A Fluid Control Business of IMI
Company Profile
A Fluid Control Business of IMI
Company Presentation Orton is a leader company in the supply of butterfly valves since 40 years. Founded in 1963 by Mr Licini (ENI Group Mgr.) as A.M.I. S.r.l. to produce butterfly lined valves up to 24”; the company changed its name to Orton Italiana, becoming an international leader in the manufacture of triple eccentric metal and rubber seated butterfly valves, together with butterfly control valves used in many industries. In 1982 Orton started the production of Double Eccentric Rubber Seated and in 1987 the production of Triple Eccentric Metal Seated Valves. Already in 1992 Orton has been certified by Det Norske Veritas for its compliance with ISO 9001. In 1993 the company was acquired by the British multinational group FCx International, a leading supplier of specialist flow control products with a presence on each continent. In March 1996 the company relocated to new larger facilities covering a total area of 12,000 sq/m including factory, warehouse and offices. The new facilities are located at S. Nicolò a Trebbia, very near Milan international airport (Malpensa). In 2001 Orton was certified by DNV for its compliance with PED regulation–CE Mark. In 2002 FCx International awarded to Orton factory the Royal Cryogenic butterfly valve production; in order to strengthen Orton presence in the cryogenic valve market. In May 2006 Orton was acquired by the British multinational group IMI plc. as part of the Flow Control Division – Severe Service, present on a worldwide basis to cover demand on very specific severe applications. Due to the increasing demand for valves in cryogenic applications, in 2003 Orton plant has been extended by enlarging the factory and the construction of a huge bunker to perform High Pressure Gas tests and Cryogenic tests, realized in a safe and protected external area. Starting from October 2007, Orton has initiated the relocation of offices and manufacturing plant from San Nicolò a Trebbia to Piacenza in an area of approximately 56,000 sqm. With a covered area of almost 18.000 sqm. A brand new building for machining shop is under construction. A state-of-the-art high pressure and cryogenic testing facility is already available so that valves up to 120” of size and pressure to cover ASME class 2500 can be tested undergoing the most stringent safety measures. Orton manufacturing capacity will be doubled within middle of 2009. Orton main purpose is to meet the Customers requirements in terms of high quality products and quick answer to the demand. In 2004 the company obtained certification by DNV for its compliance with ATEX regulation. In the same year, a new Orton sales office in Houston was opened to support the North American market. The application of Orton products has been extended during the years, thanks to captioned research and engineering. In quality driven markets, from petrochemicals to cryogenics, power generation to offshore, processing to shipbuilding, Orton’s long experience is everywhere recognized. The company is committed to component integrity, reliability and repeatability achieved with integrated state–of-the-art CAD/CAM facilities. Nowadays, Orton serves clients worldwide, producing and marketing approximately 10,500 valves per year; and dealing with End Users, Engineering and Contractors.
A Fluid Control Business of IMI
GENERAL INFORMATION •
Company name:
Orton S.r.l.
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Legal address:
Via Stendhal 65, 20144 Milano, Italy
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Plant / main offices address:
Via dei Bazachi, 50 – 29121 Piacenza – Italy
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Second plant address:
Via Grilli,2/A – 29010 San Nicolò – Piacenza -Italy
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Telephone:
+39 0523 762511
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Fax:
+39 0523 762512
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E mail:
sales@ortonvalve.com
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Website:
www.ortonvalve.com
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Parent company
IMI plc FACILITIES
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Grounds:
56,000 sqm + 17,000 sqm
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Factory:
15,000 sqm + 12,000 (covered area)
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Offices:
3,300 + 750 sqm
FINANCIAL INFORMATION Orton is a 100% private company, fully owned by IMI plc, a British multinational group Annual turnover in the last six years faced a tremendous growth as per following table (Currency = Euro): 2001: 12,502,000
2007: 58,316,000
2002: 15.611.000
2008: 60,442,000
2003: 19,032,000
2009: 67,261,000
2004: 21,307,000
2010: 31,773,000
2005: 23.144.000
2011: 61,616,000
2006: 34,924,000
2012: 62,873,000
A Fluid Control Business of IMI
COMPANY PERSONNEL According to their main functions, the company personnel is divided as follows:
General & Administration Q.A./Q.C. Sales & Marketing Contract Administration After Sales Engineering R&D Manufacturing
= = = = = = = =
19 23 12 8 5 15 5 117
TOTAL
=
204
PRODUCTS •
Product range:
Isolation and Control butterfly valves for Process and Utilities
MAIN PRODUCTS
MAIN PRODUCTS CHARACTERISTICS
TRIPLE ECCENTRIC METAL SEATED VALVES
SIZE 3” ÷ 160” Cryo to H.T. Rating ANSI 150 up to ANSI 2500
DOUBLE ECCENTRIC BUTTERFLY VALVES
SIZE 3" ÷ 160" RATING PN 10-16-20-25 ANSI 150
RUBBER LINED BUTTERFLY VALVES
SIZE 1½" ÷ 80" RATING PN6-10-16-20-25 ANSI 150
TEFLON LINED BUTTERFLY VALVES
SIZE 1½" ÷ 24" RATING PN 6-10-16
CONTROL BUTTERFLY VALVES
SIZE 6" ÷ 60" RATING ANSI 150 ÷ 2500
Market sectors:
LNG/NATURAL GAS REFINERY PETROCHEMICAL & CHEMICAL PLANT POWER PLANT SOLAR POWER PLANT NUCLEAR POWER PLANT PULP & PAPER INDUSTRY SHIP BUILDINGS STEEL MILLS FOOD INDUSTRIES PHARMACEUTICAL PLANT OFF SHORE WATER TRANSMISSION SYSTEM BREWERS
A Fluid Control Business of IMI
MAIN END USER QUALIFICATIONS / APPROVALS: SHELL EXXON MOBIL CHEVRON BP CONOCOPHILLIPS ENI ENEL KOC KNPC NPCC ADNOC SWCC SABIC SAUDI ARAMCO P. D. O. SASOL KOREA GAS CORPORATION ZHEJIANG YISHENG PETR. YANGZI PETROCHEMICAL CALTEX PDVSA NAVANTIA FERROL SHIPYARD ENAGAS ELF D.O.N.G. BAE SYSTEM SINOPEC CNOOC RELIANCE INDUSTRIES PETRONET LNG PETROBRAS
HOLLAND / U.K. U.S.A. U.S.A. U.K. U.S.A. ITALY ITALY KUWAIT KUWAIT U.A.E. U.A.E. SAUDI ARABIA SAUDI ARABIA SAUDI ARABIA OMAN SOUTH AFRICA KOREA CHINA CHINA INDONESIA VENEZUELA SPAIN SPAIN FRANCE DENMARK U. K. CHINA CHINA INDIA INDIA BRAZIL
A Fluid Control Business of IMI
MAIN EPC CONTRACTORS QUALIFICATIONS / APPROVALS
SAIPEM ABB TECHNIP ITALY ENEL SICON OIL & GAS ERG TECNIMONT NUOVO PIGNONE TECNICAS REUNIDAS ABB LUMMUS B. V. M.W. KELLOGG AKER KVAERNER PARSON K. B. R. WHESSOE VOLKER FLUOR DANIEL KRUPP UHDE LINDE ENG. TECHNIP SAIPEM STATOIL BECHTEL CORP. CHICAGO BRIDGE & IRON BLACK & VEATCH MUSTANG ENG. FAFCO DAYIM PUNJ LLOYD CHIYODA CORP. JGC CORP. TOYO ENG. CORP. HITACHI ZOSEN CORP. HITACHI INC. TOSHIBA MITSUBISHI CORP. HYUNDAI ENG. & CONSTR. GS ENG. & CONSTR. HYUNDAI HEAVY IND. DOOSAN ENGINEERING SHENHUA HQCEC PETROFAC
ITALY ITALY ITALY ITALY ITALY ITALY ITALY ITALY SPAIN HOLLAND U. K U. K. U. K. U. K. U. K U.K. GERMANY GERMANY FRANCE FRANCE NORWAY U. S. A. U. S. A. U. S. A. U. S. A. SAUDI ARABIA SAUDI ARABIA JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN JAPAN KOREA KOREA KOREA KOREA CHINA CHINA U.A.E.
A Fluid Control Business of IMI
QUALITY ASSURANCE INFORMATION Quality assurance standard: ISO 9001:2008, ISO 14001:2004 and OHSAS 2007 Orton carries out functional and pressure tests on 100% of the products before the delivery. The majority are attended by the main inspection authorities, such as: R.I.N.A. LL. REGISTER D.N.V. T.端 V. BUREAU VERITAS S.G.S. M.M.I. ISPESL STOOMWEZEN A.B.S. ENEL A.P.A.V.E. GOST R RTN
A Fluid Control Business of IMI
MANUFACTURING INSPECTION AND TESTING EQUIPMENTS Our manufacturing plant is served by the following machine tools: No. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 1 1 1 1 1
DESCRIPTION C.N.C. MACHINE CENTER C.N.C. MACHINE CENTER C.N.C. MILLING CENTER C.N.C. MILLING CENTER C.N.C. VERTICAL LATHE + DRILLING C.N.C. VERTICAL LATHE + DRILLING C.N.C. VERTICAL LATHE + DRILLING C.N.C. VERTICAL LATHE + DRILLING C.N.C. VERTICAL LATHE C.N.C. VERTICAL LATHE C.N.C. HORIZZONTAL LATHE C.N.C. HORIZZONTAL LATHE C.N.C. HORIZZONTAL LATHE C.N.C. HORIZZONTAL LATHE HORIZZONTAL LATHE HORIZZONTAL LATHE HORIZZONTAL LATHE RADIAL DRILL RADIAL DRILL MILLING MACHINE SLOTTING MACHINE AUTOMATIC HACK SAWING MACHINE BELT SAW PRESETTING TEST BENCH PRESS TEST BENCH PRESS TEST BENCH PRESS TEST BENCH PRESS TEST BENCH PRESS BRIDGE CRANES ELECTRIC LIFT TRUCK ELECTRIC LIFT TRUCK ELECTRIC LIFT TRUCK ELECTRIC LIFT TRUCK LIFT TRUCK
MAKER
TYPE
MCM MCM CERUTI MORANDO TITAN 4000 MORANDO WK 32 PROCAST NTM12/16 PROCAST NTM10/13 RAFAMET TITAN 3000 DAEWOO EMXO - PADOVANI EMCO VEGA MORANDO PONTIGGIA SAFOS LTF SASS DEBER MINGANTI FRIGGI BIANCO MAS. & FRAT. PASQUALI ICP SICMI SICMI SICMI
CONNECTION PROGRESS 1500X1800 1300X1300 MAX 4.300 mm. MAX 2.000 mm. MAX 1.600mm. MAX 1.300mm. MAX 1.800 mm. MAX 3.200mm. MAX 600 mm. MAX 600 mm. MAX 360 mm. MAX 400 mm. CENTER H. 350 mm. CENTER H. 400 mm. CENTER H. 650 mm. 1.200 mm. 2.500 mm. TYPE 2 ½
STILL STILL STILL CATERPILLAR ESLINGEN
420 A 270 MAN ELECTRONIC 15 Tons 600 Tons 150 Tons 500 Tons 1.200 Tons Tons 5/10/15 2.500 Kg. 2.500 Kg. 2.500 Kg. 3000 Kg. 10.000 Kg.
A Fluid Control Business of IMI
CNC WORKING CENTER – MANDELLI
CNC Vertical turning machine MORANDO/PROCAST for turning and drilling max 1.7 mt.
A Fluid Control Business of IMI
Four Bunkers for Cryogenic and High Pressure Gas test for valves up to DN 4000 (160�)
Internal Testing Area for finished valves (hydraulic tests and low pressure gas tests)
A Fluid Control Business of IMI
ATTACHMENT 1
BANK REFERENCES
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CASSA di RISPARMIO di PARMA & PIACENZA V.le Dante Alighieri, 14 - 29100 PIACENZA (PC) ITALY Phone: +39(0)523,712090
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BANCA NAZIONALE DEL LAVORO Piazza Cavalli, 36/41 - 29100 PIACENZA (PC) – ITALY
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Phone: +39(0)523,598611
CARISBO Corso Vittorio Emanuele II, 209 – 29100 PIACENZA (PC)
Phone: +39(0)523,348211
A Fluid Control Business of IMI
ATTACHMENT 2
ORGANIZATION CHART
POSITION OR FUNCTION
NAME
MANAGING DIRECTOR
ALBERTO ALIANI
FINANCIAL DEPT. MANAGER
VINCENZO MUCIACCIA
Q. A. DEPT. MANAGER
GIUSEPPE CRESPIATICO
SALES DEPT. MANAGER
STEFANO NUCCI
PRODUCTION DEPT. MANAGER
LUCIANO RASTELLI
ENGINEERING DEPT. MANAGER
FRANCESCO BRACCHI
PURCHASING DEPT. MANAGER
ARCINI MARCO
I. T. DEPT. MANAGER
DAVIDE TOSCANI
A Fluid Control Business of IMI
ATTACHMENT 3 INSPECTION AND TESTING FACILITIES DESCRIPTION •
DIMENSIONAL CHECK:
4 dedicated areas
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HYDRAULIC & PNEUMATIC PRESSURE TEST
6 test benches available
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HYDRAULIC & PNEUMATIC TIGHTNESS TEST
6 test benches available
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NON DESTRUCTIVE TEST: Dye Penetrant Magnetic particle examination Ultrasonic test PMI Positive Material Identification RX examination (Third parties)
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SPECIAL TESTING AREA:
Helium leak test (Mass Spectrometer) Cryogenic leakage test Low Temperature leakage test High Temperature leakage test Fire Test Material Strain Measurement
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MECHANICAL & CHEMICAL ANALYSIS (THIRD PARTIES) Mechanical tests are performed by the foundries or by qualified and approved third party laboratories Chemical Analysis are performed with Oxford instrument model X-MET30000TX
The person in charge for Inspection and testing are: Mr P. Rossetti – FAT and Q.C. Controller Ms. Elena Sartori – R & D and Special Testing Area Supervisor
A Fluid Control Business of IMI
ATTACHMENT 4
CODES AND STANDARDS
DESIGN
ANSI B 16.34 ASME Section III - VIII and IX
FACE TO FACE DIMENSIONS
API 609 ISO 5752 BS 5155 MS-SP-68 DIN 3203 ANSI B 16.10
FLANGE DRILLING
ISO 2084 ANSI B 16.5 ANSI B 16.47 BS 3293 MSS-SP-44 API 605 DIN 2501 AWWA C 207
TESTING
MSS-SP-61 API 598 API 6 D DIN 3230 rate 1 BS 6755 rate A ANSI B 16.104 cl.VI
FIRE TEST
BS 6755 API 607 IV EDITION
QUALITY ASSURANCE
ISO 9001 ISO 14001
MARKING
MSS-SP-25