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CONTENTS
JULY 2014
VOLUME 2 ISSUE 7
Pg 28 EXPLORATION & PRODUCTION
The Slickwater Story
Slickwater fracking increases production, lowers costs and has the Bakken buzzing. An operator, energy services provider, water supplier and engineer and a proppant supplier discuss the trend. BY LUKE GEIVER DEPARTMENTS
IN PLAY
46 Bakken Firm Joins Nine Energy
The formation of a new energy services company gives a Bakken firm a chance to expand its offerings. BY EMILY AASAND
IN PLAY
48 SD School of Mines Launches Energy Education Opportunities
Following the success of its Shale Research Initiative announced earlier this year, the South Dakota School of Mines is expanding its shale energy educational offerings.
Pg 20 LOGISTICS
The State of Water
The North Dakota State Water Commission reveals how hydraulic fracturing, new completion methods, water recycling and the water permitting process impact water use. BY EMILY AASAND
BY PATRICK C. MILLER
6 Editor’s Note
What To Know About Water In The Bakken BY LUKE GEIVER
8 ND Petroleum Council
Bakken Crude Characteristics and Crude by Rail: MYTH VS FACT BY TESSA SANDSTROM
10 Events Calendar ON THE COVER: Finding drilling efficiencies isn't the only production advancement for Halcon Resources. The company has also utilized slickwater fracks to increase production.
14 Bakken News
Bakken News and Trends
PHOTO: HALCON RESOURCES
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5
EDITOR'S NOTE
What To Know About Water In The Bakken How do you describe a process that happens 10,000 feet below ground? Numbers help, for starters. Add in some microseismic imagery interpreted Luke Geiver
Editor The Bakken magazine lgeiver@bbiinternational.com
For the Latest Industry News:
by experts, combined with the general theories of those who commissioned the process, and the prospect of explaining becomes feasible. To explain the impact of slickwater fracking on the Williston Basin, we deployed all of those methods to produce a comprehensive look at the fracturing method that has operators touting impressive production increases. We included perspective from several well-known Bakken entities, including an operator, energy services firm, engineer, water supplier and a proppant expert. In “The Slickwater Story,” we’ve explained the basics of slickwater frack designs and the logistics required to make the process happen. We even included a less-technical analogy from an energy services provider in the piece to help describe what happens 10,000 feet below ground. Imagine breaking a pane of glass, he says, and all the little pieces of glass remain attached. That process creates an incredibly complex fracture network that allows for better hydrocarbon drainage. In addition to the piece on slickwater, the July issue includes an examination of North Dakota’s current state of water availability, the permitting process and overall usage. For her story, “The State of Water,” staff writer Emily Aasand spoke with Jon Patch of the North Dakota State Water Commission about the commission’s report, “Facts About North Dakota Fracking and Water Use,” which covers the current state of water availability, the permitting process and overall usage. In 2012, fracking accounted for roughly 4 percent of North Dakota’s total water consumption. Although that number has most likely risen since 2012, other uses such as irrigation, municipal and power generation will still account for more of the state’s water consumption than fracking. But, that doesn’t mean fracking isn’t causing the Water Department to rethink the way it deals with water used for the process. As Aasand writes, the State Water Commission is vastly understaffed for keeping track of the water used and permitted for fracking. The other looming, and quite possibly biggest hot-button issue, regarding water and fracking in North Dakota is the Missouri River, an incredible resource that the State Water Commission cannot typically utilize. Just how incredible is the river? “One day of the average daily flow of the Missouri River at Bismarck (45,480 acre-feet) is enough water to frack 6,497 wells or 87 percent of all wells ever fracked in North Dakota,” the report said. Aasand’s piece explains why North Dakota cannot better utilize the resource. In a nonwater-related vein, staff writer Patrick Miller reports on the investment the South Dakota School of Mines and Technology, in Rapid City, is making in the Bakken and other shale plays including the Rockies. The intentionality of the school’s investment shows in a statistic the school provided Miller: Engineering students from the program have a 100 percent placement in the oil industry and receive the highest starting salary of any other degree at the school.
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The BAKKEN MAGAZINE JULY 2014
ADVERTISER INDEX www.THEBAKKEN.com VOLUME 2 ISSUE 7 EDITORIAL Editor Luke Geiver lgeiver@bbiinternational.com
17
AE2S
22
AE2S Water Solutions
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Appam Water Depot Inc.
39
ACS Construction Equipment USA, Inc.
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Senior Editor Sue Retka-Schill sretkaschill@bbiinternational.com
38 26-27
Staff Writer Emily Aasand eaasand@bbiinternational.com Staff Writer Patrick C. Miller pmiller@bbiinternational.com Copy Editor Jan Tellmann jtellmann@bbiinternational.com
PUBLISHING & SALES Chairman Mike Bryan mbryan@bbiinternational.com
Capital Lodge Capps Van & Truck Rental Energy Efficient Group
36
Gamajet Cleaning Systems, Inc.
18
Gibson Environmental Services
43
Hotsy Water Blast Manufacturing LP
33
JANX
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J-W Energy Company
3
MBI Energy Services
CEO Joe Bryan jbryan@bbiinternational.com
12-13
President Tom Bryan tbryan@bbiinternational.com
34
NCS Energy Services, Inc.
Vice President of Operations Matthew Spoor mspoor@bbiinternational.com
51
Peak Oilfield Service Company, LLC
24
Presto Geosystems
Vice President of Content Tim Portz tportz@bbiinternational.com Business Development Manager Bob Brown bbrown@bbiinternational.com
National Oilwell Varco
11
Quality Mat Company
2
Rossco Crane
Account Manager Tami Pearson tpearson@bbiinternational.com
41
Serka Services, LLC
Marketing Director John Nelson jnelson@bbiinternational.com
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Tyco Fire Protection Products
Circulation Manager Jessica Beaudry jbeaudry@bbiinternational.com Traffic & Marketing Coordinator Marla DeFoe mdefoe@bbiinternational.com
ART Art Director Jaci Satterlund jsatterlund@bbiinternational.com
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URTEC
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Watford City Homes Inc.
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Wells Concrete
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Westeel
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Wingate By Wyndham
Subscriptions Subscriptions to The Bakken magazine are free of charge to everyone with the exception of a shipping and handling charge of $49.95 for any country outside the United States. To subscribe, visit www.TheBakken.com or you can send your mailing address and payment (checks made out to BBI International) to: The Bakken magazine/Subscriptions, 308 Second Ave. N., Suite 304, Grand Forks, ND 58203. You can also fax a subscription form to 701-746-5367. Reprints and Back Issues Select back issues are available for $3.95 each, plus shipping. Article reprints are also available for a fee. For more information, contact us at 866-746-8385 or service@bbiinternational. com. Advertising The Bakken magazine provides a specific topic delivered to a highly targeted audience. We are committed to editorial excellence and high-quality print production. To find out more about The Bakken magazine advertising opportunities, please contact us at 866-746-8385 or service@bbiinternational.com. Letters to the Editor We welcome letters to the editor. If you write us, please include your name, address and phone number. Letters may be edited for clarity and/or space. Send to The Bakken magazine/Letters, 308 Second Ave. N., Suite 304, Grand Forks, ND 58203 or email to lgeiver@bbiinternational.com.
COPYRIGHT © 2014 by BBI International
TM
Please recycle this magazine and remove inserts or samples before recycling
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NORTH DAKOTA PETROLEUM COUNCIL
THE MESSAGE
Bakken Crude Characteristics and Crude by Rail:
MYTH VS. FACT
The transportation of crude oil by rail has been a top issue the last few months. In discussing this topic, one of the speculations was that Bakken crude may (please note: may) have been more volatile than other light sweet crudes, and therefore more dangerous to haul than many other hazardous materials that traverse the nation’s rails daily, including ethanol, gasoline, diesel or other types of crude oil. That speculation was
recently disproven by three separate independent studies, but still the misconceptions about Bakken crude continue to spread. Myth: Bakken crude is more volatile than other crude oils FACT: Three independent studies have shown that Bakken crude is similar to other North American light, sweet crude oils in gravity, vapor pressure, flash point and initial boiling point. According to these studies, Bakken’s gravity, or density, is 41 degrees, which classifies it as a light sweet
8
crude and is comparable to other light crudes, which are defined as having a gravity of 31.1 degrees or more. Turner, Mason and Company, one of the contractors commissioned to study Bakken crude characteristics, found that the average vapor pressure for the commodity was between 11.5 and 11.8 pounds per square inch (PSI), which is virtually the same as other light crudes. In fact, U.S. Senators Jeff Merkley and Ron Wyden have acknowledged this and have rightly shifted focus on ensuring all hazardous materials, including ethanol, gasoline, diesel and crude oils, are transported safely. Myth: Bakken crude is corrosive and damages tank cars. FACT: Corrosivity is defined by the U.S. Department of Transportation as having the ability to corrode a tank car by a half a centimeter per year. Sulfur weight and acidity, measured by the total acid number (TAN)
The BAKKEN MAGAZINE JULY 2014
By Tessa Sandstrom
are two contributors to corrosivity. Bakken crude’s sulfur weight of .14 percent classifies it as a sweet crude and well below the .5 percent threshold upon which it would be considered a sour crude. Comparatively, Bakken crude’s TAN is 0.1 to 0.2 milligrams of potassium hydroxide per gram (mg KOH/g) is low and comparable to West Texas Intermediate crude, a common benchmark crude. Crudes below 0.5 mg KOH/g is considered low TAN and rarely a concern. Crudes above 1.0 are considered high TAN, and require special refinery processing techniques. Myth: Bakken crude contains gases that make it more hazardous FACT: The vapor pressure is a measure of a liquid’s ability to hold gases rather than releasing them into vapor. The Bakken’s average vapor pressure is an indicator
that the liquid portion continues to hold on to those gases despite seasonal temperatures. Questions arose as to whether or not Bakken crude had a tendency to release vapors during transit. The Turner, Mason and Company study measured vapor pressure at the loading site in North Dakota and was measured again at the point of delivery 1,700 miles away in Louisiana. Results showed that the vapor pressure remained unchanged, showing that Bakken crude remains consistent even during transit. Myth: Current DOT-111 tank cars are insufficient to haul Bakken crude FACT: DOT-111 tank cars are designed to accept vapor pressures of up to 100 PSI, which means even the Bakken’s maximum vapor pressure of 14.4 is three times lower than the
NORTH DAKOTA PETROLEUM COUNCIL
accepted threshold. These same tank cars are used to haul ethanol, gasoline and diesel fuel, all of which also meet the criteria for these tank cars. Myth: Bakken crude has been misclassified during shipping FACT: Bakken crude has been properly classified as a Packing Group I or II flammable liquid based on its flash point and initial boiling point. The study conducted by Turner, Mason and Company did identify flaws in the classification methodology, however. The limitations of the test required for measuring initial boiling point can result in the same sample of crude being assigned to Packing Group I (<95°F IBP) or Packing Group II (>95°F IBP). The American Petroleum Institute is currently working to determine improved, more precise classification standards for assigning flammable liquid packing groups to ensure maximum consistency and safety in the transportation of crude oils. Packing Group I or II materials are still hauled in the same
type of railcar and elicit the same emergency response in the case of an accident. Myth: Bakken crude needs to be stabilized or have light ends stripped before transit FACT: Data from the studies show that Bakken crude is not more volatile or flammable than other crudes. With a vapor pressure of 11.5-11.8 PSI, Bakken crude falls well below the safety margins built into railcars and well below the 43.5 PSI threshold between flammable liquids and flammable gases according to the DOT regulations. Stripping of NGLs is used typically in the condensate window where API gravity is above 50 degrees. At API gravities of 50-60 degrees, stabilization is required for pipeline transportation and required by EPA environmental standards. Bakken crude has an average API gravity of 41, which falls below the EPA tank vapor guidelines, so it doesn’t make sense for industry or regulators to explore stripping the NGLs from Bakken. In
most cases, “stabilization is used to fulfill market demand for light materials.” There is currently not a market demand for these lighter ends in North Dakota, however, and removing them from crude oil would require their transport by rail car to the Gulf Coast or East and West Coast where markets currently exist. The NDPC welcomes the establishment of these markets, however, to contribute to a growing and diversified North Dakota economy. Despite these and other perpetuating myths, sound scientific data consistently show that Bakken crude is a high quality commodity that is safe to haul by rail. Regulators and leaders such as Merkley and Wyden have recognized this and have shifted focus to the root of incidences involving Bakken crude: the derailments themselves. Safety always has and continues to be a core value of the oil and gas industry and the goal is zero incidents. The NDPC and its members believe rail safety improvements must be developed
using a holistic, comprehensive, and systematic approach that examines prevention, mitigation, and response. Safety solutions must be data-driven and produce measurable improvements to safety without creating new risks or inadvertently shifting the risks to other businesses or operations. To achieve this, collaboration is needed among government, shippers, railroads, and tank car builders. The NDPC met with the White House Office of Management and Budget on July 7 to discuss these characteristics and find ways we can continue to work together to enhance safety in bringing this product to market and ensuring our state can continue to improve our energy security by providing a reliable energy resource for our nation. Author: Tessa Sandstrom Communications Manager, North Dakota Petroleum Council tsandstrom@ndoil.org 701-557-7744
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EVENTS CALENDAR
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The BAKKEN MAGAZINE JULY 2014
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The BAKKEN MAGAZINE JULY 2014
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BAKKEN NEWS
BAKKEN NEWS & TRENDS
#10 ARIZONA #2 DISTRICT +7.68% OF COLUMBIA
+15.94%
#9 TEXAS
+8.00% #8 SOUTH DAKOTA
+8.01%
Top 10 States of Diesel Drivers 2013 Fastest Growth Diesel Cars, SUVS, Pickup Trucks and Vans SOURCE: DIESEL TECHNOLOGY FORUM, MAY 2014
#3 ILLINOIS
+13.62%
#1 NORTH DAKOTA
+24.12%
#4 DELAWARE
+10.21%
#7 OHIO
+8.33%
#6 NEW JERSEY
+8.54%
#5 IDAHO
+8.55%
Traffic Increases by the Numbers North Dakota led the nation in diesel passenger vehicle (cars, SUVs, pickup trucks and vans) growth in 2013 with a 24.12 percent increase. Following were the District of Columbia with 15.94 percent and Illinois with a 13.62 percent increase. “Consumers have an evergrowing number of choices for more fuel-efficient vehicles and this analysis shows that clean diesels are gaining in popularity all across the nation,” said Allen Schaeffer, executive 14
director of the Diesel Technology Forum. Data that included the registration statistics of all passenger vehicles was compiled by R.L. Polk and Co. According to the study, North Dakota tied for third with California in fastest growth in diesel cars and SUVs at 11.35 percent and came in fifth in the nation for an increase in highest percentage of diesel passenger vehicles with a 6.4 increase from 2012-'13. The increase in diesel
The BAKKEN MAGAZINE JULY 2014
vehicles in the state solidifies an increase in infrastructure to support the high volume of traffic the Williston Basin has seen over the past couple of years. Earlier this year, the North Dakota Department of Transportation released its State Freight Plan in an effort to promote safe, secure, sustainable and reliable freight mobility. The plan outlines a strategically developed transportation system that is necessary
for North Dakota businesses to participate in the global economy. The primary emphasis will be on highways followed by emphasis on railroad, pipeline transload and air cargo freight facilities. The plan outlined the need for stronger communication after the state saw an increase in train volume, in airline freight and a 22.4 percent increase in daily truck vehicle miles traveled from 2000-'12. Implementation of the freight plan will consist of four
BAKKEN NEWS
National Truck Network SOURCE: NORTH DAKOTA DEPARTMENT OF TRANSPORTATION
– National Truck Network
Highway Energy Corridors SOURCE: NORTH DAKOTA DEPARTMENT OF TRANSPORTATION
Collection - Points Rail Transload - Oil Rail Loading - Sand Western Area Water Supply Depot Major Corridors Feeder Corridors
components: infrastructure projects that eliminate freight bottlenecks and delays; new or modified operational strategies; planning and feasibility studies; and, the application of innovative technologies to
improve the safe, secure, and efficient movement of freight. The plan will not only create more infrastructure to meet the transportation needs, but will also create more job opportunities within the state.
In January, Gov. Jack Dalrymple and the N.D. DOT Director Grant Levi appointed Dave Leftwich as a liaison to work with officials in Western North Dakota to help meet the transportation
needs in the state’s oil and gas region. “With the increase in traffic and transportation needs, it is imperative to work closely with local units of government,” said Levi.
THEBAKKEN.COM
15
BAKKEN NEWS
Specialty Chem Facilities Increase Oilpatch Services Two new companies from across the map are finding prime business opportunities in the Bakken shale play. Companies from the East Coast as well as Europe are opening facilities in Western North Dakota to provide quick and efficient resources for oilfield operators. Solvay, a Belgium-based chemical provider, opened a laboratory and production facility in Killdeer, N.D., that develops tailor-made, biobased formulations that help oilfield services operators manage and reduce water consumption, optimize stimulation operations and improve well yields. “Most of our lab-to-well services are in Texas, but thanks to this new facility, we can now also seize growth opportunities with our oil and gas customers in North Dakota’s increasing shale gas activities,” said Chen Pu, Solvay Novecare executive vice president for oil and gas.
16
Solvay’s Global Business Unit Novecare is one of the first specialty chemical players to serve companies in the Williston Basin. Each of their formulas is designed to fulfill distinct needs, depending on the unique geological conditions of the shale for which the company is providing chemicals for. “Our priority is to provide expert formulation and production services that quickly and accurately meet a specific application need, driving value for our customers,” said Jack Curr, director of Novecare unit Chemplex. Along with Solvay, Praxair Inc., a company that produces, sells and distributes atmospheric, process and specialty gases, and high-performance surface coatings, is also catering to a demand in the Bakken. Praxair has facilities in Williston, Dickinson, and Minot and has opened its fourth gas fill plant in Bismarck, N.D., which will
The BAKKEN MAGAZINE JULY 2014
FROM BELGIUM TO THE BAKKEN: Solvay is bringing its biobased chemical formulations to the Williston Basin. The company also operates in Texas. PHOTO: SOLVAY
significantly increase the cylinder gases capacity in the Bakken play. The automatic facility has been designed to quickly and efficiently fill packaged gases from single cylinders and packs to liquid vessels and tube trailers. “The biggest benefit is going to be the increased capacity and the ability to turn products around quickly,” said Robert Crew, the general manager of the U.S. central region of Praxair. “We’re at approximately double the capacity that we had before and that’s just on the filling side. We built a plant that was designed to be loaded and unloaded quickly.”
Praxair’s new plant offers a variety of industrial and specialty gases as well as ultra-high purity gases and blends. “This facility, together with our branch locations, help us more effectively serve the growing needs of regional businesses,” said Crew. The facility fills argon and argon carbon dioxide mixes that are used for welding applications. Those welding applications are out in the field for repair and maintenance on rigs, but they’re also used in construction products, pipelines, gas plant construction and for refineries.
BAKKEN NEWS
Marathon, Hess Parlay Assets to Invest in Bakken The month of June saw sales of well-known companies in the Bakken. Oil production assets, retail business, and working interest were all exchanged, which could have a significant long-term impact on the Williston Basin. Marathon Oil Corp. sold its Norway oil production assets for $2.7 billion to Det norske oljeselaskap ASA in order to simplify and concentrate its business, according to the company. “Since becoming an independent exploration and production company in 2011, Marathon Oil has executed $6.2 billion of strategic divestitures repositioning the portfolio for future growth and profitability,” said Lee Tillman, president and CEO of Marathon. Before the sale of Marathon Oil Norge AS, the Norwegian asset represented 17 percent of the company’s total global production. The Bakken, in both North
Dakota and Montana, represents 8 percent of Marathon’s global production. Other companies doing business in the Bakken and following that trend are Hess Corp. and WPX Energy, which both recently announced asset sales. Hess Corp. sold its retail business to Marathon Petroleum Corp. for $2.6 billion. Marathon Oil and Marathon Petroleum are two separate companies. According to Hess, proceeds from the sale will be used for additional share repurchases. John Hess, CEO, said the sale of the retail business marks the culmination of the company’s transformation into a strategic pure play exploration and production firm. The sale includes 1,342 gas stations and convenience stores along the East Coast. WPX Energy completed the sale of working interests in some of its historical Piceance Basin wells to Legacy Reserves LP for
SEA AND LAND SALES: Although neither company specifically stated it would use sale proceeds for Bakken investments, each alluded to the possibility. PHOTOS: MARATHON OIL CORP, WPX ENERGY
$355 million. The agreement provides WPX with 10 percent ownership in a newly created class of incentive distribution rights with Legacy. “We will use the proceeds from the sale to build on the successes we’re seeing in our growth basins, particularly our oil plays where we grew domestic volumes by 40 percent in the first quarter versus a year ago,” said
Rick Muncrief, WPX president and CEO. WPX had a near $1.5 billion capital budget this year and plans to gear that toward growing the company’s domestic oil properties in the Williston and San Juan Basins, where WPX currently has seven rigs deployed.
THEBAKKEN.COM
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BAKKEN NEWS
ND Economic Growth Leader 4 Straight Years Development in the Bakken oil field helped North Dakota lead all states in economic growth for the fourth consecutive year, according to statistics released by the U.S. Bureau of Economic Analysis (BEA). North Dakota's gross domestic product (GDP), a measure of total economic production, increased 9.7 percent last year to top economic growth among all states. Mining—the extraction of mineral resources, which includes oil, gas and coal—contributed 3.6 percent to North Dakota’s GDP growth. According to the BEA, mining was one of the major contributors to earnings
growth in North Dakota, Oklahoma, and Texas in 2013. Earnings growth rates in these three states have outpaced the national average not only in 2013, but in each of the four years since the recession, the agency said. North Dakota’s continued economic growth is reflected in many areas of commerce, including manufacturing, agriculture, the energy industry, construction, transportation, wholesale trade, retail trade and the finance and insurance sectors, resulting in new jobs and rising wages. “It’s very encouraging that our continued economic growth stems from nearly
every business sector and that no single industry tells the whole story of the great progress we’re making,” Gov. Jack Dalrymple said. “Moving forward, we will continue to support economic growth through low taxes, a sensible and effective regulatory environment and a state government that is responsive to the needs of its people and businesses.” In 2013, North Dakota’s economy produced a record $49.8 billion. In the past four years, North Dakota’s economy has averaged an annual growth rate of about 12 percent compared to the national economy’s growth rate of 2 percent.
Production Waste • Drilling Waste Crude Oil By-Products • Spill Waste
Our new Williston Basin full-service waste management facility will process production and drilling waste using innovative recycling technologies. In late spring 2014, we’ll debut a new state-of-the-art landfill. We are your complete resource for process, recovery and disposal of all E&P waste. It’s an exciting new day for WISCO – a name Williston Basin operators have trusted to provide safe, reliable production services for more than 50 years. 18
The BAKKEN MAGAZINE JULY 2014
Other statistics that detail the state’s economic progress include: • North Dakota has created 116,600 net jobs since 2000. • North Dakota’s per-capita personal income of $57,084 represents the strongest income growth in the nation. In 2000, North Dakota’s per-capital personal income ranked 38th in the nation. Today, North Dakota’s personal income ranks second among all states. • The state continues to have the nation’s lowest unemployment rate, at just 2.6 percent.
The Any and All Waste Management Solution for Williston Basin Operators WISCO is now a part of Gibson Energy, a North American leader in environmentally efficient waste management solutions.
Find out more about our turnkey drill cuttings capabilities:
visit: gibsons.com/esus or call (701) 572-2135 The new WISCO is now: Gibson Environmental Services Gibson Production Services gesinfo@gibsons.com
BAKKEN NEWS
Four new North Dakota projects announced by Summit Midstream Partners Summit Midstream Partners LLC in June announced four new oil, water or natural gas projects in North Dakota requiring $300 million of investment, expanding the companyâ&#x20AC;&#x2122;s footprint in Williams and Divide counties. Steve Newby, president and CEO of Summit, said he is pleased with the recent announcements, particularly the Tioga Midstream development. The four new developments or project updates include: Tioga Midstreamâ&#x20AC;&#x201D;The new development will service a Bakken producer and help collect crude oil, water and associated natural gas in Williams County. The project
will require 240 miles of new pipeline. In total, the gathering system will offer 20,000 barrels per day capacity for crude oil, 25,000 bpd for water and 14 million cubic feet per day of capacity for moving associated gas. The project was formed with a 10-year, fee-based gathering agreement including an acreage dedication of 114,000 acres. The gathering system will help connect remote wells with the operatorâ&#x20AC;&#x2122;s current natural gas processing plant. Divide System Commercialâ&#x20AC;&#x201D;Through Meadowlark Midstream Co. LLC, a wholly owned subsidiary of Summit, Samson Resources Co. will gain long-term crude oil
transportation. Meadowlark will continue its expansion of crude oil gathering lines in Divide County. The expanded infrastructure will be connected to Samson wells. The system should be running by the third quarter of this year. Stampede Rail Connectionâ&#x20AC;&#x201D;Meadowlark is also working on an oil transload facility for Global Partners LP. The crude oil unloading facility will include 55,000 barrels of crude storage capacity and a 47-mile pipeline to connect Globalâ&#x20AC;&#x2122;s 270,000 barrel crude storage facility at Basin Transloadâ&#x20AC;&#x2122;s Stampede rail terminal in Burke County, N.D. The rail portion of the project will help
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LOGISTICS
THE STATE OF
WATER Hydraulic fracturing, permitting, recycling and new completion methods are responsible for a new water era By Emily Aasand
This spring, the North Dakota State Water Commission issued a report, “Facts About North Dakota Fracking & Water Use,” which outlines several elements of the fracking process used in the state and how those elements are impacted.
face and ground water were used for fracking purposes, which was 4 percent of North Dakota's 2012 water consumption. The report found that most of North Dakota’s water usage, about 56 percent, goes to irrigation, followed by municipal usage at 22 perIn 2012, records indicate cent, power general usage at that 12,629 acre-feet of sur- 9 percent, industrial (non-
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The BAKKEN MAGAZINE JULY 2014
fracking) usage at 6 percent, rural water usage at 3 percent and multi-use and bottling commercial and domestic usage at less than 1 percent.
Hydraulic Fracturing Hydraulic fracturing–– water and other materials are injected under high pressure into a well bore to fracture the rock and release the oil––
is increasing in popularity. The wells in North Dakota generally require approximately 7 acre-feet of fresh water for the drilling and hydraulic fracturing process, according to the report. That water is currently obtained from surface water and ground sources. According to the report, where ground water has been
LOGISTICS
used, it has generally come from freshwater aquifers within 2,000 feet of the surface, or from saline aquifers located between 5,000 and 6,000 feet below the surface. Regardless of the groundwater source, the use of this water for industrial purposes is managed and evaluated carefully by the Office of the State Engineer. Tapping into
surface water to use at well sites is the preferred source, with the Missouri River flowing through the oil region. The Missouri River plays a valuable role in the hydraulic fracturing process both in terms of quality and quantity. Although the river seems to be a viable option, many North Dakota oil rigs have been denied access within
reservoir boundaries by the U.S. Army Corps of Engineers, which forces rigs to seek water elsewhere. The Corps has been restricting access to the Missouri River under its surplus water policy, in which the Corps contends it has authority through the Flood Control Act of 1944 to charge fees for the use of surplus stored
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LOGISTICS
water in the mainstream reservoirs. Concerns over suitable access points only leave 10 Missouri River miles accessible to industrial water users within the oil producing region of the state. For water haulers, the limited number of water supply locations translates to long transportation distances and excessive amounts of time spent waiting in lines at water depots, resulting in high water acquisition costs for Bakken oil producers, according to a report by the University of North Dakota’s Energy and Environmental Research Center. With the increase in hydraulic fracturing wells, as well as the increased need for water, the North Dakota State Water Commission has seen a backlog of water permit application reviews throughout the entire state. According to statements
LOADED UP: Trucks are continuously hauling fresh water to hydraulic fracturing well pads with no end in sight. PHOTO: NORTH DAKOTA STATE WATER COMMISSION
from the North Dakota State Water Commission, careful consideration to new appropriations must be given to ensure that rights of prior appropriators are not unduly affected, the public interest is protected and that the pumping from the resource will be sustainable. “To ensure compliance with water laws and rules, increased monitoring and enforcement activities are required by the water appropriation di-
MARKETING
DESIGN/BUILD
vision,” says Jon Patch of the Water Appropriations Division. “Monitoring of water sales for industrial use has resulted in a real-time monitoring initiative, monthly meter reporting and spot meter inspections. These added regulatory duties and responsibilities directly related to the recent oil boom have substantially increased the workload for our staff.”
OWN
Recycling Water Operator's interest in using recycled water at well sites is increasing due to the restrictions on available water use and the cost savings possible from reusing flowback and produced water. “Once water has been permitted for a particular use, the state engineer does not require re-permitting of that water if it is contained within the control of the process and not released
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The BAKKEN MAGAZINE JULY 2014
Project Development and Marketing Land Services/GIS/Mapping Water Sourcing Fresh Water Delivery Systems Water Reservoirs/Storage
Water Treatment/Recycling/Reuse Produce Water Collection Systems Salt Water Disposal Controls/Programming Operations
WAITING IT OUT: The North Dakota State Water Commission has seen a backlog of water permit application reviews throughout the entire state. PHOTO: NORTH DAKOTA STATE WATER COMMISSION
into and recaptured from the managed water courses,” says Patch. According to research done in 2013 by the EERC, there are three potential options for treatment, reuse, and recycling of nontraditional water supply sources for use in the Bakken. They are treatment and reuse of the water used for hydraulic fracturing after it returns to the surface (flowback), treatment and use of wastewater from
other nontraditional sources, such as saline groundwater and municipal wastewater, and use of hydraulic fracturing fluid systems that work with saline water rather than high-quality water. These approaches aren’t without challenges though. “Bakken flowback tends to be very salty and only a portion of it returns to the surface. Treatment of other nontraditional water sources may be easier, but transportation costs
may be too high. The use of salt-tolerant fracturing fluids may hold promise, but these formulations are just beginning to be developed,” says the EERC report. Development of new technologies to recycle or otherwise utilize flowback, produced water, or saline groundwater would provide multiple benefits to the state and industry and improve the quality of life for residents impacted by truck
traffic and associated dust and road maintenance issues. Some of those benefits would be decreased demand on freshwater resources, decreased wastewater disposal costs and associated costs for industry, fewer issues associated with the heavy volume of truck traffic in the region, increased versatility in water supply options, resulting in decreased production costs and decreased environmental footprint for Bakken development.
Permit Basics According to the Water Commission, in North Dakota, all water that flows in the natural watercourses and all groundwater is considered to be waters of the state and are available for appropriation for beneficial use. The state engineer has been given the regulatory authority to appropriate the waters of the state through a permitting system.
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LOGISTICS
FILL IT UP: An average hydraulic well uses 7 acre-feet of fresh water. PHOTO: NORTH DAKOTA STATE WATER COMMISSION
interest, and the use from the resources will be sustainable. Temporary water permits are easier to obtain provided that excess water is available. “By law, temporary permits last up to one year maximum and no water right accrues,” says Patch. “Because of the complexities of the systems, temporary permits are not typically issued from groundwater sources.”
Water permits are required for all industrial use no matter how much water is used. Two types of permits are available, conditional and temporary, according to the study. Conditional permits begin the establishment of a water right, which will last in perpetuity provided the water is continued to be put to beneficial use. “These permits establish a fundamental property right and can be difficult to obtain in areas of high competition,” says Patch. Three principles must be met in order to apply for a conditional permit: no undue impacts to prior water rights, the water right is in the public
Slickwater Fracks on the Rise With an increase in slickwater fracks, there will be an increase in the volume of water used. Water quality isn’t much of a concern with this type of
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LOGISTICS
2012 Consumptive Water Use in North Dakota AF = Acre-Feet
SOURCE: NORTH DAKOTA STATE WATER COMMISSION
MULTI-USE, BOTTLING COMMERCIAL & DOMESTIC 1,230 AF (<1%)
RURAL WATER 11,932 AF (3%)
INDUSTRIAL (FRACKING) 12,629 AF (4%)
POWER GENERAL
INDUSTRIAL (NON-FRACKING) 21,830 AF (6%)
33,207 AF (9%)
MUNICIPAL
75,683 AF (22%)
IRRIGATION
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drilling, however, and alternative sources may become much more viable allowing the reuse of produced and flowback water and brine water sources like the Dakota aquifer, according to Patch. “The ongoing need and increase in maintenance water may account for a substantial portion of the ongoing water need into the future,” says Patch. “Estimates indicate as many as 2,000 wells per year over the next 20 years, each possibly requiring 10 to 15 barrels of fresh water
added to them each day, may result in a doubling of the current use into the future.” Author: Emily Aasand Staff Writer, The Bakken magazine eaasand@bbiinternational.com 701-738-4976
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EXPLORATION & PRODUCTION
THE
SLICKWATER
STORY The timeless adage, “What’s old is new again,” now applies to the Bakken, thanks to the oil industry’s adoption of slickwater fracking. The fracture
method that relies on high volumes of water and minimal chemical additives has been the recent buzzword during investor calls and industry events this year. Slickwater fracks were used before gels and high viscosity fluids became the industry norm for conventional and unconventional fracking designs, but the simple design of a slickwa-
The reemergence of a simple frack design is increasing production, lowering well costs and impacting water usage in the Bakken By Luke Geiver
ter frack has proven to produce a more complex fracture network in the middle Bakken formation. When Halcon Resources reported a record initial production rate for a well in the Fort Berthold Indian Reservation in a June presentation, slickwater fracks were recognized as the reason for the record. Oasis Petroleum has already said that in the second half of 2014, 60 percent of all new Oasis wells will be completed using slickwater fracks after test results revealed a production increase of nearly 25 percent over
wells completed with other methods. Triangle Petroleum Corp. said it has increased production by as much as 40 percent with the combination of cemented liners and slickwater fracks and reduced well-completion costs by $400,000 per well thanks to slickwater. Liberty Resources II, the exploration and production firm considered a leading-edge completion designer, has gone almost exclusively to slickwater fracks. And Lynn Helms, director of the North Dakota Department of Mineral Resources, said earlier this year that |Article continued on page 36
EXPLORATION & PRODUCTION
THE SECRETS OF SLICKWATER An industry staple reveals the merits, challenges of slickwater fracks By Luke Geiver
Mike Stemp is familiar with the tug-of-war duction efficiency, proven science and economics. nature of unconventional oil production. After Today, Stemp is the corporate engineering advisor 20-plus years spent in the oil industry working in locations around the world, he knows that completing a well requires the right balance of pro28
The BAKKEN MAGAZINE JULY 2014
for fracturing at Sanjel Corp., the Calgary-based oil services firm that entered North Dakota in 1998. Sanjel’s Williston Basin operations now in-
DRILLING DAYS: Halcon Resources has drilled a Bakken well in as few as 12 days. PHOTO: HALCON RESOURCES
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EXPLORATION & PRODUCTION
SLICKWATER REQUIREMENTS: Sanjel Corp. uses 18 to 20 pressure pumping trucks for slickwater jobs. Non-slickwater jobs require as few as five to ten pumping trucks. PHOTO: SANJEL CORP.
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EXPLORATION & PRODUCTION
clude five fracturing fleets consisting of over 60 frack pumps, 8 blenders, 4 coiled tubing fleets and other services including cementing. The Williston Basin is one of Sanjel’s largest operations, Stemp says, an operation he describes as experiencing massive growth. Because of that massive growth, his team has become in-tune with the complexities of slickwater fracks. Although slickwater fracks have become one of the most popular completion methods in the play today, Stemp offers a friendly disclaimer to all current or prospective clients. “I have to remind everyone that slickwater fracks are not a one-size fits all approach. Each geological area may call for a different technique,” he says. But, for the wells that match up with the selection criteria for a slickwater treatment, the production results are undeniable and economics can make sense when Sanjel’s team of fracturing and reservoir experts examine all the data paying particular attention to the quality of the reservoir.
The Meaning of the Name Traditional hydraulic fracturing techniques are often compared to interconnected channels. A conventional fracture method utilizes a viscous fluid to carry proppant into a horizontal lateral. The fluid-proppant mixture is pumped downhole to wedge the rock open, creating long, wide channels for trapped hydrocarbons to flow through.
These bilateral fractures can extend between 500 and 1,000 feet outwards from the wellbore. The fluid mixture is typically pumped into the well at 20 to 40 barrels per minute. The maximum proppant concentrations in the fluid range from 4 to 12 pounds per gallon. The permeability of the rock to be fractured dramatically affects the type of treatment required. The tighter the rock, the more fracture complexity required. Conventional hydraulic fracturing methods typically do not create this complexity. A slickwater frack offers a peculiar outcome. The technique is simple by design, but it can create a larger, more complex fracture network. The method creates a fracture network that is closely related to a broken pane of safety glass with all the tiny fragments attached. “If you have ever seen a piece of safety glass and it has shattered into a thousand little pieces but they all stay connected,” Stemp says, “that is more or less what we are trying to do with slickwater fracks but in a three dimensional network.” By simplifying the fluid used to fracture the rock and carry the proppant, slickwater can create a more complex fracture network. The idea, according to Stemp, is to take advantage of the situation below ground. The low permeability rock can be fractured into a complex network of multiple channels when a thinner fluid is pumped at higher
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EXPLORATION & PRODUCTION
'The logistics for all of the proppant required the trucks to move the fluid and everything else involved was difficult. But now, the industry is comfortable doing this. We are comfortable, and successful in doing this' Mike Stemp, corporate engineering advisor, Sanjel Corp.
than traditional rates. Because the water is non-viscous it does not create a single wedge or frack wing but rather multiple fracks which form a dendritic-like or branching fracture network. “We found that the small stimulated reservoir volume (SRV) created by conventional fracturing was leaving a lot of the reservoir untreated,” Stemp says. “By lowering the fluid viscosity and changing the proppant type, we can essentially improve production by increasing the total fracture network. We call them slickwater because the fluid used is non-viscous and slick.”
Deploying Slickwater Fracks Because a slickwater fluid does not include gels or other viscosity enhancers, more fluid is required to move the amount of proppant necessary to effectively prop open the stimulated reservoir. “We pump at a very high rate,” Stemp says. A conventional frack job would be pumped at 20 to 40 barrels per minute. A slickwater job is pumped at 60 barrels of fluid per minute or more. The main additive to the fluid is a friction reducer, an element of the fluid necessary to allow for the high pumping rate. For every gallon of fluid pumped, a completions crew will add from 0.25 to a maximum 2 pounds of proppant. To effectively pump the fluid mixture at the desired rate, Sanjel's teams typically use 15 to 20 pumping trucks, a large in-
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The BAKKEN MAGAZINE JULY 2014
crease from the 5 to 10 trucks used on a well site in the past. Although Sanjel works with operators who complete their wells in various stages or with differing designs, Stemp says most are running three perforation clusters per discrete fracture zone and each well is completed with 25 to 40 zones. For each discrete fracture zone, Sanjel's team will pump slickwater first to initiate the fracture, followed by ramps of low proppant concentration, then a PAD or a sweep stage to create additional fractures, followed by additional stages of 0.25, 0.5, 0.75 and 1.5 pound per gal of proppant. In some instances that process would be repeated three to four times per zone. In the end, the results are massive. On a per zone basis, a well could use 150,000 pounds of proppant and 250,000 to 300,000 gallons of water. The end result could push the well totals for proppant and water to 4.5 million pounds or greater, and 8 million gallons or greater. “In many cases, the vast quantity of fluid and proppant can make or destroy the economics of the treatment,” he says. Some operators are using slickwaterbased fracks that include a process known as a tail-in. To perform the process, the completion team will use slickwater and a smaller sized proppant combo for the initial stages of the job, followed by larger size proppant and conventional frack fluids towards the end of an individual treat-
ment on a zone. “This is called a hybrid system,” he says. The slickwater mixture is used to create the complex network away from the well bore and then the conventional system to tie all these branches together. The conventional frack fluids used near the end of a slickwater treatment on a single zone creates a wide flow path which connects all the small channels created by the slickwater stages. For Sanjel and the entire industry, designing a fracture network based on the abilities of slickwater was not as difficult as learning the most efficient way to physically align the elements needed to perform the frack job. “It has been a massive learning curve for the region,” he says. “The logistics for all of the proppant required the trucks to move the fluid and everything else involved was difficult. But now, the industry is comfortable doing this. We are comfortable, and successful in doing this,” he says. The advent of slickwater frack designs has required Sanjel to increase the number of pumps in the region. The company has also had to work through the logistics aspect of the practice, including water tank storage and supply. Although the process is proven to increase production, Stemp does say each operator needs to understand the reservoir they have and whether or not the costs of added water, proppant and proppant quality/type will be outweighed by the reservoir’s potential production increase. For many operators, the allure of greater production has tugged them towards slickwater, he says. Sanjel is continuing to develop and apply evolving technologies to keep pace with the industry’s demands for efficiencies and continuous improvements” adds Stemp. Author: Luke Geiver Managing Editor, The Bakken magazine lgeiver@bbiinternational.com 701-738-4944
The moment of truth:
Where do your fracs (and your well investment) go? WůƵŐ ĂŶĚ ƉĞƌĨ
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Plug-and-perf simply cannot deliver predictable frac results, and neither can open-hole packers ĂŶĚ ďĂůůͲĚƌŽƉ ƐůĞĞǀĞƐ͘ Ƶƚ͕ DƵůƟƐƚĂŐĞ hŶůŝŵŝƚĞĚ ƐŝŶŐůĞͲƉŽŝŶƚ ŝŶũĞĐƟŽŶ ĞŶƐƵƌĞƐ ƚŚĂƚ ĨƌĂĐƐ ŝŶŝƟĂƚĞ right where you plan them and proppant volume in every frac is exactly what you want. Cemented, ĨƵůůͲĚƌŝŌ ĐĂƐŝŶŐ ƐůĞĞǀĞƐ ĚĞůŝǀĞƌ ƉƌĞĐŝƐĞ ĨƌĂĐ ůŽĐĂƟŽŶ͕ ĂŶĚ ĨƌĂĐ ŝƐŽůĂƟŽŶ ŽŶ ĐŽŝůĞĚ ƚƵďŝŶŐ ƉƌŽǀŝĚĞƐ ƌĞĂůͲƟŵĞ ĨƌĂĐͲnjŽŶĞ ƉƌĞƐƐƵƌĞ ƚŽ ŚĞůƉ LJŽƵ ĐŽŶƚƌŽů ƉƌŽƉƉĂŶƚ ƉůĂĐĞŵĞŶƚ ĂŶĚ ĨƌĂĐ ŐƌŽǁƚŚ ŽŶ ĞǀĞƌLJ ƐƚĂŐĞ͘ >ĞĂƌŶ ŵŽƌĞ ĂďŽƵƚ ĂĐŚŝĞǀŝŶŐ ƚŚĞ ŵŽƐƚ ĞĸĐŝĞŶƚ ĮĞůĚ ĨƌĂĐ ŶĞƚǁŽƌŬ Ăƚ ŶĐƐĨƌĂĐ͘ĐŽŵ͘
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MORE FRACKS MEANS MORE WATER: The availability of water in the Williston Basin has made slickwater frack designs feasible. In Texas, the use of such completion design has to account for the availability of water. PHOTO: HALCON RESOURCES
one of the major trends his office is seeing is the use of more water (slickwater) in frack jobs performed in the state. To describe the impact of slickwater frack usage in the Williston Basin, we spoke with personnel in the main sectors of the play affected by the Bakken’s latest trend: an operator, a water provider and an energy services firm. In 2010, several industry veterans co-authored a Society of Petroleum Engineers paper on slickwater fracks titled, “Slickwater Fracturing—Food for Thought.” The authors, Terry Palisch, global engineering advisor for Carbo Ceramics, Mike Vincent, founder of Insight Consulting, and Pat Handren, well integrity manager for Denbury Resources, described the motivation, benefits and concerns surrounding slickwater fracks. Their
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The BAKKEN MAGAZINE JULY 2014
findings, according to Palisch, still apply today. Slickwater fracking designs are typically deployed for three reasons, the authors wrote. First, some operators are looking for cost-cutting measures due to low commodity prices The water-based design of slickwater frack doesn’t require the use of many additives. Second, the reservoirs being fractured might be depleted or feature lower permeability. In such cases, nonslickwater methods are not able to clean up or wash out the gels used in the fracturing process from the tiny rock fissures. Third, completion teams recognize that fractures created using conventional methods may not always perform as well as expected and that slickwater fracks can provide the same production result at a lower cost.
Although the authors did not mention a fourth reason, many operators and industry members believe the true merits of the slickwater frack is its ability to create a complex fracture network not possible without the use of the highly-pressured water. The main goal of a slickwater frack, regardless of cost considerations in accordance to other fracture treatment options, is to create an adequate fracture geometry in lowpermeability, large net-pay reservoirs, according to the 2010 paper. Adequate, in the Bakkenâ&#x20AC;&#x2122;s case, translates to better, most operators and slickwater-backers believe. The basics of the method involve water combined with a polyacrylamide friction reducer. The slickening agents reduce the friction of the water in the pipe and the viscosity of the fluid. Because the fluid is less viscous and the water is lighter, more volume is needed to carry the same amount of proppant to effectively prop open the
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EXPLORATION & PRODUCTION
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Frack Complexity Comparison 3000
XL Gel Frack
Perforations
2500
3000 2000
Perforations
Observation Well 1
South-North (ft)
2500
2000
Observation Well 1 Northing (ft)
fracture networks responsible for draining the reservoir. Higher rates of pressure are also required to move the water. Pumping rates of 100 barrels per minute are commonâ&#x20AC;&#x201D;a much higher rate than other unconventional fracturing pumping method requirements. The high pressure needed to perform a slickwater frack also helps to stimulate more rock and create more fractures. The absence of gel also allows for a quicker and easier placement of proppant into the fractures allowing the hydrocarbons to flow back quicker. Of all the concerns about slickwater treatments, the greatest is the water volume required. Because the Williston Basin is situated in a geographic region with an abundant water supply, operators are able to deploy the method without incurring high water costs. The amount of water needed to perform a slickwater frack job typically exceeds 4 to 8 million gallons. In some cases, the quantity of pumping trucks used to
1500
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0
1000
Observation Well 2
-500
500 -1000
0
-1000
Observation Well 2
-500
0
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Easting (ft)
Comparison of microseismic traces in the same well between a XLGW Frack and a Waterfrack. SOURCE: SPE INTERNATIONAL
500
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West-East (ft)
-500 -500
0
Waterfrack (slickwater)
2500
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'With the increased amount of water used, you are basically tripling or even quadrupling [assuming approximately 60,000 to 80,000 bbls needed for the frack job] the amount of truck trips needed to deliver the freshwater to the well pad.' Grant Slick, principal engineer, AE2S Water Solutions
inject the pressurized water into the wellbore needs to be doubled. Because the fluid treatment doesn’t rely on additives, slickwater fracks are more conducive for produce and flowback water recycling efforts, the authors also wrote.
Success With Slickwater Since Halcón Resources first entered the Bakken oil play in 2012, the exploration and production company’s story has been characterized by two phrases, says Kelly Weber, director of corporate communications. “Our story is of rapid growth and production suc-
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cess.” In the past two years, Halcón has grown its Bakken oil production numbers from zero barrels of oil per day to 43,000. The company’s Denver office focuses exclusively on the Williston Basin. Two years ago, the offices were staffed by fewer than 10 but today’s count is more than 60. The company’s rapid growth is linked to an entrepreneurial spirit championed by Floyd Wilson, chairman and CEO, says Charles Cusack, Halcón’s chief operating officer. “We have a lot of people that think outside of the box and find ways to get things done,” he says. Wilson started Halcón Resources only a year removed from the sale of his previous exploration and production company, Petrohawk, to BHP Billiton. Cusack was also a part of the Petrohawk team. “It was a challenge in the beginning of Halcón until we got the right people in place,” Cusack says of Halcón’s early days. “From a technical standpoint, it is always a challenge to figure out which completion recipe works in each area.” After purchasing acreage from another exploration and production company operating in the Williston Basin, Cusack and company have not only proven how to successfully execute an entrance in the Bakken, they have has also found a way to make positive headlines. To turn its good wells into great wells in the company’s Williams County, N.D., and Fort Berthold Indian Reservation acreage, Cusack and his team have joined the growing list of operators who have turned to slickwater fracturing completions to get things done. The completion recipe has Cusack and the team confident that it has solved at least some of the challenges of the Middle Bakken. In June, Halcón reported that its new slickwater completions deployed in the Fort Berthold Indian Reservation had outperformed all other wells completed in the area using other methods. The results of the slickwater fracked
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EXPLORATION & PRODUCTION
wells yielded a new initial production of 4,224 barrels of oil equivalent per day. “It has been a game changer, more of us moving to slickwater fracks,” Cusack says. Halcón first used slickwater fracks in Williams County. The completion methods used prior to slickwater were only economically average, he says, but the change to slickwater made the wells in Williams County more than economical. “After we tried it in Fort Berthold, we saw a step change result. We turned great wells into world-class wells,” he says. Although Halcón is pumping the same approximate amount of proppant into the slickwater wells, it is pumping much more water. The result provides the desired outcome pursued by every other Bakken operator that has transitioned to slickwater fracks. “It creates a HALCON'S GROWTH: After entering the Bakken shale play in 2012, the exploration and production company has grown production from zero barrels of oil per day to more than 43,000. Slickwater fracks has the company excited for its future. PHOTO: HALCON RESOURCES
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more complex, intricate frack network,â&#x20AC;? Cusack says. Every HalcĂłn well planned for the middle Bakken will use slickwater, Cusack says, and although the team is not yet convinced the approach is optimum for the Three Forks, the company is trying some slickwater completions in that formation as well. The industryâ&#x20AC;&#x2122;s explanation of why slickwater fracks are more productive varies, according to Cusack. From his perspective, the lower viscosity allows the lighter water fluid to move more quickly through the rock to be fractured, while also letting the proppant settle more easily and quickly than if a gelbased fluid were used. â&#x20AC;&#x153;Everybody just theorizes on how it works exactly, but the bottom line is that there is definitely a step change in our improvement.â&#x20AC;? HalcĂłn has certainly joined the slickwater believers, but it has also supplanted itself as a major Bakken player by taking action to evade certain challenges other operators have found to be unavoidable, particularly the harsh operating conditions present during a Bakken winter. During the winter of 2013-â&#x20AC;&#x2122;14, HalcĂłnâ&#x20AC;&#x2122;s Bakken team wasnâ&#x20AC;&#x2122;t as affected by snow, wind and extremely cold temperatures. When the company acquired its properties in 2012, the local team immediately performed weatherization measures on its properties and equipment. According to Cusack, the company did not show any ill effects of winter weather because it also was able to offset producing or planned wells that were slowed by weather based on its higher than usual IP wells brought online in the winter. The wells were completed using slickwater. Even if slickwater may be linked to several facets of HalcĂłnâ&#x20AC;&#x2122;s recent success, Cusack says his team isnâ&#x20AC;&#x2122;t done experimenting with better alternatives for completions, drilling techniques or any other element of the companyâ&#x20AC;&#x2122;s overall operations. â&#x20AC;&#x153;We will never sit on the status quo.
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EXPLORATION & PRODUCTION
We will never think we have all of the answers. I hope that when I talk to someone now versus a year from now that I can tell them about new records we’ve set and that we are doing more for less.”
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The BAKKEN MAGAZINE JULY 2014
Changes To Supply The continued implementation of slickwater frack designs will increase the amount of oil retrieved. It will also alter the way water providers and infrastructure
design and construction teams operate. AE2S Water Solutions currently designs water supply and takeaway systems for several operators in North Dakota. Grant Slick, principal engineer for the water and engineering firm, believes slickwater fracking will impact how his team designs and operates infrastructure. “In order to handle the amount of water needed to complete a slickwater frack, which is often in the range of 250,000-plus bbls there has to be greater focus on hydraulic modeling of the entire [infrastructure] system.” The enhanced modeling needs to include pipe size information, pumps and storage containers, all of which have to be part of the overall water supply infrastructure. The design of the entire system is necessary, Slick says, because when a well is fracked
EXPLORATION & PRODUCTION
ACCEPTING THE TREND: In addition to slickwater fracks, Halcon had used walking rigs for drilling and retrofitted equipment to handle the harsh weather of North Dakota. PHOTO: HALCON RESOURCES
with a slickwater design, a high volume of water will be needed at the well site, but over time, the volume of water needed is drastically reduced. Slick and his team are proponents of the pipeline system for fracking and well maintenance. “With the increased amount of water used, you are basically tripling or even quadrupling [assuming approximately 60,000 to 80,000 bbls needed for the frack job] the amount of truck trips needed to deliver the freshwater to the well pad,” Slick says. “The economics for putting in a pipeline certainly are more favorable with the increased water use, but there are also other variables at play such as geography from source to end use, topography, quantity of wells served and other parameters.” Slickwater fracking requires Slick and
his team to rethink the quality and quantity of the components it considers when designing a water supply or takeaway system, he says. The team does have systems currently operating south of Watford City that supply water for traditional fracture designs as well as slickwater. The system also gathers produced water. The rise of slickwater fracking methods may be the hot topic now, but for Slick it won’t always be the most important. “Maintenance water over the lifetime of the well can actually add up cumulatively to quite a bit of water,” he says. Some areas of the Bakken may not need fresh water for well maintenance flushing, while others could require as much as 100 bbls per day per well. According to Slick, if an operator installs both produced gathering pipelines
and freshwater pipelines, the system could operate on a closed loop cycle. Recycled water taken and treated from the gathering line could be reinjected into the freshwater pipeline. “Although recycle is in its infancy, proactive infrastructure planning can reduce the investment later.” Author: Luke Geiver Managing Editor, The Bakken magazine lgeiver@bbiinternational.com 701-738-4944
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IN PLAY
Nine Energy Created From 4-Firm Merger By Emily Aasand
Nine Energy Service, a conventional and unconventional completions and wireline services firm, has entered the oil and gas industry as a new oilfield services company.
SAME FACES, NEW NAME: Four smaller oilfield services companies merge to form Nine Energy, which will impact operation services in the Bakken. PHOTO: NINE ENERGY SERVICES
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The BAKKEN MAGAZINE JULY 2014
The company is a merger of four smaller oilfield services companies: Northern States Completions, Tripoint LLC, CDK Perforating and Integrated Production Services Canada. The company’s name reflects the entrepreneurial characteristics of the organization. “Nine is a very strong number and it’s the last number in a counting cycle,” says Paul Butero, Nine Energy president and CEO. “Perfection in the oilfield is impossible, but nine out of 10 is as close as you’re going to get. We strive for perfection and that’s our commitment in maintaining the entrepreneurial characteristics of being fast, nimble and innovative.” The four companies bring oilfield service experience from the different North American oil basins to Nine Energy. Northern States Completions, which was formed in the Bakken in 2007, was known for developing unconventional completion tool solutions. According to Butero, NSC has a variety of completion methodologies that are highly recognized by opera-
tions in the Bakken. Merging to form Nine Energy will give NSC the opportunity to pull through other product lines and to expand their resources and technologies across North America. "Instead of being trapped in our Bakken world, we're now able to expand the technologies within other companies in Nine Energy and expand on them," said Rickey Green, vice president of the Rocky Mountain Region and one of the founders of NSC. "It also helps us reach the vision we've always had of seeing Northern States tools run across the country and across North America." Tripoint was also a conventional completion tool company out of the Gulf of Mexico that focused on the niche market for gravel pack installations. CDK began as a perforating services provider in the Barnett Shale, and expanded to offer wireline services for nearly all of the oil producing states. IPS delivered innovative production enhancement solutions for oil and gas producers via discreet services and customized solutions throughout all of Canada. Nine recently made a some small acquisitions, including one in the Permian Basin, which is a rental surface equipment provider, and the other is Dak-Tana Wireline, which specializes in logging services. “If you think about Nine En-
IN PLAY
FAST, NIMBLE, INNOVATIVE: The company offers big company services with the responsiveness of a local supplier. PHOTO: NINE ENERGY SERVICES
ergy and who we are today, we basically have three divisions,” says Butero. “We have a wireline division, a completion tools division, and we’re building a surface rental equipment division.” “I think what’s unique about Nine is we have a group of entrepreneurs who have built their businesses on their abilities to develop customized solutions and to be very fast and nimble in making their decisions,” says Butero. “These guys wake up every day and perform at exceptional levels at the well site, but more importantly are looking for new ways to drive operational efficiency and lower operator’s overall lifting costs.” Moving forward as one large, merged company doesn’t come without challenges though. “My challenge as we go forward is to professionalize the company and put structure into place to support our opera-
tions but not to the level that I choke the individual companies off,” says Butero. “We have to be supportive, we have to professionalize, but at the same time I don’t want to create so much bureaucracy that it limits our ability to move fast and to develop solutions quickly.” A good example of this is one of Nine Energy’s newest developments: the Regulator Toe Valve. Rickey Green, vice president of the Rocky Mountain Region and one of the founders of NSC, had an idea for a valve back in December and six months later that valve is a reality and is ready to be field tested. “I think what’s unique about this product is that as national regulations kick in, this tool will give the customer an opportunity to pressure up and test the well to make sure there are no leaks in the well and if there are
BREAKING DEVELOPMENTS: The Regulator Toe Valve is the latest development coming from Nine Energy. The valve is just one example of how the new company is expanding their services. PHOTO: NINE ENERGY SERVICE
leaks, they can remediate those prior to opening up the valve,” says Butero. “It’s revolutionary to the market,” says Green. “There’s nothing that we know of out there that functions this way.” For Butero and Green, this Regulator Toe Valve is just the beginning of their growth in the industry. “It’s great to see the growth that’s happening out there,” says Green. “With the new leadership that we have in Paul, we’re going to go in and focus on quality programs. It’s just going to give
us the basis to be a bigger and better company.” “Right now we’re relatively small in size but we are growing very fast,” says Butero. “I think as we make additional acquisitions, a year from now, Nine Energy is going to look completely different. We’re going to be a much bigger company and two years from now it’s going to be really exciting to see where we’re at.”
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IN PLAY
THE RIGHT MODEL: Two South Dakota School of Mines & Technology students work on a geological model of the subsurface in the university’s computer lab, using Schlumberger software.
SD School of Mines Launches Energy Education Opportunities Changes to the economy brought about by regional petroleum development have led the South Dakota School of Mines and Technology at Rapid City, S.D., to enhance the educational opportunities it provides students.
a broader energy resource initiative. Last April, it launched the Shale Research Initiative to assess the feasibility of beginning the nation’s first underground shale research laboratory. “The energy industry is rapidly growing in our region,” says Heather Wilson, the school’s president. “Many of our graduates are already hired into the The school recently an- industry, and we are well posinounced that it is adding a minor tioned to expand both teaching in petroleum systems as part of and research in this field.”
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By Patrick C. Miller
To emphasize the point, the School of Mines’ geological engineering graduates have a 100 percent placement rate and are also offered the highest average starting salary—nearly $71,000 annually. It also helps that SDSMT is equidistant from the Williston Basin in North Dakota, the Powder River Basin in Wyoming and the Denver Basin in Colorado. As one of four universities in the nation to offer all three
core disciplines for mineral industries—mining engineering, metallurgical engineering and economic geology—the School of Mines was among a select group of educational institutions invited to testify June 24 before the House Subcommittee on Energy and Mineral Resources at an oversight hearing on “American Energy Jobs: Opportunities for Education.” Duane Hrncir, provost and vice president for academic af-
IN PLAY
fairs, testified about the university’s expanding energy efforts. “Through their programs of study, our students gain an understanding of how these disciplines are entwined from the discovery of new mineral resources to the extraction of the resources, and finally the processing to obtain the strategic materials needed to fuel the nation’s economy,” Hrncir said in his testimony. The petroleum systems minor was added to attract more students to the geological engineering discipline, as well as those from the mining engineering and management, geology, mechanical engineering, civil engineering and chemical engineering fields. It will serve both upstream and downstream energy industries, encompassing a state-of-the-art laboratory for petrophysics and geomechanics research. Earlier this year, the School of Mines and its industry partner RESPEC announced the launch of the state-funded Shale Research Initiative. RESPEC is an integrated consulting and services firm with an annual revenue of more than $30 million. Founded in 1969, RESPEC provides clients with technical and advisory services. The Shale Research Initiative focuses on a range of experiments important to energy and the environment, including enhanced energy production, carbon dioxide sequestration, underground hydrocarbon storage and waste disposal in shale. The newly established state effort will fund drilling
REAL CLASSROOM SETTING: South Dakota School of Mines & Technology students, from left to right, Akash Jaggi, Ivana Stevanovic, Scott Anderson and Nicholas Cook learn about exploration for hydrocarbons on a field trip to Harding County, South Dakota, sponsored by the Society of Petroleum Engineers and Continental Resources Inc. The drill rig in the background is using horizontal drilling to explore for oil in the Ordovician Red River Formation at a depth of approximately 8,000 feet.
and sampling of various shale units, conduct advanced laboratory testing of shale, and perform geo-mechanical analyses to investigate initial design concepts for an underground shale laboratory. “With regard to the energy industry, our students are conducting research on reservoir modeling, advanced production techniques, sustainable
engineering, advanced material design and microbial transformations of energy feedstocks, to name a few,” Hrncir noted in his testimony. “These students will lead the next generation of engineers and scientists who will continue to develop the country’s energy needs in a sustainable way that protects the natural resources and quality of life valued by all of our citizens.”
Founded in 1885, the South Dakota School of Mines & Technology is a science and engineering research university offering bachelors, masters and doctoral degrees. The university enrolls 2,640 students from 45 states and 37 countries.
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