UNBOXING SUSTAINABLE PACKAGING SYMPOSIUM 24.2.2020
DIETER HOFMANN RECTOR PROFESSOR OF INDUSTRIAL DESIGN / PRODUCT AND SYSTEM DESIGN
AART VAN BEZOOIJEN PROFESSOR OF MATERIAL AND TECHNOLOGY TRANSFER
MICHAEL ANTONS DESIGNHAUS HALLE / BURGSHOP
SPEAKERS GERMANY, NETHERLANDS, SCOTLAND, JAPAN
JAN BERBEE KROWN
mycelium
JASPER GROEFSEMA PAPERFOAM
HISTORY Start in 1998 Since its foundation in 1998 PaperFoam consistently provides innovative packaging solutions. These are based on the PaperFoamÂŽ injection molding technology that shapes foamed paper into a solid scratch-free packaging material.
Markets PaperFoam is a unique packaging material applied in electronics, media, cosmetics, medical devices and food.
Customers PaperFoam is active for local and international customers like: Microsoft, Philips, Plantronics, Nobel Biocare, Medtronic, Cochlear, Burt’s Bees.
LOCATIONS The Netherlands Berlin San Francisco
North Carolina
Shanghai
Malaysia
Headquarters& production Headquarters Sales office office Sales
Productionlocation location Production
INGREDIENTS
industrial starch
cellulose fibers
water
premix
Starch from industrial potatoes is mixed with water, cellulose fibers and premix. The resulting mixture can be applied in the injection molding process.
HOW IT’S MADE
Injection
Baking
Product
Heated, high-precision aluminum tools bake the mixture into solid trays. The trays have a closed skin with a foamy structure inside.
BENEFITS Unique properties • • • • • • •
Freedom of design High level detailing Excellent fitting and protection Full range of colors Particle-free Scratch-free Friction fit and clamping
SUSTAINABILITY Carbon footprint PaperFoam is one of the most sustainable packaging materials available. LCA studies show a drastic reduction in CO2 emissions. • • • •
0 weeks
1 week
Paper recyclable Home compostable Extremely low carbon footprint Ultra low-weight
2 weeks
3 weeks
4 weeks
EXAMPLES Steam controller This game controller fits in a top-opened box. This solution is fully integrated in a high-speed packaging and assembly line. Valve builds and packs the controllers at a fully automated. Watch the controllers being built and packed in a spectacular way in this video.
EXAMPLES Nobel Biocare A multi-purpose tray with smart design. Each cavity in the tray can fit a range of products like blisters, tubes and vials. Tubes are friction fitted. Depending on the orientation, trays can either stack into each other or on top of each other in order to save space.
EXAMPLES Beartooth This is a device you can call with, without being connected to cell service. Convenient on holiday with groups where you are off-grid in the mountains. In this example, we show you how shaping and forming of a mountain range adds to the unboxing experience of this outdoor device.
EXAMPLES Samples We have packaging applications in electronics, cosmetics, medical devices and pharmaceuticals as well as foods. If you want to receive physical samples, quotes or designs of PaperFoam trays, request them online at paperfoam.com/info-request or contact us by e-mail.
CONTACT
PaperFoam HQ (The Netherlands) info@paperfoam.com Tel: +31 342 401 667
PaperFoam Experience Center (USA) info@paperfoam.com Tel: +1 415-712-6507
Address Hermesweg 22 3771 ND Barneveld The Netherlands
Address 1450 Mariposa street CA 94107 San Francisco United States
RICHARD HURDING ZELFO
Natural Fibre Engineers
24. Feb. 2020
Zelfo Technology Präsentation Š
1
Präsentation Index
•Business Background • Engineered Fibre • Products and Projects
24. Feb. 2020
Zelfo Technology Präsentation ©
2
ZELFO TECHNOLOGY GmbH Business Background
24. Feb. 2020
Zelfo Technology Präsentation ©
3
Zelfo Technology GmbH: Business Form
Zelfo Technology (ZT) is a German limited company (GmbH) Main Office :- 16247 Joachimsthal (UNESCO Biosphere S. C.) Test Plant :- 16303 Schwedt (Oder)
Richard Hurding Timo Jünemann Grégoire de Vilmorin Sarah Phillips
24. Feb. 2020
Managing Director Material Developer New Business Director Financial Director
Zelfo Technology Präsentation ©
4
Zelfo Technology GmbH: Business Model
Business Model: Technology Development and Licensing. (Patents & Know-How) Clients install our technology in their locations. 3 x Income Sources: • • •
24. Feb. 2020
Licensing Technology Transfer / Consulting Pilot Plant rental (Product/fibre type co-development)
Zelfo Technology Präsentation ©
5
Zelfo Technology GmbH: Business Recognition
24. Feb. 2020
Zelfo Technology Präsentation Š
6
Engineered Fibre Concept General Info.
24. Feb. 2020
Zelfo Technology Präsentation ©
7
Self Binding Fibres - Concept
24. Feb. 2020
Zelfo Technology Präsentation ©
8
ZT Self Binding Fibres: Morphology
24. Feb. 2020
Zelfo Technology Präsentation ©
9
ZT Technisch bearbeitete Fasern: Eigenschaften
• Reinforcement of 3rd party cellulose/lignocellulose materials. • A bio-based composite in itself. • BioBinder with 3rd party materials (Bio- Plastics). • High (up to 80%) Additives Carrier: minerals, chemicals, bio-based • Flow Characteristics Modifier for liquids, gels, creams etc. • Bio-extracts parallel product option. Bio-gas, bio-based chemicals.
24. Feb. 2020
Zelfo Technology Präsentation ©
10
ZT Technisch bearbeitete Fasern: Vorteile
Technical Advantages: •
Flexible choice of Source materials: Pure Cellulose, Post Consumer, Post Industrial and Agricultural residual fibres etc.)
•
Limited process Water use (reusable), High solids content = High production rate.
•
Range of ‘in process’ material treatments.
•
Mobile Technology: - Location and end use/quantity decides technology size. From the farm to an industrial complex.
24. Feb. 2020
Zelfo Technology Präsentation ©
11
Engineered Fibre - From Source to Products
24. Feb. 2020
Zelfo Technology Präsentation ©
12
Project:- Sept - December 2019
Development of products from Wetlands Hay/Sedge Grass
24. Feb. 2020
Zelfo Technology Präsentation Š
13
Naturpark Unteres Odertal - Projekt
Typical Hay/Sedge fibres
24. Feb. 2020
Granulation/preparation stage
Zelfo Technology Präsentation Š
14
Naturpark Unteres Odertal - Projekt
Hay/Sedge granulate 24. Feb. 2020
Processing Zelfo Technology Präsentation Š
Extract 15
Naturpark Unteres Odertal - Projekt
Processed Fibre
24. Feb. 2020
Processed Fibre + Extract
Zelfo Technology Präsentation Š
16
Naturpark Unteres Odertal - Project
Hay/Sedge Engineered Fibre End Products 24. Feb. 2020
Zelfo Technology Präsentation ©
17
Naturpark Unteres Odertal - Project
Engineered Fibre (Hay + Sedge) - 2nd End Product - Interior Dry Wall / Furniture Panel 24. Feb. 2020
Zelfo Technology Präsentation ©
18
Naturpark Unteres Odertal - Projekt
Engineered Fibre (Hay + Sedge + regional Hemp + Cellulose) Pulp Formed Products 1. Standard Suction Moulded. 2. In-mould pressed/dried 24. Feb. 2020
Zelfo Technology Präsentation Š
19
Naturpark Unteres Odertal - Project Parallel Products: Additional to engineered fibres
Uses:- Bio-Methane (Energy) - Food/Medicinal products additive - Material (binder from Lignin & Hemicellulose), - Fertilizer etc.
24. Feb. 2020
Zelfo Technology Präsentation Š
20
Project
Up-cycling of fruit waste
24. Feb. 2020
Zelfo Technology Präsentation ©
21
Up-cycling of fruit waste - Mirontell Supplied Materials:-
Complete array: Citrus Fruits, Mellon, Apple, Grape
24. Feb. 2020
Mellon skin
Zelfo Technology Präsentation Š
22
Up-cycling of fruit waste - Mirontell Citrus Fruit peels - Feeding / ‘Starter’ products
Project: Use of residual cut fruit business waste (skins/cores) Conversion into packaging Conversion into panel products.
24. Feb. 2020
Zelfo Technology Präsentation ©
23
Up-cycling of fruit waste - Mirontell Pineapple skins - extracts
Collection / Analysis / Bio-gas Potential
24. Feb. 2020
Zelfo Technology Präsentation Š
24
Up-cycling of fruit waste - Mirontell Parallel ‘Starter’ Products:-
Examples of resulting fibre & extracts from tests using differing fruit wastes. (Note yield differential from product to product.)
24. Feb. 2020
Zelfo Technology Präsentation ©
25
Up-cycling of fruit waste - Mirontell Initial end products:-
Mellon Skin (33%) + Recycled paper
24. Feb. 2020
Orange Peel (33%) + Recycled paper
Zelfo Technology Präsentation ©
Pineapple Skin (33%) + Recycled paper
26
Up-cycling of fruit waste - Mirontell
Developed end product / FOOD SAFE:-
33% Orange peel / Kraft pulp
24. Feb. 2020
Product contents testing
Zelfo Technology Präsentation ©
27
Zelfo:- Fibre Engineering for Optimal Perfomance
One Process - Multiple Products
24. Feb. 2020
Zelfo Technology Präsentation ©
28
AYUMI MATSUZAKA DYCLE
1 km
1 Baby
1000 liter of fertile soil
MARCUS MOOS ABGEFÜLLT
DISCUSSION Q&A WITH OUR AUDIENCE
THANK YOU FOR MAKING THIS HAPPEN
BURG-HALLE.DE/UNBOXING FOLLOW US @BURGMATERIAL