Series VDZ CNC vertical turning machines for complete machining
www.schererfeinbau.de
EMAG SCHERER FEINBAU
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CNC VERTICAL TURNING MACHINES
Custom CNC vertical turning machines from EMAG Scherer Just as no workpiece resembles another, CNC vertical turning machines from EMAG Scherer also differ EMAG Scherer Feinbau turning machines are modular, single- unit products that are produced on an workpiece-specific and customer-specific basis – based on standard modules. Show us the component that you would like to manufacture and we will present you the machine solutions for cost-optimized piece production. We are a medium-sized company, our technicians and engineers advise you directly, personally, comprehensively and competently. We communicate directly and make quick,well-informed decisions. EMAG Scherer Feinbau GmbH was founded in 1978 and has been a member of CHIRON Group since 2012. The worldwide sales and service network of the group is fully available to our customers.
2
6
4
3 1
7
8
9 10
5
1
2
NC - round shuttle
4
3
NC - loading axis
5
Horizontal and vertical
6
Tool turret
milling spindle
7
8
NC - unit for pinch turning
10 6
Linear tooling
In-process measuring
Main spindle
9
B-axis milling unit (360° torque drive)
Multi-spindle drilling head
EMAG SCHERER FEINBAU
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VDZ 100 DS
VDZ 100 DS Compact and productive
Our smallest model offers you high productivity on a few square meters: The double-spindle VDZ 100 DS CNC vertical turning machine comes with an installation space of 2200 x 3000 mm (W x L). In a small footprint, you can process two workpieces at the same time - more economically as with two machines. With a stroke of 495 mm in X and 250 mm in the Z-axis, it is suitable for workpieces up to 100 mm in height and 175 mm in diameter. The direct-driven spindles with a maximum rotation speed of 7000 RPM provide power of 23 kW and a torque of 130 Nm. Driven and non-driven tools up to 180 mm in length can be used. On the VDZ 100 DS CNC vertical turning center, for example ball hubs, wheel fl anges, pinions, sliding sleeves, pump wheels and synchronizer rings get machined. The two separate machine beds for the two spindles and their workspaces made of Hydropol, a mixture of special concrete and steel, effectively dampen the vibrations that occur and ensure high accuracy through an excellent static- dynamic stiff ness in machining. For all the VDZ models, all the axes are monitored by glass scales.
Technical data Chuck diameter
mm
200
Drive power (100%ED)
kW
23
Torque ( 100%ED)
Nm
130
Rotation speed max.
rpm
7000
X-stroke
mm
495
Z-stroke
mm
250
Tool system
VDI
30+40
Spindle interface
A5
d: 175 mm | H: 100 mm
EMAG SCHERER FEINBAU
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VDZ 200 / VDZ 220 DS
VDZ 220 / VDZ 220 DS
For workpieces up to 250 mm in diameter With axes travels of 625 mm in X, +100/-80 mm in Y and 250 mm in Z, you can process workpieces up to 200 mm in height and 250 in diameter in our single- spindle and double- spindle VDZ 220 and VDZ 220 DS vertical turning centers. The synchronous spindles are driven each with 37,7 kW, a torque of 300 Nm and a maximum rotation speed of 5500 RPM. Typical components are ball cages, ball hubs, pinions, sliding sleeves, pump wheels, fl anges, synchronizer rings, bearing rings and joint pins. The machine beds are made of Hydropol, a mixture of special concrete and steel, which ensures maximum smoothness and precision even with larger components and powerful machining.
Technical data
d: 250 mm | H: 200 mm
Chuck diameter
mm
315
Drive power (100%ED)
kW
37,7
Torque (100%ED)
Nm
300
Rotation speed max.
rpm
5500
X-stroke
mm
625
Y-stroke
mm
+100/-80
Z-stroke
mm
250
Tool system
VDI
30+40
Spindle interface
A6
EMAG SCHERER FEINBAU
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VDZ 320 / VDZ 320 DS
VDZ 320 / VDZ 320 DS Specialists for medium sized parts
For machining medium-sized components up to 400 mm in diameter and 300 mm in height with tools up to 240 mm in length, we developed the VDZ 320 CNC vertical turning centers. In addition to the version with one spindle, the VDZ 320 DS version is available with two spindles for doubled productivity. The powerful synchronous drives with a performance of 67.4 of kW, 585 Nm nominal torque and rotation speed up to 4000 RPM provide great dynamics and high performance. The high-precision in-process measurement, which is standard in the VDZ 320 series, guarantees maximum precision. Brake discs, hubs, wheel hubs, steering knuckles, universal joint forks and differential housings are typical large-series components that are economically manufactured with VDZ 320 and VDZ 320 DS vertical turning centers.
Technical data Chuck diameter
mm
400
Drive power (100%ED)
kW
67,4
Torque ( 100%ED)
Nm
585
Rotation speed max.
rpm
4000
X-stroke
mm
1300
Y-stroke
mm
±140
Z-stroke
mm
450
Tool system
VDI/CDI
Spindle interface
40+50/80 A8
d: 400 mm | H: 300 mm
EMAG SCHERER FEINBAU
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VDZ 420 XL / VDZ 520 XL
VDZ 420 XL / VDZ 520 XL The strong ones for large parts
For efficiently processing components with diameters of up to 550 mm and heights of up to 400 mm with a focus on turning, the optimum choice is the VDZ 420 and VDZ 520 CNC vertical turning machines with a synchronous spindle and their double-spindle VDZ 420 XL DS and VDZ 520 XL DS versions. Both series offer a performance of 64.4 of kW and a torque of 820 Nm, rotation speed of up to 3500 RPM (for VDZ 420/DS) and 2800 RPM (for VDZ 520/DS). With strokes of 1785 mm in X, ± 140 mm in Y and 450 mm in Z, there is room for machining large workpieces such as brake discs, gear parts, differential housings, hubs and wheel hubs for passenger cars and commercial vehicles. Here, driven and non-driven tools up to 210 mm in length can be used.
d: 550 mm | H: 400 mm
m
Technical data
VDZ 420 XL / -DS
VDZ 520 XL / -DS
mm
550
600
Drive power (100%ED)
kW
64,4
64,4
Torque ( 100%ED)
Nm
820
820
Rotation speed max.
U/min
3500
2800
X-stroke
mm
1785
1785
Y-stroke
mm
+/-140
+/-140
Z-stroke
mm
450
450
Tool system
VDI/CDI
Chuck diameter
Spindle interface
40+50/80
40+50/80
A 8 / A 11
A 8 / A 11
EMAG SCHERER FEINBAU
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VARIOCELL SYSTEM
VARIOCELL SYSTEM at EMAG Scherer
Let your VDZ work for you
Our automation:
_ Supply and removal of raw and finished parts You already have an automation solution and would like to integrate your new VDZ vertical turning machine? No problem, we combine both of them and create a smooth interaction. You want to fully automate your new machine? There is almost nothing that we cannot automate. The highly productive EMAG Scherer systems are well-suited for the entire range of your production – from an isolated application all the way to a fully automatic production line. All types therefore offer many options for process improvement and optimization: such as automation variants including belts, shuttles and robotic systems for feeding and discharging parts as well as additional processing modules such as milling spindles, special drilling heads, thread cutting devices and grinding units. And, if necessary, integrate in-process probes, measuring stations, washing, deburring, drying systems and much more – for maximum productivity.
via robotic systems and transport by means of
and shuttle. _ belts Integration of additional work steps and tasks
such as measuring, washing, deburring, drying,
_ Linking of several vertical turning centers to
labeling.
production line. _ aComplete systems comprised of EMAG Scherer verti-
cal
turning centers and CHIRON machining centers for
complex workpieces with a high percentage of
turning and milling operations.
Round shuttle with pick & place unit and swivel module
Carrier system adapted to the respective workpiece
Complete processing with additional units
Integrated milling unit
The integrated milling spindle enables the internal processing of differential housings in one set-up
EMAG SCHERER FEINBAU
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COMPLETE SYSTEMS
Complete systems Automated turning and milling from a single source Why complicated when simple also works? Use the system expertise of the CHIRON Group and combine turning and milling in one system. You benefit from fewer interfaces and get everything from a single source. Integration of drilling and threading operations? No problem. And CHIRON-EMAG Scherer systems are also well-prepared for secondary operations such as washing, balancing, measuring or labeling.
Advantages of a CHIRON-EMAG Scherer system
_ _ _ _
Optimally coordinated work operations – piece time optimized for greatest output Consistent automation with cell-optimized material flow Joint use of units, for example, coolant preparation and coolant cooling, extraction) Optimized utilization of resources (energy, area, personnel)
Project example Complete machining of bearing housings for turbochargers Annual requirement: 240.000 pieces
Raw part
Process procedures System components
OP10 + OP20
OP30 + OP40
Turning
Milling
EMAG Scherer
CHIRON
1 x VDZ100DS
1 x DZ12 W
70
140
unloading time [sec]
incl.
incl.
Total cycle time [sec]
70
140/2=70
Machining time [sec] Loading and
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