INTEGRATED DEVELOP, DESIGN, ENGINEERING & CONSTRUCTION SERVICES
Our Clients & Community
PEOPLE & SAFETY
Safety is foundational to our work, and we are all responsible for creating a safe environment. Through regular trainings and awareness activities we prioritize proactive measures. Addressing physical and psychological well-being is vital, and we foster open dialogue for all employees.
CLAYCO RISING (CULTURE, EQUITY, AND INCLUSION)
Clayco coordinates social impact efforts through Clayco Rising, a leading CEI program in the industry. With 25 years of experience, Clayco Rising creates opportunities and structural change for employees, minority- and womenowned businesses, and communities.
OUR COMMUNITY
Clayco’s culture extends beyond building structures. We’re committed to long-term partnerships with our communities. A vital part of our identity is dedicating time, energy, and resources to projects and nonprofit organizations in the communities where we live and work.
OUR ENVIRONMENT
Clayco prioritizes environmental responsibility, as we meet the needs of employees, clients, and future generations. We design and construct buildings to reduce emissions and enhance energy efficiency. We lead with innovative solutions to minimize embodied carbon and waste. We have 100+ Sustainably Certified Projects and 70+ Sustainability Accredited Professionals.
Clayco consciously meets the needs of today, while empowering future generations. As builders and designers, we are the responsible stewards of the built environment and believe it is our duty to protect and preserve the natural and cultural resources of the communities we serve.
ESTABLISHED IN 1984 A FIRM OF THE BEST & BRIGHTEST WITH 3,500+ EMPLOYEES ACROSS THE COUNTRY
A SAFETY LEADER WITH A CURRENT EMR OF
0.40 (1.0 INDUSTRY AVERAGE) ACCOMPLISHED 2023 REVENUE
$5.8B
A LOOK AT Who We Are
Our team specializes in the “art and science of building,” providing fast-track, efficient solutions. Year after year, we are ranked by Engineering News Record as a top 5 design-builder and contractor. By embracing the passion, creativity, and ideas of our people, we have been recognized as the Fast Company Best Workplace for Innovators and Brands That Matter.
The Power of Integration
Clayco is an unmatched, collaborative team. Financial planners, designers, engineers, programmers, builders, and clients work transparently, sharing knowledge with a common desire to exceed owner expectations. Our vast offering of in-house disciplines allows us to provide the specialized services to meet our client’s individual project needs to deliver unparalleled results.
Develop Design & Engineer Build
+ Site Selection
+ Development
+ Financing
+ Asset Management
+ Architecture
+ Interiors
+ Urban Planning & Design
+ Landscape Architecture
+ Sustainability
+ Process & Manufacturing
+ Building Systems
+ Structural
+ Design-Build
+ Design-Assist
+ Integrated Delivery
+ CM@Risk
+ EPC
+ Self-Perform Concrete Construction
+ Self-Perform Mechanical, Electrical & Process Systems
+ Self-Perform
Glass Exterior
Cladding Systems
+ Procurement
Direct Manufacturer Sourcing
Nationwide Purchasing Power
Delivery Logistics
Technology
+ Virtual Design & Construction (VDC)
+ 3D Visualization/Augmented Reality
+ Pre-Construction Integration (4D/5D)
+ Digital Layout & Reality Capture
+ Robotics
+ Digital Jobsite
+ AI & Machine Learning
+ Digital Project Handover
+ Generative Design
+ ACC Common Data Environment
+ Facility Asset Tracking
+ Digital Twin Development
COMPREHENSIVE
Preconstruction
At Clayco, competitive pricing, speed-to-market, safety, and quality are paramount. Our preconstruction approach enables us to deliver highly complex projects within accelerated time frames by collaborating across our full platform of services through communication, lean principles, and technology.
Our Technical Assurance Group (TAG) and Quality Control Team supports all our business and market sectors by meticulously formulating and testing design solutions and ensuring our design processes are of the utmost quality.
With these unique services, Clayco delivers a seamless, transparent, and fully integrated delivery experience to our customers. This is what we do every day. It’s not a segmented endeavor, but a continuum from the initial idea to the project outcome.
OFFICE LOCATIONS
Atlanta, GA
Birmingham, AL
Chicago, IL
Culver City, CA
Greenville, SC
Kansas City, MO
Phoenix, AZ
Raleigh, NC
St. Louis, MO
GEOGRAPHIC PRESENCE
Any Project, Anywhere
As a national company, we bring a unique depth to our projects. We are a traveling team of management and leadership experts that tap into local resources, identify the local market strengths (subcontractors and suppliers), and incorporate this talent into the team. We are more than just a collection of offices.
At Clayco, we create inspired buildings that help our clients reach their goals. We are selective about where we apply our craft and about who we work with. We take an integrated approach to the multitude of industries we serve, and our innovative approach enables us to build any project anywhere.
Our Commitment
Safety
Clayco Safe - Outstanding Results
Clayco takes a proactive approach to safety management, production and quality to provide the owner with a superior final project that is injury and accident free.
NOW IN VPP ACROSS 15 STATES:
• OSHA REGION 7
Mobile Workforce OSHA VPP STAR
• OSHA REGION 5
• OSHA SC VPP
• OSHA NC VPP
• KENTUCKY CPP
• WYOMING VPP
• ADOSH REGION 9
Arizona Statewide VPP
• NATIONALLY
In Pursuit of OSHA VPP Regions across the US
OF TRIR:
0.40 CURRENT EMR (WELL BELOW 1.0 INDUSTRY AVERAGE)
79% BELOW NATIONAL AVERAGERECORDABLE RATE OSHA VOLUNTARY PROTECTION PROGRAM (VPP) STAR 8-YEAR MEMBER 75% OF ALL PROJECTS HAD ZERO RECORDABLES IN 2024
NATIONAL SAFETY COUNCIL (NSA) AWARDS:
2024 NSA Significant Achievement Award
2024 NSA Perfect Record Award
2024 NSA Million Work Hours Award
2024 NSA Occupational Excellence Award 2024 NSA Milestone Award
What makes us experts in the food & beverage and consumer products market?
As your consumer products total building solution, we engineer and construct complex projects with seamless integration. Our approach delivers optimal solutions for the Building, Process, and Packaging for our clients capital projects.
Our commitment to successful project delivery hinges on our in-depth expertise and early involvement, ensuring greater certainty in safety, quality, cost, and scheduling.
Design
Procurement
SAFETY THROUGH PROACTIVE DESIGN cost of change
Construction
Start Up
2023 INDUSTRIAL REVENUE
BUILDING DESIGN + CONSTRUCTION #1
$3.6B TOP INDUSTRIAL FACILITY CONTRACTORS & CM FIRMS
ENGINEERING NEWS RECORD (ENR) #2
#6 TOP MANUFACTURING #5 TOP INDUSTRIAL (FOOD & BEVERAGE)
Select Repeat Clients
Blue Origin Payload Fairing Composites Assembly
Merritt Island, FL
600,000 SF
PROJECT OF THE YEAR
Blue Origin Rocket Engine Manufacturing Plant & Expansion
Huntsville, AL
600,000 SF
Origin Chemical Processing Facility
Cape Canaveral, FL
Blue
Toray Carbon Fibers America
Decatur, AL
270,000 SF
SC
Toray Carbon Fiber Manufacturing Plant & Facility Spartanburg,
22 GWh MEP, Cleanroom and Dry Room
TILT-UP Concrete Strategies began tilting up the massive panels for building one at ENTEK’s new manufacturing campus in Terre Haute, Indiana. Designed by LJC and Clayco Design & Engineering (CDE), the plans include four to six buildings, covering approximately 1.4 million square feet. When completed, this plant will produce lithium-ion battery separators for electric vehicles with a focus on reducing the carbon footprint.
Entek Li-ion Battery Separator Plant
Terre Haute, IN 750,000 SF
A global manufacturer and supplier of advanced silicon battery technology, has created their one-million-squarefoot campus to be home to the world’s largest factory of advanced silicon battery materials for EV programs to meet global decarbonization targets.
Rivian EV Manufacturing Plant
Social Circle, GA
1,800 Acres
CHARGE ON Our enterprise was selected to expand Rivian’s plant in Normal, Illinois. This designbuild project consists of a 2.2 million-square-foot expansion across multiple areas of the plant, which will increase Rivian’s production to more than 225,000 vehicles annually. This will be a true display of our company’s integrated capabilities as Clayco, LJC, Concrete Strategies, CDE , and CDC will all be involved in the expansion project.
Normal, IL
2.2M
Rivian NN2 Plant Expansion
Project Dynasty is for a new greenfield manufacturing facility producing non-dairy and plantbased coffee creamers. Initial installation includes (1) liquid beverage line producing 28oz64oz bottles.
Clayco’s scope of work includes the procurement, design, and oversight efforts to facilitate mechanical, structural, and electrical installation in the Liquid Processing and Filling/ Packaging areas of this new greenfield facility. These food grade areas will meet hygienic design requirements.
Mechanical installation includes stainless steel process piping installation, and equipment rigging, setting, and installation.
Structural installation includes stainless steel pipe racks and access platforms.
Electrical installation includes 480V, 120V, and Network cabling installation.
SOLAR ENERGY
The team of Clayco, LJC, CDE and SEI provided design, build and procurement for a 750,000-square-foot solar panel assembly manufacturing facility in Mesquite, Texas. The facility, which is nearing completion, will house six process lines to produce a total of 317 megawatts of solar panel capacity per month.
Amazon Industrial Facilities
Multiple Locations
The sizes of the facilities range from 200,000 square feet to 3,000,000+ square feet. Some distribution facilities feature up to 3,000,000 square feet of mezzanine space.
MHE DESIGN & CONSTRUCTION COORDINATION:
Clayco has designed and built for Amazon as they deployed each version of their increasingly complex sortation buildings since 2012. Automation including extensive conveying systems and multi-level Amazon Robotics was incorporated into the structural, architectural, and electrical designs.
69,680,446 SQUARE FEET COMPLETED
64 TOTAL PROJECTS (UNDERWAY + COMPLETE)
$6.3+ BILLION TOTAL VALUE OF ALL PROJECTS
Dollar General
MHE DESIGN & CONSTRUCTION
COORDINATION: Clayco has designed and built for Dollar General to support their supply chain expansion throughout the United States since 2014. Material handling technologies include multi level Pick Modules, Conveyors, and VNA racking systems.
7,085,000 SQUARE FEET COMPLETED $553M VALUE OF COMPLETED PROJECTS
110’ ASRS COLD STORAGE STRUCTURE
RAW MATERIALS STORAGE
PRODUCTION AND PACKAGING SPACE
A TWO-STORY SPACE FOR OFFICES
COLD STORAGE SPACES THAT RANGE IN TEMPERATURES
WASTEWATER TREATMENT PLANT
Prioritize Tank Table Design
IN 42 WEEKS Central Plant Priority
This new 1.2 million-square-foot brewery and production facility in Columbia, South Carolina is the largest brewery built in the United States in over 25 years.
The brewery produces 80 million cases per year to keep up with consumer demand for ready-to-drink beverages. This massive output is facilitated by over 14 miles of process piping, 3 miles of underground plumbing, 17 miles of utilities piping and nearly 100 fermentation, storage and ingredient tanks. The packaging area includes three types of packaging lines for various product mixes and packaging options.
The high-tech finished goods storage area includes the use of an automatic guided vehicle (AGV) system to retrieve, place, load, and unload finished product.
Beam Roof vs. Bar Joists
The 160,000-square-foot facility is comprised of 88,000 square feet of production space and 20,000 square feet of industrial freezer, in addition to the office and support areas. The refrigerated areas of the building are surrounded by insulated metal panels and are temperature controlled by a central ammonia system. The plant also comes equipped with 12 exterior dock positions and 30 trailer positions. The facility’s access to the docks assists in expediting refrigerated food directly into a refrigerated trailer, helping to ensure that the client receives their products at the peak of freshness.
Performance Food Group, Inc. (PFG) has broken ground on a 353,000-square-foot facility in the NorthPark Development in Berkeley, Missouri. The facility will increase the size of the operating company’s distribution warehouse and will include a cuttingedge meat processing and packaging area alongside a dedicated space for vehicle maintenance.
Performance Food Group (PFG)
St. Louis, MO
353,000 SF
Semiconductor Training Facility
Phoenix, AZ
50,000 SF
