Afta Sept 2014 by Print Innovation Asia

Asian Flexo, Gravure & Labeling

September 2014

MCI (P) 169/12/2013 - KDN PPS1529/05/2013(025527)

ORIS FLEX PACK // WEB The turnkey solution for flexible packaging proofing and mock-up production.

Extended Color Gamut XG Inks

CustomInterface

Roland VersaCAMM VS

Printjob Editor

Transferfilm

ORIS Specialized Substrates

See us for comprehensive samples at 2014 Asia Packaging conference in Kuala Lumpur

THE PRINTER THAT TAKES YOU TO THE BEST OF BOTH WORLDS

EFI™ VUTEk® HS100 Pro o

This revolutionary digital inkjet press delivers print quality approaching h ng hi n offset at the speed of screen—with lower operating costs than screen. It prints in white and has a full suite of automation and material handling options. Take off with EFI. Visit http://vutek.eﬁ.com/takeoff2

SEPTEMBER 2014

Covering the Flexo, Gravure & Labeling Industries across Asia MICA(P)046-11-2010 - KDN PPS 1529/05/2012(022768)

4 8 12 18 20 22 24 26 28 30 32 34 36 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68

The 2014 Packaging Conference Book your seat today HP Unveils Graphics Solutions Centre of Excellence and Expanded Ink Facility A Label is a Complex Technical Construction Third package of automation delivered SomaFlex Optima – Short Run For Profit Impressed by versatiliy of its BOBST F&K 20SIX Ink range to include UV metallic inks and pastes.. Flint Group launches new plate designed for the nyloflex® NExT exposure technology Plate Mounting Tapes for Narrow Web Print Industry The Industry Debates Afterlife options for Label Release Liner High quality pre-press products for flexo Two new area sales managers One-Pass LED Inkjet Label Print, Varnish and Cut Workflow World’s First HP High-speed Inkjet Corrugated Packaging Solution QuadTech and Gallus partner to offer automated color control and productivity benefits XEIKON CHEETAH SETS A NEW SPEED BENCHMARK Zünd raises the bar of productivity for the packaging industry The Future of Product Decoration The label industry listens to the brand owners Maximize Vpak benefits for the packaging sector LDPE – The Key to Success with Foils Ferrostaal and Kodak Bring Unmatched Print Quality to Flexo Printing Stratasys Opens 3D Printing Experience Centre in Singapore Far East Makes The Switch to Flexo with Rotamag Ferrostaal Sells the First HP Scitex FB 10000 in Thailand ThermoFlexX 80 sets new standards Package Printing for the Food Industry: Web Offset has Many Advantages Xeikon launches the Web Varnishing Module Re-launch and structural realignment of the drupa 2016: Focus on future technologies

AFTA Pte Ltd 57 Ubi Ave. 1, #03-06 Ubi Centre, Singapore 408936. Tel+65 6733 5342 Fax +656733 3586 Chairman Paul Callaghan paulftw@cpublish.com.sg Managing Director Elizabeth Liew eliew@cpublish.com.sg Advertising Sales Matthew Callahan matt@cpublish.com.sg Accounts accounts@cpublish.com.sg Chairman Judging Panel 2014 Packaging Excellence Awards Head Judge - Bob James

AFTA AGA ALA â&#x20AC;˘ September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Let us feed you with all the latest packaging trends to help your business grow. The best speakers gather in Malaysia to help us all understand where the future of packaging is heading.

ds n e

u ss

ni c s i o ti ph end nt c a oi u s r p r e th og re T end Prod x o t r Fle ravu al T nd ---- at get G igit gn a --- cs th s D esi ----s topi aker D -- nt se pe ess

100% GOOD for your business

Best line up of world class speakers

- ie en s n --I-ngrednonds clasrsbusi o o N orl d f W oo G

Book Today! www.afta.com.sg

10-11 November in Kuala Lumpur, Malaysia

Book Now and Stay in a 5-Star Hotel

UNBELIEVABLE VALUE! BOOK YOUR CONFERENCE PACKAGE THAT BEST SUITS YOUR NEEDS

Conference Only

Full Package

• Conference + Table Top Entrance (2 Days)

• Accomodation + Conference

• Coffee Breaks (2 Days)

• 3 Nights Accomodation at 5 star Pullman Hotel KL

• Lunch (2 Days)

• 3 Days Breakfast

• Evening Cocktails (2 Days)

• Full Conference and Table Top Entrance

• Gala Dinner Awards (Last Evening)

• 2 Days Lunch

US$250 per person For Group Booking 2- 4 persons US$230 per person 5- 9 persons US$210 per person 10-20 persons US$200 per person

• All Coffee Breaks • 2 Days Evening Cocktails • Award Gala Dinner and Presentation (Last Evening)

Single - Only US $700!!! Twin Share - Only US $950 for 2 persons!!! including gov’t taxes and charges

BOOK EARLY AND GET YOUR DISCOUNT NOW!

Tick Here

FAX BOOKING FORM

EARLY BIRD

Booking BEFORE

1st Sep 2014

13th Asian Flexible Packaging Conference, Display and Awards Fax: +65 67333586 or Call: +6567335342 Please visit: www.afta.com.sg Deadline: 10th October 2014 Name: ______________________________________________________ Job Title: ____________________________________________________ Company: ____________________________________________________ 2nd Person(For Twin Share Only) Name: ______________________________________________________ Job Title: ____________________________________________________ Company: ____________________________________________________ Address:_____________________________________________________ Country:____________________________________________________ Telephone No: ____________________ Email Address: ___________________

Fax:___________________________________________ PACKAGE DETAILS - PLEASE TICK Please book me for the following Full Package - Single Room at Pullman Hotel for US$700 (per person) Save US$50 Early Bird Discount Full Package - Double/Twin Share at Pullman Hotel for US$950 (2 persons) Save US$50

Conference Conference Conference Conference

Only Package at US$250 (per person) Book before 1st Sep 2014 Save US$50 Save US$10 Only Package - Group Booking for 2 to 4 persons at US$230 (per person) Save US$10 Only Package - Group Booking for 5 to 9 persons at US$210 (per person) Save US$10 Only Package - Group Booking for 10 to 20 persons at US$200 (per person)

PAYMENT DETAILS - PLEASE TICK If paying by cheque, please make payable to Asian Flexographic Technical Associates Pte Ltd. By Credit Card Visa Credit Card Number___________________ Exp Date_________ Mastercard Name as on Card ___________________________________ Amex _____________________________ ______________________ Authorised Signature Date

Thank you for your booking. A confirmation will be sent to you in due course with your delegate number. We look forward to see you at the 2014 Asian Flexible Packaging Conference, Display and Awards! Please note that all other expenses, ie mini bar, telephone, internet charges etc. will be charged accordingly by the hotel, and must be settled upon check-out. For booking purposes, a 10% booking charge (of the total amount) will be charged to your credit card to secure the booking. If cancellation is made 1 month prior to the event, a full refund will apply. For cancellation 3 weeks before conference, the full amount of the package will be charged to the card holder, WE ALSO RECOMMEND THAT YOU BOOK TRAVEL INSURANCE!

IST METZ presents: Energy efficient UV systems for all printing applications

UV systems from IST METZ can be integrated into printing presses of any shape or size. This allows production of high-quality UV packaging, UV labels, UV commercials prints and special UV applications.

IST METZ manufactures and develops all key components, such as UV lamps, reflectors and electronic power supplies, in-house: MAdE In GErMAny!

Our new subsidiary IST METZ SEA Co., Ltd. in Bangkok provides services and consulting for all UV applications.

IST METZ SEA Co., Ltd. 1558/12 Baan Klang-Krung Soi 4, Bangna-Trad Road, Bangna Bangkok 10260, Thailand phone +66 2 1 82 00 43

We want to become your regional partner for all UV printing matters. Please do not hesitate to contact us to discuss UV solutions for your specific needs!

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

HP Unveils Graphics Solutions Centre of Excellence and Expanded Ink Facility The new facility is the only manufacturing, training and demo centre of its kind that aims to be a comprehensive, one-stop shop for HP customers. Sha Jumari reports. time here to test out the machines and applications,” said Roy Eitan, director and general manager for HP Indigo solutions for Asia Pacific and Japan. “We have demo centres all over the world, but they tend to be pinpointed to a certain application, such as just signs and display. This facility has all of HP’s applications under one roof, so customers can gather ideas from all over the world and even see how these applications work in real life,” Eitan added.

On 3 September 2014, HP opened the doors to its new Graphics Solutions Centre of Excellence (CoE) in Tuas, Singapore, to customers, partners and members of the media. In addtion, HP revealed the expansion of it ink manufacturing plant. Customers, including brands, agencies and print buyers, can expect the complete graphics arts portfolio and partner solutions – all under one roof. The 21,000 square metre facility aims to be a one-stop shop for customers to have access to all of HP’s digital printing solutions and applications. The centre is the only HP facility, outside of Israel, to be both a manufacturing, training and demo centre. “In many cases, our customers prefer to fly in to this facility and spend some

The interior of the CoE is sleek and organised, split purposefully into meeting areas, galleries of print applications, and a spacious floor of all of HP’s digital machines. The application galleries strive to be as wide-ranging as possible, displaying wall art, building wraps and

AFTA AGA ALA â&#x20AC;˘ September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Game changer The HP Indigo 30000 Digital Press will take your packaging business to the next level with offset-quality digital printing. Engineered for folding carton packaging printing, the HP Indigo 30000 Digital Press is the next big thing in packaging. Versatile, efficient and cost-effective, it will bring offset-matching quality to your operation, while introducing new opportunities enabled by digital. Get ready to expand your business with HP Indigo 30000. Find out more at hp.com/go/hpindigo30000 or contact Edcent Chan; Hp: +65 9862 6092 or Email: edcent.chan@hp.com

ÂŠ 2014 Hewlett-Packard Development Company, L.P.

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

photobooks, so customers are exposed to a spectrum of ideas.

Investing in a centre in Singapore thus came as an easy decision.

The multi-million dollar CoE will enable print companies to conduct end-to-end application demonstration of HP digital printing equipment. All of HP’s digital printing machines, including the HP Indigo Digital Presses, HP Scitex Industrial Presses, HP Latex and HP Designjet Printers, will be housed in the CoE.

“Historically, Asia has been an extremely important market for us. We’ve been here since ’92, and the first HP Indigo was installed in Japan,” said Alon Bar-Shany, vice president and general manager, Indigo division, HP.

The facility signified the importance of the Asia Pacific region for HP. In terms of business and growth, the region presents a very significant market.

“It is a double digit number of growth and business that we see in Asia. China forms the second largest pool of customers, the first being the US,” BarShany continued. “We have thousands of customers in the Asia Pacific, with over 100 units of HP Indigos installed

in China, Japan, Australia and New Zealand, India and Korea. Indonesia has also recently passed that mark.” A training centre also forms part of the facility. The centre is staffed by 11 training and ramp-up specialists, who can provide hands-on learning and train more than 350 operators, engineers and production managers each year. The facility will also create employment opportunities in Singapore with more than 100 employees projected to be added in the next five years. Along with the launch, the centre also expanded its ink manufacturing facility. The expansion further supports worldwide Indigo ink volume production from its current ink series to a new generation of inks for the HP Indigo 10000, 20000 and 30000 digital presses. The ink manufacturing arm is scheduled to open in 2015. HP added that substrate testing and certification capabilities will be built into the plant to enable substrate manufacturers, suppliers and HP Indigo press owners worldwide to evaluate substrate compatibility with HP Indigo digital presses. The only other facility with such capabilities is located in the US.

• High-intensity LEDs (>800 mW/cm2) for highest efficiency & repeatability • Highest print quality - precise image reproduction & excellent ink laydown • Significant reduction of fluting • No additional processing steps or consumables • Easy implementation to existing digital workflow and compatible with all digital plates, formats and thicknesses

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

A Label is a Complex Technical Construction by FINAT Delivering a ‘label’ is not just a matter of printing it. It involves a complex value chain that also spans the material to be printed and the machinery to apply it – whatever the technology employed.

The ‘battle of decoration technologies’ was the focus for an expert panel of suppliers who came together at the annual congress of the label industry’s international association, FINAT, to debate the challenges and opportunities. Their discussions provided valuable insights that set the context for improved communication between brand-owning end users and their ‘label’ suppliers – including printers. Representatives from key – and different -- aspects of today’s industry supply chain formed the discussion panel. They were Stefan Richter (D), Krones, leading manufacturers of advanced process, filling, and packaging equipment – including different label application systems; Geert-Jan Kolkhuis Tanke (NL), Avery Dennison, representing a leading global supplier of label materials, both paper and film, particularly for selfadhesive labels; and Raul Matos (USA), founder of Karlville Development LLC, global leaders in shrink sleeve converting and application equipment as well as pouch converting. The opportunity to cross-question suppliers was enthusiastically embraced by the congress delegates, who were encouraged prior to the debate to submit questions to moderator Marc Büttgenbach – himself worldwide sales director for labels and consumables for Bizerba, worldwide providers of a wide-ranging portfolio of hardware

and software products, particularly in the food arena. Which technology? ‘Why would a brand owner choose any particular labelling technology for a product?’, Mr Büttgenbach asked. For shrink sleeves, Karlville’s Raul Matos said that it is the ‘ability to label different shapes and sizes of container. Sleeves on smaller singleserve bottles are economically-viable’, he said. The choice driver for selfadhesive labels, said Avery Dennison’s Geert-Jan Kolkhuis Tanke, would be ‘the huge selection of materials and products available to meet every price requirement – and changing with innovation, as with other technologies.’ In fact, the panel agreed, we are living in a multi-technology society – and a society where the materials employed will work with both conventional and digital presses. ‘Krones today make multi- technology labelling machines’, said Stefan Richter, reviewing current trends. ‘While wet-glue labelling is declining,’ he added, ‘it is still only possible to achieve the “no-label look” with self-adhesives.’ Ever-changing demands Indeed, the demands of a ‘label’ are ever-changing – not just in response to brand owners’ marketing and promotional needs, such as QR codes, but – particularly today -- in response to legislative requirements for expanded label content. The resultant

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

for greater label space, and bigger labels, is certainly challenging brand owners and the label supply chain. In this respect, Avery Dennison’s Geert-Jan Kolkhuis Tanke drew attention to the value of leaflet labels, which he described as ‘applying labels to labels’, and which have been a successful feature of self-adhesive labelling – particularly in the field of pharmaceuticals -- for many years now. Expanded label content is also a topic of focus for the very distinct production characteristics of shrink sleeve labels, according to Karlville’s Raul Matos. He observed: ‘QR codes, for example, need to be placed on an area of low shrink’, he said, underlining the need to involve the whole supply chain, from the designer onwards, in creating a successful shrink sleeve. Security and ‘smart’ data functionality Barcodes and other ‘smart’ printed data also have a role to play in product authentication and track- and-trace activities – which are only one part of the opportunities to create layered overt – visible -- and covert – invisible -- security elements in and on a selfadhesive label, as Mr Kolhuis Tanke pointed out. RFID labels are, of course, a good example of the successful application of this principle although, as Mr Matos added, they are today primarily ‘interesting as a security device for high-priced products’. Conversation moved on to a subject which the panel agreed is definitely

a coming technology: linerless labelling, which is already achieving a strong presence on supermarket food prepacks, and to another developing pathway for label converters -printing flexible packaging. Mr Matos observed: Our industry currently only has a tiny percentage of this market’, he added, ‘but we could have much more!’ He reminded the audience that two different, but complementary, businesses exist within the broad packaging arena -- primary and secondary packaging – both of which could, today, be addressed by label producers. He added, however: ‘In our industry, this requires a mindshift... we need to embrace flexible packaging as a closely-related brother industry.’ He drew attention to a good example of a practical enabler in this respect -- the latest HP Indigo digital press for both paper and film webs up to 750mm wide, which is capable of printing flexible packaging. Price versus sustainability The moderator directed the conversation to a major focus for FINAT members: the issue of ‘price versus sustainability’. The true definition of ‘sustainability’ needs to be established, said Mr Kolkhuis Tanke for Avery Dennison, because, he said, ‘it is also about efficiency on the production line, and TCO – total cost of ownership: can it bring savings?’ Mr Matos, for Karlville Development, expanded the discussion to include

shrink sleeves, which, he said, are in some “green” communities not considered a sustainable solution. ‘But’, he underlined, ‘new technology DOES now allow sleeve separation in PET recycling.’ He added that he believes ‘shrink sleeves will continue to grow as packaging continues to change: refills, pouches with closures these are the things that will create the tipping point.’ ‘Sustainability is also about the trend to thinner materials’, Mr Richter pointed out, highlighting a key factor for Krones’ business platform. They, however, ‘require more skill at the application point, and underline the need for quality labelling materials – even though thinner materials are driven by price!’ Threats? Two pathways to product decoration were identified as threats to the label

Eliminate press downtime

ADVANTAGES SAMM® (SEMI-AUTOMATIC MOUNTING MACHINE)

Automatic image recognition (patented)

■ Fast ■ Efficient ■ Extremely accurate

Vertically moving cylinder

■ Fast return on investment ■ Detailed quality control and reporting ■ Decreased required operator skill level ■ Eliminate press downtime due to mounting errors

For the past 30 years AV Flexologic has been the driving factor behind the biggest innovations in the flexographic mounting industry. After inventing the mounting mirrors and later the mounting cameras, AV Flexologic now has a patent on automatic mounting using image recognition. The (semi-) automatic mounting machines are more accurate and precise than any operator could ever be. AV Flexologic continues to innovate for the benefit of its customers. Our complete product portfolio is to be found on our website www.flexologic.nl. Do you want to get in touch with us? Please send an e-mail to av@flexologic.nl or fill in a contact form on our website.

Pressure roller

Robotically moving mounting table

FLEXOLOGIC.NL

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

16 industry – both primarily focussed on the increasing capabilities of digital technologies. ‘With all our currentlyavailable technologies’, said Krones’ Stefan Richter, ‘we still can’t decorate a three-dimensional surface!’ 3D printing’s challenges are partnered in the threats arena by direct-to-container print, which do away with the need for an additional label substrate, as shrink sleeve expert Mr Matos pointed out. The future? Currently, Krones are experiencing increasing evidence that brand owners are choosing a ‘mix’ of labelling technologies, Mr Richter said. ‘In fact’, Moderator Büttgenbach added, ‘labelling and packaging are merging together, more and more. What, then, is the likely scenario for five to ten years’ time?’ For Mr Kolkhuis Tanke and Avery Dennison, it will mean ‘more selfadhesive products, greater efficiency, high-speed label application, and much more in the way of ‘smart’ labels and Near-Field Communication (NFC) -- which not only influence consumer behaviour but also significantly augment label functionality’. For Karlville, Mr Matos expects that the medium term will see full automation in the application of shrink sleeves as the market matures, plus a larger share in flexible packaging – particularly pouches. Whatever the case, the label application machinery has a key enabling role to play, said Krones’ Stefan Richter. ‘There will be a highlyflexible “open system” of application – but material suppliers need to involve the application industry earlier in their

developments to facilitate change at our end.’ Will any one technology be the ultimate winner, was the moderator’s final question. The panel agreed that there is room for everyone. ‘We will all be part of a growing business’, said Mr Richter. FINAT is actively pursuing the promotion of a broader technology base than has been traditional in label printing companies, and the topics raised by delegate questions in this valuable panel discussion prove that the association’s membership is also enthusiastically embracing a wider definition of a ‘label’. About FINAT FINAT, founded in Paris in 1958 with headquarters in The Hague (The Netherlands), is the world-wide association for manufacturers of selfadhesive labels and related products and services. With 600 members in over 50 countries around the world, FINAT has much to offer to label converters and all suppliers to the labeling industry in terms of information exchange and the opportunity to network internationally. www.finat.com Goss International has promoted Tim Mercy to the newly created position of managing director - Asia Pacific. He now leads the unified Goss sales, service and support organization serving commercial, packaging and newspaper operations throughout the region, with the exception of China. Mercy most recently served as a vice president of sales for Goss in Asia. He has represented the company in that region and provided specialized ex-

pertise to its customers for the past 20 years. He has 40 years of experience in the graphic arts industry, including 30 years with Goss, Heidelberg Web Systems and Harris. The appointment of Mercy continues the alignment of the Goss organization based on four regional centers responsible for highly responsive sales, service and customer support functions in the Americas, Asia, China and Europe, according to president and CEO Rick Nichols. "Tim has been a valued resource for printers, publishers and converters throughout Asia for two decades," Nichols explains. "He is uniquely qualified to unify and lead the Goss team in that region and to help us continue to deliver the highest levels of value, product performance and support." Mercy is a graduate of Northern Illinois University (Illinois, USA) where he earned a Masters of Business Administration degree (MBA) as well as a Bachelors degree in Industry and Technology. Prior to joining Goss International, he worked with a leading commercial web printing and direct mail company in the United States.

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Third package of automation delivered One of Spain’s leading label converters, Etiquetas Macho, has confirmed an order for Martin Automatic unwind and rewind equipment. The machinery, which will be delivered to the company’s Seville plant towards the end of the year, consists of an MBSF automatic unwind/splicer and an LRD transfer rewinder, and is designed to match the press’ performance of 150m/min across a maximum web width of 508mm. Of particular importance is the ‘F’ specification of the splicer, which allows the Martin equipment to handle PVC and PET substrates down to 45-micron on Etiquetas Macho’s Drent VSOP line. This will be the third package of automation delivered by Martin to the Spanish converter, which began equipping its two Gallus RCS 330 presses with MBS/STR and MBSC/STR equipment back in 2009. Production Manager at the Seville plant, José Luiz Franconetti, explained his company’s decision: “We looked closely at what the competition had to offer but decided to stay with Martin Automatic for the

simple reason that in four years their equipment has been trouble free, and the MBS units have not missed a single splice – a remarkable achievement!” Etiquetas Macho, which manufactures self-adhesive labels, wet glue labels, and sleeves, has invested more than €8.5m since 2012, and this has allowed it to expand its business, which now operates from a modern 12,000 squaremetre production facility. Speaking for the converter, Juan Macho commented: “The new factory has given us the opportunity to improve efficiency by redesigning workflows, and provide our operators with better ergonomics. It’s

all part of our drive to increase product consistency and customer service. The new Martin Automatic equipment will be a key part of this programme when it is commissioned.” Responding, Martin Automatic’s Southern Europe Sales Manager, Edward Pittman commented: “We were delighted to secure the order from such an important label converter – and the fact that it came on the same day that Spain proclaimed Felipe VI as its new monarch, is a good cause for a double celebration!”

Commitment to the planet Our mission is to offer global solutions unique to a world with ever-increasing flexibility and efficiency needs. We strive to provide you with the most convenient services and easy product maintenance. Our pledge to sustainable innovation means we are committed to research and technological design aimed at creating products that are efficient, reliable, energy intelligent and environmentally sustainable. Our commitment is also to the knowledge. The objective of the Manel Xifra Boada Technological Centre is to position itself as a driving force for know-how within the flexible packaging sector. Founded in 2013 as an independent body, activity is centred on training and consultancy services, academic activities, innovation and development.

COMEXI OFFSET CI8

www.comexigroup.com

Polígon industrial de Girona - Avinguda Mas Pins, 135 17457 Riudellots de la Selva. GIRONA (Spain) Tel. +34 972 477 744 Fax +34 972 477 384 comexi@comexigroup.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

SomaFlex Optima – Short Run For Profit David Stevens Market Development Manager – Soma Engineering CZ

SOMA Engineering has, from its inception twenty years ago, become a recognised global manufacturer of central impression flexographic printing presses, slitter rewinders and laminators. Having its own R&D and in house manufacturing facilities , it is able to quickly responding to individual needs of customers, allowing SOMA Engineering to take a firm place among global manufacturers of machines in the flexible packaging market. Innovation at Soma has created a completely new press design concept, responding to the latest trends in the industry. As part of pre-project preparation, SOMA engineering experts addressed 50 major customers around the world and thoroughly analysed their opinions, suggestions and demands for modern flexographic printing presses. In total, from its start, the development of the Soma Flex Optima has taken about 1.5 years, resulting in a model protected by several patents, which

was launched in October at the K 2013 International Trade Fair for Plastics and Rubber in Düsseldorf.

Optima 820 mm web width has: - Fast web changing from surface to reverse printing

The main customer group at which the Optima is aimed are printers already in possession of medium-sized machines, but who at the same time need to respond to the ever increasing number of short and non-recurring jobs where larger machines gradually lose their profitability. The whole model is designed with an emphasis on minimum production print costs. Available in 2 versions Optima 620 and

- Ability to up - grade to in line cold seal and slitting capability - Uncompromised print quality from a small footprint , Gravure to Flexo conversion - Intelligent impression adjustment using Falcon II, reducing start up waste by 20% - Reduced electrical energy consumption by some 22%

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

- Reduction in VOC emission of 45% - Total estimated operation saving of 18% Mechanically, the development team focused on the rigid construction of the machine, especially the detailed properties of its functional heart – the printing module. A massive side frame in a uniform mono-bloc design with logically arranged crossbeams eliminates all vibrations occurring upon contact of rotating and fixed parts. The attribute "mono-bloc" describes the true nature of the side frame construction, where the complete side of the print module is cast, annealed, machined, painted and assembled as a whole, in order to ensure the maximum accuracy needed for high quality printing. The Optima has been designed for a mechanical speed of 300 m/min. The average production speed of the machine when printing has a total wet ink consumption of approximately 8.7 g/m2 @ 250 m/min. Finally the Soma Optima represents a machine which allows the market to meet the requirements of the most demanding customers at a reasonable cost. Without unnecessary time and economic losses, consequently allowing short run designs you can profitably complete small jobs, as the production cost will be reduced. SOMA Engineering reports on a successful K 2013 show where the company launched its new Optima flexographic printing press, a dedicated machine developed for short run print jobs. One of the few machines running live jobs during the show, an 820mm Optima model was demonstrated twice daily in full production mode printing a five colour Bon Pari graphic on 0.20mm thickness BOPP using Kodak Flexcel plates and a 175 lines per inch anilox screen. A second five colour job was also printed on the same type of substrate that featured a Ricore graphic using Dupont DSP plates and the same specification anilox screen.

“We were delighted with the reception of the new Optima and interest exceeded expectations,” said Pavla Kusa of Soma. “Customers perceived the development as filling a gap in the product offering currently available from top of the range press manufacturers. I am also pleased to report on comments made by customers from various countries, for example, one from Malaysia compared the development of the machine with that of a well known smart phone, the first to offer more functionality and added value than the rest. From Turkey, again the impression was a ‘smart solution’ that fills a gap in the market. A Russian customer was impressed that we were the only company running live jobs and providing samples and one from the USA admired the concept for

future expansion in relation to market demands. Finally from Latin America, we again heard the word ‘smart’ and just what I’m looking for in a compact press, big on quality and low on price. A high quality of sales leads is now being processed and the equipment can of course be seen at our new Soma Globe Training and Development Centre.” Located in Lanskroun, Czech Republic, SOMA Engineering designs and manufactures high quality printing and converting machines for a wide variety of industries. Its portfolio encompasses CI flexographic presses, slitter/rewinders, laminators, mounterproofers, sheeters, die cutters and special purpose machines. The company serves an international market with representation and distribution channels throughout the world.

LONGLIFE | long-lasting. MDC DOCTOR BLADES N E X T G E N E R AT I O N

- Savings of 11% in gas usage for drying using a multiple fan and nozzle design - Ink cartridge system for lower ink requirements

Main applications: Illustration gravure printing | packaging gravure printing | special applications Characteristics: THE MDC high performance doctor blade | extra long lasting due to hardened coating Personal service on site – Please contact us!

daetwyler.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Impressed by versatiliy of its BOBST F&K 20SIX It is more than a year now that Societé Tilwel’s 1100 mm wide 8-colour F&K 20SIX has been on duty, and ever since it was comissioned, it has fully met Tilwel’s high expectations. In particular, the responsible persons at Tilwel are impressed by the versatility, the new press is offering: “We print on all types of substrates, from 330 g/m² carton board to thin OPP film. We print on 20 microns, and we have even printed on 12 micron PET “says Laurent Parolari, production manager who is also much impressed by the process consistency and efficiency that smartGPS™ provides. As Arnaud Barbedet, Tilwel site director, points out, the F&K 20SIX does not only allow Societé Tilwel to target new markets, but thanks to its performance and capacities also serves well a back-up for the other companies of the group. According to Mr. Barbedet, what made Societé Tilwel opt for the F&K 20SIX, were three major reasons: the performance

of the press, the quality of service that BOBST provides, and the trust in the manufacturer’s people they met during the buying process. Apart from the extraordinary flexibility with substrates and web tension, another specialty of the press is its tailored capability of printing water-based inks. Water-based flexo has a long tradition in the family-owned Brodard Packaging group which Societé Tilwel is part of and reflects the group’s concern for the evironment. Running 5 production sites with 210 employees in total, the group of companies achieves a turnover of 45 Mio €. With their wide range of products, Brodard Packaging serves both the food and non-food industry, includ-

ing dairy, convenience food, coffee, personal care and cosmetics, and pharmaceuticals.

AFTA AGA ALA â&#x20AC;˘ September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Refreshingly Pure www.martinautomatic.com

Purity is good for the body and good for your business. Like non-stop splicers and rewinders from Martin Automatic. No added complexity, no short-cuts to quality. Just pure engineering, delivering roll change automation that is easy to use, simple to understand, reliable and productive. Exactly what you need.

High Performance Splicing, Rewinding and Tension Control Systems www.martinautomatic.com

OUR EXPERIENCE...YOUR ADVANTAGE

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

s i s w S Theri ginal. O

Ink range to include UV metallic inks and pastes. Offering the widest range of low migration solutions, Flint Group Narrow Web further expands its portfolio with custom designed metallic silver and metallic pastes

As with all of Flint Group’s low migration products, these specialty inks have been tested and proven to have the best low migration properties. Introducing Low Migration UV Flexo Silver, our first generation low migration singlecomponent metallic UV flexo ink.

MDC DOCTOR BLADES.

High Quality Doctor Blades from the Market Leader Since 1972 we develop and produce highest quality Doctor Blades for all printing applications. The coating of Doctor Blades is our passion and key competence. Your Performance is Our Concern and Motivation With specialist knowledge in printing technology and dedication for research and development we can offer you added value and maximum productivity. Contact Details – Global Presence with Local Service We offer personal service at your machine. With over 55 partners worldwide we are close to your needs. www.daetwyler.com | Phone: +41 62 919 31 31

Migration measurements show that with Low Migration UV Flexo Silver, item code YFM00077, migration levels below 10 ppb may be achieved when correctly applied on suitable packaging structures. This was verified based on the standard migration test method using the food simulants 95% ethanol as set out in Commission Directive 97/48/EC. This silver exhibits very good metallic performance, cure speed, and adhesion to a wide range of both paper and synthetic substrates. Low Migration UV Flexo Silver is fully compliant with the Swiss Ordinance SR 817.023.21 listing and the Nestlé Guidance Note on Packaging Inks (version 2.1 Jan 10th 2013). Introducing Low Migration Metallic Pastes - Flint Group is offering 3 metallic pastes suitable for use in low migration ink systems, Rich Gold, Pale Gold, and Silver. These are first generation metallic pastes suitable for narrow web low migration applications and are for use as 2-component ink systems. Flint Group Narrow Web has designed a 2-component concept which allows printers to purchase the necessary components allowing them to mix gold and silver shades locally, in both Lithocure® ANCORA (UV offset) and the Flexocure® ANCORA (UV flexo) systems. These components have been designed to meet today’s market requirements and have proven to pass the most stringent migration tests applied by the industry.

EXTRUSION | PRINTING | CONVERTING

Always fun, but never enough. Spices up ﬂavorless nights in front of the TV while loudly ruining romantic love scenes. What else would you use to print the packaging of something so crispy than the best ﬂexographic press in the world?

As the world's largest supplier of flexographic CI presses, we combine innovative technology and custom equipment for field-proven and extremely cost-efficient production. The more than 300 MIRAFLEX presses that have been sold to printing houses around the world demonstrate the high quality of the MIRAFLEX product range and have earned the trust of our customers. We would be happy to show you how the MIRAFLEX can add more spice to your printing production.

www.rieckermann.com Thailand: Malaysia: Singapore: Philippines: Indonesia: Vietnam:

Phone: +66 Phone: +60 Phone: +65 Phone: +63 Phone: +62 Phone: +84

2 3 6 2 21 8

3834333 74920333 2581990 6342623 29069399 8399899

| | | | | |

offi ce@rieckermann.co.th offi ce@rieckermann.com.my offi ce@rieckermann.com.sg offi ce@rieckermann.com.ph offi ce@rieckermann.co.id offi ce@sgn.rieckermann.com.vn

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Flint Group launches new plate designed for the nyloflex® NExT exposure technology The innovative nyloflex® NExT exposure technology has impressed the market with its simple way of producing flat top dots and surface screenings.

To enhance this further, Flint Group Flexographic Products presents with nyloflex® NEF Digital a new high durometer plate that is especially designed for the nyloflex® NExT exposure technology, for printing of flexible packaging and labels. Developed for the efficient creation of flat top dots and an excellent reproduction of surface screenings, the new plate shows an outstanding qual-

ity in highlight areas due to a stable reproduction of the finest highlights and smooth vignettes. It allows for a reduced bump-up, while reaching the first tonal values of e.g. 0.8 to 1.2% at 60 L/cm (152 lpi), hence increasing the image contrast. The ink lay-down can be significantly improved and a high solid ink density achieved when surface screens are applied. The result is a brilliant print performance on film, foil and coated paper substrates.

The short exposure and quick washout times enhance the productivity of plate processing. The new printing plate enables one to exploit the full potential of the nyloflex® NExT exposure technology. Flat top dots are less impression sensitive, enabling less dot gain variances on press. With the nyloflex® NExT exposure technology, no additional processing steps, such as lamination, or additional auxiliaries (like nitrogen supply or film materials) are required, thus making it a more cost effective option. Although the nyloflex® NEF Digital plate is especially designed for highoutput UV LED exposure, it can also be exposed with regular tube light units. Compared to other digital plates in the market, additional benefits can be generated when the nyloflex® NEF Digital plate is exposed with conventional tube light: the new plate is able to reproduce flat top dots with surface screening patterns. Though being less distinct than with the nyloflex® NExT exposure, these screens enable one to achieve a more even ink lay down than reached when regular digital plates are used. In addition, nyloflex® NEF Digital plates require a lower bump up, which allows for the increase of grey levels in printing and the capability to increase the image contrast as compared to regular digital plates in the market. The new photopolymer printing plate, nyloflex® NEF Digital, will be available to the market in the thicknesses of 114 (.045”) and 170 (.067”) in the beginning of August 2014.

rotomec 4003mp

cl 850d

Superior in workmanShip, technology and performance BoBStâ&#x20AC;&#x2122;s comprehensive range of gravure printing and laminating machines are focused on providing the converter with distinctive competitive advantage through equipment best performance. innovative, proven technologies that are effective in reducing downtime, waste, and the environmental impact to unprecedented levels, whilst enabling converters to produce superior quality printed and laminated flexible materials. Visit BOBST at: Chinaprint | May 14-18, 2013 | Beijing | China Hall W2, Stand 018 Chinaplas | May 20-23, 2013 | Guangzhou | China Hall 8.1, Stand J11

www.bobst.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Plate Mounting Tapes for Narrow Web Print Industry Representatives from the Print & Web Processing Team of tesa tape, inc., an affiliate of tesa SE, a global leader in the manufacture and supply of pressure-sensitive adhesive tapes, are pleased to announce an addition to its line of plate mounting tapes designed specifically for narrow web flexographic printing applications.

Building on the success of the original tesa Softprint® 52018, tesa Research & Development Engineers have continued to optimize the original product by enhancing two key product components: the tape’s adhesive system and its foam backing system. The resulting product is a fully optimized tesa Softprint® 52018 Plus Plate Mounting Tape designed exclusively for adhering thick printing plates (.067” - .107”) onto narrow diameter print cylinders, and ultimately playing a key role in producing superior finelyscreened print images. Custom Designed Foam Backing System The enhanced foam backing of tesa Softprint® 52018 Plus is built upon a “super-soft” closed-cell polyethylene foam that harbors high elasticity or “memory” properties, thus ensuring a constant tape thickness and consistent print results throughout the print run. The softness level of the foam enables crisp, clean print production of fine dot patterns. Optimized Adhesive System The custom-designed foam backing is coated on both sides with a specially-formulated adhesive system designed to securely adhere to both

the printing plate and print cylinder upon initial contact, thus securing the printing plate onto the cylinder. That same adhesive power is maintained throughout the entire production run. The result – superior print quality of fine-screen print patterns! For more information on tesa Softprint® 52018 Plus and the complete line of tesa products for narrow web flexible package printers, visit www.tesatape.com. About tesa tape, inc. For over a century, tesa tape has pioneered the development of pressure-sensitive adhesive tape technologies. This rich tradition of innovation dates back to 1882 when the company's founder patented a method for manufacturing medical adhesive dressings. With this invention came the beginning of a global enterprise dedicated to the development and promotion of advanced adhesive tape solutions. Today, this worldwide enterprise services customers in over 100 countries around the globe and holds numerous product patents. At tesa, it is our charter to provide our customers with service levels and applications expertise that are second to none in the industry.

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

The Industry Debates Afterlife options for Label Release Liner Sustainability and environmental concerns are a key focus for FINAT and, of course, for the self-adhesive labelling industry as a whole, as part of the broader packaging business. This year’s FINAT Technical Seminar drew together different elements of the label value chain to address recycling initiatives in a discussion panel moderated by industry guru Mike Fairley. Panelists were Calvin Frost, Channeled Resources Group; Paolo Guagliumi, Munksjö; Erkki Nyberg, UPM Raflatac; Eric van Pottelbergh, RecuLiner; Stephan Reis, Avery Dennison, and Petri Tani, C4G. Mike Fairley opened the session by reminding seminar participants that the very first patent for paper recycling was granted in 1800 – for newsprint. What, then, should restrain the label industry’s efforts to create a second life for spent release liner? Pathways, today and tomorrow Discussion was wide-ranging, across a number of important pathways in which the industry is already a participant, or which offer possibilities for recycling or re-use. Calvin Frost and Petri Tani agreed that one way forward is for the labelstock laminators to create the demand for secondary fibre, and communicate it to their suppliers. But, although such materials are available on the market, there is still no ‘pull through’ from the brand owners –

perhaps, as Stephan Reis commented, because they may have to be willing to pay more for recycled material – which is rarely the case in today’s competitive marketplace. But, added Petri Tani, ‘even end users understand that recycling is better than landfill and incineration!’

Needed – a coherent message Mike Fairley underlined the importance of the sustainability agenda for the future health of the label industry. ‘We are not getting the message across to the brand owners and end users,’ he said, ‘and we still don’t have a system for creating a carbon footprint through the

Leading Cleaning Technology

Cleaning of Anilox Rolls, Press Parts and Plates Tel.: +45 86 99 36 31 Fax: +45 86 99 13 43 www.flexowash.com info@flexowash.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

31 label supply chain. As an industry, we simply don’t have one clear, coherent message.’ Liner recycling options Closed-loop, cradle-to-cradle recycling is, naturally, a prime goal for FINAT members. In that context it is so much easier, and more successful, to set up recycling initiatives for film liner, because of its intrinsic financial value. Mitsubishi Polyester Film’s scheme for collection and recycling into their Reprocess™ liner programme – containing 25% of recycled material – is now handling 4-5000 tonnes per annum in the US. Most of the negative recycling issues, sadly, relate to paper liner base. Paolo Guagliumi observed that it is helpful that paper liner is listed as ‘recyclable’ in the 2013 revision of EN 643. In this document, paper release liner for self-adhesive labels has been added to Group 5 (special grades) – as grade no. 5.05.03. (CEPI’s new guidance document -- http://www.cepi.org/ en643 -- provides valuable detail). Is release liner packaging or process waste? If, however, the European authorities finally decide to define release liner as packaging waste, Erkki Nyberg pointed out, there will be no question: the industry as a whole will have to recycle. Voluntary action is preferable, so Mike Fairley urged: ‘let’s set targets NOW!’ Alternative scenarios Options other than recycling are also practical in the context of the ‘three Rs’ –reduce, re-use, recycle. Calvin Frost provided an excellent example as to how liner simply can be rewound into rolls, is already being used by small laminators in the Asia Pacific region,

for example in making self-adhesive tapes. RecuLiner patented technology is another possible route. Eric van Pottelbergh’s company’s model – already up and running in the Benelux countries -- collects and transforms spent paper release liner into highperformance cellulose fibre insulation material for the construction industry. The label converters’ role The label converters are perhaps the key to success in engaging the ‘buy in’ of the end users, since they talk to their customers every day, said Stephan Reis. However, Petri Tani showed that ‘it’s not so easy for a label printer to talk to the right person – who is most probably NOT the person who actually purchases labels.’ The outcome of TLMI’s current pilot spent liner collection initiative with LIFEregistered converters, across seven states, will certainly be of relevance and interest in Europe, and in the broader L9 associations. This provoked a printer delegate to comment that his company had actually been required by one brand owner to sign a form confirming that their labels had NO recycled content.

CONTI® Laserline. NEW q Flexo plates off the reel. q Designed for direct engraving technology. q Integrated compressible layer for optimized print.

FINAT: the action hub As the discussions drew to a close, panelists and delegates agreed on one key future action: it is FINAT, the European label industry’s association, which must take the lead, and ensure that self-adhesive labelling’s future is safeguarded by delivering the message that release liner, paper and film, has a valuable second life after it has performed the tasks in production and application that have made the selfadhesive label such a successful and enduring element of the packaging industry.

ContiTech ElastomerBeschichtungen GmbH Market segment Flexo Products www.conti-laserline.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

High quality pre-press products for flexo m. The business became so successful that new employees were steadily hired in the following years. In 1992, a second site was opened in Leipzig, Germany, and today, about 130 staff members are employed at the two sites. rudolf reproflex GmbH aims to offer innovation and competence as a packaging agency. Thus, the company relies on innovative ideas, the know-how of a highly qualified staff and an excellent range of high-tech equipment. rudolf reproflex develops high quality pre-press products for flexo, as well as offset printing, for all of the primary application segments, including corrugated preprint and postprint, foils, labels and heavy duty sacks, just to name a few. From the individual packaging concept up to a complex

workflow solution – customers can always expect the highest quality products and comprehensive service. This concept proves to be effective, as rudolf reproflex is one of the leading specialty agencies in the international packaging market. One of the company’s keys to success is staying optimally equipped with the latest technology. Especially in corrugated postprint, flat top dots and optimised surface screening play more and more of an important role - this is why deciding on the right technology is crucial for obtaining the highest quality. As printing plates produced with the nyloflex® NExT exposure technology show a significant improvement in fluting during printing, rudolf reproflex decided to acquire such an exposure from Flint Group. The nyloflex® NExT exposure technology utilises a high intensity UV-A LED light source to conduct rapid

crosslinking of the photopolymer surface before oxygen inhibition can occur, resulting in a flat top dot structure on the printing plate and a virtual 1:1 image reproduction from the digital file to the finished plate. This technology does not require any additional consumable items or steps; additionally, it can easily be incorporated into the existing digital workflow. The high level of UV emission leads to a significant improvement in the reproduction of the fine relief elements. When combined with high resolution surface screening, the resulting surface texture of the flat top dots provides an optimal surface to enhance ink laydown, ink density, and consistency in printing. In flexible packaging, printing plates exposed with this technology allow excellent ink transfer, particularly in solids. In corrugated printing, fluting will considerably be reduced as the LED exposure allows a better control of the relief profile. Additionally, the nyloflex® NExT technology provides significantly improved reproduction quality and long-term stability. “Our company and Flint Group have a long-standing and close working relationship“, says Maik Gottschlich, head of the printing plates department at rudolf reproflex, “we are always very satisfied with the cooperation. Recently, flat top dots became an important issue in the market, and with the nyloflex® NExT exposure technology, Flint Group provides the opportunity to achieve a highly accurate reproduction in corrugated postprint. We have also been convinced by the many positive characteristics of the exposure – the temperature control of the exposure bed, for example, enables better dimensional stability and repeatability. Additionally, the device could be implemented in our digital workflow without any problems.”

OPTIMA SHORT RUN FOR PROFIT FLEXO

DESIGNED TO REDUCE PRESS DOWNTIME, EXCEPTIONALLY FAST JOB EXCHANGE

PATENTED DESIGN CONCEPT ALLOWS PRESS CUSTOMIZATION

EXCELLENT PRINT QUALITY FROM SMALL FOOT PRINT PRESS

We have designed the Optima press to help you withstand current financial challenges. Very low running costs, minimum set-up and significantly reduced investment is our promise for your future success.

A patented design concept gives you the flexibility you need to customize your production and meet end-user demands. Your press may be optimized ANYTIME, not only during first production phase.

In terms of quality, this press is optimized for gravure-like jobs. At the same time, the small size press provides benefits of extra-friendly operation. With its 2 mtrs height, easy access to all key parts is guaranteed.

Discover more at www.soma-eng.com

PROFIT MAKING TECHNOLOGY

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Two new area sales managers BOBST has announced that it recently appointed two news area sales managers who have joined its Business Unit Web-fed sales force in South-East Asia. The appointment follows BOBST‘s decision to represent directly its webfed products and services in Indonesia and Thailand, after termination of the agency agreement with its agent of 10 years Techno Global Graphics effective from 30 June 2014. Mr Weerawat Tewintarapakti and Mr Antonius Koban have joined Bobst Thailand Limited and PT Bobst Jakarta respectively and are responsible for sales of BOBST web-fed machinery and products. These include equipment for gravure printing, flexo printing, lamination, coating for specialties and vacuum metallizing for flexible materials, extrusion coating & laminating for flexible packaging, paper and board, as well as web-fed gravure printing and inline converting machines for folding carton. Messrs Tewintarapakti and Koban e both have a proven track record in their prior positions with various companies in Asia and bring excellent knowledge and experience in various sectors of the packaging market. They will be leading BOBST’s commitment

to the two strategic market of Indonesia and Thailand and promote BOBST’s excellent level of service, expertise and parts support to its current and expanding customer base in the region. BOBST has three facilities in SouthEast Asia - Thailand, Indonesia and Malaysia – and has been present locally for approximately 20 years. Employing 40 staff in the region, Bobst delivers sales and support close to its customers, in their language, to help them achieve higher quality and improved productivity in their operations. “I'm very pleased to welcome Weerawat Tewintarapakti and Antonius Koban as the newest members of the BOBST team in their capacity as area managers,” said Laurence Dy, Zone Business Director of South East Asia for BOBST Business Unit Web-fed “their experience and commitment to the development of the packaging sector and to new business will be an asset as we continue to grow in the region”, he concluded.

Weerawat Tewintarapakti

Antonius Koban

KBA Packaging Expertise

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Offset

Flexo

Offset or Flexo? We offer both and even more KBA provides proven solutions for packaging printing on paper, board, film, metal, glass or corrugated, and what is more we are the market leader in many segments. For many years carton printers have benefitted from the superior productivity of our Rapida sheetfed offset presses. We now also offer cutting-edge CI flexo presses for flexible packaging from KBA-Flexotecnica, including the direct support of KBA’s global network. Just give us a call. We’re here to help.

KBA.I.715.e

KBA Koenig & Bauer AG (Asia Pacific) Sdn. Bhd. +60 3 788 588-60, KBA@KBAasiapacific.com KBA Asia Pacific (Singapore Branch) +65 6562 8582, ssegger@KBAasiapacific.com www.kba.com www.kba-flexotecnica.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

One-Pass LED Inkjet Label Print, Varnish and Cut Workflow At the recent Labelexpo Americas tradeshow, EFI™ a leader in customer-focused digital printing innovation showed the first fully in-line LED inkjet digital printing system with flexo varnish, lamination, in-line laser cutting and slitting for lean label production.

The production line features the 13inch wide EFI Jetrion® 4950LX LED narrow web press now available with a new white ink module. The new end-to-end production line makes its debut amid increasing momentum among Jetrion customers: EFI has just surpassed the 200-press milestone for its installed base of Jetrion equipment. EFI's new, complete label converting production line was on display in the company's Labelexpo exhibit, which also features the EFI H1625 LED printer a new, 65-inch wide hybrid roll/flatbed printer suitable for highquality label proofing and packaging prototyping applications. EFI,

which has seen its sales of advanced packaging MIS/ERP products double over the past two years, is continuing its momentum in software innovation with the launch of the latest version of the EFI Radius ERP system, which offers new scheduling, CRM and orderentry tools for streamlined, automated converting workflows. These industryleading solutions offer unparalleled plant optimization opportunities that are critical in today's short-run, digital environment. The leading edge of inkjet label converting The automated Jetrion 4950LX press with integrated finishing has a superior,

720x720 dots per inch resolution. Plus, EFI is demonstrating a faster, 200 feet per minute speed for the press, a higher level of throughput that can make digital inkjet label converting an even more useful option as a replacement for flexographic printing. "The Jetrion 4950LX press's productivity, quality, and low cost per label - combined with the ability to go from blank substrate to finished labels in a single pass - will serve as a tipping point for the many flexo converters looking for a way to profitably add digital printing capabilities," said Stephen Emery, vice president of EFI's Jetrion and ink businesses. "This

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

AFTA AGA ALA â&#x20AC;˘ September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

press and our industry-leading Radius workflow exemplify the technical innovations that help so many EFI customers become top performers in the packaging market." The Jetrion 4950LX LED press on display is the culmination of years of advanced research in narrow-web production and LED inkjet technology. Jetrion presses - the market leader in narrow-web inkjet technology - have helped customers worldwide achieve remarkable growth in digital label printing. With nearly 200 Jetrion presses installed worldwide, ink volumes increased 23% in the first half of 2014, a testament to converters' ability to migrate a wide range of jobs to Jetrion presses for more profitable short-run and multi-SKU label production. With the Jetrion 4950LX model, converters can reduce labor costs and make-ready prep using a 1000-watt inline laser cutter. Plus, the new white ink for the press gives converters more flexibility in full-color imaging on clear, metallic and colored substrates. The press's LED platform offers a "cool cure" advantage, giving converters the opportunity to print on a broader range of substrates, including flexible

packaging films, that cannot withstand the heat required with other curing or drying methods. "Cool cure" printing with the Jetrion 4950LX press also is a greener, more economical choice because it requires significantly less energy, and the press's LED lamps are more consistent and last significantly longer than traditional UV lamps. Enhance your ERP value; go beyond "lean" to "global optimization" Label converters looking for ways to improve their management and production workflow can view the latest release of EFI Radius ERP software at Labelexpo. Version 15.1 builds on the end-to-end integrated and automated capabilities of the Radius platform, adding the power of PrintFlowÂŽ Dynamic Scheduling: EFI's awardwinning, "smart" workflow toolkit. Based on the Theory of Global Optimization (TGO), PrintFlow is the industry's ultimate scheduling platform. TGO is "lean" re-written and improved for the printing and packaging industry and it is the foundation for synchronizing and optimizing converters' production operations. PrintFlow creates an optimized schedule for the entire company and

each machine based on constraints such as workload, job characteristics, work center capabilities, and delivery priorities, juggling thousands of pieces of information to build the most efficient production schedule for the plant and maximize profits. The software automatically and intelligently schedules thousands of tasks and sequences them to minimize switchover and setup time. Many customers that use PrintFlow have reported reduced waste, faster internal communications, reduced overtime, and greater productivity without increasing staff size. Other enhancements to the Radius platform include mobility features for sales and management personnel using EFI's award-winning CRM software. Plus, a Radius web portal further simplifies order entry by extending capabilities to the end customer. The streamlined Radius business workflow now extends to shipping and fulfillment with integrated connectivity to EFI SmartLinc multi-carrier shipping software.

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

F&K 20SIX CS

INTELLIGENT DESIGN. INTELLIGENT ECONOMICS. The new benchmark for flexible packaging.

www.bobst.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

World’s First HP High-speed Inkjet Corrugated Packaging Solution

HP announced that Obaly Morava, a.s. installed the world’s first HP High-speed Inkjet Corrugated Packaging Solution to digitally pre-print high-quality corrugated liners and meet demand for faster time to market. Obaly Morava, a privately-owned corrugated board producer based in the Czech Republic, provides a broad range of corrugated products to the Czech Republic and surrounding markets, including up to nine-layer corrugated board and boxes. The forward-looking company installed the press in June, becoming the first user of the new solution, which is based on the HP T400 Simplex Color Inkjet Web Press. “Market demands and the technology available are changing dramatically, and we are taking a fresh look at how to best meet our customers’ needs, such as individualisation and differentiation from the competition,” said Martin Rehorik, president, Obaly Morava. “I had a vision of what digital preprint could potentially do for our business and reached out to HP to discuss the possibilities of its highspeed production inkjet technology for printing corrugated liners. HP helped turn that vision into a reality.”

With the HP High-speed Inkjet Corrugated Packaging Solution, Obaly Morava digitally produces pre-printed corrugated top liners in back-to-back runs on the same substrate rolls for maximum efficiency. It then transfers the pre-printed rolls to its corrugator to produce corrugated board for packaging applications. Capitalising on new digital capabilities Adding value for new and existing customers, the HP High-speed Inkjet Corrugated Packaging Solution enables Obaly Morava to transition high-value jobs from analogue litho-lamination and flexographic processes to digital. This allows the company to take advantage of faster time to market, short and medium runs, versioning and reduced environmental footprint. Obaly Morava is optimising its finishing processes with a Harris & Bruno International near-line coater, ideal for aqueous priming and overcoating

printed substrates. The company plans to eventually move this coater inline for priming and add a second coater for inline overcoating. “By adopting the HP High-speed Inkjet Corrugated Packaging Solution, Obaly Morava is helping usher in a digital transformation in the corrugated market,” said Aurelio Maruggi, vice president and general manager, Inkjet High-speed Production Solutions Division, HP. “This innovative solution brings game-changing productivity, greater versatility, valuechain optimisation and more efficient production workflow to corrugators and represents the first of a series of production inkjet innovations from HP.” Printing on uncoated and coated corrugated substrates, premium offset media, and recycled and thin liners with speeds of up to 183 metres (600 feet) per minute, the HP High-speed Inkjet Corrugated Packaging Solution delivers faster turnaround times. The solution also includes new HP Priming Agent technology with four-colour HP A50 aqueous pigmented CMYK inks that provide exceptional print quality.

ma-design.de

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

2013

2014

2017

2015

2016

2014

2019

Consistent quality – every single time 2020

2021

2022

2023

2024

2025

2026

2027

Direct engraved elastomer forms •2 production steps only •Simply & cost efficient •100 % digital process •Top quality in solid & screen •3 x longer print runs

High-resolution direct engraving. Unbeatable.

www.HELL-Gravure-Systems.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

QuadTech and Gallus partner to offer automated color control and productivity benefits QuadTech’s SpectralCam systems to enable Gallus press owners to reduce waste, increase productivity and achieve rapid ROI experience and the widest customer base in the label printing industry. However, we recognized the opportunity to partner with QuadTech to provide our customers with stateof-the-art spectral color measurement and color control systems, with the automation to drive further reduction in make-readies and savings in valuable substrate waste."

SpectralCamTM, which enables inline monitoring of all packaging substrates, including challenging translucent, transparent and reflective films. Color variations are sent to the operator in real-time to change color specifications, eliminating press stoppages and the manual process of removing sections of the web to measure color.

With a typical ROI of less than two years, QuadTech color control systems are now an essential consideration for many web printers looking to meet changing customer requirements and demands for high color standards, with consistent repeatability from runto-run and site-to-site.

Designed for offset printers, the QuadTech® Color Control System with SpectralCamTM provides automated, in-line, closed-loop color control. On-the-fly and at full press speeds, it adjusts ink keys to maintain specified color targets, preventing avoidable waste and operator inaccuracies.

Dr. Thomas Weber, Supplier Relationship Management at Gallus comments, "Gallus has vast market

Flexo and gravure printers can also benefit from the QuadTech® Color Measurement System with

The ability to control color on problematic substrates such as films has been a significant objective for the printing industry. QuadTech has been able to solve this, by utilizing its web stabilizer to remove common issues of web movement and substrate corrugation. The QuadTech web stabilizer measures substrates over a certified BCRA ceramic tile, for a constant known backing, and momentarily stabilizes a small surface area of the substrate with a high pressure vacuum. This enables accurate color measurement on very thin, transparent and translucent films - ideal for self-adhesive labels, monofoil labels, wet-glue and laminates.

QuadTech announced a new partnership with the Gallus Group (St. Gallen, Switzerland), to provide QuadTech closed-loop color control and color measurement systems for its offset, flexo and gravure presses. Utlizing QuadTech technology, Gallus customers can now quicken makeready and offer ultimate print quality and productivity, with in-line color management.

Stephan Doppelhammer, QuadTech Market Manager for Packaging, says, "Gallus and QuadTech are perfectly aligned in the drive to create solutions that maximize customer benefits and profitability. We are delighted to offer a faster way for Gallus customers to achieve and maintain perfect color, for guaranteed high-quality output, optimal performance, cost savings and fast ROI."

Perfect solutions for label printing A partner of Heidelberg

www.gallus-group.com Gallus RCS 330/430

Exceptional productivity and flexibility for the production of high-quality labels. Gallus EM 340/430/510 S

Exceptional range of processes and substrates for the production of short to long runs – with or without finishing. Gallus TCS 250

Format variability ensures high operational cost-effectiveness in the production of very short runs. Gallus ECS 340

Extremely cost-efficient commodity label production – a technical granite core ensures exceptionally quiet and precise operation with minimal vibration. Gallus EM 280

Plug & print – ideal gateway to the label printing sector. Gallus South East Asia Pte. Ltd. 6 Eu Tong Sen Street #11-11 The Central Singapore 059817 GallusSEA(at)gallus-group.com T +65 6896 4891

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

XEIKON CHEETAH SETS A NEW SPEED BENCHMARK Xeikon announces the most important advancement for the digital label market in 15 years – the Xeikon Cheetah digital color press. The press is a staggering 60% faster than any other model in its current press portfolio. The new digital press is dedicated solely to self-adhesive/ pressure sensitive label production and can output high quality labels at 98 ft/min (30 m/min), making it the fastest five-color digital label press in the world. “This increase in speed represents a huge leap forward in digital press technology. It will enable Xeikon label printers and converters to embark on a new era of productivity and efficiency, with much greater flexibility to react to their clients’ requests for shorter timeto-market,” says Patrick Van Baelen, VP-WW Marketing at Xeikon. “The Xeikon Cheetah narrows the gap between digital printing and traditional flexo/offset methods for producing labels. In addition, the increase in speed also results in a lower total production cost.”

The quality benchmark just got faster Xeikon now offers six presses in its label and packaging portfolio, providing solutions from entry-level to high capacity production. This is the broadest press portfolio of label and packaging presses available on the market today. The Xeikon Cheetah can handle substrate widths of up to 13 inches (330 mm) with a true print resolution of 1.200 x 3.600 dpi. It utilizes full rotary printing where the press speeds are independent of the number of colors used and/or the repeat length of the job. Full rotary printing also makes step-and-repeat and subsequent finishing operations straightforward. Furthermore, the Xeikon Cheetah offers all the renowned benefits that make the Xeikon 3000 Series unique, including the use of dry toners that meet FDA regulations for food contact and the ability to print opaque white toner in one pass.

Xeikon presses are based on dry toner electro-photography. This enables the use of conventional substrates that do not have to be pre-treated. Extremely high toner light-fastness and truly ecofriendly printing (no VOC’s) are some of the other industry leading features of the Xeikon presses for digital label and package printing. The presses offer easy integration of third-party workflow software and converting/ finishing solutions. Furthermore, they incorporate professional color management capabilities. In addition to the standard CMYK + White, the fifth station on the Xeikon Cheetah can be used to print gamut expansion colors or security toner. The press also includes automatic inline register and density controls. The imaging width is up to 12.7 inches (322 mm) while the repeat length is variable from 0 – 180 ft (0 – 55 m). Media weights range from 40 gsm to 350 gsm. “It’s difficult to overstate the importance of this advancement,” says Patrick Van Baelen. “The Xeikon Cheetah is a significant breakthrough for high capacity production. It’s a tremendously exciting time for Xeikon, as well as for the digital label printing market.

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Zünd raises the bar of productivity for the packaging industry Digital cutting equipment specialist Zünd is offering packaging producers greater flexibility and productivity with the introduction of a new version of its established G3 cutter.

Cut Size : H- 297 mm

Thanks to a re-engineering of the system to double the beam height to 120 mm, models L-3200 and XL-3200 are now able to accommodate thicker materials up to 110 mm enabling packaging printers to achieve new levels of performance. Corrugated cardboard, solid cardboard, foam, sandwich material and corrugated plastic are just a few of the substrates that can now be processed by the widely-appreciated G3 digital cutting system. Oliver Zünd, CEO, comments: “Zünd is committed to enhancing the productivity of digital cutting and finishing departments within different industries. By enabling the G3 to handle thicker materials, converters can now cut a wider range of substrates, saving time and increasing efficiency, both critical factors in today’s just-intime packaging operations.” Zünd’s cutting systems are designed for 24/7 operation, providing packag-

Tel: (+91-11) - 40574500 - 05 Fax: (+91-11) - 40574506 - 07

Cut Size : W- 52 mm

ing producers in many markets with a fully automated workflow and optimal flexibility, whether for creating prototypes or for high production runs. The modular design of Zünd cutters and their components also make it possible to tailor configurations to meet very specific production and automation needs. Oliver Zünd highlights: “We are focused on the continuous R&D of tools to increase processing efficiencies and satisfy customers’ needs. Feedback from our G3 installed base showed the requirement for an advanced version of this digital cutting system to manage a wider range of materials. We’re confident that packaging printers investing in the re-engineered G3 cutter with 120 mm beam height will improve their production performance and extend their business opportunities.”

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Fit for difference. Make a difference and focus on innovation. Regardless whether you occupy attractive niches in the area of offset printing or want to enter the digital printing business – Muller Martini’s systems can be adapted flexibly to your individual needs. Our finishing know-how, sophisticated Visit hall 14, booth C21 for your personal fitness program 3.5. – 16.5.2012, Düsseldorf

markets. Focus on your uniqueness and rely on the highest level of investment

We look forward to meeting you!

protection. Muller Martini – your strong partner.

technology and extensive MMServices help you become ready to enter new

Muller Martini (Singapore) Pte Ltd, Telefon: +65 6276 0656 Fax: +65 6276 3475, www.mullermartini.com/sg Muller Martini (Hong Kong) Limited, Telefon: +852-2877 8820 Fax: +852-2877 8128, www.mullermartini.com/hk

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

The Future of Product Decoration The label industry listens to the brand owners Brand owners – whether they are manufacturing foods, beverages, personal care products, or toys – have a common need: labels for their products. Today, ‘labels’ come in many forms and, as well as identifying the product and its contents, perform additional key roles – decoration, promotion, and a track-and-trace functionality. A panel of brand-owner packaging experts from different market sectors came together recently, courtesy of FINAT, the international label industry association, to debate specifically ‘the future of product decoration’. Here, FINAT Managing Director Jules Lejeune recounts some interesting aspects of the conversation. The occasion for this panel discussion was the 2014 FINAT Annual Congress in Monte Carlo last June, attended by our association’s membership, which spans the extremely complex label industry value chain, from raw material suppliers to label printers. The panel was well-qualified to discuss the subject of product decoration. Participants were Olivier Delataulade (F), finishing and printing expertise controller at L’Oréal, with extensive

experience in the company’s packaging and brand strategies; Jesper Toubøl (DK), head of LEGO’s packaging and processing research, and with a wideranging career with the company in strategic roles; Arno Melchior (D), global supply excellence director with Reckitt Benckiser, tasked with the continuing harmonisation and optimisation of the merged companies’ two product ranges and their packaging; and Brendan Kinzie (USA), a senior director for G3 Enterprises, global suppliers -- with a specialist focus on the wines and spirits industry -- of packaging components, including labels, as well as logistics services and technical and laboratory expertise. Choosing the right label technology for the product on hand Labelling is not a single-track activity. As well as self-adhesive and glueapplied labels, it embraces sleeving, in-mould solutions, flexible packaging, and direct-to-container print. L’Oréal, said Olivier Delataulade, chooses to employ all the available technology options, including multiple imaging

processes on one label, and makes each choice on the basis of ‘What’s the best solution for THIS product?’ With product and label print runs getting shorter and shorter as a result both of local language and regulatory requirements and product versioning, he said, production using digital print is an increasingly-favoured option. L’Oréal is also keen to keep abreast of imaging trends, like 3D polarising Fresnel lenses, metallisation, holography, the ‘no-label look’, fabric substrates, and leaflet labels. ‘Labels’, Mr Delataulade observed, ‘are more technical than other print’. Overall, Arno Melchior defined the decision-making criteria at Reckitt Benckiser as ‘quality and volume – on time.’ For very high-volume product packaging runs, Reckitt Benckiser are finding in- mould labelling a good choice. Interestingly, he said, ‘label printers could usefully be much more aligned with our production process’; and added that the company are also moving more of their packaging and print supply functions in-house, or as close to their production units as possible, to respond appropriately to the persistent challenges of tight delivery timelines. Another challenge is presented by label design changes

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGINGad CONFERENCE IN KL Nov 10-11 TODAY prismatic

49 created in the marketing department, which can mean that ‘a lot of labels of the old design are wastefully thrown away. This is another area for more alignment.’ Should more brand owners print their own labels, or can our label industry platform provide everything they want? G3 Enterprises’ Brendan Kinzie replied: ‘I don’t see in-house print happening in wines in the short term. Our label print involves lots of special processes like embossing to attract consumers’ attention – it’s too complex – and it is the label that actually sells 80-90% of wines in America!’ For G3 Enterprises’ clients’ specialist packaging/labelling needs, ‘it is quality that drives the decoration choice decision,’ he confirmed, adding that it is G3 Enterprises’ creative agency that buys label print. Talking about label print technologies, he told us, ‘flexo is doing well, and so is digital print, which is enjoying – and will continue to enjoy -- a lot of growth in the wine industry, where it still represents a very small percentage of label volumes.’ LEGO packaging differs significantly from that of FMCG products in that it consists primarily of cardboard boxes, and its market focus is on children, as Jesper Toubøl explained. ‘Digital print is growing fast – it enables us, for example, to respond to seasonal needs’, but he advised: ‘the separate, additional label still needs to compete with other packaging segments’. Technology choice made at too late a stage in production Mr Melchior drew attention to some concerns Reckitt Benckiser experiences on the packaging/labelling front. The decision on choice of decoration technology is, he said, taken at too late a stage in the chain. ‘We may need, for example, to change a bottle shape to accommodate a shrink sleeve. The label supplier therefore definitely needs to be integrated at an earlier stage in the production process.’ Mr Kinzie concurred with this statement, because, in his world of wines and spirits, the ‘label is actually printed and applied – and then assessed for its value and efficiency!’. Connecting with brand owners: a label printer’s challenge In truth, one of the most difficult challenges experienced by FINAT label converter member companies is making contact with the right people in an end-user company to discuss their needs and wants. For L’Oréal, the right pathway is to involve not just purchasing, but also marketing. ‘For packaging, the marketing people need to say what they want, and then we can look at the technicalities’, said Mr Delataulade. Mr Melchior, Reckitt Benckiser, enlarged on this theme. He said that ‘purchasing’s target is to control costs. The design manager and packaging manager are the company contacts who are likely to want to develop higher-quality, innovative solutions... But, in the end, it’s always about price in some way or other. If you have a product that people will pay more for, then there’s room for extra label costs.’ ‘And,’ added Mr Toubøl, talking for LEGO, ‘you really need to be able to add value – especially for products for kids.’

L king for UV Inks UV Varnishes UV Texture Coats UV High Build Varnishes UV Adhesives

No Problem We have the solution! At Prismatic Inks we manufacture every type of UV cured ink, coating and adhesive. Our expertise in UV technologies enables us to develop unique UV products including scratch-off metallic inks, low odour inks and coatings, glow-in-the-dark inks and many more that will give you an innovative advantage.

Request a free print sample:

inquiries@prismaticinks.com.au

Talk to us today on +61 2 97291929 to get our latest product catalogue.

That may be the case, but the fact remains that ‘end users will generally go to label converters in the event of a practical problem – and if that doesn’t produce a solution, they will go to the material supplier’, said Mr Melchior. That is also the case for G3 Enterprises. ‘In a field like ours, involving lots of glass,’ said Mr Kinzie, ‘whenever there’s a problem we expect the vendor to cope!’ It would appear that there is still some way to go before label printers can establish a more fundamental relationship in a brand owner’s packaging planning.

www.prismaticinks.com.au

AFTA AGA ALA â&#x20AC;˘ September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Customers for the Goss Sunday Vpak series will now benefit from a complete turnkey package printing solution including hardware, software, installation, training and ISO certification.

Maximize Vpak benefits for the packaging sector With the intention of establishing a new benchmark for color quality in the packaging market, Goss International has agreed a strategic cooperation with graphic software provider Alwan Color Expertise. The agreement will ensure repeatable color accuracy for Goss Sunday Vpak press users across all applications including labels, carton and board, and flexible packaging printing. According to Mike D'Angelo, managing director of Goss International Americas, Goss has recognized a pressing need for color consistency standards within the packaging sector since entering the market in 2012. "This is particularly critical when using special ink formulations and substrates that have been specified by brand owners, often with little regard for the technical challenges involved," comments D'Angelo. "In response to this need, we have identified Alwan as the perfect fit for Goss, complementing our own product design expertise with

their established ISO development credentials." Goss Sunday Vpak 500 and Vpak 3000 web offset press models for folding carton, flexible packaging, pre-print and label applications are available in web widths from 520 mm to 1905 mm (20.5 to 75 inches) and print at speeds of up to 457 meters (1,500 feet) per minute. Key features include quickchange sleeve adapter technology for efficient, cost-effective size changes, and advanced offset inking, tension and control systems.

As a result of the new cooperation, customers for the Goss Sunday Vpak series will benefit from a complete turnkey package printing solution including hardware, software, installation, training and ISO certification. Software solutions provided will include on-press color matching, press calibration, and print proofing and verification, all of which are available for CMYK and extended gamut printing, spot color and HiFi color production. Alwan founder and president, Elie

AFTA AGA ALA â&#x20AC;˘ September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

51 Khoury, has been at the forefront of ISO developments for commercial and newspaper printing for more than 16 years and a leading contributor to advancements in packaging workflow standardization over the past four years. "Alwan Color Expertise has a long-term commitment to establishing industry standards. It has been a defining objective of our business since it was founded, and we select our partners for this undertaking very carefully," comments Khoury. "Being inherently stable - even for webs as wide as 1905 mm - Goss Vpak technology meets our criteria in every respect. Combining it with our software and workflow know-how will enable customers to provide packaging print of unbeatable quality. Vpak technology also delivers a uniquely cost-effective approach, offering a viable long-term solution for converters in tackling the trend towards shorter run lengths. Alwan Color Expertise will help make this proposition even more powerful by ensuring the most efficient makeready processes and, with it, low waste."

Alwan's training capabilities were a key aspect of the agreement for Goss. Through its Academy of Color Expertise (ACE), customers can receive technical and sales training, installation and integration services, as well as certification of individual operators and of facilities. Working with partner organization Kee Consultants (http:// www.keeconsultants.com/), Alwan is also able to offer technical consultancy, including workflow audits to help customers establish best practice for achieving stable processes and implementing ISO standards. "This agreement is a win-win for us as suppliers, but yet more so for the labels and packaging market. We're especially energized by the opportunity to roll out the benefits of process color to the package printing market," concludes D'Angelo. "Using CMYK+ offers so much more production flexibility and agility for accommodating image changes and enabling fast makereadies, as well as being vastly more costeffective. But packaging printers and converters need to be entirely confident

that the quality will meet the demands of the brand managers. Our joint offering with Alwan can help deliver this." About Alwan Color Expertise Alwan Color Expertise (http://www. alwancolor.com/) was founded in Lyon-France in 1997 by the current President Elie Khoury. His visionto demonstrate how important standardizing and controlling color is throughout every stage of productionhas resulted in the company becoming a world leader in standardization and color management. Today, Alwan Color Expertise offers a choice of full-featured Color Management and Standardization software solutions to key players throughout the graphic arts industry, from printers to publishers and from software developers to hardware manufacturers. The unique benefit of Alwan technologies is that they enable conventional processes such as offset, flexography and gravure, and digital machines such as digital printers and large format presses to produce consistent and predictable colors.

Customer driven technology

High quality, modular and open solutions for flexo & letterpress plates www.thermoflexx.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

LDPE – The Key to Success with Foils Four letters symbolize the success of Orbo Labels in Belgium: LPDE. They stand for low-density polyethylene. LDPE foil feels softer and thicker and has lower density than traditional foils made from HDPE (high density polyethylene). In addition, it barely rustles. Thanks to these specific qualities, it is ideally suited to the packaging of frozen foods. Therein lies one of the greatest secrets of the success of Orbo Labels, which was established in 1994 and employs 65 people. The area surrounding the company’s site in Kortemark is known for the cultivation of a wide range of vegetables. The numerous vegetable producers provided an ideal niche market for Orbo Labels. All that was then needed for frozen food packaging were first-class suppliers of the highly challenging LDPE foils and the right web printing press. 30 μm Foils After entering the flexible packaging business six years ago, Orbo Labels, which has made a name for itself in Flanders and beyond and has customers in both the food and nonfood segments, printed exclusively

using the flexo method. “Our total printing volume is rising steadily. However, our runs for the various products were decreasing owing to the sales campaigns of our customers and increasing product variability, so I searched for alternative printing methods,” says Sales Manager Rik Pappijn. Orbo Labels found what it was looking for at Muller Martini’s Print Technology Center in the German town of Maulburg. “We performed tests on the VSOP web printing press from Muller Martini with LDPE foils with 30 μm thickness, although we normally print on foils with 50 μm thickness,” says Pappijn.“ The results were perfect. The printing quality using the VSOP is just as high as in rotogravure printing, with

Some 95 percent of the products printed using the new web printing press are foils.

the difference that the pre-press costs with the VSOP are markedly lower than in rotogravure printing.” A few months after the successful test runs, Orbo Labels put its VSOP with six printing units and a flexo unit for opaque white and lacquer into roll/roll operation. Currently, 95 percent of the products printed using the new web printing press are foils. Growing numbers of firms rely on the considerable expertise of the Belgian foil specialist, be it in duplex or triplex laminates, which are increasingly in demand because of their prevention of migration, printing on polyester or color sealing by means of OPP (oriented polypropylene foils).“We have received a lot of positive feedback from our customers and are continuing to strengthen our position in this market segment,” says Pappijn with pride. “EB is the Perfect Solution” Orbo Labels, which leaves the sleeves and in-mold business to other printing plants, is currently using only four of its six VSOP printing units. “We can produce all our products using the four process colors of cyan, magenta, yellow and black so we don’t need any specific Pantone colors,” says the Sales Manager. “That means we never need to wash our printing units, which saves us a lot of time, as do the quick changeovers between the various sizes thanks to the convenient operation of the VSOP.” Orbo Labels, which also uses six label printing presses, two digital printing presses and a flexo printing press and has British Retail Consumer certification, benefits from two other key advantages of the new web printing press, in addition to the high printing quality and the quick make ready. First, the large roll width of 850 mm, which provides a high degree of flexibility and productivity. And, second, electron beam hardening. “I consider EB the perfect solution, since it prevents contamination and odor,” says Pappijn.

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

The New Rotamag QR S2 53

SPEED MACHINE

otary’s brand-new Rotomag QR S2 is designed for easy operation and available in 250mm, 340mm, 450mm, 520mm, 600mm – up to 1m wide. It has a servo tension control system with an all-function re-lam; de-lam; UV; IR; foil (hot & cold) and turnbar, which are all standard features for a 10 or 12-colour unit. It is easy to use and simple to operate.

QR S2 FEATURES

e-ready Extremely fast mak ic register control Super-fast harmon inutes Colour change in m ess for small to Great value label pr printers medium and large

The New Rotomag QR S2

Need a cost effective option for Finishing? Rotary offers a range of Digital finishing equipment, including two servo-driven flexo units for overprinting; foiling; complete finishing; as well as sheeting after printed material comes of an HP Indigo or Xeikon digital press.It’s available in different widths and can be built to suit your requirements. It offers laminating and other features such as inserting an RFID chip or booklet if required. New All-in-one Digital Finisher

We customise and design to suit your needs. For sales information and enquiries, please contact Peter Jessop on +61 (0)418 475 045 21 Bullecourt Avenue, Milperra NSW 2214 Australia • Phone (61) 02 9792 4444 • Fax (61) 02 9774 2317 • Email: sales@rotaryeng.com.au • www.rotaryeng.com.au

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Ferrostaal and Kodak Bring Unmatched Print Quality to Flexo Printing The award winning Kodak Flexcel NX system is transforming the capabilities of flexo printing for the packaging, label industry and spurring the future growth of the flexible packaging industry. Ferrostaal Thailand and Kodak offer complete solutions for flexible packaging printers who reap major benefits from switching existing flexo jobs to the Kodak Flexcel NX system. Raising quality and driving efficiency Innovation and specialised technology has been combined in the Flexcel NX system resulting in print quality and print performance that is a significant step ahead of traditional digital flexo. An identical reproduction of the original digital file with an optimized

dot structure for printing is created. Printing can be confidently carried out on a wide variety of substrates. Customer voices TPN FlexPak Co., Ltd., the market leader in printed flexible packaging for food and fast moving consumer goods has taken the lead with the Flexcel NX. “Over the past four years, we have installed a Kodak Flexcel NX system and started to use Kodak Flexcel NX plates. It quickly became apparent the print quality was better

Ananchat Thangkasemvathana than traditional digital flexo plates. The Flexcel NX system allows pre-press providers and printers to maintain a competitive edge by delivering highly impactful packaging of exceptional quality while streamlining production costs. Through continued innovation and investment in technologies such as flat top dots advantage can now be taken of these benefits with a solution that enables expanded tonal range, higher line screens, more efficient ink transfer and improved print quality on lower grade boards, smooth solids, uniform lay down, full amplitude and ink saving. In addition, our customers are highly satisfied with the print quality with the proof sample receiving quick approval. We are now confident that Kodak can provide an innovative solution that meets the expectation of our customers,” said Ananchat Thangkasemvathana, Managing Director of TPN FlexPak. Benefits of the Kodak Flexcel NX system “We mostly use the Kodak Flexcel NX system and its plates for TPN FlexPak production. The process has significantly improved, it is now hassle free, easy to operate, is quick to set-up, has a long plate life and produces photo realistic print reproduction. For a postprint application delivering superior ink coverage, reduced fluting and waste, reliable, consistent quality and cost effectiveness on press performance it is hard to beat,” added the TPN Flexpak Managing Director.

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Stratasys Opens 3D Printing Experience Centre in Singapore The new facility will provide local support while serving growing needs in the South Asia and Pacific region. Sha Jumari reports.

will be showcased. Stratasys’ specially engineered 3D printing materials, the PolyJet photopolymers and FDM thermoplastics, will also be available at the centre.

Stratasys Asia Pacific announced the inauguration of the new 3D Printing Experience Centre in Singapore. The centre was officially opened on 30 July 2014 at an exclusive launch event with customers, channel partners and alliance partners in attendance. The demo centre forms part of their office base in Singapore, which also serves as the headquarters for South Asia. Stratasys was first initiated as a legal entity in Singapore in October 2013, and has now moved into the 6,000 square feet Toa Payoh space with the fully equipped demo centre. “As a leading 3D printing industry player, Stratasys recognises the importance of implementing a global strategy in local context. The 3D Printing Experience Centre reflects our confidence in the South Asia & Pacific region,” said Ido Eylon, general manager, Stratasys AP Ltd. “Establishing a demo centre locally allows our customers to see our innovative technologies in action and realise the values and advantages of 3D

printing technology. This is well aligned with our corporate vision to make 3D printing more accessible and to help customers revolutionise their product design and manufacturing processes.” The facility will house 3D printing technologies by the company, including PolyJet and Fused Deposition Modelling (FDM). The full product portfolio ranging from desktop 3D printers to large, advanced 3D production systems

“Singapore’s manufacturing industry needs to master disruptive technologies like additive manufacturing to strengthen its global competitiveness. The EDB will work with companies to acquire additive manufacturing capabilities to develop innovative value-added products and to build an additive manufacturing ecosystem in Singapore,” said Chang Chin Nam, executive director of precision engineering, Singapore Economic Development Board (EDB). The 3D Printing Experience Centre will enable designers and engineers to create models and prototypes for new product design and testing, and to also build finished goods in low volume. Stratasys added that although the centre is not open to the public for walk-ins yet, visits from educational institutions and associations could be arranged.

personal

quality

How would XEIKON work for you? See the proof. For free. Digital is quality made versatile. Profitability made sustainable. Think: top-quality labels, packaging or documents and a personal approach. But seeing is believing. So let us show you the proof. Order your free sample based on your own design.

SEETHEPROOF.COM by

Upload your designs & get your free Xeikon printed files in return.

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Far East Makes The Switch to Flexo with Rotamag Singapore-based Far East Label opted for Rotamag Flexography press for efficiency, speed, and its proprietary Australian technology. Sha Jumari reports. The latest success story in transitioning from letterpress to flexography comes in the form of Far East Label. When labels started out just ten years ago, it was just a small department in the Far East plant, which mainly produces cartons. Understanding that labels are an integral part of packaging, the

company decided to branch out to establish Far East Label Pte Ltd. The idea was to supply Far East’s existing packaging customers with labels as well. Initially, Far East Label was supplying within Singapore, but soon found the local market for labels to be rather difficult: “Even if there are orders, it comes from the FMCG and food industry, which is very saturated and price-sensitive,” said CK Teng, managing director, Far East Label Pte Ltd. “So we went out to look for export markets instead. In fact, we export about 70% of our products, mainly to Australia.” This was one of the main reasons for choosing the Rotamag – it was Australian-made: “The Australiandesigned flexo knows what kind of processes we need to produce products that are unique for the Australian market, and proprietary to the Australia as well.”

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

59 Teng added that they considered European flexo presses, but found out that it would require a lot of modifications to the machines in order to be able to produce their largely Australian exports. Another feature of the flexo that appealed to Teng is in its ability to run unsupported material. Rotamag’s rewinder allows it to do just that, and efficiently too. “Producing labels for cans is very challenging, because it is a one-sided, 80gsm, uncoated paper. In other words, it is soft,” Teng said. “Originally we were doing offset print and then have it cut. We have since swapped them around with flexo instead. It is actually more efficient and faster. If the flexo machine is stable and the registration is good, the layman can’t really see the difference.” Rotamag Flexographic presses are produced by the Rotary Engineering, which has manufacturing facilities in Australia and Thailand. “One thing good about Rotary is

that it’s a family-owned business. If I need something, I can just pick up my phone and get it. Unlike the bigger manufacturers, there is often a chain to go through,” said Teng. Switching to flexo has also opened up a whole host of opportunities for Far

East: “Originally we did consider using flexo to produce packaging as well, but we’ve not gone there yet. I know it’s possible. We don’t want to be stuck with just self-adhesive, we are trying to grow outwards.”

“Where Innovation meets Customer intimacy”

ThermoFlexX 80

Unique combination of Cost Efficiency, Quality and Productivity www.thermoflexx.com

Xeikon International BV - T. +31 (0)117 37 50 20 - F. +31 (0)117 37 50 21 Brieversstraat 70 - 4529 GZ Eede - Netherlands - www.xeikon.com - info@xeikon.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Ferrostaal Sells the First HP Scitex FB 10000 in Thailand Ferrostaal, as the leading printing solution provider in Thailand, has been driving innovations for its customers for more than four decades. In another marketleading initiative, the company has recently sold the first high-end industrial flatbed printer HP Scitex FB 10000 to a Thai customer.

Excellent Sales and Service Support by Ferrostaal “Since we bought the HP Latex 3000, a 6-colour inkjet printer from Ferrostaal a few years ago the Ferrostaal Sales and Service team have provided both prompt and professional service. Now with the acquisition of the HP Scitex FB 10000 and the continuing support of the Ferrostaal team we are able to easily meet customer demands, even those with a tight delivery schedule,” adds Mr. Panujak Kanchana-udomkarn of Master Hub Co., Ltd.

The HP Scitex FB 10000 was delivered to Master Hub Co., Ltd. an established inkjet printing service for both indoor and outdoor media. Master Hub is widely recognised for its ability to constantly and reliably deliver high productivity and high quality products to their end customers. The Ideal Industrial Flatbed Printer “The HP Scitex FB 10000 flatbed printer, offers fast and reliable printing over a wide range of media and allows our company to increase its productivity up to 625 square metres/ hour. The amazing HP Scitex High Dynamic

Range (HDR) printing technology enables high speed and high print quality at the same time. The HP Scitex FB 10000 is well worth its investment costs as it lets us handle a wider range of jobs at any run length, provides more cost efficiency and operates to the highest environmental standards” says Mr. Panujak Kanchana-udomkarn, the owner of Master Hub Co., Ltd.

We bring you the latest technology in gravure and flexo to help your business Arcotest Series of Test Pens and Inks

Recylâ&#x20AC;&#x2122;s products for flexo and gravure

Ecograph products for flexo and gravure

DAILIAN INTERNATIONAL PTE LTD 71 Ubi Crescent #02-08 Excalibur Centre Singapore 408571 Tel +65 6748 2662 Fax +65 6747 9929 Email: info@dailian.com or visit www.dailian.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

ThermoFlexX 80 sets new standards The new ThermoFlexX 80 is the first completely in-house designed and manufactured model in the company’s imager range since Xeikon acquired FlexoLaser in 2012 and incorporates a level of innovation that has not previously been seen in a flexo imager. A dual-head imaging feature, available from August, will enable output speeds of 12 sq metres an hour at 2,400 dpi, making the ThermoFlexX 80 the fastest flexo imager in the world.

a minimum at all times and this latest imager is fitted with a sensor that will automatically check that the thickness and size of the plate on the drum is correct for the job about to be exposed.

This latest model, equipped with a stateof-the-art imaging concept, consists of three independent modules - the motor, laser and optics. The flexible design allows straightforward replacement of any of these modules, thus simplifying service and future hardware upgrades, while providing the possibility for remote optical fine-tuning. The newly designed optical system has improved imaging quality, while the maximum resolution of 5,080 dpi is the highest on the market.

“To overcome the need to handle plates manually, one of the main causes of plate damage, we have created the Flextray. This mobile table can be adjusted easily to transport and feed plates into the innovative guiding system, which ensures that even plates as thick as 6.35 mm can be seamlessly mounted on the drum.”

“Our engineers and development teams have incorporated a high degree of automation into the ThermoFlexX 80, from the automatic calibration system that guarantees jobs are always imaged under optimum conditions, to the ability for the operator to load and unload plates at the touch of a button,” said Christophe Lievens, director sales and marketing for basysPrint and ThermoFlexX. “We have examined how to keep wastage to

All ThermoFlexX imagers utilise IPG fibre lasers operating at 1,064 nm, which combine low energy consumption with high reliability. The imagers will expose any plate with a LAM layer such as flexo, letterpress and dry offset, as well as Gallus Screeny (digital screen) and ablative film. The imagers can handle any thickness from a 0.18 mm ablative film to a 6.35 mm flexo plate, and support all relevant technologies such as flat top dots. This means that if a printer uses plates from

any leading supplier e.g. Flint, DuPont, Asahi, MacDermid, Toyobo, Toray etc., they can continue without changing their normal working practices. ThermoFlexX imagers accept 1-bit TIFF files generated by any workflow, RIP or front-end and will handle any innovative screens such as hybrid or surface screens. The screened 1-bit TIFF file could be a single job file, which can be assembled on a template, or it could be an already assembled 1-bit TIFF plate. A philosophy of ‘openness’ means that ThermoFlexX imagers can be integrated seamlessly into existing workflows such as those from Esko Graphics, Hybrid Software, Kodak and Agfa. “We have incorporated a host of features within our Multiplate software to make processing digital data easy – basic step and repeat functionality, the ability to simply drag and drop files into templates, plate cropping and job organisation, file archiving, TIFF viewing etc,” said Lievens. “Towards the end of 2014 we will launch

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

63 Christophe Lievens

imager in the world, with the ability to have all five options on one machine – 2,400, 2,540, 4,000, 4,800 and 5,080 dpi. The latter resolution allows halftone screens of 250 lpi, suitable for intricate, high quality printing. Depending upon the job being sent by the workflow the ThermoFlexX 80 will automatically select the correct resolution and alter the optics accordingly, another feature unique to this imager. The creation of a hybrid drum that enables plates to be held by either vacuum or magnets means that customers can expose standard polymer flexo plates or steel-backed letterpress plates. There is an advanced automatic clamping system and, combined with the slow drum rotation feature, this ensures that plate mounting is straightforward and accurate. Automatic plate clamping is available on the larger models. “Keeping control of costs is vital to any graphic arts business, and at every single stage we have examined how best to provide efficiency, low wastage, ease of use and high productivity,” said Lievens. “To achieve this we’ve utilised the highest quality of components. For instance, on the larger models we drive the drum directly as this eliminates friction and heat generation and ensures a constant speed without fluctuations.

Multiplate 4.0 software which will incorporate a new, and very intuitive, user interface. Features will include the ability to support multiple imposition sheets plus different resolutions on the same sheet, while the new database will provide job tracking, filter, search and improved archive functions. There will be the ability to integrate with workflows and ERP systems as well as external equipment such as cutting tables and mounting devices.” There are six ThermoFlexX imagers in the range, the smallest - the ThermoFlexX 18 – handling a maximum plate size of 508 x 420 mm, while the ThermoFlexX 80 can be used with plates up to 1,270 x 2,032 mm.

Many of the unique features that have been developed at the Ypres factory are available across all six models. This includes the vacuum slider facility that allows the operator to cut off vacuum to areas of the drum not mounted, simply by moving a slider to the edge of the plate (this function is automated on the new ThermoFlexX 80). Eliminating the need to apply special tape, or cutting plates to fit the unused part of the drum, means that customers can easily fit and expose (at full speed) plate off-cuts that would otherwise normally be thrown away. ThermoFlexX provides a greater choice of resolutions than any other flexo

“Innovation is an integral part of our philosophy and all of the industry-leading features that we have incorporated into the ThermoFlexX 80 such as the modular design of the imaging solution, with three independent modules, and the high level of automation, will be built into the ThermoFlexX 60, which is being redesigned during the summer for a product launch in the autumn. This will include a new Flextray unit suitable for that size of imager. “It’s obvious from the investment we are making and the breakthroughs we are achieving that Xeikon Prepress is totally committed to the flexo industry. Our aim at ThermoFlexX is to one day have the standing in the flexo sector that Xeikon currently has in the digital press market. For the moment, it’s a case of watch this space!”

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Package Printing for the Food Industry:

Web Offset has Many Advantages Since even the slightest migration of inks can turn into a major disaster, package printers have to satisfy the high expectations of food producers. The VSOP variable web printing press from Muller Martini lets printers meet these demands. “For all of our packaging materials, we require our printers to use only stateof-the-art printing methods that are designed for food contact applications,” says Dr. Stéphane Papilloud, Packaging Group Manager, Quality & Safety Department, Nestlé Research Center in Lausanne, Switzerland. That means that there cannot be any harmful effects on human health or any unacceptable changes to the organoleptic characteristics of the product (detrimental effects on smell, taste, color or appearance), and that everything must comply fully with all relevant statutory regulations of the country in which the products are sold. The producers of packaging materials have to demonstrate their compliance with Nestlé’s requirements – both

physical, such as artwork, and chemical, such as migration values, as well as sensory harmlessness of the printed packaging materials. “That’s why Nestlé only considers suppliers that can meet our commercial and technical requirements in a sustainable way,” Papilloud says. “Suppliers of packaging materials are called to account if our requirements are not satisfied.” In-House Standards In addition to the legal requirements imposed, for example, by the European Union, the U.S. Food and Drug Administration or the Chinese government, Nestlé sets its own, stricter standards for food packaging, for instance for the printing of the inside and outside of packaging and

for UV inkjet printing and residual solvents. “We always keep our suppliers updated about those requirements,” Papilloud says. The expert from the global corporation is impressed by electron beam inks. “It’s a good technology that does not require photo-initiators, so that there cannot be any resulting migration. However, the principles of low migration potential and low odor must also apply to the rest of the printing ink formulation such as acrylates resins, oligomers and additives.” Environmental Goods Since the costs of compliance with extensive environmental requirements (exhaust air treatment and explosion prevention) do not apply due to the

Lower printing plate costs, diverse substrate options and a reduced environmental impact – the variable size VSOP web offset printing press from Muller Martini has become a real alternative in package printing.

Faster format changes: Thanks to sleeve technology, print sizes on the VSOP can be changed easily without entire printing inserts having to be exchanged.

use of UV or electron beam printing inks, the environmental factor is one of the three major advantages that the web offset printing method offers for food packaging, explains Bernd Sauter, Managing Director of Muller Martini Printing Presses GmbH, Germany. “There are neither residual inks nor residual solvents, and neither are explosion-proof storage for inks and solvents nor a wash-up system for machine parts, cylinders and inking rollers required. That leads in total to far lower insurance costs for a production site.”

Growing Range of Substrates According to the printing press expert from Muller Martini, there is another important benefit of web offset: the growing range of printable substrates. “Until a few years ago, certain substrates such as polyethylene could not be processed or required special knowledge of the complex printing process. Today, advances in technology enable the stable and reliable printing of such substrates using web offset.” Whether it be the thermoplastic synthetic material polyethylene,

polylactic acid (PLA) consisting of corn starch, or stretch sleeves, which are increasingly widespread thanks to the new web tension regulation on the VSOP variable web printing press, good cooperation between Muller Martini and suppliers is contributing considerably to new substrates establishing themselves increasingly quickly, Sauter explains. Another example is LPDE (low density polyethylene), used by another of Muller Martini’s European customers for printing. The LPDE foil feels softer and thicker, has lower density than a traditional foil made from HDPE (high density polyethylene) and barely rustles. Thanks to these specific qualities, it is ideally suited to the packaging of frozen foods.

We solve it. high technique - for a cleaner and better world! D.W. Renzmann I Apparatebau GmbH I Industriestraße 1 I D-55569 Monzingen/Nahe I Fon: +49 (0) 67 51 878-0 I Fax: +49 (0) 67 51 878-111 I info@dw-renzmann.de I www.dw-renzmann.de

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Xeikon launches the Web Varnishing Module A compact inline varnishing module that brings major productivity and optimization improvements Xeikon has expanded the inline finishing options available for its digital presses with the development of the Web Varnishing Module, an extremely versatile unit that can apply UV or aqueous varnish on one side of a wide range of substrates. These substrates include self- adhesive label materials, coated papers, unsupported films and coated paper board. This new and compact unit will have its worldwide launch on the company’s booth 6135 at Labelexpo Americas 2014 and will be commercially available from early 2015. “The label and folding carton industries employ a wide range of varnishes, from matt to super gloss, and these can have a huge impact on the appearance, feel and quality of the final printed product,” says Filip Weymans, Director - Business Development and Marketing, Labels and Packaging, Xeikon. One of the big advantages of the new inline module is that the operator can see the results immediately and can make any corrections, if required, in order to achieve the desired effect.

This eliminates the high expense and job delays when varnishing is done off-line and the entire job has to be reprinted if the end result is not acceptable. The web varnishing module runs inline with the Xeikon 3000 Series of presses (at full press speeds) and the print roller can be changed easily to match the repeat or width of the job being printed. In addition to applying the flood or spot varnish, the unit can be upgraded with a UV dryer and/or aqueous dryer. “We are constantly expanding the components of our Label and Packaging “Suites”, which include defined sets of software, equipment, consumables and/or substrates to complement our digital presses. This

enables our customers to pick and build the best digital production solutions for their specific business needs,” says Weymans. “The Web Varnishing Module is an important addition to our Suites, enabling further optimisation of the processes and workflows used by printers and converters. We are convinced that the ability to apply spot aqueous varnish makes the module the ideal fit for folding cartons, which require varnish-free areas for glue strips and production data. The module is an extremely compact solution to apply spot varnish. In addition, we expect most users to also install the optional cutter and use the Xeikon stacker to create a phenomenally efficient production line.” For the self-adhesive market, the application of flood UV varnish in combination with Xeikon VariLane, simplifies the entire production process. This is because the off-line die-cutting can be carried out at the full speed of the die cutter. Xeikon’s VariLane software enables different sized labels to be printed in lanes on the web with the greatest optimisation of material and press capacity. When used in combination with the Web Varnishing Module, it is possible to apply varnish with one roller across the entire width of the substrate, as opposed to having to swap between different rollers when the process is carried out off-line.

QuadTech Color Quality Solution Automated and precise in-line color control delivers essential packaging color quality.

L*= 86.3 a*= 97.9 b*= 86.5

The future has arrived for packaging printers! The QuadTech Color Quality Solution enables automatic sharing and processing of color data between in-line color control and off-line color measurement industry leaders. Color quality stays within targets and consistently high while downtime and waste are reduced dramatically.

In-Line Spectral Data

Ink Formulation Data

Ink Dispensing System

CXF

CxF Data File

A highly advanced, yet remarkably simplified process The Color Quality Solution begins with loading your defined color targets into the QuadTech® Color Measurement System with SpectralCam™, which then automatically obtains in-line, live spectral data (as well as a variety of other measurements that can impact color quality) at full press speeds. The data is analyzed against your defined color targets. Any color deviations are automatically captured and reported in ∆E values. If perfect color is not achieved—due to contamination, for instance—a .CxF file is created. This is sent to X-Rite’s Ink Formulation Software (IFS) and necessary ink corrections are generated. A new ink recipe is then quickly and accurately formulated by IFS and digitally sent to your ink dosing system, which prepares the ink.

The QuadTech SpectralCam™ delivers L*a*b* data for precise, cost-effective color management—in the image, in-line, on paper or film substrates.

The Color Quality Solution assures color quality and consistency from your defined color targets through on-press ink formulation recipe changes and ongoing color measurement during the press run. Any color deviations are automatically captured, and can be rectified immediately. That translates to less downtime, faster makeready, reduced waste and color quality that makes for satisfied customers.

We can help you brighten your future. Let us show you how. www.quadtechworld.com

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

Re-launch and structural realignment of the drupa 2016: Focus on future technologies After a strategic realignment, the drupa 2016 – undisputed no. 1 flagship fair for print & crossmedia solutions – will be relaunched with a substantially reviewed nomenclatura and a new key signifier. With the slogan “touch the future” it will focus on the industry’s innovative strength and establish a platform for future technologies. “No other trade fair – regional or international, marginal event or special trade show – is of similar relevance for the entire industry. The drupa trade fair presents innovations and trends, provides hands-on experience of the printing and media industry, makes visions come to life and turns investments into real products,“ Werner Matthias Dornscheidt, President & CEO Messe Düsseldorf, summed up the drupa’s unique selling point at his press conference on 12 May. “During more than sixty years, the drupa has been tried and tested – and has never failed to impress. And the drupa 2016 will be no different,” Dornscheidt continued. The secret of this event’s success can be summed up in three points: trend spotting, active endorsement and tailored trade show concepts. At present, the printing industry is undergoing radical structural changes and far-reaching consolidation processes. At the same time, new technologies such as functional printing, printed electronics and 3D printing, which have significantly increased their market share, provide major opportunities and potential for growth. The same applies to applications and solutions in the area of digital printing, package and label printing as well as to the industrial

production segment. “It is precisely on these areas that the drupa’s structural realignment and repositioning measures are focused, highlighting the industry’s innovative strength,” Dornscheidt emphasized. “Together with our partners, the VDMA, our member companies Heidelberger Druckmaschinen, Koenig & Bauer, Kolbus, Leonhard Kurz, manroland web systems, Polar-Mohr, technotrans, Voith, Windmöller & Hölscher – to name but a few, and global players such as Bobst, Canon, EFI, Gallus, Hewlett-Packard, Ricoh and Xerox we have developed the concept for the drupa’s re-launch,” Dorscheidt explained at his press conference in Düsseldorf. The drupa 2016 will stand for “Print & Crossmedia Solutions”. All technical processes related to the areas of printing and crossmedia, the entire range of applications and business areas will be presented at the drupa 2016. Solution-oriented technologies and applications as well as innovative business ideas or best-practice examples will be in the spotlight. The drupa’s new claim – No. 1 for Print and Crossmedia – says it in a nutshell. Highlight issues: Package printing, multichannel, green printing

Strategic highlight issue: Future Technologies The slogan “touch the future” puts a spotlight on the industry’s innovative strength and future technologies such as printed electronics and 3D printing. The drupa 2012 launched and prepared the market for pioneering technologies, and they have become

EXTRUSION | PRINTING | CONVERTING

As the world's largest supplier of flexographic CI presses, we combine innovative technology and custom equipment for field-proven and extremely cost-efficient production. The more than 200 MIRAFLEX presses that have been sold to printing houses around the world demonstrate the high quality of the MIRAFLEX product range and have earned the trust of our customers. We would be happy to show you how the MIRAFLEX can add more spice to your printing production.

www.rieckermann.com Thailand: Malaysia: Singapore: Philippines: Indonesia: Vietnam:

Phone: +66 Phone: +60 Phone: +65 Phone: +63 Phone: +62 Phone: +84

2 3 6 2 21 8

3834333 74920333 2581990 6342623 29069399 8399899

| | | | | |

offi ce@rieckermann.co.th offi ce@rieckermann.com.my offi ce@rieckermann.com.sg offi ce@rieckermann.com.ph offi ce@rieckermann.co.id offi ce@sgn.rieckermann.com.vn

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

70 The drupa has defined salient issues with acute market relevance and significant potential which are already playing an important role in the market or will do so in the future. These are: package printing including digital label printing, multichannel publishing and green printing. The implementation of strategic activities such as separate events, event formats and systematically addressing the industry’s target groups will define the drupa’s strategic re-alignment in these areas. In addition to this strategic realignment the drupa’s corporate design received was initially addressed by introducing a special show and roadmap, which has now been developed into a unique concept. Since its premiere in 2012, the PEPSO brand has been systematically advanced and featured at six flagship fairs glasstec, COMPAMED, EuroCIS, K, EuroShop and interpack. This evolution will also become evident at the interpack 2014 where international exhibitors will present the latest trends and developments in functional printing and printed electronics. The drupa handles the issue of 3D printing with the same strategic approach, and has introduced the “3D fab + print” brand, which is supported by the VDMA with its affiliated Printing and Paper Technology association. The importance of additive production methods for tooling, component production, medical technology and manufacturers of consumer goods is substantial. Therefore, this subject will take centre stage during the Bright World of Metals, MEDICA, COMPAMED and, naturally, at the drupa 2016.

a complete makeover and a new key signifier which highlights the innovative strength of this industry. It was important to retain tried-andtested elements such as the pixel logo and the colour red, while conveying a new image which underlines the claim of the new drupa.

increasingly integrated into the trade fair concept. In cooperation with the partners OE-A (Organic Electronics Association) and ESMA (Association in Europe for Specialist Printing Manufacturers of Screen, Digital and Flexo technology), the PEPSO brand – Printed Electronics Products and Solutions – was established. This issue

Nomenclatura now with six main groups The so-called nomenclatura – the service profile of the drupa – was revised and updated and is now divided into six main categories (formerly seven): 1. Pre-press / Print 2. Pre-media / Multichannel 3. Post Press / Converting / Package Printing

AFTA AGA ALA • September 2014 BOOK YOUR SEAT FOR THE PACKAGING CONFERENCE IN KL Nov 10-11 TODAY

71 a plan, a course of actions to achieve a certain goal. Technology is not to blame Executing a technology implementation can only be done successfully if a few cornerstones are in place that also serve as a foundation to master the change and collaboration gaps. How often do you see technology decisions made, but major stakeholders from the lines of business were not involved accordingly, and the preparation work was only done in parts, if at all?

Werner Matthias Dornscheidt, President & CEO Messe Düsseldorf 4. Future Technologies 5. Materials 6 .Equipment / Services Infrastructure

Companies supplying products that belong to the above categories can now register for the drupa 2016. The printed invitation was sent to international exhibitors, and the digital registration form is available on-line at www.drupa.de. Registration closing date is on 31 October, 2014. Sales Enablement and Technology – The Execution Gap Watching a film we are often impressed – apart from a great story – by the technique or style with which the artistic work was produced. We are impressed when a film is entirely professional in its execution. Execution – the act of doing or performing something, of carrying out

Then, the change and collaboration gaps popped up, one after the other. Execution is in short supply. Blaming begins. But – given a functioning system – technology is not to blame. It does what people allow the system to do. Root causes are how well the decision was made, how well vision, mission, purpose, goals and roadmap were defined, how well the implementation was prepared from a business perspective, how well change and collaboration gaps were mastered, and how well the program was executed. Vision, mission, purpose, goals and strategy have to be defined from a business perspective Very often, those essentials are missing. Phrases like “improving collaboration” and “improving productivity” are often used, but they are not even a goal. They don’t tell a story, they are not measurable and the question “from what – to what?” is not answered. Even more important is the often

missing trilogy of vision, mission and purpose. Why is that so important? A vision statement is focused on the future, it answers the question: “Where do we aim to be?” A mission statement talks about the present leading to its future, it answers the questions: “What do we do and how do we do it? What makes us different?” Purpose answers the questions: “Why are we doing this? Why does this program exist?” It also covers the guiding principles that lead all actions to achieve the goals. Then, a strategy can be derived, which is a roadmap to get from here to there. Methods, process and frameworks have to operationalize the implementation A successful implementation requires conceptual homework. It requires holistic and system thinking, led by a business perspective. To leverage sales technology successfully, to justify the investment, a robust framework of methodology, embedded in a flexible process, guided by principles, rather than by rules, has to be in place. It’s the heart of the system you are going to implement. It’s the same for sales enablement or CRM technology. The focus for a CRM is more on the sales methodology and the sales process itself. For sales enablement, the conceptual framework defines enablement services along the sales process/customer’s journey based on sales methodology and engagement principles. The operational framework defines how enablement services are created, published and provided as well as localized. If that’s in place, collaboration is already operationalized, and change and adoption programs have a much stronger foundation. Nothing beats leadership Implementing technology is not only a huge investment; it also entails a lot of change and a different way of working collaboratively, which I addressed in the two previous posts. The combined challenges of change gap, collaboration and execution gap make for a complex environment, which requires leadership, leadership and leadership to succeed. Leadership cannot be delegated. Business power is necessary. The larger the program, the more leadership is required – from the sales leader – continuously.

Success and security for the labelprinter

www.gallus-group.com

A partner of Heidelberg