Vertical machining centre for milling and turning er
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Customized Efficiency
Machine Tools
MAXIMA 1600
MAXIMA 2000
6
6
K 30/60/80
Interpolated axes
K 30/60/80
“X” Stroke
mm in
3.000 - 6.000 - 8.000 118 - 236.2 - 315
3.000 - 6.000 - 8.000 118 - 236.2 - 315
“Y” Stroke
mm in
2.500 - 3.500 98.4 - 137.8
3.500 137.8
“Z” Stroke standard table
mm in
1.300 - 1.700 51.1 - 66.9
1.300 - 1.700 51.1 - 66.9
“X” - “Y” Axes rapid feedrate
m/min ipm
60 2,360
60 2,360
“Z” Axis rapid feedrate
m/min ipm
40 1,575
40 1,575
“A” Axis rotation
0° ÷ +135°
0° ÷ +135°
“C” Axis rotation
continuous
continuous
“A” Axis rapid feedrate
rpm
50
50
“C” Axis rapid feedrate
rpm
100
100
MILLING SPINDLE: Spindle power S6(40%) / S1
kW HP
85/74.6 114/100
or
40/40 53/53
or
41/37 55/50
or
Spindle torque S6(40%) / S1
Nm ft-lb
480/300 354/221
or
137/100 101/74
or
89/64 66/47
Spindle speed
rpm
14.000
or
18.000
or
28.000
TURNING SPINDLE: Turning table diameter
mm in
1.600 63
2.000 78.7
Maximum swiveling diameter
mm in
2.000 78.7
2.500 98.4
Spindle power S6(40%) / S1
kW HP
88 - 68 118 - 91
116 - 100 156 - 134
Spindle torque S6(40%) / S1
Nm ft-lb
8.400 - 6.500 6,196 - 4,794
24.600 - 20.000 18,145 - 14,752
Spindle speed range S6(40%) / S1
rpm
350 - 300
248 - 230
DIN 69893-1 milling tool taper
HSK-A63
Milling turning tool taper Dimensions W x H x L
mm in
or
90/80* 121/107*
85/74.6 114/100
or
40/40 53/53
or
41/37 55/50
or
or 1.300/1.000* 959/738*
480/300 354/221
or
137/100 101/74
or
89/64 66/47
or 1.300/1.000* 959/738*
or
14.000
or
18.000
or
28.000
or
4.000*
HSK-A100
HSK-A63
or
90/80* 121/107*
4.000*
HSK-A100
Capto C8
Capto C8
7.250-8.250 x 5.700 x 7.400-9.700-12.000 285.4-324.8 x 224.4 x 291.3-381.8-472.4
8.250 x 5.700 x 7.400-9.700-12.000 324.8 x 224.4 x 291.3-381.8-472.4
* 3 axes version “W”
“L”
250
150
250
“X” Stroke
“H”
“Z” Stroke
“Y” Stroke
Table diameter
“C” axis rotation +200°/-200°
+-
+-
0°
TORNADO
0°
12
5° 10
5° 10
12
+-
“B” axis rotation +180°/-180°
+-
PHOENIX
I: BARENO MAXIMA
270°
270°
TORNADO HD kW (S6/S1)
85-75
Nm (S6/S1)
480-300 14.000
rpm °
°
15
5°
+-
°
135
1 0-
10
5° 10
95 +-
+-
°
95
+-
GHIBLI
GALAXY HD
FANTIC
“A” axis
0° ÷ +135°
“C” axis
continuous
“A” axis (rpm)
50
“C” axis (rpm)
100
TORNADO HD + HHD TORNADO “C” axis rotation +200°/-200°
kW (S6/S1)
41-37
Nm (S6/S1)
89-64
10
+-
10
+-
“B” axis rotation +180°/-180°
TORNADO
28.000
18.000
-105° ÷ +120°
-105° ÷ +120°
“C” axis
continuous
continuous
5°
5°
+-
“A” axis (rpm)
50
50
“C” axis (rpm)
100
100
PHOENIX
I: BARENO MAXIMA VERTICAL TURNING HEAD
0°
12
10
10
+-
+-
0°
12
+-
5°
5°
+-
“C” axis rotation +200°/-200°
+-
°
0 12
40-40
137-100
“A” axis
rpm °
0 12
“B” axis rotation +180°/-180°
270°
Capto C8
Milling turning tool taper
270°
TORNADO
PHOENIX
I: BARENO MAXIMA
HERCULES 270°
270°
9 +-
1.300-1.000
rpm
5°
10
+-
5°
5°
°
15
4.000 °
135
1 0-
90-80
Nm (S6/S1) 10 +-
°
95
+-
kW (S6/S1)
GHIBLI °
5 10
°
15
5°
10
+-
GALAXY HD
FANTIC
TORNADO HD + HHD
°
135
1 0-
+-
° 95
+-
°
95
+-
A competitive solution GHIBLI Multitasking, high-speed vertical machiningFANTIC GALAXY6-axes HD centre for vertical milling and turning of workpieces up to 3.500 mm in diameter. MAXIMA is ideal for turning, milling, drilling and tapping components with a three-dimensional, complex shape such as those used in aeronautics and gear, energy or general mechanical sectors, minimizing the piece positioning operations during the transition from raw material to finished product.
Wide range of configurations for custom made performances TORNADO HD + HHD There are many ways to configure the machine in order to meet any job requirements: - Standard version with one work area. - Version with two work areas for hunting machining. - Version with double Ram. - Version with double beam. - Different solutions for automated pallet loading/unloading are available for either a single machine or “machining islands”. Easy access and clear view Clear view of the work area that is within the operator easy reach thanks to the machine gantry structure with mobile bridge and wide frontal doors.
80
160
70
140 137 Nm
35
60
120
30
250
50
200
40
150 100 50 0
2000
4000
6000
8000
10000
12000
100
100 Nm
25
80
20
30
60
15
20
40
10
10
20
0 14000
0
3000
6000
9000
S6-40% (Nm)
89 Nm
50 41 kW
40
37 kW
30
10 0
40 30 20 10
5000
10000
15000
20000
70
25000 28000
S1-100% 1500 (kW) TORQUE (Nm)
50
3500 rpm
TORQUE (Nm)
60
60
1300 Nm
50
1250
S6-40% (kW) 1000
1000 Nm
40 30
750
S1-100% 500 (kW) 250
S6-40% (kW) 0
20
500
1000
10
1500
SPEED (min-1)
S1-100% (kW)
80
1750
70
64 Nm
90
80 kW
2000
80
60
20
S
0 18000
100
90 kW
2250
90
80 70
15000
M 1000/4
2500
100
POWER (kW)
90
12000
970 rpm
100
S1-100% (Nm)
M 64/28
2000
2500
3000
3500
0 4000
SPEED (min-1)
S6-40% (kW)
A superior head The electrospindles always offer the highest machining performance thanks to the cast-iron, fork designed head ensuring structural rigidity and efficient vibration damping. The totally symmetrical structure of the head guarantees the best mechanical precision even when environmental temperature is variable. High Speed, Dynamics and Precision Carriage and beam travel on suitably dimensioned recirculating roller guides ensuring precision and stability. Axis motion is through a system consisting of a ground, recirculating roller screw / pre-loaded nut assembly, or a double rack and pinion system with electronic backlash recovery, powered by brushless motor.
S1-100% (kW)
S
S
SPEED (min-1)
600 rpm
S6-40% (kW)
S
5
SPEED (min-1)
S1-100% (kW)
40
S6-40% (kW)
Axes are controlled by digital drives with latest generation, brushless servo motors. Wide range of electrospindles MAXIMA machining centre can be equipped with a wide range of electrospindles according to the required machining. Machining precision is always guaranteed by the thermal stabilizing system of the spindle and the software designed to compensate natural, thermal expansions of the electro-spindle as the machining conditions change. Simple and reliable tool magazines. Depending on the version, the machine can be provided with moving, fixed wheel-type magazines or chain magazines with manipulator for rapid exchange in order
POWER (kW)
300
300 Nm
1500 rpm
TORQUE (Nm)
350
45 40 kW
POWER (kW)
74,6 kW
180
50
3800 rpm
400
90
M 100/18
2800 rpm
85 kW
200
TORQUE (Nm)
450
100
POWER (kW)
M 300/14
500 480 Nm
to minimize the tool changeover time. Magazines are installed outside the work area for protection against dirt and long-term reliability. They can also be provided with a system for the tool data automatic coding and chip reading. Top bellows and dust extraction Ideal for machining composite and resin-based materials, MAXIMA can be supplied with an efficient dust extraction system, which is installed on the spindle nose, and top bellows that completely enclose the machine thus isolating the work area from the surrounding area. Different fume and dust extracting systems are available according to the customer specific requirements.
The ideal cooling system Depending on the type of machining, the tool cooling system may either use a coolant liquid flowing inside and outside the spindle (maximum 60 litres/minute) with a fixed or variable internal feeding pressure of up to 70 bar, or incorporate a spray mist system, or simply use compressed air.
MAXIMA
Machine Tools
printed in italy by Laboratorio Grafico BST - 08/16 - EN
BRETON SPA VIA GARIBALDI, 27 31030 CASTELLO DI GODEGO TV - ITALY TEL +39 0423 7691 - FAX +39 0423 769600 info@breton.it - www.breton.it
UNI EN ISO 9001:2000 CERT. No. 0056/4
UNI EN ISO 14001:2004 CERT. No. 299A/0
Breton S.p.A. reserves the right to improve the products specifications and design, even during the execution of contracts. Therefore, every figure supplied, has to be regarded as an indicative and approximate figure. All right reserved. Any unauthorized reproduction, publication, execution, loan, or other public performance of this catalogue is peremptorily forbidden and may constitute civil responsibility. Trespassers will be prosecuted by law.