Laser cleaning LC 4-2 en

EMAG LASERTEC LASER CLEANING MACHINE LC 4-2

EMAG LASERTEC LASER CLEANING MACHINE LC 4-2 Using a laser beam for cleaning is a fast, space-saving process that was designed to replace the conventional washing machines currently used in many applications. The success of the laser cleaning method as an alternative to conventional cleaning is based on the benefits that the process provides. One of the major benefits is that the method can be easily integrated into a variety of manufacturing systems.

With no cleaning products required, laser cleaning is a very inexpensive technique that eliminates residues. This process is also extremely precise and does not damage the surface of components. Lastly, and most importantly, users will benefit from an outstanding cleaning performance that is unmatched by conventional methods.

Oxides, dirt particles of all types, and above all, contamination from cutting fluids, which are particularly difficult to remove, are evaporated in seconds with the laser. This results in surfaces that are perfect for subsequent machining process, such as laser welding.

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Laser cleaning evaporates impurities on the surface of components using a high-energy laser beam.

Evaporation residues are extracted and neutralized by catalysts or filter systems. The entire process is extremely eco-friendly, has compact dimensions and low noise emissions.

Surface prior to the cleaning process

Contamination (dust & dirt, oils & grease, other machining residues) Oxidation

Metal

Systematic inspection of the laser-cleaning process

LASER CLEANING MACHINE LC 4-2 I EMAG Lasertec LC 4-2 Laser Cleaning Machine

LASER CLEANING IN DETAIL

Plasma resulting from evaporated dirt and oxidation particles Extraction unit

Contamination (partly absorbent) Oxidation (absorbent) Cleaned area

Laser beam

Metal Adaption layer

Gear wheel

Coupling wheel

Countershaft

Differential housing

Disk carrier

Transmission shaft

Planetary carrier

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EMAG LASERTEC LASER CLEANING MACHINE LC 4-2 Loading door/Loading point The loading door makes unloading workpieces, and performing operation or service work much easier. Expand this stand-alone solution into an integrated production system and significantly reduce idle times! By separating the machining and loading areas, it is possible for this machine to be loaded and unloaded during the production process, leading to a massive reduction in idle times, regardless of if it is manual or automatic.

Rotary table

Machining area

NC-controlled scanner optics

The rotary table on the EMAG LC 4-2 also reduces idle times:

The machining area was designed specifically for laser cleaning, and is easily accessible through the large service doors on the sides of the machine.

NC-controlled XZB-axis system provides flexibility

»» It enables two workpieces with a maximum diameter of 200 mm (8 in) and a maximum height of 350 mm (14 in) to be clamped simultaneously. »» The swiveling time of the rotary table is approximately 1.5 seconds.

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All of the main electrical components are located inside the energy supply cabinet, making them very easy to access and replace in case of a failure. The laser unit, designed with a capacity of 200 W, is also located in this cabinet.

PROCESS BENEFITS »» Energy-efficient: lower energy consumption than conventional washing machines »» Reliable: no additional contamination from cleaning product residues, practically zero maintenance »» Fast: no part movement and lengthy idle times since laser cleaning can be fully integrated in a manufacturing system »» Quality: all typical organic residues are removed »» Extremely cost-efficient »» Stable process: independent of water quality and water additives

TECHNICAL DATA Footprint (without suckers) Laser capacity (fiber laser)

200 W

Type C-axis feed speed CNC controller

entle cleaning with no G residues No dirt thanks to direct extraction and filtration

LC 4-2 1,500 x 3,050 mm

Max. axis speed (rapid-traverse) X-/Z-axis

LASER CLEANING MACHINE LC 4-2 I EMAG Lasertec LC 4-2 Laser Cleaning Machine

Power supply

59 x 120 in

0.3 hp

0.4/0.5 m/s

16/20 in/s

0.05 m/s 2 in/s

Sinumerik 840D sl

Control unit The system is controlled using am 840D sl control panel. An interface to other EMAG manufacturing systems is also possible.

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EMAG LASER SYSTEMS APPLICATION LABORATORY Our application laboratory offers you:

++ Feasibility studies

THE BENEFITS

++ Treatment tests

1. Component and process development

++ Laser process development and component optimization

2. Prototyping

++ Prototype and small series production We can provide effective laser welding systems, laser hardening machines, laser cleaning machines, a well equipped metallography laboratory, ultrasound and micro-hardness inspection equipment, a measuring room and, above all, experienced staff.

The use of our machines and standard clamping and processing equipment in the prototype phase means that you receive reliable information, for example, about quality, possible tolerances and process times.

3. Small batch series production

LABORATORY TECHNOLOGIES ++ Laser welding (CO2-, disk and fiber laser)

++ Laser hardening ++ Laser cleaning ++ Ultrasonic weld inspection ++ Cross-section inspection through polished sections

++ Video microscope ++ Micro hardness testing ++ Surface test ++ Thermal camera ++ Measurement room

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GLOBAL EMAG SERVICE In order to provide the best options for our customers, we use state-of-the-art technology and continuously optimize our ServicePlus organization. For instance, we meticulously analyze all of our service calls, record important information provided and highlight their solution, then make these notes available to clients worldwide and continuously improve the relevant software components. We’re committed to finding solutions for even the most complicated problems. We guarantee that we will find the right solution for you, thanks to our highly trained service technicians and our commitment to offering the highest standard of service.

We plan, develop, operate, monitor, test, fit, inspect, maintain and repair. We reduce idle times, boost productivity, prevent wear and ensure that your investment has a long service life. We detect and correct technical deviations at an early stage and notify you promptly when replacement parts are due.

TECHNICAL SERVICES, SPARE PARTS & TRAINING

SMART SERVICES

Service Plus

RETROFITS & USED MACHINERY

SERVICE CONTRACTS

LASER CLEANING MACHINE LC 4-2 I EMAG Laser Systems Application Laboratory | Global EMAG Service

EMAG ServicePlus offers you a variety of individually modifiable services, customized to suit your specific requirements – from training through preventative maintenance and retrofits to always available spare parts.

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311-1-GB/09.2019 · Printed in Germany · © Copyright EMAG · We reserve the right to make technical changes.

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