EMAG Scherer VDZ_bros_en

Series VDZ CNC vertical turning machines for complete machining

www.schererfeinbau.de

EMAG SCHERER FEINBAU

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CNC VERTICAL TURNING MACHINES

Custom CNC vertical turning machines from EMAG Scherer Just as no workpiece resembles another, CNC vertical turning machines from EMAG Scherer also differ EMAG Scherer Feinbau turning machines are modular, single- unit products that are produced on an workpiece-specific and customer-specific basis – based on standard modules. Show us the component that you would like to manufacture and we will present you the machine solutions for cost-optimized piece production.

We are a medium-sized company, our technicians and engineers advise you directly, personally, comprehensively and competently. We communicate directly and make quick,well-informed decisions.

EMAG Scherer Feinbau GmbH was founded in 1978 and has been a member of CHIRON Group since 2012. The worldwide sales and service network of the group is fully available to our customers.

2

6

4

3 1

7

8

9 10

5

1

2

NC - round shuttle

4

3

NC - loading axis

5

Horizontal and vertical

6

Tool turret

milling spindle

7

8

NC - unit for pinch turning

10 6

Linear tooling

In-process measuring

Main spindle

9

B-axis milling unit (360° torque drive)

Multi-spindle drilling head

EMAG SCHERER FEINBAU

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VDZ 100 DS

VDZ 100 DS Compact and productive

Our smallest model offers you high productivity on a few square meters: The double-spindle VDZ 100 DS CNC vertical turning machine comes with an installation space of 2200 x 3000 mm (W x L).

In a small footprint, you can process two workpieces at the same time - more economically as with two machines. With a stroke of 495 mm in X and 250 mm in the Z-axis, it is suitable for workpieces up to 100 mm in height and 175 mm in diameter. The direct-driven spindles with a maximum rotation speed of 7000 RPM provide power of 23 kW and a torque of 130 Nm. Driven and non-driven tools up to 180 mm in length can be used. On the VDZ 100 DS CNC vertical turning center, for example ball hubs, wheel fl anges, pinions, sliding sleeves, pump wheels and synchronizer rings get machined.

The two separate machine beds for the two spindles and their workspaces made of Hydropol, a mixture of special concrete and steel, effectively dampen the vibrations that occur and ensure high accuracy through an excellent static- dynamic stiff ness in machining. For all the VDZ models, all the axes are monitored by glass scales.

Technical data Chuck diameter

mm

200

Drive power (100%ED)

kW

23

Torque ( 100%ED)

Nm

130

Rotation speed max.

rpm

7000

X-stroke

mm

495

Z-stroke

mm

250

Tool system

VDI

30+40

Spindle interface

A5

d: 175 mm | H: 100 mm

EMAG SCHERER FEINBAU

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VDZ 200 / VDZ 220 DS

VDZ 220 / VDZ 220 DS

For workpieces up to 250 mm in diameter With axes travels of 625 mm in X, +100/-80 mm in Y and 250 mm in Z, you can process workpieces up to 200 mm in height and 250 in diameter in our single- spindle and double- spindle VDZ 220 and VDZ 220 DS vertical turning centers. The synchronous spindles are driven each with 37,7 kW, a torque of 300 Nm and a maximum rotation speed of 5500 RPM. Typical components are ball cages, ball hubs, pinions, sliding sleeves, pump wheels, fl anges, synchronizer rings, bearing rings and joint pins.

The machine beds are made of Hydropol, a mixture of special concrete and steel, which ensures maximum smoothness and precision even with larger components and powerful machining.

Technical data

d: 250 mm | H: 200 mm

Chuck diameter

mm

315

Drive power (100%ED)

kW

37,7

Torque (100%ED)

Nm

300

Rotation speed max.

rpm

5500

X-stroke

mm

625

Y-stroke

mm

+100/-80

Z-stroke

mm

250

Tool system

VDI

30+40

Spindle interface

A6

EMAG SCHERER FEINBAU

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VDZ 320 / VDZ 320 DS

VDZ 320 / VDZ 320 DS Specialists for medium sized parts

For machining medium-sized components up to 400 mm in diameter and 300 mm in height with tools up to 240 mm in length, we developed the VDZ 320 CNC vertical turning centers. In addition to the version with one spindle, the VDZ 320 DS version is available with two spindles for doubled productivity.

The powerful synchronous drives with a performance of 67.4 of kW, 585 Nm nominal torque and rotation speed up to 4000 RPM provide great dynamics and high performance. The high-precision in-process measurement, which is standard in the VDZ 320 series, guarantees maximum precision. Brake discs, hubs, wheel hubs, steering knuckles, universal joint forks and differential housings are typical large-series components that are economically manufactured with VDZ 320 and VDZ 320 DS vertical turning centers.

Technical data Chuck diameter

mm

400

Drive power (100%ED)

kW

67,4

Torque ( 100%ED)

Nm

585

Rotation speed max.

rpm

4000

X-stroke

mm

1300

Y-stroke

mm

±140

Z-stroke

mm

450

Tool system

VDI/CDI

Spindle interface

40+50/80 A8

d: 400 mm | H: 300 mm

EMAG SCHERER FEINBAU

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VDZ 420 XL / VDZ 520 XL

VDZ 420 XL / VDZ 520 XL The strong ones for large parts

For efficiently processing components with diameters of up to 550 mm and heights of up to 400 mm with a focus on turning, the optimum choice is the VDZ 420 and VDZ 520 CNC vertical turning machines with a synchronous spindle and their double-spindle VDZ 420 XL DS and VDZ 520 XL DS versions.

Both series offer a performance of 64.4 of kW and a torque of 820 Nm, rotation speed of up to 3500 RPM (for VDZ 420/DS) and 2800 RPM (for VDZ 520/DS).

With strokes of 1785 mm in X, ± 140 mm in Y and 450 mm in Z, there is room for machining large workpieces such as brake discs, gear parts, differential housings, hubs and wheel hubs for passenger cars and commercial vehicles. Here, driven and non-driven tools up to 210 mm in length can be used.

d: 550 mm | H: 400 mm

m

Technical data

VDZ 420 XL / -DS

VDZ 520 XL / -DS

mm

550

600

Drive power (100%ED)

kW

64,4

64,4

Torque ( 100%ED)

Nm

820

820

Rotation speed max.

U/min

3500

2800

X-stroke

mm

1785

1785

Y-stroke

mm

+/-140

+/-140

Z-stroke

mm

450

450

Tool system

VDI/CDI

Chuck diameter

Spindle interface

40+50/80

40+50/80

A 8 / A 11

A 8 / A 11

EMAG SCHERER FEINBAU

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VARIOCELL SYSTEM

VARIOCELL SYSTEM at EMAG Scherer

Let your VDZ work for you

Our automation:

_ Supply and removal of raw and finished parts You already have an automation solution and would like to integrate your new VDZ vertical turning machine? No problem, we combine both of them and create a smooth interaction. You want to fully automate your new machine? There is almost nothing that we cannot automate.

The highly productive EMAG Scherer systems are well-suited for the entire range of your production – from an isolated application all the way to a fully automatic production line. All types therefore offer many options for process improvement and optimization: such as automation variants including belts, shuttles and robotic systems for feeding and discharging parts as well as additional processing modules such as milling spindles, special drilling heads, thread cutting devices and grinding units. And, if necessary, integrate in-process probes, measuring stations, washing, deburring, drying systems and much more – for maximum productivity.

via robotic systems and transport by means of

and shuttle. _ belts Integration of additional work steps and tasks

such as measuring, washing, deburring, drying,

_ Linking of several vertical turning centers to

labeling.

production line. _ aComplete systems comprised of EMAG Scherer verti-

cal

turning centers and CHIRON machining centers for

complex workpieces with a high percentage of

turning and milling operations.

Round shuttle with pick & place unit and swivel module

Carrier system adapted to the respective workpiece

Complete processing with additional units

Integrated milling unit

The integrated milling spindle enables the internal processing of differential housings in one set-up

EMAG SCHERER FEINBAU

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COMPLETE SYSTEMS

Complete systems Automated turning and milling from a single source Why complicated when simple also works? Use the system expertise of the CHIRON Group and combine turning and milling in one system. You benefit from fewer interfaces and get everything from a single source.

Integration of drilling and threading operations? No problem. And CHIRON-EMAG Scherer systems are also well-prepared for secondary operations such as washing, balancing, measuring or labeling.

Advantages of a CHIRON-EMAG Scherer system

_ _ _ _

Optimally coordinated work operations – piece time optimized for greatest output Consistent automation with cell-optimized material flow Joint use of units, for example, coolant preparation and coolant cooling, extraction) Optimized utilization of resources (energy, area, personnel)

Project example Complete machining of bearing housings for turbochargers Annual requirement: 240.000 pieces

Raw part

Process procedures System components

OP10 + OP20

OP30 + OP40

Turning

Milling

EMAG Scherer

CHIRON

1 x VDZ100DS

1 x DZ12 W

70

140

unloading time [sec]

incl.

incl.

Total cycle time [sec]

70

140/2=70

Machining time [sec] Loading and

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