CalContractor - 2024 Demo & Recycling

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Brings Down 1.9 Million Square Feet of Structures on Collins Aerospace Parcel

B Demolition Project in Chula Vista

Demo & Recycling

Brings Down 1.9 Million Square Feet of Structures on Collins Aerospace Parcel B Demolition Project in Chula Vista

Leading the Way in Sustainable Interior Demolition and Recycling for Over 30 Years

Uniting Generations: The Padilla Family's Demolition Journey as DCC Demolition, Inc. and Genesis Wrecking PUBLISHER:

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AMG DEMOLITION & ENVIRONMENTAL SERVICE

Brings Down 1.9 Million Square Feet of Structures on Collins Aerospace Parcel B Demolition Project in Chula Vista

Founded in 2002, AMG

Demolition & Environmental Service (AMG) has developed a reputation for consistent, professional delivery of comprehensive, turn-key solutions for all types of structural, interior and other selective demolition and abatement projects. In addition to demolition and abatement, AMG

also specializes in contaminated soil remediation, general asbestos and lead remediation, earthwork, mass excavation, salvage and recycling. Over the past 22 years, AMG has successfully completed hundreds of projects, while building long-standing partnerships with highly reputable construction firms along the way. Serving all

of Southern California, AMG has taken on some of the industry’s most complex projects, including the dismantling of the International Border Crossing at San Ysidro and their work on the Manchester Pacific Gateway project in San Diego. AMG also proudly provides their services to a long list of government agencies and military

Below: Aerial view of the former Collins Aerospace Parcel B, 1.9 million gross square feet of building structures prior to demolition by AMG in Chula Vista.
By Brian Hoover, Senior Editor / Photos contributed by: AMG Demolition & Environmental Service, Inc.

installations such as MCAS Miramar, MCRD, Camp Pendleton, Naval Amphibious Base Seal Base, North Island Coronado, and the USS Midway.

AMG recently completed the demolition of 1.9 million gross square feet of buildings previously utilized by Collins Aerospace in Chula Vista. Subcontracted by prime contractor, Hazard Construction, AMG began demolition in April 2023 and completed their work in July 2023. The work that AMG did on the project was officially referred to as Collins Aerospace Parcel B Demolition and was contracted in order to make way for future Chula Vista Bayfront development of commercial real estate. Although the job included soil remediation, AMG was

contracted to perform asbestos and lead abatement and demolish all structures, leaving only the slab and foundation in place.

Mike Gafa, Jr. serves as Vice President of AMG and oversaw the demolition of the former Collins Aerospace structures. “Our professional and experienced crew members got a lot done in a relatively short amount of time on this project located in Chula Vista along the harbor. The overall 700,000 square footprint included a massive 1.9 million gross square feet of demolition that included building structures which varied in height from 15 feet to 65 feet,” says Gafa. “We were able to recycle approximately 95 percent of the building materials, including 1,500 tons of concrete, and 7,000 tons

of ferrous and non-ferrous metals. Although the schedule was very tight, we were able to accomplish all of this on time with our 8-to-12-person crew and several amazing heavy construction machines. This was one of our largest projects over the past five years, but not a particularly difficult project other than the quick turnaround. Our experienced, professional operators and crew members demolished multiple structures up to 65 feet in height using their Komatsu PC650 excavators and our Volvo EC 480E HR high-reach excavator. “They wanted the structures brought down as quickly and safely possible. We were working within a very large footprint which is never an issue for us as we

Above: AMG's Komatsu PC650 with grapple attachment loading steel truck on-site.

maintain a large fleet of equipment and staffing to handle any sized project.”

Gafa points out that AMG relies on companies like Clairemont Equipment and Volvo Construction Equipment & Services for the heavy machinery needed to bring down these robust structures. “We utilized multiple hydraulic excavators ranging from 55,000 pounds to 150,000 pounds, equipped with thumbs, shears and processing attachments

on the Collins Aerospace project. We had several Komatsu excavators onsite, including the PC238, PC390, PC490, and the PC650. We also had our Volvo 480E HR high-reach unit working, along with multiple skid steer loaders, Pettibones and water trucks,” says Gafa. “A large, tight window project like this cannot be accomplished properly without the right equipment and I want to make a point to thank everyone at Clairmont Equipment and Volvo

Construction Equipment & Service for the outstanding job they do to keep us up and running. I also want to recognize all of our foreman, operators, laborers and administrative staff that make this all possible.”

In Southern California, it is more than often the case that for something new to go up, something old must come down. The removal of the Collins Aerospace buildings

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Above Left: AMG's Komatsu PC390 loading steel onsite.
Above Right: Volvo 480E HR high-reach unit demolishing structures as other excavators are loading steel.
Below: Komatsu PC490s and PC390 sorting, segregating and loading steel and construction debris.

• Dozers - GPS ready • Scrapers

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{ Continued from page 8 }

is just one of the many projects that will be completed before the vision of a new 535-acre Chula Vista Bayfront redevelopment can be accomplished. Once all the work is done, local residents and visitors alike will enjoy everything from a world-class hotel and convention center and public parks, to recreational adventures, natural habitats and numerous amazing dining and shopping experiences.

According to Gafa, the demolition industry has been a bit sluggish over the past few years, however 2024 has been very eventful so far for AMG. “This year, we are extremely busy with a lot of projects on the books and many

more bidding. A large segment of this work is for residential and multi-family affordable housing projects, along with demo projects within the BioLife sciences industry,” says Gafa. “We just recently completed a 200,000 square foot tilt-up structure in Vista and another building demolition at the Port of San Diego. We have also begun a $7.4 million demolition job on the Navy Pier Freedom headhouse structure as part of overall structural improvements and construction of Freedom Park. This is a 60,000 square foot building that sits on top of the pier, next to the Midway Museum on the bayfront. We are currently in the first phase and performing abatement and cut and cap of

utilities. All of the demolition and rerouting work has to be accomplished without affecting the Midway or active port operations. This is a challenging project and a first for me as far as working on a pier out on the water.”

AMG Demolition & Environmental Service provides comprehensive, turn-key solutions, including but not limited to, structural, interior, selective demolition, hazardous materials abatement, contaminated soils remediation, earthwork and mass excavation, salvaging and recycling. For more information, please visit www.amgdemolition.com or call AMG’s San Diego headquarters at (619) 501-7427. Cc

Above: Piles of sorted and segregated steel and construction debris ready to be hauled off.
Right: Finished demolition project. All structures and debris removed above slab.

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Below: IRS Demo has maintained a long-standing partnership with Case Construction Equipment. Pictured here are machines purchased from their local distributor, Sonsray Machinery.

Leading the Way in Sustainable Interior Demolition and Recycling for Over 30 Years

Interior Removal Specialist, Inc., commonly known as IRS Demo, is recognized as one of the nation's top interior demolition contractors. What sets IRS Demo apart is not just their work but their commitment to sustainability, up to and including operating their own recycling facility, a distinction shared by only a few in the industry. Over the past 30 years, IRS Demo has cemented its reputation as the leading interior demolition contractor in Southern California.

Their impressive portfolio includes projects for companies such as Red Bull, Activision, Microsoft, Hoag Healthcare, Snapchat, and Google. Noteworthy buildings they've worked on include Century Plaza Towers, City National Plaza, US Bank Tower, Wells Fargo Center, The Jonathan Club, Hoag Healthcare, Constellation Place, and NFL Studios.

IRS Demo specializes in Class A high-rise structures, office, medical, university, hospitality,

retail, and industrial buildings. The entire IRS Demo team is well-versed in LEED requirements and regulations, and all foremen and leadmen have completed a 30 hour OSHA-certified safety program. However, IRS Demo’s commitment extends beyond demolition alone. Richard Ludt is the Director of Environmental Affairs for IRS Demo and their subsidiary companies, and he explains the company’s evolution. “We just celebrated our 30-year

By Brian Hoover, Editor / Photos by: Kerry Hoover, CMS, LLC

anniversary this past February, and it all started with interior demolition. Other divisions were eventually added out of necessity for services that others were not able to provide. For instance, our dumpster rental and waste hauling division was started because commercial interior demolition must always take place when the building is closed. Our jobs begin at 6 p.m. and need to be wrapped up by 6 a.m. So, we needed a dumpster delivered before 6 p.m. with change-outs occurring at 10 p.m., 2 a.m., and then have the last dumpster gone by 6 a.m. the next morning,” explains Ludt. “The big haulers did not have drivers on staff during these hours and could not service our needs. So, we started going with the smaller haulers, and strangely enough, a troubling amount of the dumpsters were deemed to be overweight or had other issues requiring additional fees. Left with no recourse, we were at the mercy of these haulers, so our owner, Carlos Herrera, went out and purchased

IRS Demo has established itself as the premier interior demolition specialist, excelling in Class A highrise structures, office buildings, medical facilities, universities, hospitality venues, retail spaces, and industrial complexes.

a roll-off truck and six dumpster boxes and began hauling his own material. It wasn’t too long before the general contractors we were working for began asking us to leave a dumpster or two behind for the construction phase. That turned into the acquisition of hauler permits for more than a dozen different cities as we became certified haulers for the city of Los Angeles, L.A. County, Pasadena, Irvine, Santa Monica, West Hollywood, and many other cities.

We now offer 1-yard dumpsters, 40-yard dumpsters, and lowboys for concrete and dirt. Our dumpster rental and waste diversion services completely remove the worry and hassle of debris removal and disposal.”

The next step for IRS Demo was their entry into the C&D recycling business. “As we took a closer look at the recycling industry, we realized that the material makeup at the standard C&D recycling facility was predominantly unpainted

Right: Case CX80 C midi excavator, equipped with a rotating grapple, sorting material for recycling.

dimensional lumber, inert materials such as concrete, asphalt, and dirt, along with copper, steel, and maybe some cardboard. However, these facilities were only recycling around 20 to 25 percent of what we were bringing them from our interior demolition projects. Because of the facility average diversion rate, they were giving us paperwork saying that the material was 75 percent diverted. This did not sit well with Carlos, who back in the day was telling our clients that we would provide a 50 percent diversion rate, and did not want to hide behind the facility average. So, we started our own recycling facility and division under the name Construction and Demolition Recycling, Inc.,” says Ludt. “I can tell you that today, we are very proud of our recycling facility’s successful progression. Pre-pandemic, we were doing around 56,000 tons a year and are now processing closer to 40,000 tons with a 79 percent diversion rate. Additionally, Construction and Demolition Recycling, Inc. is the only RCI third-party verified facility in Southern California. This means that our diversion rate is verified

by a third party and there is no question about our numbers or what we are doing with the material that comes into our facility.”

Loading and sorting the many sources of recyclable materials at Construction and Demolition Recycling, Inc. requires the use of heavy construction machinery. Ludt explains that the company has long relied on Sonsray Machinery and their Case construction equipment to

accomplish these tasks. “Due to the materials we remove and recycle, we are very low-tech when it comes to the use of heavy machinery within the buildings themselves. The single largest material we deal with is gypsum drywall, and it is 30 percent of our inbound material going to our recycling facility. We cannot shred or size-reduce this material to make it easier to work with on a { Continued on page 16 }

Left: Case CX250 C excavator loading truck at the South Gate facility.
Below: Ivan De Jesus Terrazas, Yard Foreman (left), and Rafael Ruvalcaba, Sonsray Machinery.

Right: IRS Demo's most recent Sonsray Machinery purchase was a Case 921G XR wheel loader, pictured here tipping concrete with a roll out bucket.

{ Continued from page 14 }

sort line because, once you grind or shred gypsum, you lose its intrinsic value,” Ludt continues. “We use our Case equipment to gather, dump, and spread the material on the ground so our crew members can hand-sort and do a positive pull. We also use our Case equipment to load trucks for their various destinations. For instance, the gypsum is used primarily for agricultural purposes, so the material is trucked to local farming operations. Other materials are loaded with our Case excavators, skid steers, mini excavators, and wheel loaders to mulching facilities, concrete operations, and landfills.”

Ludt further explains how Construction and Demolition Recycling, Inc. made their decision to go with Case construction equipment at their recycling facility. “We deal with Sonsray Machinery and they are an amazing company to work with for our heavy equipment needs. When we first started buying heavy construction equipment, we went with used and then purchased new from another well-known brand name manufacturer,” says Ludt. “The equipment worked fine, but we were not receiving the service that we were looking for. We decided to

give Case a shot and there is a reason we keep going back to Sonsray Machinery for our heavy equipment needs. Once we are outside the interior demolition facility, the only equipment we rely on is our Case construction equipment. Our representative, Rafael Ruvalcaba, and everyone at Sonsray Machinery have always been there for us over the years with exceptional sales, parts and service we know we can always rely on.”

IRS Demo also has a whiteboxing division that provides clients and their prospective tenants with a much more appealing space they can imagine moving into quickly and easily. IRS Demo’s general contractor license allows them to accomplish this valuable service for their clients, providing a professional image for the landlord and raising perceived property values.

Yet another division, Construction Supply Specialists, was created out of a need to control the rising costs of IRS Demo’s expendables. “We found that we were spending a million dollars a year on paper, plastic, tape and other expendables for our protection. So, we started a resale company to buy in bulk and cut the cost of these products,” says

Ludt. “Again, it was not long before our contractor customers were ordering these expendables from us as well, and this division has become successful in its own right.”

Over the past 30 years, IRS Demo and their subsidiary companies have successfully worked together to divert more than one billion pounds away from landfills, contributing to a more sustainable environment. They have demolished more than 50 million square feet of office space and are two-time winners of The Governor’s Environmental & Economic Leadership Award. Additionally, their philanthropic efforts have led to the donation of more than 12 million pounds of furniture to non-profits on a global scale.

IRS Demo is essentially a vertically integrated one-stopshop for interior demolition, hauling, diversion and supplies. Headquartered in South Gate, the company services a wide area to include all of Los Angeles County, most of Orange County and beyond upon request. For more information on all of the services and divisions, please visit www.irsdemo.com or call (323) 357-6900. Cc

UNITING GENERATIONS: The Padilla Family's Demolition Journey as DCC Demolition, Inc. and Genesis Wrecking

In the bustling world of construction, the bond between father and son is a testament to the strength of family and the power of shared dreams. Together, they navigate the challenges of the industry, blending seasoned wisdom with fresh innovation. The father, with decades of experience, imparts invaluable lessons of resilience and craftsmanship, while the son, with his youthful energy and modern perspective, introduces new ideas and technologies. Their partnership is a harmonious blend of tradition and progress, where every project is not just a job but a legacy built with love, dedication, and a vision for the future. The story of Daniel and Connor Padilla is a beacon of inspiration, showing that when generations unite, they

can build a lasting legacy of excellence and integrity.

Daniel Padilla worked for demolition contractor Three D Service Company, Inc. for 18 years, and his son, Connor, for 11 years. In 2021, the father and son team decided to branch out on their own and establish DCC Demolition Inc., a unionoperated demolition company. Then, just five months ago, Connor Padilla started Genesis Wrecking as a non-union demolition firm. Today, Daniel Padilla serves as the president and owner of DCC Demolition Inc. with Connor as the vice president. Connor Padilla serves as the president and owner of Genesis Wrecking with his father, Daniel, taking on the role of controller. “I started Genesis to take advantage of the nonunion side of demolition, and it

By Brian Hoover, Senior Editor / Photos by: DCC Demolition, Inc.
Above: Daniel Padilla, DCC Demolition, Inc. (left) and Connor Padilla, Genesis Wrecking.

has already grown larger than our union side. My background, connections, and expertise were formed on the non-union side as an estimator and salesperson, and there is a healthy amount of private demolition clientele and projects going on right now,” says Connor Padilla. “We have grown substantially on both sides of the business since 2021. We have worked throughout California, but most of our projects are in Southern California. It is pretty much a 60/40 split between the demolition of industrial buildings and private residential structures.”

Padilla explains that he and his father’s companies are the first on-site to initially perform

remediation or abatement. This includes asbestos, lead, freon, hydraulic oil, ballasts, lights, electronic waste, and occasionally soil remediation. Then, the large heavy machinery comes in to bring it all down and separate the materials. “We pull down the concrete tilt-up walls and demo the slabs and footings, and then break up and process that material down to 2-foot by 2-foot size. On many of these projects, we also bring in our Metso portable crusher and reduce the concrete to 2-inch or 3-inch minus. That material is then used as backfill for the redevelopment of the land during the over-excavation and grading process,” continues Padilla.

Bringing Down 220,000 Square Foot Tilt-Up in Whittier with the Help of LiuGong 936E Excavator from Warrior Machinery

DCC Demolition began bringing down a 220,000-square-foot industrial building at the end of February and recently completed the project after waiting for dirt permits to begin soil remediation. “We were working directly for American Environmental, who was contracted through Oltmans Construction who will be constructing a new state-ofthe-art tilt-up warehouse. There was a two-story office building connected to the tilt-up structure, and we gutted that down to just the concrete and metal,” says Padilla.

Top: LiuGong 936E excavator taking down two-story office building in Whittier.
Above: DCC Demolition, Inc. processing concrete from 220,000-square-foot industrial building in Whittier.

“40,000 tons of concrete has been crushed, 3,000 tons of steel processed and shipped to a recycling yard, trash is gone, and the asphalt has been hauled away to a local landfill for use on their roadways.”

At the height of the demolition project, DCC Demolition had 15 crew members utilizing six excavators, a track loader, a Metso LT11213 crusher, a CT85 radial stacker, and two skid steer loaders. One of the excavators used on this job was a LiuGong 936E 80,000-lb. excavator from Warrior Machinery. “Our construction equipment fleet is owned by Genesis Wrecking and

consists of excavators, skid steer loaders, and a portable crusher. We come from a bigger demolition company that used the typical name-brand equipment but wanted to see what was out there at a better price point. Mickey Kolitz from Warrior Machinery stopped by our office and introduced himself. He presented us with his rental rates, which we were very impressed with, and we are now renting two LiuGong 936E excavators,” says Padilla. “In addition to the great rental rates, our operators also enjoyed the power, cycling time, and amazingly comfortable cab. The LiuGong stands up against the other

Left: LiuGong 936E excavator sorting metal roofing at 30-acre dairy demolition in Hinkley.

Below: DCC Demolition, Inc. using their LiuGong excavator rented from Warrior Machinery to bring down shade canopies.

brands, and we will rent more in the future. We are still doing our due diligence and may purchase a LiuGong in the near future. Warrior has been great to work with and any small issues we have encountered were addressed immediately.”

LiuGong 936E Used to Demo 30-Acre Dairy in Hinkley

DCC Demolition started working with Perera Construction on a 30-acre dairy property owned by PG&E in Hinkley. The project began the first week June and everything will be wrapped up by the end of the month. “We used the LiuGong

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along with other excavators to rip down shade canopies and pluck three-by-three-by-five concrete footings out of the ground and size it down to 2-foot-by-2-foot sections. There was a large quantity of canopies on-site, and each pole had a footing,” continues Padilla. “We put shears on the excavators and skid steer loaders to cut up and process the metal fencing. Our crew also demoed a large stainless steel milk tank and milk barn which consisted of concrete walls, wood siding, roof, slabs and footings, all of which were hauled away to a recycling facility. In all, we demoed and recycled around 100 tons of steel and 5,000 tons of concrete.”

Padilla points out that industrial demolition is a bit slow right now, but they still have a healthy amount of work lined up for the coming

year. “Our largest project to date is the $2 million job we performed in Gardena to bring down two tilt-up structures. We have also completed jobs as small as $20,000 to demo a residential house. We have two projects going on in San Diego right now, a large shopping center demo in San Marcos, a metal warehouse building in Vernon, and just completed a canopy demolition in Vernon as well. We will soon be starting a large warehouse demo in Montebello, so things are busy for us right now,” concludes Padilla. “Every job is important to us, and we take a lot of pride in our work. We are a true family-owned and operated business as my two younger brothers, Tristan and Caleb, also work for the company. Even though we are still a very young organization, we are growing fast

and are very excited about what the future has in store.”

For more information on DCC Demolition Inc. or Genesis Wrecking, please call their Chino offices at (909) 469-2600. Cc

Above & Right: LiuGong 936E rented from Warrior Machinery demoing milk barn for PG&E in Hinkley.

New Cat ® 330 Straight Boom Excavator Efficiently Completes Low-Level Building And Industrial Demolition Work

Expanding Caterpillar’s demolition excavator line offering, the new purpose-built Cat® 330 Straight Boom excavator delivers exceptional performance in low-level building demolition applications. Offering a maximum digging depth of 19.1 ft, the new straight boom excavator features a maximum vertical reach of 40.9 ft – 8.0 ft higher than a standard Cat 330 excavator – for demolishing three-story buildings. The 330 SB is also matched to a wide range of demolition tools including hammers, multi-processors, demolition grapples, pulverizers and quick couplers.

Powered by the field-proven 275 hp Cat C7.1 engine, three power modes – Smart, Power and Eco – match engine and hydraulic power to the task, reducing fuel consumption. The excavator’s electrohydraulic system effortlessly powers through different types of materials, while standard quick coupler, medium and highpressure circuits allow for the use of a range of Cat demolition attachments.

The new Cat 330 Straight Boom excavator features reinforced booms, sticks, frame and bucket cylinder guard, increasing machine durability

in demanding demolition applications. Standard for the next generation cab, operator protective guards shield the roof and front reinforced P5A laminated windows from falling debris during demolition while helping to maintain visibility. A sloped track frame prevents mud and debris accumulation to help reduce damage, while sealed track pins and bushings reduce travel noise and increase undercarriage life. For more information about the new Cat 330 Straight Boom excavator, contact a Cat dealer or visit: www.cat.com, or call your local Cat distributor.” Cc

Volvo CE Expands Range of Straight Boom Demolition Excavators

The addition of a straight boom on the 50-ton EC500 — plus a host of other performance improvements — makes it a formidable demolition machine. Designed principally for demolition duties, the new EC500 Straight Boom excavator from Volvo Construction Equipment gives operators an additional 30% increase in pin height over the standard boom.

The 25.5-foot straight boom fitted to the EC500 is also equipped with heavy-duty features to withstand the beating it may take on job sites, a powerful but fuel-efficient engine, a demolition-specific cab, and enhanced safety features like an optional remote control that allows the operator to control the machine from a safe distance. In addition to the straight boom and purpose-built arm, the EC500 Straight Boom has a 6,610-pound heavier counterweight for added stability. For convenience when moving from site-to-site, the counterweights can be easily removed using a hydraulic removal feature. To protect the machines from the rigors of demolition, it

is reinforced with boom/bucket cylinder protection, full track guards, heavy-duty belly covers and heavy-duty side doors. Standard features include a larger auxiliary return line for faster attachment movements. In an industry first, the case drain line is plumbed directly to its tank, returning oil directly back to the tank and not to a case drain circuit and reducing back pressure on the rotation circuit. Other standards include quickfit hydraulic connections and a dust suppression system that can pump eight gallons per minute

through four nozzles. Hydraulic filter changes are extended to 1000 hours for reduced maintenance and downtime.

In addition, as with all other Volvo demolition excavators, the EC500 Straight Boom includes a Lifetime Frame and Structure Warranty. The warranty covers the frame, boom, and arm for the entire initial ownership period. For more information on the new range of straight boom demolition excavators from Volvo, contact the Volvo Construction Equipment & Services location near you. Cc

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