EV Auto by Clayco

AUTO/EV INTEGRATED DESIGN, ENGINEERING & CONSTRUCTION SERVICES 2025

Our Clients & Community

PEOPLE & SAFETY

Safety is foundational to our work, and we are all responsible for creating a safe environment. Through regular trainings and awareness activities we prioritize proactive measures. Addressing physical and psychological well-being is vital, and we foster open dialogue for all employees.

CLAYCO RISING (CULTURE, EQUITY, AND INCLUSION)

Clayco coordinates social impact efforts through Clayco Rising, a leading CEI program in the industry. With 25 years of experience, Clayco Rising creates opportunities and structural change for employees, minority- and womenowned businesses, and communities.

OUR COMMUNITY

Clayco’s culture extends beyond building structures. We’re committed to long-term partnerships with our communities. A vital part of our identity is dedicating time, energy, and resources to projects and nonprofit organizations in the communities where we live and work.

OUR ENVIRONMENT

Clayco prioritizes environmental responsibility, as we meet the needs of employees, clients, and future generations. We design and construct buildings to reduce emissions and enhance energy efficiency. We lead with innovative solutions to minimize embodied carbon and waste. We have 100+ Sustainably Certified Projects and 70+ Sustainability Accredited Professionals.

ESTABLISHED IN 1984 A FIRM OF THE BEST & BRIGHTEST WITH 3,500+ EMPLOYEES ACROSS THE COUNTRY

A SAFETY LEADER WITH A CURRENT EMR OF

0.40 (1.0 INDUSTRY AVERAGE) ACCOMPLISHED 2023 REVENUE

$5.8B

A LOOK AT

We Are

Our team specializes in the “art and science of building,” providing fast-track, efficient solutions. Year after year, we are ranked by Engineering News Record as a top 5 design-builder and contractor. By embracing the passion, creativity, and ideas of our people, we have been recognized as the Fast Company Best Workplace for Innovators and Brands That Matter.

The Power of Integration

Clayco is an unmatched, collaborative team. Financial planners, designers, engineers, programmers, builders, and clients work transparently, sharing knowledge with a common desire to exceed owner expectations. Our vast offering of in-house disciplines allows us to provide the specialized services to meet our client’s individual project needs to deliver unparalleled results.

Develop Design & Engineer Build

+ Site Selection

+ Development

+ Financing

+ Asset Management

+ Architecture

+ Interiors

+ Urban Planning & Design

+ Landscape Architecture

+ Sustainability

+ Process & Manufacturing

+ Building Systems

+ Structural

+ Design-Build

+ Design-Assist

+ Integrated Delivery

+ CM@Risk

+ EPC

+ Self-Perform Concrete Construction

+ Self-Perform Mechanical, Electrical & Process Systems

+ Self-Perform

Glass Exterior

Cladding Systems

+ Procurement

Direct Manufacturer Sourcing

Nationwide

Purchasing Power

Delivery Logistics

Concrete Construction

+ Tilt-Up Concrete

+ Precast Erection

+ Cast-in-Place and Precast Parking Garages

+ Structural Foundations

+ Vertical Structural Concrete

+ Flatwork

+ Bridge and Road Work

+ Rehab Concrete

+ Mobile Batch Plants

+ Architectural Concrete

Mechanical Systems

+ Process Equipment - Fabrication and Installation

+ Manufacturing Equipment Rigging and Millwright

+ Process Utilities Equipment and Piping

+ Expedite ISBL Equipment and Material Scope

+ Demolition

SelfPerform Capabilities

Full-service concrete, civil, and mechanical contractor with the in-house resources and expertise to safely self-perform a wide variety of commercial & industrial construction.

Technology

+ Virtual Design & Construction (VDC)

+ 3D Visualization/Augmented Reality

+ Pre-Construction Integration (4D/5D)

+ Digital Layout & Reality Capture

+ Robotics

+ Digital Jobsite

+ AI & Machine Learning

+ Digital Project Handover

+ Generative Design

+ ACC Common Data Environment

+ Facility Asset Tracking

+ Digital Twin Development

COMPREHENSIVE

Preconstruction

At Clayco, competitive pricing, speed-to-market, safety, and quality are paramount. Our preconstruction approach enables us to deliver highly complex projects within accelerated time frames by collaborating across our full platform of services through communication, lean principles, and technology.

Our Technical Assurance Group (TAG) and Quality Control Team supports all our business and market sectors by meticulously formulating and testing design solutions and ensuring our design processes are of the utmost quality.

With these unique services, Clayco delivers a seamless, transparent, and fully integrated delivery experience to our customers. This is what we do every day. It’s not a segmented endeavor, but a continuum from the initial idea to the project outcome.

OFFICE LOCATIONS

Atlanta, GA

Birmingham, AL

Chicago, IL

Culver City, CA

Greenville, SC

Kansas City, MO

Phoenix, AZ

Raleigh, NC

St. Louis, MO

GEOGRAPHIC PRESENCE

Any Project, Anywhere

As a national company, we bring a unique depth to our projects. We are a traveling team of management and leadership experts that tap into local resources, identify the local market strengths (subcontractors and suppliers), and incorporate this talent into the team. We are more than just a collection of offices.

At Clayco, we create inspired buildings that help our clients reach their goals. We are selective about where we apply our craft and about who we work with. We take an integrated approach to the multitude of industries we serve, and our innovative approach enables us to build any project anywhere.

Geographic Presence

We Design and Build for a variety of industrial markets Distribution | Manufacturing | Aerospace | Food & Beverage

across a wide range of geographies

Over 50% of Clayco’s industrial work is Foreign Direct Investment

Foreign Direct Investment Clients (Select)

What makes us experts in the battery and EV market?

As your battery/ev total building solution, we engineer and construct complex projects with seamless integration. Our approach delivers optimal solutions for our clients most challenging capital projects within the battery manufacturing supply chain.

2023 INDUSTRIAL REVENUE

BUILDING DESIGN + CONSTRUCTION #1

$3.6B TOP INDUSTRIAL FACILITY CONTRACTORS & CM FIRMS

Conceptual Planning ABILITY TO INFLUENCE COST & SCHEDULE

SAFETY THROUGH PROACTIVE DESIGN cost of change

Our commitment to successful project delivery hinges on our in-depth expertise and early involvement, ensuring greater certainty in safety, quality, cost, and scheduling.

Design

Procurement

Construction

Start Up

ENGINEERING NEWS RECORD (ENR) BATTERY/EV MARKET SUMMARY

MANUFACTURING 32M SIZE (SF)

$6.3B VALUE #8

Integrated Design & Engineering Capabilities

SITE & BUILDING DESIGN

+ Site Selection

+ Master Planning

+ Civil

+ Structural

+ Architecture

+ Interior Design

+ Landscape Design

+ Building Codes

+ Specialty Environments

+ Sustainable Design

BUILDING SYSTEMS ENGINEERING

+ Mechanical

+ Electrical

+ HVAC

+ Plumbing

+ Fire Protection

+ Refrigeration

+ Industrial Wastewater

+ Environmental, Health, & Safety

PROCESS & APPLICATIONS ENGINEERING

+ Process Chemical & Mechanical

+ Process Electrical & Instrumentation

+ Process Design

+ Process Applications

+ Design & Integration

+ Applications Engineering

PROJECT MANAGEMENT

+ Design Scope, Objectives, & Deliverables

+ Schedule & Budget Management

+ Risk Management

+ Resource Management

+ Process Equipment & Material Procurement Coordination

+ Communication Plan with Stakeholders

+ Client Relations

+ Safety, Environmental, & Code Compliance

Battery Active Materials (BAM) Manufacturing

Material Handling Utilities Environmental

• Rail and Truck Unloading

• Screw, bucket and belt conveyors

• Crushing

• Storage – Silos, bins, hoppers

• Screening

• Pneumatic Conveying

• Bulk Bag Unloading

Milling and Shaping

• Roller

• Bead

• Ball

• Jet

• High Power Usage Systems

• Compressed Air

• Cooling Water

• Chilled Water

• Inerting Gasses –Nitrogen, Argon

• Process Gasses –Silane, Acetylene, Oxygen

• Water and Waste Water

• Filter/Receivers

• Weigh Feeders

• Blenders

• Slurries

• Thermal Oxidizers

• Scrubbers

• Dust Collection

• Pusher Kiln

• Rotary Kiln

• Fluid Bed Dryer

• Spray Dryer

Finished Goods

• Coating

• Bulk Bag Loading

• Truck and Rail Loadout

• Concentrator

• Pulping

• Reactors

• Iron Precipitation

• Settlers

• Solvent Extraction

• Crystallization

• Electrowinning

» Mining/Processing of Raw Materials

» Processing for battery-grade materials

» Cathode/Anode Production

» Separator Production

» Electrolyte Production

» Electrode & Cell Manufacturing

» Module Pack Manufacturing

» Various Offtake

» End-of-life Recycling and Reuse

1,200,000

22 GWh MEP, Cleanroom and Dry Room

A global manufacturer and supplier of advanced silicon battery technology, has created their one-million-squarefoot campus to be home to the world’s largest factory of advanced silicon battery materials for EV programs to meet global decarbonization targets.

Xalt Energy (Dow Kokam) Lithium-Ion Battery Manufacturing Facility

TILT-UP Concrete Strategies began tilting up the massive panels for building one at ENTEK’s new manufacturing campus in Terre Haute, Indiana. Designed by LJC and Clayco Design & Engineering (CDE), the plans include four to six buildings, covering approximately 1.4 million square feet. When completed, this plant will produce lithium-ion battery separators for electric vehicles with a focus on reducing the carbon footprint.

Entek Li-ion Battery Separator Plant

Terre Haute, IN 750,000 SF

Clayco teamed up with Hankook Tire to design and build the company’s 2.2 million-square-foot expansion in Clarksville, Tennessee.

The state-of-the-art facility will ensure the highest standards of tire manufacturing and technological innovation for Hankook’s passenger car and light truck tires as well as the company’s first U.S. production of truck, bus and radial tires.

Clarksville, TN

2,200,000 SF

Hankook Tire

Rivian EV Manufacturing Plant

Social Circle, GA

1,800 Acres

CHARGE ON Our enterprise was selected to expand Rivian’s plant in Normal, Illinois. This designbuild project consists of a 2.2 million-square-foot expansion across multiple areas of the plant, which will increase Rivian’s production to more than 225,000 vehicles annually. This will be a true display of our company’s integrated capabilities as Clayco, LJC, Concrete Strategies, CDE , and CDC will all be involved in the expansion project.

Normal, IL

2.2M SF

Rivian NN2 Plant Expansion

Toray Carbon Fibers America

Decatur, AL

270,000 SF

Toray Carbon Fiber Manufacturing Plant & Facility Spartanburg,

SOLAR ENERGY

The team of Clayco, LJC, CDE and SEI provided design, build and procurement for a 750,000-square-foot solar panel assembly manufacturing facility in Mesquite, Texas. The facility, which is nearing completion, will house six process lines to produce a total of 317 megawatts of solar panel capacity per month.