CLN Magazine 2014

issue 01

control logic news

SUMMER/AUTUMN 14/15

web enabling remote processes

save & time money

we take a closer look at

understand

the

POWER FACTOR

FP7 plc series

CETA

energy management >> now stocked

the future is now 3D printed solar panels

dyson 360 eye

w2 q1 wireless charger

+ lots more

&

regular features in-the-know whose who section products off-topic

how safe are your

machines?

improve your machine safety At Control Logic we have TUV-certified safety engineers that can tailor a machine safety system relevant to your industry setup and preferences to ensure your workplace runs more productively and efficiently.

legally compliant increase productivity improve safety lower costs

Let us work with you to develop a customised system that is easy to maintain and fully compliant with official validation documentation for future safety audits. Standard operating procedures, safety training and lockout/tagout services can also be provided if required.

Let’s face it, everyone deserves a safe working environment. Discover how your business can grow and benefit through smarter safety.

CALL FOR YOUR FREE CONSULTATION* *To claim your free one hour safety consultation for your workplace simply quote ‘SAFEMACHINE’ by phone or email.

for more information call 1800 557 705 or email sales@control-logic.com.au

www.control-logic.com.au

industrial. electrical. automation.

CLN | ISSUE 01 | 14/15

06

10

reducing costs through web enabling processes

W

elcome to our launch edition of CLN magazine. We are excited to present our latest offerings, news and advice in a brand new format. The publication has been created with you in mind, so we would love to hear your feedback.

Tell us what you want to see or drop us a line if you would like to get involved.

For issue one we investigate web enabling technology utilising Red Lion’s Data Station Plus as well as featuring a selection of industry products we feel will give you a competitive advantage.

FP7

contents feature 06 Web-enabling remote processes...

| Red Lion

closer look 10 FP7 PLC

| Panasonic

Michael Bacon

GENERAL MANAGER

regular 04 In-the-know 11 Whose who 24 Off-topic 26 Web-to-date 27 The back page

section products 12 Power supplies 14 Digital displays 16 Machine safety 18 Operator interfaces 20 Ethernet networks 22 Energy management

At Control Logic, we are always looking for ways to strengthen our service and product offerings, which is why we offer genuine choice, value for money and complimentary technical support with every product we sell.

We truly hope you enjoy this issue, and we look forward to assisting you with your product requirements soon.

| CONTENTS

24‘watch’ apple

26 producTVity station

issue cover

15

Red Lion Data Station Plus

CLN is available to view online @ www.control-logic.com.au CONTROL LOGIC (headquarters) 25 Lavarack Ave | Eagle Farm | QLD | 4009 1800 557 705 | www.control-logic.com.au cln@control-logic.com.au | sales@control-logic.com.au

control logic news

Control Logic is one of Australia’s leading suppliers of industrial, electrical and automation products, services and solutions.

Terms and conditions: Images contained within CLN are for illustration purposes only. Tradenames and trademarks is owned by their respective owners. Prices exclude GST unless otherwise specified. All advertised prices and specifications are subject to change without notice E.&O.E. Valid until 31st May or until stocks last.

03

Safety sensor with RFID technology Schemersal RSS 260 series The new RSS260 safety sensor from Schmersal combines the detection principles of RFID technology into a compact package and attains a high sensing distance. As well as the standard actuator that is suited for mounting on aluminium profile systems, other actuator packages are also available: a compact, square target and a long, flat actuator that is suitable for fitting to plexiglass protective doors.

Users have the ability to connect up 31 RSS260 safety sensors in series and evaluate them with a single safety module without compromising the safety level and the diagnostic capability.

Klemsan price beat guarantee* 10% off your best price

Control Logic are proud to introduce you to the new Klemsan range of terminals and wiring systems. This premium European brand delivers lower than expected pricing with over 40 years of experience behind them.

As an introductory special, receive 10% off on your existing terminal price for a limited time. Offer applies to any current price or quotation on screw connection terminals, spring clamp terminals and/or selected termination accessories. Quote ‘KLEMSALE’ to activate this offer.

in-the-kn *Terms and conditions apply. Promotion is valid in Australia only and while stocks last. Excludes din-rail and wiring duct products. See our website for full terms and conditions.

Energy Management Solutions

Control Logic is excited to advise our customers that we have been appointed a distributor for CETA commercial and industrial products within Australia.

CETA, a global distributor of energy related hardware and software products, enable companies to reduce energy related costs, achieve regulatory compliance, and achieve green/environmental initiative targets.

3D printable solar panels

Ceta & Control Logic

With 3D printing becoming more commonplace, Australian researchers predict we are very close to producing printable ‘paper-thin’ solar panels capable enough to power “entire skyscrapers”.

As part of the Victorian Organic Solar Cell Consortium (made up of CSIRO, Melbourne and Monash universities members), a group of 50 scientists have been working to make this technology a reality.

At a consumer level we should see iPad covers, laptop bags, phone covers and more, collecting energy to charge these devices. With paper-thin technology (also made semi-transparent), it will allow printing directly onto materials such as roofing or windows, opening up endless design opportunities. Find out more by checking out the consortium’s website. The future looks bright.

04

CLN | ISSUE 01 | 14/15

| IN-THE-KNOW

ABB AC500-S integrated safety PLC Automation technologies company ABB, has recognised Control Logic to be a Technical Safety Partner, and a national distributor for their new AC500-S Integrated safety PLC. This selection was based on an understanding of both local and international safety standards and a deep knowledge of automation systems.

The ABB AC500-S PLC is especially suited for machinery safety systems both small and large.

Guaranteed same day shipment cutoff extended to 4pm

More info?

See page 17

Control Logic is pleased to announce that delivery time-frames has been extended to 4pm to provide all customers greater flexibility for guaranteed same day shipment via our carrier (for both air and road).

now

Any customer wishing to nominate their own freight carrier will need to place their final order prior to 2pm to ensure same day shipment.

parts, products & news you need to know about.

Meters Communication Devices Energy Management software

IECEx certified pressure transmitters BD sensors have attained IECEx approval on a wide range of pressure and level products enabling them to be used in hazardous environments. These intrinsically safe submersible level probes and pressure transmitters have been specifically designed to comply with the most difficult requirements of industrial applications. Now available to order through Control Logic.

Next generation of remote control Jay Electronique SAFIR range partnership

The SAFIR range of radio remote controls from Jay Electronique, consists of two families of hand-held controls and ‘Bellybox’ units that can be configured to meet your application.

All transceivers feature a back-lit, anti-reflection LCD display that indicate battery charge, radio link behaviour and equipment feedback such as weight, limit switches and fault diagnostics. Infrared startup, action zone limitations and emergency stop functions round up some of its safety integration technology.

Control Logic now a QLD distributor Control Logic has recently been appointed a distributor of Novaris products in QLD complementing existing networks in NSW and VIC. This will provide our customers across the entire east coast a greater choice for those requiring quality surge protection solutions.

Products in the range include surge diverters, surge protectors, surge filters, spark gaps, process control, LAN & CCTV, Coaxial and telephone solutions.

05

web-enabling remote processes management reducescosts As the need to remotely control processes increases, so does the need for a convenient management solution.

Web-enabling remote processes simplifies management and reduces downtime, lowering maintenance and operation costs.

History

The alternative solution—entirely automating remote processes—can be just as Remotely operated applications such inconvenient and expensive. Automation as wastewater treatment, wind energy requires frequent maintenance visits, generation and pumping stations must be either to prevent failures in critical systems regularly monitored and controlled to ensure or to fix failures once they occur. Both optimal performance. these scenarios can Wastewater facilities result in significant must consistently meet and often “equipment with moving downtime government regulations require external service for efficiency and are providers, costing parts must be checked regularly monitored to businesses substantial often and all data carefully time and money. ensure environmentally friendly operation. Wind monitored to prevent energy companies Remote process malfunctions and recognise operation has also must control fields of turbines located a concern potentially costly problems.” become many miles away, for smaller companies and pumping stations or self-employed require constant individuals. In order to surveillance that, without remote access, stay competitive with larger corporations, involves costly on-site monitoring. many smaller businesses must rent

06

expensive processing equipment—which may be installed and operated many kilometres from the renter.

In addition, equipment is consistently becoming more complex to accommodate new production and quality regulations, making the management of such equipment more complicated. The distance between where the equipment is located and where it must be managed, combined with constantly changing technology, makes solving remote process applications increasingly challenging.

Challenge Preventative maintenance, determined by system and equipment status data gathered during equipment operation, is critical to ensuring that remote processes maintain optimal performance. When wastewater

CLN | ISSUE 01 | 14/15

is treated, for example, filters must be regularly checked and maintenance is scheduled when filter changes are needed.

Car wash applications often require daily liquid level surveillance, and pump and system status feedback is needed in order to avoid controller crashes. These and many more applications involving equipment with moving parts must be checked often and all data carefully monitored to prevent malfunctions and recognise potentially costly problems.

If the equipment cannot be sufficiently monitored and controlled from a remote location, on-site visits multiply, since maintenance workers are needed to perform simple system checks as well. The additional trips quickly add up in cost and often result in production downtime. Also, if an external service provider is hired, the task becomes additionally time consuming which causes significant concern when monitoring is crucial to preventing critical system failures.

Monitoring and controlling processes remotely and in real time helps identify future problems before they occur, increasing the efficiency of preventative maintenance and decreasing the number of on-site visits required, thereby reducing expenses. For this task, a time-efficient, cost-effective monitoring and control solution is necessary.

| FEATURE

A problematic solution Securing a robust, reliable method for remote equipment surveillance has proven problematic for many businesses. When external service companies are employed for such purposes, they will often install a control system comprised of PLCs, drives, and additional controllers—a variety of products often of different brands. Gathering complex machinery data in real time from all these sources at once can be challenging, as data usually can be acquired from only one PLC or critical controller at a time. This system is also inconvenient because the devices are virtually incompatible with one another, making communications among PLCs and other controllers either complex or very limited.

Other methods require computers and specialised operating systems, as well as complicated and often expensive software, to help organise and log collected data.

This requires further external sources to provide the knowledge and support needed to program, maintain and troubleshoot the system. Plus, this complex solution is often unstable and system crashes are common.

A solution that works Web-enabling remote processes simplifies

u

07

system monitoring and control and provides a comprehensive, cost-efficient solution.

When a web-enabled product is used to gather critical system data from all equipment simultaneously, the information can be simply concentrated then monitored or logged for future availability online. This solution ensures all data concerning machine input/output, status and faults is easily referenced and addressed, and it can be accessed easily from an Internet-enabled PC. Another method of web-enabling remote processes involves on-demand or automatic synchronisation. Using this solution, data can be automatically transferred from multiple remote sites to one central server, where engineers or service managers can monitor information directly. This avoids unnecessary connections to the remote controllers. Instead, remote devices can synchronise with the server, or the server can pull data from remote sites using FTP. This solution also allows operators to easily visualise the status of remote processes, providing central data for SCADA packages.

MANAGEMENT

PREVENTION

Supervise, manage and control processes on site or remotely

Early notification reduces downtime

CONTROL

Easily monitor and control the process for improved quality

Data Logging Embedded Web Server Virtual HMI for Easy Remote Viewing and Control Custom Web Pages Protocol Converter/Gateway

A AT EXCHANGE

In addition, web-enabled systems can be configured with alarm capabilities, ensuring notifications of equipment failure or other critical system events are delivered promptly to a set destination: a control panel, a PC or even a cell phone. With this system in place, any faults in a remote process are communicated as they occur, enabling engineers and plant managers to address

Remote Management

DA T

CONVERTER

DATA

PROTOCOL

A

D

FTP Server Email and SMS Messaging File Synchronization Alarms and Event Logging Security Manager for Multi-User Applications

EXCHANGE

Communication

Automation

SYSTEM

related products Data Station Plus

Graphite Series

i 08

www.control-logic.com.au/products/operatorinterfaces/red-lion-operator-interfaces

SN-6800 Cellular Router

More info?

See page 19

CLN | ISSUE 01 | 14/15

Wastewater treatment monitoring manufacturing and production problems immediately.

A comprehensive solution: Red Lion’s Data Station Plus In order to facilitate communications among equipment produced by many different manufacturers, the Data Station Plus by Red Lion Controls can communicate with multiple devices at once—simplifying the monitoring and control of an intricate remote system. Also, the Data Station Plus comes standard with an embedded protocol converter, enabling all connected serial or Ethernet devices to communicate with one another. This data exchange is set-up using a simple drag-and-drop mapping interface, reducing programming time.

All data collected by the Data Station Plus can quickly be logged in an IT-ready, comma separated variable (CSV) format that concentrates all information for easy reference. These comprehensive data logging capabilities provide an easily accessible record of the remote processes’ status history, allowing companies to

| FEATURE

perform preventive maintenance in a timely pumping stations can be easily monitored, logged and referenced. Wind energy and cost-effective manner. Plus, current generation and concrete plant operations system quality can be monitored from a PC or other interface, and the Data Station can be placed under constant surveillance, Plus’ excellent data collection abilities ensuring system errors or abnormalities are ensure traceability for diagnosis and readily identified and addressed. In addition, since logs collected by the Data Station troubleshooting of system faults.

Plus can be easily downloaded online via The Data Station Plus allows users to FTP services, this monitoring and control reliably control remote processes via can be performed from virtually any location its embedded web server. It features a with Internet access. sophisticated array of remote tools and acts as a virtual HMI, enabling operators to view Web-enabling remote processes allows data and make decisions accordingly in real both small and large time. When an alarm companies to save sounds or production time and money by quality issues arise, operators can launch “The Data Station Plus allows making the managing of these applications a backup system, users to reliably control more efficient, reducing open a value or adjust remote processes via its downtime and lowering PID gain from an office web browser. embedded web server.” maintenance costs.

The Data Station Plus In addition, the Data provides a reliable, Station Plus allows robust solution for operators to alter their web-enabling processes, concentrating data process’ parameters to adapt to changing from a host of devices made by a variety weather or additional environmental of manufacturers and located in a remote concerns. location. With its embedded protocol facilities and exceptional data logging capabilities, the This product’s advanced remote monitoring Data Station Plus ensures all system data and control abilities have proven invaluable can be monitored and managed from virtually in a number of applications. The filters any location. This tool enables manufacturers critical to wastewater treatment can be to easily and efficiently identify potential easily checked to determine when they problems, thereby minimizing interventions must be changed. Liquid level data, as well and reducing costs. as pump and valve status in car washes or

i

www.control-logic.com.au/products/protocol-andsignal-converters/protocol-converters

More info?

See page 20

i

www.control-logic.com.au/products/ethernetnetworks/cellular-modems-and-routers

09

CLOSER LOOK |

programmable

FP7series

logic

controller

New from Panasonic, the top-of-the-range FP7 series of programmable logic controllers incorporates the functionality and performance of a modular PLC in a very compact size.

Panasonic’s new FP7 series programmable logic controller has created a lot of hype since its release to the Australian market.

One of the smallest available in regards to size, it features a 32 bit processor platform with adjustable memory capacity for program or data including a very fast 11ns per step processor speed. Panasonic claims it is able to replace a traditional modular PLC twice even 3 times its size.

Size & precision The first thing you will notice about the FP7 is its size measuring just 90mm high and 83mm wide as the base form. Its direct connection of 24VDC to the processor eliminates the need for a dedicated power supply, and additional units can be simply clipped-on to suit the application at hand – no need for backplanes!

CPU

analog

input

90 mm

high

ethernet

port

It lends itself to a larger machine or plant control where I/O counts are high and there is more process-oriented control taking place. Precise control is also possible with an accuracy rate of 0.05% using the systems new 16bit analogue architecture with a 25us per channel conversion rate.

Ethernet capabilities are achievable through its standard CPU boards allowing remote programming, monitoring and data logging to FTP servers or via Modbus TCP. Data can be additionally loaded onto a SD card

at a glance...

• Fast, 32 Bit processor platform • Ultra high-speed processing capable of 11ns per step • User configurable capacity of program & data register • Up to 16 modules per rack without cost of backplane

10

I/O unit

INPUT | OUTPUT | I/O additional features

•

16, 32 and 64 point, 24VDC digital input & transistor output cards

•

16 point relay output cards

•

4 point, high speed/resolution analog input & output cards

•

8 point, high resolution, thermocouple, RTD & analog input cards

•

High speed counter cards

•

2 & 4 axis positioning & pulse output cards

CLN | ISSUE 01 | 14/15

i’d like you to meet...

for remote access which saves costs on logger units.

Security All programs utilising the FP7 are able to be password protected and the ability to assign different security levels is relatively simple.

The CPU unit can store two programs to protect itself from a potential fault avoiding the need for a SD memory card to return to a previously saved backup program.

Product M anager Brisbane o ffice

My specia lity: Panasonic Relpol Mountain bi kes Klemsan Jay Electroni que & awesome advice

You may decide to use a SD card instead for storing log data for traceability or program operation testing when developing or updating a new program. This can be quite the time saver as it bypassed having to first download to the PLC run memory.

Call me: 07 3623 12 12

Data-driven setting Program-driven setting

Program: 221 k steps Data register: 512 k words

Data register: 256 k words

ntrol-log

“Don’t look where

Program: 145 k steps

Program: 196 k steps

Paul Dav ies

pauld@co

Data register: 128 k words Advantageous for Advantageous for many large logging data operation programs

Result?

The FP7 is Panasonic’s flagship model of PLCs and it shows. It is obvious they have thought a lot about how it will be used for current as well as future applications. In addition to obviously being a space saver, you get up to 10,000 steps free using the demo version of FPWIN Pro 7, Panasonic’s IEC61131-3 compliant programming software. Weigh up all its features and the FP7 starts to look like great value for money in comparison.

Interviewed by Gray Williams, Marketing Guru, Control Logic headquarters.

Initial state

| WHOSE WHO

ic.com.au

you don’t want to

go...”

Paul Davies our Product Manager in Brisbane answers some questions about his role, his specialities and his journey so far.

So Paul, in a nutshell, what exactly does a Product Manager at Control Logic do?

As a group we are responsible for product promotion, inventory management, staff training, technical support, principal liaison and most of all, the sales of our product groups. In my case, I look after Panasonic, Jay Electronique, Klemsan and Relpol.

With the number of brands you look after, do you find your role varies a lot?

One of the most rewarding aspects of my role is supporting what we sell, whether that is something simple like a wiring diagram or assisting with the programming of a PLC, nothing gives the same satisfaction of making that product work as part of an overall solution.

Tell me one of the weirdest requests you’ve received?

I once had a request from a customer for some timers for use in a licensed Brothel (you figure it out!)

So never a dull day then? Haha! What made you decide to work at Control Logic?

i

www.control-logic.com.au/products/plc-s-rtu-s-and-i-o-systems

• Intergrated Ethernet • Array of I/O modules • Direct 24VDC to CPU saving space/cost • IEC61131-3 compliant programming software

They are a family owned business that appreciate and look after their staff. After working for a couple of global companies, it is nice to feel as though you are really contributing to something rather than feeling like a number.

Thanks for your time Paul!

Each edition we will introduce you to a member of our team. Local interaction and easy-to-deal with service is what we’re about here at Control Logic, so we hope to hear from you soon.

11

CLN magazine prices quote: “MAG”

1

power supplies 1

1.3A POWER SUPPLY Puls Miniline Series • • •

$45 ex gst

CONTROL TRANSFORMER Altro T Series • • •

63VA 1 phase 240VAC primary 24VAC secondary Made in Australia

T63-240-24 |

3

$245 ex gst

10A 24VDC BUFFER UNIT Puls UC Series • • •

Built-in super caps as energy source Regulated output voltage (buffer mode) Holds 10A up to 16.5 sec

UC10.241 |

$425 ex gst

DC/DC CONVERTER Puls CD Series • • •

18-32VDC input Isolated 24-28VDC output at 5A Width only 32mm

CD5.241 |

6

$195 ex gst

DC/AC INVERTER Premium OCS 250 Series • • •

9.6-14.4VDC input, 230VAC output 180VA output power Galvanic isolation

7051A-NP9134 |

12

4

1-Phase input, 24VDC output Only 65mm wide 20% Power reserves

CPS20.241 |

5

$35 ex gst

20A POWER SUPPLY Puls C Series • • •

4

3

1-Phase input, 24VDC output Adjustable output voltage Compact design (width 22.5mm)

ML30.241 |

2

2

$435 ex gst

5

6

CLN | ISSUE 01 | 14/15

nonsafe load

nonsafe load safe load

safe load

i Temp. sensor Line

Normal mode

Temp. sensor

Charging digital output status

Line

Buffering

Buffering (back-up mode)

BUFFER CURRENT

0.5A

UB10+12V, 7Ah battery UB10+12V, 26Ah battery UB10+12V, 65Ah battery UB10+12V, 100Ah battery UB20+24V, 7Ah battery UB20+24V, 12Ah battery

1A

3A

5A

7A

10A

15A

5h 2h 30min 40min 21min 30s 13min 6min 45s 22h 12h 3h 40min 2h 10min 1h 30min 55min 54h 30h 10h 30min 6h 4h 2h 45min 84h 46h 16h 12min 9h 6h 4h 7min 11h 35min 6h 8min 1h 58min 1h 4min 42min 26min 20h 10h 30min 3h 20min 1h 50min 1h 12 min 45min

20A

5s 5s 5s 5s 13min 23min

8min 15min

Typical buffer times

DC UPS

Uninteruptable power supply

pulsDC www.control-logic.com.au/products/power-supplysystems/dc-ups

• • • • • •

10A | 24VDC Integrated 5Ah

UBC10.241-N1

UB10.241

10A | 24VDC 3.9-40Ah

UB10.242

power supplies

www.control-logic.com.au/products/power-supply-systems

Single phase power supplies Three phase power supplies Redundancy modules 24VDC circuit protection modules Buffer units DC-UPS DC/DC converters DC/AC inverters Railway solutions Custom made solutions Transformers

For the installation of a DC-UPS system there are three essential elements: a power supply, a DC-UPS and a battery. The DC-UPS is responsible for monitoring and charging the battery as well as controlling the seamless transition between normal and buffer mode.

UPS

i

| SECTION PRODUCTS

Compatible with a wide range of VRLA batteries (3.9 to 130Ah) 1 battery concept: each battery is individually charged and monitored avoiding the need for matched batteries Easy ‘plug-and-play’ integration Optimised battery management system for longer battery life 22.5-26V adjustable output voltage in buffer mode Adjustable maximum buffer time to protect the battery

10A | 24VDC 5A/10A | 12/24VDC 17-130Ah 3.9/40Ah

UB10.245

20A | 24VDC 17-130Ah

SECTION EXTRA

Puls CPS20 “smallest on the market” The Puls CPS20series units require only 65mm space on the DIN-rail and reliably deliver 24V, 20A or 48V, 10A. The power is available over a wide temperature range from -25°C to +60°C. Additionally, there are power reserves of 20% included, which may even be used continuously at temperatures up to +45°C. For short-term peak loads with a maximum length of 15ms, the units can deliver four times the nominal output current. This also helps to trip fuses on faulty output branches.

UB20.241

13

CLN magazine prices quote: “MAG”

1

digital displays 1

SINGLE PRESET COUNTER Panasonic LC4H Series • • •

Universal input types Relay control output AC powered

PXU10020 |

$98 ex gst

5 DIGIT PROCESS METER Red Lion PAX Lite Series • • •

0/4-20mA or 0-10VDC input Programmable scaling & decimal points Built-in dual 5A form C relay outputs

PAXLA000 |

Universal process inputs ‘Plug-and-play’ output cards avail.

6/9 digital dual line/colour display

PAX2A000 |

$315 ex gst

LARGE PROCESS METER Red Lion LDA Series • • •

101mm high red LED digits 0/4-20mA or 0-10VDC input Dual 5A form C relay outputs

LD4A05P0 |

14

$195 ex gst

PROCESS METER PLUS Red Lion PAX2 Series • • •

6

$115 ex gst

PID CONTROLLER Red Lion PXU Series • • •

5

5

8 digit, 12mm high digit LCD display Optional dual preset & comms. avail.

Easy programming via free software

CUB5B000 |

4

4

$145 ex gst

COUNTER & RATE METER Red Lion CUB5 Series • • •

3

3

AC powered 2 line, 4 digit display Panel or DIN-rail mount 1 Relay output

LC4H-R4-AC240V |

2

2

$650 ex gst

6

CLN | ISSUE 01 | 14/15

Red Lion ProducTVity Station™ DVI OUTPUT PLC Sensor

200+ DRIVERS

Duplicate TV/Display

i

HMI FTP or SQL Server

SIGNAL SPLITTER

Local PC

PROTOCOL CONVERTOR

LAN Internet

Drive

Portable Remote Access

MOBILE ALERTS Barcode Reader

SMS Text

Email

ALL-IN-ONE ProducTVity Station

The ProducTVity Station lets you create your own sophisticated production scoreboard using any consumer model LED/LCD TV.

red lion

| SECTION PRODUCTS

digital displays

www.control-logic.com.au/products/digital-displays-and-controllers

Counter displays Rate displays Counter & rate displays Process displays PID controllers DC current displays AC current displays DC voltage displays AC voltage displays Temperature displays Load cell displays Large graphic & LED displays

It features built-in communications drivers to connect to any PLC, drive, power meter and other automation equipment.

Determine at a glance how production rates and targets are doing in real-time and streamline productivity on the floor for instant results.

producTVity

i

station

www.control-logic.com.au/products/digitaldisplays-and-controllers/large-graphic-and-leddisplays?sprod=303#prodtop

• • • • • • •

Creates hi-definition key-performance indicator and alarm message boards Add real world I/O with plug-in modules Webserver allows remote view & control from any Internet connected PC Provides email and SMS text message alerts Includes Compactflash® card for recording Syncs data logs to FTP servers and Microsoft SQL Server® 32-bit floating point math allows creation of virtually any KPI

SECTION EXTRA

Accurate weight measurement with LDSG The Large Display Strain Gage (LDSG) is the latest addition to Red Lion’s popular Large Display portfolio for environments such as food processing, truck and crane scales, cement mixing and transport, and other weight monitoring scenarios. Its advanced functionality and larger display screen gives plant operators and maintenance staff the reliability and ease of use required to improve efficiency and reduce costs by increasing weight measurement accuracy.

15

CLN magazine prices quote: “MAG”

1

machine safety 1

SAFETY RELAY Schmersal SRB Series • •

•

Auto/manual reset

$130 ex gst

CODED SAFETY SENSOR Schmersal BNS 40S Series • • •

Stainless steel enclosure Coded magnetic IP69K rated for hygienic applications

BNS40S-12ZG-5M |

3

from $169* ex gst

RFID SAFETY SENSOR Schmersal RSS 260 Series • • •

from $125* ex gst

SOLENOID INTERLOCK Schmersal AZM300 Series • • •

Increased tamper protection RFID tech.

Universal, programmable/individual coding CAT4, PLe, SIL 3

AZM300Z-ST-1P2P |

5

from $395* ex gst

PULL-WIRE E-STOP Schmersal ZQ 900 Series •

• •

5

6

Metal enclosure c/w 2NO & 2NC contacts

One-side operation/ wire up to 75m Wire-pull and breakage detection

ZQ900-22N |

6

4

Increased tamper protection RFID tech.

Electronic contact-free, coded system Series-wiring

RSS260-D-ST |

4

3

E-stop, position switch & solenoid interlock inputs EN ISO 13849-1 level 2, up to safety CAT. 4

SRB 201 LC |

2

2

$299 ex gst

SAFETY LIGHT CURTAIN Schmersal SLC440 Series • • •

User-friendly parameter setting Compact, no tools required Safety type 4 (IEC 61496-1)

Request a quote

16

*Actuator not included

CLN | ISSUE 01 | 14/15

i

SAFETY PLC ABB AC500 Series

ABB’s AC500 series is a PLC-based modular automation solution that makes it easier than ever before to mix and match standard and safety I/O modules to expertly meet your exact requirements.

abb

www.control-logic.com.au/products/machinesafety/safety-plc?sprod=1266#prodtop

machine safety

www.control-logic.com.au/products/machine-safety

Machine guard interlocks Safety relays Safety light curtains Safety pull-wire switches Two hand control stations Enabling switches Safety mats Safety edge sensors Safety foot switches Safety PLC

The AC500-S truly takes user friendly engineering into the next dimension by featuring the same easy-to-learn programming environment (based on CoDeSys) for safety and non-safety application programming. This provides new options for your applications such as direct variable mapping and data exchange between your safety and non-safety PLCs.

ac500-s plc

i

| SECTION PRODUCTS

• • • • • • •

Programming as per IEC 61131-3 such as structured text, ladder diagram & function block diagram Trigonometric functions like COS, SIN, TAN, ASIN, ACOS & LOG etc. support Custom made TÜV certified safety code analyser tool for ensuring well-structured safety program code Safety CPU can be configured to work even if the non-safety CPU is in STOP/ maintenance mode or during online changes Direct data mapping and easy data exchange between safety and non-safety CPU supported Separate safety-CPU ensures free choice of non-safety CPU performance One diagnostic system for safety & nonsafety CPU

SECTION EXTRA Free safety consultation

The benefits of a safe working environment has long term financial gains for workplaces not to mention increased productivity and improved safety. Control Logic have TUV-certified safety engineers that can tailor a machine safety system relevant to your circumstance. Implementation is fully compliant with official validation documentation for future audits.

Take advantage of a free safety consultation by quoting ‘SAFE MACHINE’ the next time you speak with us.

1. Risk assessment 6. Validation 7. Training

3. Safety system design

5. Implementation

8. Safe machine

17

CLN magazine prices quote: “MAG”

1

operator interfaces 1

3.5” OUTDOOR PANEL Panasonic GT03-E Series • • • • • • •

AIG03MQ03DE |

2

•

2 Serial communications ports Ethernet port supports up to 4 protocols simultaneously Bright TFT matrix 32K colour screen

G304K200 |

•

2 Serial communications ports Ethernet port supports up to 4 protocols simultaneously Bright TFT matrix 32K colour screen

G307K200 |

$885 ex gst

9” ADVANCED PANEL Red Lion Graphite Series • • • •

3 Serial communication ports Ethernet port supports up to 10 protocols simultaneously Web-server and data logging Widescreen format

G09C0000 |

18

3

$445 ex gst

7” COLOUR PANEL Red Lion G3 Kadet Series • •

4

$350 ex gst

4.3” COLOUR PANEL Red Lion G3 Kadet Series • •

3

2

1 RS232 communication port TFT Monochrome display Sunlight readable Anti-glare UV resistant coating Only 1.9w max power consumption High operating temp. range (60°C) Supports all popular PLC manufacturers

$2,495 ex gst

4

CLN | ISSUE 01 | 14/15

| SECTION PRODUCTS

Web-enabled phone Database

Mobile phone

SCADA OPC Remote Programming/control ETHERNET #1

Red Lion Switch

Send & receive files via FTP

Red Lion Switch

SD card

i Drive USB thumb USB keyboard

Serial

Red Lion Modular Controller

Drive

GE PLC

www.control-logic.com.au/products/operator-interfaces

Red Lion Panasonic GE Intelligent Platforms

PLC

USB Barcode reader Panasonic PLC

PLC

operator interfaces

Red Lion Panel Meter

ADVANCED PANELS Red Lion Graphite Series

Available in eight different models in sizes ranging from 7” to 15”. The Graphite series provides the industry’s first rugged HMI solution to combine a range of versatile plug-in modules with protocol conversion, data logging and web-based monitoring and control.

All offer a built-in web server to enable users to monitor and control their application via PCs, tablets or smartphones. Additionally SMS text-messaging and email alerts provide early warning of process issues.

graphite series

G07 WVGA 800 3 196 x480 x140

5

Yes

G09 WVGA 800 3 256 x480 x164

6

Yes

G10 VGA

275 x218

7

Yes

G12 WXGA 1200 4^^ 307 x800 x208

8

Yes

G15 XGA

8

Yes

SVGA^

G07* G12

G09 G10

*

Ethern et

Quick graphite series comparison RISON Display type

G15

SECTION EXTRA Module slots

Supports over 300 communication protocols Built-in web server On-board data logging Easy-to-install I/O plug-in modules Email and SMS text messaging Indoor and outdoor models Remote monitoring and control

Dimen sions

• • • • • • •

Serial p orts

www.control-logic.com.au/products/operatorinterfaces/red-lion-operator-interfaces#sg=187

QUICK COMP A

i

Resolu tion

red lion

640 x480

3

1024 4^^ 356 x480 x281

^High res model 800x600 resolution ^^3 standard, 4 is optional

*Outdoor rated model available

19

CLN magazine prices quote: “MAG”

1

ethernet networks 1

UNMANAGED SWITCH N-Tron 100 Series • • •

$995 ex gst

IP67 RATED SWITCH N-Tron 100 Series • • •

5 10/100BaseTX ports w/M12 connectors Dust & water proof/IP67 rated EN50155 for railway applications

105-M12 |

$365 ex gst

UNMANAGED SWITCH Sixnet SL Series • • •

5 10/100BaseTX ports High performance & the lowest price Ultra reliable 1,000,000+ hours MTBF

SL-5ES-1 |

5

$98 ex gst

POE+ INJECTOR Red Lion 1000 Series • • •

IEEE802.3 af/at compliant Gigabit Ethernet speed Ideal for PoE cameras

1000-POE+ |

6

$250 ex gst

CELLULAR ROUTER Sixnet Industrial Pro® 6000 • • •

3G connectivity w/Ethernet & serial Fast remote site access lowers costs Web-based managing tools

SN-6801-GE |

20

5

8 10/100BaseTX & 2opt. Gb SFP ports -40°C to 70°C operating temperature Configuration backup via SD card

7010TX |

4

4

$168 ex gst

MANAGED SWITCH N-Tron 7000 Series • • •

3

3

8 10/100BaseTX ports Compact, space saving package Hardened metal DIN-rail enclousure

108TX |

2

2

$645 ex gst

6

Dimen sions (c m)

Plug-a nd-pla y

Module slots

Type o f Enclos ure

Gigabit ports

QUICK COMP A

RISON

CLN | ISSUE 01 | 14/15

NT24k

24 Rackmount

2

Yes

(H) 4.8 (W) 44.5 (D) 44.5 (kg) 5.83

NT24k

24 DIN-Rail DR24

3

Yes

(H) 15.2 (W) 21.46 (D) 11.65 (kg) 3.54

NT24k

3

Yes

(H) 15.2 (W) 17.22 (D) 11.65 (kg) 2.9

16 DIN-Rail DR16

Jumbo frame support SNMP v1, v2, v3 Web browser management Detailed ring map & fault location RSTP 802.1d, 802.1w, 802.1D IGMP auto configuration Trunking and port mirroring 802.1Q tag VLAN and port VLAN 802.1p QoS, port QoS and DSCP DHCP client N-Ring technology with ~30ms healing N-Link redundant N-Ring coupling N-View OPC monitoring Ethernet/IP CIP messaging

NT2K series comparison

MANAGED SWITCHES N-Tron NT24K Series

Red Lion delivers the ultimate in network flexibility with its modular N-Tron NT24K switch series. It features up to 24 Gigabit Ethernet ports in a flexible modular format for various configuration options.

Completely customisable to suit its environment, it is a cost effective solution for those that require Gigabit speeds, high-port densities and a full range of management features.

i

| SECTION PRODUCTS

ethernet networks

www.control-logic.com.au/products/ethernet-networks

Unmanaged Ethernet switches Managed Ethernet switches IP67 rated Ethernet switches Wireless radio Ethernet Power over Ethernet (PoE) Cellular modems & routers Media converters Telephone modems

The NT24K series has been purposely built for factory automation, utilities, security surveillance, SCADA and other industrial applications.

nt24k n-tron series i

• • • • • • •

www.control-logic.com.au/products/ethernetnetworks/managed-ethernet-switches#sg=156

• • • • NT24K-DR24-xx

NT24K-DR16

-xx

All Gigabit modular design Up to 24 port connections High environmental specifications N-ring advanced ring technology Robust remote monitoring Smart plug-and-play operation ESD and surge protection diodes on all copper ports Auto-sensing 10/100/1000BaseT(X), duplex and MDIX USB configuration port On-board temperature sensor Configurable alarm contact

SECTION EXTRA High-density I/O and GPS

Red Lion’s new high-performance RAM 9000 industrial cellular RTU provides a rugged, reliable solution for monitoring and controlling remote assets and processes in extreme conditions.

The RAM 9000 combines built-in I/O and active GPS with multiple serial and Ethernet ports to securely monitor remote devices via 3G cellular communications.

NT24K-xxx

21

CLN magazine prices quote: “MAG”

1

energy

management 1

MULTI-CIRCUIT MONITOR Ceta PMC-592 Series • • •

2

3

4

5

21, 42, 63 or 84 branch circuits inputs Modbus via RS485 & Ethernet IEC 62053-21 class 1

Request a quote

2

POWER METER Electrex FEMTO D4 Series • • •

3-phase DIN-rail power meter 1 digital input & 2 outputs RS485 Modbus comms.

PFA641112 |

3

$275 ex gst

SOLID CORE CT Frer TAT022 Series • • •

150/5A ratio Class 1 20mm cable/20x5mm busbar

TAT022150X05 |

4

$20 ex gst

POWER FACTOR CORRECTION ABB Automatic Capacitor Bank • • •

Compact 250kVar Modular design Fully assembled & factory tested

Request a quote

5

PHASE ENERGY METER Ceta PMC-210 Series • • •

Direct connect up to 45A RS485 modbus IEC 62053-21 class 1

PMC-210-C35A |

6

$95 ex gst

ADV. POWER QUALITY Ceta PMC-670 Series • • •

IEC 62053-22 class 0.2s 5.7” colour display Modbus via RS485 & Ethernet

Request a quote

22

6

CLN | ISSUE 01 | 14/15

energy

Reactive power (kVAR)

Apparent power (kVA)

Real power (kW)

More froth than actual beer? Not ideal.

The same can be said about power.

Froth is wasted energy.

POWER FACTOR

Power factor correction installation Energy suppliers are changing how network tariffs are calculated. Large business customers with annual consumption greater than 100MWh but less than 4GWh will be impacted by the changes.

abb

efficient

| SECTION PRODUCTS

management i

www.control-logic.com.au/products/energy-management

Power meters NMI approved electricity meters Multi-tenant submetering Power quality meters Power factor management Portable analysers Current transformers Current transducers Current switches Energy management software

What are the changes? The demand charge component of the network tariff – a charge that reflects a customer’s usage and impact on the network will now be charged in kilovolt ampere (kVA).

A customer’s impact on the network is measured by their overall demand and the efficiency with which they use their electricity (a measurement called power factor). Overall, this change means that customers with a good power factor will pay less than those with a poor power factor.

energy

i

www.control-logic.com.au/contact-us/contact-form

So what is Power Factor? There are two types of power; ‘Real’ and ‘Reactive’.

When combined this creates ‘Apparent’ power. Power Factor is the relationship between real and apparent power (kVA).

Any site with poor power factor will often experience higher than average energy bills due to wasted (reactive) power.

How can we help? Control Logic and ABB are Power Factor correction specialists that can assist your business with supplying, installing, designing and servicing Power Factor correction equipment. Ask us how.

(kVA) power bill before installation

(kVA) power bill after installation (kW) actual usage

Greater gap= higher demand Lower gap= lower demand Power Usage

SECTION EXTRA

K-Mac NMI approved DIN mount meter CETA has added yet another quality product to compliment their existing range. The K-Mac KMP1-50 DIN mount meter with NMI approval can be used for all forms of sub metering to 50A. Featuring a single phase, 2 wire KWh meter with pulse outputs and class 1 accuracy.

23

jeep cherokee 2014 | mini review

quickies

“If at first you don’t succeed, skydiving is not for you”.

“I love pressing F5... it’s so refreshing”.

“Why won’t sharks attack lawyers? professional courtesy”.

Jeep have recently unveiled their highly anticipated update to the Cherokee, for what could be described as confronting love it or hate it quirky looks. Priced from $33,500 plus on-road costs, this mid-sized SUV offers a new 9-speed auto transmission, and the idea of capable off-road motoring.

Unfortunately the 9-speed was slow to shift down/up at the best of times. Fuel consumption was a disappointing 12L/100klms on test, which is some way from their claimed 8.3L/100klm. The Cherokee rides firmly, but is more than capable in corners and does surprise with decent performance from its 2.4 litre petrol engine.

Inside you will find plenty of head/knee and leg room in the rear, as well as comfortable driving seats. There is little in regards to standard kit with no auto headlights, no guidelines in its reversing camera, no steering wheel control for the audio system and no temperature display for your climate control. The infotainment screen is tiny but does feature Bluetooth, and USB music connections.

While the Cherokee struggles with its rivals in the value for money stakes, it does provide distinctive looks and driveability. Too bad it’s let down by its auto transmission definitely room for improvement.

completely

“With Apple Watch, we’ve developed multiple technologies and an entirely new user interface specifically for a device that’s designed to be worn. It blurs the boundary between physical object and user interface,” said Jony Ive, Apple’s senior vice president of Design. “We’ve created an entire range of products that enable unparalleled personalisation.”

Apple Watch will be available in three collections. Apple Watch, with a polished or space black stainless steel case and a choice of straps; Apple Watch Sport, with a space grey or silver anodised aluminum case and Sport Band; and Apple Watch Edition, with an 18-karat rose or yellow gold case and a choice of straps exclusive to this collection.

Reservations are still out how useful the Apple watch will be considering battery life with similar products have been less than desirable. You will also need to own an iPhone 5 or up to benefit from its features.

Apple do seem to lack innovation lately, but no doubt it will still sell like hotcakes.

Expect it in stores early 2015.

apple “watch” | due early 2015

Across 9. Offensive (13) 10. Mineral spring (3) 11. Arm coverings (7) 12. Festive occasion (4) 13. Payment for travel (4) 15. Vends (5) 17. Grasp clearly (7) 19. Vows (5) 21. Excavate (3)

23. Artist’s support (5) 24. Forsake (7) 25. Duck with soft down (5) 27. Stalk (4) 28. Hire (4) 30. Pertaining to Siam (7) 32. Find the sum of (3) 33. Recreational park (9,4)

Solution next issue

crossword challenge

24

Down 1. Labour force (4,5) 2. Expel (5) 3. Performs (4) 4. Ill (8) 5. Whine (6) 6. Recedes (4) 7. Started again (9) 8. Discontinue (5) 14. Religious writings (5) 16. Pertaining to the sun (5) 18. Dutch city (9)

20. Prostration caused by overexposure to the sun (9) 22. Person who gardens (8) 26. Trader (6) 27. Remove hair (5) 29. Having the same value (5) 30. Run-down part of a city (4) 31. Consumes (4)

CLN | ISSUE 01 | 14/15

If you are over sweating on Christmas day, or just bored of BBQs and are keen to experience a magical white Christmas complete with snowflakes, snowmen and maybe even reindeer, then read on.

New York, USA There’s nothing quite like experiencing New York City during the festive season. From ice skating in the heart of Central Park or under the Rockefeller Center, shopping along 5th Avenue, Times Square or Madison Avenue and experiencing the magnificent Christmas window displays.

Aspen, Colorado In addition to the amazing ski-slopes, Aspen’s shopping streets are well-attired for the season with tasteful displays of holiday cheer that encourage wintery strolls. The rustic Colorado-country vibe to the Christmas celebrations helps make for a memorable holiday – especially if you like spending them going downhill at 30-40+ kilometres an hour.

Copenhagen, Denmark Copenhagen embraces and celebrates Christmas to the fullest with plenty of traditional markets. Tivoli Christmas Market is Copenhagen’s most popular market and pony rides, decorations, hot drinks, traditional meals and gifts are abundant.

off-topic

connector pen

nightcrawler (2014) A pulse-pounding thriller set in the nocturnal underbelly of contemporary Los Angeles.

Jake Gyllenhaal stars as Lou Bloom, a driven young man desperate for work who discovers the high-speed world of L.A. crime journalism. Finding a group of freelance camera crews who film crashes, fires, murder and other mayhem, Lou muscles into the cut-throat, dangerous realm of nightcrawling - where police siren wails equals a possible windfall and victims are converted into dollars and cents.

| OFF-TOPIC

“Restless, visually sleek, and powered by a lithe star performance from Jake Gyllenhaal, Nightcrawler offers dark, thoughtprovoking thrills.” rating 96%. source: rottentomatos.com.au

white christmas top 3 destinations

A charging cable when you need it, this stylus conceals a pen which can be revealed with a simple twist.

Inside you will find a lightning and micro USB connector so it can be used with a variety of smartphones.

As there are no wires to worry about, you won’t have to deal with a tangled mess in your bag.

w2 q1 wireless charger This might look like a simple block of wood, but the w2 q1 wireless charger can charge your phone, play music, tell you the time, display the temperature, and even let you answer a call via a built-in microphone. In essence, this is a wireless docking station, but it has been streamlined so there aren’t any buttons sticking out or cables you would need to worry about.

Dyson has created the 360 Eye robot vacuum. Featuring 360-degree vision, it can triangulate where it is in a room to know where it’s going, and where it has been. The motor inside is able to spin up to 78,000 rpm, meaning it can suck up a myriad of items from crumbs to pollen or mold. Expect it mid 2015 at a premium price.

dyson 360 eye

25

WEB-TO-DATE |

navigate discover Looking for a particular part or product but don’t know where to start?

Start here: control-logic.com.au The Control Logic website provides multiple ways to search and locate a product to suit your application. Search by category or brand or simply download a copy of our comprehensive catalogue. There are 17 categories of product supplied by over 20 manufactures.

Search via the web.

Simply choose ‘products’ on the home page and a list of categories will appear on your left. The centre of the screen will display the manufacturers. If you click on a manufacturers logo, a window will appear with direct links to category locations.

Search via the catalogue.

Alternatively our catalogue is available to order, download or browse by choosing the ‘catalogue’ button. Every displayed product includes individual part numbers, descriptions and order codes to make your selection easier.

More of a mobile device user? No problems.

The variety of Control Logic products are also available to browse via the downloadable App. on iTunes and Google play. View on the go >> it’s updated regularly and completely free.

If all of this is too much, you are more than welcome to call 1800 557 705 for advice or a discussion with one of our product specialists.

Happy browsing.

26

control logic australia relays & timers position sensors power supplies digital displays process sensors machine safety

CLN | ISSUE 01 | 14/15

| THE BACK PAGE

power distribution

plc’s, rtu’s, I/O operator interfaces software solutions ethernet networks protocol converters pilot & radio control

motor control energy management surge protection terminals and wiring safety consultation

our locations QUEENSLAND Brisbane (Head Office) 25 Lavarack Avenue Eagle Farm QLD 4009 07 3623 1212

VICTORIA Melbourne Unit 5/8 Samantha Court Knoxfield VIC 3180 03 9763 1666

NEW SOUTH WALES Sydney 4/1B Kleins Road Northmead NSW 2152 02 9890 1120 Newcastle 4/155 Lambton Road Broadmeadow NSW 2292 02 4956 1761

WESTERN AUSTRALIA Perth 4/83 Kent Way Malaga WA 6090 08 9249 5158

SOUTH AUSTRALIA Adelaide 2/474 Port Road Hindmarsh SA 5007 08 8340 0833

For more information on any content within ‘cln’ magazine or to place an order, please contact our sales team on: 1800 557 705 or email: sales@control-logic.com.au.

27

everything

industrial electrical & automation

At Control Logic you’ll soon discover that; Our knowledge is paramount; Our network is unparalleled; Our product and brand selection, endless; And our people? Easy to deal with!

Access thousands of industrial, electrical and automation products from the world’s best brands.

Best range, best price? Think Control Logic!

CHOICE. SUPPORT. EASY.

for more information call 1800 557 705 or email sales@control-logic.com.au

www.control-logic.com.au

industrial. electrical. automation.