VMC-SERIES
VERTICAL TURNING MACHINES & VERTICAL TURNING / MILLING CENTERS
+ Consistent vertical model product families with a modular design ensure a large range of options
+ Perfect for small or medium production runs, part families and prototype production
+ Suitable for universal use – highly
flexible manufacturing of a wide range of workpieces and materials
+ Machine concept which can be
optimally adapted to the machining process required with a large selection of technology modules
+ The number of tools machined can be increased using mini tool carriers and tool magazines
+ Designed to fit the future Industry 4.0
NEW! TWO OR FOUR-AXIS MACHINING
VMC 450 / VMC 450-4 VMC 600 / VMC 600-4 Workpiece diameter: 300 mm (12 in.) to 630 mm (25 in.) 2
VMC MT SERIES
VMC SERIES
THE V M C P L AT F O R M
VMC 300 MT VMC 450 MT VMC 600 MT Workpiece diameter: 300 mm (12 in.) to 630 mm (25 in.)
EQUIPMENT
VMC-SERIES
VMC MT-SERIES
Axes
X/Y/Z/C
X/Y/Z/B/C
Tooling systems
Disk-type turret Disk-type turret with driven tools
Multi-functional turning / milling spindle
Technologies
Turning / Drilling / Milling Turning / Drilling / and other multi-functional Milling Additional technologies technologies with driven tools Turret can have eight or 36 tool positions, HSK / Capto (can be extended in 12 tool positions intervals of 20) BMT / VDI / Capto
5-AXIS MACHINING
No. of tools
NEW!
THE BENEFITS 1
Small footprint = reduced floor space costs and many possibilities for the machine layout
2
Reduced idle times = short workpiece travel distances and tool changing times
3
Excellent overall equipment effectiveness thanks to high availability and excellent machining quality
4
Ease of operation = extremely accessible machining area, quick machine set-up and measurement
5
Energy efficient = reduction in energy costs
6
Loading concept = manual, robot, portal, TrackMotion automation system
7
Powerful working spindle allows for even heavy-duty machining
8
Common parts strategy, standard spare parts warehousing = lower maintenance costs
9
High rigidity = Machine body and design allow for maximum component quality
FIVE-AXIS MACHINING
VMC 450-5 MT VMC 600-5 MT Workpiece diameter: 450 mm (18 in.) to 630 mm (25 in.) 3
4
PRODUCTIVE
Adaptable to Optimally Fit Machining Requirements The vertical turning centers of the VMC series are designed for the manufacture of small and medium production runs with a wide variety of parts. The tool turret is equipped with eight to twelve tool positions for machining, depending on the desired tool interface (BMT or VDI). For example, the turret can be equipped with driven tools to carry out drilling operations. An integrated probe ensures process reliability and guarantees consistently high workpiece quality (first part = OK part). All these qualities make the VMC series very well equipped for a wide variety of production tasks.
The VMC MT series diversifies the machine concept with the addition of the turning/milling spindle positioned at the top of the macine to form a highly flexible production center. The machines focus on universality allows it to be configured to meet almost any customer request. Complete machining using a wide variety of technologies is a key feature. The VMC MT-series offers various tool magazines with up to 80 available tool positions and various spindles to compliment this range. With its very high overall equipment effectiveness,the VMC MT series is an all encompassing solution for the machining of a wide variety of workpieces.
ADVANTAGES OF THE VMC PRODUCT FAMILY MAXIMUM PRODUCTIVITY
USER FRIENDLY
MAXIMUM PERFORMANCE
Highly dynamic axes for short idle times and quick machining processes
All the service units are easy to reach
Minimized transport distances
HIGH SURFACE ACCURACY
EXTENDED TOOL LIFE
FIRST PART = OK PART
Axis monitoring by rotary, indirect absolute encoders. All axes with optional fully encapsulated linear glass scale.
Machine body made of MINERALITÂŽ with six to eight times better damping properties than gray cast iron
Thanks to integrated probes and measuring bridge circuits
5
With the VMC and VMC MT series, EMAG offers a single machine system for chucked parts, designed for the production of a wide variety of workpieces in many different manufacturing scenarios. The flexibility of the machine makes it a perfect fit in any production process. Be it parts for trucks, construction and agricultural machines or the aviation industry, the VMC-series is ideal for practically every industry sector.
Universal Solutions for Machining Chucked Components VMC-series
X Z
C Arrangement of the axes on VMC machines, tool carrier turret
FLEXIBLE
MACHINE DESIGN
6
VMC MT-series
X Z
C Arrangement of the axes on VMC MT machines: turning / milling spindle and tool magazine, lateral arrangement
Machine body Z-slide X-slide Turret Main spindle Side loading door
NC control (Fanuc or Siemens)
Design of the VMC-series
Machine body Z-slide X-slide Turning / milling spindle Side loading door Main spindle Tool magazine, starts with 36 storage positions, but can be extended in intervals of 20
Design of the VMC MT-series
7
+ Simultaneous machining from two sides
+ Powerful main spindle allows maximum machining speed
+ 2 x 2 tool turret, each with up to 12 tool positions
+ Doubled material removal rate + Even complex geometries can be effectively manufactured
Four-axis Machining for Maximum Productivity While the basic versions of the VMC vertical turning machine are already highly productive machining centers, productivity is significantly increased on the four-axis VMC 450-4 version. Four-axis means that the machine has an additional two linear axes, X2 and Z2, in the form of a second tool turret. The two tool turrets, enabling four-axis simultaneous machining from two sides, are supported by the powerful main spindle. The main spindle, available in a range of versions, allows for even heavy-duty machining processes and ensures an optimal material removal rate, which can be almost doubled thanks to the four-axis machining.
EFFICIENT
The high precision control of all axes together, paired with the almost limitless variation in tool use, allows for the production of complex components in a single clamping operation. Whether it requires hard and soft turning operations, drilling or milling operations, or gear cutting – the vast technological knowledge of the EMAG Group allows for a wide range of applications on the VMC 450-4.
8
VMC 450-4
X1 X2 Z1 Z2
C Arrangement of axes on the VMC 450-4: two compound slides with turret
Machine body X1, Z1-slide X2, Z2-slide Side loading door Tool turret Tool turret Main spindle
Design of the VMC 450-4
9
+ Complex machining in a single
clamping operation – reclamping errors are eliminated
+ Powerful main spindle allows for maximum machining speed
+ Reduction in idle times + Five axes for the machining of
complex components with angled boreholes and surfaces
+ Ideal for small production runs,
part families and prototype production
+ Extensive tool magazine reduces retooling times
Complex Geometries and Fast Turning Processes The VMC 450-5 MT allows for the machining of heavy components with angled boreholes and surfaces. The machine extends the basic VMC 450 MT machine design with two additional axes, indexing axis B in the milling spindle and a Y-axis in the working spindle. These additional axes allow even complex geometries to be produced and make the VMC 450-5 MT a genuine highperformance production center for chucked parts. This machining center retains the basic features of the VMC series, meaning that heavy-duty machining processes and turning work with a high chip removal rate can be completed without any problems. This makes it possible to perform complete machining cycles from raw to finished part without the need for reclamping. Not only does this result in excellent machining times, it also ensures maximum component quality since it eliminates the possibility of reclamping errors. The extensive tool magazine contributes to the high productivity of the machine because retooling processes are minimized and the machine running times are therefore maximized. Quality control is taken care of by probes and measuring bridge circuits.
PRECISE
VMC-5 MT
10
X B Z
Y C The arrangement of axes on VMC-5 MT machines: turning / milling spindle and tool magazine, lateral arrangement
Machine body Side loading door Turning / milling spindle Turning / milling spindle Main spindle Tool magazine, starting with 20 storage positions, can be extended in intervals of 20
Design of the VMC 450-5 MT
11
PRECISE 12
Integrated Quality Assurance For consistent quality management and maximum component quality, the VMC and VMC MT machines feature several complementary measuring systems. The laser measuring bridge outside the machining area monitors the wear and diameter of the tools and always ensures that the machining process is uninterrupted. A radio probe, which is available as an interchangeable system, monitors the quality of the workpieces.
TOOL CHECK
WORKPIECE CHECK
» » » » » »
» High-precision 2-point measurement
Outside the machining area Diameter Tool length Inspection for fractures Blade wear Tip to base distance for turning tools
TECHNICAL DATA Chuck diameter Weight, max. Swing diameter over base Turning diameter, max. Travel distance (*optional) » X1 / Y1 / Z1 » X2 / Y2 / Z2 Spindle height (without clamping devices)
VMC 300 MT mm
inch
kg lb
mm
315
12.5
300 661
500
VMC 450 / VMC 450 MT
VMC 450-4
19.5
19.5
500 300 661
700
500 300 661
700
VMC 450-5 MT 500
19.5
300
VMC 600 / VMC 600 MT
630 25
500
661
1,102
700
800
inch
19.5
27.5
27.5
27.5
31.5
inch
12
18
18
18
24
mm
300
450
450
450
600
mm
340 / - / 480
630 / - / 500
395 / 50* / 810
780 / - / 500
780 / - / 500
mm
-/-/-
-/-/-
395 / 50* / 810
-/-/-
-/-/-
1,040
1,040
inch inch
mm
inch
13.5 / - / 19 -/-/-
1,040 41
25 / - / 20 -/-/-
41
15.5 / 2* / 32
15.5 / 2* / 32 41
30.5 / - / 20 -/-/-
1,040 41
30.5 / - / 20 -/-/-
1,040 41
Main spindle » Spindle flange to ISO 702-1: 2009
Size
8
8 / 11
8 / 11
8 / 11
8 / 11
» Spindle bearing diameter
mm
140 / 160
140 / 160 / 190
140 / 160 / 190
140 / 160 / 190
140 / 160 / 190
» Power rating, max.
kW
48 / 72
48 / 72 / 84 / 106
48 / 72 / 84 / 106
48 / 72 / 84 / 106
72 / 106 / 93
» Power rating, 100% duty cycle
kW
32 / 54
32 / 54 / 74 / 84
32 / 54 / 74 / 84
32 / 54 / 74 / 84
» Full power at speed of
rpm
800
800
800
800
800 / 400
» Torque, max.
Nm
590 / 860
590 / 860 / 1,000 / 1,450
590 / 860 / 1,000 / 1,450
590 / 860 / 1,000 / 1,450
860 / 1,450 / 2,550
Nm
380 / 650
380 / 650 / 890 / 1,000
380 / 650 / 890 / 1,000
380 / 650 / 890 / 1,000
650 / 1,000 / 2,000
rpm
rpm
3,000 / 2,400
3,000 / 2,400 / 2,000
3,000 / 2,400 / 2,000
3,000 / 2,400 / 2,000
2,400 / 2,000 / 1,250
° (C-axis)
± 0.01
± 0.01
± 0.01
± 0.01
± 0.01
Main drive
» Torque, 100% duty cycle » Number of revolutions, max. » Accuracy of spindle positioning
inch
hp
hp
rpm
ft-lb ft-lb
5.5 / 6.5
64 / 97 43 / 72
435 / 634
280 / 479
5.5 / 6.5 / 7.5
64 / 97 / 113 / 142 43 / 72 / 99 / 113
435 / 634 / 738 / 1,069
280 / 479 / 656 / 738
5.5 / 6.5 / 7.5
64 / 97 / 113 / 142 43 / 72 / 99 / 113
435 / 634 / 738 / 1,069
280 / 479 / 656 / 738
5.5 / 6.5 / 7.5
64 / 97 / 113 / 142 43 / 72 / 99 / 113
435 / 634 / 738 / 1,069
280 / 479 / 656 / 738
5.5 / 6.5 / 7.5
97 / 142 / 125
54 / 84 / 86
43 / 113 / 115
634 / 738 / 1,880 479 / 738 / 1,475
Feed drive » Rapid-traverse rate X1 / Y1 / Z1
m/min
X2 / Y2 / Z2
m/min
» Feed pressure
60 / - / 30
30 / - / 30
60 / 5 / 30
60 / - / 30
2,363 / - / 1,181
2,363 / - / 1,181
1,181 / - / 1,181
2,363 / 197 / 1,181
2,363 / - / 1,181
ipm
-/-/-
-/-/-
1,181 / - / 1,181
-/-/-
-/-/-
X1 / Y1 / Z1
kN
X2 / Y2 / Z2
kN
» Ball screw diameter
60 / - / 30
ipm
-/-/-
4/-/8
-/-/-
4/-/8
30 / - / 30
5 / - / 18.7
-/-/-
4 / 15 / 8
lbf
899 / - / 1,798
899 / - / 1,798
1,124 / - / 4,204
899 / 3,372 / 1,798
lbf
-/-/-
-/-/-
1,124 / - / 4,204
-/-/-
mm
-/-/-
40 / - / 40
-/-/-
40 / - / 40
5 / - / 18.7
-/-/-
-/-/-
4/-/8
899 / - / 1,798
-/-/-
-/-/-
40 / 40 / 40
40 / 25 / 50
40 / - / 50
inch
1.5 / - / 1.5
1.5 / - / 1.5
1.5 / 1.5 / 1.5
» Power rating, max.
kW
26.4 / 43
26.4 / 43 / 45
-
43
26.4 / 43 / 45
» Power rating, 100% duty cycle
kW
13.2 / 24
35 / 58 / 60
13.2 / 24 / 34
24
13.2 / 24 / 34
» Number of revolutions, max.
rpm
18 / 32 / 46
-
rpm
12,000 / 7,000
12,000 / 7,000
-
10,000
12,000 / 7,000
» Torque, max.
Nm
ft-lb
120 / 196
120 / 196 / 187
190
120 / 196 / 187
60 / 110
89 / 145 / 138
-
Nm
89 / 145
60 / 110 / 141 44 / 81 / 104
-
120
60 / 110 / 141
Group 1
-
(DIN 69893-1)
(DIN 69893-1) / (ISO 26623)
HSK-A 63 / Capto C6
-
(DIN 69893-1) / (ISO 26623)
Group 2
-
-
HSK-A 100 / Capto C8
(DIN 69893-1) / (ISO 26623)
(DIN 69893-1) / (ISO 26623)
-
(DIN 69893-1) / (ISO 26623)
(DIN 69893-1) / (ISO 26623)
Group 1
Qty
40
46 / 80
-
46 / 80
46 / 80
Group 2
Qty
-
32 / 60
-
32 / 60
32 / 60
Turning / milling spindle
» Torque, 100% duty cycle
hp hp
ft-lb
» Spindle interface
35 / 58 18 / 32
44 / 81
HSK-A 63
1.5 / 1 / 2
58 32
140 88
HSK-A 63 / Capto C6
HSK-A 100 / Capto C8
1.5 / - / 2
35 / 58 / 60 18 / 32 / 46
89 / 145 / 138 44 / 81 / 104
HSK-A 63 / Capto C6
HSK-A 100 / Capto C8
» Tool magazine positions
Disk-type turret
2 turrets
» Interface (*optional) Group 1
-
VDI 40 / BMT 65
VDI 40 / BMT 65
VDI 40 / BMT 65
-
VDI 40* / BMT 65*
Group 2
-
-
-
-
-
VDI 50 / BMT 75
Qty
12
12
2 x 12
-
12
mm
360 (*440) / 380
360 (*440) / 380
360 (*440) / 380 18 (*17.5) / 15
-
360 (*440) / 380
mm
-
-
-
-
17.5
» Tool positions » Width across flats (*optional) Group 1 Group 2
inch inch
(DIN 69880)
18 (*17.5) / 15
18 (*17.5) / 15
(DIN 69880) (DIN 69880)
18 (*17.5) / 15
440
inch
27.5
27.5
27.5
700
-
760
» Torque of driven tools, 30% / 100%
Nm
ft-lb
40 / 15
40 / 15
40 / 15
-
40 / 15
» Max. revolutions of driven tools
rpm
6,000
6,000
6,000
-
6,000
rpm
30 / 11
700
(DIN 69880)
» Cutting circle diameter
mm
700
(DIN 69880)
30 / 11
30 / 11
30
30 / 11
Turning
Milling
Grinding
Gear Hobbing
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15
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