ECM Flyer (en)

PECM Machine – PTS PECM TECHNOLOGY FOR MACHINING COMPLICATED 2-D AND 3-D GEOMETRIES The EMAG PTS machining unit has a base made of MINERALIT®, a polymer concrete which is eight times more resistant to vibration than gray cast iron. This outstanding feature allows the tools and machine to experience less vibration.

PECM technology is perfect for machining materials that are difficult to cut precisely. Jobs that require high accuracy and surface requirements can be performed using this completely new approach.

EMAG ECM GmbH Am Flugplatz 1 I 73540 Heubach I Germany Phone: +49 (0) 7173 / 91880 I Email: ecm@emag.com www.emag.com

PTS EMAG ECM – PTS: ++ Machine base made of MINERALIT® polymer concrete

++ Oscillator with play-free precision drive

++ Z-axis with max. 25 kN axial load ++ SIEMENS SINUMERIK 840 D sl machine control unit

++ Scalable generator technology / pulse technology

++ Pulse duration from 50 µs to DC (direct current)

3.091 mm

++ Electrolyte management system tailored to the machining task

++ Enclosed machining area with lifting door

2.013 mm

3.106 mm

TECHNICAL DATA Machining area

mm

1,070 x 700 x 515

Clamping surface

mm

800 x 550

Generator capacity

Data subject to change. The layout may change to fit technical requirement.

All systems are built to current CE standards.

inch inch

42 x 27.5 x 20.5

31.5 x 21.5

A (DC)

2,500 – 5,000

Generator capacity A (pulse)

6,000 – 12,000

ECM Machine – CI EMAG ECM – CI The Comfort Integrated (CI) model is the perfect entry level system into the ECM process. » Manual or semi-automatic version as starter system » Fast upgrade to full automation » Smart software and hardware interfaces The ECM machining area, control cabinet with control system and electrolyte management system are all mounted on one machine frame (single frame). This means that the CI has a small footprint, is compact and can be transported with a forklift.

The CI is ideal for the following: » ECM machining » ECM drilling » ECM “broaching” » ECM deburring on a wide range of components.

EMAG ECM GmbH Am Flugplatz 1 I 73540 Heubach I Germany Phone: +49 (0) 7173 / 91880 I Email: ecm@emag.com www.emag.com

CI – Comfort Integrated EMAG ECM – CI: ++ Compact design with integrated electrolyte filtration system

++ Scalable generator technology / pulse technology

++ SIEMENS S7-300 machine control unit

++ All parameters are monitored by a control unit

++ Quill stroke with safety interlock ++ Pulse duration from 50 µs to DC (direct current)

2.486 mm

++ Manual or semi-automatic version as starter system

++ Fast upgrade to full automation ++ Options available for improving 2.352 mm

processes and productivity

++ Also optionally available with two

machining areas in the form of the CI-DUO

1.958 mm

TECHNICAL DATA Machining area

mm

1,300 x 800 x 900

Clamping surface

mm

1,150 x 800

Generator capacity

Data subject to change. The layout may change to fit technical requirement.

All systems are built to current CE standards.

inch inch

51 x 31.5 x 35.5

45 x 31.5

A (DC)

400 – 2,500

Generator capacity A (pulse)

400 – 6,000

ECM Machine – MPM EMAG ECM – MULTIPROCESS MODULE The EMAG Multi-Process Module is a single machine that performs a variety of tasks simultaneously.

The ECM stations, cleaning system and two work portals are all mounted on one machine frame (single frame). This means that the MPM has a small footprint, is compact and can be transported with a forklift.

Fully automatic, integrated process: 1. Supply 2. Preliminary cleaning (optional) 3. ECM machining 4. Final cleaning 5. Removal Designed for large-scale production, the MPM is ideal for the following: » ECM machining » ECM drilling » ECM “broaching” » ECM deburring on a wide range of components.

EMAG ECM GmbH Am Flugplatz 1 I 73540 Heubach I Germany Phone: +49 (0) 7173 / 91880 I Email: ecm@emag.com www.emag.com

EMAG ECM – Multi-Process Module EMAG ECM – MPM ++ A test station can be included ++ Optimum cycle times for large-scale production

++ SIEMENS SINUMERIK 840 D sl machine control unit

++ Automation, ECM and cleaning ++ The complete process and system components from a single source

++ Retooling and maintenance of

individual ECM stations possible while the system is operating

++ Fast recommissioning without 2.458 mm

dismantling due to the compact system layout

++ Just a few hardware interfaces 2.622 mm

(power, water, waste water) during installation

++ Electrolyte management system tailored to the machining task

TECHNICAL DATA Machining area per station Number of ECM stations 4.388 mm

Data subject to change. The layout may change to fit technical requirement.

All systems are built to current CE standards.

mm

inch

800 x 600 31.5 x 24

4-6

Generator capacity

A (DC)

400 – 2,500

Generator capacity

A (pulse)

400 – 6,000

PECM Machine – PO 100 SF EMAG ECM – PO 100 SF The PO 100 SF is perfect for the efficient and precise machining of turbine blades.

The base of the PO 100 SF is made of MINERALIT® polymer concrete which is eight times more vibration resistant than gray cast iron.

This feature allows the machine and tools to experience less vibration.

The machining takes place using two opposite axes. This means that individual turbine blades with 3-D shapes and high accuracy / surface requirements can be produced using a completely new approach.

EMAG ECM GmbH Am Flugplatz 1 I 73540 Heubach I Germany Phone: +49 (0) 7173 / 91880 I Email: ecm@emag.com www.emag.com

PO 100 SF – Single Foil EMAG ECM – PO 100 SF ++ Machine base made of MINERALIT® polymer concrete

++ Two oscillators with play-free precision drive

++ X1 and X2 axes with max. 25 kN axial force

++ SIEMENS SINUMERIK 840 D sl machine control unit

++ Scalable generator technology / pulse technology

++ Pulse duration from 50 µs to DC (direct current)

2.800 mm

++ Electrolyte management system

2.071 mm

2.538 mm

tailored to the machining task

TECHNICAL DATA Machining area

mm

750 x 600 x 450

Clamping surface

mm

370 x 360

Generator capacity

Data subject to change. The layout may change to fit technical requirement.

All systems are built to current CE standards.

inch inch

30 x 24 x 18

15 x 14

A (DC)

2 x 2,500 - 5,000

Generator capacity A (pulse)

2 x 6,000 - 12,000

PECM Machine – PO 900 BF EMAG ECM PO 900 BF The PO 900 BF is perfect for the complete machining of blisks for aircraft engines and turbine production.

The base of the PO 100 BF is constructed out of MINERALIT® polymer concrete that is 8 times more vibration resistant than gray cast iron. This allows the machine and tool to experience less vibration.

The machining takes place using multiple axes. This means that complete blisks with 3-D shapes and high accuracy / surface requirements can be produced using a completely new approach.

EMAG ECM GmbH Am Flugplatz 1 I 73540 Heubach I Germany Phone: +49 (0) 7173 / 91880 I Email: ecm@emag.com www.emag.com

PO 900 BF – Blisk Foil EMAG ECM – PO 900 BF ++ Machine base made of MINERALIT® polymer concrete

++ Two oscillators with play-free precision drive

++ X1 and X2 axes with max. 50 kN axial force

++ SIEMENS SINUMERIK 840 D sl machine control unit

++ Compound slide with Z-, Y-, B- and C-axes

++ Scalable generator technology / pulse 4.440 mm

technology

++ Pulse duration from 50 µs to DC (direct current)

++ Electrolyte management system

3.297 mm

4.483 mm

3.949 mm

tailored to the machining task

TECHNICAL DATA Component diameter up to

mm

900

Workpiece weight up to

kg

300

Generator capacity Generator capacity

Data subject to change. The layout may change to fit technical requirement.

All systems are built to current CE standards.

inch

35.5

A (DC) 2 x 2,500 - 5,000 A 2 x 6,000 - 12,000 (pulse)

EMS Electrolyte Management System ELECTROLYTE MANAGEMENT SYSTEM (EMS) Both systems with chamber filter presses and with microfiltration are available for filtration purposes.

This allows the filtrate quality and volume to be customized specifically to your requirements. Systems with a filtration capacity of between 40 and 600 l/min are available, standard. Monitoring conductivity, temperature, pressure, flow rate and pH value allow for high reproducibility of machining results.

Sludge can either be discharged manually or automatically depending on the discharge volume and will be designed to perfectly fit your production process.

With the modular concept of the EMAG ECM machines, you are able to supply multiple ECM machines with electrolyte using a single EMS.

EMAG ECM GmbH Am Flugplatz 1 I 73540 Heubach I Germany Phone: +49 (0) 7173 / 91880 I Email: ecm@emag.com www.emag.com

EMS HIGHLIGHTS: ++ Electrolyte NaNO3 or NaCl ++ Flow rates of up to 600 l/min ++ Electrolyte pressure of up to 20 bar ++ Temperature control ++ Flow rate or pressure control ++ pH value control by means of

metered acid / alkaline addition

++ Conductivity monitor ++ Particle size: < 0.5 μm

EMS 150

++ Visualization and setting of all 2.942 mm

electrolyte parameters on a SIEMENS touchscreen panel

4.165 mm

3.410 mm

7.550 mm

2.797 mm

EMS 35

2.400 mm

4.220 mm

Data subject to change. The layout may change to fit technical requirement.

All systems are built to current CE standards.

ECM Machine – CS ECM SYSTEM – CS The Comfort Standard (CS) model is the perfect entry system for automating the ECM process. » Modular machine concept » Manual or semi-automatic version as starter system » Fast upgrade to full automation » Smart software and hardware interfaces The CS single machine provides the basis for a modular automation concept. This reduces investment costs because it is only necessary to invest in the interlinking of several processes (e.g. pre-washing, ECM station 1, ECM station 2, follow-up treatment, automation) once production increases.

The CS is ideal for the following: » ECM machining » ECM drilling » ECM “broaching” » ECM deburring on a wide range of components.

EMAG ECM GmbH Am Flugplatz 1 I 73540 Heubach I Germany Phone: +49 (0) 7173 / 91880 I Email: ecm@emag.com www.emag.com

CS – Comfort Standard EMAG ECM – CS ++ Modular design ++ Scalable generator / pulse technology ++ SIEMENS S7-300 machine control unit

++ All parameters are monitored by a control unit

++ Quill stroke with safety interlock ++ Pulse duration from 50 µs to DC (direct current)

++ Manual or semi-automatic version as 1.354 mm

starter system

++ Fast upgrade to full automation ++ Options available for improving processes and productivity

++ Electrolyte management system 2.457,7 mm

tailored to the machining task

++ Also optionally available with two

machining areas in the form of the CS-DUO

++ Also optionally available in the large version in the form of the CL or CL-DUO

CHAMBER FILTER PRESS

ELECTROLYTE MANAGEMENT

1.350 mm

CHAMBER FILTER PRESS

(P)ECM / ECM PROCESS MODULE

(P)ECM / ECM PROCESS MODULE

(P)ECM / ECM PROCESS MODULE

ECM DEVICE

ECM DEVICE

ECM DEVICE

Chamber filter press

Data subject to change. The layout may change to fit technical requirement.

All systems are built to current CE standards.

TECHNICAL DATA Machining area

mm

1,300 x 800 x 900

Clamping surface

mm

1,150 x 800

A (DC)

400 – 2,500

Generator capacity A (pulse)

400 – 6,000

Generator capacity

inch inch

51 x 31.5 x 35.5

45 x 31.5