SU_Mfg-prg_bros_de

St. Etienne

Tawas Hoffman Estates

Chemnitz Bentivoglio

Beijing

Farmington Hills

Seoul Shanghai

Querétaro

Pune

Jundiai

Connected to a world of service Stay connected with your local EMAG SU service centre for the best in terms of productivity and precision any time.

Salach Austrasse 24 73084 Salach Germany Phone: +49 7162 17-0 Fax: +49 7162 17-4027 E-Mail: info@salach.emag.com

Austria Glaneckerweg 1 5400 Hallein Austria Phone: +43 6245 76023-0 Fax: +43 6245 76023-20 E-Mail: info@austria.emag.com

Frankfurt Martin-Behaim-Strasse 12 63263 Neu-Isenburg Germany Phone: +49 6102 88245-0 Fax: +49 6102 88245-412 E-Mail: info@frankfurt.emag.com

Denmark Horsvangen 31 7120 Vejle Ø Denmark Phone: +45 75 854854 Fax: +45 75 816276 E-Mail: info@daenemark.emag.com

Market Companies

Get in the driver's seat EMAG SU Total Tool Life Cycle Management meets your every production need by optimis-ing each tool life cycle step and enhancing the cost-per-piece performance of your tools. By guaranteeing a certain costper-piece, you need no longer worry about actual tool cost, potential tool life or future servicing requirements.

Take control of the cost-per-piece performance of your tools.

Consider all tool supply and maintenance costs.

Optimise all steps in your process chain in-house.

Keep a check on maintenance costs.

EUROPE EMAG MILANO S.r.l.

Via dei Mille 31 20098 San Giuliano Milanese (Mi) Italy Phone: +39 02 905942-1 Fax: +39 02 905942-24 E-mail: info.emagsu@emag.com EMAG MILANO S.r.l.

Succursale en France 5 Avenue de l'Europe 18150 La Guerche sur l'Aubois France Phone: +33 02 48 7711-00 Fax: +33 02 48 7111-29 E-Mail: info.france@emag.com EMAG MILANO S.r.l.

Sucursal en España Pasaje Arrahona, n° 18 Polígono Industrial Santiga 08210 Barberà del Vallès (Barcelona) Spain Phone: +34 93 7195080 Fax: +34 93 7297107 E-mail: info.spain@emag.com

EMAG UK Ltd. Newport Road (Newport House) ST16 1DA Stafford United Kingdom Phone: +44 1902 37609-0 E-mail: info@uk.emag.com EMAG OOO ul. Akademika Chelomeya 3/2 117630 Moscow Russia Phone: +7 495 287 0960 Fax: +7 495 287 0962 E-mail: info@russia.emag.com AMERICA EMAG L.L.C. USA 38800 Grand River Avenue Farmington Hills, MI 48335 USA Phone: +1 248 477-7440 Fax: +1 248 477-7784 E-mail: info@usa.emag.com EMAG MEXICO Maquinaria EMAG Mexico S de RL de CV Av. Hercules 301 Nave 1 Poligono Empresarial Santa Rosa 76220 Santa Rosa Jauregui, Querétaro Mexico Phone: +52 442 291 1552 E-mail: info.mexico@emag.com

Sweden Glasgatan 19B 73130 Köping Sweden Phone: +46 221 40305 E-Mail: info@sweden.emag.com

Poland ul. Krzycka 71A / 6 53-020 Wrocław Poland Phone: +48 728 389 989 E-Mail: info@poland.emag.com

Hungary Gerenda 10 1163 Budapest Hungary Phone: +36 30 9362-416 E-Mail: lbujaki@emag.com

Turkey Sanayi Cad. No.: 44 Nish İstanbul Sitesi D Blok D: 155 Yenibosna – Istanbul Turkey Phone: +90 532 694 54 44 E-Mail: ckoc@emag.com

Czech Republic Lolkova 766 103 00 Praha 10 – Kolovraty Tschechien Phone: +420 731 476070 E-Mail: mdelis@emag.com EMAG DO BRASIL Edifício Neo Corporate Offices, CJ 1503 Rua Enxovia, 472 04711-030 São Paulo SP Brazil Phone: +55 11 38370145 Fax: +55 11 38370145 E-mail: info@brasil.emag.com ASIA EMAG (China) Machinery Co., Ltd. Sino-German Advanced Manufacturing Technology International Innovation park Building 2, No. 101, Chen Men Jing Road 215400 Taicang Jiangsu, China Phone: +86 512 5357-4098 Fax: +86 512 5357-5399 E-mail: info@emag-china.com EMAG (Chongqing) Intelligent Technical Co., Ltd No.506, No.117 Yunhan Avenue Beibei District 400711 Chongqing China E-Mail: info@emag-china.com

TAKAMAZ EMAG Ltd. 1-8 Asahigaoka Hakusan-City Ishikawa Japan, 924-0004 Japan Phone: +81 76 274-1409 Fax: +81 76 274-8530 E-mail: info@takamaz.emag.com EMAG INDIA Pvt. Ltd. Technology Centre No. 17/G/46-3, Industrial Suburb, 2nd Stage, Yeshwantpur, Bengaluru – 560 022 India Phone: +91 80 50050163 E-mail: info@india.emag.com

EMAG KOREA Ltd. Rm204, Biz center, SKn Technopark, 124 Sagimakgol-ro, Sangdaewon-dong, Jungwon-gu, Seongnam City, Gyeonggi-do, 462-721 South Korea Phone: +82 31 776-4415 Fax: +82 31 776-4419 E-mail: info@korea.emag.com

© 2019 EMAG SU. All rights reserved. EMAG SU will enforce Copyright. SU_Mfg-prg_en_v015

EMAG Salach GmbH

Manufacturing programme

Manufacturing tools for gears, rotors and screws

SCT 3 max Ø 350 mm max mn 8

*) with CBN tools Technical data subject to change, max. values depending on application

RASO 400 max workpiece Ø 454 mm max tool Ø 254 mm

Carbide and MC90 Bore and Shank-type mn 0.45 - 4.0 mm Ø 110 mm x 230 mm (Bore) Ø 70 mm x 250 mm (Shank)

Shank-type mn 0.5 - 8.0 mm Ø 12 - 300 mm

Disk-type mn 0.5 - 8.0* mm Ø 300 mm *larger mn on request

Deep counterbore-type mn 0.7 - 8.0 mm Ø 300 mm

Scudding® Cutters Disk, Wafer and Shank-type mn 0.7 - 5 HSS Ø 200 mm Carbide Ø 150 mm

Special/modified profile for sprocket gears, splines, cams, timing belt gears

Chamfering tools Special finish for long life Special tooth forms

Deburring tools to remove burrs

Chamfer-roller tools for spur/helical gears Patented tool

Deburring/rolling tools for sprocket gears

Chamfering tool group with tool holder and tailor-made deburring and chamfering tools

External/internal mn 0.7 - 10.0 mm Ø 70 - 330 mm face width 65 mm

Oblique Serration Type mn 2.0 – 7.0 mm Ø 70 – 300 mm Face width up to 50 mm 0° Helix Angle

Master gears mn 0.7 - 6.0 mm Ø 40 - 300 mm width 4 - 80 mm

Master gears to check gear helix

Technical data subject to change, work ranges depending on application

Tool Design dedicated to customer requirements

Rolling tools to check gear run-out

Plug gauges mn 0.5 - 6.0 mm pitch Ø 20 - 150 mm

gear tools, broaches, slab mills, rack cutters and step tools

For special profiles Sprocket gears, splines, timing belt gears and rotors

Tool grinding & sharpening

For worm gears Bore and Shank-type mn 0.45 - 7.0 mm Helix angle up to 30° Total length up to 500 mm

Project consultancy

Hobs GW 3600 HD-4 Ø 500 mm Profile depth 100 mm Wp length 3.200 mm (2000 mm)

Shaper cutters

GT 500 H / HL Ø 400 mm Profile depth 40 / 50* mm Wp length 1.150 mm (1.850 mm HL)

GW 3600 H/-TC Ø 250 mm Profile depth 20 mm Wp length 3.600 mm (3.200 mm)

RASO 600 max workpiece Ø 676.8 mm max tool Ø 254 mm

Double Gash Hobs mn 6.0 - 22.0 mm Ø up to 300 mm

Tool services

RASO 200 max workpiece Ø 226 mm max tool Ø 245 mm

GRX 500 H Ø 320 mm Profile depth 100 mm Wp length 1.650 mm

GP 500 H / HL Ø 500 mm Module 0,5 / 15 Wp length 1.250 mm (2.100 mm HL)

Standard Hobs Bore and Shank-type mn 0.45 - 7.0 mm Ø 30 - 230 mm SG 160 SKY-GRIND Ø 160 mm mn 1.0 - 3.0

Chamfering/ deburring tools

GR 500 H / HL Ø 500/320 mm Profile depth 52 / 80 mm Wp length 1.250 mm (1.850 mm HL)

G 500 H / HL Ø 500 mm Module 0,5 / 22 Wp length 1.250 mm (2.100 mm HL)

GR 250 / GW 250 Ø 250 mm mn 0.5 - 7.0

Shaving Cutters

G 375 H Ø 375 mm Module 0,5 / 15 Wp length 900 mm

G 250 / G 450 Ø 250 / 450 mm mn 0.5 - 7.0

Master gears, rollers & gauges

Vertical workpiece axis Horizontal workpiece axis Horizontal workpiece axis

G 160 Ø 160 mm mn 1.0 - 4.0

Dry Grinding

Grinding V Grinding H Grinding H

external gears and shafts

Chamfering and deburring

Shaving

Machine tools for gears, rotors and screws

GS 400 for shaving cutters and master gears Ø 400 mm mn 15.0 mm

HRG 350 for hob profile grinding Ø 300 mm mn 10.0 mm

NTG-6RL Ø 100 mm wp length 200 mm

PTG 1-1L Ø 254 mm wp length 610 mm

UTG 600 / 1200 / 1800 / 2400 Ø 305 mm Max. wp length 1100 - 3200 mm Axial travel - 2,680 mm

PTG - 6L Ø 254 mm wp length 675 mm

Consultancy Application-tailored advice on efficient technology and future-safe investments

Design Our expert staff will work closely with you to make sure you are able to meet your requirements

Testing in real production environments including extensive trials on tool coatings and materials

Sharpening and recoating of hobs, shapers, scudding® tools and shaving cutters.

Master gear regrinding

Rolling racks

ETG - 4 Ø 100 mm wp length 533 mm

Automation options Integrated cells and complete production lines

Ring gauges mn 0.5 - 7.0* mm outside Ø 20 - 200 mm *depending on outside Ø

Technical data subject to change, max. values depending on application