Aerospace

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AEROSPACE MANUFACTURING INTEGRATED DEVELOP, DESIGN, ENGINEERING & CONSTRUCTION SERVICES 2024

Our Clients & Community

PEOPLE & SAFETY

Safety is foundational to our work, and we are all responsible for creating a safe environment. Through regular trainings and awareness activities we prioritize proactive measures. Addressing physical and psychological well-being is vital, and we foster open dialogue for all employees.

CLAYCO RISING (CULTURE, EQUITY, AND INCLUSION)

Clayco coordinates social impact efforts through Clayco Rising, a leading DEI program in the industry. With 25 years of experience, Clayco Rising creates opportunities and structural change for employees, minority- and womenowned businesses, and communities.

OUR COMMUNITY

Clayco’s culture extends beyond building structures. We’re committed to long-term partnerships with our communities. A vital part of our identity is dedicating time, energy, and resources to projects and nonprofit organizations in the communities where we live and work.

OUR ENVIRONMENT

Clayco prioritizes environmental responsibility, as we meet the needs of employees, clients, and future generations. We design and construct buildings to reduce emissions and enhance energy efficiency. We lead with innovative solutions to minimize embodied carbon and waste. We have 100+ Sustainably Certified Projects and 70+ Sustainability Accredited Professionals.

Clayco

ESTABLISHED IN 1984 A FIRM OF THE BEST & BRIGHTEST WITH 3,500+ EMPLOYEES ACROSS THE COUNTRY

A SAFETY LEADER WITH A CURRENT EMR OF

0.40 (1.0 INDUSTRY AVERAGE) ACCOMPLISHED 2023 REVENUE

$5.8B

A LOOK AT Who We Are

Our team specializes in the “art and science of building,” providing fast-track, efficient solutions. Year after year, we are ranked by Engineering News Record as a top 5 design-builder and contractor. By embracing the passion, creativity, and ideas of our people, we have been recognized as the Fast Company Best Workplace for Innovators and Brands That Matter.

The Power of Integration

Clayco is an unmatched, collaborative team. Financial planners, designers, engineers, programmers, builders, and clients work transparently, sharing knowledge with a common desire to exceed owner expectations. Our vast offering of in-house disciplines allows us to provide the specialized services to meet our client’s individual project needs to deliver unparalleled results.

Develop Design & Engineer Build

+ Site Selection

+ Development

+ Financing

+ Asset Management

+ Architecture

+ Interiors

+ Urban Planning & Design

+ Landscape Architecture

+ Sustainability

+ Process & Manufacturing

+ Building Systems

+ Structural

+ Design-Build

+ Design-Assist

+ Integrated Delivery

+ CM@Risk

+ EPC

+ Self-Perform Concrete Construction

+ Self-Perform Mechanical, Electrical & Process Systems

+ Self-Perform

Glass Exterior

Cladding Systems

+ Procurement

Direct Manufacturer Sourcing

Nationwide

Purchasing Power

Delivery Logistics

Technology

+ Virtual Design & Construction (VDC)

+ 3D Visualization/Augmented Reality

+ Pre-Construction Integration (4D/5D)

+ Digital Layout & Reality Capture

+ Robotics

+ Digital Jobsite

+ AI & Machine Learning

+ Digital Project Handover

+ Generative Design

+ ACC Common Data Environment

+ Facility Asset Tracking

+ Digital Twin Development

COMPREHENSIVE

Preconstruction

At Clayco, competitive pricing, speed-to-market, safety, and quality are paramount. Our preconstruction approach enables us to deliver highly complex projects within accelerated time frames by collaborating across our full platform of services through communication, lean principles, and technology.

Our Technical Assurance Group (TAG) and Quality Control Team supports all our business and market sectors by meticulously formulating and testing design solutions and ensuring our design processes are of the utmost quality.

With these unique services, Clayco delivers a seamless, transparent, and fully integrated delivery experience to our customers. This is what we do every day. It’s not a segmented endeavor, but a continuum from the initial idea to the project outcome.

OFFICE LOCATIONS

Atlanta, GA

Birmingham, AL

Chicago, IL

Culver City, CA

Greenville, SC

Kansas City, MO

Overland, MO

Phoenix, AZ

Raleigh, NC

GEOGRAPHIC PRESENCE

Any Project, Anywhere

As a national company, we bring a unique depth to our projects. We are a traveling team of management and leadership experts that tap into local resources, identify the local market strengths (subcontractors and suppliers), and incorporate this talent into the team. We are more than just a collection of offices.

At Clayco, we create inspired buildings that help our clients reach their goals. We are selective about where we apply our craft and about who we work with. We take an integrated approach to the multitude of industries we serve, and our innovative approach enables us to build any project anywhere.

Clayco Safe - Outstanding Results

What makes us experts in the food & beverage and consumer products market?

As your consumer products total building solution, we engineer and construct complex projects with seamless integration. Our approach delivers optimal solutions for the Building, Process, and Packaging for our clients capital projects.

Our commitment to successful project delivery hinges on our in-depth expertise and early involvement, ensuring greater certainty in safety, quality, cost, and scheduling.

Design

Procurement

SAFETY THROUGH PROACTIVE DESIGN cost of change

Construction

Start Up

2023 INDUSTRIAL REVENUE

BUILDING DESIGN + CONSTRUCTION #1

$3.6B TOP INDUSTRIAL FACILITY CONTRACTORS & CM FIRMS

ENGINEERING NEWS RECORD (ENR) #2

#6 TOP MANUFACTURING #5 TOP INDUSTRIAL (FOOD & BEVERAGE)

Fully Integrated Facility Delivery Firm

SPECIALIZED Services

Clayco is an unmatched, collaborative team. Our vast offering of in-house disciplines allows us to provide the specialized services to meet our client’s individual project needs to deliver unparalleled results.

Integrated Design & Engineering Capabilities

SITE & BUILDING DESIGN

+ Site Selection

+ Master Planning

+ Civil

+ Structural

+ Architecture

+ Interior Design

+ Landscape Design

+ Building Codes

+ Specialty Environments

+ Sustainable Design

BUILDING SYSTEMS ENGINEERING

+ Mechanical

+ Electrical

+ HVAC

+ Plumbing

+ Fire Protection

+ Refrigeration

+ Industrial Wastewater

+ Environmental, Health, & Safety

PROCESS & APPLICATIONS ENGINEERING

+ Process Chemical & Mechanical

+ Process Electrical & Instrumentation

+ Process Design

+ Process Applications

+ Design & Integration

+ Applications Engineering

PROJECT MANAGEMENT

+ Design Scope, Objectives, & Deliverables

+ Schedule & Budget Management

+ Risk Management

+ Resource Management

+ Process Equipment & Material Procurement Coordination

+ Communication Plan with Stakeholders

+ Client Relations

+ Safety, Environmental, & Code Compliance

Geographic Presence

Clayco Team

AEROSPACE MANUFACTURING EXPERIENCE

Scott Watkins

SENIOR VP & MARKET LEADER, ADVANCED MANUFACTURING

GE AVIATION SILICON CARBIDE CERAMIC MANUFACTURING FACILITY MADISON, AL

GE AVIATION A20 COMBUSTOR TEST CELL CINCINNATI, OH

GE AVIATION CERAMIC MATRIX COMPOSITES MACHINING FACILITY ASHEVILLE, NC

BLUE ORIGIN COMPOSITES ASSEMBLY FACILITY MERRITT ISLAND, FL

GE AVIATION MACHINING & ADDITIVE MANUFACTURING FACILITY AUBURN, AL

GE AVIATION AIRFOILS FACILITY GREENVILLE, SC

BLUE ORIGIN MSFC 4670 ROCKET ENGINE TEST STAND RETROFIT HUNTSVILLE, AL

BLUE ORIGIN ROCKET ENGINE MANUFACTURING FACILITY HUNTSVILLE, AL

Steve McGrey OPERATIONS EXECUTIVE

THE BOEING COMPANY - BOEING AFT BODY OPTIMIZATION PROJECT NORTH CHARLESTON, SC

GULFSTREAM AEROSPACE CORPORATION — BUSINESS-JET MANUFACTURING FACILITY (BLDG Y) SAVANNAH, GA

THE BOEING COMPANY — SOUTH CAROLINA 787 FINAL ASSEMBLY AND DELIVERY EXPANSION NORTH CHARLESTON, SC

GULFSTREAM AEROSPACE CORPORATION — BUSINESS JET MANUFACTURING BUILDING (BLDG X) SAVANNAH, GA

HAECO WIDE BODY MRO FACILITY GREENSBORO, NC

USAF C-130 CORROSION CONTROL FACILITY FAYETTEVILLE, NC

BLUE ORIGIN COMPOSITES ASSEMBLY FACILITY MERRITT ISLAND, FL

Austin Harpst VP, INDUSTRIAL BUSINESS UNIT

AIRBUS - USA | FLIGHT LINE HANGAR, DELIVERY CENTER, GAUGING CANOPY MOBILE, AL

BLUE ORIGIN COMPOSITES ASSEMBLY FACILITY MERRITT ISLAND, FL

Mark Smith

SENIOR VP & MARKET LEADER, AUTOMOTIVE & ADVANCED TECHNOLOGY

172ND AIRLIFT WING C17 HANGERS JACKSON, MS

Blue Origin Payload Fairing Composites Assembly

Merritt Island, FL

600,000 SF

Blue Origin Rocket Engine Manufacturing Plant & Expansion

Huntsville, AL

600,000 SF

Blue Origin Rocket Engine Test Stand
Redstone Arsenal, Huntsville, AL

Component

Facility

Decatur, AL

270,000 SF

SC

Toray Carbon Fibers America
Toray Carbon Fiber Manufacturing Plant & Facility Spartanburg,

Triumph Aerospace Manufacturing Facility

Edgerton, KS

350,000 SF

Jet Aviation & Gulfstream Aircraft Hangars

Van Nuys, CA

148,000 SF

1,200,000 SF Phase 1 | 1,400,000 SF Phase 2

22 GWh MEP, Cleanroom and Dry Room

Terre Haute, IN

VinFast Electric Vehicle Manufacturing Facility Chatham

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