A report from Siemens featured in this issue (page 7), highlights the true cost of downtime for manufacturing businesses. The numbers are huge and only set to grow. And while the report looks at the cost to the 500 largest companies globally, and highlights sectors where the costs are particularly high, unplanned downtime has a cost for every manufacturing business.
In most cases, the value of lost output in terms of the products that could not be made is easy to calculate. The cost of lost materials or ingredients is also relatively easy to assess, as are any penalty charges for failures to meet contracted delivery deadlines. What is harder to apply a monetary value to is any reputational damage. Letting customers down is highly likely to affect future business, with the customer concerned and potentially other businesses who hear about any issues.
Having a predictive maintenance (PdM) system should, therefore, be a no-brainer for any manufacturer. Yet Siemens’ report states that just half of the businesses it surveyed had a dedicated PdM team in place. While that proportion is growing, it strikes me as surprisingly low. I suspect the proportion without any PdM provision is even lower for smaller manufacturers.
Starting a PdM journey doesn’t have to require a huge investment, and for many doesn’t need a dedicated team. With advances in digitalisation, systems that can monitor processes and equipment are becoming increasingly accessible. And coverage of an entire facility is not always needed from the outset. Manufacturers can start with the most vulnerable processes or those with the highest downtime costs and expand over time.
But doing nothing is a big risk. If you haven’t done it yet, take some time to work out the cost of unplanned downtime in your business. And you might realise the cost of a system to protect you is a very sound investment.
Enjoy the issue.
@Mepca-magazine
To subscribe to MEPCA visit our website www.mepca-engineering.com or scan the QR code.
Chris Callander, Editor
Firstco achieves ABB Value Provider status
Infrastructure engineering specialists
Firstco has become the latest addition to ABB’s Value Provider program in the UK. As an accredited ABB channel partner, Firstco will benefit from access to ABB’s extensive product and support offering for PLCs and SCADA and is certified to carry out service and integration to a factory-level standard, allowing Firstco to provide engineering solutions of the highest quality.
Firstco has been a key partner to ABB in delivering several notable projects including Heathrow Terminal 5 and Crossrail. Specialising in the critical infrastructure,
power management and data centre sectors, Firstco has a long track record of delivering successful projects across airport, rail, road, maritime and built environment applications, as well as in industrial automation.
Firstco’s certification as an ABB Value Provider will allow the company enhanced access to ABB’s PLC and SCADA offering, including its ABB Ability Zenon platform, together with a wide range of services, technical advice, training and bespoke contracts. All members of ABB’s channel partner network are carefully selected based on their technical expertise and quality
of service. As the first PLC and SCADA supplier to join ABB’s UK network, Firstco will be uniquely positioned to leverage the most advanced ABB automation products and solutions for its customers.
OMRON receives top innovator ranking
OMRON has been honoured as one of the Top 100 Global Innovators for 2024 by Clarivate, a global information service firm. This ranking acknowledges OMRON’s consistent commitment to technology research and innovation, making it one of the world’s top 100 organisations in this field. This is the ninth time and eighth consecutive year that OMRON has received this recognition.
Clarivate selects the Top 100 Global Innovators based on their extensive patent data analysis. By evaluating intellectual property trends, Clarivate identifies the most innovative corporations and research institutions worldwide. The evaluation process involves two tracks. The first track assesses organisations based on the volume of inventive activity, including 500 published inventions since 2000 and 100 granted inventions in the past five years. The second track evaluates inventions
based on four key factors: Influence, success, investment, and technical distinctiveness. OMRON received high ratings, particularly in the categories of influence and investment. OMRON’s success in this ranking is attributed to its strategic approach to intellectual property. By aligning its intellectual property strategy with its business and R&D strategies, OMRON effectively utilises its intellectual property assets to drive innovation on a global scale.
Schneider Electric tops sustainable companies list
Schneider Electric has topped the ‘World’s Most Sustainable Companies for 2024’ list compiled by Time magazine and business intelligence platform Statista. This recognition reflects Schneider Electric’s ambitious goals to reduce its own emissions, but also the company’s commitment to helping its customers to become more energy efficient and reduce their emissions.
Time and Statista used a transparent, multi-stage methodology to identify the world’s most sustainable companies for 2024. The process began with a pool of over 5,000 of the world’s largest and most influential companies. Following a rigorous four-stage assessment, the final ranking excluded unsustainable industries
and considered factors like external sustainability ratings and commitments, corporate reporting practices, and environmental and social performance indicators. This comprehensive approach produced a ranking of 500 companies from over 30 countries.
Both Time and Statista highlighted Schneider Electric’s technological expertise and the Schneider Sustainability Impact (SSI) program. This transformative program drives and measures the company’s progress toward global sustainability 2021–2025 targets, contributing to six long-
term commitments that cover all environmental, social, and governance (ESG) dimensions. Among this progress, the company helped customers reduce their carbon emissions, with 553 million tonnes of CO2 saved and avoided since 2018. The company has also made significant progress in transforming its own supply chain. Carbon emissions from Schneider Electric’s top 1,000 suppliers have fallen by 27% since the beginning of the program — and 21% of the company’s most strategic supply chain partners have met Schneider Electric’s decent work standards.
LEEA appoints Alex Beltrao as Director of Compliance
The Lifting Equipment Engineers Association (LEEA) has appointed Alex Beltrao as Director of Compliance.
Commenting on his appointment, Alex said: “I am looking forward to contributing to the growth of LEEA together with its membership and to solidify the Association as the worldwide reference for lifting equipment safety”.
The role is responsible for the LEEA’s knowledge and sharing it to benefit members. This is done by providing technical advice, developing guidance documents and codes or participating in the development of new standards or pieces of legislation.
“Being Director of Compliance requires a mix of technical background and an understanding of global standardisation
and regulatory frameworks,” added Alex. “It was, therefore, a great opportunity to use my skills and knowledge to help achieve LEEA’s ambitious new goal of reaching 5000 members.”
A civil engineer by training, with a decade of experience in designing steel structures, in 2013, Alex moved to Brussels to work for the European Committee for Standardisation as Programme Manager for the construction sector. Here, he oversaw the development of European standards and the bridging between the technical committees, CEN members and the European Commission. In 2019, he started working for Tata Steel in the UK in his last role before joining LEEA as Director of Compliance.
This is the third key new senior management appointment made by
Report assesses the ‘True
Cost of Downtime 2024’
Anew report from Siemens titled ‘The True Cost of Downtime 2024’ explores the substantial financial effects of unplanned downtime in manufacturing, emphasising the pivotal role of Predictive Maintenance (PdM) in mitigating these costs and boosting efficiency. This analysis reveals that the 500 largest global companies incur around $1.4 trillion in losses annually due to downtime, which represents 11% of their combined revenues. The automotive sector is particularly impacted, with downtime costs soaring to $2.3 million per hour for an idle production line – a significant rise attributed to complex, interdependent supply chains.
The report details how increased energy prices and the complexity of modern supply chains have amplified downtime costs across industries, notably automotive and heavy industry. For example, the cost of an hour’s downtime in the automotive sector surged by 113% from 2019 to 2023, far outpacing the US inflation rate of 19%
during the same period. This discrepancy highlights the influence of the global energy crisis, intensified by recent geopolitical tensions and the COVID-19 pandemic, on operational costs.
Predictive Maintenance (PdM) has been identified as a crucial strategy in addressing these challenges. By leveraging advanced technologies to predict and pre-empt equipment failures, PdM enables timely maintenance that avoids costly disruptions. The adoption of PdM has significantly grown, with nearly half of the surveyed firms now employing dedicated PdM teams, a twofold increase from 2019. This shift has led to a reduction in both the number of downtime incidents and the total hours lost, down from 42 to 25 incidents per month and from 39 to 27 hours per month, respectively.
Siemens recommends expanding the use of AI-driven technologies for machine health monitoring and integrating IoT and Industry 4.0 solutions to enhance predictive maintenance. These technologies facilitate efficient data collection and analysis,
LEEA this spring as part of the executive management team. The team will be working closely with LEEA CEO Ross Moloney on the strategic development of the association. Ross commented: “We are proud to welcome Alex to the LEEA team. He brings tremendous experience to the role of leading and managing our compliance work, with responsibility for all aspects of policy, research, and audit quality, which is a crucial aspect of the support that LEEA provides to members.”
which is crucial for accurate maintenance planning. For SMEs, the report advises embracing digitalisation and PdM to manage downtime costs effectively.
In conclusion, Siemens underscores that strategic technological investments in predictive maintenance are essential for reducing financial losses due to downtime, enhancing productivity, and maintaining competitiveness in the evolving manufacturing sector.
The full report can be accessed at bit.ly/TTCoD24
Alex Beltrao (left) with Ross Moloney, LEEA CEO.
SOLUTIONS FOCUS
Discover your networking hero
Brainboxes has launched
the Hero Ethernet 16 Port
Switches with a range of versatile connectivity options designed to meet unique application demands. From automated conveyor systems to robotic assembly lines, the switches are the ideal networking solution, providing scalability, performance, reliability, and flexibility.
The Hero Ethernet range comprises four models: SW-7016: Fast Ethernet, SW-7416: Fast Ethernet with a Gigabit Trunk, SW7617: Fast Ethernet with SFP uplink’ and SW-7717: Fast Ethernet, Gigabit Trunk, and SFP uplink
These switches offer several key features, including integrated DIN rail mount with grounding, wide voltage input range (+5 to +30VDC), dual redundant power inputs, and industrial hardened enclosures. They operate in temperatures from -40 to +80°C, ensuring reliability in harsh environments.
The SW-7016 enables real-time communication between control units,
sensors, and central monitoring systems, streamlining operations to ultimately improve efficiency and productivity.
Robotic assembly lines benefit from the SW-7416’s high-speed Gigabit ports, which support rapid data exchange between robotic workstations and central control units. This enables precise coordination and synchronisation of robotic movements, enhancing efficiency, accuracy, and throughput in high-speed assembly operations.
Automated packaging machinery in food processing facilities or pharmaceutical plants can leverage the SW-7617’s SFP uplink port to extend network reach using fibre optic connections, improving line efficiency, accuracy, and traceability by enabling realtime data exchange between packaging machines and quality control systems.
In smart agriculture applications, the SW7717 facilitates communication between sensors, weather stations, irrigation pumps, and control valves, its versatile connectivity options allowing for precise management
Setting new standards for the dairy industry
Product quality and product safety are the guiding mantras in dairy production. That’s why the world’s leading dairy producers rely on the products and solutions developed by DMNWESTINGHOUSE. The company’s rotary valves and diverter valves offer the highest level of precision engineering, preventing bridging and possible contamination during conveying processes. At the same time, they guarantee unparalleled cleanability, drastically increasing product safety while reducing downtime for maintenance and repairs.
Many producers of dairy products, ranging from baby formula to lactoferrin, rely on DMN-WESTINGHOUSE’s heavy-duty rotary valves. These valves come in two types and various sizes: the drop-through type (AL/AXL/ AML) and the blow-through type (BL/BXL/ BXXL). All product contact surfaces consist of food-grade material. They are all radiused and polished to 0,8 μm Ra (150 grit), and the
rotor vanes have precisely chamfered edges preventing the build-up of conveyed dairy powders. This helps to ensure the valves comply with the stringent hygiene standards the dairy industry needs to maintain.
Cleaning intervals will vary depending on which dry dairy substances are processed. To reduce cleaning time and resulting downtime, DMN-WESTINGHOUSE has developed the MZC rotary valves based on its AL and BL series. The MZC-I and MZC-II are equipped with supporting rails so the rotor and end cover can be removed. The MZC-II opens on two sides for unprecedented easy access and superior cleanability.
DMN-WESTINGHOUSE’s valves offer a number of innovative features including Rotor Interference Detection (RID 3.0), its third generation solution for detecting unwanted contact between the rotor and body or end covers. This prevents major damage and provides insight into product contamination. RID 3.0 offers 50 times more
based on real-time data.
These examples illustrate just a few of the wide-ranging industrial applications that can benefit from Brainboxes’ Hero Ethernet 16 Port Switch range. Offering high port counts and versatile connectivity options, these switches simplify installation, reduce wiring complexity, and allow for easy network expansion.
www.brainboxes.com
accurate resistance measurement than its predecessors.
Shaft seal flow control boosts the reliability of its AL and BL heavy-duty rotary valve series. Precise flow control prevents the build-up of powder residue on the shaft seals, minimising the risks of seal failure, contamination, leakage, damage and downtime.
While rotary valves equipped with the Sanitary Air Seal (SAS) outboard bearing shaft seal minimise leak risks due to pressure changes inside the valve, thus maintaining the right airflow.
www.dmnwestinghouse.com
Non-contact, multi-turn encoder sets new standards
Sensor specialist BAUMER has expanded its range of ultra-compact, maintenancefree encoders for harsh industrial applications with the introduction of the EB360 a new multi-turn encoder. This bearing less, non-contact, fully encapsulated and compact absolute encoder measures just 22mm in height, is designed to deliver precise angle position and speed feedback, even in environments which are dusty, dirty or wet.
The modular, space-saving design and integral rotor simplifies integration of the encoder into systems and extends its potential use across a wide range of applications.
The encoders’ non-contact sensing principle without moving components ensures high reliability, preventing any ingress of unwanted fibres, dust, or fluids. Also, the absence of any moving parts
eliminates the issues of time-consuming maintenance and unwanted production downtime.
The EB360 is available as a single-turn or multi-turn encoder with interfaces that include SSI, CANopen and SAEJ1939. It offers high resistance to vibration and shocks
up to 500g and operates in applications with temperatures ranging from -40 to +85ºC.
Typical applications for the EB360 encoder include textile manufacturing, packaging machines, conveyor belts and medical technology.
www.baumer.com/c/47029
Seamless data integration and improved operational performance
Emerson is further expanding its DeltaV automation platform with the DeltaV Version 15
Feature Pack 2 update for its distributed control system (DCS). This feature pack release enables users to easily transition to a DeltaV DCS from more third-party control systems, expands support for data-rich Ethernet device networks, and reduces the complexity of state-based control implementations.
Today’s plants need to reap the benefits of modern, digital technologies that optimise operations and improve sustainability. However, one of the most common barriers to control system modernisation is the high cost and labour requirements of transitioning I/O. DeltaV IO.Connect, which lets users replace legacy control systems with modern DeltaV software and controllers while leaving legacy I/O infrastructure in place, now supports multiple third-party control systems. Plants can now transition to a modern
DeltaV control system from the most common third-party systems right away – immediately reaping the benefits of modern control – and transition their I/O infrastructure gradually, on their own schedule, to minimise downtime and risks.
With this latest release, the DeltaV control system has increased the types of data as well as the diagnostic capabilities of the wide range of supported Ethernet-based communication protocols, including PROFINET, EtherNet/IP, OPC UA, and Modbus TCP.
State-based control is a key enabler as many plants drive towards autonomous and semi-autonomous operations to reduce downtime and minimise safety risks. With DeltaV Version 15 Feature Pack 2, engineering and operations teams now have more options
for how state-based control sequences execute when operations dictate a change in logic. This optional behaviour enables safe and reliable operations while improving the flexibility and maintainability of state-based logic. To improve operator situational awareness, the watch area capability of DeltaV Live has also been enhanced to persist as operators navigate between displays. Emerson.com
Marketing is more effective than ever for manufacturers
In a competitive world, marketing has become a tool that many manufacturing and engineering companies choose to use. But what are the challenges, and which types of marketing are most effective? Sarah West, award-winning chartered marketer and founder of B2B expert Full Mix Marketing shares her experience.
How important is marketing?
The answer to this question may depend on your perspective.
Amidst rising competition, many companies in manufacturing or engineering feel marketing is vital to keep them in their clients’ minds. Other smaller or long-established firms may remain reliant on word-of-mouth and existing relationships alone.
Regardless of whether marketing is more important than ever, it is certainly more effective than ever. Whether targeting growth or simply maintaining your current market share, marketing makes either outcome much more likely.
Many manufacturers and engineers appreciate that, whilst new equipment may boost their capabilities, it’s marketing that will help them gain the customer orders to make best use of it.
Are there specific challenges?
Yes, there are a number of unique challenges which can impact the marketing tactics of manufacturers and engineers.
Complex offerings: Many companies provide complex products or services which can be difficult to communicate. The key is to not only do so succinctly but make sure you focus on addressing your customers’ needs.
Long sales cycles: Manufacturing and engineering frequently involve lengthy sales processes, where valuable relationships are forged over time. To build trust, marketing must also be maintained.
Competition: Manufacturing and engineering sectors are often highly competitive, with many companies vying
for the same customers and contracts.
Price can be a significant driver. However, increasingly complex supply chains mean that quality and dependability are more important than ever. Successful marketing needs to stand out, too.
Change: Keeping up with new manufacturing and engineering technology can be essential, as can letting your potential customers know of your advances.
Manufacturing can be particularly influenced by consumer trends, and perhaps the greatest example is sustainability, with companies increasingly using marketing to highlight their environmentally friendly practices.
Which marketing works best?
Digital marketing: Though not always critical, digital marketing is important for many firms. For example, most customers will visit a company’s website when considering what they provide.
Search Engine Optimisation (SEO) can help elevate your business to the first page of search results, as can online advertising (PPC). However, before investing, it’s best to understand the number of potential customers actually searching.
Content marketing: Content including blogs, guides, opinion pieces and videos can quickly boost your profile and demonstrate expertise. Case studies and testimonials can build trust, and trade magazines and websites often cry out for news stories.
Social media (especially LinkedIn) can help you reach and engage with decisionmakers in the businesses you’d like to work with.
Direct marketing: For many firms, their ideal customers are easy to identify. Data can be sourced to create a comprehensive list of businesses and professionals to target.
Email campaigns can promote products or services, share useful content, and nurture leads, while receiving a physical mailer or brochure often has a greater impact than many might imagine. Offline or non-digital marketing: Industry connections are often crucial and can be grown and nurtured through marketing. Trade shows and other events remain a highly effective way to meet the clients you want to work with. An aftershow strategy to follow up with contacts is essential.
fullmixmarketing.co.uk
Boost lifting safety and productivity at LiftEx 2024
LiftEx 2024, the flagship event of the Lifting Equipment Engineers Association (LEEA), will take place on 16-17 October 2024 at the new West Hall at Olympia in London.
The free-to-attend show is an essential visit for lifting safety professionals in manufacturing, engineering and anyone involved in using or procuring lifting equipment or vital supporting services such as inspection, maintenance and training.
Crucially, a visit will contribute to improving safety and best practice with advice from experts on the LEEA stand, while free training sessions and presentations will be delivered at the LEEA Accredited Training Scheme (ATS) seminar sessions, held across both days in the show floor theatre.
These will begin with Barrie Mordue, Managing Director of Tensology, conducting a seminar titled ‘Crane ropes – what the eye can’t see’, which will lead attendees through a thorough examination of crane ropes and inform them about indicators of internal degradation and MRT as an aid to inspection.
Visitors can learn about safe system fundamentals, equipment application and rescue planning in ‘Working at height and rescue’, which will be delivered by Arco’s Training Manager Steve Dawson, Technical Sales Specialist Rosie Webb and Senior Technical Sales Specialist Nerys Knight.
In ‘Know your sling calculations’, Elevation Training & Development Managing Director Steve Mohammed and David Middlemiss, Instructor at ETDL, will explain mode factor calculations, types of ton/tonne and sling angles.
In his presentation titled ‘Slinging vs lashing – the critical difference’, Andy Cartwright, Technical Manager of Mentor, will look at the common mistakes and assumptions between slinging and lashing, how to read a sling and ratchet strap and what can go wrong if a sling and ratchet get mistaken for each other.
The ‘Importance of pre-use checking equipment’ seminar will see Geoff Burkill, Training Manager at Carl Stahl, presenting the importance of pre-use checking, legal requirements and practical Inspections.
‘The role of an Appointed Person and the importance of planning a safe lift’ session delivered by Matthew Bowden, Lead Trainer at Certex, describes the role of an Appointed Person, the importance of planning a lift safely, and the fundamentals of planning a lift.
The option to attend the ATS Seminar is included as part of your visitor ticket, but you must pre-register for the sessions you wish to attend. Check for details and times at events.leeaint.com/liftex-london-2024/ ats-seminar
Lifting innovation
The show floor at Olympia will be packed with exhibitors demonstrating innovations to improve productivity, efficiency and safety. They will include a broad array of lifting equipment solutions from companies such as Atlas Winch & Hoist Services, Britlift, Cromax, George Taylor Lifting Gear, Green Pin (Royal Van Beest), Hird, JD Neuhaus, Lifting Gear UK, Modulift, Reid Lifting, RHC Lifting, Rope and Sling Specialists (RSS) and Worlifts. Visitors interested in materials handling equipment will find GGR Group, Lift Turn Move and Probst.
Chains, ropes and accessories will be featured by companies including Bridon Bekaert, Codipro, Dolezych, Lift Turn Move,
Marlow Ropes, RUD Chains, Pewag, Sahm Splice, Talurit and William Hackett Chains. There will be slings and rigging from Aberdeen Web, Crosby Group, Dolezych and PMS Industrie.
Exhibitors displaying height safety equipment include Delphini, RidgeGear, SafetyLiftinGear, Safehold, SpanSet, Tiger Lifting and YOKE Industrial Corp. There will be load monitoring equipment from Dynamic Load Monitoring (DLM), Load Monitoring Systems (LMS) and Red Rooster Lifting. A range of IT solutions will be shown from companies, including Core Inspection Software, RiConnect and Tele Radio. Lifting and safety training will be featured on the stands of Carl Stahl and Elevation Training & Development Ltd (ETDL).
Stands featuring logistics lifting solutions include Redtrail and there will be hire solutions from Speedy Hire. Test machinery can be seen from Staht and Tensology. And, finally, LEEA will have its usual prominent stand for visitors to meet and engage with the Association’s team.
To see these and many other exhibitors at LiftEx 2024 and to attend the ATS seminar sessions, register now.
bit.ly/LiftEx24
ATEX Hazardous Area Drive Systems
Flexible, modular range of high efficiency, robust gearboxes with output torques up to 250kNm.
Available on short delivery times, same
Dust zone 21 cat 2D and zone 22 cat 3D
Gas zone 1 cat 2G and zone 2 cat 3G
IEC Ex, EAC Ex, CCC Ex, UKEX and specifications for North American market
Focus On: Drives, Motors & Controls
MEPCA explores the latest news, innovations and applications in drives, motors & controls
P18 – The evolution of the synchronous reluctance motor is allowing more applications to benefit from IE5 efficiency
Unlock savings and application potential with motor control centres
Motor control centres offer a variety of operational benefits at every stage of the application lifecycle, as Cihan Bulut, EMEA Product Manager MCC, and Jonathan Smith, Business Manager, Intelligent Devices, UK & Ireland, at Rockwell Automation, explain.
Modern industry is all about efficiency, human empowerment, sustainability, and agility, and the best way to achieve all four is by getting smarter. But smart-machine capabilities are not just the domain of top-level hardware. Indeed, smart motor control centres (MCC) can deliver multiple smart capabilities to an incredibly broad range of motordriven applications, through centralised control, broader connectivity, deeper data collection and collation, and the delivery of actionable analytics-driven insights.
With motors being so widely deployed, it makes sense to not only control them more efficiently but also to use their application locations and functions as pulse points, to extract critical localised operational data, based on their performance and consumption figures. However, it’s not all about this straight-line performance. A facility without smart MCCs will likely face other challenges, too, relating to automation capabilities, maintenance, safety, space utilisation, scalability, energy use/sustainability, production efficiency, and wiring complexity.
fieldbus protocols, such as EtherNet/IP, and managed switches for isolation, security, and cyberthreats. Operators can take this operational data and use it within analytical software to better understand how the plant is operating.
they can be tailored to match the available real estate more accurately, but they also offer easier and simpler scalability for future expansion. A case in point being the CUBIC modular system and busbar technology deployed in the FLEXLINE 3500 MCC.
• Energy use/sustainability: Energy efficiency is a primary expectation, as intelligent devices and variable-frequency drives optimise energy consumption while reducing energy waste. An MCC groups, controls, and monitors these technologies, offering even greater savings.
• Production efficiency & overall equipment effectiveness (OEE): Integrated MCC diagnostics and predictive maintenance features will help identify issues early, maximising productivity while minimising downtime and production losses.
So, how does deploying smart MCC technology address these business challenges? First, it is important to note that not all MCCs are the same – there is a sliding scale of operational features and benefits. The features below relate to Rockwell Automation’s FLEXLINE 3500 Motor Control Center, a low-voltage solution that integrates motor control, power distribution, and electrical switchgear into a centralised package that is designed for global markets, meeting IEC standards 61439-1 and 2.
• Automation: As well as deploying contemporary automation hardware, users should look to extract useful operational data delivered by widely accepted factory
• Maintenance: Look for modular hotswappable components that will streamline maintenance. Faulty parts should be easily replaceable without disrupting or shutting down the entire system. Maintenance-free busbar systems also help eliminate the need for some preventive maintenance procedures.
• Safety: MCCs group electrically hazardous components into one enclosure, reducing the need for personnel to come into contact with randomly dispersed live wires during operation or maintenance. If there is a fault in any motor, you should be able to remove the faulty part without disrupting the entire system, including the safety protocols.
• Space utilisation: Look for footprint optimisation. The centralised approach should result in smaller panel/switchboard sizes, which then use less factory/machine real estate.
• Scalability: Modular panel frameworks will not only save valuable floor space, as
• Wiring: MCC wiring is far less complex and uses less copper, thanks to much tighter component integration.
Further smart MCC capabilities and advantages are unlocked when paired with the proper software. Rockwell Automation’s IntelliCENTER technology gives users a clear view of MCC operations, while also providing real-time monitoring, predictive maintenance, and remote-control capabilities, helping users to optimise operations, reduce downtime, and increase overall efficiency.
Finally, regarding investment, it’s important to consider that in manufacturing and processing operations, every production minute counts. And, depending on the industry, this downtime can cost as much as €100,000 per hour or more. Smart MCCs not only provide greater levels of availability, but they can also assist in predictive maintenance, so avoiding unexpected and costly downtime.
www.rockwellautomation.com
Unlocking IE5 efficiency
The easiest way to cut energy costs is simply to use less of it. New developments in the evolution of the synchronous reluctance motor are allowing more applications to benefit from IE5 efficiency levels, as ABB’s UK Sales Manager, Richard Gee, explains.
Electric motors account for around 60% of the electricity demand in UK industry. Many of these motors will be in operation for long periods of time. As such, they represent an area where even fractional improvements can make a big difference in terms of energy and carbon emissions, as well as reducing costs. Energy costs comprise by far the biggest proportion of the total cost of owning a motor, dwarfing the initial purchase cost – even for brandnew state-of-the-art motors. Moreover, with energy costs spiralling in recent years, payback periods that used to be measured in years have now been reduced to a matter of months, particularly when you upgrade to the latest generation of motor technologies.
Synchronous reluctance motors, or SynRM, are nothing new. The first switched reluctance motor was invented in 1838. In the 1920s, the synchronous reluctance motor was invented. These use a specially designed cageless rotor to eliminate rotor losses. A magnetic field is generated inside the motor, which is then guided through low reluctance paths. The field is rotated, which in turn pulls the rotor around to generate
torque. It wasn’t until the emergence of variable speed drives in the 1970s that the synchronous reluctance motor really came into its own. Today, new developments in motor and drive technology have seen the introduction of SynRM packages that achieve IE5 efficiency levels and beyond.
The latest generation of synchronous reluctance (SynRM) motors and VSD packages can achieve significant savings without compromising on performance and reliability. IE5 motors have 40% lower energy losses compared to conventional IE3 motors. Synchronous reluctance motors are also highly reliable, magnet-free and easy to maintain. Because they produce less heat, their operation puts less strain on components, and they also run more quietly.
The high power output of the liquidcooled IE5 SynRM offers increased design flexibility. It can enable a machine to be upgraded to deliver a higher power output within the same footprint, or it can allow for a more compact installation footprint while still providing the same output.
New developments in SynRM are helping to push efficiency levels even further towards their theoretical limits while also
opening up new applications to the benefits of IE5 efficiency. For instance, ABB’s IE5 SynRM Liquid-cooled motor combines the benefits of ultra-premium energy efficiency with highly effective liquid cooling. The new design sets a new benchmark for high power output and reliability in a compact footprint.
A major advantage of an IE5 SynRM Liquid-cooled motor is it is much more efficient than traditional liquid-cooled induction motors currently available. Liquid is a more effective cooling medium than air, making SynRM Liquid-cooled motors a good match for demanding applications that require high power density or where space for the provision of air-cooling is limited. Furthermore, they do not release heat into the local environment.
Energy efficiency is crucial to optimising the total cost of ownership (TCO) of an electric motor because the cost of the energy to run it throughout its life accounts for around 97% of a motor’s TCO, with the purchase cost accounting for about two percent.
https://bit.ly/SynRMlc
Seamless integration and maximum building comfort
Nidec Drives’ new Control Techniques SI-BACnet IP option module provides enhanced control and maximum efficiency in building automation systems.
The advanced Control Techniques SI-BACnet IP module ensures accurate and coordinated operations, significantly boosting occupant comfort and providing a robust solution for a variety of applications.
The module brings high-speed Ethernetbased communication to the flexible Commander C and Specialist Pump Drive F600 & HVAC Drive H300 families. This scalable range of feature sets and performance levels meets a wide array of needs for fan, pump, and compressor applications. By integrating multiple applications controlled by Control Techniques drives throughout a building, centralised control becomes simple and convenient, optimising both functionality and user experience.
This cutting-edge product is ideal for several key industries.
• Commercial Buildings: Office complexes, shopping centres, and educational institutions benefit greatly from efficient energy management. The seamless integration offered by the SI-BACnet IP module ensures these buildings run smoothly and sustainably, reducing energy costs, and enhancing comfort for occupants.
• Industrial Facilities: Factories and warehouses that require robust automation systems for process control will find the SIBACnet IP module indispensable. Its reliable communication and high-efficiency levels make it perfect for maintaining operational continuity in demanding environments.
• HVAC Systems: Integration with HVAC controls is another crucial application of the SI-BACnet IP module. It ensures optimised performance and significant energy savings, which are vital for systems like air handling units, rooftop cooling units, data centre control, commercial refrigeration, ventilation systems, smoke exhaust, chillers, heat pumps, and sanitary water boosters. It’s worth noting that the HVAC Drive H300
also provides BACnet MS/TP onboard as standard.
Energy efficiency
Leveraging SI-BACnet IP’s advanced features enhances energy efficiency, contributing to the sustainable and cost-effective operation of building management systems. Nidec Drives products can control a wide range of induction and permanent magnet motors, with the most efficient meeting IE5 efficiency levels. By utilising the SI-BACnet IP module to control multiple applications within a building, each drive contributes to overall energy savings, providing short return on investment (ROI) payback periods.
Reliability and convenience
The module’s dual Ethernet ports and plug-and-play integration ensure robust and reliable communications, minimising downtime and maximising operational continuity. Furthermore, all drives compatible with SI-BACnet IP come with a free 5-year warranty, offering users peace of mind whilst ensuring maximum comfort for building occupants with minimal input required from onsite service staff.
Versatility and adaptability
Nidec Drives’ scalable BACnet solutions are designed to adapt to the changing needs of building automation system requirements. They provide all the necessary options to grow networks efficiently without affecting performance. The SI-BACnet IP module enables user commands, provides motor data references to the drive, and supplies process values or setpoints to the drive’s PID controller. Drive status information can also be retrieved, and analogue and digital I/O can be easily monitored and controlled. The module supports resetting drive faults and commissioning drives using the intuitive Connect PC commissioning tool.
Key supported features include data sharing through multiple read and write commands, alarm access via value changes, remote device management with password protection, and time synchronisation. These features ensure that the SI-BACnet IP module not only meets but exceeds the demands of modern building automation systems.
www.ControlTechniques.com
Pallet Shuttle: driving space efficiency and reduced costs in manufacturing
MAXIMISES YOUR SPACE UTILISATION BY REDUCING THE NUMBER OF ACCESS AISLES
INCREASES YOUR HANDLING RATES WITH AUTOMATED PALLET RETRIEVAL SPEEDS UP YOUR ORDER FULFILMENT AND IMPROVES BUSINESS CASHFLOW
2-WAY & 4-WAY SOLUTIONS 100% CUSTOMISED TO YOUR BUSINESS NEEDS
OPTION TO ADAPT YOUR EXISTING DRIVE-IN RACKING AND/OR RESTORE END-OF-LIFE SHUTTLES
Enhancing warehouse efficiency
Understanding the contents of your warehouse and their precise locations is critical for operational efficiency. Steiner Roberts, Business Development Manager at Turck Banner, shares insights on advancing warehouse management to achieve optimal efficiency.
Everyone who runs a warehouse knows that space is expensive, the stock is expensive and even more expensive when it gets moved, and you lose track of it. Some distribution warehouses even have airportstyle security to ensure nothing leaves by the wrong exit.
Turck Banner and its sister company, Turck Vilant, have a unique track and trace system that can tell users what is in their warehouse and where it is in real-time.
The simplest warehouses often use shelf locations in alphanumeric order, with one location for each product. This is very inefficient in terms of the space requirement, as a location is required regardless of whether there is currently any stock or not. Gaps must be left for new products to be accommodated between current locations or for larger quantities of the current items to fit in the correct location. This system doesn’t require any form of tracking beyond goods in and goods out but is the most prone to errors and misplaced items.
A chaotic warehouse system has numbered locations that are filled based on quantity and product dimensions, not part numbers. The system keeps track of what product is in which location and directs the warehouse person to either place items in a location or pick from a location. This solution is a much more efficient use of space, as any product can use every location. However, it still relies on someone using the correct location and not moving anything.
Often, these two systems are combined with a barcoding solution, where every product carries a barcode, and the warehouse person scans each item’s barcode when they pick or place the item in a location. This confirms that the correct
item is selected but is still vulnerable to items being moved or removed without the system’s instruction. Errors also commonly occur when a warehouse person scans the same item multiple times instead of correctly scanning each similar item. For example, they are instructed to pick three of item A; they scan the first barcode three times but have picked up two of item A and one of a different item, as many products look similar. Barcodes can only be read at close range, one at a time and in direct line of sight, which limits their use where large quantities are involved.
RFID tags can be read from a greater distance, do not need line of sight and multiple tags can be read simultaneously. This allows a whole pallet of goods to be inventoried without removing any items from their containers. There are standards for the data content of RFID tags defining products, shipments and assets, allowing shipments from multiple suppliers to be received
without issue. RFID tags are more robust and reliable than barcodes but generally cost more. Bulk quantities of low-value items are often identified with a single RFID tag.
In a busy shipping area, pallets of goods with RFID tags can be passing readers in many directions at the same time. i.e. goods being loaded or unloaded and goods being transported to and from other storage locations. The inventory system must be able to distinguish between all of these cases, accurately identify the tags that it should be reading, and ignore any other tags in the vicinity, including the stray tag that has become stuck to the forklift that is transporting the goods.
RFID tags need to be within a few meters of the reader to be read, and installing enough read heads to cover every location in a warehouse would normally be impractical. RFID warehousing systems still rely upon the operator placing the items in the location they were directed to and not moving an
item to create space for another item.
Real Time Location Systems (RTLS), in simplistic terms, use beacons in fixed locations within a warehouse or factory that are used to triangulate the position of the receiver, in a similar way to GPS navigation in cars and mobile phones. GPS can be used to track goods in real-time and is often the choice for use outside and during transport between factories.
Inside factories and warehouses, RTLS typically uses either UWB (Ultra Wide Band) Radio or BLE (Bluetooth Low Energy) as both are low power, cover relatively short transmission ranges of 30-200m, are resistant to interference, and are highly accurate, typically pinpointing locations with 50cm to 90cm.
RTLS would seem like the perfect solution to the warehousing problem. Put a ‘tag’ on every item, and you can find its location, wherever it is, in real time. Unfortunately, the RTLS equivalent of a tag is often more expensive than the item it would be attached to and requires a battery. So, typically, RTLS is only used to track high-value assets, vehicles, and people.
However, Turck Vilant has combined these technologies to create an accurate and reliable warehousing solution that integrates seamlessly with a company’s ERP (Enterprise resource planning) and WMS (Warehouse Management System) to automate the track and trace of goods in real-time.
The unique Turck Vilant system tracks the position of the forklift trucks and other transport devices using RTLS, and this is combined with the height data from the position of the forks and an RFID reader mounted on the truck to inventory the pallet. This combined data lets the system know exactly where any pallet has been placed and what is on that pallet. Other systems fail due to the unauthorised movement of goods, whereas any time a pallet is lifted or moved with the Turck Vilant system, it automatically tracks the new location in real-time.
In sectors where track and trace is a legal requirement, such as the medical industry, this unique solution provides a complete, real-time stock inventory at the push of a button.
The solution provided by Turck Vilant offers the next step in warehouse efficiency, combining advanced technologies to ensure accurate and real-time tracking of inventory. This system enhances operational efficiency and meets stringent industry standards, making it an invaluable tool for modern warehouse management.
www.turckbanner.co.uk
MAIN DISTRIBUTOR FOR MORRIS COUPLING IN UK & EUROPE
COMPRESSION COUPLINGS
The original Morris compression coupling is designed to join pipe and tubing for pneumatic conveying systems. Couplings are made of heavy-gauge zinc-plated steel, or stainless steel. The gaskets are available in a variety of materials from white neoprene to blue metal detectable silicone and are easy to install.
For more information, contact our sales department at +44 1249 818 400 or dmn.uk@dmnwestinghouse.com
Are automated storage and handling solutions right for you?
The manufacturing sector has always led the way when it comes to adopting automated storage and handling solutions. However, the right solution for every facility can look completely different based on scale, application and budget, as Toyota Material Handling explains.
There may be no official numbers or industry stats to back up the theory, but the manufacturing sector has always appeared to embrace automated handling and storage technology more willingly than some others.
Possibly because so many of the processes undertaken within a modern production unit have been highly automated for a long time, it seems that manufacturing companies have always viewed the adoption of automated storage and handling solutions as a natural progression within their business.
Most are comfortable with the technology and, from experience, would be very happy if every component or piece of raw material that arrives at the factory gate had its journey from the loading bay to the storage area and onto the production line automated.
The UK’s automotive and pharmaceutical products manufacturers were among the early adopters of automation. In the past, investing in automated storage and materials handling needed something of a leap of faith – as well as large budgets – thanks to the fact that moving to automation often meant that every aspect of the intralogistics operation had to be automated.
including food and drink, are choosing to automate key aspects of their intralogistics process.
Toyota Material Handling has successfully delivered hundreds of automation projects to manufacturers across Europe, with no two projects ever being the same. It collaborates with its customers to determine the specific challenges they face and tackle them one step at a time. Breaking the process down into small modules gives clients essential scalability
guided vehicles (AGVs) as a means of mitigating the impact of the nationwide shortage of skilled forklift operators on their business.
AGVs – such as Toyota’s Autopilot series –offer several benefits in addition to delivering lower labour costs, including reductions in product and building infrastructure damage and increased productivity.
These notable advantages bring a rapid return on investment –typically within 12 and 36 months.
and means that companies retain the option to introduce more automated technology as future demands change. This way, introducing intralogistics automation becomes a multiphased project.
However, that is no longer the case; now it is possible to automate just the parts of an intralogistics operation that will benefit most from the technology. The benefits can be not only financial, but can also allow manufacturers to retain human control over parts of their workflow where appropriate.
And, with rapid developments in technology leading to the emergence of increasingly flexible and scalable solutions, more and more manufacturers of a wide range of goods,
By applying a systematic approach to identify a client’s most common storage and handling functions, Toyota designs systems that fit a client’s needs and drive productivity, increase efficiency and lower costs.
Significantly, many smaller companies for whom automated solutions would, until relatively recently, have been financially out of reach are now able to benefit from the operational gains that today’s highly costefficient automated systems offer.
For example, many SME manufacturing firms are opting to introduce automated
Autopilot is among the state-ofthe-art AGVs and shuttle systems that can be seen operating within a realistic industrial setting at Toyota’s automated handling technology demonstration centre in Leicester.
And yet, despite its myriad benefits, automation is not the answer to everything. Every manufacturer’s intralogistics flow is different, and what works for one business may not be appropriate for another.
So, is automation suitable for your operation? As a starting point, consider the following questions in relation to your facility:
• Are warehouse-driven delays a common issue?
• Do everyday workflows include a vast amount of manual, repetitive tasks?
• Is output directly affected by limitations within the workforce?
• Are inventory counts regularly affected by inaccuracies?
Anyone that answered ‘yes’ to any of these really should have automated storage and handling solutions on their radar.
www.toyota-forklifts.co.uk/automatedsolutions.
Robot solution supports glass loading system
In June 2024, following continued success with its glass industry automation solutions, GSMR Glass and Stone celebrated three years as a Kawasaki Robotics UK Preferred Integrator. Stuart Cheyne, General Manager and Richard Goodwin, Regional Sales Manager of Kawasaki Robotics UK (KRUK), visited GS-MR at its Telford facility to mark the occasion.
GS-MR, comprising Directors Robert and Paula Owen, opened for business in 2019 to implement a plan to automate already acknowledged outdated and unsafe working processes, with particular emphasis on insulated glass unit (IGU) manufacture.
GS-MR ‘s journey with Kawasaki Robotics UK (KRUK) began when it selected a Kawasaki BX-200X for its in-house-designed IG-L robotic loading system. GS-MR’s IG-L loads glass on its edge from a vertical stillage, transferring it onto a vertical transport station. The robot model was selected due to its outstanding capabilities. Since then, GS-MR has never looked back, and the business relationship has gone from strength to strength.
Commenting on the partnership, Robert said: “KRUK recognised that IGU manufacture was a completely new industry sector. As with most people, it is an industry looked through, as opposed to looked at. It was impressed with our self-sufficient approach and innovative solutions, supplemented by my engineering background within aerospace and defence and Paula’s 30+ year background in software development and HR.
“During my 12-year tenure, commencing 2005, as Sales Manager with Lisec UK & Ireland, my glass industry customers repeatedly told me they were keen for change; they understood how automotive had embraced automation some 30 years previously. They were looking to future-proof their businesses by benefitting from the same successful evolution cycle, reaping quantifiable benefits with quality, production and safety. They recognised change was needed, and they were planning for it.
“Upon viewing the industry for the first
time, Paula reminded me the glass industry relies heavily on manual handling, which, although incorporating respected labour processes, ultimately demanded increasingly legitimate levels of employee welfare. With her feedback, combined with the already identified enthusiasm from the industry, the time had come to put our plan into action.”
With multiple projects on the table, GSMR developed what is now its IG-L robotic glass loading system, an ergonomic system that not only successfully addresses manual handling issues but is also the only known solution installed and in production use daily that actually verifies each glass pane against customer data prior to loading. Put simply, if the glass pane fails verification, it doesn’t get loaded, saving time and money.
Robert continued: “We can only continue to heap praise on KRUK and credit them as being at the heart of our continued success. Our expertise and the expertise from KRUK
have brought us where we are today.”
Paula added: “KRUK offered us access to a development bay within its UK HQ. As a growing business, this assistance was instrumental in us not only having somewhere to test our prototype while we looked for suitable business premises but also had the added benefit of helping us to build a business relationship with KRUK’s team. The time at KRUK HQ was both professionally and personally rewarding; to its credit, KRUK made it all so easy.
“With our continued advancements with our IG-L and other automation solutions, we are incorporating further KRUK models from its product portfolio. Exciting times lie ahead, and KRUK continues to be at the heart of our journey and what we continue to achieve at GS-MR.”
www.gs-mr.com kawasakirobotics.com/uk
Efficient HACCP Cook & Chill CCP Validation
Product Safety
Process Efficiency
Improved Product Yields
Rapid Fault Finding
Full HACCP Certification
Thru-process temperature monitoring solutions for all your cook applications
PhoenixTM Technology
• Accurate IP67 data logger (Type K or T)
• 10 Measurement Points for full oven mapping
• Thermal barrier options to suit cook regime
• Comprehensive thermocouple range
• Standard miniature thermocouple plugs
• Calibrated thermocouple options
• Food trays and thermocouple jig options
• Full lethality (Fo/Pu) and reporting
• Real Time RF Telemetry options
• Local efficient calibration and service support
Phoenix Temperature Measurement
Food-safe compressed air blow gun
Tom Parker, an authorised distributor of CEJN products, has launched the new 208 Detect range of FDA-approved blow guns. The metal and X-ray-detectable compressed air blow guns reduce the risk of accidental contamination, product rejection, and expensive recalls in production and packaging environments.
Tom Parker, an authorised distributor of CEJN products, has launched the new 208 Detect range of FDA-approved blow guns. The metal and X-ray-detectable compressed air blow guns reduce the risk of accidental contamination, product rejection, and expensive recalls in production and packaging environments.
One of the most significant risks in the food and beverage industry is the potential contamination of products by physical foreign bodies such as metal and plastic fragments. CEJN has introduced the 208 Detect compressed air blow gun to tackle this challenge and ensure product integrity is maintained.
This blow gun is the first of its kind to be available worldwide. It is made entirely of food-grade materials, including metal and X-ray-detectable plastic. This innovative addition to CEJN’s blow gun range aims to significantly reduce the risk of contamination and waste in the food and beverage industry.
The 208 Detect blow gun is designed to be detectable even if damaged, as metal detectors and X-ray inspection systems can identify fragments as small as 2 x 2 mm (depending on the system and sensor calibration).
This product line meets various global food regulations, including HACCP, IFS, BRC, and GFSI standards such as FSSC 22000. The 208 Detect is made from foodgrade plastic, compliant with Reg. (EC) No. 1935/2004 and FDA CFR 21.170-199. It also has food-grade (NSF H1) seals on the valves, compliant with Reg. (EC) No. 1935/2004 and FDA 21.177.2600, ensuring there is no risk if it accidentally comes into contact with any produce.
Improved Food Safety
The CEJN 208 Detect blow gun features stainless steel AISI 303 (1.4305) valves that resist corrosion, high temperatures, and chemicals, including those in industrial cleaning and disinfection products typically used in food processing and manufacturing plants.
In addition to being detectable, the 208 Detect blow gun boasts the same features as the standard CEJN 208 blow gun, including high blowing force, precise flow control and a lightweight and ergonomic design. Technical specifications include a maximum working pressure of 232psi, minimum burst pressure of 928psi, temperature range of -20 to +60°C, flow capacity measured at 87psi inlet pressure, and a pressure drop of 7psi.
Tom Parker offers a varied range of CEJN blow guns, including a high-visibility 209 safety blow gun in neon green, a blue 209 blow gun with a soft and comfortable ergonomic grip, and a MultiFLOW premium gun with high blowing force and adjustable beam and flow for both air and fluid applications.
In 1955, Carl Erik Josef Nyberg (CEJN) designed and patented a revolutionary quick-connect coupling. This innovation dramatically simplified handling and provided reliable, efficient connections.
Since its formation, CEJN has focused on designing and manufacturing innovative and unique products, a critical factor in Tom Parker Ltd’s decision to launch the brand exclusively to the UK fluid power market over 50 years ago.
The Swedish brand initially started with compressed air couplings and nipples but now includes a wide range of innovative, safe, and highperformance products for breathing air, hydraulic oil, fluids, and related accessories, including hose reels and blow guns.
CEJN’s commitment to innovating nextgeneration products led them to create the eSafe quick-connect coupling. This ergonomic, one-hand-operated, highflow coupling vents before disconnection, eliminating the risk of hose whip and ensuring operator safety.
The eSafe coupling and nipple safety range is a leading choice due to its low connecting force and compact, easy-togrip design. It is extremely durable and offers many benefits, including the highest flow on the market, low-pressure drop, and reduced energy consumption by up to 30%. This product provides more power for tools, allowing tasks to be completed faster and with less energy, which results in higher productivity, lower energy bills, and a reduced environmental impact.
www.tom-parker.co.uk
Linear Motion & Automation Specialists
sales@matarauk.co.uk,
- Bespoke automation solutions
Matara UK, located in Tewkesbury, Gloucestershire, has been a leading manufacturer of linear automation products since 1995. We specialise in linear motion, automation, and pneumatic components, and provide customised solutions for industries such as automotive, aerospace, food, and pharmaceuticals.
- Large machine shop facility for fast turnaround
- Certified with ISO 9001:2015
- Experienced engineers with more than 10 years of service
- In-House technical team to turn your vision into reality
Linear Rails & Carriages Ballscrews and Ball Nuts Linear Actuators
SV Series Valve Terminal
W: www.matara.com
Wiring
manufacturing machines
Electronic parts manufacturing machines
Ultrasonic plastic parts welding machines
Valve terminals used to control other
Industry
Packaging • Sealing
Semiconductor industry
Filling
Photovoltaic manufacturing machines
Lithium battery manufacturing machines
Improving safety with projected signs
British automotive manufacturers are amongst the largest and most rapid adopters of the latest projected safety signage, according to the technology provider, Projected Image.
Projected Image has reported the growing use of projected safety signs in car factories and by manufacturers of automotive components across the UK.
“We’ve been working with Mercedes Benz and other leading car brands to help boost safety in their factories. Automotive manufacturing is fast moving, and stoppages are costly, so it’s perhaps little surprise they’re keen to adopt a solution that helps keep their workforce even safer,” said Ian Spoors, Managing Director of Projected Image.
Projected Image supplies LED projectors which shine vivid health and safety signs onto surfaces. The image is provided by a glass optical filter called a ‘gobo’, which can be customised to display any safety signage required.
The safety experts explain that projected signage tackles a number of challenges faced by the motor industry, including issues with low adhesion and heavy footfall or machinery traffic.
“Projected signs are particularly effective in automotive environments where vehicle liquids make it hard to paint lasting floor signs. There is no risk of flaky paint, and heavy footfall or forklifts won’t damage or obscure them,” said Ian.
Unlike traditional printed or painted signs, projected signage attracts more attention due to its luminosity (brightness) and can be projected onto high-traffic areas such as walkways, reducing sign blindness.
Sign blindness is a term used to describe the tendency of people to overlook traditional printed or painted signs as they become more familiar with them. It can result in significant risks in factories and warehouses.
“A major issue in any work environment is that people can switch off to safety signage over time. The vehicle manufacturers we’ve
supported tell us they have already seen a decrease in sign blindness due to their use of projected signs,” added Ian.
Projected Image believes the recent growth in the popularity of projected safety signs is due to the decreasing costs of LED technology, its low energy consumption and health and safety professionals’ increasing willingness to find a solution to the challenges of traditional signage.
“The reason for the rapidly rising popularity of projected signs with car makers is the combination of cost and safety benefits. The technology is increasingly affordable, especially when a projected sign can provide consistently eye-catching signage up to 50,000 hours, with very little maintenance,” concluded Ian.
www.projectedimage.com
Selecting the right hearing protection
Choosing the correct hearing protection for workplace noise is straightforward when you have the proper equipment and know-how. Ensuring you follow the right procedures can protect workers’ hearing effectively. Robert Dunn from noise measurement specialist, Pulsar Instruments explains three methods for assessing the effectiveness of hearing protection solutions.
There are three primary methods to predict the effectiveness of hearing protection. Each varies in complexity and accuracy. They are the Single Number Rating (SNR) method, the High, Medium, Low (HML) method and the Octave Band Analysis Method.
To begin, you need a minimum of a Class 2 sound level meter. For this guide, we’llwe’ll use the Pulsar Nova Model 44, which measures LAeq, LCeq (not to be confused with Peak dBC), and 1/1 Octave Bands.
It’s crucial to use hearing protection that conforms to EN 352-1 standards and comes with a technical specification, including its performance numbers. This ensures the protection is reliable and meets regulatory standards.
Let’s apply these methods to a real-world example in a woodworking shop. Suppose you’ve measured noise levels and need to recommend hearing protection for various equipment, like a planer with an LAeq of 101.3 decibels and an LCeq of 104.7 decibels.
The SNR method
The SNR method involves using the measured LCeq and the SNR from the hearing protector technical specification. Input these figures into the HSE spreadsheet or Pulsar AnalyzerPlus software. In this example, we’ll use the Pulsar software included with the meter.
After syncing the data from the Pulsar Nova to the AnalyzerPlus software, the LCeq and LAeq are automatically input. You just need to enter the SNR rating. The software then calculates the noise reduction level, accounting for a 4dB ‘real life’ factor recommended by the HSE to consider the imperfect fit of hearing protection and the directional nature of noise.
The HML method
For the HML method, you need both the measured LAeq and LCeq, plus the H, M, and L numbers from the hearing protector technical specification. These numbers represent attenuation values at high, medium, and low frequencies.
Using the AnalyzerPlus software for the HML method, the LAeq and LCeq values are automatically input. Find the HML levels in the datasheet of your hearing protection and input these figures into the software to see if the protection is adequate.
The Octave Band Analysis method
For extremely noisy environments, with measured LAeqs consistently in the mid-90 decibels, the Octave Band Analysis method is the most accurate. This method assesses the actual noise frequencies experienced by workers. You’ll need a sound level meter that can measure noise at octave band
centre frequencies, like the Pulsar Nova. The software provided with this equipment analyses the data and generates a list of suitable hearing protection options.
Summary
When should you use these methods?
The SNR method is suitable if the noise is not tonal or dominated by low frequencies. The HML method is useful if the noise has some frequency content. The Octave Band Analysis approach is best for very tonal noise or noise with significant low-frequency content.
Selecting the right hearing protection is essential, but it’s only effective if done competently and with the proper equipment. Remember, hearing protection should be a last resort. The priority is always to reduce noise exposure at the source below the first action level of 80dB(A).
pulsarinstruments.com
Tackling health & safety challenges
Following on from a survey carried out among health and safety professionals, Ryan Plummer, Senior Director for RS Safety Solutions, explains how industrial operators can turn to specialist providers to help overcome key health and safety challenges.
Industrial operators, regardless of subsector, will all have a common major area to consider: health and safety. This continually evolving area can be a minefield to navigate, and staying abreast of developments can be a task for which resources are scarce.
In fact, the ‘RS 2024 Health & Safety Report Striving for Excellence’, based on findings from a survey conducted among health and safety professionals, highlighted these skills shortages, which were cited by 47% of respondents as the biggest risk to an organisation. Additionally, with training and development cited as having the biggest impact on compliance by 68% of those surveyed, how can firms best remain compliant and meet continually changing legislation?
Turning to specialist providers of services and solutions is one way industrial operators are tackling these kinds of challenges. Training is a huge area, but is key to keeping people and products safe and remaining compliant. Furthermore, with HSE statistics illustrating the real impact workplace accidents, mental health or work-related conditions like respiratory problems can have on an organisation and the economy, it’s an area not to be side-lined.
Mental health
The RS Striving for Excellence report showed that mental health is an area of concern for firms, with 75% of respondents claiming their company has a focus on it and 55% saying they are confident in their capabilities in this area. With mental health training becoming more common and accessible, many firms are looking to include this in their suite of training. Not only can it help with spreading an understanding of mental health indicators in the workplace, but it can arm mental health first-aiders with the skills they need to support
those experiencing it.
This area is being recognised as important, along with first aid. And when looking for training providers in either, it’s advisable to look for those who are an accredited partner with specific experience and Ofqual or SQA approved.
In addition to basic first aid, it’s worth considering other training courses like anaphylaxis management training or oxygen therapy administration. Catastrophic bleed training may also be a requirement in some environments where machinery could pose a risk. Finding a provider who can offer all of these in one place would be the most cost effective and logical option.
PPE requirements
Keeping up-to-date with new products and technology, including more sustainable options and options for women, can also be a challenge for health and safety professionals. PPE like masks, gloves, head and eye wear or clothing must be fit-for-purpose and at the correct size for the wearer, to avoid injury through loose items becoming caught up in machinery. Uncomfortable PPE can end up
being discarded or not worn correctly and therefore jeopardise safety through lack of proper protection.
Working with knowledgeable providers who can provide the right training, like mask facefit testing, is essential. Along with those who can supply quality compliant PPE options and audits to ensure the correct options are being used for the right applications. And itis one way to solve a procurement headache.
The options now for training, with customisable options, flexible location possibilities and providers offering a onestop-shop for both health and safety training and solutions means organisations struggling with resource or skills shortages can have peace of mind that they are acting in the best interests of their employees and remain compliant. In a landscape of growing and changing legislation, no one can afford not to prioritise health and safety.
For more health and safety insights, the RS 2024 Health & Safety report, Striving for Excellence, can be downloaded from the link below.
bit.ly/RSHSr24
Record attendance for SME Week 2024
Smart Manufacturing & Engineering Week 2024 has certainly delivered on its promise to be a festival of advanced manufacturing and engineering. Proof of the extraordinary success is that it drew a record number of 13,428 attendees, an increase of 30% on 2023.
Commenting on the event’s success, Grace Gilling, Managing Director of The Manufacturer, which is owned by organisers Nineteen Group, said: “The buzz at Smart Manufacturing & Engineering Week was undeniable. I don’t know if it was the live music at the entrance or the graffiti wall, the number of interactive features or maybe even the specially created Smart Hoperator beer, but the excitement created a perfect atmosphere in which to do business. Exhibitors were having fun; visitors were having fun, and it all just worked.”
Researched and produced by The Manufacturer, the event reaffirmed its status as the largest manufacturing and engineering technology show in the UK, with 470 exhibitors showcasing hundreds of innovative products and solutions. Across eight free-toattend solutions theatres, the event offered a dynamic mix of more than 150 insightful presentations on subjects such as digital transformation, IIOT and connectivity and industrial data, as well as practical workshops by the Institute for Manufacturing, University of Cambridge, and cutting-edge technology in the Made Smarter Innovation Showcase and the Start-Up Zone.
Part of the reason for attracting a record attendance in 2024 has been attributed to the co-location of Drives & Controls for the first time as part of Smart Manufacturing & Engineering Week.
The event included a dizzying number of activities, from JJA Snack’s working chocolate factory to Fanuc hosting the world skills qualifiers for industrial robotics, some of which began prior to the exhibitions opening their doors and some that took place after they closed.
“I was really surprised”, said Jon Morris, Marketing Manager from ifm, “I heard The
Shadow Monkeys band start the after-show party at 4.30pm and looked at our stand and the others close by, and they were all still busy, which is unusual as experienced exhibitors will attest. With so much to see and do, visitors stayed on “.
Attendees
looking for insight and knowledge-sharing were able to join the event’s summits. The Manufacturing Digitalisation Summit focused on the opportunities and challenges of digitalising manufacturing processes. For those seeking deeper, specialist debates, the Industrial Data & AI Summit and the Automation & Robotics Accelerator Symposium provided forums for collaboration and discussion on niche topics within manufacturing.
Some of the fringe activities that took place included Enginuity’s 10th Annual Skills Awards, celebrating excellence in skills development within engineering and manufacturing, and the Top 100 Awards that celebrates the heroes of the UK’s manufacturing sector.
Plus, the STEM programme featured several academic institutions and partners, such as Coventry University with its IMechE Formula AI Car and Formula Student cars who were talking to visiting students and pupils about a future in engineering. The new visitor trails ensured inquisitive visitors maximised their learning and networking opportunities with themed stands and guided
experiences. The trails explored cutting-edge projects and innovations such as the Best of British Showcase and ensured interactions with industry professionals and, for students and apprentices, insights into potential career paths in engineering and manufacturing.
With its festival vibe, well-being zone and eclectic mix of attractions and distractions, Smart Manufacturing & Engineering Week has certainly created its own niche, but essentially, its role is to connect buyers with sellers, and in this regard, it has been a huge success. As Malcolm Greenhill from Charter Controls said: “I have been exhibiting at industrial events around the world since the 1980s, and Drives & Controls 2024 is the best event I have ever been to in terms of both the number and quality of visitors.”
The core dates for the Smart Manufacturing & Engineering Week exhibitions in 2025 have been confirmed as 4-5 June. SM&E Week 2024 was once again a carbon-neutral event, with more trees being added to the Nineteen Group Forest to offset the event’s carbon footprint.
www.mandeweek.co.uk
4-5 June 2025 | NEC Birmingham
Covering key topics such as
DIGITAL TRANSFORMATION
Adopting the latest digital infrastructure to accelerate the digital transformation journey.
INDUSTRIAL DATA
Transforming industrial data into actionable insights for operational efficiency.
Utilizing AI for real-time decision-making, predictive maintenance, and quality control.
MAINTENANCE
Enhancing maintenance with predictive analytics and cloud technology.
LEADERSHIP
Leading transformation and fostering a culture of innovation in manufacturing.
SUSTAINABILITY
Redesigning products and processes in order to reduce, reuse and recycle.
DESIGN & INNOVATION
Driving competitive edge through cutting-edge design and innovative technologies.
Shining a spotlight on groundbreaking technologies
The doors closed on the 2024 edition of TCT 3Sixty on 6 June, after two days of innovation, announcements and product debuts.
Over 300 exhibitors were on the show floor at the NEC across TCT 3Sixty and sister event Med-Tech Innovation Expo, including representatives from the world’s leading additive manufacturing brands.
Daniel Johns, CEO at 3T-AM, said: “Thanks to The TCT Group for creating the best TCT 3Sixty event. The quality of the exhibitors, the conference programme and for hosting the AM User Group. It all contributed to high quality engagement for all of us that attended.”
Rob Thompson, Group Sales Director of SYS Systems’ parent company, the Carfulan Group, also commented: “It was great to meet so many new and existing customers at this year’s exhibition, and it is exciting to see so much interest in our technologies and the sample parts we had on display at the show.”
A hub for innovation
TCT 3sixty saw a number of new machines on the show floor making their worldwide and UK debuts. One of these was the MiniWaam, a compact version of WAAM3D’s flagship wire arc additive manufacturing (WAAM) technology. Alongside this, Massivit 3D Printing Technologies introduced the Massivit 3000, a more affordable, highperformance 3D printing solution tailored for the production of large end parts and prototypes.
Other machine launches included LANDR’s large-format fused filament fabrication 3D printer aimed at SMEs, Boston Micro Fabrication’s (BMF) dual resolution microArch D1025, the first printer in a new series capable of printing in both 10µm and 25µm resolution, and the Form 4 from Formlabs promising five times faster print speeds.
Shaping the future
The TCT Show conference programme covered the entire industry through more than 70 speakers. Ministry of Defence, British Army and ITP Aero took to the main stage highlighting technical breakthroughs and advances. Education and increasing technology adoption is key to every TCT event and three stages of content ensured there was something for all technology interests.
In an effort to address the challenges that are stifling additive manufacturing adoption in the UK, the TCT UK User Group meeting took place on June 4, the day before TCT 3Sixty at the NEC, Birmingham. The meeting consisted of four key discussion topics pinpointed by TCT Group’s Advisory Board, offering expert perspectives from each side of the coin, engaging Q&A sessions with the panel and audience, and ample networking time to connect with peers facing similar challenges.
Andrew Allshorn, Technical Director at 3D-Squared Ltd, said: “This year’s TCT UK User Group was a huge step forward in the right direction for AM in the UK. The willingness to get involved, ask questions,
contribute and share knowledge was priceless.”
TCT Awards
On June 5, TCT held its sixth annual TCT Awards ceremony at the National Conference Centre in Birmingham. The evening saw winners from eleven technology and application awards, the Women in 3D Printing Innovator Award and the Sanjay Mortimer Rising Star Award. Three new inductees to the prestigious TCT Hall of Fame were also announced, including Andy Christensen, medical applications specialist advisor, Max Lobovsky, founder of Formlabs, and Melissa Orme, AM researcher and application specialist.
Duncan Wood, CEO of TCT Group commented: “I was honoured to be able to introduce our three new Hall of Fame inductees during the ceremony, all of which were truly deserving. We had some fantastic winners this evening showcasing just what can be achieved when this brilliant technology is used to its full potential.”
TCT 3Sixty will return on 4-5 June, 2025, at the NEC, Birmingham.
www.tct3sixty.com
The Industrial Automation Technology Exhibition
Industrial automation technology and solutions provider OEM Automatic has announced the launch of IATECH, an event which aims to provide a platform for industry professionals to connect and innovate.
This new exhibition will showcase OEM Automatic’s extensive product range and broad business areas, featuring over 50 leading suppliers under one roof.
OEM Automatic’s decision to launch IATECH stems from a desire to create a unified space where industry professionals from all sectors of industrial automation can gather. From machine builders and control panel builders to system integrators and strategic distributors, the event aims to foster valuable relationships and provide networking opportunities.
Expertise and innovation
IATECH is designed to highlight OEM Automatic’s commitment to industry-led knowledge and various technologies. Attendees will benefit from tech talks and live product showcases, gaining insights into the latest advancements in surge protection, 3D vision and robotics, AI, automotive manufacturing, and more.
With over 30 manufacturers represented, IATECH will cover five key product areas:
• Control panel components
• Pressure, flow, and level instrumentation
• Sensor and safety equipment
• Machine vision
• Electric motors and drives
Visitors will be able to experience the latest innovations and technologies from brands such as CONTA-CLIP, Emerson, Agro, Senseca, Suco, Georg Fischer, Legrand, Photoneo and more.
In addition to these areas, OEM Automatic’s Bespoke Solutions service and logistics capabilities will be prominently featured. A cornerstone of OEM Automatic’s offering, its Bespoke Solutions Service is rapidly growing and provides a wide
range of flexible, in-house solutions. The service includes assemblies, customisations, specifying, purchasing, and kitting parts, ensuring that each solution is meticulously crafted to meet specific customer needs. Application examples include DIN rail terminal assemblies, cam switch assemblies, custom pressure switch settings, electric actuator modifications, and more.
The main goals of the bespoke solutions are to simplify customers’ production and purchasing processes, save time and resources, and optimise production efficiency. Customers benefit from custom products that fit within their existing systems, allowing them to focus on other critical aspects of production. The service also addresses stock availability issues, making the purchasing process smoother and more efficient.
Don’t miss the opportunity to experience IATECH and explore how OEM Automatic is adding value to the customer buying journey.
The IATECH Exhibition will be taking place at the Leicester Marriott Hotel, Leicester, on Wednesday, 23 October 2024, between 9:30 and 16:30.
For further details and to register to attend, visit the OEM Automatic website.
www.oem.co.uk/iatech
AN OEM AUTOMATIC EXHIBITION
• CONTROL PANEL COMPONENTS
• PRESSURE, FLOW, AND LEVEL INSTRUMENTATION
• SENSOR AND SAFETY EQUIPMENT
• MACHINE VISION
• ELECTRIC MOTORS AND DRIVE SOLUTIONS
IATECH is a one-day event showing the latest advancements and technologies in industrial automation. From computer vision to control panel components, you’ll find solutions to fit a wide range of applications.
#IATECH
JOIN US ON 23RD OCTOBER
9:30 - 4:30
Leicester Marriott Hotel, Grove Park, Smith Way, Leicester, UK, LE19 1SW
Register to attend or find more information at www.oem.co.uk/iatech
Explore innovative processing and packaging technologies
Established over 35 years ago, the PPMA Show is recognised as the UK’s largest processing and packaging machinery exhibition. Each September, world-class companies come together to display their latest cutting-edge technologies and solutions in processing and packaging machinery, robotics and industrial vision systems. This year’s show takes place once again in Hall 5 between 24-26 September at the NEC in Birmingham.
The PPMA Show is a fantastic platform to showcase this rapidly growing industry, with over 300 businesses displaying their latest products, services and technologies to the thousands of visitors expected to attend in September. They will be able to discover state-of-the-art solutions in production, manufacturing and packaging. The PPMA Show covers the full spectrum of the industry, from food, beverage, and FMCG to microbreweries, distilleries, pharmaceuticals, and many more.
The show is organised by Automate UK, which comprises the Processing and Packaging Machinery Association (PPMA), British Automation and Robot Association (BARA) and UK Industrial Vision Association (UKIVA). These three specialist trade associations serve over 550 member and affiliate member companies.
The PPMA Show is designed specifically for decision-makers, including CEOs, MDs, Directors, Managers, and other key staff members who play vital roles within their companies, including engineers, production specialists, designers, buyers, processing specialists, and project managers.
Krzysztof Brylinski, Technical Manager at Ardo, said this about last year’s show: “I’ve been here to look for equipment to improve our process. I have found everything I wanted and more, which I can use in my business.”
This year’s three-day exhibition is packed with content, providing visitors with plenty to see and explore. Here’s a flavour of what visitors can expect:
• Live demonstrations of fascinating new machinery in action.
• Inspiration and innovative solutions which visitors can integrate into their businesses to streamline processes, improve efficiency, and
boost productivity.
• A full programme of seminars to learn from industry experts about the latest trends and innovations and how to apply these to their own business.
• Networking with industry experts, peers and potential suppliers to share information and gain valuable insights.
• Experience of the complete production line in action from start to finish, from labelling, filling and packaging to processing, robotics, automation and industrial vision systems.
The smart show
Boney M, a harpist, a delicious dinner, and a fantastic after-dinner party until midnight. There will also be plenty of opportunities to network with hundreds of industry peers.
The PPMA Show in September will be the ‘smart show’ that enables exhibitors and visitors to exchange information via their smartphones. Visitors can scan the QR code on the exhibitors’ stand to access more information about them, such as product and service brochures, catalogues and videos. Scanning the code also automatically triggers an exchange of contact details, which means visitors and exhibitors can get in touch with each other after the show. Automate UK will soon be launching an app for the show, which will streamline the show experience for visitors.
Automate UK Awards
The Automate UK Awards 2024 will take place at a brand-new venue, the Vox, on 25 September 2024 which is after day two of the PPMA Show. This fabulous evening is where the industry comes together to celebrate excellence.
Attendees will be treated to a brilliant evening full of entertainment provided by comedian Russell Kane, fabulous music by
Automate UK is excited to announce that the entries for the Automate UK Awards are open. This is a fantastic opportunity for those working in the industry to be in the spotlight and showcase their achievements.
The 2024 Awards categories are:
• Innovative Processing System
• Innovative Packaging Machinery
• Innovative Robotics Solution
• Innovative Vision Solution
• Outstanding Customer Service
• Rising Star of The Year
• Partnership of The Year
• Environmental Initiative of The Year
• Lifetime Achievement
Entering is simple, free of charge and open to both Automate UK members and non-members at www.ppmashow.co.uk/ automate-uk-awards-entry-2024. The deadline for nominations is 7 August 2024.
www.ppmashow.co.uk
Bridging across troubled waters
Simon Farnfield, Event Director at Advanced Engineering, explains the challenges in the marine sector as its supply chain faces greater complexity, volatility and pressure to prioritise decarbonisation.
The marine industry remains one of the most complex and least transparent links in the supply chain despite being responsible for the majority of the supply chain costs. In fact, 68% of professionals cited the marine supply chain as the most broken link, according to Carl Marks Advisors in partnership with SupplyChainBrain.
The Review of Maritime Transport report from the United Nations Conference on Trade and Development, states that more than 80% of international trade by volume is transported by sea. Therefore, it goes without saying that the importance of a resilient and adaptable global supply chain has never been clearer.
The events of recent years have truly tested the industry’s limits, from the disruptions caused by the COVID-19 pandemic to ongoing geopolitical conflicts. Despite dealing with the resulting supply shortages, increased shipping costs and strains on the just-in-time inventory model, the shipping industry continues to present challenges that may require a rethink of supply chain strategies yet again.
Extended delivery times
The ongoing attacks on merchant ships in the Red Sea, attributed to the Houthi government in Yemen, are causing significant disruptions to global supply chains. These attacks began in November 2023 and are continuing as on March 3, 2024 it was reported that the Rubymar, a bulk carrier with a cargo of agricultural fertiliser, became the first ship to sink as a result of the Houthi attacks.
Consequently, this is leading to disruptions in the vital maritime trade artery between Asia and Europe, with the Red Sea said to account for 12% of global trade. The far-reaching effects on corporate supply chains particularly affect those dependent on container ships carrying essential components and commodities.
Data from Windward, a marine analytics
provider, demonstrates that delivery times from China to the UK have now doubled, meaning that there are production suspensions at major manufacturers, like Tesla, Michelin and Volvo. Meanwhile, retailers such as Ikea and Next have also reported inventory shortages due to these delays.
In response, businesses can turn to the just-in-case (JIC) strategy, which involves holding larger inventories as a buffer against supply chain disruptions. While traditionally used by companies unable to forecast demand accurately, JIC is now seen as a safeguard against the risks posed by supply chain breakdowns and delays.
Green shipping
According to the new Green Jobs and Maritime Decarbonisation report, shipping’s demand for e-fuels could rapidly scale to over 500 million tonnes by 2040, rising to 600 million tonnes by 2050. What’s more, the Global Maritime Forum claims that the transition to green shipping can bring jobs to the Global South in particular, where renewable energy resources are abundant.
Maritime decarbonisation will require a significant expansion in renewable
energy capacity and hydrogen production. Therefore, this will lead to a new supply chain for sourcing renewable energy, like solar, wind or hydroelectric, and converting it into green hydrogen and e-fuels, such as e-ammonia.
After all, the maritime industry is a major contributor to global carbon emissions. In fact, STAND.earth estimates that international ocean shipping accounts for approximately 3% of global greenhouse gas emissions. Put simply, if it were a country, it would be the world’s sixth largest climate polluter.
As the global call for sustainable practices grows, the marine industry must be prepared. Manufacturers and engineering firms in this sector need to be on top of the latest technologies, trends and innovations to remain competitive and stay ahead.
There’s no better way to keep up to date or meet with suppliers to ensure your JIC strategy than by attending the Advanced Engineering UK trade show. The event is returning to the NEC, Birmingham, on October 30 and 31, 2024.
www.advancedengineeringuk.com
Silicone Expo USA conference agenda announced
Silicone Expo USA has officially announced its full conference agenda, promising a compelling lineup of presentations, panel discussions, and networking opportunities.
The highly anticipated Silicone Expo USA, dedicated to the silicone industry, is set to bring together professionals from various sectors, providing an invaluable platform for knowledge exchange and business development. Attendees can look forward to hearing from industry-leading companies such as Dow, Circular Rubber Platform, CHT USA, and Shin-Etsu, ensuring a comprehensive and informative experience.
Conference overview
Silicone Expo USA will be held in Pittsburgh, PA, on 10 -12 September 2024 and co-located with the International Elastomer Conference, attracting participants from across the globe. The agenda covers a wide range of topics essential to the silicone industry, including raw materials, processing technologies, end-use applications, and sustainability initiatives. The event aims to cater to various industries, such as automotive, healthcare, electronics, construction, and consumer goods, providing attendees with the latest insights and innovations in silicone technology.
Keynote speakers and presentations
Dow, a global leader in materials science, will deliver a keynote address that is eagerly awaited. The details of this session are to be announced soon, but attendees can expect insights into Dow’s latest research, product developments, and market strategies. Dow’s presentation is anticipated to highlight innovations in high-performance silicones and their applications across various industries, driving efficiency and sustainability in automotive and electronic applications.
Circular Rubber Platform will present on ‘Bridging the Gap with Open Innovation to Enable Rubber Circulatory’. This session will focus on the critical issue of sustainability within the silicone industry. It will explore how open innovation can facilitate the recycling and
reuse of silicone materials, contributing to a more sustainable future. This presentation is particularly relevant as the industry seeks to reduce its environmental footprint and move towards a circular economy.
CHT USA will discuss ‘Silicone Defoamers: Technology and Applications’. This presentation will delve into the development and use of silicone defoamers across various industries.
Attendees will gain insights into the technology behind silicone defoamers, their effectiveness in different applications, and the benefits they offer in improving product quality and process efficiency.
Shin-Etsu, a leading silicone manufacturer, will address the ‘Global Regulatory Review of Siloxanes’. This session will provide an in-depth analysis of the regulatory landscape governing siloxanes, which are essential components in many silicone products. Attendees will learn about current regulations, potential changes, and how these regulations impact the industry. This presentation will be invaluable for professionals navigating the complex regulatory environment of the silicone industry.
Technical sessions and panels
In addition to keynote presentations, the conference agenda includes numerous technical sessions and panel discussions. These sessions will cover specific topics
such as:
• Material innovations: Exploring new silicone formulations and their properties.
• Processing technologies: Advances in moulding, extrusion, and curing techniques.
• Regulatory compliance: Navigating the complex landscape of industry standards and regulations.
• Market trends: Analysing market dynamics and opportunities for growth.
Panels featuring experts from academia, industry, and regulatory bodies will provide diverse perspectives on these topics, fostering a well-rounded understanding of the issues at hand.
The announcement of the full conference agenda for Silicone Expo USA heralds an enriching and engaging event for all attendees. By hearing from industry-leading companies such as Dow, Circular Rubber Platform, CHT USA, and Shin-Etsu, participants will gain valuable insights into the latest advancements and trends in the silicone industry. With a mix of keynote presentations, technical sessions, and networking opportunities, Silicone Expo USA is set to be a landmark event for professionals seeking to stay ahead in this dynamic field.
The full conference agenda and details on how to register are available on the event website.
www.silicone-expo.com/conference
New sensor combines pressure and flow monitoring
The new SFAM, from industrial automation specialist Festo, is a pressure and flow sensor combined in one compact unit. Equipped with IO-Link, the SFAM sensor enables data-driven insights and reduces the number of components required so system designers and machine builders can save time, space and cost.
The SFAM’s built-in pressure sensor and temperature measurement combination offers a wide range of options for process monitoring and control. It can measure compressed air pressure, flow and consumption to offer a complete insight into the compressed air system using a single device. Fluctuations and anomalies in compressed air consumption can be conveniently monitored to optimise energy efficiency and machine performance. The SFAM also makes leakages easier to identify. The data insights provided by the SFAM mean that energy consumption – and CO2 consumption – can be evaluated at the plant level. In addition to compressed air, the SFAM is capable of measuring argon, nitrogen and carbon dioxide, which makes it ideal for inert gas monitoring. www.festo.com/sfam
Precision lubrication with handheld convenience
Conveyor lubrication technology specialist
RotaLube has launched the RotaLube ECO Lubrication Kit which brings the precision of its patented sprocket-shaped applicator to a handheld, user-friendly format, offering significant benefits in both cost and operational efficiency for a wide range of industries.
RotaLube’s original sprocket-shaped applicator was developed to address the issue of inefficient lubrication in conveyor systems, which can lead to costly production downtimes, excessive wear, unnecessary oil consumption, and product damage due to oil contamination.
Recognising the need for an alternative solution, RotaLube has now adapted this technology for use with a handheld spray can.
The kit for use with a handheld spray can, consists of a RotaLube applicator, mounting bracket, flexible tube, aerosol can adapter, connectors, and a restrictor to control lubricant release. It is compatible with various chain pitch sizes, from 3/8” to 1 ½”, and works with any appropriate lubricant, although RotaLube recommends its biodegradable chain lubricant for optimal performance. www.rotalube.com
Easy wire organiser
CEMBRE has created the EWO series, the innovative generation of split cable entry systems with IP66-rated protective grommets.
The EWO cable entry system frame opens and closes, making it easier than ever to insert grommets and install cables.
Thanks to the wide range of formats and sizes available, the EWO series cable entry systems are a handy solution for any wiring requirements.
Wiring specialists want cable entry systems that are spacesaving but are also safe and effective. That’s why EWO cable entry systems have a revolutionary frame offering numerous advantages.
Due to the over moulded internal seal, the EWO frame provides IP66 protection, without the need for an external seal. The frame opens so that the grommets can be inserted quickly and easily.
The EWO cable entry system is the solution to all installations and thanks to the anti-fall system, the frame can also be fixed on downward-facing surfaces.
www.cembre.com
3D smart scanning and inspection for EV batteries
Gocator smart
3D laser profilers, snapshot, and line confocal sensors deliver high-speed, highresolution inline quality control for various stages of EV battery manufacturing to ensure component and assembly tolerances are met, and that maximum cycle life and safety are achieved.
They are perfectly suited to applications including pre-assembly inspection, cell assembly inspection, surface quality inspection, module and pack assembly inspection, and final installation inspection.
For example, Gocator 2500 3D smart sensors are designed for high-speed, high-precision part inspection. These trusted line profilers achieve inspection rates up to 10kHz (including scan, measure, and control) and high X resolutions down to 8 microns.
A custom 2MP high-speed imager, optimised optical design, and blue laser light generate excellent data with highly repeatable results on shiny, machined-metal EV battery surfaces. lmi3d.com
u Safety system with guard locking device
u Modular layout for maximum flexibility during operation
u Bus module with PROFINET/ PROFISAFE/ EtherCAT with FSoE
