» Turning
MACHINE: VSC 400 DUO
MANUFACTURING SOLUTIONS FOR COMMERCIAL VEHICLES
» Hobbing of the gear wheels
MACHINE: CLC 200 / CLC 300 / K 300
» Grinding of internal diameter MACHINE: VLC 350 GT
» Laser welding
MACHINE: ELC 6
The VSC 500 from EMAG is the ideal machine platform for manufacturing large, heavy workpieces such as those used in trucks and commercial vehicles.
N
VSC
VSC 500:
500
RING GEAR CARRIERS
4
5
SYNCHRONIZER BODIES » Turning
MACHINE: VSC 250 DUO / VSC 400 DUO
» Shoulder grinding
MACHINE: VLC 350 GT
» Hob peeling of gear wheels
ot only can these parts be turned on the VSC 500, but the user also has access to a large number of other machining technologies, such as drilling, countersinking, reaming, milling and tapping. This means that complete machining is possible in a single clamping cycle.
MACHINE: VSC 400 PS
The VSC 500 has an extremely robust design and has a main drive unit with a rating of up to 80 kW with a maximum torque of 1100 Nm. For even greater productivity, the DUO version of the machine can machine workpieces into clamping cycles (OP 10 / OP 20).
PLANETARY CARRIER » Turning
1
MACHINING BRAKE DRUMS AND WHEEL HUBS
MACHINE: VSC 400 DD / VSC 500
» Hobbing of the gear wheels
MACHINE: CLC 500 H / CLC 260 H / CLC 300
» Laser welding
6
MACHINE: ELC 6
SYNCHRONIZER SLEEVES » Turning
Even truck brake drums and wheel hubs can be machined on VSC 500 as a result of its large machining area and powerful driven spindles as well as the option to use driven tools. This enables users to benefit from completely custom-made solutions, from the clamping system and machining technologies to automation and IoT systems, which produce perfect results.
MACHINE: VL 3 DUO / VSC 400 DUO
» Grinding, external recess
TRANSMISSION SHAFTS
MACHINE: VLC 200 GT / W 11 CNC
2
» ECM deburring and
internal gear cutting MACHINE: CI 400 & PI 800
» Turning
MACHINE: VT 4/VTC 200
» Hobbing of the gear wheels
MACHINE: CLC 500 H / CLC 260 H / CLC 300
» Grinding
TECHNICAL DATA
VSC 500
Max. workpiece diameter
mm
500
Max. workpiece length
mm
250
Chuck diameter, max.
mm
500
Swing diameter
mm
520
X-axis travel
mm
1,000
Z-axis travel
mm
400
in in in in in in
20 10
20
20.5 40 15
MACHINE: HG 2 / HG 208 / W 11 CNC
VSC 500
3
FLANGES AND HUBS » Turning
7
GEAR WHEELS » Turning
MACHINE: VSC 400 DUO / VSC 500 DUO
MACHINE: VL 3 DUO / VSC 400 DUO
» Hobbing of the gear wheels
MACHINE: VLC 200 GT / VLC 350 GT / W 11 CNC / HG 2
» Grinding of internal diameter & shoulder
MACHINE: CLC 200 SZ / CLC 300 SZ
»
» External grinding
» Gear shaping of internal gear wheels
LIVE AT THE
MACHINE: CLC 200 / CLC 300 / K 300 MACHINE: VLC 350 GT
Gear grinding MACHINE: G 250 / G 400
» Laser welding
MACHINE: ELC 160 HP
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