Engineering Reference Book DPV, DPLHS and DPH(S)I pumps by duijvelaar pompen

Engineering Reference Book Vertical / Horizontal centrifugal pumps series: DPV / DPLHS / DPH(S)I Design Version B & DPV 15 C

Legal Information / Copyright Engineering Reference Book DPV / DPLHS / DPH(S)I

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © Duijvelaar Pompen B.V., Alphen aan den Rijn (NL) 2023-10-25

Table of Contents 1

Maintenance 1.1 1.2 1.3 1.4

Standard DP motors 2.1 General .................................................................................................................................................. 7 2.2 Specific features..................................................................................................................................... 7 2.3 Reinforced bearings............................................................................................................................... 7 2.4 Fixed axial play .................................................................................................................................... 10 2.5 High temperature grease ..................................................................................................................... 10 2.6 Smooth shaft without keyway .............................................................................................................. 10 2.7 Voltage range....................................................................................................................................... 10 2.8 Nominal current.....................................................................................................................................11 2.9 Motor temperature ratings.....................................................................................................................11 2.10 Rotational speed .................................................................................................................................. 12 2.11 Efficiency.............................................................................................................................................. 13 2.12 Efficiency and power factor .................................................................................................................. 13 2.13 Terminal box position ........................................................................................................................... 14 2.14 Safety requirement and marking.......................................................................................................... 14

Service tools 3.1

Bearing Housing (optional) 4.1 4.2

Seal codes ........................................................................................................................................... 19 Replacing seals.................................................................................................................................... 20 Assembling the motor and adjusting the pump shaft DPV 2 - 125 B / 15 C ........................................ 32

Assembling and Disassembling DPVM 2 - 6 B 6.1 6.2 6.3 6.4 6.5

Thrust bearing housing (optional) ........................................................................................................ 16 Mounting the thrust bearing housing on the pump............................................................................... 16

Mechanical seal 5.1 5.2 5.3

Service tool kits.................................................................................................................................... 15

General ................................................................................................................................................ 33 Disassembling DPVM 2 - 6 B............................................................................................................... 33 Assembling DPV 2 - 6 B ...................................................................................................................... 33 Torques DPV 2 - 6 B ............................................................................................................................ 35 Exploded views DPVM 2 - 6 B ............................................................................................................. 36

Assembling and Disassembling DPV 2 - 6 B / DPH(S)I 2 - 6 B 7.1 7.2 7.3 7.4 7.5 7.6 7.7

General ................................................................................................................................................ 43 Disassembling DPV 2 - 6 B.................................................................................................................. 43 Assembling DPV 2 - 6 B ...................................................................................................................... 43 Assembling the motor and adjusting the pump shaft DPV 2 - 6 B ....................................................... 46 Torques DPV 2 - 6 B / DPH(S)I 2 - 6 B ................................................................................................ 46 Bearing positions ................................................................................................................................. 48 Exploded views .................................................................................................................................... 49

Assembling and Disassembling DPV 10/15 B / DPH(S)I 10/15 B 8.1 8.2 8.3 8.4 8.5 8.6 8.7

General ................................................................................................................................................ 67 Disassembling DPV 10/15 B................................................................................................................ 67 Assembling DPV 10/15 B..................................................................................................................... 67 Assembling the motor and adjusting the pump shaft DPV 10/15 B ..................................................... 70 Torques DPV 10/15 B / DPH(S)I 10/15 B............................................................................................. 70 Bearing positions ................................................................................................................................. 72 Exploded views .................................................................................................................................... 76

Assembling and Disassembling DPV 15 C / DPH(S)I 15 C 9.1 9.2 9.3 9.4 9.5 9.6 9.7

General ................................................................................................................................................ 95 Disassembling DPV 15 C..................................................................................................................... 95 Assembling DPV 15 C ......................................................................................................................... 95 Assembling the motor and adjusting the pump shaft DPV 15 C .......................................................... 98 Torques DPV 15 C / DPH(S)I 15 C ...................................................................................................... 98 Bearing positions ............................................................................................................................... 100 Exploded views .................................................................................................................................. 102

10 Assembling and Disassembling DPV 25 - 60 B 10.1 General .............................................................................................................................................. 120 10.2 Disassembling DPV 25 - 60 B............................................................................................................ 120 10.3 Assembling DPV 25 - 60 B ................................................................................................................ 120 10.4 Assembling the motor and adjusting the pump shaft DPV 25 - 60 B ................................................. 122 10.5 Torques DPV 25 - 60 B ...................................................................................................................... 123 10.6 Bearing positions ............................................................................................................................... 124 10.7 Exploded views .................................................................................................................................. 128

11 Assembling and Disassembling DPV 85 B 11.1 General .............................................................................................................................................. 143 11.2 Disassembling DPV 85 B................................................................................................................... 143 11.3 Assembling DPV 85 B........................................................................................................................ 143 11.4 Assembling the motor and adjusting the pump shaft DPV 85 B ........................................................ 144 11.5 Torques DPV 85 B ............................................................................................................................. 145 11.6 Bearing positions ............................................................................................................................... 147 11.7 Exploded views .................................................................................................................................. 148

12 Assembling and Disassembling DPV 125 B 12.1 General .............................................................................................................................................. 158 12.2 Disassembling DPV 125 B................................................................................................................. 158 12.3 Assembling DPV 125 B...................................................................................................................... 158 12.4 Assembling the motor and adjusting the pump shaft DPV 125 B ...................................................... 160 12.5 Torques DPV 125 B ........................................................................................................................... 160 12.6 Bearing positions ............................................................................................................................... 162 12.7 Exploded views .................................................................................................................................. 164 4

13 Assembling and Disassembling DPLHS 6 13.1 General .............................................................................................................................................. 168 13.2 Disassembling DPLHS 6.................................................................................................................... 168 13.3 Assembling DPLHS 6 ........................................................................................................................ 168 13.4 Assembling the motor and adjusting the pump shaft DPLHS 6 ......................................................... 169 13.5 Torques DPLHS 6 .............................................................................................................................. 170 13.6 Bearing positions DPLHS 6 ............................................................................................................... 170 13.7 Exploded views .................................................................................................................................. 172

14 Electrical installation 14.1 Electrical installation .......................................................................................................................... 174

15 De-staging 15.1 De-staging a pump DPV(C/S) 2-15 B ................................................................................................ 175 15.1.1 DPV 2 - 15 B........................................................................................................................... 175 15.2 De-staging a pump DPV(C/S) 15 C ................................................................................................... 176 15.2.1 DPV 15 C................................................................................................................................ 176

16 Low NPSH 16.1 Low NPSH option DPV(C/S) 2 - 6 B .................................................................................................. 177 16.2 Low NPSH option DPV(C/S) 10/15 B ................................................................................................ 181 16.3 Low NPSH option DPV(C/S) 15 C ..................................................................................................... 184 16.4 Low NPSH option DPV(C/S) 25 B ..................................................................................................... 186 16.5 Low NPSH option DPV(C/S) 40 B ..................................................................................................... 188

Maintenance

1.1

General

These instructions concern the repairs which can be handled by a local service engineer. Please note that during all mentioned repairs all precautions are to be taken and the pump always has to be disconnected from the electrical supply. The numbers mentioned after the parts refer to the position numbers of these parts in the exploded view drawing of the pump concerned.

Protect the pump if there is a risk of frost. Proceed as follows: 1. Close all pump valves. 2. Drain each pump and/or the system. 3. Remove all plugs from the pump. 4. Open the shut-off and fill/air vent plug, if present. 1.3.2

WARNING Never allow the pump to run dry

1.2

Turn the shaft every three months1. This protects the seals from seizure.

Replace VE non-return valve

After an extended period of nonoperation or storage During first start-up, check the mechanical seals for leakage due to seizure or dehydration of the lubricating film. If so, please proceed as follows: 1. Turn shaft manually; 2. Check if the mechanical seal is still leaking. If the seal is still leaking: 1. Disassemble the mechanical seal. 2. Thoroughly clean and degrease the sealing surfaces. 3. Assemble the mechanical seal again and retry start-up.

ID0996

Figure 1: replace VE non-return valve

0996/15082003

If this doesn’t solve the seal leakage, replacement of the mechanical seal is necessary.

To replace the non-return valve of the pump types VE, proceed as follows: 1 2 3 4

Use a pair of pliers to remove the non-return valve. Remove the O-ring. Install a new O-ring. Install the new non-return valve.

1.3

1.3.1

Maintaining non-operating pumps Maintaining the pump for an extended period of non-operation

1.4

Supplementary documentation

Apart from this manual, the documentation given below is also available: Table 1: Supplementary documentation Document

Code

Manual DPV/DPLHS EN

BE00000377

Manual DPH(S)I EN

BE00000656

Technical Data DPV 50 Hz EN

97004455

Technical Data DPV 60 Hz EN

97004456

Technical Data DPLHS 50/60 Hz EN

97004434

Technical Data DPH(S)I 50/60 Hz EN

97004539

See also www.dp.nl

period may vary per application or medium. Please consult your sales representative for application details.

Standard DP motors

2.1

General

2.3

Standard DP motors are produced conform the latest technical design, and comply with the international standards and EU directives regarding safety measures. For motor specifications, please consult your supplier.

V1 flange

E.g. the 4 kW motor is used in the following pump models: Table 2: Pumps with 4 kW motor Max axial Stage force [N] 50 Hz

Max axial Stage force[N] 60 Hz

VF 4 B

/26

1115

/14

878

VF 6 B

/18

1133

/11

994

VF 10 B

/11

1132

884

Model VF 2 B

close coupled

20091254

ID3442

Figure 2: Motor model

Every impeller creates axial load. The larger the impeller inlet diameter, the more pressure is forcing the pump shaft downwards (axial load). The more impellers the bigger the axial load. The pump bearing is only meant to centre the shaft and, is not designed to carry any axial load. The axial load is designed to be carried by the bearing in the motor.

General motor specifications • AC squirrel cage induction motor. • T.E.F.C. Totally enclosed fan cooled. • Protection IP55 (single phase IP54). • Insulation class F. • Temperature rise class B. • Noise levels conform IEC 60034-9. • > 2.2 kW standard 3 x PTC. There are 3 possible mounting configurations. V18 flange

Reinforced bearings

Mounting in acc. with IEC60034-7 and dimensions in acc. with IEC 60072-1

VF 15 B

768

VF 15 C

773

565

VF 25 B

618

VF 40 B full stage /1

636

VF 60 B VF 85 B VF 125 B Ref.: tpg 99000090-M/99000091-K

2.2

Specific features

DP motors have specific features for use on multistage vertical pumps. A number of specific features are to be taken into consideration:

The required driven end bearing type for this 4 kW motor is 6306-2Z-C3.This particular bearing has a dynamic bearing load of 28100 N, which is used to calculate the guaranteed running time of the bearing before the wear exceeds the factory tolerances.

• • • •

Long term testing of the worst case pump model with an axial load of 2448 N (V(C/S) 2, 4, 6/... B at 60 Hz) shows its suitability to drive the pump with an expected minimum life time of 20.000 hours.

Reinforced bearing; Axially fixed driven-end bearing; High temperature grease; Smooth shaft without keyway.

Table 3: Axial load 50 Hz

Pump

Max pressure/ stage [mwk]

Max pressure/ stage [kPa]

Inlet diameter impeller [m]

Diameter sleeve [m]

A [mm2]

Faxial (max),stage [N]

Pressure/stage @Qopt [mwk]

Pressure/stage @Qopt [kPa]

Faxial, stage, @Qopt [N]

50 Hz

V2 B

7.6

74.9

0.0312

0.015

588

6.0

59.3

V4 B

9.0

88.3

0.0312

0.015

588

7.4

73.0

V6 B

9.8

96.4

0.0359

0.015

836

7.7

75.4

V10 B

11.4

112

0.0454

0.022

1240

138

8.5

83.1

103

V15 B

14.6

143

0.0518

0.022

1730

247

11.3

111

192

V15 C

15.7

154

0.0518

0.022

1730

267

11.4

112

193

V25 B

21.2

208

0.0576

0.028

1990

414

15.8

155

309

V40 B full stage

24.8

243

0.0697

0.028

3200

777

20.3

199

636

V40 B reduced head

19.0

186

0.0697

0.028

3200

597

16.7

164

525

V60 B full stage

29.0

284

0.0777

0.028

4130

1173

21.3

209

863

V60 B reduced head

20.2

198

0.0777

0.028

4130

818

17.0

167

688

V85 B full stage

28.8

283

0.0943

0.028

6370

1802

21.7

213

1358

V85 B reduced head

23.3

229

0.0943

0.028

6370

1456

15.4

151

964

V125 B

38.1

374

0.1000

0.028

7240

2705

25.2

247

1788

V125 B reduced head

25.8

253

0.1000

0.028

7240

1832

18.7

183

1328

V10 B 4P

2.8

27.1

0.0454

0.022

1240

2.1

20.8

V15 B 4P

3.5

34.6

0.0518

0.022

1730

2.8

27.8

V15 C 4P

3.8

373

0.0518

0.022

1730

2.8

27.0

V25 B 4P

5.3

52.0

0.0576

0.028

1990

103

4.0

38.8

V40 B 4P full stage

6.2

60.7

0.0697

0.028

3200

194

5.1

49.7

159

V60 B 4P full stage

7.2

71.1

0.0777

0.028

4130

293

5.3

52.3

216

V85 B 4P full stage

7.2

70.7

0.0943

0.028

6370

450

5.4

53.3

340

V85 B 4P reduced head

5.8

57.2

0.0943

0.028

6370

364

3.9

37.8

241

LHS6

20.2

198

0.0388

0.0200

868

172

16.0

157

136

Ref.: tpg 99000090-M

Table 4: Axial load 60 Hz

Max pressure/ stage [mwk]

Max pressure/ stage [kPa]

Inlet diameter impeller [m]

Diameter sleeve [m]

A [mm2]

Faxial(max), stage [N]

Pressure/stage @Qopt [mwk]

Pressure/stage @Qopt [kPa]

Faxial/stage @Qopt [N]

Pump

60 Hz

V2 B

11.2

110

0.0312

0.0150

588

8.9

86.9

V4 B

13.2

130

0.0312

0.0150

588

10.9

107

V6 B

14.2

139

0.0359

0.0150

836

116

11.0

108

V10 B

16.4

161

0.0454

0.0220

1240

200

12.1

119

147

V15 B

21.2

208

0.0518

0.0220

1730

359

16.7

164

282

Ref.: tpg 99000091-K

Pump

Max pressure/ stage [mwk]

Max pressure/ stage [kPa]

Inlet diameter impeller [m]

Diameter sleeve [m]

A [mm2]

Faxial(max), stage [N]

Pressure/stage @Qopt [mwk]

Pressure/stage @Qopt [kPa]

Faxial/stage @Qopt [N]

60 Hz

V15 C

22.1

217

0.0518

0.0220

1730

374

16.7

164

282

V25 B

31.0

304

0.0576

0.0220

2230

677

23.1

226

504

V40 B

36.2

356

0.0697

0.0280

3200

1138

28.2

277

885

V40 B reduced head

26.9

264

0.0697

0.0280

3200

845

24.8

243

778

V60 B

41.1

403

0.0777

0.0280

4130

1662

32.0

314

1295

V60 B reduced head

28.6

281

0.0777

0.0280

4130

1158

24.1

236

974

V85 B

40.8

401

0.0943

0.0280

6370

2552

30.8

302

1923

V85 B reduced head

32.6

320

0.0943

0.0280

6370

2035

21.9

214

1365

V125 B

54.9

539

0.1000

0.0280

7240

3898

36.3

356

2578

V125 reduced head

37.2

365

0.1000

0.0280

7240

2641

26.9

264

1910

V10 B 4P

4.1

40.3

0.0454

0.0220

1240

3.0

29.8

V15 B 4P

5.3

52.0

0.0518

0.0220

1730

4.2

40.9

V15 C 4P

5.5

54.2

0.0518

0.0220

1730

4.2

41.2

V25 B 4P

7.8

76.1

0.0596

0.0220

2410

183

5.8

56.6

136

V40 B 4P

9.1

88.9

0.0647

0.0280

2670

237

7.1

69.2

185

V60 B 4P

10.3

101

0.0737

0.0280

3650

368

8.0

78.5

286

V85 B full stage 4P

10.2

100

0.0880

0.0280

5470

548

7.7

75.5

413

V85 B reduced head 4P

8.1

79.9

0.0880

0.0280

5470

437

5.5

53.6

293

LHS6 A 2P

29.7

291

0.0388

0.0200

8680

253

25.0

245

213

Ref.: tpg 99000091-K

The advised bearings per motor type are: Table 5: Advised motor Driven-end (DE) and Non Driven End (NDE) bearings Bearing type Frame size

Power output

1 phase 50 Hz

3 phase 50/60 Hz

[kW]

2 pole DE

NDE

4 pole NDE

0.25

0.37

6202 2Z-C3

6203 2Z-C3

0.55

6202 2Z-C3

6203 2Z-C3

0.55

0.75

6204-2Z-C3

6204 2Z-C3

1.1

6204 2Z-C3

1.1

1.5

6305 2Z-C3

6205

2.2

6305 2Z-C3

6205

6306 2Z-C3

6206

6306 2Z-C3

6306

100

2.2

100

3.0

112

3.0

112

4.0

NDE

6202 2Z-C3 6202 2Z-C3 6202 2Z-C3 6202 2Z-C3 6205 2Z-C3 6205 2Z-C3 6206 2Z-3C 6206 2Z-C3 6208 2Z-C3

Bearing type Frame size

Power output

1 phase 50 Hz

3 phase 50/60 Hz

[kW]

2 pole DE

NDE

4 pole

NDE

132

5.5

6308 2Z-C3

6308

6208 2Z-C3

132

7.5

6308 2Z-C3

6308

6208 2Z-C3

160

7309

6309

160

7309

6309

160

18.5

7309

6309

180

7311

6311

200

7312

200

7312

225

7313

20101096-K

•

All ball-bearings from frame 71 and 80 with grease -30 °C + 130 °C All ball-bearings from frame 90 and up with grease -30 °C + 160 °C

ability to function and shorten the lifespan, caused by losing its lubricating properties or because it becomes too fluid which can cause the bearing to lose the grease.

Using a motor with a different bearing on the driven end, consequently leads to a different expected lifetime of the motor.

At long term running, the bearings could lose their grease and shorten the lifetime of the motor bearing.

When the motor bearing is damaged the axial position of the pump shaft is incorrect which could lead to extreme damages of the hydraulic assembly of the pump.

2.6

•

2.4

Fixed axial play

Regarding the above mentioned, it is also important to avoid axial movement of the motor shaft, which directly influences the axial position of the pump shaft and impeller in relation to the diffuser. An incorrect position of the hydraulic assembly could influence the hydraulic performance of the pump (Internal leakage or flow disturbance per stage).

2.5 10

High temperature grease ATTENTION Only applicable for motors of 1.5 kW and up!

When the motor is subjected to the maximum load and the ambient temperature is high (up to maximum 40 °C), the winding can reach its maximum allowable temperature difference of Δt=80 °C (insulation class F/ temperature rise class B). In these situations it is important that the bearing grease does not lose its

Smooth shaft without keyway

The pump shaft (210) is coupled to the motor shaft with a clamp coupling (862). To avoid imbalance and to insure maximum grip between the shafts and the coupling, the motor shaft is not provided with a keyway. In case of a special / other brand motor which is provided with a keyway, it is recommended to assemble a half key in the keyway prior to clamping the coupling on the shaft.

2.7

Voltage range

To make standard DP motors applicable for most countries and power supply ranges, they have an extended voltage supply range and can be used at 50 Hz and 60 Hz. WARNING The motor/pump combination must be selected for 50 Hz or 60 Hz operation. Table 6: Voltage range 230/400 V Specific range 230 V

400 V

230/400 50 Hz

208 - 240

360 - 420

230/400 60 Hz

208 - 280

360 - 480

Table 7: Voltage range 400/692 V

Table 8: Insulation system class

Specific range

400 V

692 V

Insulation system class (NEMA)

400/692 50 Hz

360 - 420

624 - 752

155 °C

360 - 480

624 - 832

Temperature Rating (Maximum Winding Temperature)

130 °C

400/692 60 Hz

Temperature Rise Allowance by Resistance (Based on 40° C Ambient Temperature)

2.8

Nominal current

The current of the motor depends on the load, used voltage and frequency. On pumps of design version B, motors ≥ 0.75 kW are not subjected to a load higher then the nominal power output. Therefore the current as mentioned on the nameplate of the motor is the value which is to be used to protect the motor/ pump combination. No current will be mentioned on the nameplate of the pump.

2.9

Motor temperature ratings

The electric motor's insulation system separates electrical components from each other, preventing short circuits, winding burnout and failure. To prevent failure of the insulation it is important that it is not subjected to temperatures to which it is not resistant. A thermal class (insulation class) is used to indicate the maximum temperature at which the insulation is designed to be able to operate for a long and predictable running life of 20,000 hours or more. The table below provides a summary. ID 2989/13062007

All Motors with 1.15 Service Factor

90 °C

115 °C

Totally Enclosed Fan Cooled Motors (Hot Spot Allowance)

80 (10)

105 (10)

When operating at service factor loading, the hot spot temperatures can exceed the insulation rating, resulting in shortened motor life.

The table shows the temperature ratings, temperature rise allowances and hot spot allowances for various enclosures and service factors of standard motors. The table also shows the highest allowable stator winding temperatures for long insulation life. The standard motors for the V(S) are designed to operate cooler than their thermal class allows. The standard motors have Class F insulation with a Class B temperature rise. This gives an extra thermal margin.

2.9.1

Ambient temperature

Ambient temperature is the temperature of the air surrounding the motor or the room temperature in the vicinity of the motor. This is the temperature that the entire motor would assume when it is shut off and completely cool. The basic ambient temperature rating point of all standard motors is 40 °C.

2.9.2

Figure 3: Insulation classes

Temperature rise

Temperature rise is the change in temperature of the critical electrical parts of the motor when it is being operated at full load. If the motor is located in a room with a temperature of 20 °C, and operates continuously at full load, the winding temperature rises from 20 °C to a higher temperature. The difference between starting temperature and final elevated temperature, is the motor’s temperature rise. The amount of temperature rise is always additive to the ambient temperature.

2.9.3

Hot spot allowance

The average temperature rise of a motor can be determined by measuring the difference between the cold and hot ohmic resistance of the winding. As there will always be regions inside a motor that are hotter then others, an allowance is added to the average temperature to indicate what the maximum temperature is. This is called the 'Hot spot allowance'.

2.9.4

Insulation class

Standard DP motors are designed with insulation class F - B-rise. This means that the motor is capable to withstand temperatures according to class F but at nominal power will only have an increase in temperature according to class B. This difference in thermal capability be used to allow for:

• • • • • •

Higher ambient temperatures (Limited) overload High or low voltages, voltage imbalance, blocked ventilation, high inertia loads, high frequent starts Operation in environments with lower ambient pressure Any other factors that can produce above normal operating temperatures Applying a motor at lower powers extends the motor life expectancy

2.9.5

Insulation life

Insulation life is affected by many factors aside from temperature. Moisture, chemicals, oil, vibration, fungus growth, abrasive particles, and mechanical abrasion created by frequent starts, all work to shorten insulation life. On some applications if the operating environment and motor load conditions can be properly defined, suitable means of winding protection can be provided to obtain reasonable motor life in spite of external disturbing factors.

As the load increases with the frequency it is important that the combination of motor, pump and frequency is chosen correctly to prevent overload of the motor. Keep in mind the rotational speed is:

linear to capacity

(n2/n1)1

(Q2/Q1)

squared to pressure

(n2/n1)2

(p2/p1)

cubic to power

(n2/n1)3

(p2/p1)

e.g. A motor with a nominal speed higher then listed in Table 9 Values for the rated P/frame size and max speed might not have sufficient power. Table 9: Values for the rated P/frame size and max speed Power [kW]

Frame

Max speed 50 Hz [rpm]

Max speed 60 Hz [rpm]

0.37

2880

3460

0.55

2880

3460

0.75

2880

3460

1.1

2880

3460

1.5

2880

3460

2.2

2880

3460

100

2920

3510

112

2920

3510

5.5

132

2940

3530

7.5

132

2940

3530

2 pole

160

2950

3530

160

2950

3530

18.5

160

2950

3550

180

2950

3550

200

2960

3550

200

2960

3550

225

2960

3550

250

2990

3595

280

2990

3595

280

2990

3595

4 pole

2.10

Rotational speed

The rotational speed depends on the supply frequency, the characteristics of the motor and on the torque/speed curve of the pump. Hydraulic and power curves are plotted at fixed speed. This speed will approximately be the same as the speed at optimum pump efficiency.

20101096-K

Power [kW]

Frame

Max speed 50 Hz [rpm]

Max speed 60 Hz [rpm]

0.25

1500

1800

0.37

0.55

0.75

1.1

1.5

2.2

100

112

5.5

132

7.5

132

where PF = power factor (or cos φ) P = active (true or real) power (W) Q = reactive power (var) S = complex power (VA) The power factor for a three-phase electric motor can also be expressed as: PF = P / [(3)^1/2*U*I*η] where PF = power factor P = shaft power (W) U = voltage (V) I = current (A) η = motor efficiency

20101096-K

2.11

Efficiency

All standard DP motors meet the last version of the EuP Directive 2009/125/EC (ecodesign requirements) and of the Commission regulation implementing 2009/125/EC. The requirements are:

•

from 16 June 2011, motors shall not be less efficient than the IE2 efficiency level • from 1 January 2014, motors with a rated output of 7.5 - 375 kW shall not be less efficient than the IE3 efficiency level or the IE2 efficiency level and be equipped with a variable speed drive. • from 1 January 2017, motors with a rated output of 0.75 - 375 kW shall not be less efficient than the IE3 efficiency level or the IE2 efficiency level and be equipped with a variable speed drive. Table 10: Energy classification IEC Energy classification

Code

Super premium efficiency

IE4

Premium efficiency

IE3

High efficiency

IE2

Standard efficiency

IE1

2.12

PF = P / S

Efficiency and power factor

The total power required by an inductive device as a motor or similar consists of: • Active (true or real) power (measured in kW) • Reactive power - the non working power caused by the magnetizing current, required to operate the device (measured in kilovar, kvar) The power factor defined by IEEE and IEC is the ratio between the applied active (true) power - and the reactive power, and can in general be expressed as:

This means that when the power factor is low, the reactive power is high. Because the reactive power is not measured but still has to be supplied by the energy company, motor manufacturers make an effort to make the power factor as high as possible within the possibilities of the construction. The efficiency of a motor is defined as: η = P shaft / P active . 100 % where η (eta) = efficiency P shaft = power which flows through the shaft (W) P active = electric power through the mains (W) For example:

Pmotor = Pshaft / η

1000 W

power supply

400 V

Power factor

0.8

0.5

0.7

Efficiency

0.5

0.8

0.7

0.8

I [A]

3.61

2.95

2.58

Pin [W]

2000

1250

1429

1250

Cos φ * eff.

0.4

0.49

0.56

Pin [W]: used power from the mains.

2.13

Terminal box position

Table 13: Applicable standards

The position of the motor terminal box can easily be changed by rotating the motor on its motor stool (341) This can be done by loosening the motor bolts while keeping the coupling (862) adjustments unchanged. When ordering the pump with an optional position of the terminal box following indications are used. Table 11: Terminal box position Discharge Connection

Suction connection

Safety of machinery – General principals for design, risk assessment and risk reduction

ISO 12100:2010

Safety of machinery – Safety distances to ISO 13857:2008 prevent hazard zones being reached by en upper and lower limbs Safety of machinery – Minimum gaps to avoid crushing of parts of the human body

EN 349:1994+ A1:2008 en

Electrical rotating machines

IEC 60034 part 1-2-5-6-78-9-11-12-1417-25-30-31

Dimensions and output for electric machines

EN 50347:2001

20101096-K

98000581-O

The product complies with the specifications regarding the electromagnetic compatibility in: EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4.

2.14

Safety requirement and marking

The motors shall meet the latest version of the following EC directives: Table 12: Applicable EC directives

Low voltage directive (Electrical Apparatus

2014/35/EU

Electromagnetic Compatibility (EMC)

2014/30/EU

Machinery directive1

2006/42/EC

EuP Directive

2009/125/EC

Commission regulation implementing 2009/125/EC

640/2009/EC

Restriction of Hazardous Substances Directive (RoHS)

2011/65/EU

20101096-K

the physical safety/protection of the free shaft-end is the responsibility of Duijvelaar Pompen B.V..

As a minimum, the following standards in connection with the EC regulations shall be complied with:

Service tools

3.1

Service tool kits

There are several special tools and tools kits available to assemble, adjust and disassemble a pump. Tools kits are available with all needed tools such as Allen keys, ring-spanners tyre levers, hydraulic adjustment tools etc.

Toolkit numbers are 3618701999 and 3618702000, ask your Duijvelaar Pompen B.V.-dealer for more information.

ID 2812/07072006

Figure 5: POS 969.08

Figure 7: POS 969.10

Figure 8: POS 969.02

Figure 6: POS 969.07

20141376-B

Figure 4: POS 969.09

Table 14: Description tool kit Pos. nr.

art.nr.

description

POS 969.09

3618701992

V(C/S)2-85 B, 15 C

Tool kit for seal exchanging

POS 969.08

3618701993

V(C/S)2-125 B, 15 C

Tool kit torque wrench 1/2

3618701994

V(C/S)2-85 B, 15 C

Tool kit torque wrench 1/4

POS 969.07

3618701995

V(C/S)2-85 B, 15 C

Tool kit for pump shaft assembly

POS 969.10

3618060110

V(C/S)2/4/6 B

Shroud disassembly tool

3618100110

V(C/S)10/15 B, 15 C

Shroud disassembly tool

3618250110

V(C/S)25 B

Shroud disassembly tool

3618600110

V(C/S)40/60 B

Shroud disassembly tool

3618850110

V(C/S)85 B

Shroud disassembly tool

3618950110

V(C/S)125 B

Shroud disassembly tool

3618060102

V(C/S)2-85 B, 15 C

Tool kit for adjustment hydraulics

3618702000

V(C/S)2-125 B, 15 C

Tool kit for adjustment hydraulics

POS 969.02

Bearing Housing (optional)

4.1

Thrust bearing housing (optional)

4.2

Mounting the thrust bearing housing on the pump

4.2.1

ID3377

1. 2.

3. 4.

Figure 9: Thrust bearing housing

20070627-I

The standard Duijvelaar Pompen B.V. motors are specially designed to drive the pump. When a standard motor has to be installed (or a special motor to fulfil the applications requirement, like explosion proof, high efficiency) a special bearing housing must be installed to relieve the motor of the axial force created by the pump. ATTENTION This option is not applicable for pump model DPVM.

Installing the bearing flange on pumps, supplied without motor and with a standard mechanical seal. Remove the coupling guards (681) and the coupling shells (862). Thoroughly clean the motor stool (341), the shaft (210), the coupling shell (862) and the shaft of the coupling (840). Place the thrust bearing housing (354) on the motor stool (341). Loosely fasten the coupling shells (862) with the coupling pin (560) on the shaft (210). Use the hexagon socket head cap screw (914.01) and the nut (920.01) for this purpose. Tighten the lower bolts of the coupling shells (862) so far that the coupling slightly clamps around the shaft of the coupling (840). WARNING Correct seal tension max -1.5 mm lower than the maximum upwards position!

Position the pump assembly 1.5 mm from the bottom.

ID3357

ATTENTION Only a motor with a standard key can be installed with a thrust bearing housing. ATTENTION There is no need to change the motor stool of the pump. The bearing flange can be mounted on the standard motor stool of the pump.

Figure 10: Thrust bearing housing

20090720

Fully tighten the coupling to the correct torque and make sure that the clearances of the coupling halves are equally divided (see figure 11 Tighten the coupling DPV(S) 2 - 25 B / V15 C & figure: 12 Tighten the coupling DPV(S) 40 - 85 B)

8. 9.

10. 11.

Table 15: Torques Material

Dimensions

Torques[Nm]

Aluminium

Cast iron

M10

12.

95000697-BG

13.

Measure the motor shaft (length X See figure 10 Thrust bearing housing). Before adjusting the bolt (914.06) inside the shaft bush of the coupling (840) make sure to use loctite on the thread of the bolt to make sure the bolt stays secured in the correct position. Adjust bolt (914.06) to X + 0.6 mm. Assemble the motor with the key in the shaft of the coupling (840). Attach the coupling guards (681) with the hexagon head bolts (901.01) to the motor stool (341). Connect the power supply to the motor.

4.2.2

Installing the thrust bearing housing on pumps, supplied without motor and with a cartridge seal.

ID3324

Figure 11: Tighten the coupling DPV(S) 2 - 25 B / V15 C

20090527-A

ID2640

ID3325

Figure 13: Installing the bearing flange on the pump

20090721

Figure 12: Tighten the coupling DPV(S) 40 - 85 B

20090528-A

1. 2.

3. 4. 5. 6. 7.

Remove the coupling guards (681) and the coupling shells (862). Thoroughly clean the motor stool (341), the shaft (210), coupling shells (862) and the shaft of the coupling (840). Place and fasten the thrust bearing housing (354) on the motor stool (341). Loosen the three cartridge grub screws (904) one turn. Push the hydraulic pump assembly in the lowest position. Tighten the three cartridge bolts (904) to the specified torque. Place the coupling pin (560) in the hole in the shaft. Loosely fasten the coupling shells with hexagon socket head cap screws (914.01) and nuts (920.01) on the shafts. Please note the recesses in the coupling shells for the coupling pin. For the purpose of adjusting the pump assembly the coupling must be able to be slide up and down over the coupling (840) at this point. ATTENTION For thrust bearing housings meant for motors of 11 kW or higher, block the shaft when adjustments are made to the coupling. This ensures that the shaft is not lifted out of its bearings. WARNING Correct seal tension 1.5 mm higher than the lowest position!

10. 11. 18

12.

13. 14.

Position the pump assembly 1.5 mm from the bottom using the Tool for adjustment hydraulics pos. 969.04. Fully tighten the coupling to the correct torque (see table 15 Torques and make sure that the clearances of the coupling halves are equally divided. (see: figure 11 Tighten the coupling DPV(S) 2 - 25 B / V15 C) or see figure 12 Tighten the coupling DPV(S) 40 - 85 B. Measure the motor shaft (length X). Apply loctite on the thread of bolt (914.06) to make sure it stays secured when it has been adjusted in the correct position. Adjust the bolt (914.06) inside the shaft bush of the coupling (840) to create the length X + 0.6 mm. This extra millimetre is necessary to provide the required axial play. Assemble the motor with the key in the shaft of the coupling (840). Attach the coupling guards (681) with the hexagon head bolts (901.01) to the motor stool (341).

15. Connect the power supply to the motor.

Mechanical seal

5.1

Seal codes

Table 16: Material code shaft seal Description

Designation

Code acc. to EN 12756

Material

Note

Spring loaded ring

Ca SiC TuC eCarb-B

B Q1 U3 B

Carbon graphite Silicon carbide Tungsten carbide Carbon graphite

Resin impregnated Pressureless sintered CrNiMo-binder Resin impregnated, porous

Seat ring

Ca Ca SiC TuC Ce eSiC-Q7

A B Q1 U3 V Q7

Carbon graphite Carbon graphite Silicon carbide Tungsten carbide Al-oxide Silicon carbide

Antimony impregnated Resin impregnated Pressureless sintered CrNiMo-binder >99 % Porous

Elastomers

EPDM NBR FPM HNBR

E P V X4

Ethylene propylene rubber Nitrile-butadiene-rubber Fluor carbon rubber Hydrogenated nitrile rubber

Spring

AISI 316 AISI 304

G F

CrNiMo steel CrNi steel

Other metal parts

AISI 316 AISI 304

G F

CrNiMo steel CrNi steel

Source 20110262-Q

RMG12-G606

Max pressure [bar]

MG12-G60

Temperature range shaft seal[oC]

Material pump elastomer

MG12-G60

Material shaft seal

Shaft seal Type

Material mechanical seal

Seal code

Information about seal combinations, types, pressure and temperature see: table 17 Seal code Table 17: Seal code

B Q1 E GG

Ca / SiC / EPDM

EPDM

-20/+100

B Q1 V GG

Ca / SiC / FPM

FPM

-20/+120

Q1 B E GG-WRAS

SiC / Ca / EPDM

EPDM WRAS

-20/+100

25 25

RMG12-G606

Q1 B V GG

SiC / Ca / FPM

FPM

-20/+120

RMG12-G606

U3 U3 X4 GG

TuC / TuC / HNBR

HNBR

-20/+120 (140) 25 (16)

RMG12-G606

U3 U3 V GG

TuC / TuC / FPM

FPM

-20/+120 (140) 25 (16)

171 M37GN2/16-00-R U3 B V GG

TuC / Ca / FPM

FPM

-20/+120

U3 B E GG

TuC / Ca / EPDM

EPDM 559236 -20/+120 (140) 25 (16)

191 M37GN2/16-00-R U3 B E GG

TuC / Ca / EPDM

EPDM

RMG12-G606 2

-20/+120

40 40

H7N

Q1 A E GG

SiC / Ca / EPDM

EPDM 559236 -20/+120 (140) 40 (25)

211 H7N

Q1 A V GG

SiC / Ca / FPM

FPM

20 22 23

-20/+120 (140) 40 (25)

H7N

Q1 A X4 GG

SiC / Ca / HNBR

HNBR

-20/+120 (140) 40 (25)

RMG12-G606

Q1 B E GG

SiC / Ca / EPDM

EPDM

-20/+100

MG12-G60

Q1 Q1 V GG

SiC / SiC / FPM

FPM

-20/+120

MG12-G60

Q1 Q1 X4 GG

SiC / SiC / HNBR

HNBR

-20/+120

ref: teknr 20110262-Q

Shaft seal Type

Material mechanical seal

Material shaft seal

Material pump elastomer

Temperature range shaft seal[oC]

Max pressure [bar]

Seal code 29

MG12-G60

Q1 Q1 E GG

SiC / SiC / EPDM

EPDM

-20/+100

Q1 Q1 V GG

SiC / SiC / FPM

FPM/PTFE

-20/+120

332 RMG12-G606

Q1 B E GG-WRAS

SiC / Ca / EPDM WRAS EPDM NSF

-20/+100

344 RMG12-G606 DST

Q1 B E FF

SiC / Ca / EPDM

EPDM

-20/+100

RMG12-G6

eCarb-B eSiC-Q7 E GG WRAS

eCa / eSiC / EPDM WRAS

EPDM WRAS

-20/+120

MG12-G6

eCarb-B eSiC-Q7 V GG

eCa / eSiC / FPM

FPM

-20/+120

RMG12-G606

U3 A V GG

TuC / Ca / FPM

FPM

-20/+120(140)

25(16)

382

RMG12-G606

U3 U3 V GG

TuC / TuC / FPM

FPM/PTFE

-20/+120(140)

25(16)

RMG12-G6

eCarb-B eSiC-Q7 E GG WRAS

eCa / eSiC /EPDM WRAS

EPDM NSF

-20/+120

Q1 Q1 E GG

SiC / SiC / EPDM

EPDM

-20/+120(140)

40(25)

MG12-G60

402 4MC 2

4MC

Q1 A E GG

SiC / Ca / EPDM

EPDM

-20/+120(140)

40(25)

422 4MC

Q1 Q1 V GG

SiC / SiC / FPM

FPM

-20/+120(140)

40(25)

432 4MC

Q1 A V GG

SiC / Ca / FPM

FPM

-20/+120(140)

40(25)

ref: teknr 20110262-Q

LHS6

Mechanical seal can withstand -30/+140 °C at PN25

Only for seal options

Equivalent of seal code 13, but with AISI304 spring material

5.2

Replacing seals

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution. 1. 2. 3. 4. 5. 20

Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs. Remove the coupling guards (681). Remove the coupling shells (862) and pin (560) from the shaft (210). For motor stools with motor frame size up to 112 (or 184TC for Nema), remove the motor. For fixed seal versions: • Remove the hexagon cap nuts (920.03) and washers (554.1). • Remove the motor stool (341). • Remove the cover (160). Note the position of the cover in regard to the G 1/4 plugs. For easy access versions: • Remove the hexagon socket head cap screws (914.03). • Remove the seal cover (471). • Remove rotating part of the seal (433).

For cartridge seal versions: Remove the hexagon socket head cap screws (914.03). • Loosen the grub screws (904). • Remove the mechanical seal kit (433.02) from the shaft (210). For fixed and easy access seal versions: • Remove the rotating part of the seal (433) from the shaft and replace it with the rotating part of a new seal. • Remove the stationary part of the seal (433) from the chamber and replace it with the stationary part of a new seal. For cartridge seal versions: • Remove the grub screws (904) and the cartridge ring (500). • Remove the seal cover (471). • Slide the rotating part of the seal (433) from the cartridge sleeve (525.07) and replace it. • Remove the stationary part of the seal (433) from the chamber and replace it. • Replace the o-rings (412.06) and (412.05). • Reassemble the seal cover and the cartridge ring with the grub screws.

•

10. Reassemble the pump in reverse order of disassembly. 11. See chapter 5.3 Assembling the motor and adjusting the pump shaft DPV 2 - 125 B / 15 C.

5.2.1

Replacing fixed seal DPV 2 - 15 B / 15 C

ID3336

(903.01) (920.03)

(560)

(862)

(554.1)

(341) 433.01

(160) (433) (681)

(914.01) (210)

412.01

(903.02)

Figure 14: Replacing Fixed Seal

20090487-D

5.2.2

Replacing fixed seal DPH(S)I 2 - 15 B / 15 C

ID4828

920.03

433 433 412.01

Figure 15: Replacing Fixed Seal

20170365-A

5.2.3

Adjusting the Fixed Seal

ID 3469

MIN + 1.5 mm MIN

Figure 16: Adjusting Fixed Seal

20090559-D

5.2.4

Replacing Easy Access Seal DPV 2 - 15 B / 15 C

ID3338

(914.03) (471)

(862) (210) (903.01)

(560) (969)

433.01

(681)

(914.01)

(412.06)

(903.02)

Figure 17: Replacing Easy Access Seal

20090488-D

(433)

5.2.5

Replacing Easy Access Seal DPH(S)I 2 - 15 B / 15 C

ID4829

914.03

969

433

26 433

Figure 18: Replacing Easy Access Seal

20170366-A

412.06

5.2.6

Replacing Easy Access Seal DPV 85

ID4861

(862) (914.03)

433.01 (969.01)

(914.01)

27 (433)

Figure 19: Replacing Easy Access Seal

20080545-C

(412.06)

5.2.7

Replacing Cartridge Seal DPV 2 - 60 B / 15 C ≤ 4 kW

ID3339

(914.03)

(210) (903.01)

(560)

(862)

(341)

433.01 (500)

(525.07)

(914.01) (471)

(904) (412.05) (412.06)

Figure 20: Replacing Cartridge Seal

20090490-D

(903.02)

5.2.8

Replacing Cartridge Seal DPV 2 - 125 B / 15 C ≥ 5.5 kW

ID3339

(862) (914.03)

433.02 (914.01) (904) 29

Figure 21: Replacing Cartridge Seal

20080544-E

(412.06)

5.2.9

Replacing Cartridge Seal DPH(S)I 2 - 15 B / 15 C ≤ 4 kW / 15 C

ID4830

914.03

433

(412.06)

Figure 22: Replacing Cartridge Seal

20170358-A

5.2.10

Adjusting the Cartridge Seal

ID 3470

Figure 23: Adjusting the cartridge Seal, Step 1 of 3

20091314-A

MIN

Figure 24: Adjusting the Cartridge Seal, Step 2 of 3

20091315-A

ID 3471

ID 3472

MIN + 1.5 mm MIN

Figure 25: Adjusting the Cartridge Seal, Step 3 of 3

20091316-B

1. 2. 3. 4.

Assembling the motor and adjusting the pump shaft DPV 2 - 125 B / 15 C

ID3325

For models with a taper piece, assemble the taper piece. Assemble the motor (800/801) with the hexagon head bolts (901.02) and washers (554.02). Insert the pin for coupling (560) in the shaft. Assemble the coupling shells (862) and loosely fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01). Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque. Make sure that the gaps between the couplings are equally divided on both sides. See figure 26 Tighten the coupling DPV(S) 2 - 25 B / 15 C or see figure 27 Tighten the coupling DPV(S) 40 125 B.

Figure 27: Tighten the coupling DPV(S) 40 - 125 B 8.

Figure 26: Tighten the coupling DPV(S) 2 - 25 B / 15 C 32

20090527-A

ID3324

Assemble the coupling guards (681) with the hexagon socket head cap screws (901.01)

20090528-A

5.3

Assembling and Disassembling DPVM 2 - 6 B

6.1

General

See chapters:

• • • •

6.4 Torques DPV 2 - 6 B 6.5.1 Pump casing DPVM 2 - 6 B 6.5.2 Basic hydraulics DPVM 2 - 6 B 6.5.3 Motor stool DPVM 2 - 6 B

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.

6.2 1. 2. 3. 4. 5. 6. 7.

6.3

Disassembling DPVM 2 - 6 B Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs. Remove the hexagon cap nuts (920.03) and washers (554.1). Lift the motor (800/801) with the hydraulic assembly from the pump casing (101). Remove the shroud (10-6). Place the motor upside down (on the fan hood) on a clean smooth surface. Lock the shaft with a pin ø5 mm through the hole in the shaft (210). Remove the nut (920.02) from the shaft and slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly. Remove the pump casing and tie-bolts (905) from the base plate (890).

Assembling DPV 2 - 6 B

6.3.1 Pump casing assembly DPV 2 - 6 B 1. Place the pump casing (101) on the base plate (890) (Not for DPVCF models). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow. 2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque. 3. Insert o-ring (412.01) in the o-ring chamber of the pump casing. 4. Assemble the tie-bolts (905). 5. Assemble the shroud (10-6) in the pump casing (101). 6.3.2

Assembling motor with extended shaft and hydraulic parts DPV 2 - 6 B 1. Place the motor upside down (on the fan hood) on a clean smooth surface. 2. Assemble the motor stool (341) and fasten it with the hexagon head cap screws (914.02). 3. Lock the shaft with a pin ø5 mm through the hole in the shaft (210). 4. Insert o-ring (412.01) in the o-ring chamber of the cover (160). 5. Insert the stationary part of the seal (433) in the chamber of the cover. 6. Insert the cover in the motor stool. 7. Slide the rotating part of the seal on the shaft (802). 8. Slide a spacer sleeve seal extension (525.06) on the shaft. 9. Slide a circlip (932) on the pump shaft. Make sure it is positioned in the recess of the shaft. 10. Slide a spacer sleeve seal (525.05) on the pump shaft. Make sure the spacer sleeve

Prepare sub-assemblies:

• •

Pump casing. See chapter 6.3.1 Pump casing assembly DPV 2 - 6 B assembly. Motor with extended shaft and hydraulic parts. See chapter 6.3.2 Assembling motor with extended shaft and hydraulic parts DPV 2 - 6 B.

Bottom of shaft ID 2683

5LE DW WKH OHYHO RI WKH ILOO SOXJ 210 932

Figure 28: circlip position Top of shaft

20210024-A

525.05

"Peak" over filler opening

Figure 30: Orienting the upper stage casing

20160329-A

11. Assemble the wave spring (950) in the cover. Point the ends of the spring towards the cover. Note the position of the wave spring in regard to the cover.

Art. no.

Pos

V 2/2 B

50 Long V(C/S) 2/4 B

3618040375

V 2/4 B

50 Long V(C/S) 2/4 B

3618040375

V 4/2 B

50 Long V(C/S) 2/4 B

3618040375

V 4/5 B

50 Long V(C/S) 2/4 B

3618040375

V 6/2 B

50 Seal V(C/S) 2/6 B

3618060190

V 6/3 B

50 Short (de-staging) V(C/ 3613040376 S) 2/4 B

V 6/5 B

50 Sp. sl. ~for shaft compens. V(C/S) 6/5 B

3613060374

V 2/2 B

60 Long V(C/S) 2/4 B

3618040375

V 2/5 B

60 Long V(C/S) 2/4 B

3618040375

V 4/2 B

60 Long V(C/S) 2/4 B

3618040375

V 4/3 B

60 Long V(C/S) 2/4 B

3618040375

V 4/4 B

60 Short (de-stageing) V(C/S) 6 B

3613060376

V 6/3 B

60 Long V(C/S) 6 B

3618040375

Spacer sleeves

Frequency [Hz]

12. See chapter 6.5.2 Basic hydraulics DPVM 2 - 6 B for the assembling order of the parts. Place the stage casing upper (108.05) with a hole in the same orientation as the gap in the wave spring. Assemble all applicable parts on the shaft. See table 18 Spacer sleeves for the spacer sleeves which are needed in the hydraulic assembly.

Pump type

Figure 29: Assembling the wave spring in the cover

20160330-A

Table 18: Spacer sleeves

13. See figure 31 Shaft end. Note the position of the safety device Nord-lock (930).

WARNING The torques given in the tables below already take into account possible frictional resistance of windings and materials. Therefore, never use grease, copper paste or oil on the nuts and bolts when applying the torques!

920.02 930 525.04

6.4.1 Torques DPV 2 - 6 B Table 19: Shafts (pos. 920.02)

Figure 31: Shaft end

20210024-A

210

Pump

Thread size

Torque

V2-6

M10

28 Nm

95000697-BG

Table 20: Screwed plug, fill (pos.903.01) 14. Fasten the nut at the specified torque. 15. Remove pin ø5 mm from the shaft. 6.3.3 Assembling the pump DPV 2 - 6 B 1. Place the motor with extended shaft and hydraulic parts on the pump casing assembly. Make sure the shroud is fully adjoined to the cover. 2. Assemble the hexagon cap nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. 3. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque.

Pump

Thread size

Torque

V2-6

G 3/8

10 Nm

95000697-BG

Table 21: Screwed plug, drain (pos.903.02) Pump

Thread size

Torque

V2-6

G 1/4

10 Nm

95000697-BG

Table 22: Tie bolts (pos. 920.03) Pump

Thread size

Torque

V2-6

12 Nm

95000697-BG

6.4

Torques DPV 2 - 6 B WARNING The torques given in the table below are valid for materials at 20 °C, therefore it is essential that pumps are assembled at 20 °C ambient temperature. WARNING Never tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount. WARNING Always make sure to tighten nuts and bolts crosswise!

Table 23: Coupling shells (pos. 914.01) Type

Frame

Thread size

Torque

Aluminium

71-112

22 Nm

Aluminium

56c-184TC

22 Nm

Cast iron

132-225

M10

70 Nm

Cast iron

213TC-364TSC

M10

70 Nm

95000697-BG

Table 24: Motor (pos. 914.02 / 901.04) Frame

Thread size

Torque

71/80

10 Nm

90-112

10 Nm

132

M12

70 Nm

160/225

M16

70 Nm

95000697-BG

6.5

Exploded views DPVM 2 - 6 B

6.5.1

Pump casing DPVM 2 - 6 B

6.5.1.1

Pump casing oval DPV(S) 2 - 6 B

ID3360

101

(412.04) (903.02)

903.02

(901.03) 723

400

(554.03)

890

(723)

Figure 32: Exploded view Pump Casing DPV(S) 2 - 6 B

SP2002301

(400)

6.5.1.2

Pump casing DPV(S)V 2 - 6 B

ID3361

101

840.01

(840) (82-5) (412.04) (903.02)

840.02

903.02

(840) (82-5)

Figure 33: Exploded view Pump Casing DPV(S)V 2 - 6 B

SP2002305

890

6.5.1.3

Pump casing DPV(S)T 2 - 6 B

ID3363

101

400 840

(903.02)

(82-5)

903.02

890

Figure 34: Exploded view Pump Casing DPV(S)T 2 - 6 B

SP2002306

(412.04)

(840)

6.5.1.4

Pump casing DPVE 2 - 6 B

3364

101

742

(412.04) (903.02)

903.02

Figure 35: Exploded view Pump Casing DPVE 2 - 6 B

SP2002302

890

6.5.1.5

Pump casing flange DPV(S)F 2 - 6 B

ID3365

101

(412.04) (903.02)

903.02

890

(920.04) 400 723

(554.03) (901.03)

Figure 36: Exploded view Pump Casing DPV(S)F 2 - 6 B

SP2002304-A

(723)

6.5.2

Basic hydraulics DPVM 2 - 6 B

(160) 108.05

(108.05) 950

905

230

(525.03) 108.01

(108.01) 412.03

230

950

(525.01) 108.02

(529) 412.03 (108.02)

230 10-6 108.04

412.03 (108.04) (525.04)

(525.03)

(930)

(525.05)

(920.02)

(525.14)

(932) (525.04) (930) (920.02)

525.16

(525.16)

81-88

(932) (412.01) (412.01)

525.05

412.01

Figure 37: Exploded view Basic hydraulics DPVM 2 - 6 B

SP2002500-B

6.5.3

Motor stool DPVM 2 - 6 B

3399

341 (920.03) (554.01) 802

(903.01)

(108.05) 108.05

(412.07)

(160)

903.01

950

(433) 412.01

433.01

(914.02)

Figure 38: Exploded view Motor stool DPVM 2 - 6 B

SP2002410

(525.06)

Assembling and Disassembling DPV 2 - 6 B / DPH(S)I 2 - 6 B

7.1

General

•

16. 17.

remove the hexagon socket head cap screws (914.03). • for cartridge seal versions: loosen the grub screws (904). • for heavy duty: use remaining two (unused) holes to insert hexagon socket head cap screws (941.03). This will evenly lift the seal cover (471). • remove the mechanical seal kit (433.02) from the shaft. Remove the hexagon cap nuts (920.03) and washers (554.1). Remove the motor stool (341). Remove the cover (160); not applicable for Heavy Duty version. For fixed and easy access seal versions: • remove the rotating part of the seal. • remove the spacer sleeve seal extension (525.06). For fixed/easy access/cartridge seal versions: remove the wave spring (950). Heavy Duty: Remove from Motor stool (pos. 341.05) Other: remove from cover (pos 160). For HP/HT seal versions: • remove the ring for wave spring HP/HT upper (500.02). • remove the wave spring HP/HT (950). • Remove the ring for wave spring (HP/HT) lower (500.03). Remove the stage casing upper (108.05). Lift the hydraulic assembly from the pump casing and place it in the mounting plate. Lock the shaft with a pin ø5 mm through the hole in the shaft (210). Remove the nut (920.02) from the shaft and slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly. Remove the shroud (10-6). Remove the tie bolts (905).

7.3

Assembling DPV 2 - 6 B

See chapters:

• • • • • •

7.5 Torques DPV 2 - 6 B / DPH(S)I 2 - 6 B 7.6 Bearing positions 7.7.1 Pump casing 7.7.2 Basic hydraulic 7.7.3 Motor stool 7.7.4 Motor

For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 39 Mounting plate. If this is not available a bench jaw fitted with soft jaw caps can be used to hold the basic hydraulic.

7. 8. 9.

ID2813

10.

Figure 39: Mounting plate

20060100-C

11.

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.

7.2 1. 2. 3. 4. 5.

Disassembling DPV 2 - 6 B Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs. Remove the coupling guards (681). Remove the coupling shells (862) and pin (560) from the shaft (210). Remove the motor (800/801). For easy access and cartridge seal versions:

12. 13. 14. 15.

Prepare sub-assemblies:

•

Pump casing. See chapter 7.3.1 Pump casing assembly DPV 2 - 6 B. Hydraulic assembly. See chapter 7.3.2 Basic hydraulic assembly DPV 2 - 6 B.

7.3.1 Pump casing assembly DPV 2 - 6 B 1. For DPV(S) models only: Place the pump casing (101) on the base plate (890). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow. 2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque. 3. Assemble the shroud (10-6) in the pump casing (101). 4. For DPVE models only: Assemble the check valve (742). 5. Assemble the tie bolts (905). 7.3.2 Basic hydraulic assembly DPV 2 - 6 B 1. Place the shaft (210) in the mounting plate. 2. Lock the shaft with a pin ø5 mm through the hole in the shaft. 3. Slide a circlip (932) on the pump shaft. Make sure it is positioned in the recess of the shaft. 4. Slide a spacer sleeve seal (525.05) on the pump shaft. Make sure the spacer sleeve slides over the circlip, locking it into place. See 40 circlip position.

Bottom of shaft

920.02 930 525.04 210 20210024-A

•

Figure 41: Shaft end 6. 7. 8.

Fasten the nut at the specified torque. Remove pin ø5 mm from the shaft. Lift the basic hydraulic from the mounting plate.

7.3.3 Assembling the pump DPV 2 - 6 B 1. Place the basic hydraulic assembly on the pump casing assembly. 2. For fixed/easy access seal versions, assemble the stage casing upper (108.05). Note the location of the ribs and locate them at the level of the fill plug, so a wave spring peak is always supported by a rib.

5LE DW WKH OHYHO RI WKH ILOO SOXJ

ID 2683

525.05 932

Top of shaft

For the assembling order of the basic hydraulic parts see chapter 7.7.2 Basic hydraulic. For the number and positions of the bearings see chapter 7.6 Bearing positions. Assemble all applicable parts on the shaft. Note the position of the safety device Nord-lock (930). See 41 Shaft end.

Figure 42: Orienting the upper stage casing

20160329-A

Figure 40: circlip position

20210024-A

210

5. 6.

For HP/HT cartridge seal versions: Assemble the: • stage casing upper (108.05). • ring for wave spring HP/HT lower (500.03). • wave spring HP/HT (950). • ring for wave spring HP/HT upper (500.02). For fixed and easy access seal versions: • slide a spacer sleeve seal extension (525.06) on the shaft. • slide the rotating part of the seal on the shaft (802). Insert o-ring (412.01) in the o-ring chamber of the cover (160). For fixed/easy access/cartridge seal versions assemble the wave spring (950) in the cover. Note the position of the wave spring in regard to the cover. Point the ends of the spring towards the cover.

"Peak" over filler opening

High parts of spring over filler holes

Figure 44: Assembling the wave spring HD 7. 8.

Figure 43: Assembling the wave spring in the cover

20160330-A

9. 10.

11. 12. 13.

14. 15. 16.

For fixed seal versions: insert the stationary part of the seal (433) in the chamber of the cover. Assemble the cover on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the G 1/4 plugs in the pump casing. Make sure the cover (160) is fully adjoined to the shroud (10-6). Assemble the motor stool (341) on the cover. Assemble the hexagon cap nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. Slide the mechanical seal kit (433.02) on the shaft. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque. For HP/HT cartridge seal versions: Apply a thread locker with medium strength (e.g. Loctite 2400) on the grub screws. For cartridge seal versions: fasten the grub screws (904) at the specified torque. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque. See chapter 7.4 Assembling the motor and adjusting the pump shaft DPV 2 - 6 B, for assembly of the motor and adjustment of the pump shaft.

7.3.4 1.

20191267-A

Assembling the pump DPV 2 - 6 B Heavy Duty Place the basic hydraulic assembly on the pump casing assembly.

Assemble the stage casing upper (108.05). Note the location of the ribs and locate them at the level of the fill plug, so a wave spring peak is always supported by a rib. 3. Insert o-ring (412.01) in the o-ring chamber of the motor stool (341.05). 4. Assemble the wave spring HD (950) in the motor stool. Note the position of the wave spring in regard to the Motor Stool. Point the ends of the wave springs towards the Motor Stool. 5. Assemble the motor stool (341.05) on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the G ¼ plugs in the pump casing. Make sure the cover (160) is fully adjoined to the shroud (10-56). 6. Assemble the hexagon cap nuts (920.03) and washer (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. 7. Slide the mechanical seal kit (433.02) on the shaft. 8. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque. 9. Fasten the grub screws (904) at the specified torque. 10. For cartridge seal versions: fasten the grub screws (904) at the specified torque. 11. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque. 12. See chapter 7.4 Assembling the motor and adjusting the pump shaft DPV 2 - 6 B, for assembly of the motor and adjustment of the pump shaft.

7.4

1. 2. 3. 4. 46 5.

Assembling the motor and adjusting the pump shaft DPV 2 - 6 B For models with a taper piece, assemble the taper piece. Assemble the motor (800/801). Insert the pin for coupling (560) in the shaft. Assemble the coupling shells (862) and loosely fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01). Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque.

Make sure that the gaps between the couplings are equally divided on both sides. See figure 45 Tighten the coupling DPV(S) 2 - 25 B.

ID3324

Figure 45: Tighten the coupling DPV(S) 2 - 25 B 8.

7.5

20090527-A

Assemble the coupling guards (681) with the hexagon socket head cap screws (914.05)

Torques DPV 2 - 6 B / DPH(S)I 2-6B WARNING The torques given in the table below are valid for materials at 20 °C, therefore it is essential that pumps are assembled at 20 °C ambient temperature. WARNING Never tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount. WARNING Always make sure to tighten nuts and bolts crosswise! WARNING The torques given in the tables below already take into account possible frictional resistance of windings and materials. Therefore, never use grease, copper paste or oil on the nuts and bolts when applying the torques!

7.5.1 Torques DPV 2 - 6 B / DPH(S)I 2 - 6 B Table 25: Shafts (pos. 920.02)

Table 32: Coupling shells (pos. 914.01) Type

Frame

Pump

Thread size

Torque

Aluminium

71-112

22 Nm

V(C/S) 2 - 6 B V(C/S) 2 - 6 B HD H(S)I 2 - 6 B

M10

28 Nm

Aluminium

56c-184TC

22 Nm

Cast iron

132-225

M10

70 Nm

Cast iron

213TC-364TSC

M10

70 Nm

95000697-BG

Thread size

Torque

95000697-BG

Table 26: Screwed plug, fill (pos.903.01) Pump

Thread size

Torque

V(C/S) 2 - 6 B V(C/S) 2 - 6 B HD H(S)I 2 - 6 B

G 3/8

10 Nm

Table 33: Motor (pos. 914.02 / 901.04) Frame

Thread size

Torque

71/80

10 Nm

90-112

10 Nm

95000697-BG

132

M12

70 Nm

Table 27: Screwed plug, drain (pos.903.02)

160/225

M16

70 Nm

Pump

Thread size

Torque

V(C/S) 2 - 6 B V(C/S) 2 - 6 B HD H(S)I 2 - 6 B

G 1/4

10 Nm

95000697-BG

Table 28: Tie bolts (pos. 920.03) Pump

Thread size

Torque

V(C/S) 2 - 6 B V(C/S) 2 - 6 B HD H(S)I 2 - 6 B

12 Nm 16 Nm 12 Nm

95000697-BG

Table 29: Seal cover (pos. 914.03 / 901.05) Pump

Thread size

Torque

V(C/S) 2 - 6 B V(C/S) 2 - 6 B HD H(S)I 2 - 6 B

M5 M6 M5

4+2 Nm 10 Nm 4+2 Nm

95000697-BG

Table 30: Cartridge ring (pos. 904) Pump

Thread size

Torque

V(C/S) 2 - 6 B V(C/S) 2 - 6 B HD H(S)I 2 - 6 B

3 Nm

95000697-BG

Table 31: Taper piece IEC (pos. 914.02) Pump

Thread size

Torque

V(C/S) 2 - 6 B V(C/S) 2 - 6 B HD H(S)I 2 - 6 B

M12

70 Nm

95000697-BG

7.6

Bearing positions

7.6.1

Bearing position DPV(C/S) 2 - 6 B

ID 3450

412.03 O-RING FOR STAGE CASING

920.02 NUT

4/12/21/30

4/12/20/28

4/11/18/26

3/13/24

3/12/22

2/11/20

6/18

6/16

5/14

4/12

4/11

3/10

1/2

108.04 STAGE CASING BOTTOM

5 5 4

230 IMPELLER 108.02 STAGE CASING WITH CERAMIC BEARING

4 3

108.01 STAGE CASING

525.01 SPACER SLEEVE SHORT 525.03 SPACER SLEEVE LONG

525.03 SPACER SLEEVE LONG

525.05 SPACER SLEEVE SEAL

230 IMPELLER

525.04 SPACER SLEEVE END 529 BEARING SLEEVE TUNGSTEN CARB.

230 IMPELLER 108.01 STAGE CASING

930 SAFETY DEVICE NORD-LOCK

108.05 STAGE CASING UPPER 950 WAVE SPRING

Figure 46: Bearing position DPV(C/S) 2 - 6 B

20090615-F

Bearingpositions

Stages

230 IMPELLER

7.7

Exploded views

7.7.1

Pump casing

7.7.1.1

Pump casing oval DPV(S) 2 - 6 B

ID3360

101

(412.04) (903.02)

903.02

(901.03) 723

400

(554.03)

890

(723)

Figure 47: Exploded view Pump Casing DPV(S) 2 - 6 B

SP2002301

(400)

7.7.1.2

Pump casing DPV(S)V 2 - 6 B

ID3361

101

840.01

(840) (82-5) (412.04) (903.02)

840.02

(840) (82-5)

890

Figure 48: Exploded view Pump Casing DPV(S)V 2 - 6 B

SP2002305

903.02

7.7.1.3

Pump casing DPV(S)T 2 - 6 B

ID3363

101

400 840

(412.04)

(840)

(903.02)

(82-5)

903.02

Figure 49: Exploded view Pump Casing DPV(S)T 2 - 6 B

SP2002306

890

7.7.1.4

Pump casing DPVE 2 - 6 B

3364

101

742

(412.04) (903.02)

903.02

Figure 50: Exploded view Pump Casing DPVE 2 - 6 B

SP2002302

890

7.7.1.5

Pump casing flange DPV(S)F 2 - 6 B

ID3365

101

(412.04) (903.02)

903.02

890

(920.04) 400 723

(554.03) (901.03)

Figure 51: Exploded view Pump Casing DPV(S)F 2 - 6 B

SP2002304-A

(723)

7.7.1.6

Pump casing flange DPVCF 2 - 6 B

ID3366

101

(412.04) (903.02)

903.02

(920.04) 400 723

(554.03) (901.03)

Figure 52: Exploded view Pump Casing DPVCF 2 - 6 B

SP2002303-A

(723)

7.7.1.7

Pump Casing DPH(S)I 2 - 6 B

ID4831

903.02

(412.04) (903.02)

101

890.02

Figure 53: Pump Casing DPH(S)I 2 - 15 B / 15 C

SP5005307-A

7.7.2

Basic hydraulic

7.7.2.1

Basic hydraulics DPV(C/S) 2 - 6 B

ID3359

(160) 108.05

(108.05) 950

905 210

230

(525.03) 108.01

(108.01) 412.03

230

950

(525.01) 108.02

(529) 412.03 (108.02)

230 10-6 108.04

412.03 (108.04) (525.04) (930) (920.02) (932)

(525.04) (930) (920.02)

81-88

(932)

(412.01) (412.01)

525.05

412.01

Figure 54: Exploded view Basic Hydraulics DPV(C/S) 2 - 6 B

SP2002100-C

7.7.3

Motor stool

7.7.3.1

Motor stool with fixed seal DPV(C/S) 2 - 6 B

3401

Figure 55: Exploded view Motor Stool with Fixed Seal DPV(C/S) 2 - 6 B

SP2002210-A

7.7.3.2

Motor stool with fixed seal DPH(S)I 2 - 6 B

ID4832

681

(914.05) (681)

(560) 862

(862)

580

(920.01) (914.01)

(525.06) (433)

433.01

412.01 (901.02)

(903.01) (412.07)

(554.01)

903.01

(920.03)

C B

341 (901.02)

(108.05) (160)

108.05

950

(920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 56: Exploded view Motor Stool with Fixed Seal DPH(S)I 2 - 6 B

SP5002210-B

89-11.09

7.7.3.3

Motor stool with easy access seal DPV(C/S) 2 - 6 B

3367

Figure 57: Exploded view Motor Stool with Easy Access Seal DPV(C/S) 2 - 6 B

SP2002220-A

7.7.3.4

Motor stool with easy access seal DPH(S)I 2 - 6 B

ID4833

681

(914.05) (681)

(969.01)

(560) 862

(914.03)

(862)

(471)

(920.01)

(412.06)

(914.01)

433.02

(433) (525.06)

(433) (412.06)

433.01

(969.01) (901.02)

(903.01) (412.07)

(554.01)

903.01

(920.03)

C B

341 (901.02)

(108.05) (160)

108.05

950

(920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 58: Exploded view Motor Stool with Easy Access Seal DPH(S)I 2 - 6 B

SP5002220-C

89-11.09

7.7.3.5

Motor stool with cartridge seal DPV(C/S) 2 - 6 B

3368

Figure 59: Exploded view Motor stool with Cartridge Seal DPV(C/S) 2 - 6 B

SP2002230-A

7.7.3.6

Motor stool with cartridge seal DPH(S)I 2 - 6 B

ID4834

681

(914.05) (681)

(914.03) (904) (500)

(560) 862

(471)

(862)

(412.06)

(920.01)

433.02

(433)

(914.01)

(525.07) (412.05)

(412.05) (433)

433.01

(412.06) (901.02)

(903.01) (412.07)

(554.01)

903.01

(920.03)

C B

341 (901.02)

(108.05) (160)

108.05

950

(920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 60: Exploded view Motor stool with Cartridge Seal DPH(S)I 2 - 6 B

SP5002230-C

89-11.09

7.7.3.7

Motor stool with high pressure/high temp. seal DPV(C/S) 2 - 6 B

3400

Figure 61: Exploded view Motor Stool with HP/HT Seal DPV(C/S) 2 - 6 B

SP2002240-D

7.7.3.8

Motor stool with 4MC seal DPV(C/S) 2 - 6 B

ID4863

Figure 62: Exploded view Motor Stool with 4MC Seal DPV(C/S) 2 - 6 B

SP2002260-B

7.7.3.9

Motor stool with cartridge seal DPV(C/S) 2 - 6 B HD

ID4798

Figure 63: Exploded view Motor Stool with Cartridge Seal DPV(C/S) 2 - 6 B HD

SP2002250-A

7.7.4

Motor

ID3430

Figure 64: Motor exploded view 3~

20090823-B

Assembling and Disassembling DPV 10/15 B / DPH(S)I 10/15 B

8.1

General

8.2

Disassembling DPV 10/15 B

See chapters:

• • • • • •

2 3

15 16 17

Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs. Remove the coupling guards (681). Remove the coupling shells (862) and pin (560) from the shaft (210). Remove the motor (800/801). For easy access and cartridge seal versions: • remove the hexagon socket head cap screws (914.03). • for cartridge seal versions: loosen the grub screws (904). • remove the mechanical seal kit (433.02) from the shaft. • for heavy duty: use remaining two (unused) holes to insert hexagon socket head cap screws (941.03). This will evenly lift the seal cover (471). Remove the hexagon cap nuts (920.03) and washers (554.1). Remove the motor stool (341). Remove the cover (160). Not applicable for Heavy Duty For fixed and easy access seal versions: • remove the rotating part of the seal. • remove the spacer sleeve seal extension (525.06). Remove Wave spring. Heavy Duty: Remove from motor stool; Other: remove from cover. Remove the stage casing upper (108.05). Lift the hydraulic assembly from the pump casing and place it in the mounting plate. Lock the shaft with a pin ø5 mm through the hole in the shaft (210). Remove the nut (920.02) from the shaft and slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly. Remove the shroud (10-6). Remove the tie bolts (905). Remove the inlet ring (131)

8.3

Assembling DPV 10/15 B

8.5 Torques DPV 10/15 B / DPH(S)I 10/15 B 8.6 Bearing positions 8.7.1 Pump casing 8.7.2 Basic hydraulic 8.7.3 Motor stool 8.7.4 Motor

4 5

For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 65 Mounting plate. If this is not available a bench jaw fitted with soft jaw caps can be used to hold the basic hydraulic.

ID2813

6 7 8

Figure 65: Mounting plate

20060100-C

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.

11 12 13 14

Prepare sub-assemblies:

•

Pump casing. See chapter 8.3.1 Pump casing assembly DPV 10/15 B. Hydraulic assembly. See chapter 8.3.2 Basic hydraulic assembly DPV 10/15 B.

8.3.1 Pump casing assembly DPV 10/15 B 1. For DPV(S) models only: Place the pump casing (101) on the base plate (890). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow. 2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque. 3. Insert o-ring (412.01) in the o-ring chamber of the pump casing. 4. Assemble the inlet ring (131). 5. Assemble the shroud (10-6) in the pump casing (101). 6. For DPVE models only: Assemble the check valve (742). 7. Assemble the tie bolts (905). 8.3.2 Basic hydraulic assembly DPV 10/15 B 1. Place the shaft (210) in the mounting plate. 2. Lock the shaft with a pin ø5 mm through the hole in the shaft. 3. Slide a circlip (932) on the pump shaft. Make sure it is positioned in the recess of the shaft. 4. Slide a spacer sleeve seal (525.05) on the pump shaft. Make sure the spacer sleeve slides over the circlip, locking it into place. See figure 66 circlip position.

920.02 930 525.04 210 20210024-A

•

Figure 67: Shaft end 6. 7. 8.

Fasten the nut at the specified torque. Remove pin ø5 mm from the shaft. Lift the basic hydraulic from the mounting plate.

8.3.3 Assembling the pump DPV 10/15 B 1. Place the basic hydraulic assembly on the pump casing assembly. 2. Assemble the stage casing upper (108.05). Note the location of the ribs and locate them at the level of the fill plug, so a wave spring peak is always supported by a rib.

5LE DW WKH OHYHO RI WKH ILOO SOXJ

Bottom of shaft ID 2683

525.05 932

Top of shaft

For the assembling order of the basic hydraulic parts see chapter 7.7.2 Basic hydraulic. For the number and positions of the bearings see chapter 8.6 Bearing positions. Assemble all applicable parts on the shaft. Note the position of the safety device Nord-lock (930). See figure 67 Shaft end.

Figure 68: Orienting the upper stage casing 3.

For fixed and easy access seal versions: slide a spacer sleeve seal extension (525.06) on the shaft. • slide the rotating part of the seal on the shaft (802).

•

20160329-A

Figure 66: circlip position

20210024-A

210

4. 5.

Insert o-ring (412.01) in the o-ring chamber of the cover (160). Assemble the wave spring (950) in the cover. Note the position of the wave spring in regard to the cover.

8. 9. "Peak" over filler opening

10. 11. 12.

13. 14.

Figure 69: Assembling the wave spring in the cover

20160330-A

15.

Assemble the cover on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the G 1/4 plugs in the pump casing. Make sure the cover (160) is fully adjoined to the shroud (10-6). Assemble the motor stool (341) on the cover. Assemble the hexagon cap nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. Slide the mechanical seal kit (433.02) on the shaft. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque. For HP/HT cartridge seal versions: Apply a thread locker with medium strength (e.g. Loctite 2400) on the grub screws. For cartridge seal versions: fasten the grub screws (904) at the specified torque. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque. See chapter 8.4 Assembling the motor and adjusting the pump shaft DPV 10/15 B. for assembly of the motor and adjustment of the pump shaft.

8.3.4 1. High parts of spring over filler holes

3. 4.

Figure 70: Assembling the wave spring HD 6.

20191267-A

For fixed seal versions: Lubricate the stationary part of the seal (433) with water or a soap solution and insert it in the chamber of the cover.

7. 8. 9.

Assembling the pump DPV 10/15 B Heavy Duty Place the basic hydraulic assembly on the pump casing assembly. Assemble the stage casing upper (108.05). Note the location of the ribs and locate them at the level of the fill plug, so a wave spring peak is always supported by a rib. Insert o-ring (412.01) in the o-ring chamber of the motor stool (341.05). Assemble the wave spring HD (950) in the motor stool. Note the position of the wave spring in regard to the Motor Stool. Point the ends of the wave springs towards the Motor Stool. Assemble the motor stool (341.05) on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the G ¼ plugs in the pump casing. Make sure the cover (160) is fully adjoined to the shroud (10-56). Assemble the hexagon cap nuts (920.03) and washer (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. Slide the mechanical seal kit (433.02) on the shaft. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque. Fasten the grub screws (904) at the specified torque.

10. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque. 11. See chapter 8.4 Assembling the motor and adjusting the pump shaft DPV 10/15 B. for assembly of the motor and adjustment of the pump shaft.

8.4

1. 2. 3. 4.

8.5

WARNING The torques given in the table below are valid for materials at 20 °C, therefore it is essential that pumps are assembled at 20 °C ambient temperature.

Assembling the motor and adjusting the pump shaft DPV 10/15 B For models with a taper piece, assemble the taper piece. Assemble the motor (800/801). Insert the pin for coupling (560) in the shaft. Assemble the coupling shells (862) and loosely fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01). Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque. Make sure that the gaps between the couplings are equally divided on both sides. See figure 71 Tighten the coupling DPV(S) 2 - 25 B.

ID3324

Torques DPV 10/15 B / DPH(S)I 10/15 B

WARNING Never tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount. WARNING Always make sure to tighten nuts and bolts crosswise! WARNING The torques given in the tables below already take into account possible frictional resistance of windings and materials. Therefore, never use grease, copper paste or oil on the nuts and bolts when applying the torques!

8.5.1 Torques DPV 10/15 B / DPH(S)I 10/15 B Table 34: Shafts (pos. 920.02) Pump

Thread size Torque

V(C/S) 10 - 15 B V(C/S) 10 - 15 B HD (Heavy Duty) H(S)I 10 - 15 B

M10

28 Nm

95000697-BG

Table 35: Screwed plug, fill (pos.903.01) Pump

Thread size Torque

V(C/S) 10 - 15 B V(C/S) 10 - 15 B HD (Heavy Duty) H(S)I 10 - 15 B

G 3/8

10 Nm

95000697-BG

Table 36: Screwed plug, drain (pos.903.02)

Figure 71: Tighten the coupling DPV(S) 2 - 25 B

20090527-A

Pump

Thread size Torque

V(C/S) 10 - 15 B V(C/S) 10 - 15 B HD (Heavy Duty) H(S)I 10 - 15 B

G 1/4

95000697-BG

Assemble the coupling guards (681) with the hexagon socket head cap screws (901.01)

10 Nm

Table 37: Tie bolts (pos. 920.03) Pump

Thread size Torque

V(C/S) 10 - 15 B V(C/S) 10 - 15 B HD (Heavy Duty) H(S)I 10 - 15 B

M12

25 Nm 40 Nm 25 Nm

95000697-BG

Table 38: Seal cover (pos. 914.03 / 901.05) Pump

Thread size Torque

V(C/S) 10 - 15 B V(C/S) 10 - 15 B HD (Heavy Duty) H(S)I 10 - 15 B

M5 M6 M5

4+2 Nm 10 Nm 4+2 Nm

95000697-BG

Table 39: Cartridge ring (pos. 904) Pump

Thread size Torque

V(C/S) 10 - 15 B V(C/S) 10 - 15 B HD (Heavy Duty) H(S)I 10 - 15 B

3 Nm

95000697-BG

Table 40: Taper piece IEC (pos. 914.02) Pump

Thread size Torque

V(C/S) 10 - 15 B V(C/S) 10 - 15 B HD (Heavy Duty) H(S)I 10 - 15 B

M12

70 Nm

95000697-BG

Table 41: Coupling shells (pos. 914.01) Type

Frame

Thread size

Torque

Aluminium

71-112

22 Nm

Aluminium

56c-184TC

22 Nm

Cast iron

132-225

M10

70 Nm

Cast iron

213TC-364TSC

M10

70 Nm

95000697-BG

Table 42: Motor (pos. 914.02 / 901.04) Frame

Thread size

Torque

71/80

10 Nm

90-112

10 Nm

132

M12

70 Nm

160/225

M16

70 Nm

95000697-BG

8.6

Bearing positions

8.6.1

Bearing positions DPV(C/S) 10 B

920.02 NUT

412.03 O-RING FOR STAGE CASING

930 SAFETY DEVICE NORD-LOCK

108.04 STAGE CASING BOTTOM 230 IMPELLER

529 BEARING SLEEVE TUNGSTEN CARB.

3/12/21

4/11/19

6/17

5/15

5/13

4/11

3/10

3/9

3/8

525.01 SPACER SLEEVE SHORT

525.03 SPACER SLEEVE LONG

108.01 STAGE CASING 230 IMPELLER

525.05 SPACER SLEEVE SEAL 108.05 STAGE CASING UPPER 950 WAVE SPRING

Figure 72: Bearing position DPV(C/S) 10 B

20100270-F

Bearingpositions

Stages

108.02 STAGE CASING WITH CERAMIC BEARING 230 IMPELLER

525.04 SPACER SLEEVE END

8.6.2

Bearing position DPV(C/S) 10/1 B

920.02 NUT

412.03 O-RING FOR STAGE CASING 108.04 STAGE CASING BOTTOM

930 SAFETY DEVICE NORD-LOCK 525.04 SPACER SLEEVE END

230 IMPELLER

525.01 SPACER SLEEVE SHORT

108.02 STAGE CASING WITH CERAMIC BEARING

108.06 STAGE CASING UPPER, WITHOUT VANES

529 BEARING SLEEVE TUNGSTEN CARB.

525.14 SPACER SLEEVE SHORT DE-STAGING

525.05 SPACER SLEEVE SEAL

Figure 73: Bearing position DPV(C/S) 10/1 B

20100271-E

950 WAVE SPRING

Bearing position DPV(C/S) 15 B

920.02 NUT

412.03 O-RING FOR STAGE CASING 108.04 STAGE CASING BOTTOM

930 SAFETY DEVICE NORD-LOCK

Bearingpositions

Stages

230 IMPELLER

2/7/12/17

2/6/11/15

2/7/13

2/6/11

2/6/10

2/5/9

2/8

2/7

2/6

108.02 STAGE CASING WITH CERAMIC BEARING

525.04 SPACER SLEEVE END 525.01 SPACER SLEEVE SHORT

529 BEARING SLEEVE TUNGSTEN CARB.

525.02 SPACER SLEEVE MIDDLE

230 IMPELLER

108.01 STAGE CASING

525.03 SPACER SLEEVE LONG

230 IMPELLER

108.05 STAGE CASING UPPER 950 WAVE SPRING

525.05 SPACER SLEEVE SEAL

Figure 74: Bearing position DPV(C/S) 15 B

20100272-E

8.6.3

8.6.4

Bearing position DPV(C/S) 15/1 B

920.02 NUT 930 SAFETY DEVICE NORD-LOCK

412.03 O-RING FOR STAGE CASING 108.04 STAGE CASING BOTTOM

525.04 SPACER SLEEVE END 525.01 SPACER SLEEVE SHORT

230 IMPELLER

529 BEARING SLEEVE TUNGSTEN CARB. 108.02 STAGE CASING WITH CERAMIC BEARING

525.15 SPACER SLEEVE MIDDLE DE-STAGING

525.05 SPACER SLEEVE SEAL 108.06 STAGE CASING UPPER, WITHOUT VANES

Figure 75: Bearing position DPV(C/S) 15/1 B

20100273-E

950 WAVE SPRING

8.7

Exploded views

8.7.1

Pump casing

8.7.1.1

Pump casing DPV(S) 10/15 B

Figure 76: Exploded view Pump casing DPV(S) 10/15 B

SP2010301

8.7.1.2

DPV(S)F 10/15 B pump casing

(131)

101

(101)

(412.04) (903.02)

903.02

890

77 (901.03) 400 (723)

723

(920.04)

Figure 77: Exploded view DPV(S)F 10/15 B pump casing

SP2010304

(554.03)

8.7.1.3

DPV(S)V 10/15 B pump casing

(131)

101

(101)

840.01

(840)

(412.04)

(82-5)

(903.02)

903.02

78 840.02

(840) (82-5)

Figure 78: Exploded view DPV(S)V 10/15 B pump casing

SP2010305

890

8.7.1.4

DPV(S)T 10/15 B pump casing

(131)

101

(101)

400 840

(840)

(412.04)

(82-5)

(903.02)

903.02

Figure 79: Exploded view DPV(S)T 10/15 B pump casing

SP2010306

890

8.7.1.5

DPVE 10/15 B pump casing

(131)

101

(101)

742

(412.04) (903.02)

903.02

Figure 80: Exploded view DPVE 10/15 B pump casing

SP2010302

890

8.7.1.6

DPVCF 10/15 B pump casing

(131)

101

(101)

(412.04) (903.02)

903.02

81 (901.03) 400 (723)

723

(920.04)

Figure 81: Exploded view DPVCF 10/15 B pump casing

SP2010303

(554.03)

8.7.1.7

Pump Casing DPH(S)I 10/15 B

ID4831

903.02

(412.04) (903.02)

101

890.02

Figure 82: Pump Casing DPH(S)I 2 - 15 B / 15 C

SP5005307-A

8.7.2

Basic hydraulic

8.7.2.1

Basic hydraulic DPV(C/S) 10 B

Figure 83: Exploded view Hydraulics DPV(C/S) 10 B

SP2011100-C

8.7.2.2

DPV(C/S) 15 B basic hydraulic

Figure 84: Exploded view DPV(C/S) 15 B Hydraulics

SP2015100-C

8.7.3

Motor stool

8.7.3.1

Motor stool with fixed seal DPV(C/S) 10/15 B

ID4110

Figure 85: Exploded view Motor stool with fixed seal DPV(C/S) 10/15 B / 15 C

SP2010210-B

8.7.3.2

681

Motor stool with fixed seal DPH(S)I 10/15 B

(914.05) (681)

(560) 862

(862) (920.01)

580

(914.01)

(525.06) (433)

433.01

412.01 (903.01)

(901.02)

(412.07)

903.01

(554.01) (920.03)

C B

(901.02)

341

160 (920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 86: Exploded view Motor stool with fixed seal DPH(S)I 10/15 B / 15 C

SP5010210-E

89-11.09

8.7.3.3

Motor stool with easy access seal DPV(C/S) 10/15 B

Figure 87: Exploded view Motor stool with easy access seal DPV(C/S) 10/15 B / 15 C

SP2010220-B

8.7.3.4

681

Motor stool with easy access seal DPH(S)I 10/15 B

(914.05) (681)

(969.01)

862

(560)

(914.03)

(862)

(471)

(920.01)

(412.06)

(914.01)

(433)

433.02

(525.06)

(433) (412.06)

433.01

(969.01) (903.01)

(901.02)

(412.07)

903.01

(554.01) (920.03)

C B

(901.02)

341

160 (920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 88: Exploded view Motor stool with easy access seal DPH(S)I 10/15 B

SP5002220-C

89-11.09

8.7.3.5

Motor stool with cartridge seal DPV(C/S) 10/15 B

(914.01) (560) (862)

862

(920.01)

(500) 681

(904)

(681)

(914.03)

(914.05)

(471) 433.02

(920.03)

(412.06)

(901.02)

(554.01)

(433)

341

(525.07) (412.05)

(412.05) (433) (903.01)

160

(412.07)

433.01

(412.06) 903.01

B Figure 89: Exploded view Motor stool with cartridge seal DPV(C/S) 10/15 B

SP2010230-B

8.7.3.6

Motor stool with cartridge seal DPH(S)I 10/15 B

3400

681

(914.05) (681)

(914.03) (904)

862

(560)

(500)

(862)

(471)

(920.01)

(412.06)

(914.01)

(433)

433.02

(525.07) (412.05)

(412.05) (433)

433.01

(412.06) (903.01)

(901.02)

(412.07)

903.01

(554.01) (920.03)

C B

(901.02)

341

160 (920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 90: Exploded view Motor Stool with Cartridge Seal DPH(S)I 10/15 B

SP5010230-D

89-11.09

8.7.3.7

Motor stool with high pressure / high temperature seal DPV(C/S) 10/15 B

(914.01) (560) (862)

862

(920.01)

(500) 681

(904)

(681)

(914.03)

(914.05)

(471) 433.02

(920.03)

(412.06)

(901.02)

(554.01)

(433)

341

(525.07) (412.05)

(412.05) 160

(903.01)

(433)

(412.07)

(412.06)

433.01

903.01

B Figure 91: Exploded view Motor stool with HP/HT seal DPV(C/S) 10/15 B

SP2010240-B

8.7.3.8

Motor stool with 4MC seal DPV(C/S) 10/15 B

ID4864

C (914.01) (560) (862)

862

(920.01)

681

(681) (914.05)

(920.03)

(901.02)

(554.01) 341

(914.03) (433)

433

(903.01)

160

(412.07) 903.01

B Figure 92: Exploded view Motor stool with 4MC seal DPV(C/S) 10/15 B

SP2010260-B

8.7.3.9

Motor stool with cartridge seal DPV(C/S) 10/15 B HD

3400

(914.01) (560) (862)

862

(920.01)

(500)

681

(681)

(901.02)

(914.05)

(904) (914.03) (471) 433.02

(412.06)

341

(433)

(920.03)

(525.07)

(554.01)

(412.05)

(412.05) (433)

433.01

(412.06)

93 (412.07)

Figure 93: Exploded view Motor Stool with Cartridge Seal DPV(C/S) 10/15 B HD

903.01

SP2010250-B

(903.01)

8.7.4

Motor

ID3430

Figure 94: Motor exploded view 3~

20090823-B

Assembling and Disassembling DPV 15 C / DPH(S)I 15 C

9.1

General

9.2

Disassembling DPV 15 C

See chapters:

• • • • • •

2 3

9.5 Torques DPV 15 C / DPH(S)I 15 C 9.6 Bearing positions 9.7.1 Pump casing 9.7.2 Basic hydraulic 9.7.3 Motor stool 9.7.4 Motor

4 5

For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 95 Mounting plate. If this is not available a bench jaw fitted with soft jaw caps can be used to hold the basic hydraulic.

ID2813

6 7 8

Figure 95: Mounting plate

20060100-C

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.

11 12 13 14

15 16 17

9.3

Assembling DPV 15 C

Prepare sub-assemblies:

•

Pump casing. See chapter 9.3.1 Pump casing assembly DPV 15 C. Hydraulic assembly. See chapter 9.3.2 Basic hydraulic assembly DPV 15 C.

9.3.1 Pump casing assembly DPV 15 C 1. For DPV(S) models only: Place the pump casing (101) on the base plate (890). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow. 2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque. 3. Insert o-ring (412.01) in the o-ring chamber of the pump casing. 4. Assemble the inlet ring (131). 5. Assemble the shroud (10-6) in the pump casing (101). 6. For DPVE models only: Assemble the check valve (742). 7. Assemble the tie bolts (905). 9.3.2 Basic hydraulic assembly DPV 15 C 1. Place the shaft (210) in the mounting plate. 2. Lock the shaft with a pin ø5 mm through the hole in the shaft. 3. Slide a circlip (932) on the pump shaft. Make sure it is positioned in the recess of the shaft. 4. Slide a spacer sleeve seal (525.05) on the pump shaft. Make sure the spacer sleeve slides over the circlip, locking it into place. See figure 96 circlip position.

920.02 930 230 210 20210024-A

•

Figure 97: Shaft end 6. 7. 8.

Fasten the nut at the specified torque. Remove pin ø5 mm from the shaft. Lift the basic hydraulic from the mounting plate.

9.3.3 Assembling the pump DPV 15 C 1. Place the basic hydraulic assembly on the pump casing assembly. 2. Assemble the stage casing upper (108.05). Note the location of the ribs and locate them at the level of the fill plug, so a wave spring peak is always supported by a rib.

5LE DW WKH OHYHO RI WKH ILOO SOXJ

Bottom of shaft ID 2683

525.05 932

Top of shaft

For the assembling order of the basic hydraulic parts see chapter 9.7.2 Basic hydraulic. For the number and positions of the bearings see chapter 9.6 Bearing positions. Assemble all applicable parts on the shaft. Note the position of the safety device Nord-lock (930). See figure 97 Shaft end.

Figure 98: Orienting the upper stage casing 3.

For fixed and easy access seal versions:

20160329-A

Figure 96: circlip position

20210024-A

210

•

4. 5.

slide a spacer sleeve seal extension (525.06) on the shaft. • slide the rotating part of the seal on the shaft (802). Insert o-ring (412.01) in the o-ring chamber of the cover (160). Assemble the wave spring (950) in the cover. Note the position of the wave spring in regard to the cover.

8. 9.

"Peak" over filler opening

10. 11. 12.

13. 14.

Figure 99: Assembling the wave spring in the cover

20160330-A

15.

9.3.4 1. 2.

High parts of spring over filler holes

3. 4.

20191267-A

Figure 100: Assembling the wave spring HD

For fixed seal versions: Lubricate the stationary part of the seal (433) with water or a soap solution and insert it in the chamber of the cover. Assemble the cover on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the G 1/4 plugs in the pump casing. Make sure the cover (160) is fully adjoined to the shroud (10-6). Assemble the motor stool (341) on the cover. Assemble the hexagon cap nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. Slide the mechanical seal kit (433.02) on the shaft. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque. For HP/HT cartridge seal versions: Apply a thread locker with medium strength (e.g. Loctite 2400) on the grub screws. For cartridge seal versions: fasten the grub screws (904) at the specified torque. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque. See chapter 9.4 Assembling the motor and adjusting the pump shaft DPV 15 C. for assembly of the motor and adjustment of the pump shaft.

7. 8.

Assembling the pump DPV 15 C Heavy Duty Place the basic hydraulic assembly on the pump casing assembly. Assemble the stage casing upper (108.05). Note the location of the ribs and locate them at the level of the fill plug, so a wave spring peak is always supported by a rib. Insert o-ring (412.01) in the o-ring chamber of the motor stool (341.05). Assemble the wave spring HD (950) in the motor stool. Note the position of the wave spring in regard to the Motor Stool. Point the ends of the wave springs towards the Motor Stool. Assemble the motor stool (341.05) on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the G ¼ plugs in the pump casing. Make sure the cover (160) is fully adjoined to the shroud (10-56). Assemble the hexagon cap nuts (920.03) and washer (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. Slide the mechanical seal kit (433.02) on the shaft. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque.

Fasten the grub screws (904) at the specified torque. 10. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the socket at the specified torque. 11. See chapter 9.4 Assembling the motor and adjusting the pump shaft DPV 15 C. for assembly of the motor and adjustment of the pump shaft.

Assembling the motor and adjusting the pump shaft DPV 15 C

For models with a taper piece, assemble the taper piece. Assemble the motor (800/801). Insert the pin for coupling (560) in the shaft. Assemble the coupling shells (862) and loosely fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01). Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque. Make sure that the gaps between the couplings are equally divided on both sides. See figure 101 Tighten the coupling DPV(S) 2 - 25 B.

Torques DPV 15 C / DPH(S)I 15 C WARNING The torques given in the table below are valid for materials at 20 °C, therefore it is essential that pumps are assembled at 20 °C ambient temperature. WARNING Never tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount.

9.4

2. 3. 4.

9.5

WARNING Always make sure to tighten nuts and bolts crosswise! WARNING The torques given in the tables below already take into account possible frictional resistance of windings and materials. Therefore, never use grease, copper paste or oil on the nuts and bolts when applying the torques!

9.5.1 Torques DPV 15 C / DPH(S)I 15 C Table 43: Shafts (pos. 920.02) Pump

Thread size

Torque

V(C/S) 15 C H(S)I 15 C

M12

38 Nm

95000697-BG

ID3324

Table 44: Screwed plug, fill (pos.903.01) Pump

Thread size

Torque

V(C/S) 15 C H(S)I 15 C

G 3/8

10 Nm

95000697-BG

Table 45: Screwed plug, drain (pos.903.02)

Pump

Thread size

Torque

V(C/S) 15 C H(S)I 15 C

G 1/4

10 Nm

Figure 101: Tighten the coupling DPV(S) 2 - 25 B 8.

Assemble the coupling guards (681) with the hexagon socket head cap screws (901.01)

20090527-A

95000697-BG

Table 46: Tie bolts (pos. 920.03) Pump

Thread size

Torque

V(C/S) 15 C V(C/S) 15 C HD (Heavy Duty) V(C/S) 15 C Reinforced H(S)I 15 C

M12

25 Nm 40 Nm 40 Nm 25 Nm

95000697-BG

Table 47: Seal cover (pos. 914.03 / 901.05) Pump

Thread size

Torque

V(C/S) 15 C H(S)I 15 C

4+2 Nm

95000697-BG

Table 48: Cartridge ring (pos. 904) Pump

Thread size

Torque

V(C/S) 15 C H(S)I 15 C

3 Nm

95000697-BG

Table 49: Taper piece IEC (pos. 914.02) Pump

Thread size

Torque

V(C/S) 15 C H(S)I 15 C

M12

70 Nm

95000697-BG

Table 50: Coupling shells (pos. 914.01) Type

Frame

Thread size

Torque

Aluminium

71-112

22 Nm

Aluminium

56c-184TC

22 Nm

Cast iron

132-225

M10

70 Nm

Cast iron

213TC-364TSC

M10

70 Nm

95000697-BG

Table 51: Motor (pos. 914.02 / 901.04) Frame

Thread size

Torque

71/80

10 Nm

90-112

10 Nm

132

M12

70 Nm

160/225

M16

70 Nm

95000697-BG

9.6

Bearing positions

9.6.1

Bearing position DPV(C/S) 15 C

412.03 O-RING FOR STAGE CASING 108.04 STAGE CASING BOTTOM

930 SAFETY DEVICE NORD-LOCK

230 IMPELLER

2/5/9/13/17

3/7/11/15

2/5/9/13

3/7/11

2/6/10

2/5/9

4/8

3/7

2/6

2/5

108.02 STAGE CASING WITH CERAMIC BEARING

525.01 SPACER SLEEVE SHORT

230 IMPELLER

525.03 SPACER SLEEVE LONG 108.01 STAGE CASING

2 230 IMPELLER

525.05 SPACER SLEEVE SEAL

108.05 STAGE CASING UPPER

1 950 WAVE SPRING

Figure 102: Bearing position DPV(C/S) 15 C

20200879-A

100

Bearingpositions

Stages

529 BEARING SLEEVE TUNGSTEN CARB.

9.6.2

Bearing position DPV(C/S) 15/1 C

412.03 O-RING FOR STAGE CASING

920.02 NUT

108.04 STAGE CASING BOTTOM

930 SAFETY DEVICE NORD-LOCK

230 IMPELLER 529 BEARING SLEEVE TUNGSTEN CARB.

525.05 SPACER SLEEVE SEAL

108.05 STAGE CASING UPPER, WITHOUT VANES 950 WAVE SPRING

525.08 SPACER SLEEVE DE-STAGING

101

Figure 103: Bearing position DPV(C/S) 15/1 C

20200881

108.02 STAGE CASING WITH CERAMIC BEARING

525.01 SPACER SLEEVE SHORT

9.7

Exploded views

9.7.1

Pump casing

9.7.1.1

Pump casing DPV(S) 15 C

101

(412.04) (903.02)

903.02

102

(901.03) 400

(554.03)

890

(400) (723)

Figure 104: Exploded view Pump casing DPV(S) 15 C

SP2014301

723

9.7.1.2

DPV(S)F 15 C pump casing

101

(412.04) (903.02)

903.02

890

103

(901.03) 400 (723)

723

Figure 105: Exploded view DPV(S)F 15 C pump casing

SP2014304

(554.03) (920.04)

9.7.1.3

DPV(S)V 15 C pump casing

101

840.01

(840)

(412.04)

(82-5)

(903.02)

903.02

104 840.02

(840) (82-5)

Figure 106: Exploded view DPV(S)V 15 C pump casing

SP2014305

890

9.7.1.4

DPV(S)T 15 C pump casing

101

400 840

(840)

(412.04)

(82-5)

(903.02)

903.02

105

Figure 107: Exploded view DPV(S)T 15 C pump casing

SP2014306

890

9.7.1.5

DPVE 15 C pump casing

101

742

(412.04) (903.02)

903.02

106

Figure 108: Exploded view DPVE 15 C pump casing

SP2014302

890

9.7.1.6

DPVCF 15 C pump casing

101

(412.04) (903.02)

903.02

107 (901.03) 400 (723)

723

(920.04)

Figure 109: Exploded view DPVCF 15 C pump casing

SP2014303

(554.03)

9.7.1.7

Pump Casing DPH(S)I 15 C

ID4831

903.02

(412.04) (903.02)

101

890.02

Figure 110: Pump Casing DPH(S)I 15 C

SP5005307-A

108

9.7.2

Basic hydraulic

9.7.2.1

DPV(C/S) 15 C basic hydraulic

950

905

108.05 210 230

(525.03) 108.01

(108.01) 412.03

230

(525.02) 108.02 10-6

(529) 412.03 (108.02)

230

108.04

(412.01) (412.01)

412.03 (108.04) (930)

412.01

(920.02) (932) (930) (920.02)

81-88

(932) 525.05

A Figure 111: Exploded view DPV(C/S) 15 C Hydraulics

SP2014100

109

9.7.3

Motor stool

9.7.3.1

Motor stool with fixed seal DPV(C/S) 15 C

Figure 112: Exploded view Motor stool with fixed seal DPV(C/S) 10/15 B / 15 C

SP2010210-B

110

9.7.3.2

681

Motor stool with fixed seal DPH(S)I 15C

(914.05) (681)

(560) 862

(862) (920.01)

580

(914.01)

(525.06) (433)

433.01

412.01 (903.01)

(901.02)

(412.07)

903.01

(554.01) (920.03)

C B

(901.02)

111

341

160 (920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 113: Exploded view Motor stool with fixed seal DPH(S)I 10/15 B / 15 C

SP5010210-E

89-11.09

9.7.3.3

Motor stool with easy access seal DPV(C/S) 15 C

ID4108

Figure 114: Exploded view Motor stool with easy access seal DPV(C/S) 10/15 B / 15 C

SP2010220-B

112

9.7.3.4

681

Motor stool with easy access seal DPH(S)I 15 C

(914.05) (681)

(969.01)

862

(560)

(914.03)

(862)

(471)

(920.01)

(412.06)

(914.01)

(433)

433.02

(525.06)

(433) (412.06)

433.01

(969.01) (903.01)

(901.02)

(412.07)

903.01

(554.01) (920.03)

C B

(901.02)

113

341

160 (920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 115: Exploded view Motor stool with easy access seal DPH(S)I 10/15 B / 15 C

SP5010220-D

89-11.09

9.7.3.5

Motor stool with cartridge seal DPV(C/S) 15 C

(914.01) (560) (862)

862

(920.01)

(500) 681

(904)

(681)

(914.03)

(914.05)

(471) 433.02

(920.03)

(412.06)

(901.02)

(554.01)

(433)

341

(525.07) (412.05)

(412.05) (433) (903.01)

160

(412.07)

433.01

(412.06) 903.01

B Figure 116: Exploded view Motor stool with cartridge seal DPV(C/S) 10/15 B / 15 C

SP2010230-B

114

9.7.3.6

Motor stool with cartridge seal DPH(S)I 15 C

3400

681

(914.05) (681)

(914.03) (904)

862

(560)

(500)

(862)

(471)

(920.01)

(412.06)

(914.01)

(433)

433.02

(525.07) (412.05)

(412.05) (433)

433.01

(412.06) (903.01)

(901.02)

(412.07)

903.01

(554.01) (920.03)

C B

(901.02)

115

341

160 (920.13) (89-11.08) (554.05) (89-11.09) (901.06)

Figure 117: Exploded view Motor Stool with Cartridge Seal DPH(S)I 10/15 B / 15 C

SP5010230-D

89-11.09

9.7.3.7

Motor stool with high pressure / high temperature seal DPV(C/S) 15 C

(914.01) (560) (862)

862

(920.01)

(500) 681

(904)

(681)

(914.03)

(914.05)

(471) 433.02

(920.03)

(412.06)

(901.02)

(554.01)

(433)

341

(525.07) (412.05)

(412.05) 160

(903.01)

(433)

(412.07)

(412.06)

433.01

903.01

B Figure 118: Exploded view Motor stool with HP/HT seal DPV(C/S) 10/15 B /15 C

SP2010240-B

116

9.7.3.8

Motor stool with 4MC seal DPV(C/S) 15 C

ID4864

C (914.01) (560) (862)

862

(920.01)

681

(681) (914.05)

(920.03)

(901.02)

(554.01) 341

(914.03) (433)

433

(903.01)

160

(412.07) 903.01

B Figure 119: Exploded view Motor stool with 4MC seal DPV(C/S) 10/15 B /15 C

SP2010260-B

117

9.7.3.9

Motor stool with cartridge seal DPV(C/S) 15 C HD

3400

(914.01) (560) (862)

862

(920.01)

(500)

681

(681)

(901.02)

(914.05)

(904) (914.03) (471) 433.02

(412.06)

341

(433)

(920.03)

(525.07)

(554.01)

(412.05)

(412.05) (433)

433.01

(412.06)

118 (412.07)

Figure 120: Exploded view Motor Stool with Cartridge Seal DPV(C/S) 10/15 B / 15 C HD

903.01

SP2010250-B

(903.01)

9.7.4

Motor

ID3430

Figure 121: Motor exploded view 3~

20090823-B

119

10 Assembling and Disassembling DPV 25 - 60 B 10.1

General

10.2

See chapters:

• • • • • •

2 3

10.5 Torques DPV 25 - 60 B 10.6 Bearing positions 10.7.1 Pump casing 10.7.2 Basic hydraulic 10.7.3 Motor stool 10.7.4 Motor

4 5 6

For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 122 Mounting plate. If this is not available a bench jaw fitted with soft jaw caps can be used to hold the basic hydraulic.

7 8 9 10 11

ID2813

Figure 122: Mounting plate

20060100-C

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.

15 16 17

18 19 20

Disassembling DPV 25 - 60 B

Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs. Remove the coupling guards (681). Remove the coupling shells (862) and pin (560) from the shaft (210). Remove the motor (800/801). Remove the hexagon socket head cap screws (914.03). For cartridge seal versions: Loosen the grub screws (904). Remove the mechanical seal kit (433.02) from the shaft. Remove the hexagon nuts (920.03) and washers (554.1). Remove the motor stool (341). For DPV 25 B models: Remove the cover (160). For DPV 40/60 B models: Remove the cover (160) and deflector crown (270). For easy access seal versions: • remove the rotating part of the seal. • remove the spacer sleeve seal extension (525.06). For DPV 25 B models: Remove the stage casing upper (108.05). For DPV 40/60 B models: Remove the upper diffuser (171.05). Lift the hydraulic assembly from the pump casing and place it in the mounting plate. Lock the shaft with a pin ø5 mm through the hole in the shaft (210). Remove the nut (920.02) from the shaft and slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly. Remove the shroud (10-6). Remove the tie bolts (905). Remove the stage casing bottom (108.04).

120

10.3

Assembling DPV 25 - 60 B

Prepare sub-assemblies:

• •

Pump casing. See chapter 10.3.1 Pump casing assembly DPV 25 - 60 B. Hydraulic assembly. See chapter 10.3.2 Basic hydraulic assembly DPV 25 - 60 B.

10.3.2 Basic hydraulic assembly DPV 25 - 60 B 1. Place the shaft (210) in the mounting plate. 2. Lock the shaft with a pin ø5 mm through the hole in the shaft. 3. Slide a spacer sleeve seal (525.05) on the pump shaft and lock it with the circlip (932) which fits in the recess of the shaft. See figure 123 circlip position.

Bottom of shaft ID 2683

920.02 930 525.04 210 20210024-A

10.3.1 Pump casing assembly DPV 25 - 60 B 1. For DPV(S) models only: Place the pump casing (101) on the base plate (890). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow. 2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque. 3. Insert o-ring (412.01) in the o-ring chamber of the pump casing. 4. Assemble the stage casing bottom (108.04). Insert o-ring (412.03) in the chamber of the stage casing bottom. 5. Assemble the shroud (10-6) in the pump casing (101). 6. Assemble the tie bolts (905).

Figure 124: Shaft end 5. 6. 7.

Fasten the nut at the specified torque. Remove pin ø5 mm from the shaft. Lift the basic hydraulic from the mounting plate.

10.3.3 Assembling the pump DPV 25 - 60 B 1. Place the basic hydraulic assembly on the pump casing assembly. 2. For DPV 25 B versions: Assemble the stage casing upper (108.05). 3. For DPV 40/60 B versions: Assemble the deflector crown (270) in the cover (160). Note the position of the deflector crown: Make sure the pin that protrudes from the crown is positioned in the same orientation as the G 3/8 socket on the cover (160). Assemble the upper diffuser (171.05) on the basic hydraulic. Assemble the upper diffuser (171.05) on the basic hydraulic.

525.05 932

Orient the Deflector Crown in such a way that the pin is under the filler plug opening

Figure 123: circlip position Top of shaft

For the assembling order of the basic hydraulic parts see chapter 10.7.2 Basic hydraulic. For the number and positions of the bearings see chapter 10.6 Bearing positions. Assemble all applicable parts on the shaft.

121

Figure 125: Installation of the deflector crown

20160331-A

20210024-A

210

7. 8.

9. 10. 11.

12. 13. 14.

10.4

122

2. 3. 4.

Make sure that the gaps between the couplings are equally divided on both sides. See figure 126 Tighten the coupling DPV(S) 2 - 25 B or figure 127 Tighten the coupling DPV(S) 40 - 125 B.

ID3324

Figure 126: Tighten the coupling DPV(S) 2 - 25 B

20090527-A

For easy access seal versions: slide a spacer sleeve seal extension (525.06) on the shaft. • slide the rotating part of the seal on the shaft (802). Insert o-ring (412.01) in the o-ring chamber of the cover (160). Assemble the cover on the shroud. The standard orientation of the G 3/8 socket is: • DPV 25 B versions: in the same direction as the G 1/4 plugs in the pump casing. • DPV 40/60 B versions: in the same direction as the discharge connection of the pump casing. Assemble the motor stool (341) on the cover. Assemble the hexagon nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. Slide the mechanical seal kit (433.02) on the shaft. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque. For HP/HT cartridge seal versions: Apply a thread locker with medium strength (e.g. Loctite 2400) on the grub screws. For cartridge seal versions: fasten the grub screws (904) at the specified torque. Slide an o-ring (412.07) on the plug (903.01) and assemble it in the cover at the specified torque. See chapter 10.4 Assembling the motor and adjusting the pump shaft DPV 25 - 60 B for assembly of the motor and adjustment of the pump shaft.

•

ID3325

Assembling the motor and adjusting the pump shaft DPV 25 - 60 B

Figure 127: Tighten the coupling DPV(S) 40 - 125 B 8.

Assemble the coupling guards (681) with the hexagon socket head cap screws (901.01)

20090528-A

10.5

Torques DPV 25 - 60 B

Table 56: Seal cover (pos. 914.03 / 901.05)

WARNING The torques given in the table below are valid for materials at 20 °C, therefore it is essential that pumps are assembled at 20 °C ambient temperature. WARNING Never tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount. WARNING Always make sure to tighten nuts and bolts crosswise!

Pump

Thread size

Torque

V(C/S) 25 B

10 Nm

V(C/S) 40 - 60 B

10 Nm

95000697-BG

Table 57: Cartridge ring (pos. 904) Pump

Thread size

Torque

V(C/S) 25 B

3 Nm

V(C/S) 40 - 60 B

3 Nm

95000697-BG

Table 58: Taper piece IEC (pos. 914.02) Pump

Thread size

Torque

V(C/S) 25 B

M12

70 Nm

V(C/S) 40 - 15 B

M12

70 Nm

95000697-BG

Table 59: Coupling shells (pos. 914.01) Type

Frame

Thread size

Torque

Aluminium

71-112

22 Nm

Aluminium

56c-184TC

22 Nm

Cast iron

132-225

M10

70 Nm

Cast iron

213TC-364TSC

M10

70 Nm

95000697-BG

10.5.1 Torques DPV(C/S) 25 - 60 B Table 52: Shafts (pos. 920.02)

Table 60: Motor (pos. 914.02 / 901.04)

Pump

Thread size

Torque

V(C/S) 25 B

M12

50 Nm

V(C/S) 40 - 60 B

M12

50 Nm

Frame

Thread size

Torque

71/80

10 Nm

90-112

10 Nm

132

M12

70 Nm

95000697-BG

160/225

M16

70 Nm

Table 53: Screwed plug, fill (pos.903.01)

95000697-BG

Pump

Thread size

Torque

V(C/S) 25 B

G 3/8

10 Nm

V(C/S) 40 - 60 B

G 3/8

10 Nm

95000697-BG

Table 54: Screwed plug, drain (pos.903.02) Pump

Thread size

Torque

V(C/S) 25 B

G 1/4

10 Nm

V(C/S) 40 - 60 B

G 1/4

10 Nm

95000697-BG

Table 55: Tie bolts (pos. 920.03) Pump

Thread size

Torque

V(C/S) 25 B

M16

60 Nm

V(C/S) 40 - 60 B

M16

85 Nm

95000697-BG

123

10.6.1

Bearing positions DPV(C/S) 25 B

Bearingpositions

Bearing positions

Stages

10.6

2/6/12

2/6/11

2/5/10

2/6/9

2/5/8

2/7

2/6

2/5

920.02 NUT 930 SAFETY DEVICE NORD-LOCK

230 IMPELLER

4 4

509.03 INTERMEDIATE RING LOWER

525.04 SPACER SLEEVE END 525.01 SPACER SLEEVE SHORT

108.02 STAGE CASING WITH CERAMIC BEARING

529 BEARING SLEEVE TUNGSTEN CARB. 3

3 525.02 SPACER SLEEVE MIDDLE

230 IMPELLER 525.03 SPACER SLEEVE LONG

108.01 STAGE CASING

# See 20110501

2 525.02 SPACER SLEEVE MIDDLE

230 IMPELLER 525.05 SPACER SLEEVE SEAL

108.05 STAGE CASING UPPER

Figure 128: Bearing position DPV(C/S) 25 B

20110034-F

124

10.6.2

Bearing positions DPV(C/S) 25/1 B

920.02 NUT

230 IMPELLER 509.03 INTERMEDIATE RING LOWER 108.07 STAGE CASING SINGLE STAGE

930 SAFETY DEVICE NORD-LOCK 525.04 SPACER SLEEVE END 525.01 SPACER SLEEVE SHORT 529 BEARING SLEEVE TUNGSTEN CARB. 525.05 SPACER SLEEVE SEAL SINGLE STAGE

Figure 129: Bearing position DPV(C/S) 25/1 B

20110501-D

125

Bearing position DPV(C/S) 40/60 B

Bearingpositions

Stages

10.6.3

2/5/10

2/6/9

2/5/8

2/7

2/6

2/5

920.02 NUT

230.01 IMPELLER

930 SAFETY DEVICE NORD-LOCK 525.04 SPACER SLEEVE END

525.01 SPACER SLEEVE SHORT 108.02 STAGE CASING WITH CERAMIC BEARING

529 BEARING SLEEVE TUNGSTEN CARB. 525.03 SPACER SLEEVE LONG

230.01 IMPELLER 230.02 IMPELLER REDUCED HEAD

# See 20120920

2 2

525.03 SPACER SLEEVE LONG

230.01 IMPELLER 230.02 IMPELLER REDUCED HEAD

171.05 DIFFUSER UPPER

126

525.02 SPACER SLEEVE MIDDLE

525.05 SPACER SLEEVE SEAL

Figure 130: Bearing position DPV(C/S) 40/60 B

20120918-D

108.01 STAGE CASING

10.6.4

Bearing position DPV(C/S) 40/60/1 B

920.02 NUT

230.01 IMPELLER 230.02 IMPELLER REDUCED HEAD

930 SAFETY DEVICE NORD-LOCK 525.04 SPACER SLEEVE END

525.01 SPACER SLEEVE SHORT

171.07 DIFFUSER WITH BEARING SINGLE STAGE

529 BEARING SLEEVE TUNGSTEN CARB.

127

Figure 131: Bearing position DPV(C/S) 40/60/1 B

20120920-C

525.05 SPACER SLEEVE SEAL SINGLE STAGE

10.7

Exploded views

10.7.1

Pump casing

10.7.1.1

Pump casing DPV(S)F 25 B

101

(412.04) (903.02)

903.02

890

128 (920.04) 400 (723)

723

(901.03)

Figure 132: Pump casing DPV(S)F 25 B

SP2025304-A

(554.03)

10.7.1.2

Pump casing DPVCF 25 B

101

(412.04) (903.02)

903.02

129 (920.04) 400 (723)

723

(901.03)

Figure 133: Pump casing DPVCF 25 B

SP2025303-A

(554.03)

10.7.1.3

Pump casing DPVCF 40/60 B

101

(412.04) (903.02)

903.02

130 (920.04) 400 (723)

723

(920.04)

Figure 134: Pump casing DPVCF 40/60 B

SP2040303-A

(920.04)

10.7.1.4

Pump casing DPV(S)F 40/60 B

101

(412.04) (903.02)

903.02

890

131 (920.04) 400 (723)

723

(901.03)

Figure 135: Exploded view Pump casing DPV(S)F 40/60 B

SP2040304-A

(554.03)

10.7.2

Basic hydraulic

10.7.2.1

Basic hydraulic DPV(C/S) 25 B

Figure 136: Exploded view Hydraulics DPV(C/S) 25 B

SP2025100-F

132

10.7.2.2

Basic hydraulic DPV(C/S) 40/60 B

Figure 137: Exploded view Hydraulics DPV(C/S) 40/60 B

SP2040100-G

133

10.7.3

Motor stool

10.7.3.1

Motor stool with easy access seal DPV(C/S) 25 B

(914.01) (560) (862)

862

(920.01) (901.02)

681

(681) (914.05) (914.03) (471) (412.06) (920.03)

(433)

(554.01)

(969.01)

341

(525.06)

433.02

(969.01) (433)

433.01

(412.06) 160

(903.01) (412.07)

903.01

B Figure 138: Exploded view Motor stool with easy access seal DPV(C/S) 25 B

SP2025220-B

134

10.7.3.2

Motor stool with cartridge seal DPV(C/S) 25 B

Figure 139: Exploded view Motor stool with cartridge seal DPV(C/S) 25 B

SP2025230-B

135

10.7.3.3

Motor stool with HP/HT seal DPV(C/S) 25 B

Figure 140: Exploded view Motor stool with HP/HT seal DPV(C/S) 25 B

SP2025240-B

136

10.7.3.4

Motor stool with 4MC seal DPV(C/S) 25 B

ID4865

Figure 141: Exploded view Motor stool with 4MC seal DPV(C/S) 25 B

SP2025260-B

137

10.7.3.5

Motor stool with easy access seal DPV(C/S) 40/60 B

Figure 142: Exploded view Motor stool with easy access seal DPV(C/S) 40/60 B

SP2040220-B

138

10.7.3.6

Motor stool with cartridge seal DPV(C/S) 40/60 B

Figure 143: Exploded view Motor stool with cartridge seal DPV(C/S) 40/60 B

SP2040230-B

139

10.7.3.7

Motor stool with HP/HT seal DPV(C/S) 40/60 B

Figure 144: Exploded view Motor stool with HP/HT seal DPV(C/S) 40/60 B

SP2040240-B

140

10.7.3.8

Motor stool with 4MC seal DPV(C/S) 40/60 B

ID4866

Figure 145: Exploded view Motor stool with 4MC seal DPV(C/S) 40/60 B

SP2040260-B

141

10.7.4

Motor

ID3430

Figure 146: Motor exploded view 3~

20090823-B

142

11 Assembling and Disassembling DPV 85 B 11.1

General

See chapters:

• • • • • •

11.5 Torques DPV 85 B 11.6 Bearing positions 11.7.1 Pump casing 11.7.2 Basic hydraulic 11.7.3 Motor stool 11.7.4 Motor

For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 147 Mounting plate. If this is not available a bench jaw fitted with soft jaw caps can be used to hold the basic hydraulic.

13 14 15 16

ID2813

18 19

For cartridge seal versions: Loosen the grub screws (904). Remove the mechanical seal set (433.02) from the shaft. Remove the hexagon nuts (920.03) and washers (554.1). Remove the motor stool lower (341.02) for DPVCF versions or (341.03) for DPV(S) versions. For easy access seal versions: • remove the rotating part of the seal. • remove the spacer sleeve seal extension (525.06). Remove the spacers (45-4). Remove the first stage casing (108.01). Lift the hydraulic assembly from the pump casing and place it in the mounting plate. Lock the shaft with a pin ø5mm through the hole in the shaft (210). Remove the nut (920.02) from the shaft and slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly. Remove the shroud (10-6). Remove the tie bolts (905).

Figure 147: Mounting plate

20060100-C

11.3

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.

11.2 1 2 3 4 5 6 7

Disassembling DPV 85 B

Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs. Remove the coupling guards (681). Remove the coupling shells (862) and pin (560) from the shaft (210). Remove the motor (800/801). Remove hexagon head cap screws (914.07). Remove the motor stool upper (341.01). Remove the hexagon socket head cap screws (914.03).

Assembling DPV 85 B

Prepare sub-assemblies:

• •

Pump casing. See chapter 11.3.2 Basic hydraulic assembly DPV 85 B. Hydraulic assembly. See chapter 11.3.3 Assembling the pump DPV 85 B.

11.3.1 Basic hydraulic assembly DPV 85 B 1. For DPV(S) Basic hydraulic assembly only: Place the pump casing (101) on the base plate (890). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow. 2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque. 3. Insert o-ring (412.01) in the o-ring chamber of the pump casing. 4. Assemble the shroud (10-6) in the pump casing (101). 5. Assemble the tie bolts (905).

143

4. 11.3.2 Basic hydraulic assembly DPV 85 B 1. Place the shaft (210) in the mounting plate. 2. Lock the shaft with a pin ø5 mm through the hole in the shaft. 3. Slide a spacer sleeve seal (525.05) on the pump shaft and lock it with the circlip (932) which fits in the recess of the shaft. See figure 148 circlip position.

5. 6.

Bottom of shaft ID 2683

525.05 932

Figure 148: circlip position Top of shaft

20210024-A

210

For the assembling order of the basic hydraulic parts see chapter 11.7.2 Basic hydraulic. For the number and positions of the bearings see chapter 11.6 Bearing positions. Assemble all applicable parts on the shaft. Note the position of the safety device Nord-lock (930). See figure 149 Shaft end.

9. 10. 11.

12. 13. 14. 15.

Note the position of the stage casing upper. Make sure the spacers are positioned correctly in relation to the cover. For easy access seal versions: slide a spacer sleeve seal extension (525.06) on the shaft. For DPVCF versions: Insert o-ring (412.01) in the o-ring chamber of the motor stool lower (341.02) and assemble it on the shroud. Make sure it is fully adjoined. Note the orientation of the motor stool lower in relation to the pump casing with regard to the plugs. For DPV(S) versions: Insert o-ring (412.01) in the o-ring chamber of the cover (160) and assemble it on the shroud. Make sure it is fully adjoined. Note the orientation of the cover in relation to the pump casing with regard to the plugs. Assemble the motor stool lower (341.03) Assemble the hexagon nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. Slide the mechanical seal kit (433.02) on the shaft. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque. For HP/HT cartridge seal versions: Apply a thread locking agent with medium strength (e.g. Loctite 2400) on the grub screws. Fasten the grub screws (904) at the specified torque. Assemble the motor stool upper (341.01) with hexagon head cap screws (914.07). Assemble the motor stool upper (341.01) with hexagon head cap screws (914.07). See chapter 11.4 Assembling the motor and adjusting the pump shaft DPV 85 B for assembly of the motor and adjustment of the pump shaft.

920.02 930

11.4

525.04

Figure 149: Shaft end

20210024-A

210

144

1. 2.

5. 6. 7.

Fasten the nut at the specified torque. Remove pin ø5 mm from the shaft. Lift the basic hydraulic from the mounting plate.

11.3.3 Assembling the pump DPV 85 B 1. Place the basic hydraulic assembly on the pump casing assembly. 2. Assemble the final stage casing (108.01). 3. Assemble the rubber spacers (45-4).

3. 4.

Assembling the motor and adjusting the pump shaft DPV 85 B

Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque. Make sure that the gaps between the couplings are equally divided on both sides. See figure 150 Tighten the coupling DPV(S) 40 - 125 B.

11.5.1 Torques DPV(C/S) 85 B Table 61: Shafts (pos. 920.02)

ID3325

Pump

Thread size

Torque

V(C/S) 85 B

M12

50 Nm

95000697-BG

Table 62: Screwed plug, fill (pos.903.01) Pump

Thread size

Torque

V(C/S) 85 B

G 3/8

10 Nm

95000697-BG

Table 63: Screwed plug, drain (pos.903.02) Pump

Thread size

Torque

V(C/S) 85 B

G 1/4

10 Nm

95000697-BG

Figure 150: Tighten the coupling DPV(S) 40 - 125 B 8.

20090528-A

Table 64: Tie bolts (pos. 920.03)

Assemble the coupling guards (681) with the hexagon socket head cap screws (914.05)

11.5

Torques DPV 85 B WARNING The torques given in the table below are valid for materials at 20 °C, therefore it is essential that pumps are assembled at 20 °C ambient temperature. WARNING Never tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount.

Pump

Thread size

Torque

V(C/S) 85 B

M16

85 Nm

95000697-BG

Table 65: Seal cover (pos. 914.03 / 901.05) Pump

Thread size

Torque

V(C/S) 85 B

10 Nm

95000697-BG

Table 66: Cartridge ring (pos. 904) Pump

Thread size

Torque

V(C/S) 85 B

3 Nm

95000697-BG

145

Table 67: Motor stool upper (pos. 914.18) Pump

Thread size

Torque

V(C/S) 85 B

M10

50 Nm

95000697-BG

Table 68: Taper piece IEC (pos. 914.02) Pump

Thread size

Torque

V(C/S) 85 B

M12

70 Nm

95000697-BG

Table 69: Coupling shells (pos. 914.01) Type

Frame

Thread size

Torque

Aluminium

71-112

22 Nm

Aluminium

56c-184TC

22 Nm

Cast iron

132-225

M10

70 Nm

Cast iron

213TC-364TSC

M10

70 Nm

95000697-BG

Table 70: Motor (pos. 914.02 / 901.04) Frame

Thread size

Torque

71/80

10 Nm

90-112

10 Nm

132

M12

70 Nm

160/225

M16

70 Nm

95000697-BG

146

11.6

Bearing positions

11.6.1

Bearing positions DPV(C/S) 85 B

920.02 NUT 930 SAFETY DEVICE NORD-LOCK

914.06 SOCKET HEAD CAP SCREW

525.04 SPACER SLEEVE END 503 IMPELLER WEAR RING

412.03 O-RING FOR STAGE CASING

230.01 IMPELLER

525.02 SPACER SLEEVE MIDDLE

914.06 SOCKET HEAD CAP SCREW

Stages

Bearingpositions

108.02 STAGE CASING WITH CERAMIC BEARING

6 5 4 3 2 1

3/6 2/5 2/4 2 2 1#

230.01 IMPELLER

412.03 O-RING FOR STAGE CASING

525.01 SPACER SLEEVE SHORT 529 BEARING SLEEVE TUNGSTEN CARB. 525.02 SPACER SLEEVE MIDDLE

914.06 SOCKET HEAD CAP SCREW

108.01 STAGE CASING

525.03 SPACER SLEEVE LONG

230.01 IMPELLER 230.02 IMPELLER (Reduced head)

45-4 SPACER

# At single stage pumps, 525.03 will be replaced by 525.01 and 529

Figure 151: Bearing position DPV(C/S) 85 B

147

525.03 # SPACER SLEEVE LONG 525.05 SPACER SLEEVE SEAL 20080547-J

108.01 STAGE CASING

11.7

Exploded views

11.7.1

Pump casing

11.7.1.1

Pump casing DPV(S) 85 B

3333

101 412.03

(412.04) (903.02)

903.02

890

148 (920.04) (554.03) 723

(723)

Figure 152: Exploded view Pump Casing DPV(S) 85 B

SP2085304-A

400 (901.03)

11.7.1.2

Pump casing DPVC 85 B

3334

101 412.03

(412.04) (903.02)

903.02

149 (920.04) (554.03) 723

(723)

Figure 153: Exploded view Pump Casing DPVC 85 B

SP2085303-A

400 (901.03)

11.7.2

Basic hydraulic

11.7.2.1

Basic hydraulic DPV(C/S) 85 B

3332

Figure 154: Exploded view Basic Hydraulics DPV(C/S) 85 B

SP2085100-C

150

11.7.3

Motor stool

11.7.3.1

Motor stool with easy access seal DPV(S)F 85 B

ID 3326

(914.01) (862)

862

(560)

681

(681) (914.05)

341.01

(914.07)

341.03

(554.07)

(914.03) (471) (920.03)

(412.06)

(554.01)

433.02

(433) (969.01) (525.06)

903.01

(433)

(903.01)

(412.06)

(412.07)

433.01

(969.01)

160

Figure 155: Exploded view Motor Stool with EA Seal DPV(S)F 85 B

SP2085224-A

151

11.7.3.2

Motor stool with cartridge seal DPV(S)F 85 B

ID 3485

(914.01)

(862)

862

(560)

681

(681) (914.05)

341.01

(914.07)

341.03

(554.07)

(500) (904) (914.03) (471) 433.02

(920.03) (554.01)

(412.06) (433) (525.07) (412.05)

903.01

(903.01) (412.07) 160

152

(412.05) (433)

433.01

Figure 156: Exploded view Motor Stool with Cartridge Seal DPV(S)F 85 B

SP2085234-A

(412.06)

11.7.3.3

Motor stool with high pressure/high temperature seal DPV(S)F 85 B

3328

(914.01)

(862)

862

(560)

681

(681) (914.05)

341.01

(914.07)

341.03

(554.07)

(500) (904) (914.03) (471) 433.02

(920.03) (554.01)

(412.06) (433) (525.10) (412.05)

903.01

(903.01) (412.07) 160

153 (412.05) (433)

433.01

Figure 157: Exploded view Motor Stool with HP/HT Seal DPV(S)F 85 B

SP2085244-A

(412.06)

11.7.3.4

Motor stool with easy access seal DPVCF 85 B

3329

(914.01) (862)

681

862

(560)

(681) (914.05)

341.01

(914.07)

341.02

(554.07)

(914.03) (471) (920.03)

(412.06)

(554.01)

(433)

433.02

(969.01) (525.06)

(433) (412.06) (412.07)

903.01

(903.01)

433.01

(969.01)

Figure 158: Exploded view Motor Stool with EA Seal DPVCF 85 B

SP2085223-B

154

11.7.3.5

Motor stool with cartridge seal DPVCF 85 B

3330

(914.01)

(862)

862

(560)

681

(681) (914.05)

341.01

(914.07)

341.02

(554.07)

(500) (904) (914.03) (471) 433.02

(920.03) (554.01)

(412.06) (433) (525.07) (412.05)

(412.07)

903.01

(903.01)

155

(412.05) (433)

433.01

Figure 159: Exploded view Motor Stool with Cartridge Seal DPVCF 85 B

SP2085233-A

(412.06)

11.7.3.6

Motor stool with high pressure / high temperature seal DPVCF 85 B

3331

(914.01) (862)

681

862

(560)

(681) (914.05)

341.01

(914.07)

341.02

(554.07)

(500) (904) (914.03) (471) 433.02

(920.03) (554.01) (412.06) (433) (525.10) (412.05)

(412.07)

903.01

(903.01)

156 (412.05) (433)

433.01

Figure 160: Exploded view Motor Stool with HP/HT Seal DPVCF 85 B

SP2085243-A

(412.06)

11.7.4

Motor

ID3430

Figure 161: Motor exploded view 3~

20090823-B

157

12 Assembling and Disassembling DPV 125 B 12.1

General

6 7 8

See chapters:

• • • • • •

12.5 Torques DPV 125 B 12.6 Bearing positions 12.7.1 Pump casing 12.7.2 Basic hydraulic 12.7.3 Motor stool 12.7.4 Motor

9 10 11 12 13

For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 162 Mounting plate.

14 15 16

ID4667

17 18

Remove the hexagon nuts (920.03) and washers (554.1). Remove the motor stool (341). Remove the hexagon socket head cap screws (914.03). Loosen the grub screws (904). Remove the mechanical seal set (433.02) from the shaft. Remove the cover (160). Remove the shroud (10-6). Remove the hexagon socket head cap screws (914.06) and locking rings (930.03). Lift the hydraulic assembly from the pump casing and place it in the mounting plate. Lock the shaft with a pin ø5mm through the hole in the shaft (210). Remove the hexagon cap nuts (920.04) from the tie bolts internal (905.02). Remove the stage casing bottom (108.04). Remove the nut (920.02) from the shaft and slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly. Remove the tie bolts (905).

12.3

Assembling DPV 125 B

Figure 162: Mounting plate

20141372

Prepare sub-assemblies:

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.

158

12.2 1 2 3 4 5

Disassembling DPV 125 B

Drain the pump by removing the G 1/4 (903.02) and G 3/8 (903.01) plugs. Remove the extension sleeves (532.01). Remove the coupling guards (681). Remove the coupling shells (862) and pin (560) from the shaft (210). Remove the motor (800/801).

• •

Pump casing. See chapter 12.3.1 Pump casing assembly DPV 125 B. Hydraulic assembly. See chapter 12.3.2 Basic hydraulic assembly DPV 125 B.

12.3.1 Pump casing assembly DPV 125 B 1. For DPV(S) models only: Place the pump casing (101) on the base plate (890). Note the position of the pump casing in regard to the arrow on the base plate indicating the direction of flow. 2. Slide an o-ring (412.04) on the plugs (903.02) and assemble them in the pump casing (101) at the specified torque. 3. Insert o-ring (412.01) in the o-ring chamber of the pump casing. 12.3.2 Basic hydraulic assembly DPV 125 B 1. Place the shaft (210) in the mounting plate. 2. Lock the shaft with a pin ø5 mm through the hole in the shaft.

Slide a spacer sleeve seal (525.05) on the pump shaft and lock it with the circlip (932) which fits in the recess of the shaft. See figure 163 circlip position. Place the deflector crown (270) on the mounting plate.

Torque see 95000697 Apply Loctite 2400 in threads (4x)

Bottom of shaft ID 2683

210

Top of shaft

5. 6. 7.

20210024-A

Figure 163: circlip position

Figure 165: Assembly of Stage Casing Wear Rings

Assemble a stage casing upper (108.05). Insert o-ring (412.10) in the o-ring chamber of each stage casing. Assemble a casing wear ring in each stage casing. The wear rings are locked into place by a cover plate (68-3.02) and hexagon head bolts (901.07). Apply a suitable thread locking agent (Loctite 2400) on the bolts and fasten them at the specified torque.

20151350-B

525.05 932

For the assembling order of the basic hydraulic parts see chapter 12.7.2 Basic hydraulic. For the number and positions of the bearings see chapter 12.6 Bearing positions. Assemble all applicable parts on the shaft. Note the position of the safety device Nord-lock (930). See figure 166 Shaft end.

920.02 930 525.04

Torque see 95000697

Figure 166: Shaft end

Figure 164: Assembly of Stage Casing Wear Rings

20151350-B

Apply Loctite 2400 in threads (4x)

20210024-A

210

9. Fasten the nut at the specified torque. 10. Assemble the stage casing bottom. Note the position of the holes for the internal tie bolts. 11. Assemble the internal tie bolts (905.02) in the deflector crown. 12. Apply a suitable thread locking agent (Loctite 2400) on the tie bolts and assemble the hexagon head cap nuts (920.04). Fasten them at the specified torque. 13. Insert o-ring (412.11) in the o-ring chamber of the stage casing bottom (108.04). 14. Remove pin ø5 mm from the shaft. 15. Lift the basic hydraulic from the mounting plate.

159

Assemble the coupling shells (862) and loosely fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01). Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1.5 mm. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque. Make sure that the gaps between the couplings are equally divided on both sides. See figure 167 Tighten the coupling DPV(S) 40 - 125 B.

ID3325

Figure 167: Tighten the coupling DPV(S) 40 - 125 B 7.

Assemble the coupling guards (681) with the hexagon socket head cap screws (901.01)

12.5 160

12.4

1. 2.

Assembling the motor and adjusting the pump shaft DPV 125 B

For models with a taper piece, assemble the taper piece. Insert the pin for coupling (560) in the shaft.

20090528-A

12.3.3 Assembling the pump DPV 125 B 1. Place the basic hydraulic assembly on the pump casing assembly. 2. Fasten the hydraulic assembly to the pump casing with the hexagon socket head cap screws (914.06) and locking rings (930.03) at the specified torque. 3. Assemble the shroud (10-6) in the pump casing (101). 4. Assemble the tie bolts (905). 5. Insert o-ring (412.01) in the o-ring chamber of the cover (160). 6. Assemble the cover on the shroud. The standard orientations of the G 3/8 sockets is in the same direction as the suction/discharge connections of the pump casing. Make sure the cover (160) is fully adjoined to the deflector crown (270). 7. Assemble the motor stool (341) on the cover. 8. Assemble the hexagon nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. 9. Slide the mechanical seal kit (433.02) on the shaft. 10. Assemble the hexagon socket head cap screws (914.03) and fasten them at the specified torque. 11. For HP/HT cartridge seal versions: Apply a thread locking agent with medium strength (e.g. Loctite 2400) on the grub screws. 12. Fasten the grub screws (904) at the specified torque. 13. Slide an o-ring (412.07) on the extension sleeves (903.01) and apply a thread locking agent with medium strength (e.g. Loctite 2400 on the outer threads. Assemble them in the cover at the specified torque. 14. Slide an o-ring (412.07) on the plugs and assemble them in the cover at the specified torque. 15. See chapter 12.4 Assembling the motor and adjusting the pump shaft DPV 125 B for assembly of the motor and adjustment of the pump shaft.

Torques DPV 125 B WARNING The torques given in the table below are valid for materials at 20 °C, therefore it is essential that pumps are assembled at 20 °C ambient temperature.

WARNING Never tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount.

Table 77: Inlet ring (pos. 914.19)

WARNING Always make sure to tighten nuts and bolts crosswise!

Pump

Thread size

Torque

V(C/S) 125 B

10 Nm

Table 79: Screwed plug, extension (pos. 903.08)

12.5.1 Torques DPV(C/S) 125 B Table 71: Shafts (pos. 920.02)

Pump

Thread size

Torque

V(C/S) 125 B

16 Nm

95000697-BG

Table 78: Internal tie bolt (pos. 905.02)

95000697-BG

Pump

Thread size

Torque

V(C/S) 125 B

G 3/8

15 Nm

95000697-BG

Table 80: Stage casing wear ring (pos. 901.07) Pump

Thread size

Torque

V(C/S) 125 B

3 Nm

95000697-BG

Table 81: Coupling shells (pos. 914.01)

Pump

Thread size

Torque

V(C/S) 125 B

M16

100 Nm

95000697-BG

Table 72: Screwed plug, fill (pos.903.01)

Type

Frame

Thread size

Torque

Aluminium

71-112

22 Nm

Aluminium

56c-184TC

22 Nm

Cast iron

132-225

M10

70 Nm

Pump

Thread size

Torque

Cast iron

213TC-364TSC

M10

70 Nm

V(C/S) 125 B

G 3/8

10 Nm

95000697-BG

Table 82: Motor (pos. 914.02 / 901.04)

Table 73: Screwed plug, drain (pos.903.02)

Frame

Thread size

Torque

Pump

Thread size

Torque

71/80

10 Nm

V(C/S) 125 B

G 1/4

10 Nm

90-112

10 Nm

95000697-BG

Table 74: Tie bolts (pos. 920.03)

132

M12

70 Nm

160/225

M16

70 Nm

95000697-BG

Pump

Thread size

Torque

V(C/S) 125 B 16 bar

M20

55 Nm

V(C/S) 125 B 25 bar

M20

85 Nm

95000697-BG

Table 75: Seal cover (pos. 914.03 / 901.05) Pump

Thread size

Torque

V(C/S) 125 B

10 Nm

95000697-BG

Table 76: Cartridge ring (pos. 904) Pump

Thread size

Torque

V(C/S) 125 B

10 Nm

95000697-BG

161

Bearing positions

12.6.1

Bearing positions DPV(C/S) 125 B

920.02 NUT

Bearingpositions

Stages

12.6

930 SAFETY DEVICE NORD-LOCK 525.04 SPACER SLEEVE END

230.01 IMPELLER

# see 20151358

108.02 STAGE CASING WITH CERAMIC BEARING

3 525.02 SPACER SLEEVE MIDDLE

502.02 STAGE CASING WEAR RING

69-3.02 COVER PLATE FOR STAGE CASING WEAR RING

529 BEARING SLEEVE TUNGSTEN CARBIDE 525.03 SPACER SLEEVE LONG

901.07 HEXAGON HEAD BOLT 412.03 O-RING FOR STAGE CASING

230.01 IMPELLER

2 108.01 STAGE CASING

525.01 SPACER SLEEVE SHORT 525.03 SPACER SLEEVE LONG

502.02 STAGE CASING WEAR RING

2 69-3.02 COVER PLATE FOR STAGE CASING WEAR RING

525.03 SPACER SLEEVE LONG

901.07 HEXAGON HEAD BOLT

230.01 IMPELLER 230.02 IMPELLER (Reduced head)

412.03 O-RING FOR STAGE CASING

1 525.03 SPACER SLEEVE LONG

1 525.05 SPACER SLEEVE SEAL

Figure 168: Bearing position DPV(C/S) 125 B

20130285-E

162

108.05 STAGE CASING, UPPER

12.6.2

Bearing positions DPV(C/S) 125/1 B

920.02 NUT

930 SAFETY DEVICE NORD-LOCK 525.04 SPACER SLEEVE END

230.01 IMPELLER 230.02 IMPELLER (Reduced head)

525.02 SPACER SLEEVE MIDDLE

529 BEARING SLEEVE TUNGSTEN CARB.

163

Figure 169: Bearing position DPV(C/S) 125/1 B

525.05 SPACER SLEEVE SEAL

20151358-B

108.07 TAGE CASING UPPER WITH CERAMIC BEARING

12.7

Exploded views

12.7.1

Pump casing

12.7.1.1

Pump casing DPV(C/S) 125 B

4544

101

(412.04)

903.02

(903.02)

890

164

(920.04) 400 (723)

723

(901.03)

Figure 170: Exploded view Pump Casing DPV(C/S) 125 B

SP2125304

(554.03)

12.7.2

Basic hydraulic

12.7.2.1

Basic hydraulic DPV(C/S) 125 B

3332

B (932) 905.02

(412.10)

(525.05) 108.05

(525.03) (108.05) (108.07)

108.07

(525.05) (525.02)

230.01

(529)

230.02

(412.10)

(901.07) (68-3.02)

10-6

502.02 108.01

(108.01) (525.03) (525.03)

(920.08)

(525.01)

412.01

(412.01) (412.01) 230.01 230.02

(412.10)

210 (901.07) (68-3.02) 502.02 108.02

(108.02) (525.03)

905

(529) (525.02) 230.01

(412.10) (412.11) (914.19) (930.03) (920.08)

81-88

(525.04) (930) (920.02) (932) (412.10) (901.07)

270 108.04

165

(914.19)

(68-3.02)

(930.03)

502.02

(412.11)

Figure 171: Exploded view Basic Hydraulics DPV(C/S) 125 B

SP2125100-C

(108.04)

12.7.3

Motor stool

12.7.3.1

Motor stool with cartridge seal DPV(C/S) 125 B

3331

C (914.01) (560)

862

(862)

681

(681) (914.05)

(904) (500) (914.03) (471)

433.02

(412.06) (433) (525.07) (412.05) (920.03) (554.01) (412.05)

341

(433)

433.01

(412.06)

(903.01) 903.01

166

(412.07) (903.08)

903.08

(412.07)

B Figure 172: Exploded view Motor Stool with Cartridge Seal DPV(C/S) 125 B

SP2125230-B

160

12.7.4

Motor

ID3430

Figure 173: Motor exploded view 3~

20090823-B

167

13 Assembling and Disassembling DPLHS 6 13.1

General

See chapters:

• • • •

13.5 Torques DPLHS 6 13.6 Bearing positions DPLHS 6 13.7.1 Pump assembly DPLHS 6 13.7.2 Motor

12 13

For easy (dis)assembly of the basic hydraulic a special tool is available, see figure 174 Mounting plate. If this is not available a bench jaw fitted with soft jaw caps can be used to hold the basic hydraulic.

Lift the hydraulic assembly from the pump casing and place it in the mounting plate. Lock the shaft with a pin ø5 mm through the hole in the shaft (210). Remove the nut (920.02) from the shaft and slide all parts from the shaft. It is recommended to number the parts in sequence of disassembly. Remove the shroud (10-6). Remove the tie bolts (905).

13.3

Assembling DPLHS 6

Prepare sub-assemblies:

•

ID2813

Figure 174: Mounting plate

20060100-C

•

As a general rule, always renew all applicable o-rings and seals. For easy dis-/assembly lubricate with water or a soap solution.

13.2 1 168

2 3 4 5 6 7 8

Disassembling DPLHS 6

Drain the pump by removing the M10 (903.02) and G 3/8 (903.01) plugs. Remove the coupling guards (681). Remove the coupling shells (862) and pin (560) from the shaft (210). Remove the motor (800/801). Remove the hexagon nuts (920.03) and washers (554.1) from the tie bolts (905). Remove the motor stool (341). Remove the rotating part of the seal. Remove the stage casing upper (108.05).

Pump casing. See chapter 13.3.1 Pump casing assembly DPLHS 6. Hydraulic assembly. See chapter 13.3.2 Basic hydraulic assembly DPLHS 6.

13.3.1 Pump casing assembly DPLHS 6 1. Slide an o-ring (412.04) on the plug (903.02) and assemble it in the pump casing (101). 2. Insert o-ring (412.01) in the o-ring chamber of the pump casing. 3. Assemble the shroud (10-6) in the pump casing (101). 4. Assemble the tie bolts (905). 13.3.2 Basic hydraulic assembly DPLHS 6 1. Place the shaft (210) in the mounting plate. 2. Lock the shaft with a pin ø5 mm through the hole in the shaft. 3. Slide a spacer sleeve seal (525.05) on the pump shaft and lock it with the circlip (932) which fits in the recess of the shaft. See figure 175 circlip position.

6. Bottom of shaft ID 2683

7. 525.05

210

20210024-A

932

Figure 175: circlip position Top of shaft

For the assembling order of the basic hydraulic parts see chapter 13.7.1 Pump assembly DPLHS 6. For the number and positions of the bearings see chapter 13.6 Bearing positions DPLHS 6. Assemble all applicable parts on the shaft. Note the position of the safety device Nord-lock (930). See figure 176 Shaft end.

13.4

1. 2. 3. 4.

5. 920.02 930 230

Figure 176: Shaft end 5. 6. 7.

20210024-A

210

Fasten the nut at the specified torque. Remove pin ø5 mm from the shaft. Lift the basic hydraulic from the mounting plate.

13.3.3 Assembling the pump DPLHS 6 1. Place the basic hydraulic assembly on the pump casing assembly. 2. Assemble the stage casing upper (108.05). 3. Slide the rotating part of the seal on the shaft (210). 4. Insert o-ring (412.01) in the o-ring chamber of the motor stool (341). 5. Lubricate the stationary part of the seal (433) with water or a soap solution and insert it in the chamber of the motor stool.

Assemble the motor stool on the shroud. The standard orientation of the G 3/8 socket is in the same direction as the discharge connection of the pump casing. Make sure the motor stool (341) is fully adjoined to the shroud (10-6). Assemble the hexagon cap nuts (920.03) and washers (554.01) on the tie bolts and tighten them in a crosswise fashion at the specified torque. Slide a joint ring (411.01) on the plug (903.01) and assemble it in the socket of the motor stool. See chapter 13.4 Assembling the motor and adjusting the pump shaft DPLHS 6 for assembly of the motor and adjustment of the pump shaft.

Assembling the motor and adjusting the pump shaft DPLHS 6

For models with a taper piece, assemble the taper piece. Assemble the motor (800/801) with the hexagon head bolts (901.02) and washers (554.02). Insert the pin for coupling (560) in the shaft. Assemble the coupling shells (862) and loosely fasten them with the hexagon socket head cap screws (914.01) and nuts (920.01). Use a tool like a suitable tire lever under the coupling to lift the shaft (210) 1 mm below the highest position. Make sure that the coupling shells can move freely over the motor shaft. For motors with an angular ball bearing make sure the motor shaft is not lifted. While the shaft is lifted, fully tighten the hexagon socket head cap screws (914.01) in a crosswise fashion to the specified torque. Make sure that the gaps between the couplings are equally divided on both sides. See figure 177 Tighten the coupling DPLHS 6.

169

13.5.1 Torques DPLHS 6 Table 83: Shafts (pos. 920.02) ID3324

Pump

Thread size

Torque

LHS 6

M10

40 Nm

95000697-BG

Table 84: Screwed plug, fill (pos.903.01) Pump

Thread size

Torque

LHS 6

G 3/8

20 Nm

95000697-BG

Figure 177: Tighten the coupling DPLHS 6 8.

20030733

Table 85: Screwed plug, drain (pos.903.02)

Assemble the coupling guards (681) with the hexagon socket head cap screws (901.01)

13.5

Torques DPLHS 6 WARNING The torques given in the table below are valid for materials at 20 °C, therefore it is essential that pumps are assembled at 20 °C ambient temperature. WARNING Never tighten nuts and bolts to the required amount of torque at once. Always make sure to increase torque using at least 3 attempts before reaching the required amount. WARNING Always make sure to tighten nuts and bolts crosswise!

170

Pump

Thread size

Torque

LHS 6

M10

20 Nm

95000697-BG

Table 86: Tie bolts (pos. 920.03) Pump

Thread size

Torque

LHS 6

M16

80 Nm

95000697-BG

Table 87: Coupling shells (pos. 914.01) Type

Frame

Thread size

Torque

Aluminium

71-112

22 Nm

Aluminium

56c-184TC

22 Nm

Cast iron

90-200

M10

70 Nm

Cast iron

182TC-326TSC

M10

70 Nm

95000697-BG

Table 88: Motor (pos. 914.02 / 901.04) Frame

Thread size

Torque

71/80

10 Nm

90-112

10 Nm

132

M12

70 Nm

160/225

M16

70 Nm

95000697-BG

13.6

Bearing positions DPLHS 6

01 108.01

Stage casing

02 108.02

Stage casing with ceramic bearing1

04 108.04

Stage casing bottom

05 108.05

Stage casing Upper

Impeller location 1.

Counter parts of the bearing on the shaft (529 bearing sleeve, 525.01 spacer sleeve short)

Nr. of stages 21

DPLHS 6

100

120

140

160

180

200

171

101

905

(554.01)

SP1006014-A

Figure 178: Exploded view DPLHS 6

341

901.02

554.02

(903.02)

(412.04)

(903.01)

(411.01) 903

10-6 210

108.04

108.01

(930) (920.02)

(932)

(920.02)

(525.04) (930)

(525.04)

(932)

(108.04)

412.03

230

(523.03)

(108.01)

81-88

(525.01)

(529)

(108.02)

412.03

(525.02)

230

(525.08)

108.02

525

Pump assembly DPLHS 6

(920.03)

862

412.03

230

108.05

(525.05) (525.03)

13.7.1

681

(920.01)

(560)

(862)

(914.01)

433

Exploded views

901.01

722

(433)

412.01

13.7

172

13.7.2

Motor

ID3430

Figure 179: Motor exploded view 3~

20090823-B

173

14 Electrical installation 14.1

Electrical installation WARNING In accordance with the local regulations only authorised personnel is allowed to electrically connect the motor. ATTENTION Connect the motor according to figure 180 Motor connections and always check the rotation direction.

Electrical connections: • Make sure that the motor specifications correspond with the power supply to which the pump motor is connected. Consult "Electrical diagrams" for the correct connection diagram. • If your motor is provide with an anticondensation heater you could find the connection diagram on the motor. • Connect the motor using a manual motor protector.

Example may differ upon chosen motor

20130499-A

ID2482

Figure 180: Motor connections 174

PTC connection STM 140 EK: • Standard motors 3 kW and up are equipped with a PTC thermistor. Consult Table 89 Technical specifications PTC STM 140 EK. • Connect the PTC to a thermistor relay.

Table 89: Technical specifications PTC STM 140 EK Value tn [oC]

140

R20 °C [Ώ]

~ 20

Rtn-20 °C [Ώ]

~ 250

Rtn-5 °C [Ώ]

< 550

Rtn+5 °C [Ώ]

> 1330

Rtn+15 °C [Ώ]

> 4000

Un [VDC]

2.5 < U < 30

15 De-staging 15.1

De-staging a pump DPV(C/S) 2-15 B

On request it is possible to order a standard destaged pump for the DPV(C/S) 2-15 B. This option is not standard possible for the DPV(C/S) 25-125 B.

When de-staging a pump fitted with the original full (upper) stages, proceed as follows:

ATTENTION Only the upper pump stage of the pump can be de-staged.

15.1.1 DPV 2 - 15 B • Replace the upper impeller (230) by a spacer sleeve de-staging (525.11/ 525.14). • Replace the stage casing upper (108.05) by a stage casing upper without vanes (108.06).

ATTENTION For correct assembling and disassembling of the pump, consult the preceding chapters about assembling and disassembling the pump type concerned.

ATTENTION Exception: For DPV(C/S) 25-85 B and DPV(C/S) 2/4/6 B with HP/HT seal, only exchange the de-staging sleeve (525.11/ 525.14 / 525.15).

920.03

920.02

Figure 181: De-staging DPV(C/S) 2-15 B

20100440-B

175

15.2

De-staging a pump DPV(C/S) 15 C

On request it is possible to order a standard destaged pump for the DPV(C/S) 15 C. This option is not standard possible for the DPV(C/S) 25-125 B. ATTENTION Only the upper pump stage of the pump can be de-staged. ATTENTION For correct assembling and disassembling of the pump, consult the preceding chapters about assembling and disassembling the pump type concerned.

When de-staging a pump fitted with the original full (upper) stages, proceed as follows:

15.2.1 DPV 15 C • Replace the upper impeller (230) by a spacer sleeve de-staging (525.11/ 525.14). • Replace the stage casing upper (108.05) by a stage casing upper without vanes (108.06). ATTENTION Exception: For DPV(C/S) 25-85 B and DPV(C/S) 2/4/6 B with HP/HT seal, only exchange the de-staging sleeve (525.11/ 525.14 / 525.15).

ID4858

920.03

920.02

176

Figure 182: De-staging DPV(C/S) 15 C

20200902-A

525.11

16 Low NPSH 16.1

Low NPSH option DPV(C/S) 2 - 6 B

On request a Low NPSH impeller for the DPV(C/S) 2 - 15 B is available. ATTENTION Only the Stage Casing Bottom with the lowest Impeller of the pump can be exchanged. ATTENTION For correct assembling and disassembling of the pump, consult the preceding chapters about assembling and disassembling the pump type concerned.

230

V(C/S) 2 1x V(C/S) 4/6 0x

(525.18) (529) 412.03 (108.02)

(230.03) 108.10

(412.03) (108.04) V(C/S) 2 (108.10) V(C/S) 4/6

177

(525.16)

(930) (920.02)

V(C/S) 2 1x V(C/S) 4/6 0x

Figure 183: Stage Casing Bottom DPV(C/S) 2 - 6 B kit for Low NPSH

SP2002600-A

(525.04)

16.1.1

Low NPSH parts DPV(C/S) 2 B

Figure 184: Low NPSH parts DPV(C/S) 2 B

20200541

178

16.1.2

Low NPSH parts DPV(C/S) 4 B

Figure 185: Low NPSH parts DPV(C/S) 4 B

20200542-A

179

16.1.3

Low NPSH parts DPV(C/S) 6 B

Figure 186: Low NPSH parts DPV(C/S) 6 B

20200543-A

180

16.2

Low NPSH option DPV(C/S) 10/15 B

(230.03) (412.03)

108.10

(108.10)

Figure 187: Stage Casing Bottom DPV(C/S) 10/15 B Low NPSH

SP2010600

181

16.2.1

Low NPSH parts DPV(C/S) 10 B

Figure 188: Low NPSH parts DPV(C/S) 10 B

20200544-A

182

16.2.2

Low NPSH parts DPV(C/S) 15 B

Figure 189: Low NPSH parts DPV(C/S) 15 B

20200545-A

183

16.3

Low NPSH option DPV(C/S) 15 C

On request a Low NPSH impeller for the DPV(C/S) 15 C is available. ATTENTION Only the Stage Casing Bottom with the lowest Impeller of the pump can be exchanged. ATTENTION For correct assembling and disassembling of the pump, consult the preceding chapters about assembling and disassembling the pump type concerned. ATTENTION The lowest "stage casing with bearing" will have to be moved up one place.

(525.19) (230.03) (525.18) (412.03)

108.10

(525.04) 184

Figure 190: Stage Casing Bottom DPV(C/S) 15 C Low NPSH

SP2014600

(108.10)

16.3.1

Low NPSH parts DPV(C/S) 15 C

Figure 191: Low NPSH parts DPV(C/S) 15 C

20200903-A

185

16.4

Low NPSH option DPV(C/S) 25 B

On request a Low NPSH impeller for the DPV(C/S) 25 B is available. ATTENTION Only the Stage Casing Bottom with the lowest Impeller of the pump can be exchanged. ATTENTION For correct assembling and disassembling of the pump, consult the preceding chapters about assembling and disassembling the pump type concerned. ATTENTION The lowest "stage casing with bearing" will have to be moved up one place.

(525.18) (230.03) (412.03)

108.10

Figure 192: Stage Casing Bottom DPV(C/S) 25 B Low NPSH

SP2025600

(108.10)

186

16.4.1

Low NPSH parts DPV(C/S) 25 B

Figure 193: Low NPSH parts DPV(C/S) 25 B

20221010

187

16.5

Low NPSH option DPV(C/S) 40 B

On request a Low NPSH impeller for the DPV(C/S) 40 B is available. ATTENTION Only the Stage Casing Bottom with the lowest Impeller of the pump can be exchanged. ATTENTION For correct assembling and disassembling of the pump, consult the preceding chapters about assembling and disassembling the pump type concerned. ATTENTION The lowest "stage casing with bearing" will have to be moved up one place.

(525.18) (230.03) (412.03)

108.10

(108.10)

Figure 194: Stage Casing Bottom DPV(C/S) 40 B Low NPSH

SP2040600

188

16.5.1

Low NPSH parts DPV(C/S) 40 B

Figure 195: Low NPSH parts DPV(C/S) 40 B

20211174-A

189

duijvelaar pompen dp pumps Kalkovenweg 13 2401 LJ Alphen aan den Rijn (NL) t +31 172 48 83 88 www.dp.nl BE00000609-I / EN 2023-10