Einladung AMB_GB

INVITATION

VISIT US!

HALL 3 BOOTH D32

13. – 17.09.2016

AMB 2016 I The complete process chain from a single source Landesmesse Stuttgart GmbH I Messepiazza 1 I 70629 Stuttgart

www.emag.com

EMAG at the AMB – the complete process chain from a single source AMB, the largest European metalworking exhibition this year, is quickly approaching and hundreds of companies are getting ready to exhibit. The companies within the EMAG Group are no exception; we’ll be exhibiting at AMB and are excited to show attendee‘s first-hand the innovative and exciting new products and technologies available from the EMAG Group.

Whether you’re looking for individual solutions, sub-processes or an entire process chain from raw to finished parts, the EMAG Group can provide our customers with expert knowledge on a whole range of technologies. Cutting technologies, from turning, drilling, milling and grinding to gear cutting are all part of our range of products along with specialist technologies such as ECM, laser welding and induction hardening. With expertise in all of these areas, we’re able to design and develop complete process chains using EMAG technology.

Allow us to show you the opportunities available by working with the EMAG Group. We cordially invite you to experience these technologies and products in person by visiting us at AMB in Hall 3, Booth D32.

For more information, visit amb.emag.com We look forward to seeing you there!

Your EMAG Team

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HIGHLIGHTS ++ MAXIMUM PRODUCTIVITY: Chip-to-chip time of 5 seconds*, two separate machining areas for OP 10 and OP 20 each with a 12-station tool turret and 18 kW working spindle ++ HIGH PRECISION: Machine base made of MINERALITŽ polymer concrete, linear roller guides of size 45 and direct position measuring systems in all axes ++ COMPACT DESIGN: A footprint of just 19.6 m² including a parts storage facility for up to 400 workpieces* and TrackMotion automation system for high-speed part transport between the parts storage facility and machining areas as well as for turning the workpieces 4

*Depending on workpiece geometry

VL 3 DUO Twin-spindle turning machine for the highly productive manufacturing of chucked parts EMAG has extended the product range of the extremely successful VL series with the new VL 3 DUO, a twin-spindle machine solution for the highly productive manufacturing of chucked parts with a diameter of up to 150 mm.

The VL 3 DUO integrates new technological developments from the last few years (from pick-up automation and the TrackMotion automation system to the modular basic design of the machine) to create a highly productive manufacturing system that delivers maximum productivity while minimizing its footprint.

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VL 3 DUO M

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TECHNICAL DATA Workpiece diameter, max.

150 mm

Chuck diameter, max.

210 mm

Workpiece length, max.

110 mm

X-axis travel

505 mm

Y-axis travel (optional)

Âą 30 mm

Z-axis travel

250 mm

6 inch 8 inch

4.5 inch

19.5 inch Âą 1 inch 10 inch

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HIGHLIGHTS

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++ Reduced machining time

VLC 200

++ Higher workpiece quality and productivity

++ Complete machining in a single clamping operation

Hard turning, scroll-free turning and grinding on a single machine The VLC 200 GT combines the benefits of vertical hard turning with those of grinding – on a single machine and in a single clamping operation.

Workpiece diameter, max.

160 mm

Chuck diameter, max.

210 mm

Workpiece length, max.

100 mm

X-axis travel (Total travel from pick-up to turret) / Z

6 inch 8 inch

4 inch

1.700 / 250 mm 67 / 10 inch

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VLC 200 GT

TECHNICAL DATA

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++ Grinding wheels optimally adapted to the process

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++ Minimum grinding wheel wear

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++ Lower costs compared to conventional production processes

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Joining with thermal, force-free processes Shaft assemblies and mechanical control assemblies are becoming increasingly important as an alternative to solid components in gearboxes and engines. Significant weight reductions in assembled components is a major benefit over convention solid constructions. In addition, they can have more compact dimensions, a design which better meets demand, greater flexibility in component design and production as well as significantly higher efficiency in managing the range of versions.

TECHNICAL DATA Workpiece diameter, max.

40 mm

Single part diameter, max.

100 mm

Workpiece length, max.

600 mm

Joining axis travel: X / Y / Z

++ Greater flexibility in production (design of the process chain, shorter retooling times, etc.) ++ The component sequence can be freely selected ++ Angle and axial position can be freely selected ++ Joining precision parts without re-work (for example cams with negative radii) is possible ++ Joining components made of different materials is possible

1.5 inch

4 inch

23.5 inch

1.000 / 600 / 150 mm

40 / 23.5 / 6 inch

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Workpiece diameter, max.: 100 mm

Workpiece diameter, max.: 200 mm

Workpiece diameter, max.: 300 mm

Workpiece diameter, max.: 400 mm

Workpiece length, max.: 150 mm

Workpiece length, max.: 200 mm

Workpiece length, max.: 250 mm

Workpiece length, max.: 300 mm

VL / VT Modular pick-up turning machines The modular concept of the VL and VT platforms allows the machines to be perfectly adapted to suit a variety of applications.

These machines feature a compact design, high-performance drives, as well as an integrated automation solution using a pick-up spindle or pick-up turret.

It‘s important to us that we provide our customers with an economical solution that guarantees the best performance. This includes fast processes, high machining quality for all techniques used and low investment costs.

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Workpiece diameter, max.: 100 mm

Workpiece diameter, max.: 200 mm

Workpiece length, max.: 400 mm

Workpiece length, max.: 630 mm

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VL 4 H The vertical gear hobbing machine for efficient gear cutting up to module 4 The VL 4 H machines wheel-shaped workpieces with a diameter of up to 200 mm and module 4.

The machine is loaded and unloaded via the pick-up working spindle. Its compact design, short transport distances and highly dynamic axes ensure short idle times, making the VL 4 H a highly productive gear hobbing machine.

THE BENEFITS ++ High-speed pick-up gear hobbing machine for milling chucked parts with a tailstock

TECHNICAL DATA

++ Excellent chip flow – ideal for high-performance dry gear hobbing

Workpiece diameter, max.

200 mm

++ Probe for positioning the workpieces and post-process measurement

Workpiece length, max.

350 mm

Cutting distance

150 mm

++ Easy to integrate into manufacturing systems

X-axis travel

790 mm

Y-axis travel

120 mm

Z-axis travel

400 mm

++ Integrated automation = no additional costs ++ Time-tested KOEPFER gear hobbing technology 10

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8 inch

14 inch 6 inch

31 inch

4.5 inch

15.5 inch

K 160 Horizontal gear hobbing machine for variable applications For many years, EMAG KOEPFER has been synonymous with high quality in the development and manufacture of gear cutting machines.

This tradition is upheld with the addition of the K 160 horizontal gear hobbing machine. The K 160 can be configured for a wide variety of gear cutting tasks thanks to the controllability of its axes and drives.

Due to its wide range of automation and technology modules, the K 160 is the perfect solution for high-speed gear cutting up to module 2.5 for both wet and dry machining.

THE BENEFITS ++ High vibration damping leads to long tool service lives and high surface quality

TECHNICAL DATA Module max.

Workpiece diameter, max.

Hobbing length, max.

Workpiece length, max.

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2,5 mm 90 / 140 mm

3.5 / 5.5 inch

200 / 480 mm

++ MINERALITÂŽ polymer concrete is thermally stable which ensures constant production results

8 / 19 inch

300 / 1.000 mm 12 / 39.5 inch

Hobbing width, max.

250 mm

Shift distance

160 mm

10 inch

6.5 inch

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PECM TECHNOLOGY

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PECM technology for manufacturing demanding structures and contours

Laser welding makes it possible to p weight-optimized components

Precision electro-chemical machining (PECM) is the ideal process for the non-contact, almost wear-free machining of workpieces made of highstrength materials such as nickel-based alloys. The PTS 2500 PECM machine was designed to effectively machine extremely demanding 2D and 3D contours.

The manufacture of modern vehicles now seems impossible without laser welding. Laser welding is required for compact, weight-optimized components and therefore for energy-efficient vehicles.

WELDING

produce compact,

INDUCTION HARDENING Induction hardening of workpieces up to 250 mm in length

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Benefits include high welding speeds and minimum warping on the welded components.

The MIND-M 250 hardening machine for induction hardening provides a high level of precision and reliability at a relatively low investment cost. The MIND-M 250 can be used for heat treatment processes, such as induction hardening with a maximum power consumption of 30 kW for high-frequency (HF) or 100 kW for medium-frequency (MF) applications.

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VMC SERIES The machines in the VMC MT series are flexible production centers with turning and milling spindles positioned at the top The focus of this machine is on universality, demonstrated by its ability to be configured to suit almost any customer request. The VMC MT series includes a range of tool magazines with up to 80 available tool positions. Various spindle variants complement the range. These qualities make the VMC MT series the best solution for a very wide variety of workpieces with top system efficiency.

An indexing axis (B) in the milling spindle and a Y-axis in the working spindle are available as an option. These additional axes allow even complex geometries to be produced using five-sided machining and make the machine a genuine high-performance production center for chucked parts.

THE BENEFITS ++ Reduced idle times = short workpiece travel distances and tool changing times ++ Synchronous spindle motors with direct drive up to 142 hp and 1,069 ft-lb

TECHNICAL DATA

++ Solid spindle bearings with a diameter of 6.5 inches in tandem O layout ++ C -axis positioning accuracy ±0.01° ++ Free flow of chips around the main spindle

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Chuck diameter

500 mm

Swing diameter over base

700 mm

19.5 inch 27.5 inch

Spindle flange to ISO 702-1

Größe 11 1.040 mm Spindle height (without clamping devices) 41 inch Turning diameter, max.

450 mm

17.5 inch

EMAG goes SERVICE 4.0 Industry 4.0 offers a wide range of opportunities to improve production processes It also enables to continuously improve service processes and to increase the productivity and availability of systems even further with the help of new services. At EMAG, we research opportunities offered by Service 4.0 for you. Visit us at our booth and find out more.

We would be delighted to discuss your requirements and how we can turn them into reality.

If you have any questions or you cannot get to the event, please do not hesitate to contact us using the following e-mail address: SmartServices@emag.com

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VISIT US!

HALL 3 BOOTH D32

EMAG Salach GmbH Austrasse 24 73084 Salach Phone: +49 7162 17-0 Fax: +49 7162 17-4820 E-mail: event@emag.com Internet: www.emag.com Dear reader, if you no longer wish to receive information from us on current topics and events, you can send us your objection that we should no longer use your data for advertising purposes. You can do this either in writing (EMAG GmbH & Co. KG, Austrasse 24, 73084 Salach, communications@ emag.com, Fax: +49 7162 17-4027) or verbally (Phone: +49 7162 17-4267).

AMB 2016 I The complete process chain from a single source