BUSINESS GUIDE
Foundries
www.agoria.be
AGORIA, THE TECHNOLOGY INDUSTRY ASSOCIATION
1,700 companies in 10 fields of activity Agoria brings together and defends the interests of all companies that manufacture and use technology. It is committed to the future of these companies and their 275,000 or so employees.
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www.agoria.be
Belgian Foundries
As a supplier, the foundry industry plays a strategic role in the economic tissue: its markets range from the automotive sector, mechanical engineering, building and road construction, offshore, defence, ... to art castings and precision parts for the electronics and medical sectors. At the end of 2013, this sector represented 27 companies totalling a turnover of 420 million euro and a workforce of 2,169 people.
The sector markets a wide range of castings, from a few grams with extremely tight tolerances to huge units of several tonnes and this with unmatched flexibility in terms of design freedom, as well as in an almost unlimited range of alloys.
Two main prerequisites must be met to produce a quality casting: a sound design and the selection of an alloy that is adapted to the operating conditions and loads. If optimum customisation is to be achieved, close cooperation between product developer and founder is more than ever necessary, right from the design stage.
1
FONDATEL LECOMTE www.fondatel.com
1_4 st A5-2-4000-1254.indd Gieterij Dereu1 is een producent van
gietstukken met kwaliteit, flexibiliteit en korte levertijden. Lamellair en nodulair gietstukken tot Âą 80 kg/st. Capaciteit tot 120 ton/maand. Klein, middelgroot en groot seriewerk. Wij maken modellen, zandvormen, smelten, gieten, stralen en ontbramen. Referenties in industrie en machinebouw, landbouwmachines, bouw en fundatie, riolering en straatmeubilair, kachels en algemene siervoorwerpen. Foundry Dereu is a producer of castings with quality, flexibility and short delivery terms. Grey and ductile cast iron up to Âą 80 kg/pc. Capacity up to 120 ton/month. Small, medium and large serial work. We make models, sand forms, melt, pour, shot blast and grind. References in industry and machine construction, agriculture machines, construction and foundation, sewerage and street furniture, stoves and general decoration.
1_2 lig A5_21-4000-1330.indd 1
12-05-14 1_4 st 08:55 A5-21-4000-1264.indd 1 21-4000-1264-Fondatel_Lecomte.indd 1
15-05-14 11:49 12/05/2014 11:38:22
H. Dereu & Zoon nv Westkerkestraat 165 B-8480 EERNEGEM Tel. +32 (0)59 299147 Fax. +32 (0)59 299288 info@gieterijdereu.be www.gieterijdereu.be
19-05-14 10:59
Each foundry develops its own alloys to give the required properties to the requested products, focusing on niche markets. Nowadays, the emergence of rapid prototyping techniques and computer-aided design of casting systems allow the sector to deliver high quality products and improve its profitability.
This directory has been compiled by our members in 2014 to give you an idea of their technical capabilities and expertise.
Our foundries are ready to work with you!
Who should you contact for more information?
Nadia Fahsi Business Development Manager T +32 2 706 80 14 nadia.fahsi@agoria.be
Agoria Materials Technology Diamant Building A. Reyerslaan 80 B-1030 Brussels www.agoria.be
3
Proferro is a subsidiary company of the international Picanol Group, with more than 75 years of experience in co-engineering, casting, machining, assembly and testing of mechanical components. Its considerable experience and worldwide expertise guarantee that all products from Proferro satisfy the strictest quality requirements, at an optimum total cost. Proferro can produce a wide range of machined castings for original equipment manufacturers.
Casting
Machining
Assembly
Our markets Proferro supplies original equipment manufacturers in various market segments worldwide such as agricultural machinery, earthmoving equipment, compressors, textile machinery and general engineering.
Industrial engines
Compressors Earth moving equipment
Fluid industry Mining equipment Textile Machinery
Construction Agricultural machinery
Contact details Proferro NV Headquarters Steverlyncklaan 15 8900 IEPER - BELGIUM North America Sales Office 65 Kitty Hawk Road GREENVILLE SC 29605 – UNITED STATES T +32 57 22 21 11 // F +32 57 22 22 00 info@proferro.be // www.proferro.be
Transmissions
Acieries Somville SA Address
Foundry description
Rue de la Gare 43
Les AciĂŠries Somville is a steel and iron foundry with
6250 Aiseau-Presles
a small but complete structure enabling the realization
T: +32 71 77 13 56
of plans, patterns, pieces in steel, iron or alloyed iron,
F: +32 71 74 15 78
heat treatments, machining and controls.
michel.tumson@acieries-somville.be
Unique pieces or small series with a weight ranging from 1 to 2.500 kg.
Contact Michel Tumson - Director
Product description
T: +32 71 77 13 56
Bearings, sections for the steel industry, boulders,
michel.tumson@acieries-somville.be
parts for the cement industry & quarries, parts for machining workshops.
Annual turnover (2013) â‚Ź 1.352.805
Foundation year 1949
Manpower (2013) 24
Melting capacity 20 T/day
Pattern shop Yes Steel Iron
6
Technical data Production capabilities Weight: 1 to 2.500 Kg Size:
Ă˜ = +/- 2.000 mm - L = +/- 3.000 mm
Series:
Pieces < 100 kg: 200 pieces max. Pieces > 100 kg: 100 pieces max.
Casting process Hand moulding & small automatic line - chemically bonded sand Services Machining, finishing, heat treatment
Key markets Steel industry, quarries, chemical industry, mechanical engineering, machining workshops.
Exports to France, Luxembourg, Germany/Netherlands
Certifications / approvals -
7
Allard Europe www.allard-europe.com
Address
Foundry description
Veedijk 51
Allard Europe is a jobbing foundry producing
2300 Turnhout
castings fully processed according to the technical
T: +32 14 42 11 11
specifications of the customer in non-alloyed to high-
F: +32 14 42 52 00
alloyed material, in steel or iron with a weight ranging
info@allard-europe.com
from a few hundred kilogrammes to several tons.
Contact
Product description
Jef Dijckmans
Pump components, impellers, machine parts, high
General Manager
strength applications, complex shapes.
T: +32 14 44 54 64 jd@allard-europe.com
Foundation year The foundry was originally founded in 1900.
Annual turnover (2013)
The Allard Europe company exists since 2001.
â&#x201A;Ź 12.112.000 Melting capacity Manpower (2013)
> 50 T/day (peak)
102 Pattern shop Yes Steel Iron
8
Technical data Production capabilities Weight: 100 Kg tot 100 T max. total turning weight, respectively 65 T max. milling weight Size:
Carouselturning till 10m; milling by X= 5m, Y=11m
Series: Single pieces to some dozens
Casting process Hand moulding - chemically bonded sand
Services Machining, finishing, heat treatment
Key markets Dredging, offshore, construction, energy, shipbuilding, metal industry, cement and mining, â&#x20AC;Ś
Exports to Benelux, Germany, France, Singapore,â&#x20AC;Ś.
Certifications / approvals ISO 9001 certified - GL/DNV approval
9
Aluwiel NV www.aluwiel.be
Address
Foundry description
Ter Stratenweg 5
Aluwiel is an aluminium foundry specialized in casting
2520 Ranst
aluminium pieces according to a plan or a model.
T: +32 3 475 01 75
We use gravity and pressure die casting processes
F: +32 3 475 01 73
and have our own die workshop.
info@aluwiel.be
We mostly produce castings on customer demand but we also have our own range of products.
Contact
We have a 3D-printer.
Willem Everaert Managing Director
Product description
wim.everaert@aluwiel.be
Fencing parts, hinges, frames, bins, stakes, â&#x20AC;Ś All kind of customized parts
Annual turnover (2013) â&#x201A;Ź 1.511.082
Foundation year 1963
Manpower (2013) 8
Melting capacity 3 T/day
Aluminium Zinc Lead
10
Own die workshop
Technical data Production capabilities Weight: 10 g to 3 Kg Size:
4 - 400 mm
Series: From 100 to 100.000 pieces
Casting process Gravity and pressure die casting
Services Machining, finishing, heat treatment
Key markets Medical industry, construction, mechanical engineering
Exports to All over Europe
Certifications / approvals -
11
By-Cast NV www.by-cast.com
Address
Foundry description
Kanaalweg 77
By-Cast is uniquely qualified to supply complete
3980 Tessenderlo
modular DEKA air preheaters with both cast iron and
T: +32 13 66 26 51
glass tube banks.
F: +32 13 66 73 53
We can also supply all spare parts for all existing air
aph@by-cast.com
preheaters, with cast iron and/or borosilicate glass tubes, any type.
Contact Max Bijnens
Product description
Managing Director
Plates for heat- exchangers.
aph@by-cast.com Foundation year Annual turnover (2013)
1970
â&#x201A;Ź 9.178.441 Melting capacity Manpower (2013)
25 T/day
49 Pattern shop No
Iron
12
Technical data Production capabilities Weight: Max. 500 Kg Size:
Max. lenght 3.200 mm
Series: Nihil
Casting process Greensand
Services -
Key markets Chemical & petrochemical industry, power plants.
Exports to America, Asia and Africa
Certifications / approvals ISO 9001
13
Consolidated Precision Products Belgium www.cppcorp.com
Address
Foundry description
P.I. des Hauts Sarts
Investment casting foundry with lost wax moulding
Avenue N° 1
process, producing stringent dimensional and
4040 Herstal
metallurgical quality components in superalloys by
T: +32 4 248 50 50
vacuum casting, for aeronautic and land based turbines.
Contact
Product description
Paul Verhaegen
Components for aeronautic turbines and for land
General Manager
based turbines.
T: +32 485 88 18 84
Mechanical engineering and weapon parts.
paul.verhaegen@cppcorp.com Foundation year Annual turnover (2013)
1988
â&#x201A;Ź 27.500.000 Melting capacity Manpower (2013)
Not applicable.
165 Pattern shop No
Steel
14
Technical data Production capabilities Weight: 10 g to 40 Kg Size:
Ă&#x2DC; 500 x h 700 (mm)
Series: From 5 to 25.000 pieces
Casting process Lost wax (ceramic cores).
Services Machining, finishing/TIG weld (Nadcap). Hot Isostatic Pressing (HIP) and vacuum heat treatment subcontracted.
Key markets Aeronautics & space, armament, mechanical engineering, Industrial Gas Turbines.
Exports to Europe and the rest of the world.
Certifications / approvals EN 9100 - NADCAP FPI - NADCAP X-ray - NADCAP Welding American Bureau of Shipping Certification.
15
De Sweemer Precision Casting NV www.desweemer.be
Address
Foundry description
Industrielaan 38
The foundry produces all parts in grey, nodular or
9900 Eeklo
alloyed iron from 0,5 kg up to 5 tons, and is also
T: +32 9 377 15 34
specialized in non ferrous parts for glas moulds.
F: +32 9 378 06 88 info@desweemer.be
Product description Components for machines, wear-resistant parts,
Contact
glas moulds.
Ernest De Sweemer Managing Director
Foundation year
T: +32 9 377 15 34
1923
info@desweemer.be Melting capacity Annual turnover (2013)
18 T/day
â&#x201A;Ź 5.782.459 Pattern shop Manpower (2013) 24
Iron Bronze
16
Yes
Technical data Production capabilities Weight: 0,5 to 5.000 Kg Size:
Max. Ă&#x2DC; 4.000 mm, 3.300 x 2.000 (mm)
Series: Single pieces - series up to 1.000 - 2.000 pieces
Casting process Semi automatic chemically bonded sand moulding line and full automatic greensand moulding line
Services Heat treatment, metallizing, powder laquering
Key markets Mechanical engineering, steel industry, chemical industry, glass industry.
Exports to Germany, Spain & Portugal, Hungary, Switzerland.
Certifications / approvals -
17
Decloedt - Decov www.decloedt-decov.be
Address
Foundry description
Koning Albertstraat 173
Iron foundry with a big flexibility regarding the size of
8210 Zedelgem
the series and the dimensions of the castings.
T: +32 50 27 93 89 F: +32 50 27 51 07
Product description
info@decloedt-decov.be
Components for machines and stoves, city furniture.
Contact
Foundation year
Armand Decloedt - CEO
1940
adecloedt@decloedt-decov.be Melting capacity Manpower (2013)
5 T/day
7 Pattern shop Yes
Iron
18
Technical data Production capabilities Weight: 100 g to 500 kg Size:
Machine moulding max. 900 x 900 (mm), hand moulding length max. 3.000 mm
Series: Single pieces and small series (max. 200 pieces)
Casting process Machine moulding - greensand Hand moulding - chemically bonded sand
Services Machining, finishing (painting, lacquering)
Key markets Mechanical engineering, building industry
Exports to -
Certifications / approvals -
19
Dovre www.dovre.be
Address
Foundry description
Nijverheidsstraat 18
Dovre is a foundry with a proper production of cast
2381 Weelde
iron stoves and customized fire places.
T: +32 14 65 91 91
We also produce cast iron pieces.
F: +32 14 65 90 09
As a total partner we offer a full service.
info@dovre.be Product description Contact
Mainly parts for the heating industry, but also
Marcel Roovers
mechanical castings like engine covers or pump volute
Commercial Director
chambers.
T: +32 14 65 48 15 marcel.roovers@dovre.be
Foundation year 1981
Annual turnover (2013) â&#x201A;Ź 31.000.000
Melting capacity 500 T /day
Manpower (2013) 170
Pattern shop Yes
Iron
20
Technical data Production capabilities Weight: 0,05 to 40 kg Size:
10 x 10 to 800 x 580 (mm)
Series: Minimum 200 moulds, maximum repetitions is unlimited
Casting process Disamatic - greensand
Services Machining and finishing
Key markets Heating industry, transport systems manufacturing, mechanical engineering, agricultural industry, industrial household incineration.
Exports to Europe
Certifications / approvals -
21
Ferromatrix NV www.ferromatrix.com
Address
Foundry description
Michel Vandewielestraat 7
High precision iron foundry for castings ranging
8510 Kortrijk (Marke)
250 - 5000 kg.
T: +32 56 24 33 32 F: +32 56 24 35 08
Product description
info@ferromatrix.com
Gearboxes, turbochargers, compressors, diesel and gas engines, pumps, machinery, robotics.
Contact Jamie Catelin
Foundation year
Plant Manager
1953
T: +32 56 24 35 35 jctl@ferromatrix.com
Melting capacity 80 - 100 T/day
Annual turnover (2013) â&#x201A;Ź 17.000.000
Pattern shop Yes
Manpower (2013) 85
Iron
22
Technical data Production capabilities Weight: 250 to 5.000 Kg Size:
L x W x H : 3m x 4m x 1,2 m
Series: Some dozens to 2.000 pieces per year
Casting process Two machine moulding lines and one hand moulding line - chemically bonded sand
Services Machining, finishing, heat treatment
Key markets General Engineering.
Exports to The Netherlands, France, Germany, UK, Sweden, Switzerland, Finland, Spain, Italy, Hungary
Certifications / approvals TUV & maritime accreditation - ISO 9001
23
Fonderie Fallais SA www.fonderiefallais.be
Address
Foundry description
Rue de Waremme 123
Aluminium foundry realizing castings with sand moulding,
4530 Villers-le-Bouillet
gravity, pressure diecasting and rheocasting processes.
T: +32 85 27 33 70
Magnesium thixomoulding.
F: +32 85 23 50 10 info@fonderiefallais.be
Product description Components for machines, architecture, design,
Contact
city furniture.
Joris Poot - Sales Manager T: +32 472 83 14 74
Foundation year
j.poot@fonderiefallais.be
1948
Annual turnover (2013)
Melting capacity
â&#x201A;Ź 4.430.720
600 T/year
Manpower (2013)
Pattern shop
65
No
Aluminium Magnesium
24
Technical data Production capabilities Weight: 10 g to 200 Kg Size:
1.400 x 1.400 (mm)
Series: 1 to 40.000 pieces
Casting process Sand moulding, gravity and pressure die casting, rheocasting, thixomolding
Services Machining, finishing, heat treatment
Key markets Mechanical engineering, automotive, textile.
Exports to France, UK, US, Japan
Certifications / approvals ISO 9001
25
Fonderies J. Marichal Ketin www.mkb.be
Address
Foundry description
Rue Ernest Solvay 372
Manufacturing of cast rolls for the hot rolling of flat
4000 Liège (Sclessin)
products. The rolls are bi-metallic and cast using the
T: +32 4 234 72 02
centri-spinning process.
F: +32 4 234 72 51 rolls@mkb.be
Product description Rolling mills.
Contact Pierre Lhost
Foundation year
General Manager a.i.
1911
T: +32 4 234 72 53 rolls@mkb.be
Melting capacity 70 T/day
Annual turnover (2013) â&#x201A;Ź 20.512.941
Pattern shop No
Manpower (2013) 134
Iron
26
Technical data Production capabilities Weight: between 4 and 40 T Size:
Ă&#x2DC; from 475 to 1.340 mm
Series: Minimum of two rolls per customer - small series
Casting process Chemically bonded sand
Services Machining and heat treatment (tempering, quenching)
Key markets Hot rolling
Exports to 67% export out of Europe
Certifications / approvals ISO 9001
27
Gieterijen en Werkhuizen Alidor Claeys NV www.al-claeys.be
Address
Foundry description
Ruddervoordsestraat 38
Iron foundry for castings in lamellar and nodular iron,
8210 Zedelgem
mainly focused on medium series of small pieces :
T: +32 50 20 99 94
series from 30 pieces onwards; weight below 75 kg.
F: +32 50 20 11 96
Delivery of full finished castings, ready for assembly.
rclaeys@al-claeys.be Product description Contact
Components for machines and stoves, building parts.
Rik Claeys General Manager
Foundation year
T: +32 50 20 99 94
1930
rclaeys@al-claeys.be Melting capacity Manpower (2013)
2.000 to 3.000 T/year
40 Pattern shop Yes
Iron
28
Technical data Production capabilities Weight: 300 g to 250 Kg Size: Series: Specialized in series from 30 to 3.000 pieces single pieces also possible
Casting process Greensand
Services Machining, finishing (painting), heat treatment (limited)
Key markets Mechanical engineering, building industry, road construction.
Exports to -
Certifications / approvals -
29
Les AciĂŠries de la Meuse SA
Address
Foundry description
Rue Mathieu Steenebrugen 3
Les AciĂŠries de la Meuse is a steel foundry with more
4602 Cheratte
than 100 years of experience and know-how in the
T: +32 4 362 79 43
elaboration, manufacturing, machining and welding of
F: +32 4 362 10 12
manganese steels.
info@acmbelgium.be Product description Contact
Pump components, stampers, grabs and cones for
Mr. Weijntjes or Mr. Charlier
crushing, armour-platings, railway parts.
Manpower (2013)
Foundation year
20
Beginning 20th century under the present direction : since 1995
Melting capacity 10 to 12 T/day
Pattern shop Yes
Steel Iron
30
Technical data Production capabilities Weight: 500 Kg to 12 T (liquid steel) Size:
Grabs (m): 3,2 x 1,8 x 0,5 max. Cones (m): Ă&#x2DC; 3 x H 2,5 max.
Railway parts: from 0,5 to 6 m
Series: Single parts and small series (till 10 pieces)
Casting process Greensand and chemically bonded sand
Services Machining, finishing, heat treatment
Key markets Quarries, mines, recycling industry, recycling of concrete and asphalt for road construction. Plants treating seeds for oil production.
Exports to Europe, Uzbekistan, North-Africa
Certifications / approvals -
31
Magolux SA www.magotteaux.com
Address
Foundry description
Rue de la Hart 2
Magolux is part of the Magotteaux group. We are a
6780 Messancy
foundry specialized in wear-resistant castings.
T: +32 63 38 28 11
High-tech products aimed at cement manufacturers
F: +32 63 38 84 11
and the dredging industry.
Contact
Product description
Anne-Marie Thoma
Dredging pump components, crushing boulders.
Management assistent anne-marie.thoma@magotteaux.com
Foundation year 1983
Annual turnover (2013) â&#x201A;Ź 27.206.210
Melting capacity 25 T/day
Manpower (2013) 140
Pattern shop No
Steel Iron
32
Technical data Production capabilities Weight: Max. 21 tonnes Size:
Max. Ă&#x2DC; 3 m
Series: Small or medium series possible
Casting process Chemically bonded sand
Services Machining and heat treatment (perlitizing, tempering and quenching)
Key markets Cement industry, power stations, dredging industry, mines, fluids.
Exports to Worldwide
Certifications / approvals ISO 9001, ISO 14001 and OHSAS 18001
33
Magotteaux Liège SA www.magotteaux.com
Address
Foundry description
Rue Près de la Tour 55
Magotteaux is a group of foundries, global leader in its
4051 Vaux-sur-Chèvremont
area. Our local teams are present all over the world.
T: +32 4 361 76 17
We develop, manufacture and distribute crushing and
F: +32 4 361 72 60
wearing parts. We supply services to the following industries : cement, mines, quarries & recycling,
Contact
thermal power stations and dredging. We are experts
Philippe Dewasme
in the production process of our customers, in wear, in
Plant Manager
comminution and in recovery of ores with added value.
T: +32 4 361 75 26
We help our customers to optimize their production costs.
philippe.dewasme@magotteaux.com Product description Annual turnover (2013)
Bullets, crushing & dredging parts, crushers, armour-platings.
€ 66.207.783 Foundation year Manpower (2013)
1918
337 Melting capacity 170 T/day
34
Steel
Pattern shop
Iron
Yes
Technical data Production capabilities Weight: 20 g to 500 Kg Size:
Bullets (mm): 17 - 100
Pieces (mm): 150 x 200 - 1.400 x 1.400 or 2.200 x 650
Series: Depending on the production units: - bullets plant: large series - parts plant: single pieces possible
Casting process Greensand, chemically bonded sand and Shell moulding
Services Machining (milling), finishing, heat treatment
Key markets Agregates & recycling industry, mines, cement industry, thermal power stations, dredging industry.
Exports to Worldwide
Certifications / approvals -
35
Metakor NV www.metakor.be
Address
Foundry description
Industrielaan 8
Metakor is the only Belgian and one of the leading
8501 Kortrijk-Heule
European designers and manufacturers of decorative
T: +32 56 36 39 70
furniture fittings as well in rustic, traditional,
F: +32 56 35 57 70
contemporary as timeless style.
info@metakor.be
Metakor constantly develops new ranges based on exclusive designs realized by an international designersâ&#x20AC;&#x2122;
Contact
team. From die casting and steel treatment over plating
Vincent Lekeux
and lacquering, Metakor ships about 15.000 knobs and
Managing Director
handles daily from its plant in Kortrijk.
T: +32 56 36 39 98 vincentlekeux@metakor.be
Product description Decorative and technically simple pieces - can be discussed
Annual turnover (2013) â&#x201A;Ź 5.000.000
Foundation year 1950
Manpower (2013) 30
Melting capacity 1 T/day
Pattern shop Zinc
36
Limited
Technical data Production capabilities Weight: 10 to 500 g Size:
To discuss - in any case smaller than 350 mm
Series: Minimum 500 pieces
Casting process High pressure diecasting
Services Machining and finishing (surface treatment with electroplating)
Key markets Kitchen and furniture industry, other sectors
Exports to France, Germany, UK, Russia, Spain, â&#x20AC;Ś
Certifications / approvals -
37
OMCO Metals www.omcometals.com
Address
Foundry description
Zwaarveld 20
Omcoâ&#x20AC;&#x2122;s technology is designed to offer our customers
9220 Hamme
maximum flexibility with a good quality.
T: +32 52 49 93 30
We also offer customers a variety of materials and
F: +32 52 49 93 31
applications.
sales@omcometals.com Product description Contact
Engine and compressor components, agricultural
Jan De Mey - Sales Manager
equipment, mechanical engineering parts
T: +32 52 49 93 50 sales@omcometals.com
Foundation year 1964
Annual turnover (2013) â&#x201A;Ź 13.000.000
Melting capacity 18 T/day
Manpower (2013) 75
Pattern shop Yes
Iron Bronze
38
Technical data Production capabilities Weight: 1 to 80 Kg Size:
Max. 650 x 650 (mm)
Series: Series from a single piece up to 1.000 pieces, yearly quantities up to 5.000 pieces
Casting process Horizontal greensand moulding line
Services Machining (within the OMCO group), finishing, heat treatment
Key markets Automotive, mechanical engineering.
Exports to England, the Netherlands, France, Germany
Certifications / approvals ISO/TS 16949
39
Pedeo NV www.pedeo.be
Address
Foundry description
Westerring 25
High pressure die casting foundry for technical
9700 Oudenaarde
products in zinc and aluminium alloys.
T: +32 55 33 58 80 F: +32 55 33 58 90
Product description
info@pedeo.be
Technical parts with high added value (machining, surface treatment and assembly).
Contact Piet Dâ&#x20AC;&#x2122;Haeyer
Foundation year
Managing Director
-
T: +32 55 33 58 80 pdh@pedeo.be
Melting capacity Not applicable.
Annual turnover (2013) â&#x201A;Ź 6.785.000
Pattern shop Not applicable
Manpower (2013) 60
Aluminium Zinc
40
Technical data Production capabilities Weight: 0,005 to 1 Kg Size:
Max. 4 dm2
Series: From 3.000 pieces/year onwards
Casting process High pressure die casting
Services Machining, finishing, surface treatment and assembly
Key markets Building and lighting, mechanical engineering, automotive, electronics and electricity.
Exports to Europe
Certifications / approvals ISO 9001
41
Précimétal Fonderie de Précision SA www.precimetal.com
Address
Foundry description
Chaussée de Mons 89
Investment casting foundry with lost wax moulding
Parc Industriel, 7180 Seneffe
process for the manufacturing of metallic components.
T: +32 64 52 20 00
Certifications : ISO 9001 and EN 9100
F: +32 64 52 20 07
(aeronautic industry).
contact@precimetal.be Product description Contact
All mechanical components needing a dimensional
Edward Rabendzki
precision and/or a specific surface condition, with or
Sales Manager
without machining and surface treatment
T: +32 64 52 20 03 Foundation year Annual turnover (2013)
1978
€ 14.000.000 Melting capacity Manpower (2013)
8 T/day
123 Pattern shop Not applicable
Steel Bronze
42
Technical data Production capabilities Weight: 1 g to 50 Kg Size:
500 x 500 x 500 (mm)
Series: Small and medium series : from 10 to 10.000 pieces, depending on the size
Casting process Lost wax
Services Machining, finishing, heat treatment and surface treatment
Key markets Mechanical engineering, aeronautics, armament, building industry.
Exports to Europe
Certifications / approvals ISO 9001 - EN 9100 - Nadcap NDT
43
Saint Roch Couvin SA www.saintrochcouvin.com
Address
Foundry description
Rue de la Gare 36
Saint Roch Couvin has specialized since 1908 in the
5660 Couvin
production of cast iron boilers with condensation for
T: +32 60 37 01 35
central heating (15 to 500 KW).
F: +32 60 37 82 07
The mastery of cast iron techniques allows us to offer
info@saintrochcouvin.com
our services for realizing cast iron pieces with or without core.
Contact Lahbib Ajro
Product description
Production Manager
Parts for casted boilers
T: +32 60 37 01 35 lahbib.ajro@saintrochcouvin.com
Foundation year 1903
Annual turnover (2013) â&#x201A;Ź 13.642.000
Melting capacity 40 T/day
Manpower (2013) 103
Pattern shop No
Iron
44
Technical data Production capabilities Weight: 300 g to 90 Kg Size:
100 x 100 x 6 to 850 x 850 x 160 (mm)
Series: Series from 200 to 2.000 pieces
Casting process Greensand
Services Machining
Key markets Central heating boilers manufacturing
Exports to Middle-East, North-America, China
Certifications / approvals ASME for China and the USA
45
Savimetal AG www.savimetal.be
Address
Foundry description
PrĂźmerstrasse 44
Foundry for steels, high alloyed steels and alloyed iron.
4780 St. Vith T: +32 80 28 01 60
Product description
F: +32 80 22 87 60
Hammers, stampers, grabs for crushing, pump volute
info@savimetal.be
chambers, subframe parts for coaches, machine components, wearing parts for public works, refractory
Contact
parts for industrial ovens.
Mrs. Klaes - Secretariat
We have about 25.000 pieces in 250 alloys
Annual turnover (2013)
Foundation year
â&#x201A;Ź 15.500.000
1966
Manpower (2013)
Melting capacity
80
20 T/day
Pattern shop Yes
Steel Iron
46
Technical data Production capabilities Weight: 1 Kg to 2,5 T Size:
5 cm to 4 m
Series: Large series (150.000 pieces/year)
Small and medium series (5 to 10.000 pieces) and single pieces (hand moulding)
Casting process Greensand automatic moulding line Greensand and chemical bonded sand semi-automatic moulding lines Hand moulding (greensand and chemical bonded sand)
Services Machining, finishing and all kinds of heat treatment, depending on the customer
Key markets Automotive, quarries, chemical industry, mechanical engineering, recycling, cement, mines, steel industry, public works, waste incineration, power stations, glass industry, water evaporation, fishing industry, industrial ovens.
Exports to Germany, France, Austria, Switzerland, Denmark,â&#x20AC;Ś but our pieces are used all over the world.
Certifications / approvals Own internal quality system approved and appreciated by our customers.
47
Settas SA www.doncasters.com
Address
Foundry description
AllĂŠe Centrale
Titanium foundry with high pressure centrifugation
Z.I. de Jumet
process enabling complex shapes and forms as well
6040 Jumet
as outstanding mechanical qualities.
T: +32 71 34 44 88 F: +32 71 34 56 11
Product description
settas@doncasters.com
Aerospace Civil & Military : engine components, structural elements, Braking System Torque Tube.
Contact
Marine civil : off shore, industry and energy components.
Marisa Remmo - Sales &
Marine military : submarine, sea vessel components.
Commercial Executive
Chemical industry (high acids) and oil & gas : pump
T: +32 71 25 75 46
and valve components (pump casings, impellers,
marisaremmo@doncasters.com
covers, bodies, ball valves, butterfly valves, ...) Automotive industry (F1) : gear boxes, suspension elements.
Annual turnover (2013) â&#x201A;Ź 12.000.000
Foundation year 1983
Manpower (2013) 67
Melting capacity 1,2 T/day
Titanium Zirconium
48
Technical data Production capabilities Weight: 0,150 to 400 Kg Size:
Min. 150 mm up to 2.600 mm
Series: Series from 1 part up to max. 2.000 pieces/year
Casting process Sand moulding, lost wax and rapid prototyping (no ceramic cores)
Services Machining (also subcontracted), finishing (chemical stripping), heat treatment (air on site, vacuum subcontracted), isostatic compression (subcontracted)
Key markets Aeronautics (civil and military), marine industry (civil and military), chemical, petrochemical and gas industry, drilling platforms, automotive industry (F1).
Exports to UK, the Netherlands, USA, Germany, France, â&#x20AC;Ś
Certifications / approvals NAVSEA - NORSOK M-650 - EN9100-2009 - ISO 14001-2004 - NADCAP+SCOPES & OHSAS 18001 PED 97-23-EC ANNEX 1, SECTION 4.3 1 & AD 2000-MERBLATT W.O.
49
Van Londen Gieterij www.vanlonden.be
Address
Foundry description
Biezeweg 9
Iron and steel foundry for both single pieces and small
9230 Wetteren
to medium series.
T: +32 9 252 18 45
Hand moulding with box dimensions up to 4m x 4m ;
F: +32 9 252 21 84
semi-automatic moulding line with a capacity of
info@vanlonden.be
250 boxes/day.
Contact
Product description
Erik Van Vaerenberg - CEO
All components for pumps and impellers, gears and
erik@vanlonden.be
accessories, engines and engine components, city furniture.
Annual turnover (2013) â&#x201A;Ź 3.800.000
Foundation year 2000
Manpower (2013) 30
Melting capacity 15 T/day
Pattern shop No Steel Iron
50
Technical data Production capabilities Weight: 1 Kg to 10 T Size:
Up to 3.500 x 3.500 (mm)
Series: Hand moulding : unique parts to small series (50 pieces)
Machine moulding : small to medium series (10 to 2.000 pieces)
Casting process Hand moulding : chemically bonded sand Semi-automatic moulding : greensand
Services Machining and finishing (subcontracted), heat treatment
Key markets Dredging industry, engine manufacturing, building industry, wind energy sector, mechanical engineering.
Exports to The Netherlands, France, Germany.
Certifications / approvals -
51
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