Complete-machining of gears

USA

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Manufacturing Systems for Precision Metal Components

"We act as a systems supplier and develop the complete manufacturing system – from the individual machine to the machining processes to the automation."

Dr. Guido Hegener, CEO of EMAG Salach Maschinenfabrik GmbH

Manufacturing systems for chucked parts

Systematically Successful The more sophisticated the component, the more complicated the production solution?

Not at EMAG: our specialists develop manufacturing systems that score with simple interlinking, speed and flexibility.

The guarantee for the success of this system is the modular design of the new EMAG pick-up machines. They are the central “building blocks” in the manufacturing systems which ensure economical processes by their three central benefits:

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Whether turning, milling or drilling – based on the modular design, every individual machine can be perfectly configured for the respective operation.

The workpieces are transported to the machining area using the pick-up method. Conveyor belts or shuttles in turn transport the parts between the machines. Result: the automation ratio of the manufacturing system turns out to be unusually small. Transport distances are short – and the workpiece flow fast.

Every operation and the degree of automation can be changed at will. Thus, the manufacturing system can always be perfectly adjusted, even with increasing quantities or changed component requirements.

In short: EMAG manufacturing systems benefit from modular machine design, simple automation and flexible configuration.

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EMAG NEWS 22

Line cycle time

example: manufacturing system for gears

25 Seconds

questions & answers Turnkey?

The technology, automation and process development all come from a single source. Ultimately, you will have a complete solution, with short lead times and a fast production start guaranteed.

Optimized?

We coordinate the manufacturing systems, peripheral machines and automation systems perfectly with each other.

Productive?

The complete system developed by EMAG benefits from simple automation systems, optimized interfaces and short transport distances. This ensures that the full process can be started quickly and remains economical in the long term.

Easy maintenance?

Lots of identical components are used in the machines. The manufacturing system also benefits from short re-tooling and maintenance times.

Lots of planning?

A contact at EMAG takes on the central project work and makes your overall planning process easier with his experience and system expertise.

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