October 2016
ON-SITE SERVICE Expanding Bulk Pellet Infrastructure Page 12
PLUS:
District Heat's Academic Appeal Page 18
AND:
Biomass Construction Update Digs in to Q3 Page 06
www.biomassmagazine.com
OCTOBER 2016 | VOLUME 10 | ISSUE 10
03 EDITOR’S NOTE On Campus By Tim Portz
05 BUSINESS BRIEFS 06 BIOMASS CONSTRUCTION UPDATE 26 MARKETPLACE
POWER
10 NEWS
11 COLUMN Biomass Policy: States Doing Their Part By Bob Cleaves
PELLETS
12 FEATURE Molding the Bulk Market
Market trends and forces have significant influence on bulk pellet infrastructure development. By Ron Kotrba
THERMAL
16 NEWS
17 COLUMN Do Wood Stove Changeouts Work?
12
By John Ackerly
18 FEATURE Passing the Test
The motivation of universities and colleges to convert to biomass heating systems is driven by several factors, including carbon reduction goals. By Katie Fletcher
BIOGAS
22 NEWS
24 CONTRIBUTION Distributed Biogas: $11.8 Billion Market Hidden in Plain Sight
Smaller, decentralized biogas plants may be an appropriate choice for urban U.S. projects. By Warren Weisman
ON THE COVER:
A Vermont Renewable Fuels pellet delivery truck is loaded at Renewable Fuels of Vermont, where a state grant helped pay for a new bulk silo. PHOTO: RENEWABLE FUELS OF VERMONT
2 BIOMASS MAGAZINE | OCTOBER 2016
18
EDITOR’S NOTE¦
On Campus
TIM PORTZ
VICE PRESIDENT OF CONTENT & EXECUTIVE EDITOR
tportz@bbiinternational.com
College and university campuses are loaded with physical attributes that make them ripe for biomass deployments, particularly the numerous buildings that are densely packed into a small area and have significant thermal demands. In this month’s issue of Biomass Magazine, which is focused on on-site biomass energy deployments and distributed energy, Associate Editor Katie Fletcher’s page-18 feature, “Passing the Test,” finds that colleges and universities also typically possess the right cultural attributes for exploring and eventually adopting biomass solutions. Fletcher’s story begins at the University of Maine at Farmington, and neatly outlines how a biomass-fired district heating system was a perfect match for not only the existing campus infrastructure, but also for the university’s long-term carbon goals. While writing the feature, Fletcher spoke with Mark Power from Trane, the UMF project service contractor. Power told her, “They (UMF) weren’t meeting their own [carbon] goals until this project came in, and now they’ve blown them away.” While the UMF project did offer the university some annual savings, they weren’t as eye-popping as they would have been a few years ago, and the nonfinancial goals of the new system helped the university achieve buttress campuswide support for the project. Each of the installations in Fletcher’s feature do far more than prove that biomass heating is an economically
viable solution for universities and colleges set in biomassrich regions. As Senior Editor Ron Kotrba discovered while writing his page-12 story, “Molding the Bulk Pellet Market,” large biomass demand centers like UMF can go a long way in building a foundation for greater investment in delivery infrastructure. Kotrba’s story explores the chicken-and-egg dilemma of biomass delivery infrastructure that Biomass Magazine has been following and reporting on for years. End-users are reluctant to transition toward a fuel with a short roster of suppliers. Conversely, fuel suppliers considering investing in biomass delivery vehicles, drivers and storage depots need to have a clear line of sight on robust demand. It is easy to read Fletcher’s and Kotrba’s stories and begin connecting some dots: UMF’s fuel spend is expected to approach $250,000 annually, contracted revenue that provides their supplier some vital surety as they look to grow their biomass business. We embrace colleges and universities because of the role they play in advancing new thinking and new ideas. It might be a reach to call biomass energy a new idea, but it is becoming clear that the biomass industry may have no bigger champion than our institutions of higher learning.
OCTOBER 2016 | BIOMASS MAGAZINE 3
INDUSTRY EVENTS¦ Heating the Midwest Conference & Expo
EDITORIAL PRESIDENT & EDITOR IN CHIEF Tom Bryan tbryan@bbiinternational.com VICE PRESIDENT OF CONTENT & EXECUTIVE EDITOR Tim Portz tportz@bbiinternational.com MANAGING EDITOR Anna Simet asimet@bbiinternational.com SENIOR EDITOR Ron Kotrba rkotrba@bbiinternational.com NEWS EDITOR Erin Voegele evoegele@bbiinternational.com ASSOCIATE EDITOR Katie Fletcher kfletcher@bbiinternational.com COPY EDITOR Jan Tellmann jtellmann@bbiinternational.com
ART ART DIRECTOR Jaci Satterlund jsatterlund@bbiinternational.com
OCTOBER 11-13, 2016
Island Resort and Casino Harris, Michigan This regionally focused event has become an important annual gathering for biomass heating professionals in the upper Midwest. This year’s conference begins with a tour of two biomass heating installations and Messersmith Manufacturing, Inc. a biomass boiler production facility. This year’s event will also feature a two-part technical workshop offered in conjunction with the conference. www.heatingthemidwest.org
GRAPHIC DESIGNER Raquel Boushee rboushee@bbiinternational.com
2016 Christianson & Associates' Biofuels Financial Conference
PUBLISHING & SALES CHAIRMAN Mike Bryan mbryan@bbiinternational.com CEO Joe Bryan jbryan@bbiinternational.com VICE PRESIDENT OF OPERATIONS Matthew Spoor mspoor@bbiinternational.com SALES & MARKETING DIRECTOR John Nelson jnelson@bbiinternational.com BUSINESS DEVELOPMENT DIRECTOR Howard Brockhouse hbrockhouse@bbiinternational.com SENIOR ACCOUNT MANAGER Chip Shereck cshereck@bbiinternational.com ACCOUNT MANAGER Jeff Hogan jhogan@bbiinternational.com CIRCULATION MANAGER Jessica Tiller jtiller@bbiinternational.com MARKETING & ADVERTISING MANAGER Marla DeFoe mdefoe@bbiinternational.com
EDITORIAL BOARD MEMBERS Stacy Cook, Koda Energy Ben Anderson, University of Iowa Justin Price, Evergreen Engineering Adam Sherman, Biomass Energy Resource Center
Hyatt Regency Minneapolis Minneapolis, Minnesota Produced by Christianson & Associates and organized by BBI International, this year’s Biofuels Financial Conference is focused on the best ways to explore new options in today’s changing ethanol and biodiesel industries. By understanding risks associated with various technology and marketing initiatives, and by exploring various options for making the best use of capital and resources, we’ll learn how to create a well-managed plan for growth and change—a plan that maximizes profitability while ensuring future stability and meeting the expectations of all stakeholders. (866) 746-8385 | www.biofuelsfinancialconference.com
USIPA 6th Annual Exporting Pellets Conference
ADVERTISER INDEX¦ 23 21 27 5 28 14-15 10 22 16
OCTOBER 17-18, 2016
2017 International Biomass Conference & Expo 4B Components, Ltd Astec, Inc. Biotech Energy Elliott Group IEP Technologies KEITH Manufacturing Company Larksen, LLC Messersmith Manufacturing
NOVEMBER 6-8, 2016
Fontainebleau Hotel Miami Beach, Florida Hear from experts and innovators in the field during two days of panel sessions and presentations on finance, market outlook, policy developments, and more; network with over 400 industry leaders and professionals and explore the exhibit hall with representatives from throughout the supply chain. (804) 775-5894 | www.theusipa.org/conference
2017 International Biomass Conference & Expo APRIL 10-12, 2017
Subscriptions Biomass Magazine is free of charge to everyone with the exception of a shipping and handling charge of $49.95 for anyone outside the United States. To subscribe, visit www.BiomassMagazine. com or you can send your mailing address and payment (checks made out to BBI International) to Biomass Magazine Subscriptions, 308 Second Ave. N., Suite 304, Grand Forks, ND 58203. You can also fax a subscription form to 701-746-5367. Back Issues & Reprints Select back issues are available for $3.95 each, plus shipping. Article reprints are also available for a fee. For more information, contact us at 701-7468385 or service@bbiinternational.com. Advertising Biomass Magazine provides a specific topic delivered to a highly targeted audience. We are committed to editorial excellence and high-quality print production. To find out more about Biomass Magazine advertising opportunities, please contact us at 701-746-8385 or service@bbiinternational.com. Letters to the Editor We welcome letters to the editor. Send to Biomass Magazine Letters to the Managing Editor, 308 2nd Ave. N., Suite 304, Grand Forks, ND 58203 or email to asimet@bbiinternational.com. Please include your name, address and phone number. Letters may be edited for clarity and/or space.
COPYRIGHT © 2015 by BBI International
Biomass Magazine: (USPS No. 5336) October 2016, Vol. 10, Issue 10. Biomass Magazine is published monthly by BBI International. Principal Office: 308 Second Ave. N., Suite 304, Grand Forks, ND 58203. Periodicals Postage Paid at Grand Forks, North Dakota and additional mailing offices. POSTMASTER: Send address changes to Biomass Magazine/Subscriptions, 308 Second Ave. N., Suite 304, Grand Forks, North Dakota 58203. Please recycle this magazine and remove inserts or samples before recycling TM
4 BIOMASS MAGAZINE | OCTOBER 2016
Minneapolis Convention Center Minneapolis, Minnesota Organized by BBI International and produced by Biomass Magazine, this event brings current and future producers of bioenergy and biobased products together with waste generators, energy crop growers, municipal leaders, utility executives, technology providers, equipment manufacturers, project developers, investors and policy makers. It’s a true one-stop shop––the world’s premier educational and networking junction for all biomass industries. (866) 746-8385 | www.biomassconference.com
2017 International Fuel Ethanol Workshop & Expo JUNE 19-21, 2017
Minneapolis Convention Center Minneapolis, Minnesota From its inception, the mission of the event has remained constant: The FEW delivers timely presentations with a strong focus on commercial-scale ethanol production––from quality control and yield maximization to regulatory compliance and fiscal management. The FEW is also the ethanol industry’s premier forum for unveiling new technologies and research findings. The program extensively covers cellulosic ethanol while remaining committed to optimizing existing grain ethanol operations. (866) 746-8385 | www.fuelethanolworkshop.com
BusinessBriefs PEOPLE, PRODUCTS & PARTNERSHIPS
Mannonen
Kukkonen
UPM Biofuels promotes team members Sari Mannonen has been appointed vice president of UPM Biofuels Strategic Business Unit. Since 2014, Mannonen has worked as director of sales and marketing within UPM Biofuels, where she was responsible for commercial strategy and product launches in the biofuels business. Mannonen has worked for UPM since 2011, holding various leadership positions. Before joining UPM, she worked for Lindstrom and Biohit. Petri Kukkonen vice president of UPM Biofuels Development. He has been leading UPM Biofuels since 2007 and developed the new UPM Biofuels business with a team of professionals to become a profitable business. In his new role, he will prepare UPM Biofuels’ next steps together with a development team.
able in several blade configurations, ASGCO’s Super-Skalper HD can tackle tough carry-back applications. The one-piece mounting tube and E-Z Torque Tensioner applies consistent and proper pressure ensuring constant cleaning contact throughout the life of the blade. In addition, the blade wear indicator allows blade wear to be monitored without having to shut down the system for inspection and can be done in minutes, without tools.
ABO elects board members The Algae Biomass Organization has announced the election of six members to its board of directors for the 2016-'18 term. ABO has also Hazlebeck welcomed Jacques Beaudry-Losique, senior vice president of corporate and business development for Algenol as the new board chair, and David Hazlebeck, founder and CEO of Global Algae Innovations, as vice chair. Newly elected board members include Amha Belay, chief technology officer of Earthrise Nutritionals; Genet Garamendi, senior vice president of TerraVia; Raffi Mardirosian vice president of Joule Unlimited; ASGCO announces belt Stephen Mayfield, director of the California cleaning system Center for Algae Biotechnology; Leslie van der ASGCO has announced the availability of its Meulen, general manager of BioProcess Algae Super-Skalper HD, a belt cleaning system for LLC; Xun Wang, president of Triton Algae high-speed, high-volume conveyors. Avail- Innovations Ltd; and Ross Zirkle, director of
DŽƌĞ dŚĂŶ :ƵƐƚ dĞĐŚŶŽůŽŐLJ
molecular biotechnology at DSM Nutritional Products. The new and reelected board members join 12 other members who are already serving terms on the board. Integrated Global Services awarded contract by Drax Integrated Global Services, a leader in the development and application of high-velocity thermal spray solutions for corrosion and erosion problems in mission-critical equipment, has been awarded a long-term contract with Drax Power Station. Drax operates six power generation units, producing approximately 8 percent of Great Britain’s electric power demands. Almost half of the station has been upgraded to burn wood pellets. The units suffer from wastage on evaporator walls due to fireside corrosion. Waste on pressure parts can lead to unplanned outages. To address this wastage, Drax had the option of changing out pressure parts or extending component life with the use of high-velocity metal coating. The plant selected to engage IGS to apply a proprietary highvelocity arc spray coating. The first project was successfully implemented in May, during which IGS protected more than 400 square meters of surface with its process.
ŝŽƚĞĐŚ ŶĞƌŐLJ ŝƐ Ă Η&ƵůůͲ^ĞƌǀŝĐĞ dĞĐŚŶŽůŽŐLJ ŽŵƉĂŶLJΗ ƐƉĞĐŝĂůŝnjŝŶŐ ŝŶ ŝŽŵĂƐƐ dŚĞƌŵĂů ŶĞƌŐLJ ^LJƐƚĞŵƐ ǁŝƚŚ ƚŚĞ ΖŐŽĂůΖ ŽĨ ƉƌŽǀŝĚŝŶŐ ŽƵƌ ĐůŝĞŶƚƐ ǁŝƚŚ Ă ĐŽŵƉůĞƚĞ ΗdƵƌŶͲ<ĞLJΗ ^ŽůƵƟŽŶ ƚŽ ŵĞĞƚ ƚŚĞŝƌ &ŝŶĂŶĐŝĂů Θ ŶǀŝƌŽŶŵĞŶƚĂů ƌĞƋƵŝƌĞŵĞŶƚƐ͘
ŽŶƐƵůƟŶŐ ^ĞƌǀŝĐĞƐ Ͳ ŝŽƚĞĐŚ WƌŽǀŝĚĞƐ ƵƐƚŽŵ ŶŐŝŶĞĞƌĞĚ ^ŽůƵƟŽŶƐ KƵƌ ŐŽĂů ŝƐ ƚŽ ŽƉƟŵŝnjĞ LJŽƵƌ ŝŽŵĂƐƐ ^LJƐƚĞŵ ƐŽ ƚŚĂƚ ŝƚ ŝƐ ĂƐ ĞĸĐŝĞŶƚ ĂŶĚ ĐŽƐƚ ĞīĞĐƟǀĞ ĂƐ ƉŽƐƐŝďůĞ͘ KƵƌ WĞŽƉůĞ ǁŝůů ǁŽƌŬ ǁŝƚŚ LJŽƵ ĂŶĚ LJŽƵƌ ƚĞĂŵ ƚŽ ĚĞƐŝŐŶ ĂŶĚ ŝŵƉůĞŵĞŶƚ ƵƉŐƌĂĚĞƐ͕ ǁŚŝůĞ ǁŽƌŬŝŶŐ ǁŝƚŚŝŶ LJŽƵƌ ďƵĚŐĞƚ͘ hƉŽŶ ĐŽŵƉůĞƟŽŶ͕ ǁĞ ǁŝůů ƉƌĞƐĞŶƚ ƚŽ LJŽƵ Ă ǁƌŝƩĞŶ ĂƐƐĞƐƐŵĞŶƚ ĂŶĚ ƌĞĐŽŵŵĞŶĚĂƟŽŶƐ ĨŽƌ ƚŚĞ ŝŵƉƌŽǀĞŵĞŶƚƐ ƚŽ LJŽƵƌ ƐLJƐƚĞŵ͘
ŝŽƚĞĐŚ ŶĞƌŐLJ Ͳ ^ŵĂůů ƚŽ >ĂƌŐĞ ĚǀĂŶĐĞĚ ŽŵďƵƐƟŽŶ ^LJƐƚĞŵƐ tĞ ƉƌŝĚĞ ŽƵƌƐĞůǀĞƐ ŝŶ ĚĞůŝǀĞƌŝŶŐ ĞŶĞƌŐLJ ĞĸĐŝĞŶƚ ŚĞĂƟŶŐ ƐLJƐƚĞŵƐ ƚŚĂƚ ŝŶĐůƵĚĞ ŽŵŵĞƌĐŝĂů͕ /ŶĚƵƐƚƌŝĂů ĂŶĚ /ŶƐƟƚƵƟŽŶĂů͕ ,Žƚ ŝƌ 'ĞŶĞƌĂƚŽƌƐ͕ ,Žƚ tĂƚĞƌ ĂŶĚ ^ƚĞĂŵ ŽŝůĞƌ ^LJƐƚĞŵƐ ĨƌŽŵ ϴϱ͕ϬϬϬ ƚŽ ϳϱ ŵŝůůŝŽŶ dhΖƐͬŚƌ͘ ŝŽƚĞĐŚ ŶĞƌŐLJ ĂůƐŽ ŽīĞƌƐ Ă ĨƵůů ĐŽŵƉůĞŵĞŶƚ ŽĨ ŵĂƚĞƌŝĂů ŚĂŶĚůŝŶŐ ĞƋƵŝƉŵĞŶƚ ĐŽŶĮŐƵƌĞĚ ƚŽ ŵĞĞƚ ƚŚĞ ŶĞĞĚƐ ŽĨ ŽƵƌ ĐůŝĞŶƚƐ͘
ĞĂƚ dŚĞ ŽůĚ ŶĚ ^ĂǀĞ ΨΨΨ Ͳ ϭϬй ŝƐĐŽƵŶƚ ŽŶ ůů ƉĂƌƚƐ KƌĚĞƌĞĚ /Ŷ ^ĞƉƚĞŵďĞƌ Θ KĐƚŽďĞƌ ϮϬϭϲ
,ĂǀĞ LJŽƵ ĐŽŶƐŝĚĞƌĞĚ ďĞĂƟŶŐ ƚŚĞ ĐŽůĚ ǁŝƚŚ Ă dƵŶĞ hƉ ƚŽ LJŽƵƌ ŝŽŵĂƐƐ ^LJƐƚĞŵ͍ ŝŽƚĞĐŚ ŽīĞƌƐ &ƵůůͲ^ĞƌǀŝĐĞ DĂŝŶƚĞŶĂŶĐĞ͕ hƉŐƌĂĚĞ ĂŶĚ ZĞƚƌŽĮƚ WƌŽŐƌĂŵƐ ƚŽ ŬĞĞƉ LJŽƵƌ ƐLJƐƚĞŵ ǁŽƌŬŝŶŐ ǁŝƚŚ ŽƉƟŵƵŵ ƉĞƌĨŽƌŵĂŶĐĞ͘ EŽǁ ŝƐ ƚŚĞ ƟŵĞ ƚŽ ^ŝŐŶ hƉ ĚƵƌŝŶŐ ŝŽƚĞĐŚΖƐ Η ĞĂƚ ƚŚĞ ŽůĚΗ ƌĞĂĚŝŶĞƐƐ ƉƌŽŵŽƟŽŶ ŝŶ ƉƌĞƉĂƌĂƟŽŶ ĨŽƌ ƚŚĞ ϮϬϭϲͬϭϳ ŚĞĂƟŶŐ ƐĞĂƐŽŶ͘
dŽůů &ƌĞĞ ϭͲϴϬϬͲϯϰϬͲϭϯϴϳ
ǁǁǁ͘ďŝŽƚĞĐŚͲĞŶĞƌŐLJ͘ĐŽŵ
Ύ ďŽǀĞ ƐLJƐƚĞŵ ǁĂƐ ĚĞƐŝŐŶĞĚ ďLJ ŝŽƚĞĐŚ͛Ɛ s͘W ŽĨ ŶŐŝŶĞĞƌŝŶŐ͕ Dƌ͘ ƌĂĚůĞLJ EŽǀŝƐŬŝ͕ ĂŶĚ ĐŽŵŵŝƐƐŝŽŶĞĚ ďLJ s͘W ŽĨ /ŶŶŽǀĂƟŽŶ ĂŶĚ ĞƐŝŐŶ͕ Dƌ͘ :ŽŚŶ dŽŵĂƐŝ͘
OCTOBER 2016 | BIOMASS MAGAZINE 5
Biomass Power
Pellets
Biogas
Thermal
Advanced Biofuel
Biomass CONSTRUCTION UPDATE
Falling Into Winter Prep by Anna Simet
The summer construction season in North America is officially over. Autumn has arrived, and for projects aiming to be up and operating before the 2016-’17 heating season, it’s a race against time. Others will brave the elements and continue forging ahead. For Chip Energy, which completed its plant exterior and roof this summer, the often-challenging Midwest winter conditions shouldn’t affect progress—the crew there in Goodfield, Illinois, will work on production equipment inside the finished building all winter long. The company believes it's the first to build a recycling facility completely from recycled materials, and CEO Paul Wever tells BCU, “You won’t see this anywhere else in the world.” Further south, the city of Lebanon, Tennesee, is gearing up to switch on its wasteto-energy, downdraft gasification plant built by PHG Energy, reports Chief Operating officer Chris Koczaja. The plant will use the city’s waste wood, sewer sludge and scrap tires as fuel, and a grand opening is planned for mid-October. This quarter, BCU graduates Roeslein Alternative Energy of Missouri LLC to completion. The massive, swine manure-based AD project is online and, as of September, is injecting renewable natural gas (RNG) into the pipeline. Another RNG project—the Surrey Organic Biofuel Facility in Surrey, British Columbia—is progressing quickly. Project Manager Ryan Lauzon tells BCUD that the building is finished and being roofed, mechanical and electrical work are underway, and the facility in on track to be operational by early next year. The project is not to be confused with the Surrey Eco-Park Anaerobic Digestion Plant being built by SUEZ Recycling and Recovery UK in Shepperton, Surrey,
CHIP ENERGY PHOTO: CHIP ENERGY LLC
England. Listed separately in the BCU from a colocated waste gasification plant, the AD facility will open in the spring and use municipal food waste to produce 2.4 MWe. Many projects, including Central MN Renewables LLC, Avedore Power Station, Envia Energy Oklahoma City LLC, Colombo Energy Inc-Greenwood and Bluesphere Energy Charlotte are expected to reach completion in next quarter’s BCUD. If you would like your project featured in the Biomass Construction Update, email asimet@bbiinternational.com.
DUBLIN WASTE-TO-ENERGY LTD.
TEMPLEBOROUGH BIOMASS PLANT PHOTO: TEMPLEBOROUGH BIOMASS PLANT
PHOTO: COVANTA ENERGY
Templeborough Biomass Plant
Dublin Waste-to-Energy Ltd.
Location
Rotherham, South Yorkshire, England.
Location
Poolbeg, Dublin, Ireland
Engineer/builder/operator
Engineer: Interserve Construction Ltd.; Builder/Operator: Babcock & Wilcox Vølund
Engineer/builder/operator
Covanta Energy Corp.
Primary fuel
Commercial and municipal wood waste
Primary fuel
Municipal solid waste Duro Dakovic steam boiler
Combustion technology
Babcock & Wilcox Vølund multifuel boiler with DynaGrate fuel combustion system
Combustion technology Nameplate capacity
58 MW
Combined heat and power
No
Government incentives
Ireland’s renewable feed-in tariff
IPP or utility
IPP
Groundbreaking date
Q4 2014
Start-up date
2017
Nameplate capacity
41 MW
Combined heat and power
Yes
Government incentives
None
IPP or utility
IPP
Groundbreaking date
Q2 2015
Start-up date
August 2017
Construction is ongoing. The facility is on course to open in late summer 2017.
6 BIOMASS MAGAZINE | OCTOBER 2016
The plant is over 70 percent complete. Design and procurement activities are substantially complete, and boiler steel erection is nearing completion. About 90 percent of the plant's waste capacity will be contracted by the end of this year. The facility is on track for full commercial operations by Q4 2017.
Surrey Eco-Park Gasification Plant Location
Shepperton, Surrey, England
Engineer/builder/operator
Engineer/Builder: M+W Group Operator: SUEZ Recycling and Recovery U.K.
Primary fuel
5,000 metric tons per year of residual household waste
Combustion technology
Gasification
Nameplate capacity
1.1 MW
Combined heat and power
Electricity
Government incentives
CITY OF LEBANON PHOTO: PHG ENERGY
City of Lebanon, Tennesee, Waste-to-Energy Facility
IPP or utility
IPP
Groundbreaking date
Early 2016
Start-up date
Spring 2017
Part of city of Surrey Eco-Park, the gasification facility piling work was finished in mid-August. Into September, piles will be trimmed and internal walls and ground beams will be cast.
Location
Lebanon, Tennesee
Engineer/builder/operator
Engineer/builders: PHG Energy, Applied Chemical Technology; Operator: City of Lebanon
Constellation, Albany Green Energy Location
Albany, Georgia
Primary fuel
Waste wood, sewer sludge and scrap tires
Engineer/builder/operator
DCO Energy LLC
Combustion technology
PHG downdraft gasifier
Primary fuel
Forest residue, pecan shells, peanut hulls
Nameplate capacity
400 kW
Boiler type
Valmet circulating fluidized bed boiler
Combined heat and power
No
Nameplate capacity
50 MW
Government incentives
$250,000 Tennessee Department of Environment and Conservation grant
Combined heat and power
Yes
IPP or utility
IPP
Government incentives
$250 million in bonds via the Albany Dougherty Payroll Development Authority
Groundbreaking date
April 2016
IPP or utility
Utility
Start-up date
Fall 2016
Groundbreaking date
2014
Start-up date
June 2017
All equipment and systems are in place with startup scheduled for fall 2016.
Major equipment deliveries are complete and installation of the power island continues on schedule. The fuel handling system construction is nearing completion
Wheelabrator Kemsley
SCHOFIELD BARRACKS POWER PLANT PHOTO: OFFICE OF U.S. SEN. MAZIE HIRONO
Schofield Barracks Power Plant Location
Oahu, Hawaii
Engineer/builder/operator
Wärtsilä Corp
Primary fuel
Liquid biofuel blend
Combustion technology
6 Warsila 34DF engines
Nameplate capacity
50 MW
Combined heat and power
No
Government incentives
N/A
IPP or utility
Utility
Groundbreaking date
August 2016
Start-up date
2018
The project broke ground in August. The facility, which is located on land leased from the U.S. Army, is scheduled to be operational by spring 2018.
Location
Kent, United Kingdom
Engineer/builder/operator
EPC contractor: CNIM Group; Civil engineering: Clugston Construction; Operator: Wheelabrator
Primary fuel
606,000 tons municipal solid waste annually
Combustion technology
CNIM boiler
Nameplate capacity
43 MW
Combined heat and power
Yes
Government incentives
15-year Contract for Difference with the U.K. government for approximately 50 percent of power output.
IPP/utility
IPP
Groundbreaking date
August 2016
Start-up date
2019
Early stage construction and civil engineering activities have begun with ground clearance and site establishment activities underway. Steam will be provided to DS Smith’s Paper Mill.
Chip Energy Inc. Location
Goodfield, Illinois
Design/builder
Chip Energy
Pellet Grade
Pellets, briquettes and logs
Annual Capacity
36,500 metric tons
Feedstock
Waste wood, energy crops, agricultural residue
Groundbreaking date
2013
Start-up date
May/June 2017
The construction crew will work on production equipment inside of the building all winter, and the current production schedule is set for May or June 2017.
OCTOBER 2016 | BIOMASS MAGAZINE 7
Biomass Power
Pellets
Biogas
Thermal
Advanced Biofuel
COLOMBO ENERGY INC.
SURREY ORGANIC BIOFUEL FACILITY
PHOTO:BRUKS.
PHOTO: ORGAWORLD CANADA
Colombo Energy Inc.-Greenwood
Surrey Organic Biofuel Facility
Location
Greenwood County, South Carolina
Location
Surrey, British Columbia
Design/builder
The Navigator Company (previously called Portucel)
Owner
Shanks Group
Engineer/Builder
Design: Orgaworld Canada, contractor: Smith Bros & Wilson, engineer: Waste Treatment Technologies-NL
Substrate(s)
115,000 metric tons of organic waste annually
Digester type/technology
Orgaworldâ&#x20AC;&#x2122;s Biocel, dry AD
Biogas production capacity
7 million-plus cubic meters
Export port Export location
Europe
Pellet Grade
Industrial premium pellets
Annual Capacity
460,000 metric tons
Feedstock
Forest waste
Groundbreaking date
March 2015
Biogas end use
RNG, heat
Start-up date
Q4 2016
Power capacity
N/A
Start-up date
Late 2015
Groundbreaking date
Q1 2015
Start-up date
Early 2017
The woodyard system was completed by BRUKS in August. Pellet production is expected in Q4 2016.
The building exterior is erected, roofing is underway, and electrical and mechanical works are proceeding. Civil works are mostly complete, tank foundations are in place, and process works are proceeding.
Waste To Energy Power Plant Johnston Location
Johnston, Missouri
Owner
Blue Sphere Corp.
Engineer/Builder
AUSTEP/T. Ortega Gaines
Substrate(s)
Organic/food waste
Digester type/technology
Conical tank utilizing AUSTEP's (CCS) Cruise Control System
Biogas production capacity
N/A
Biogas end use
Electricity
Power capacity
3.2 MW
Groundbreaking date
March 2015
Waste To Energy Power Plant Charlotte
Start-up date
Summer 2016
Location
Charlotte, North Carolina
The project is estimated to be producing electricity sold to National Grid in Q4 2016.
Owner
Blue Sphere Corp.
Surrey Eco-Park Anaerobic Digestion Plant
Engineer/Builder
AUSTEP/T. Ortega Gaines
Location
Shepperton, United Kingdom
Substrate(s)
Organic/food waste
Owner
SUEZ Recycling and Recovery UK
Digester type/technology
Conical tank utilizing AUSTEP's (CCS) Cruise Control System
Engineer/Builder
M+W Group
Substrate(s)
Food waste
Digester type/technology
GE Monsal hydrolysis pasteurization digestion
WASTE TO ENERGY POWER PLANT CHARLOTTE PHOTO: BLUE SPHERE CORP.
Biogas production capacity Biogas end use
Electricity
Power capacity
5.2 MW
Groundbreaking date
March 2015
Start-up date
Fall 2016
At the end of August, the plant was going through the testing phases needed for commissioning the CHP engines. A team of experienced engineers arrived from Italy to "white test" the equipment and the components necessary for the facility to start generating electricity.
8 BIOMASS MAGAZINE | OCTOBER 2016
Biogas production capacity Biogas end use
Electricity
Power capacity
2.4 MW
Groundbreaking date
Early 2016
Start-up date
Spring 2017
The AD plant is part of the city of Surrey Eco-Park, which includes a colocated gasification plant. Work continues on mechanial equipment, pipework, staircases and walkways in the tank area, as well as cladding for the anaerobic digestion facility building.
CONSTRUCTION UPDATE¦
ENVIA
ROESLEIN ALTERNATIVE ENERGY
PHOTO: ENVIA ENERGY
Roeslein Alternative Energy of Missouri LLC
ENVIA Energy Oklahoma City LLC
Location
Northern Missouri
Location
Oklahoma City, Oklahoma
Owner
Roeslein Alternative Energy LLC
Design/builder
Ventech Engineers International LLC
Engineer/Builder
Roeslein Alternative Energy LLC
Process technology
Velocys Fischer-Tropsch reactor
Substrate(s)
Hog manure
Biofuel/biochemical product(s)
Diesel, synthetic waxes and naptha
Digester type/technology
Lagoon style, floating impermeable cover
Feedstock
Landfill gas and natural gas
Biogas production capacity
2 million-plus MMBtu/year
Production capacity
TBA
Biogas end use
CNG and LNG
Type of RINs
D3
Power capacity
N/A
Coproducts
TBA
Groundbreaking date
May 2014
Groundbreaking date
May 2015
First pipeline injections in June 2016
Start-up date
Second half of 2016
Start-up date
As of September, the first renewable natural gas produced from methane captured using covered manure lagoons at a Smithfield Hog Production farm near Albany, Missouri, is being injected into the national pipeline.
The commissioning team of Velocys operators and engineers has been deployed to the Oklahoma City site, where they will serve under the ENVIA plant manager during commissioning and startup.
Skærbæk Power Station, Dong Energy
Diamond Green Diesel
Location
Kolding, Denmark
Location
Norco, Louisiana
Engineer/builder
B&W Vollund
Design/builder
Darling and Valero Energy Corp.
Primary fuel
Wood chips
Process technology
UOP/Eni Ecofining process technology
Boiler type
B&W Vollund fluidized bed
Biofuel/biochemical product(s)
Renewable diesel
Nameplate thermal capacity
280 MWth
Feedstock
Recycled animal fat, used cooking oil, corn oil
Heat end use
District heat and electricity
Production capacity
275 MMgy
Government incentives/grants
N/A
Type of RINs
D4
Groundbreaking date
September 2014
Coproducts
N/A
Start-up date
Early 2017
Groundbreaking date
Under expansion
Start-up date
Late 2017
DONG expects to start commissioning in the fall, enabling the station to supply district heating in the 2016'17 heating season.
Avedøre Power Station
The facility expansion's final engineering phase is progressing, and construction to increase production from 160 MMgy to 275 MMgy is expected to be completed in Q4 2017.
Location
Copenhagen, Denmark
Central MN Renewables LLC
Engineer/builder
DONG Energy
Location
Little Falls, Minnesota
Primary fuel
Wood pellets
Design/builder
Weitz
Process technology
Advanced fermentation process
Boiler type Nameplate thermal capacity
932 MJs (with Unit 2)
Biofuel/biochemical product(s)
n-butanol, acetone
Heat end use
District heating
Feedstock
Corn
Production capacity
21 MMgy
Type of RINs
N/A
Government incentives/grants Groundbreaking date
April 2015
Start-up date
Q4 2016
The largest single component in the conversion has been installed, a 34-metric ton cooler in the boiler house. Unit one is on track to burn pellets by the end of the year.
Coproducts Groundbreaking date
Q4 2015
Start-up date
Q3 2016
The plant is nearing completion and on track to begin production later this year.
OCTOBER 2016 | BIOMASS MAGAZINE 9
PowerNews EU approves state aid for Tees REP Project financing is finalized, construction is set to begin Commercial operations expected to begin
JAN 2016
AUG 2016
2020
Development begins on 299 MW UK biomass CHP project MGT Teesside Ltd. recently announced it has finalized financing arrangements for the Tees Renewable Energy Plant, a 299 MW combined-heat-and-power (CHP) facility under development in the U.K. The power plant will be located on land within the Teesport Estate near Middlesbrough in northeast England. In August, the company said site preparation work was set to begin within weeks, followed by main construction a few months later. Commercial operations are currently expected to begin in 2020. Later that month, PX Engineering Consultants Ltd., part of the PX Group, announced it has awarded Pöyry with the technical services assignment for its technical owner’s engineering contract with MGT Power Ltd. for the project. In addition, Fortum has signed a 10-year operation and maintenance agreement with MGT Teesside for the facility.
California extends GHG reduction targets
10 BIOMASS MAGAZINE | OCTOBER 2016
On Sept. 8, California Gov. Jerry Brown signed legislation to extend the state’s greenhouse gas (GHG) reduction targets through 2030. The bill, SB 32, sets a target to reduce GHG emissions to 40 percent below 1990 levels by 2030. The Low Carbon Fuel Standard and cap-and-trade program are among the climate programs that have been extended. The California Biomass Energy Alliance has spoken out in support of the bill. “CBEA applauds the legislature and the governor for their work to reduce greenhouse gas emissions,” said Julee Malinowski-Ball, executive director of the CBEA. “The biomass industry will continue to be an essential tool in reducing greenhouse by providing clean, green renewable energy,” Malinowski-Ball continued. Johannes Escudero, executive director of the RNG Coalition, has also spoken out in support of the legislation, noting “the LCFS is here to stay and renewable gas will continue to be one of its major success stories.”
POWER¦
Biomass Policy: States Doing Their Part BY BOB CLEAVES
With Washington and the rest of the country focusing on the November elections, the Clean Power Plan stuck in the courts, and U.S. EPA’s Science Advisory Board unable to conclude its five-year odyssey on biogenic accounting, you would think that not much is happening to promote biomass energy. In fact, from Maine to California, states are embracing biomass energy through administrative and legislative actions. Take Maine as an example. More than 15 years ago, in a landmark decision, the Maine Public Utilities Commission ruled that a 50-MW biomass plant—now owned and operated by ReEnergy—could sell power to an adjacent sawmill (Stratton Lumber)—without being regulated as a local utility. I was on hand this week to witness what can happen when sensible state policy—here applying to combined heat and power—is done right. In part because of its ability to purchase biomass power, Stratton Lumber now counts 100 employees. The lumber mill purchases 2 MW of power purchased from ReEnergy using 25,000 tons of waste bark that would otherwise be landfilled. Without that ruling by the Maine PUC, the success in Stratton may never have happened. The next stop on our tour was Athens. Maine Wood Pellets in Athens, Maine, the state’s largest manufacturer of wood pellets, is installing a biomass electric facility to produce both electricity for sale to the grid, and heat for use in the pellet drying process. Under development for years, this project has a power purchase agreement (PPA) approved by the Maine Public Utilities in August 2013. This project will help diversify what is already a well-run pellet mill, and the use of the heat in addition to electricity generation will improve the facility’s profit margins. Maine is not the only state to recognize the need for strong policy to support biomass power. The California state government is also doing its part to help biomass. First, the background. Currently, California is experiencing a massive tree mortality problem with around 66 million dead trees—an estimated 50 million tons of fiber—lying fallow in California forestlands. On top of that, many biomass facilities are experiencing difficulties renewing PPAs that have recently expired due to stiff competition from other energy sources. With the closure of biomass facilities, in addition to potentially removing a destination to put dead tree wood to productive use, other fuels like abundant agriculture residues
and urban construction waste are in danger of going unused. Please view our recently released Bioenergy Day 2016 video on biomass power in California for a more detailed overview, at www.usabiomass.org. Fortunately, California’s state government is aware of the problem and is actively implementing solutions to alleviate the burden on biomass. In September, the state’s legislature approved SB 859, a bill that requires certain utilities to purchase power from biomass facilities for a period of five years. The bill outlines specific conditions for the purchase of biomass power: • 125 MW to be shared by investor-owned utilities and municipalities with 100,000-plus customers. • Contracts are limited to five years. • 80 percent of the fuel shall come from a byproduct of sustainable forestry management, including from lands that fall into Tier 1 and Tier 2 fire risk classifications (the highest risk areas near homes, recreation, infrastructure, community developments and watersheds). At least 60 percent must come from Tier 1 and Tier 2 lands and not from lands that have been clear-cut. SB 859 provides policy direction on many other issues, including the use of the state’s Greenhouse Gas Reduction Fund, the growing pot of money California collects as part of its groundbreaking cap-and-trade system. Added to the “BioRAM” initiative by Gov. Jerry Brown last year mandating a purchase of 50 MW of biomass power, the new requirements make significant progress toward keeping facilities open for the foreseeable future. With much of the federal legislative and regulatory activity with potential to benefit biomass on hold for now, state activities can make a big difference in the future of the biomass industry. Please contact me directly if you would like to discuss any of the details.
Author: Bob Cleaves President, Biomass Power Association bob@biomasspowerassociation.com www.biomasspowerassociation.com
OCTOBER 2016 | BIOMASS MAGAZINE 11
Molding the BULK MARKET Solutions are said to be found along the fine line between order and chaos, so perhaps this is where the answer lies to expanding a nascent U.S. bulk wood pellet distribution infrastructure. BY RON KOTRBA
“
FILL ‘ER UP: A Vermont Renewable Fuels bulk pellet truck loads up at Renewable Fuels of Vermont’s elevated 24-ton hopper, now fed from RFV’s internal 155-ton bulk silo it installed with assistance from the Vermont Clean Energy Development Fund Bulk Pellet Infrastructure Grant. PHOTO: RENEWABLE FUELS OF VERMONT
12 BIOMASS MAGAZINE | OCTOBER 2016
Embryonic,” “very young,” “in its infancy,” “growing”—these are all terms people working to expand the domestic bulk wood pellet distribution infrastructure use to describe its current state. And that’s in the Northeast, the most developed region of the U.S. Elsewhere, the word “nonexistent” is accurate. When describing how the bulk pellet distribution infrastructure should be modeled, a simple explanation for this complex problem is heating oil. A customer with an oil furnace is confident multiple companies can provide bulk fuel oil deliveries. Conversely, heating oil distributors are assured that enough customers exist to justify storage and truck investments needed for a regional depot. Fuel from a centralized location is delivered to a decentralized storage tank, where trucks load up and drive to nearby customers. The driver unwinds a hose, flips a switch and fuel is dispensed into the customer’s fuel tank as the output is accurately metered. A relatively longterm, hands-off supply of heating fuel is successfully delivered. For some smaller residential pellet stove users, dumping individual 40-pound bags into a hopper is part of the experience. For larger residential pellet boilers or commercial installations, this would be like having a 1,000-gallon fuel oil delivery come on pallets of 5-gallon pails.
PELLETS¦
Mimicking the century-old liquid fossil fuel distribution infrastructure is precisely what wood pellet industry stakeholders are trying to do. But important distinctions exist, such as fostering relationships between forests and communities, developing markets for low-value trees while improving forest health, promoting appropriately sized production based on regional demand, boosting local economies by retaining heating dollars in-state while providing green jobs and lowering carbon footprints of communities, one house or business at a time.
Vermont
Knowing what needs to be done is one thing, but how to go about it is another. For the bulk pellet market, does the demand incentivize buildout of supply, or does adequate, reliable supply help create demand? “This is a classic chicken-and-egg scenario,” says Andy Boutin, the chief operating officer of Renewable Fuels of Vermont, a 30,000-ton pellet mill in West Windsor, Vermont, formerly owned by Queston Inc. Boutin is also founder and general manager of Pellergy, a bulk pellet boiler manufacturer and importer. “If you develop the infrastructure, there’s a much better chance of bringing more customers online,” Boutin says. “If customers have to rely on one company for fuel, or a fledgling operation that doesn’t have much infrastructure behind it, or one mill and one loadout facility, there’s a level of risk investing $10,000 in a new heating system and potentially not having delivery. So by developing bulk distribution on a commercial level—manufacturing and delivery—this gives customers a sense of comfort and lower risk. The dollars are being invested in the right area now, which is infrastructure. Where should that money come from?” The industry is looking toward government and renewable energy credit investments in wood pellet heating for a number of reasons, according to Boutin, which include that it’s renewable and provides local jobs, but there is a compounding effect from heating homes with a local fuel source. “Eighty cents of every dollar from oil goes out of state,” he says. “With pellets, 83 to 84 cents of every dollar stays in state. That’s a huge change in the economic outlook for the Vermont economy. That’s part of the impetus for public investment in bulk pellet infrastructure development. We can see true economic impacts, from homeowners saving money all the way to landowners realizing better profits off managed forestland from low-grade wood.”
Last spring, the Vermont Department of Public Service announced five grant awards totaling nearly half a million dollars from the Clean Energy Development Fund to support bulk pellet infrastructure development. RFV was awarded $48,475 to support a $138,500 project to make bulk pellet improvements at its mill. Boutin says when RFV took over from Queston, the mill lacked enough storage capacity to fill more than one bulk truck in a day’s time. “It was very limiting for us, even though when we first started producing pellets we only had one bulk customer,” Boutin says. “But they wanted to come three times a day, and it would take eight hours to put our production into the silo to fill a bulk truck.” The grant stipulated a 137-ton storage minimum. RFV built a 155-ton silo, which can service multiple bulk delivery trucks in an eightor 12-hour window. The project also included reconfiguring the whole finished product line to integrate the silo in the process. “We installed a new Z conveyor, which transfers pellets horizontally and vertically with one conveyance system,” Boutin says. “And relaying the pellets from the mill to the new bulk silo, we built a whole new layout, which included relocating the pellet cooler, new conveyors feeding the cooler, a new screener, the Z conveyor, the silo, and new outfeed equipment—we put in a new 50-foot conveyor to load out to the bulk hopper.” In early September, RFV proved out the system with two bulk fills in six hours. Now RFV can fulfill the needs of its preexisting bulk customer while adding another—Bourne’s Energy. Bourne’s Energy is a 70-year-old heating fuel distribution company. Majority owner Peter Bourne has been running the business started by his father for 44 years. Bourne’s Energy distributes biodiesel-blended heating oil and entered the wood pellet market with bagged product delivery about five years ago. Bourne says two years ago, the company began investigating bulk pellet delivery. He says what’s needed to expand bulk pellet distribution is system reliability and customer confidence in mechanical heating systems. “Consumers don’t want something they have to fuss with,” Bourne says. “They want something similar to what they have in their existing systems. When pellet systems get there, that’ll help move distribution forward. Most people have only seen a stove in the basement or living room, they haven’t really experienced central heating systems.” Bourne says the nicer, reliable central pellet heating systems are expensive, so support is needed to
incentivize the hefty investment. “If I were replacing an oil or propane heating system, that’s a lot less cost than installing a central pellet boiler,” he says. “That needs to be dealt with, maybe through low financing and better tax breaks. I’m not sure what the answer is. People tend to buy the cheapest heating product. It’s just the nature of the customer. To say we need more federal, state or local investment—I hesitate to go there. But when it comes to getting pellet systems into homes, it’s a financial burden so the customer has to be committed to take that step.” Bourne says two years ago, he bought a used truck to outfit with pneumatics for bulk pellet delivery. Once converted, it was challenging to drive the truck two hours away in wintery conditions to the nearest bulk pellet silos and back again for deliveries. Bourne’s Energy applied for the CEDF grant in Vermont and was awarded $21,593 to support construction of a $61,693 bulk pellet storage silo nearby, sized at 53 tons. Bourne says he hopes to have the silo functioning late September. Interestingly, Bourne says he does not yet have enough bulk customers to justify its construction, so the grant was instrumental. “We’re in the business and we plan to be for years to come, so we have to invest,” he says. “It’s a dance between the cutting edge and bleeding edge, and we’ve hit the bleeding edge a few times, but we’re willing to take a reasonable risk.” Bourne’s Energy is now a dealer of RFV’s bagged and bulk Green Mountain Pellets brand. Bourne says if he were constantly scrambling for bulk pellets, he’d build out more. “But I’m not,” he says. “I do have demand, and I want to grow—and I don’t want to float on the edge of chaos driving hours on icy roads to get bulk pellets. So we needed to make an investment to be a significant player in the market.” Author Steven Johnson suggests the line between order and chaos is where solutions are found and innovation begins. Also in Vermont, Tabitha Bowling is developing a pellet project, Kingdom Pellets, in the three-county region known as the Northeast Kingdom. She and her business partner Chris Brooks, CEO of Vermont Wood Pellet Co. LLC, a 17,000-ton pellet mill in North Clarendon, Vermont, say demand is key to building infrastructure. “Our opinion is not if you build it they will come, but rather demand drives supply,” Bowling says. “What’s standing in the way of growing bulk pellet distribution is people who need bulk pellets—home owners making the switch, or a school or municipal OCTOBER 2016 | BIOMASS MAGAZINE 13
BOURNE SUPREMACY: Majority owner Peter Bourne has been running Bourne’s Energy for nearly half a century, and he wants his company to be a significant player in the bulk wood pellet distribution game. PHOTO: BOURNE'S ENERGY
building. Demand will drive the need for more bulk delivery. It’s happening here in Vermont, in pockets. Market trends and forces will drive traditional fuel distributors to broaden their delivery choices. But we need more people to be aware of this option. Awareness is a big part of driving demand.” “Our consumers are making a statement with their dollars,” Brooks says. “In Vermont, people understand it’s a local guy making the fuel and providing income for local people.
And people are also buying because pellets have an incredibly low carbon footprint. The new mill we’re building will use 100 percent hydropower and wood from a 30-mile radius. We’ll use waste heat to make electricity. Pellets are not a blood diamond. They’re not oil from who knows where. They’re not straining the community in an outflow of cash. It’s community based.” Kingdom Pellets applied for five grants, says Bowling, mostly state but some federal.
The project was awarded $250,000 from Vermont’s CEDF to support the estimated $4.57 million cost to repurpose a former paper mill. Vermont Gov. Peter Shumlin also announced that $550,000 had been awarded to the town of Lunenburg in community development funds. The town will loan the funds to Kingdom Pellets. Bowling says site work is anticipated to begin next spring with production starting in the fall. “We anticipate providing 6,000 tons for the 2017-’18 season, and the following year 23,000 tons, and we’ll be scaled to produce up to 30,000 tons,” she says. Rob Riley, president of the Northern Forest Center, weighs in on the bulk pellet market’s chicken-and-egg situation. “You can’t have individual customers until they have distribution of locally produced fuel they can consume,” Riley says. “I’m bullish on customers being the best advertisement for the technology we’re talking about here. They can be a town hall using and promoting it, or an individual consumer. But I believe in the context of our current infrastructure, we need more and more installations—demand illustrating the fuel is good, stable in cost, and providing beneficial returns to the environment. Lots of things have to be in play at the same time— demand, service, installers, supply, all in some
HOW DO YOU STOP AN INDUSTRIAL EXPLOSION IN ITS TRACKS?
PELLETS¦ coordinated fashion. That’s what we’re trying to do as the industry develops.” NFC’s goal for 20 years has been to diversify and maintain a vibrant forest economy and communities within that landscape. More recently, the organization has invested resources in wood energy. In partnership with companies such as Maine Energy Systems, NFC has helped develop model neighborhood projects. “We have four of them underway or completed,” Riley says, adding that state rebates and additional financing provided by NFC helped communities like Berlin, New Hampshire, achieve the highest per capita density of pellet boilers in the country. This included 40 residential units and several commercial or institutional installations. Currently, NFC has a project in the Northeast Kingdom of Vermont. “Our goal is to increase the bulk distribution network to create bulk demand for local pellets,” Riley says. In all, NFC has been instrumental in 125 pellet boiler installations across the region. Over the next year, Riley says NFC is working to establish an effective communications front to increase awareness and develop common language to convey the value bulk pellet markets bring to communities.
New York
In New York, the Southern Tier Bulk Wood Pellet Program, funded by New York State’s Cleaner, Greener Communities grant program and executed by Cornell Cooperative Extension, Ehrhart Energy and MESA Reduction Engineering, is working to get the state’s embryonic bulk pellet market off the ground. Cornell Cooperative Extension Tompkins County Energy Team Leader Guillermo Metz says for the bulk market to take off, delivery is essential. “That’s the main thing,” he says. “Our program was built around partnerships with industry. The idea is we were going to help pass money from NYSERDA to companies looking to transition to pellets by getting bulk delivery trucks and building a loadout silo with a local pellet plant in the region.” That pellet plant was New England Wood Pellet LLC, but it recently pulled out of the program. In addition, the program helped develop two demo sites with pellet boilers at a greenhouse and museum. This multipronged approach, Metz says, intended to infuse actual capital into both the supply and demand side simultaneously. “The residential market is slow to take off, so that alone wouldn’t make a big impact on the delivery side,” he says. “So we thought a couple
of commercial anchors and a whole bunch of promotion to entice interest were necessary. Neither one could survive without the other. You can’t put in a large boiler without bulk delivery. A bunch of residential customers alone wouldn’t do it, so we needed a few commercial customers. This has to happen at the same time. So we are fortunate New York State was open to seeing what happens when they throw money at both sides.” While states like Vermont have developed strong connections between forestry and the thermal biomass industry, Metz says their market analysis shows that in New York there must be greater emphasis on this. “In New York, it’s weak,” he says. “Forestry people here don’t see pellets as viable or anything to be concerned with. We are heavily forested but we have very little harvesting of low-value trees. So until there’s a market for that, and some sort of carbon tax or valuation that disincentivizes fossil fuels so we’re not subject to the whim of oil prices going up and down, the industry here won’t to respond to that kind of insecurity.” Author: Ron Kotrba Senior Editor, Biomass Magazine 218-745-8347 rkotrba@bbiinternational.com
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PROTECTING THE WORLD’S PROCESSES AGAINST EXPLOSION
ThermalNews Italian pellet demand expected to increase The USDA Foreign Agricultural Serviceâ&#x20AC;&#x2122;s Global Agricultural Information Network has published a report on the Italian wood pellet market, noting the country consumed 3.1 million metric tons of pellets last year. Consumption is expected to increase to 5 million metric tons by 2020. In Italy, pellets are primarily used in small-scale residential and industrial boilers for heat production. Bagged pellets represent almost all consumption, with no more than 20,000 metric tons delivered in bulk by silo trucks.
The report indicates only 15 percent of domestic demand for pellets in Italy is met by domestic production. The remaining 85 percent of demand is met by imports. Austria, Croatia, Germany, Solvenia, France, and Bosnia & Herzegovina are the primary suppliers of wood pellets to Italy. The U.S. ranked 13th in pellet sales to Italy last year, with 48,322 metric tons at a value of $9.58 million. Canada was the eighth largest exporter to Italy, delivering 85,349 metric tons of wood pellets to the country at a value of $14.51 million.
2015 Italy wood pellet imports (in metric tons) Austria
405,017
Croatia
127,732
Germany
108,638
Slovenia
97,869
France
87,942
SOURCE: USDA FAS GAIN
Vermont project continues to secure financing The proposed Kingdom Pellets wood pellet plant in northern Vermont is on track to produce pellets late next year as it continues to secure financing. Mid-summer, Vermont Gov. Peter Shumlin announced that $550,000 had been awarded to the town of Lunenburg, Vermont, in community development funds. The town will loan the grant funds to Kingdom Pellets.
Once operational, the plant will produce 30,000 tons of super-premium softwood pellets. To do so, it will source approximately 80,000 tons of green wood, primarily pine, from within a 30-mile radius. Construction is currently scheduled to begin next spring. The $5 million project is a 50/50 joint venture of Root 8 Ventures and Vermont
Wood Pellet Co. Earlier this year, Kingdom Pellets was approved for tax incentives through the Vermont Employment Growth Incentive program, a job stimulus program run by the Vermont Economic Progress Council.
Messersmith Manufacturing, Inc Industrial Biomass Boiler Systems Design, Fabrica on, Installa on. Start Up & Training
www.burnchips.com 906-466-9010 16 BIOMASS MAGAZINE | OCTOBER 2016
THERMALÂŚ
Do Wood Stove Changeouts Work? BY JOHN ACKERLY
Residential wood heat in the U.S. is plagued by the same problems as Europe and scores of other cold countries: most stoves are old, obsolete and put out too much smoke. As a result, wood heating elicits a mix of appreciation, ambivalence and antipathy. Those who use it the most invariably love it. Those who use it the least, and often live in more urbanized areas, think itâ&#x20AC;&#x2122;s antiquated and polluting. One of the main solutions has been to incentivize the replacement of older, more polluting stoves. The longevity of most stoves is a blessing and a curse. Unlike cars, refrigerators and HVAC equipment, and many other appliances, people keep and use their stoves far beyond their ideal retirement age. Eventually, turnover occurs. Every year, thousands or even tens of thousands of stoves are retired naturally. Some of the owners buy new ones, or switch to pellet stoves. And many old stoves retire when their owner passes. But natural turnover is not happening fast enough. Stove changeout programs almost always rely on local, state or federal funding to subsidize the removal of old stoves and the installation of newer ones (or nonwood heating appliances). The goal is not only to reduce wood smoke pollution in a town or airshed, but also in the immediate neighborhood and inside the home. These programs are often compared to Cash for Clunkers, a $5 billion dollar federal program providing $4,500 vouchers for people who replaced their 18 miles-per-gallon or less cars with one that got at least 10 mpg more. Some in Congress argued that a $4,500 voucher was too generous, and introduced a bill that only gave $2,500 for an exchange netting 7 mpg and $4,500 for one netting 13 mpg. The same debate surrounds each stove change out program: How much benefit should be required per dollar of the rebate? And how do you define the benefits and ensure they are real? One unintended consequence of Cash for Clunkers, covered extensively in the media, was that most of the old cars turned in were American, and most of the new ones purchased were foreign. This phenomenon has not happened with stove change outs, but there are other unintended consequences. In retrospect, Cash for Clunkers was generally considered far too expensive for the benefits it provided. With changeout programs, jurisdictions are steadily changing the rules to ensure that the air quality benefits match the funding. The Alliance for Green Heat is analyzing all existing
changeout programs, interviewing program managers and exploring the cost-benefit calculations that may take root in coming years. Increasingly, jurisdictions undertaking stove changeouts only want to replace older wood stoves with gas or electric appliances because they believe new wood stoves and even pellet stoves can still emit too much smoke. In areas facing the worst air pollution, public funding is going to help homes switch from renewable fuel to fossil fuel. The core problem is that areas that need to undertake wood stove changeouts have some of the worst air pollution in the country. The agencies running the program have one mandate: lower particulate matter in the air. They see this as a public health imperative that benefits everyone. The Bay Area of California recently launched a $3 million program, which is possibly the largest changeout ever. On the first day, more than 2,000 people applied and the program had to be closed to new applications due to lack of funds. Some in the industry warned that this program would not be popular because it did not allow wood stove replacements (only gas and electric). They were wrong. Like Cash for Clunkers, the program was so popular that it only met a small part of the demand. More homes could have been served with more air quality benefits if the rebates were smaller. Changeouts can be very effective in small geographic areas, such as mountain valley towns that experience frequent inversions. But on a state or even large county level, wood smoke PM reductions can be hard to measure and verify, even after removing thousands of wood stoves, because only a tiny percentage of stoves replaced get replaced. Ultimately, the $5 billion spent on Cash for Clunkers was just a drop in the bucket since there are hundreds of millions of cars on the road. The same goes with the $3 million that the Bay Area is spending, but itâ&#x20AC;&#x2122;s a start. Moving forward, the questions remain: How to design a stove change out program that delivers the biggest bang for the buck? Can we show enough benefit to warrant increased funding? And potentially the biggest question of all: When will the federal government step in with matching funding? Author: John Ackerly President, Alliance for Green Heat jackerly@forgreenheat.org 301-204-9562
OCTOBER 2016 | BIOMASS MAGAZINE 17
¦THERMAL
Passing
theTest As college and university fossil fuel heating plants age and become inefficient, many are evaluating, building or have already installed biomass systems. BY KATIE FLETCHER
L
BRINGING IN BIOMASS: An inclined fuel handling belt feeds the University of Maine at Farmington’s biomass boiler with about 4,000 tons of locally sourced hardwood chips during each heating season. PHOTO: TRANE
18 BIOMASS MAGAZINE | OCTOBER 2016
ast winter, about a mile from the small, picturesque town of Farmington, Maine, University of Maine at Farmington Director of Facilities Jeffrey McKay recalls looking over the campus and observing a single plume of steam rising into the chilly winter morning air. On a cold day just one year earlier, smoke stacks billowing into the sky were visible from 22 different collegiate buildings. For UMF, the decision to implement a biomass district heating project was driven by a couple factors. “One reason is less volatility than the fossil fuel market, traditionally,” says Mark Power, energy services team leader with Trane and energy service contractor on the project. “In this particular case, the campus was heating primarily with oil with a little bit of propane in the mix, and they had been subject to price volatility over the years, so there was a desire to do something to reduce their operating cost.” Not only was a more attractive economic option desired, but UMF’s mechanical plants were aging and needed replacement. “They had concerns about downtime, maintaining enrollment and providing good services to their customers who are ultimately the students,” Power says. This year, as students get back to the books, UMF will make sure they are comfortable for the chilly fall and winter months by heating their surroundings with locally sourced wood chips. Heating oil, propane and natural gas market volatility, alongside solar and wind power inter-
READYING THE REPLACEMENT: The 500-horsepower Messersmith biomass boiler installed at the University of Maine at Farmington was assembled prior to the construction of the plant walls. The central heating unit will replace 95 percent of the roughly 390,000 gallons of fossil fuel burned annually to heat the campus. PHOTO: TRANE
mittency, make baseload, renewable biomass an attractive option for a number of heating installations. The economic and environmental attributes of biomass have encouraged the wave of district heating projects like UMF that have sprung up across North America over the past decade. Whether fully operating, contracted or a long-term vision in mind, biomass projects particularly make sense where the resource is readily available, replacement of an older, inefficient system is needed and the institution has environmental initiatives to meet.
Carbon Neutral Campus
Power’s team at Trane installed the UMF central heating plant and fired up the boiler this past February and it was “working fabulously” for the few months it was running, McKay says. Power agrees, calling it a “technical success.” The project includes the installation of a 500 horsepower Messersmith biomass unit—equipped with a propane gas burner and gas train for backup—and approximately two miles of new underground hot water distribution system piping connecting it to a majority of the campus buildings. “It eliminated the use of all of the old heating plants,” Power says. Four existing boilers were retrofitted to serve as injection points for the hot water distribution loop. The fuel for the backups is a mix—one of the backup plants is run on propane and the other three on fuel oil.
“That gives them the option during the nonheating summertime season, depending on the fuel market, they can either use propane or oil to provide their domestic hot water,” Power adds. Trane has been involved in several major biomass conversion projects, including installing heating systems at the Maine schools of Caribou High School, Limestone Community School, Fort Fairfield Schools and Greenville High School. “This is certainly the largest biomass conversion project that Trane has been involved in, in the U.S.,” Power states. In fact, Powers says, this is the largest hot water heating plant in the state of Maine. Colby College has a plant that is larger, but it’s a combinedheat-and-power plant. According to McKay, truck traffic decreased from 36 to 40 trucks of oil per week to just four or five trucks hauling local wood chips onto the campus. The central heating plant has an underground storage bunker that can hold about 120 tons or about three truckloads of wood chips—a four-day supply at peak load. Ash, which is raked every two to three days, is used in the campus compost program, under which it is applied to local farms and even the university’s athletic fields. The ash is applied locally from wood sourced from the campus’s own backyard. “We just went out to bid on our chips and we put in some sustainability initiatives—for example, we only want chips
within a 50-mile radius of campus, and things like that, so it truly has an impact on the local economy,” McKay says. UMF contracted with Cousineaus Forest Products and spends about $250,000 per year on wood chips, which, based on the multipliers McKay has heard, has about a million-dollar impact on the local economy, plus the added reduction in carbon emissions. Estimated annualized savings from the switch to wood chips are $800,000 per year, with a simple payback of approximately 10 years. Power says that this is why it’s such a fantastic fuel-switch opportunity, not to mention to meet the campus climate commitment to become carbon neutral by year 2035. “They weren’t meeting their own goals until this project came in and now they’ve blown their goals away,” Power says. Since the boiler’s capacity is in excess of 10 million Btu, an electrostatic precipitator (ESP) was installed to meet the federal air standards within the U.S. EPA’s boiler MACT rule. It hasn’t been running during the summer months, as a full heat load is not needed in the summer to circulate hot water, but McKay is getting ready to fire the plant up again in late October.
Work in Progress
UMF joins a number of universities that will fire up their biomass systems, welcoming students back to campus for fall and winter
OCTOBER 2016 | BIOMASS MAGAZINE 19
BIOMASS FRONTRUNNER: The central biomass energy plant at the University of Maine at Farmington was a design-build project with energy service contractor Trane. It went through a couple iterations, including the possibility of implementing natural gas before biomass became the energy source of choice. PHOTO: TRANE
studies, while others will spend this winter getting ready to break ground and go vertical. Goddard College, located on a 100-plusyear-old farmstead in Plainfield, Vermont, announced in May it will receive a $2.1 million USDA community facilities loan once it has built a biomass central heating plant. According to Tim Maker, project manager with Community Biomass Systems Inc., they are getting bids back at the end of November, and will then hire the general contractor. “We look at this as a 2017 project, so as soon as the ground thaws in the spring, we’ll start work probably around May 1,” he says. “Essentially, in the summertime most of the work will be done, and the system will become functional next fall about a year from now.” Maker adds it will take some time to get the heat load up to full capacity next winter. This has been a long time coming for Goddard. The idea for implementing a central biomass system to heat the campus’s 23 historic buildings was first brought up in 2008, with a feasibility study following showing biomass as a favorable option. However, there was some pushback. Maker says with permits in hand, the project went out to bid in 2011, but its permits were appealed by four neighbors who felt the idea of having a biomass plant at Goddard college was an intrusion into the bucolic nature of their neighborhood. Maker adds that these sentiments were felt despite the fact Vermont has around 45 public schools, including one in Plainfield, that have biomass systems. This battle has been ongoing for the past four years, but the project is now finally able to switch out 22 aging oil boilers with a 3 million-Btu Messersmith biomass boiler, replacing an estimated 40,000 gallons of fuel oil. “We just made the decision to use propane instead of oil for the backup and the hope is that 20 BIOMASS MAGAZINE | OCTOBER 2016
the backup boilers will be little used,” Maker says. Goddard’s system is much smaller than UMF’s biomass heating unit, but it still chose to install an ESP for particulate matter control. “There is no federal requirement whatsoever, in fact, there isn’t even a state requirement, that doesn’t kick in until you get to boilers about 50 percent larger than the one to be used here,” Maker says. “It is really unprecedented for an institution to take on that expense, so it can be right on the cutting edge of the cleanest biomass combustion at this scale.” Although oil prices are down, resulting in less dramatic savings than when the project was initially conceived, the college still faced an estimated $500,000 cost to replace oil boilers over the next 10 years. Besides the need for a new heating system, Goddard President Bob Kenny highlights the abundance and availability of biomass, saying that Washington County, Vermont, “has an immense amount of wood available for this enterprise.” He adds that the area is now probably along the order of 75 percent or greater covered with trees. Maker says universities like Goddard make sense for biomass district heating projects because it’s more or less plug and play. “If you’ve already got a central system that heats all of your buildings, going into one location and adding a biomass boiler makes a lot of economic sense.” A number of Vermont institutions of higher education have installed biomass systems, but, Maker adds, economics should be evaluated from a long-term view, without the expectation of a couple-year payback. Colleges in the U.S. aren’t the only ones taking a long-term look at biomass as a heating option. Just this summer, Simon Fraser University located on British Columbia’s West Coast completed negotiations with Corix
Multi-Utility Services Inc. to finance, design, construct, own and operate a new central energy plant, burning uncontaminated wood waste such as wood chips, shavings and sawdust for heating and domestic hot water. This plant will service SFU’s Burnaby campus and the UniverCity community—a sustainable community located on top of Burnaby Mountain, adjacent to SFU. According to Larry Waddell, SFU chief facilities officer, the community-based district energy utility uses a temporary natural gas plant, which was approved by the BC Utilities Commission in 2011, and the first customers were connected in early 2012. “While the development of the UniverCity district energy system was underway, SFU was also evaluating initiatives for potential replacement of their existing natural gas-based central energy plant that supplies thermal energy to SFU campus,” Waddell says. SFU and Corix signed a memorandum of understanding to conduct the analysis of a combined thermal energy plant that would serve both the campus as well as UniverCity. Various alternative energy sources, plant location and sizing were evaluated and the results demonstrated significant benefits to proceed with a single, central energy plant, in which, biomass energy was the most viable solution for the energy requirements. The energy facility will be installed on the southern portion of the campus currently located on the site of an older parking and storage facility and will significantly improve the visual character of this undeveloped site. At build-out, the plant is expected to reduce campus greenhouse gas (GHG) emissions from heating by 85 percent and reduce SFU’s GHG emissions from all sources by 69 percent. These emission reductions are expected to surpass the provincially mandated GHG re-
THERMALÂŚ duction targets for 2020 and set the university on the path to achieving B.C.â&#x20AC;&#x2122;s 2050 reduction target.
A Biomass Future
While many campus biomass district heating projects are up and running, projects like Goddardâ&#x20AC;&#x2122;s and SFUâ&#x20AC;&#x2122;s are not far behind. Meanwhile, some universities are taking notes and just beginning to add biomass to their lists of options. At Oregon State Universityâ&#x20AC;&#x2122;s Cascades branch campus in central Oregon, a $193,910 grant was recently awarded by the USDA Forest Serviceâ&#x20AC;&#x2122;s Wood Innovation grant program to determine the technology and space requirements of a campus-scale biomass thermal energy system. OSU-Cascades will contribute $67,869 in matching funds toward the grant. A preliminary study already showed that a proposed woody biomass system would be technically feasible and economically viable. What sets this project apart from the others is that OSU Cascades is still being developed, and is considering biomass in the early stages. According to Jane Barker, OSU-Cascades senior project manager, this branch campus of the OSU institution started in the fall of 2001 in leased facilities on the local Central Orego Community College campus. In 2012, the decision was made to have an expanded presence in central Oregon, so they are moving to a four-year university from a two-year graduate degree granting institution. There was a process by which they evaluated how much land they would need to potentially purchase to support a 5,000-student campus, Barker says, which determined between 45 and 65 acres would be needed. She says biomass came up as a mutually beneficial opportunity to heat the new campus. â&#x20AC;&#x153;Weâ&#x20AC;&#x2122;re in a location very close to natural forest lands that have a tremendous amount of biofuel currently being gathered and flash burned to prevent fire hazards, and we were looking for a renewable resource to use at the campus that would support that,â&#x20AC;? Barker explains. Currently, OSU Cascades is going through long-range development planning, according to Barker. â&#x20AC;&#x153;Weâ&#x20AC;&#x2122;re looking at building the layout, how to phase in a system, where it would be located,â&#x20AC;? she shares. â&#x20AC;&#x153;Weâ&#x20AC;&#x2122;ll be looking at wrapping up that phase by the end of the year, so over the next four or five months weâ&#x20AC;&#x2122;ll be finalizing our understanding of how weâ&#x20AC;&#x2122;re phasing the job inâ&#x20AC;&#x201D;when would that central utility plant go into place, what would
be the energy source for it, how would it be sized, and so on.â&#x20AC;? Despite the often multiyear development time-frame required of university biomass district heating projects, what makes installations like these viable at OSU-Cascades and other institutions of higher education is ample access to local biomass, sustainable- and environmental-minded academic programming and goals, as well as a long-term view on the overall economic and environmental wellbeing of the campus and student body that inhabits it. â&#x20AC;&#x153;I think institutions of higher education are in a particularly good position to lead by
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example,â&#x20AC;? Kenny says. â&#x20AC;&#x153;When we take steps that are environmentally and sustainability orientated in this way, we are leading and hopefully sending a message to the next generation of leaders that there are ways to do things outside of what they think of as their norm as they experience the world.â&#x20AC;? Author: Katie Fletcher Associate Editor, Biomass Magazine 701-738-4920 kfletcher@bbiinternational.com
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3/23/2016 2:58:04 PM
BiogasNews German biogas industry growing, but at slower pace
German biogas statistics Number of plants
2012 Germany added 23 MW in biogas elec- 2013 tricity last year through the addition of 150 2014 plants, most of which were small, manure- 2015 based facilities. 2016 (forecast) While that number sounds impressive SOURCE: GERMAN BIOGAS ASSOCIATION compared to other countries’ developing biogas sectors, it’s the smallest annual increase since Germany adopted the Renewable Energy Sources Act (EGG) in 2000, acAccording to the GBA, the total incording to the German Biogas Association, stalled capacity of all 8,856 biogas plants in which said “the pace of overall construction Germany amounts to 4,018 MW. The GBA is somewhat disappointing.” predicts that the industry will add 26 MW of
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Capacity (in MW) 7,553
3,352
7,859
3,637
8,726
3,905
8,856
4,018
9,004
4,166
capacity this year. As in 2015, that capacity is mostly expected to be small, manure-based plants.
Kentucky landfill gas-toenergy project expands East Kentucky Power Cooperative has expanded its landfill gas-to-electricity plant at Bavarian’s Landfill in Boone County, Kentucky. The plant, which previously had four existing generators, installed an additional generating unit. With the expansion, which was completed in August, the plant now has the capacity to produce up to 4.6 MW of electricity, which is enough to power approximately 2,500 typical Kentucky homes. The expansion was expected to cost approximately $2.9 million. The electric plant is located adjacent to the Bavarian Landfill, which collects and pipes the methane gas to the plant. EKPC purchases the gas from Bavarian. It is one of six such plants owned and operated by EKPC in Kentucky. Others are located at landfills in Barren, Greenup, Hardin, Laurel and Pendleton counties. Together, these plants produce enough electricity to power almost 8,000 typical Kentucky homes.
OCTOBER 2016 | BIOMASS MAGAZINE 23
¦BIOGAS
Distributed Biogas: $11.8 Billion Market Hidden in Plain Sight BY WARREN WEISMAN
E
very year in the U.S., 37 million tons of food waste are sent to landfills—the equivalent of 514 Nimitz-class aircraft carriers. At Seattle’s $125-per-ton tipping fee, this waste would amount to $4.6 billion annually. If used for biogas production, at 4,200 cubic feet per ton, this same amount of waste could power five million homes for an entire year. Unlike intermittent solar panels and wind turbines, biogas is available anytime day or night, rain or shine, and since biogas can be stored in a gas form until needed, it does not require external storage, such as batteries. Since 2008, government incentives for solar have averaged $39 billion per year, while less than $10 million total has gone to biogas since 2008. This $195 billion increased PV solar capacity from 0.02 percent to 4.2 percent of renewable electric from 2008-'15, an increase from 0.0 to 0.6 percent of total U.S. electricity. Had this $195 billion instead gone to purchasing 19,500 $10 million-dollar biogas plants, instead of a net decrease in biomass electric output from 14 percent in 2008 to 11.68 percent in 2015, it could have potentially increased the percent of American renewable electricity from biomass to 34 percent. It would be providing 4 percent of total U.S. electricity with around-the-clock energy that is not weather-, time- or day-dependent. When examining America’s potential biogas future, one should look at Europe. While biogas remains highly obscure in the U.S., the European market has grown exponentially since the 1990s, driven primarily by the European carbon trading system established following the 1992 Kyoto Protocol, together with instability of natural gas prices in Eastern Europe and Scandinavia following the collapse of the Soviet Union. Over this period, Germany has emerged as the
world’s first major renewable energy economy, with an estimated 8,500 biogas plants, compared to 2,000 in the U.S. Renewable energy in Germany has grown from 6.3 percent of total energy to 30 percent between 2000 and 2014. Biomass, including biogas and direct burning and gasification, accounts for 30 percent of renewable electric and 70 percent of Germany’s total renewable energy. Germany’s ambitious biogas program has been driven by five important factors: widespread public support and government incentives for biogas, carbon credits, high electricity rates, established market for plant byproducts among farm community, and a large number of skilled biogas workers. These factors have contributed to the profitability of biogas projects in Germany, and given German public officials and permitting agencies the confidence to approve and promote future biogas projects. European carbon credits have averaged €10 ($11.15) per metric ton since trading began in 2005, and at times trading above €30 per metric ton. The European carbon credit system was devised for solar panels, and became a cash cow for biogas plants producing orders of magnitude more power 24/7, making biogas plants highly attractive investments. Even at €10 per metric ton, for example, a biogas plant in Europe processing 80 tons per day and generating 750,000 cubic feet of biogas per day, could be eligible for over $5 million worth of fossil carbon per year. This potentially allows $10 million to $15 million biogas plants in Germany to pay for themselves in two to three years. The same plant in the U.S. would require decades to pay for itself, much less become profitable to owners and investors. Unlike most European countries, the U.S. did not sign onto the U.N.’s 1992 Kyoto Protocol. The short-lived Chicago Climate
Exchange (CCX) was America’s only attempt at carbon trading, and ceased trading in 2010, after carbon prices hovered at 10 cents per ton for almost a year. The CCX achieved its highest price, $7.40 per ton in 2008, coinciding with the release of An Inconvenient Truth. A film that incidentally makes no mention of biogas, even though the carbon in biogas—the C in the CH4—is biogenic carbon, part of the Earth’s natural biosphere and can replace fossil carbon Btu-for-Btu. Humans exhale biogenic carbon every few seconds. One potential revenue stream where the German and U.S. biogas markets coincide, is landfill tipping fees, which have been rising across the nation an average of $2 per year since 1995. Some select cities, such as San Francisco and Seattle, have exceeded $100 per ton for waste disposal and implemented ambitious organics diversion programs. Many European biogas providers have opened offices in the U.S. in preparation for anticipated demand, however, they continue to attempt to force large, centralized biogas plants through the square hole of an American public that has never heard of biogas, much less understand its benefits. The European biogas model fails to take into account the fundamental realities in the U.S., where there are none of the major economic advantages to biogas in Europe. One of the most persistent myths in the biogas industry, perpetuated by European biogas providers doing business in the U.S. is that biogas plants are only economical at a certain scale. In the U.S., this claim is backwards. The microorganisms that produce biogas do not care what size tank they are in, and the conditions inside a 15,000-gallon fermentation tank are far easier to control than a 1 million-gallon tank.
CONTRIBUTION: The claims and statements made in this article belong exclusively to the author(s) and do not necessarily reflect the views of Biomass Magazine or its advertisers. All questions pertaining to this article should be directed to the author(s).
24 BIOMASS MAGAZINE | OCTOBER 2016
BIOGAS¦
HOW DECENTRALIZED BIOGAS TURNS DISADVANTAGES INTO ADVANTAGES DISADVANTAGE • Little public support or government incentives for biogas. • No carbon credits. • Low electricity rates. • No market for plant byproducts. • Few skilled biogas workers.
ADVANTAGE • Direct B2B sales with minimal stakeholders. • End user receives direct savings from avoided waste disposal costs and renewable energy generation. • Alternative uses for biogas other than electricity generation: Cooking, vehicle fuel, bottled RNG, pipeline injection. • Plant byproducts used on-site to reduce fertilizer and soil amendment costs for landscaping and gardens. • Fully automated plants with 24/7 remote monitoring.
Total Addressable Market (1-ton Per Day Urban Food Waste Generators) Market Supermarkets, national
13,803
$4,500
Supermarkets, regional
12,755
$4,100
Public high schools with 1,500+
2,400
$780
Breweries, micro
2,397
$779
MSW transfer stations >1-ton organics
1,908
$620
Cafeterias, 1,500-5,000 employees
1,092
$355
Cafeterias, 5,000+ employees
489
$159
Correctional facilities with 1,500+ inmates
450
$146
Amusement attractions/1 million+ annual attendance
400
$130
Sports venues with 20,000+ capacity
226
$73.5
Major military bases
225
$73
Breweries, regional
178
$57.9
Zoos
142
$46
Private high schools with 1,500+
100
$32.5
Public colleges with 25,000+
29
$9.4
Shopping malls with 175+ stores
20
$6.5
Private colleges with 15,000+
6
$2
TOTAL
Decentralized biogas takes this simple, natural process out of the hands of farm and dairy owners, and municipal wastewater treatment plant managers, and could potentially place it in the hands of thousands of large and mid-size businesses in urban environments to increase avoided costs. The above table represents the total addressable market for 1-ton per day food waste biodigesters in urban environments with a base price of $325,000. In cities with high electric and waste disposal rates, such as Seattle or San Francisco, such a system could potentially pay for itself in less than 10 years. This payback period does not exceed ten years anywhere in the U.S., and will decrease as landfill The European large-scale biogas model has become a box canyon in America, where
Number Market Value Potential Sites ($ Millions)
there are few public financial resources available to biogas projects and businesses. Smaller, on-site biogas plants sold business-to-business that limit the number of stakeholders and minimize government involvement are a more appropriate choice for American urban wasteto-energy projects. Continuing to ignore the great diversity of America and American businesses, and continuing the attempt to replicate the European model will only result in more high-profile financial failures of biogas plants, and further complicate the already Herculean task of spreading accurate information about biogas throughout the U.S. It is not the intent of this article to imply there should not be any large-scale biogas projects in the U.S., or in any way minimize the excellent work of those in large-scale biogas.
$11,870
Of course, there will always be many projects that lend themselves to centralized biogas plants. But the mountains of bureaucratic red tape involved in urban food waste biogas projects, where this hidden $11.8 billion market lies, can be easily avoided or greatly reduced by smaller, decentralized biogas plants. Attempting to recreate European biogas success on this side of the pond is what has left American biogas technology decades behind the rest of the world. Authors: Warren Weisman CEO, American Future Energy w.weisman@hestiabiogas.com 541-337-5690
OCTOBER 2016 | BIOMASS MAGAZINE 25
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Customer:
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Challenge:
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Result:
Palm oil plantation, Southeast Asia. Operate a critical stand-alone CHP system in a remote location.
A ruggged Elliott steam turbine generator package delivers reliable, cost-effective electricity and process steam.
They turned to Elliott
for leadership and proven expertise.
The customer turned to Elliott for more than 80 years of steam turbine experience. Tens of thousands of rugged, easy to maintain Elliott YR steam turbines are installed and operating throughout the world. Who will you turn to?
C O M P R E S S O R S
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T U R B I N E S
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G L O B A L
S E R V I C E
The world turns to Elliott. www.elliott-turbo.com