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Flexible High Tech Solutions for Industry “Those who look a little harder discover a lot more� Machine Tools
EN
Customized Efficiency Machine Tools
MATRIX 1300
K 30/40/60/80 DYNAMIC 5
Interpolated axes mm in mm in mm in m/min ipm m/min ipm
“X” Stroke “Y” Stroke “Z” Stroke “X” - “Y” Axis rapid feedrate “Z” Axis rapid feedrate
3.000 - 4.000 - 6.000 - 8.000 118.1 - 157.5 - 236.2 - 315 3.000 - 4.000 118.1 - 157.5 1.300 51.2 60 2,360 40 1,575
“A” Axis rotation
-105° ÷ +120°
“C” Axis rotation
continuos
“A” Axis rapid feedrate
rpm
50
“C” Axis rapid feedrate
rpm
100
Spindle power S6(40%) /S1 Spindle torque S6(40%) /S1
kW HP Nm ft-lb
40/40 53/53 137/100 127/73
Spindle speed
rpm
18.000
DIN 69893-1 milling tool taper
or
41/37 55/50 89/64 66/47
or
96/70 129/94 94/67 69/49
or
28.000
or
28.000
or
or
HSK-A63 mm in mm in mm in mm in mm in
W x H x L (K30) W x H x L (K40) W x H x L (K60)
7.000-7.800 x 5.300 x 6.500 275.6-307.1 x 208.7 x 255.9 7.000-7.800 x 5.300 x 7.600 275.6-307.1 x 208.7 x 299.2 7.200-7.800 x 5.300 x 10.300 283.5-307.1 x 208.7 x 405.5 7.200-7.800 x 5.300 x 12.300 283.5-307.1 x 208.7 x 484.3
100 3.93
“Y” stroke “W”
“L”
“X” stroke 250
100 3.93
9.84
448 17.63
200 7.87
“Z” stroke
“H”
250
W x H x L (K80)
-
9.84
W x H x L (K25)
“C” axis rotation +200°/-200°
5° 10 +-
5° 10 +-
0°
12
+-
TORNADO
“B” axis rotation +180°/-180°
0°
12
+-
PHOENIX
I: BARENO MAXIMA
270°
FANTIC
270°
5°
1
60-48 / 89-64
rpm
28.000
“A” axis
± 105°
“C” axis
± 220° / continuous 19
“A” axis (rpm) “C” axis (rpm)
GALAXY HD
20
°
GHIBLI
22-20 / 41-37
Nm (S6/S1)
135
0-
°
05
1 +-
5° 10
9 +-
° 15
+-
°
95
+-
kW (S6/S1)
TORNADO HD + HHD
FANTIC
PHOENIX
41-37
kW (S6/S1) “C” axis rotation
“B” axis rotation
+200°/-200°
89-64 +180°/-180°
Nm (S6/S1)
28.000
rpm 0°
+-
5°
5°
12
10
10
+-
+-
0°
12
+-
TORNADO
“A” axis
-105° ÷ +120°
“C” axis
continuous
“A” axis (rpm)
50
“C” axis (rpm)
100
PHOENIX
I: BARENO MAXIMA
TORNADO
270°
18.000
-105° ÷ +120°
-105° ÷ +120°
12 continuous +-
continuous
“A” axis (rpm)
50
50
“C” axis (rpm)
100
100
“A” axis “C” axis
05 °
1
0°
137-100
°
05 PHOENIX -1 +
°
135
0-
94-67 28.000
1 +-
° TORNADO 15
Nm (S6/S1)
5°
5°
1 +-
“C” axis rotation 40-40 +200°/-200°
rpm 10 +-
10 +-
° 95
+-
9
+-
°
20
5°
96-70
kW (S6/S1)
270°
270°
5°
°
10
+-
High precision, dynamics and speed with 5 continuous axes 5° 5 In order to ensure+-9high performances, the15° new MATRIX is 10 +-1 0 provided with heavy-duty shoulders manufactured using the ground-breaking Metalquartz® technology. Shoulders consist of a sandwich structure made of stabilized arc GHIBLI HD in a quartz FANTIC welded steel, whose ribbing is GALAXY embedded composite material with a polymeric matrix. This exclusive technology ensures a very high structural rigidity and vibration damping, which guarantees a better surface finish and a longer service life of the cutting tools. 95
Wide choice of configurations for customized performances Various solutions for the best machine configuration to satisfy each need: - Standard model with one working area - Model with two working areas for pendular machining
HDand perfect visibility FANTIC TORNADO HD + HHD EasyGALAXY access 270° Great accessibility and visibility of the working area thanks to the machine gantry structure with moving bridge and wide frontal doors.
+-
GHIBLI A competitive solution High-speed precision machining centre for milling complex three-dimensional work-pieces which require accurate machining and continuous axis interpolation. MATRIX is the ideal solution to satisfy production requirements across a multitude of industrial applications from aerospace industry to automotive, die-manufacturing and design.
40
70
90
35 60 Nm
20
20 kW
30
15
20
10
0
80
60
50
50 41 kW
40
20
8000
12000
16000
20000
24000
10
0 28000
0
10000
200
S1-100% (Nm)
M 100/18
S6-40% (Nm)
100 Nm
25
60
15
40
10
3000
3800 rpm
80
20
POWER (kW)
120
30
2800 rpm
TORQUE (Nm)
35
0
5
6000
9000
25000 28000
12000
15000
0 18000
100 96 kW
90
80 70
80 70 kW
67 Nm
70
S1-100% (kW) 60
60
50
50
40
40
30
30
S6-40% (kW)
S1-100% 20 (kW) 10
S6-40% (kW) 0
SPEED (min-1)
S1-100% (kW)
M 67/28
94 Nm
90
40
TORQUE (Nm)
40 kW
140 137 Nm
20
100
COPPIA - TORQUE (Nm)
180
100
M 66/28
50 45
160
20000
S
SPEED (min-1)
10000 rpm
S6-40% (kW)
15000
5000
10000
20 10 15000
20000
25000 28000
SPEED (min ) VELOCITĂ€ - SPEED (min-1) S6-40% S1-100% (kW) (kW)
S1-100% (Nm)
S6-40% (kW)
S6-40% (Nm)
-1
S6-40% (kW)
A superior head The electrospindles offer always the best machining performance thanks to the cast-iron fork designed head which offers structural rigidity with efficient vibration damping properties. The most high-performance machining centres are provided with Direct Drive motorized heads. High-speed, Performance and Precision The carriage and beam travel on properly dimensioned recirculating roller guideways ensure machining precision and stability. Axes are moved by a ground ball screw and double preloaded ball nut assembly. Maximum axis precision is achieved thanks to the micrometric technology applied. Axes are powered by digital drives and ultimate generation brushless servomotors.
S1-100% (kW)
S
S
10 5000
S
30 20
SPEED (min-1)
S1-100% (kW)
40
37 kW
30
5
4000
70
64 Nm
60
Wide choice of electrospindles The MATRIX machining centre can be supplied with a wide range of electrospindles depending on the type of material to be machined. Machining precision is always guaranteed by the thermal stabilising system which consists of a special software designed and developed to compensate natural thermal expansion in the electrospindles when machining conditions vary. Simple and reliable tool magazines According to the various models, wheel-type or chain-type tool magazines with fast manipulator to reduce tool changeover times are available. Installed outside the work area and therefore free of dirt, these tool magazines ensure the greatest reliability over the time. They can be equipped with an automatic chip coding system containing tool data and information.
POWER (kW)
10
TORQUE (Nm)
40
POWER (kW)
22 kW
3500 rpm
TORQUE (Nm)
70 25
90
80
30
50 48 Nm
100
89 Nm
POTENZA - POWER (kW)
60
M 64/28
100
POWER (kW)
M 48/28
3500 rpm
M 48/28 80
Dust extraction and ceiling enclosure When machining composite materials and resin, MATRIX can be fitted with an efficient and effective dust extraction system which is installed on the spindle nose. In addition, top-roof bellows can be fitted to the machining centre creating a complete enclosure isolating the machine from the surrounding areas. Different models of dust extraction systems are available to satisfy any customer’s requirements. The ideal cooling system Depending on the type of machining, the tool cooling system can use a coolant liquid which flows inside and outside the spindle (60 L/min) with fixed or variable (up to 70 bar) internal pressure, or incorporate a spray mist system, or simply use compressed air.
Monitoring and in-process inspections MATRIX can be supplied with a laser tool presetter and a radio frequency probe for acquiring work-piece size and coordinates.
MATRIX 1300
Machine Tools
printed in italy by Laboratorio Grafico BST - 09/17 - EN
BRETON SPA VIA GARIBALDI, 27 31030 CASTELLO DI GODEGO TV - ITALY TEL +39 0423 7691 - FAX +39 0423 769600 info@breton.it - www.breton.it
Breton S.p.A. reserves the right to improve the products specifications and design, even during the execution of contracts. Therefore, every figure supplied, has to be regarded as an indicative and approximate figure. All right reserved. Any unauthorized reproduction, publication, execution, loan, or other public performance of this catalogue is peremptorily forbidden and may constitute civil responsibility. Trespassers will be prosecuted by law.