Complete-Machining of Coupling Sleeves VL VSC USC 27 VLC
EMAG – the leading company for OCTG machines – offers customized solutions for the machining of coupling sleeves. EMAG‘s modern machine tools cover all threads used in the OCTG sector, including international (API, GOST) and proprietary standard (premium threads).
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C O U P L I N G S L E E V E M ACH I N I N G C E N T E R S
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VL 5i / VL 7 – Vertical turning machines.
The VL series integrates turning + automation in a single machine on the smallest possible footprint. It is characterized by high output rates, extremely high and constantly maintained precision, outstanding operational safety and easy handling. The VL is known for its very short travel times and great acceleration and is therefore ideal for the completemachining of small coupling sleeves, whether they feature API and GOST or any of the proprietary threads.
V L V L
5 i 7
Machining coupling sleeves on the VL 5i / VL 7 VL 5i Nominal diameter
4
VL 7
2 ⅜“ – 4 ½“ 2 ⅜“ – 5 ½“
The system that offers many advantages
Every VL is a manufacturing cell with
in the complete-machining of coupling
integrated work handling. A circulating
sleeves:
conveyor belt takes the workpieces,
•• Integrated automation, low
which are secured in carrier prisms, to
capital outlay •• Automatic workpiece changes in the shortest possible time •• Short travel times for machining and loading, resulting in the shortest
the pick-up station located behind the machining area. This allows for the safe removal of finished components and the insertion of raw-parts from the front of the machine.
possible cycle times •• High degree of machine availability •• Ideal chip flow conditions •• Very short chip-to-chip times •• Small footprint •• Behind every VL lies the accumulated know-how of over 8,000 vertical turning centers sold by EMAG
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VSC 400 CM / VSC 500 CM – Vertical production centers.
The VSC 400 CM, VSC 400 DUO CM
The DUO features two separate
and VSC 500 CM vertical production
machining areas, each equipped with
centers complete-machine coupling
an independently programmable
sleeves with any thread type to be
overhead slide.
found in the OCTG sector.
Each machining area also features a
The cornerstone of the VSC series is a
programmable EMAG disc-type turret,
robust machine base in MINERALITÂŽ
fixed to the front wall. This allows
polymer concrete.
for the two spindles to be allocated identical or different machining cycles, as required.
VSC 400 CM VSC 400 DUO CM VSC 500 CM
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Machining coupling sleeves on the VSC 400 CM / VSC 400 DUO CM
Nominal diameter
with standard chuck
with indexing chuck
2 ⅜“ – 9 ⅝“
2 ⅜“ – 7“
with standard chuck
with indexing chuck
6 ⅝“ – 13 ⅜“
4 ½“ – 8 ⅝“
and on the VSC 500 CM
Nominal diameter
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The USC 27 coupling sleeve machining center.
The center drive machine USC 27 stands
It is also possible to program clamping
for total efficiency. It eye catching with
pressure adjustments, to take place
its simultaneous two-sided complete-
during machining.
machining of coupling sleeves. The machine base of the USC 27 is also of high-quality MINERALITÂŽ polymer concrete with its outstanding damping properties. The center drive headstock with integrated clamping system features three centrically and three compensatory clamping, internal jaws.
U S C
2 7
The main drive consists of a highly dynamic, frequency-controlled, maintenance-free AC asynchronous motor flanged to the spindle unit. Power is transmitted by a gearbox.
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The compound slides carry the EMAG
reduce idle times to a minimum.
4-station, table-type turrets located on
Rapid reaction, frequency-controlled,
the left and right of the center drive
maintenance-free AC motors and
headstock. The high rapid traverse
high-precision, ground ball screws
speeds of the compound slides,
drive the slides, which are running
together with automatic workhandling,
in linear guideways.
Machining coupling sleeves on the USC 27
Nominal diameter
USC 27
USC 27
290
380
4 ½“ – 9 ⅝“ 5 ½“ – 13 ⅜“
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VLC 800 CM – The new generation for the machining of up to 24“.
The new generation VLC 800 CM is designed to machine tube couplings of up to 24 inches in diameter. Its foundation is a sturdy base made of a high-grade polymer concrete called MINERALIT® that assists in providing the highest precision. The inverted work spindle with its direct drive – optimized for the machining of a range of tube couplings – and the vertically placed tools make for ideal chip flow conditions. Various automation concepts ensure that the machine can be used efficiently in lean- or highly automated production environments alike.
V L C
8 0 0
C M
Machining coupling sleeves on the VLC 800 CM with standard chuck with indexing chuck Nominal diameter
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7“ – 24“
7“ – 13 ⅜“
Machines and complete manufacturing systems from a single source.
EMAG can look back on many years of
facilities and – last but by no means
experience in the machining of oil field
least – the component monitoring
components (Oil Country Tubular Goods
system. The experience gained with the
– OCTG).
worldwide supply and commissioning
Nowadays, production plants (finishing
of over 300 tube machining systems
lines) for the machining of tubes,
and over 400 coupling sleeve machining
coupling sleeves, tool joints and caps
systems speaks for itself.
cover a multitude of manufacturing processes. Besides CNC threading machines the machinery includes automatic mandrel testing stations, magnetic crack detectors, coupling sleeve assembly lines, thread protection and nipple assembly points, automatic test presses, coating plants, length meters, weighing stations, embossing stations, band markers, tube bundling
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Technical Data.
Capacity
VL 5i
VL 7
Chuck diameter
mm
250
400
Nominal diameter Swing diameter
Inch mm
2⅜–4½ 270
2⅜–5½ 420
X-axis / Z-axis travel
mm
660 / 300
850 / 315
Workpiece diameter
mm
150
200
Workpiece height, min. / max.
mm
110 / 145
110 / 260
Qty Size rpm
1 6 4,500
1 11 3,400
kW
22
48.7
kW
18
37.7
Nm
250
775
Nm
202
600
rpm
850
600
in
in in
in
in
9.8
10.6
26.0 / 11.8 5.9
4.3 / 5.7
15.7
16.5
33.5 / 12.4 7.9
4.3 / 10.2
Main spindle Number of spindles Spindle flange to DIN 55 026 Speed Main drive Power rating at 40% duty cycle at 100% duty cycle Torque at 40% duty cycle at 100% duty cycle Full power at
hp
hp
ft-lb
ft-lb
30 24
184 149
65 51
572
443
Feed drive Rapid-traverse rate X / Z
m/min
ipm
60 / 30
2,362 / 1,181
Feed force X / Z
kN lbf
1,124 / 1,124
2,473 / 2,473
Ball screw X / Z
dia. in mm
40 / 40
50 / 40
Tool socket for VDI
Qty
Size Width across flats
mm
12 VDI40 360
12 VDI40 360
Tool indexing radius
mm
740
900
Ø in inch
5/5
45 / 30
1,772 / 1,181
1.6 / 1.6
11 / 11
2.0 / 1.6
Disc-type turret
12
in in
14.2
29.1
14.2
35.4
Dimensions and weights
VL 5i
VL 7
Length a
mm
2,700
4,160
Width b
mm
2,100
1,450
Height c
approx. mm
2,400
3,500
Width d
mm
2,750
–
Width e
mm
–
4,190
approx. kg
7,000
10,000
in
106.3
in
82.7
approx. in
94.5
in
108.3
in
Weight
–
lb
15,432
163.8 57.1
137.8
–
165.0
22,046
Floor plan VL 5i
c
a
d
b
Floor plan VL 7 b
a
c e
Subject to technical changes
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Technical data.
Capacity
VSC 400 CM
VSC 400 DUO CM
Chuck diameter
mm
445
445
Nominal diameter Standard chuck Indexing chuck Swing diameter
Inch Inch mm
2⅜–9⅝ 2⅜–7 450
2⅜–9⅝ 2⅜–7 450
X-axis / Z-axis travel
mm
850 / 315
850 / 315
Workpiece diameter max.
mm
270
270
Workpiece height, min. / max. Standard chuck
mm
110 / 320
110 / 320
mm
110 / 260
110 / 260
Qty Size rpm
1 11 3,400 / 4,000
2 11 3,400 / 4,000
kW
60 / 71
60 / 71
kW
57.2 / 45
57.2 / 45
Nm
1,220 / 750
1,220 / 750
Nm
820 / 480
820 / 480
rpm
470 / 900
470 / 900
Indexing chuck
in
in in in
in in
17.5
17.7
33.5 / 12.4 10.6
4.3 / 12.6 4.3 / 10.2
17.5
17.7
33.5 / 12.4 10.6
4.3 / 12.6
4.3 / 10.2
Main spindle Number of spindles Spindle flange to DIN 55 026 Speed Main drive Power rating at 40% duty cycle at 100% duty cycle Torque at 40% duty cycle at 100% duty cycle Full power at
hp hp
ft-lb ft-lb
80 / 95 77 / 60
900 / 553 605 / 354
80 / 95 77 / 60
900 / 553
605 / 354
Feed drive Rapid-traverse rate X / Z
m/min
ipm
45 / 30
1,772 / 1,181
Feed force X / Z
kN lbf
2,473 / 2,473
4,047 / 4,047
Ball screw X / Z
dia. in mm
50 / 40
50 / 40
Tool socket for VDI
Qty
Size Width across flats
mm
8 VDI60 440
8 VDI60 440
Tool indexing radius
mm
840
840
Ø in inch
11 / 11
45 / 30
1,772 / 1,181
2.0 / 1.6
18 / 18 2.0 / 1.6
Disc-type turret
14
in in
17.3
33.1
17.3
33.1
Dimensions and weights
VSC 400 CM
VSC 400 DUO CM
Length a
mm
3,990
4,300
Width b
mm
1,500
2,400
Height c
approx. mm
3,500
3,500
Width d
mm
3,100
3,700
approx. kg
10,000
18,500
in in
approx. in in
Weight
approx. lb
157.1
59.1
137.8 122
22,046
169.3 94.5
137.8
145.7
40,786
Floorplan VSC 400 CM a
d
c
b
Floorplan VSC 400 DUO CM a
d
c
b
Subject to technical changes
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Technical Data.
Capacity
USC 27 290
USC 27 380
Clamping diameter
mm
290
380
Nominal diameter X-axis travel
Inch mm
4½–9⅝ 300
5 ½ – 13 ⅜ 300
Z-axis travel
mm
800
800
Workpiece length, max.
mm
350
350
Center height
mm
1,168
1,168
Chuck diameter, max.
mm
380
450
Speed, max.
rpm
800
500
AC motor S1 (at 100% duty cycle)
kW
130
100
Full power at a spindle speed of Torque max. S1 (at 100% duty cycle)
rpm Nm
273 4,500
167 5,680
in
in in in in
11.4
11.8
31.5
13.8
46.0
15.0
11.8
31.5
13.8
46.0
Main spindle in
15.0
17.7
Main drive hp
ft-lb
174
3,319
134
4,189
Feed drive Rapid traverse speed X
m/min
Rapid traverse speed Z
m/min
ipm ipm
30
1,181
30
1,181
30
1,181
Ball screw dia. in X and Z
mm
in
2.0
2.0
Power rating, max, at 100%, for X and Z
kW
7
7
Feed force at 100%
kN
14
14
Torque at 100%, for X and Z
hp
50
30
1,181
9
50 9
lbf
3,147
3,147
Nm
22
22
Qty mm
2 510
2 510
ft-lb
16
16
Table-type turret Qty Size, width across flats
in
20.1
20.1
V V V Hz kVA A
380 – 460 24 230 50 / 60 230 500
380 – 460 24 230 50 / 60 210 500
Electrical equipment Operating voltage Control voltage, DC Control voltage, AC Frequency Power consumption Supply line fuse Electrics to VDE 0113
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Dimensions and weights
USC 27 290
USC 27 380
Length a
mm
11,820
11,820
Width b
mm
6,800
6,800
Height c
approx. mm
4,580
4,580
approx. kg
29,000
30,000
in
465.4
in
267.7
approx. in
Weight
180.3
approx. lb
63,934
465.4 267.7
180.3
66,139
b
c
Floorplan USC 27
a
Subject to technical changes
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Technical Data.
Capacity
VSC 500 CM
VLC 800 CM
Chuck diameter
mm
500
800
Nominal diameter Swing diameter
Inch mm
6 ⅝ – 13 ⅜ 520
7 – 24 820
X-axis / Z-axis travel
mm
1,000 / 400
1,755 / 750
Workpiece dia. max.
mm
370
14.6
24.0
Workpiece height max.
mm
340
480
Qty Size rpm
1 11 500
1 Z 380 750
kW
67
74
kW
51
60
Nm
3,600
4,400
Nm
2,800
3,600
rpm
175
160
in
in in
in in
19.7
20.5
39.4 / 15.7
13.4
31.5
32.3
69.1 / 29.5
610
18.9
Main spindle Number of spindles Spindle nose Speed Main drive Power rating at 40% duty cycle at 100% duty cycle Torque at 40% duty cycle at 100% duty cycle
Full power at a spindle speed of
hp
hp
ft-lb ft-lb
90
68
2,655 2,065
99
80
3,245 2,655
Feed drive Rapid-traverse rate X / Z
m/min
ipm
45 / 30
1,772 / 1,181
Feed force X / Z
kN lbf
2,473 / 2,473
4,720 / 4,496
Ball screw X / Z
dia. in mm
50 / 50
63 / 50
Tool socket for VDI
Qty
Size Width across flats
mm
8 VDI60 440
8 VDI60 530
Tool indexing radius
mm
940
1,030
Ø in in
11 / 11
45 / 30
1,772 / 1,181
2.0 / 2.0
21 / 20
2.5 / 2.0
Disc-type turret
18
in
in
17.3
37.0
20.9
40.6
Dimensions and weights
VSC 500 CM
VLC 800 CM
Length a
mm
4,050
6,120
Width b
mm
1,920
3,270
Height c
approx. mm
3,200
4,570
approx. kg
13,500
25,000
in in
approx. in
Weight
approx. lb
159.4 75.6
126.0
29,762
240.9 128.7 179.9
55,115
Floorplan VLC 800 CM
c
a
b
Floorplan VSC 500 CM a
c
b
Subject to technical changes
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At home in the world. EMAG Salach GmbH Salach Austrasse 24 73084 Salach Germany Phone: +49 7162 17-0 Fax: +49 7162 17-820 E-mail: info@salach.emag.com
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Subject to technical changes.
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Contact us. Now.
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EMAG Machine Tools (Taicang) Co., Ltd. Building 3, Cang Neng Europe & American Technology Park No. 8 Lou Jiang Rd. (N.) 215400 Taicang P.R. China Phone: +86 512 5357-4098 Fax: +86 512 5357-5399 E-mail: info@china.emag.com EMAG KOREA Ltd. Rm204, Biz center, SKn Technopark, 124 Sagimakgol-ro, Sangdaewon-dong, Joongwon-gu, Seongnam City, Gyeonggi-do, 462-721, South Korea Phone: +82 31 776-4415 Fax: +82 31 776-4419 E-mail: info@korea.emag.com TAKAMAZ EMAG Ltd. 1-8 Asahigaoka Hakusan-City Ishikawa Japan, 924-0004 Japan Phone: +81 76 274-1409 Fax: +81 76 274-8530 E-mail: info@takamaz.emag.com
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