end, we found that the changes we made were good for everyone,â&#x20AC;? Otto says. â&#x20AC;&#x153;We also made some hydraulics systems improvementsâ&#x20AC;&#x201D;some changes with feed rolls inside the headerâ&#x20AC;&#x201D;itâ&#x20AC;&#x2122;s all about getting better feeding from when you cut off the crop to getting it into the chopper.â&#x20AC;? SUNYâ&#x20AC;&#x2122;s research project is still ongoing, and though New Holland is no longer active
on-site working to engineer new solutions, it continues to support SUNYâ&#x20AC;&#x2122;s efforts through the donation of the machine and support for the unit itself. New Holland is also involved in a similar, less-formalized project in Boardman, Oregon, with Greenwood Resources, which uses poplar, a crop that Otto says has integral differences in terms of final product, but isnâ&#x20AC;&#x2122;t much different than willow in terms of harvesting. â&#x20AC;&#x153;We donâ&#x20AC;&#x2122;t necessarily have to make changes to the machine for one or the otherâ&#x20AC;&#x201D;it comes down to how they cultivate it, which is what provides the differences. The same header can be used to do both.â&#x20AC;?
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While universities and companies continue moving forward in commercial growth of woody biomass crops, New Holland plans to ride along and assist. â&#x20AC;&#x153;[Woody crops] is a new thing that hasnâ&#x20AC;&#x2122;t taken off everywhere, so weâ&#x20AC;&#x2122;re trying to help drive the market,â&#x20AC;? Otto adds. â&#x20AC;&#x153;We want to show that we can produce equipment for traditional ag uses, but also open up the opportunity for customers to use these machines for alternative means to help pay off the investment.â&#x20AC;? Author: Anna Simet Managing Editor, Biomass Magazine asimet@bbiinternational.com 701-738-4961
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BiogasNews
ZOO POO TO POWER: Daniel Bida (left), ZooShare executive director, and Frances Darwin, sales and marketing manager, break ground on the cooperative’s anaerobic digestion plant, which will convert zoo manure and food waste into energy. PHOTO: ZOOSHARE BIOGAS COOPERATIVE
ZooShare breaks ground on Ontario anaerobic digestion project ZooShare Biogas Cooperative Inc. held a formal groundbreaking ceremony in April to celebrate the start of construction of its 500-kilowatt (kW) biogas facility located adjacent to the Toronto Zoo. The plant will utilize a combination of 3,000 tons of zoo waste and 14,000 tons of local food waste to generate renewable power for the Ontario grid. The nonprofit renewable energy co-op planned to break ground in June, now that it’s received renewable energy approval from the Minister of Environment, all of the building permits, as well as the connection impact assessment, reserving grid capacity for the project’s electricity production. The project is expected to begin operations in December or early 2017. The project will be located on 1.5 acres of the zoo’s land. ZooShare plans to capitalize on its location and the zoo’s 1 million-plus annual visitors by using the facility as a way to show and teach others about renewable energy. Regular tours of the facility will be offered once it is operational.
Landfill gas-to-energy project opens in Orange County, California
30 BIOMASS MAGAZINE | JUNE 2016
A ribbon-cutting ceremony was held in March to celebrate the opening of the Bowerman Power Project renewable energy facility in Orange County, California. The $60 million landfill gas-to-electricity project, located at the Frank R. Bowerman landfill, is expected to generate approximately 160,000 MWh of electricity, enough to serve 26,000 homes. The project was financed by Caterpillar Financial Services Corp. Bowerman Power, a subsidiary of Pennsylvania-based Montauk Energy, developed, owns and operates the facility. “This is the largest project of its kind utilizing landfill gas that combines gas feedstock cleanup, large-scale Cat reciprocating enginegenerators and selective catalytic reduction technology to meet the strict emission requirements here in Orange County,” said Montauk CEO David Herrman. “The result is efficient operations with high on-line availability, coupled with the ample and steady gas supply from the landfill, to ensure reliable production of renewable energy and all its benefits 24 hours a day, 365 days a year.”
¦BIOGAS DEPARTMENT
VIABLE FEEDSTOCK: Grey water resulting from BioHiTech’s Eco-Safe digester process has been proven through demonstration-scale testing to transport and mix well at Ridgewood Green’s AD facility colocated at the wastewater treatment plant. A local septic hauling service was used for transport of the effluent from a New Jersey supermarket where the waste was preprocessed. PHOTO: NATURAL SYSTEMS UTILITIES
Prepping at Point of Origin
BioHiTech’s Eco-Safe digester technology breaks down organic waste on-site, creating an easy-to-pump and -transport effluent that eliminates the need for costly preprocessing at the biogas plant. BY KATIE FLETCHER
O
ne-third of the world’s food is wasted every year. In the U.S. alone, over $100 billion worth of food goes uneaten annually, with 98.4 percent, or more than 34 million tons, landfilled. Throughout North America, Green technology company BioHiTech Global Inc.’s subsidiary, BioHiTech America, is installing digestion technology that reinvents food waste management by focusing on processing the waste at its point of generation for easier, more costeffective disposal. BioHiTech named its waste processor the Eco-Safe digester, an onsite aerobic digester that eliminates up to 2,400 pounds of food waste in a 24-hour period by converting it into a nutrient-neutral grey water that’s discharged through standard sewer lines. BioHiTech has been investigating further uses for the liquid slurry by testing the transportation and use of it in an anaerobic digestion (AD) facility. “BioHiTech teamed up with Natural Systems Utilities, Ridgewood Green RME LLC and the village of Ridgewood, 32 BIOMASS MAGAZINE | JUNE 2016
New Jersey, to test a process that allows BioHiTech’s Eco-Safe digester to digest, tank and deliver the effluent from its Eco-Safe digesters to anaerobic digestion facilities anywhere in the world,” says Frank Celli, CEO of BioHiTech Global. In order to test whether the effluent from the digester would be a good feedstock, the company installed a unit at a high-volume supermarket in New Jersey. “After testing by both BioHiTech and Natural Systems, it was determined that with some modifications to the settings on the Eco-Safe digester, the effluent would essentially complete the first step of AD, which is hydrolysis,” Celli says. He explains that hydrolysis is where the bacteria transform the particulate organics into liquid, and by adjusting the amount of microorganisms introduced into the system, the company can provide a viable feedstock that meets the needs of the AD facility. “We’re looking to bring more of their material in on a longer-term basis,” says Rich-
ard Cisterna, executive vice president of business development with Natural Systems Utilities. Ridgewood Green—composed of NSU, American Refining and Biochemical, and Middlesex Water Company—entered into a public private partnership with the village of Ridgewood on the waste-to-energy project. The Ridgewood Green facility is located at the village’s wastewater treatment plant (WWTP), which includes a 20,000 gallon-per-day liquid waste receiving facility. Outside organic wastes are brought to the facility and codigested in two digesters with municipal biosolids that are generated at the WWTP. The resulting biogas is used in a combined-heat-and-power system with the capacity to generate 240 kilowatts of electricity and 1.5 million Btu per hour of thermal heat, equaling almost all of the WTTP’s required energy. Waste heat recovered from the engine is used to optimize the AD process by heating the sludge. Only a few thousand gallons of BioHiTech’s effluent has been tested in the digesters,
BIOGAS¦ but once the company deploys more of its systems to generate material on an ongoing basis, NSU hopes to move beyond the trial period. “They need to know there is a viable outlet that creates sustainable products, which we’re doing by creating renewable energy,” Cisterna says. He adds that this demonstration will give BioHiTech the ability to deploy more of their systems at commercial facilities, especially in light of food waste generators’ obligation in certain jurisdictions to abide by legislation banning food waste from landfills. Currently, there are food waste diversion bans from landfills already in effect in Vermont, Rhode Island, Connecticut, Massachusetts, New York City and, according to Cisterna, it’s being proposed now in New York and New Jersey, states that NSU is very active in. “We are participating in promoting that,” he shares. Since the Eco-Safe digester completes the hydrolysis step of the anaerobic process prior to arrival at the AD facility, Celli says this assists with blending other feedstocks into the process. “It breaks down the material and liquefies it so it’s more readily digestible by our anaerobic digesters,” Cisterna adds. The liquefied state also makes it easier to transport. In a way, the system is geared toward enhancing a hub-and-spoke model of handling biogas feedstocks by predigesting food waste onsite at the source (the spoke) which can then be transported to a central AD plant (the hub) for energy generation. “The way it’s contemplated now is they would arrange for the hauling to pick up that liquid material from multiple locations, and they would haul the material to our facility at the waste water treatment plant,” Cisterna says. According to Celli, tanking of the effluent will be done on a case-by-case basis. “The economics of distance to an AD facility and trucking the effluent have to add up to a positive,” he says. “We are working with customers who have sustainability goals to determine if the environmental benefits of producing energy are balanced with the distance and impacts of trucking.” In many instances, Celli adds, there are positive impacts, but for those where an AD plant is too far away, discharge to the sanitary sewer can accomplish many sustainability goals as well. Prior to discharge into a sanitary sewer line or a collection tank, the digester weighs each increment of waste and allows users to qualify its type and origin, and then immediately transmits the data to BioHiTech Cloud. This “Software as a Service” analytics platform measures key metrics like utilization data, environmental impacts, costs savings, hour-of-day or day-of-week trends, waste categorization, as well as machine and digestion performance. “These metrics are providing the industry with an unprecedented level of transparency that
not only helps to reduce the amount of waste generated, but also improves company-wide efficiency and profitability,” Celli says. The company also has an app called BioHiTech Cirrus, which provides easier access to realtime data. BioHiTech has more than 300 units installed—nearly 400 if counting units under contract but not yet deployed—in 37 states and 13 countries, according to Celli. These customers span as many as 11 verticals, including prisons, followed by hospitality, grocery and restaurants as the largest portion of BioHiTech’s install base. Clients include The Cheesecake Factory, Federal Bureau of Prisons, Fairway, GE, and many others.
“In 2015 and the first quarter of 2016, BioHiTech Eco-Safe digesters have diverted over 5,500 tons of food waste from landfills; this does not include digesters that currently are not utilizing BioHiTech Cloud technology, therefore the number is substantially greater,” Celli says. “Through the use of BioHiTech Cloud technology, owners and managers of food processing establishments will be able to modify their solid waste management practices to reduce the amount of waste that is generated before disposal even becomes a factor.” Author: Katie Fletcher Associate Editor, Biomass Magazine 701-738-4920 kfletcher@bbiinternational.com
;@A;C=F LMJC=Q AF<MKLJA=K 55,000 tons of turkey litter a year to produce the equivalent of 95 million kilowatt hours of electricity The utilization of litter as a boiler fuel offers many potential benefits on investment and returns that can be shared economically with the local community and poultry farmers alike.
At this time, more litter is being produced than the industry is
able to utilize effectively. Currently, the primary use of poultry litter in the US is as fertilizer for pasture, hay, small grains, and corn‐producing fields. Hurst is currently installing and manufacturing several investment projects where Co-generation of steam and eletricity is being applied. The bulk of the steam energy will be suppling turbine driven generators producing electricity and sold on the local grid. The excess steam will be directed to any plant processing or contract leased to nearby outside facilities.
JUNE 2016 | BIOMASS MAGAZINE 33
AdvancedBiofuelsNews Cellulosic plant under development in North Dakota Pennsylvania-based New Energy Investors is proposing to build a 13.5 MMgy cellulosic ethanol plant in Spiritwood, North Dakota, that will utilize technology developed by Inbicon, a subsidiary of the Danish energy company DONG Energy A/S. The company plans to locate the plant at the Spiritwood Industrial Park. The facility would process corn stover and wheat straw into ethanol and lignin. According to New Energy Investors, the plant would take in approximately 195,000 tons of cellulosic feedstock annually. In addition to 13.5 million gallons of ethanol, the plant would also
produce 90,000 tons of lignin per year. Thomas Corle, founding partner of New Energy Investors, and CEO Robert Johnsen met with North Dakota state officials and members of the Jamestown/ Stutsman Development Corp. in April to discuss the $150 million project. The JSDC has approved a $75,000 match to a $225,000 North Dakota Agricultural Products Utilization grant, if approved.
Spiritwood, ND
Iowa establishes production tax credit for renewable chemicals On April 7, Iowa Gov. Terry Branstad signed legislation establishing a production tax credit (PTC) for renewable chemicals. Producers of eligible renewable chemicals can claim a 5-cent-per-pound PTC. The credit is capped at $105 million. “This legislation, the first of its kind in the nation, will help build Iowa’s renewable chemicals industry by using biomass as feedstocks for the production of building block chemicals,” said Branstad. “Iowa is the nation’s pre-
34 BIOMASS MAGAZINE | JUNE 2016
mier leader in the renewable fuels industry and we will now build on our legacy of leveraging homegrown renewable resources to produce the next generation of building block chemicals.” Eligible renewable chemicals are required to have at least 50 percent biobased content and not be sold or used for the production of food, feed or fuel. Cellulosic ethanol, starch ethanol or other biomass-derived ethanol, fatty acid methyl esters and butanol can be eligible to
claim the credit, but only to the extent that such molecules are produced and sold for uses other than food, feed or fuel. The definition of renewable chemical also includes building-block chemicals, which can be a food additive as long as it is not primarily consumed as food and is sold for uses other than food. In addition, the definition includes supplements, vitamins, nutraceuticals, and pharmaceuticals, but only to the extent that such molecules do not provide caloric value.
ADVANCED BIOFUELS AND CHEMICALS¦
Food + Fuel: The New Biomass Equation BY MATT CARR
En route to ending the world’s addiction to oil, the biomass sector may be on the verge of delivering perhaps an even more profound result: sustainable global food security. A new analysis published in Carbon Balance and Management finds the use of algae as feed for animals as potentially having a big role to play in limiting global carbon emissions, while also providing the world with a major new source of sustainable proteins. The authors find that algaculture (production of algae as an agricultural commodity), combined with a modest amount of carbon capture and sequestration, could help bring atmospheric carbon concentrations down to preindustrial levels by the end of the century, and radically alter—both literally and figuratively—the global food landscape. The study is just the latest in a string of developments that suggest taxpayers’ investment in algae and other nextgeneration biofuel feedstocks is beginning to produce big dividends that extend well beyond sustainable transportation. As I noted in my February column, DOE investments in algae R&D have led to highly promising breakthroughs in human and animal health, alternative fertilizers, wastewater treatment, and even sustainable surf boards. But the industry’s biggest impact may be in the most basic, yet vital, of markets: food and feed. For decades, first-generation biofuel producers have delivered high-quality, protein-rich animal feed in the form of distiller’s dried grains, as a coproduct of biofuels production. But now, the same traits that made algae an attractive crop for sustainable biofuel production—ability to grow on marginal lands using saltwater or wastewater, and yields many times those of traditional crops—are drawing increasing attention to algae. These traits form the basis for a new, sustainable source of protein that could greatly expand the world’s agricultural base, and potentially address the world’s anticipated explosion in protein demand. Based on feasible costs, the new study’s authors estimate that algae could have supplied 40 percent of global feeds in 2013. By intensifying protein production and shifting it to
previously nonproductive land, algaculture could free large swaths of arable land for other purposes such as human food crop production or reforestation, the authors find. The reforestation scenario is particularly intriguing, as it would turn the traditional biofuels land use change argument on its head, and nearly singlehandedly offset global greenhouse gas emissions through sequestration in soil and forest biomass. A growing number of feed trials suggest that algal feeds are especially well-suited as fish feed, which isn’t altogether surprising, given that algae form the base of most fish food chains. Substitution of algae for traditional fish meal, typically produced from ground up “trash” fish, could relieve pressure not only on land use, but ocean ecosystems as well. In the words of the authors, algae-based animal feed is a “promising and simultaneous solution to food security and climate change and these systems merit greater attention and closer scrutiny than they have thus far received.” Other promising new protein platforms, such as methane-based microbial protein production, are also emerging from biofuels investments. And we’ve barely begun to contemplate the protein potential of energy grasses and other purpose-grown energy crops of the future. At the 2015 Milan Expo, U.S. Secretary of State John Kerry drew a direct link between climate security and food security. Algae and other biomass sources offer a highly promising opportunity to address both. A 2015 Wall Street Journal editorial bemoaned the shift of next-generation biofuel developers into new markets like food and feed. The WSJ and other biofuels critics should be celebrating the side benefits of these public investments. They may well save the world in more ways than one. Author: Matt Carr Executive Director, Algae Biomass Organization mcarr@algaebiomass.org 877-531-5512
JUNE 2016 | BIOMASS MAGAZINE 35
¦ADVANCED BIOFUELS DEPARTMENT
Students use a hammer mill to reduce particle size of hemp straw so that it’s ready for pretreatment using wet oxidation, in order to produce sugars ready for fermentation. PHOTO: WALLA WALLA COMMUNITY COLLEGE
Expanding the Bioenergy Workforce Skilled, professional, and motivated technicians and operators are in demand for first-generation, advanced biofuel and cogeneration plants, and other bioenergy facilities. BY BETSY FRADD
C
hris Madsen needed a career change. After owning and operating his own construction business for over 20 years, a hand injury propelled him to look in other directions. At 45, the father of two enrolled in the plant operations program at Walla Walla Community College. “An area that is focused on heavily [in the program] is the chemical process we use in order to utilize bioenergy,” says Madsen, who also completed a summer internship at biorefinery developer ZeaChem, an industry partner of the Advanced Hardwood Biofuels Northwest project. 36 BIOMASS MAGAZINE | JUNE 2016
Madsen and others are part of a growing number of students recognizing the value of instruction and hands-on experience to meet the needs of a growing bioproducts workforce. The program, which is administered in partnership with the Agriculture Center of Excellence, is a component of AHB’s education efforts. Classes began in the fall of 2013, and in addition to the core applied associate degree in plant operations, students can earn certificates in bioproducts, biomass feedstock management, or even a transfer degree in plant operations. “The program prepares students to work in facili-
ties converting biomass into electricity, heat, transportation fuels, clean water and highvalue chemicals and products,” says Jason Selwitz, colead of AHB’s Education Team, project manager at the Agriculture Center of Excellence, and a WWCC Energy Systems Technology instructor. Students are pursuing careers in public works, utilities, pulp and paper, food processing, industrial maintenance, wastewater and drinking water treatment, agriculture and forestry, bioproducts, solid waste management and waste to energy, and engineering contractors. A minimum 10-week
ADVANCED BIOFUELS¦ Chris Madsen is excited to graduate this June. “I see myself working at either ZeaChem, possibly a power plant, or working in some other biofuels-oriented field,” he says. “At my age, I am very thankful that this program came along when it did, and that it is something that seriously interests me and has given me a second working life. The future is bright.” Author: Betsy Fradd Advanced Hardwood Biofuels Northwest and Extension Forestry, Washington State University 253-241-5043 http://www.hardwoodbiofuels.org
Students in the Plant Operations program at WWCC preparing food waste for composting with chipper. PHOTO: WALLA WALLA COMMUNITY COLLEGE
summer cooperative work experience is required between the first and second year of the program. For Madsen, working in this industry also has a moral component. “I’ve used this planet’s resources for my benefit and see the effects imposed on our home, earth and the environment,” he says. “Through self-and outside education, I have come to realize that in order for all of us to continue, we have to value and take care of our planet to move us forward. It’s time to examine and research what benefits and works symbiotically with our needs.” Madsen’s 18-year-old son Michael, is also a student in the program. As it has developed, so have the increased opportunities for internships and positions. “Three students turned internship experiences into jobs in the biofuels and wastewater areas,” says Selwitz. Industry representatives regularly visit campus to talk with students about their industry sectors, job openings, review resumes, and conduct mock interviews. “By June 2017, we project to see 21 current first-year and dual-degree students graduate into meaningful careers within the rural reaches of the Northwest.” Growth and collaboration are also virtual. Seven Bellingham Technical College process technology students are currently taking online courses in plant operations through WWCC. Students will earn their process technology degree at BTC and a certificate in Bioproducts from WWCC. Additionally, expansion of the plant operations program to the WWCC Clarkston campus will begin this fall, allowing students the option of earning a certificate in industrial maintenance followed by a degree in plant operations-mechanic.
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July 24-26, 2016 The Omni Grove Park Inn Asheville, North Carolina
• Educational Sessions • Industry Exhibits • Networking Opportunities
Visit www.pelletheat.org/pfi-annual-conference for more information Key Topics: • Enhancing Pellet Operations • Preparing for OSHA Inspections • Exporting Pellets • Policies & Regulations Impacting the Industry • Pellet Fuel Standards
Who should attend: • Pellet Fuel Manufacturers • Industry Suppliers • Equipment Manufacturers • Pellet Buyers from International Markets • Retailers and Distributors • Federal, state, and local government biomass experts • Anyone interested in learning more about the densified biomass industry
For more information, contact PFI at office@pelletheat.org. The Pellet Fuels Institute, located in Seattle, Washington, is a North American trade association promoting energy independence through the efficient use of clean, renewable, densified biomass fuel. For more information, contact the Pellet Fuels Institute at (703) 522-6778 or visit www.pelletheat.org.