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ABOUT COMPANY
FAKOM was founded in 1960 for the needs of the construction and maintenance of "Mines and Ironworks Skopje"- Skopje. Very soon it outgrew its role and began to work for clients in former Yugoslavia and abroad (Iraq, the former USSR, Vietnam, Lebanon, Cameroon and most of the European countries). As one of the largest capacities in the region, in 1982 it separated in an independent organization. FAKOM managed to overcome all the critical moments'which were a consequence of the breakdown of former Yugoslavia and the market, the embargo of Greece (1994-95), the crisis in Serbia (1999), the conflict in Macedonia (2001) and adapting "on the way" it performed a transformation into a market-oriented company, permanently increasing its annual production. In 2006, a transformation in the ownership structure was performed, and in 2007 organizational and structural changes were also made. The basic activities of FAKOM AD are production and services in the field of metal working industry and include: 1. Design 2. Production 3. Erection VISION
FAKOM AD to grow into a recognizable, successful company for steel structures and equipment produced up to the highest standards and quality, and with competitive prices on the market. MISSION
We manufacture every product in a high-quality manner, responsibly and at a reasonable price;' We promote efficient and high-quality services at affordable prices; We permanently increase the range of products; We become more and more present on the foreign markets. We give a greater and nobler role of the steel in man's everyday life
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ENGINEERING
Comprehensive project planning starting from designing, supply of materials, production, transport and erection on site. Optimal coordination of the projects in all the stages of their manufacture is our guarantee for fast and quality completion of the tasks. Due to this, we can always offer our clients advanced solutions and put the same into practice.
DESIGNING
Preparation of complete construction drawings for all types of steel structures and processing equipment for the industry. Preparation of general, basic and as-built projects according to our own project solutions and elaboration and completion of workshop and erection drawings as well as as-built drawings. The designing office is organized into three units: Mechanical engineering, Structural engineering and Architecture.
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)DUCTION TECHNOLOGY
The production technology of Fakom consists of the following integral components: - Incoming material manipulation and forming - Production technology - Fine processing shop - Corrosion protection unit These components of the technology are conducted in five workshops divided by the product orientation: - Preparation - Process equipment - Heavy constructions - Profiles and girders - Light constructions and thin sheet constructions and sections The incoming material is received and prepared in sections and shapes in the department that uses automatic and semiautomatic cutting machines with flame, plasma, edge preparation or with force.The incoming department also includes forming and shaping machinery.
The production department includes technology for: - forming - welding - cutting - machining The core production technology is welding which is performed manually, semi-automatically and automatically. Fakom uses 5 lines for the following welding techniques: - Manual arc welding - Submerged arc welding (automatic and semi-automatic) - Metal arc welding (manual and semi-automatic) - Tungsten Inert gas welding (manual and semi-automatic) - Gas welding and cutting The fine processing shop includes a special numerically guided machine which is especially suitable for adjusting the fine dimension with high precision and tolerances. Production technology is supplemented with positioning tools enabling welding, cutting and edge preparation in all positions. This department also has a specialized shop for welding of
special steels (stainless steels and high-alloyed steels) with danger of contamination. The production department has a facility presenting possibility of cold and hot (plastic) forming. Final process of the production is corrosion protection unit where the anti-corrosion technologies are applied. Fakom has facility for manual and automatic application of various means for corrosion protection such as paints, epoxy-paints, layers etc. Fakom has a unit for production of tools and supporting equipment which is fit to be for service of the production, and presents an option of creating specific solutions for complex processes. The manipulation of the components, parts and structures is aided by number of 14 cranes with capacity for lifting from 15 to 321.
FAKOM PRODUCTION UNIT Workshops 24000m2 Store yards for materials and finished products with crane runways Overhead cranes of 8 - 40 tons capacity 9 Overhead magnet cranes of 10 tons max capacity 8
Main equipment and machines PLATON Horizontal boring mill W200 H3150x10500 Spindle diameter Maximum piece length Spindle lifting over the stand Maximum spindle run Maximum pinola run Normal spindle adjustment Normal adjustment of column Deepest position of the spindle axle over the
stand Horizontal boring mill 2A635 Spindle diameter Maximum piece length Spindle lifting over the stand Maximum spindle run Maximum pinola run
CD200mm 10500mm 3150mm 2000mm 1600 3150mm 4000mm
1475mm <Dl60mm 2500mm 1400mm 1000mm 1600mm
Horizontal boring mill 2636G Spindle diameter Maximum piece length Spindle lifting over the stand Maximum spindle run Maximum pinola run
0160mm 2500mm 1400mm 1000mm 1600mm
Edge preparation machine HHP12 Maximum piece length Clamps lifting Max. clamping force Max. clamp rotating angle Max. horiz. transverzal displacement Max. vert, transverzal displacement
12000mm 90mm 6000kg 35째 100mm 120mm
Long running planer 7216G Max. piece dimensions width height length No. of supports on transverse beam No. of lateral supports on columns No. of milling and notch heads
500-5000 <5000kg 250t 0-400mm 25 per min 750mm 2500mm 1500mm
Radial drilling machine VPM-50A Max drilling diameter Max thread in steel of strength 600 N/mm2 Adjustment of the arm Vertical Horizontal
Arm rotation angle Bending machine HZC 3000x25 Max width of steel plate Max thickness Rollers diameter Upper and lower Lateral Min dia (circle)
Max width of steel plate Max thickness Rollers diameter Upper and lower Lateral Min dia (circle)
3000mm 25mm 420mm 330mm 0600mm
Bending machine UBBDA 3150x80 Max width of steel plate Max thickness Rollers diameter Upper and lower Lateral Min dia (circle)
3000mm 80mm 800mm 720mm 01100mm
Voortman VB1250&V630 Cutting dimensions 600 x 1250mm Profile length 12000mm Max hole diameter of HSS drills 040 mm 032 mm Max hole diameter of carbide drills
Radial drilling machine 2M57 Max hole diameter Distance from the spindle to the stand maximum minimum Longitudinal cutter PM-094 No of torches Plate thickness Max plate width Max plate length Max cutting speed
Motor scissors H 483 Max plate thickness Max plate width
2 pieces 075mm 2000mm 400mm 2 pieces 10 3-50mm 2000mm 24000mm 10Ocm/min
2 pieces 32mm 3150mm
Photocell guided cutter 1420mm 1800mm 10000mm 2 1 1+1
Dish-shaped plates edge preparation mashine ZU-08 Dimensions of dish-shaped plate Max weight Groove preparation for V, K, X butt welds Piston run Max piston speed Capacity Max distance between stand and piston Stand dimensions Length Width
CNC bending machine HSM 4 3100x25 (Hydraulic with 4 rollers)
050mm M48 1260mm 920mm
360째 3000mm 25mm 430mm 340mm 0600mm
No of photocell guided torches Plate thickness Dimensions of drawing length width
4 3-300mm 1800mm 2000mm
CNC gas cutting machine for cutting pipes Pipe length Pipe diameter
CNC cutter No of torches Plate thickness Max plate width Cutting length
12000mm 0 600mm
2 pieces 4 3-220mm 3200mm 14000mm
CNC cutter -Varstroj No of torches Plate thickness Max plate width Cutting length
4 3-220mm 3000mm 14000mm
CNC plasma cutter - Messer Plate thickness Cutting length Max plate thickness carbon steel stainless steel
3200mm 15000mm 1-35mm 1,5-25mm
Nelson intra 1400 Power Pin max
1400 022mm
Waldrich Coburg 30-10 S 3030 Max grinding width 3000mm Max grinding length 1700mm Max grinding height 1500mm Distance between the column 2020mm Profile bending machine HZP12-15 Rollers diameter 0480mm Bending diameter (depending on profile) maximum 2000mm minimum 950MM Press braking machine STO 400t (single & tandem) Braking length (single) 5900mm Width 2010mm Height (max) 3535mm Nominal force 392t Automatic welding machine EASB12000 2 pieces Power 1200A Controller type A 2 - A 6 Dimensions web height 200-2000mm web thickness 5-20mm flange width 100-800mm thickness 8-50mm Semi-automatic welding machine ESAB Power 1200A Welded sections max height 5000mm max length 15000mm max width 5000mm Semi-automatic welding machine ESAB Console type CAB460M Controller type A2-A6 Power 1200A Welded sections max height 5000mm max length 15000mm max width 5000mm Other equipment Manual welding machines MIG/MAG (ESAB, Cebora, Kempi) 40 SMAW >15 WIG >10 Spot welding devices 5 Electrical-resistance welding of connectors 2 Manual press braking machines 2 Lathes 8 Short run planers 2 Milling machines 2 Radial drilling machines 3 Stationary drilling machines 6 Excenter presses 2 Scissors 3 Vertical/horizontal saws 3 Edge preparation machine 2
FAKOM ERECTION UNIT Mechanization Mobile crane 3001. DEMAG Mobile crane 1501. DEMAG Mobile crane 901. DEMAG Mobile crane 851. DEMAG Mobile crane 451. KATO Mobile crane 401. DEMAG Mobile crane ISt.COLESS Trailers 201.FAP Low profile trailer 451. Truck 1620 Truck HIAP TruckTAM1.5t. Truck IVECO 2.5t. Tractor truck FAR Autobus SANOS Mini bus Forklifts 51.
1 piece 1 piece 1 piece 1 piece 1 piece 5 pieces 2 pieces 3 pieces 1 piece 1 piece 1 piece 5 pieces 2 pieces 3 pieces 2 pieces 4 pieces 2 pieces
Workshop 1 Scissors 5 = 20 mm x 1500 mm Press braking machine up to 3 mm Lathes PA 300 Milling machines UG 300 Horizontal borring mill IRL Workshop for reparatory welding Workshop 2 Scissors 6 = 20 mm x 2000 mm Bending machine 6 = 20 mm x 2000 mm Pressing machine 63 t. Machine for plate straightening (6 =0.2 - 5 mm; b=250 mm) Press braking machine (4m) Plate gas cutting CNC machine with plate thickness from 150 to 200 mm and dimensions 2000x6000 mm
1 piece 1 piece
Thermal processing equipment Inductive mobile equipment for thermal processing of welds AEGELOTERM120kW TDF1001UZ 80 kW AEGELOTERM 20 kW
1 piece 4 pieces 1 piece
With complete measure-regulatory equipment Diesel aggregate 359AUIjanik-Pula
6 pieces
Diagnostic equipment VIBROPORT41 equipment for diagnosing rotation machines, for measuring vibrations, for dynamic balancing on the spot, for precise centering by means of laser, for measuring noise. The equipment is operated by a highly-qualified trained team which has an adequate certificate. Compressors Compressors (8 bars) with mobile tanks of 8m Lifting tackles Permanent maintenance, calibration, attestation and re-attestation of the whole equipment and the workshops, supply of new mobile instruments for TIG and MAG welding, suitable for quick intervention on inconvenient places.
Systems of complex lilting tackles with a lifting capacity of 10 tons Other machines Machine for placing bushings on the cables (steel) of 0 10mm to 0 Omm
2 pieces
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It is an important unit for rounding off the production process of FAKOM AD. Erection of all kinds of steel structures on public and industrial facilities and bridges as well as industrial and special equipment manufactured by the company. It is specialized for erection of capital goods, overhauls, reconstruction and maintenance of mining machines and conveyor belts in open-cast mines, thermoelectric power plants and hydro energetic plants, ferrous and non-ferrous metallurgy, cement and chemical industry. It possesses a special workshop for manufacture of parts for equipment and machines according to original drawings or samples for the needs of overhauls, reconstruction and maintenance. Traditional clients are all the larger industrial capacities in Macedonia and Kosovo: the thermoelectric power plants Bitola, Oslomej and Obilic, the cement factories Usje and Sar, the refinery Okta, the ferro-nikel industries in Kavadarci and Glogovac, the rolling mill Makstil, Skopski leguri, Toplifikacija Skopje. FAKOM Erection unit is indispensable for modernization and maintenance of the operational capability of the industrial capacities where there are shops with old-fashioned equipment.
In a separate shop of K4 of FAKOM Production unit, there is a line for profiling of galvanized and plastic coated sheet metals for roofing and cladding. In this shop thin gauge elements are also manufactured with gauge of up to 3 mm: low-voltage and discharge electrodes, road guard rails, as well as thin gauge "C" and "Z" purlins. On two vertical machines for automatic welding with EPP procedure (submerged arc welding), in shop K3 of FAKOM Production unit T, AT, H, Land U sections are manufactured, as well as beams for composite structures steel concrete.
F-18/76 S 11x76 = 836
8x138=1194
F-13/138
3x305 = 915
n . . n
4x225 = 900
3 x 200 = 600
F-70/200 G 3 X 200 = 600
F-38/225 D
F-70/200 D
^tn^ , 110 .
galvanized and plastified, thickness s=0.50 to 1,50 mm
Low Voltage Electrode 42/480
QUALITY SYSTEM
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FAKOM has implemented and certified general quality management system according to ISO 9001:2008, and implemented and certified systems for qualification of welding companies • - ;ording to ISO 3834-2 and DIN 18800-7 class E ended to dynamic loaded components :ordingto DIN 15018, DIN 4133 and JNFachberichtlOS.
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": procedures in the general quality management tern are designed for the general purpose. AD FAKOM's quality management is focused on: • A quality management system • Safety, health and environmental protection The procedures in the ISO 3834-2 are general procedures for welding and preparing which were developed without orientation towards a specific product. Procedures developed according to DIN 18800-7 Class E were developed only for construction products "tiichfall under the scope of the national ?rman market rules.
The employees in the control department are certified and trained according to EN473 and they have certificates for level I and level II for ultrasonic, radiographic, magnetic particle, dye penetrantand visual examination. CERTIFICATE APPROVAL OK MANUFACTURER CERTIFICATE
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Detailing
FAKOM is the first company in region that became BIM/FIM/PIM ready
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We are using latest Design, Modeling, Analysis, Fabrication, Colaboration, Measuring & Inspection Technology from world's best producers :
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REFERENCES
OF WORK ACTIVITIES PERFORMED BY "FAKOM, AD SKOPJE" IN THE LAST FEW YEARS
1. Manufacture of parts for ships with machining. IHC Parts & Services B.V. 2. Manufacture of steel structure for workrooms for the Customer IGM Kavadarci
2011
3. Manufacture and erection of hydro-mechanical equipment for HEC Sv. Petka 4. Manufacture and erection of a pipeline 01200 for HSZIetovica 5. Erection of equipment for HS Zletovica delivered by the Customer 6. Reconstruction and refurbishment of steel roof structure (South stands) of the stadium Arena Filip II 7. Manufacture and erection of steel structure for Customer VV Group Skopje 8. Manufacture and erection of pipelines for lubrication of a rolling stand, transformer, cooling, water supply and secondary cooling - MAKSTIL AD Skopje 9. Manufacture of ship beams for Ficantieri Italy 10. Erection of steel structure at the GAMA project Skopje 11. Manufacture and erection of steel structure for STOBI winery 12. Manufacture and erection of steel structure for SRs2000 excavator and erection of equipment delivered by the Customer 13. Manufacture of parts for oil tanks ( bottom, shell, roof) - Gjuro Gjakovic - Croatia
1001, 2009 -103 t, 2008 -1101, 2007 - 2301 2010-19001 2009&2010-120I 2010-401
2010-lOOt 2010 - 931,3000 m2 sheet metals 2010-38t 2010-102t
2010-ioqt 2009 & 2010-8531 2010-80t,2009-66t 2009 & 2010-22001 2008, 2009 & 2010-35201
14. Overhaul activities on thermo-electric plant REK Bitola - Bitola
2008,2009 & 2010
15. Overhaul activities on excavators, belts and machine at REK Oslomej - Kichevo
2008, 2009 & 2010
16. Manufacture of bucket wheel SRs 2000. The wheel has the folowing dimensions 011000 x 1500 mm. The end user of the wheel is REK Bitola and the Customer is AD ELEM Skopje
2008 - 381
17. Manufacture of ducts for thermo electric power plants (HKW-WALSUM-block10) in Germany. The Customer isTH. ARENS
2008 - 4801
18. Manufacture of steel structure, flue gas ducts and magnesite furnace. The customer is BOMEKS, Skopje
2008-100t
19. Manufacture of parts for oil tanks (bottom, shell, roof). The Customer is TANKO, Italy, and the end user is Corinth Greece 20. Manufacture and erection of a stack 50-metre high. The customer is SKOPSKI LEGURI 21. Manufacture of pipes and rudder trunks ( parts for ships) for SEMWICK Rijeka
2008-1000t 2008 - 871 2008 - 4201
22. Manufacture and erection of booms, structure and walkways of SRS(H) 1050.23/2.0 excavator.The customer isTAKRAF, and the end user is REK Bitola in mine Brod Gneotino
2008 - 381
23. Manufacture and erection of steel structure and walkways of a spreader A2Rs B 5500.60 Customer TAKRAF and the end user REK Bitola in mine Brod Gneotino
2008 -421
Manufacture and erection of steel structure for Combined cycle cogeneration power plant. Customer - R.Z. USLUGI AD Skopje 3. Manufacture of a cover flap for hydro electric plant "SAVA" Jasenice Slovenia. The Customer is GOPLA
2008 - 9001 2008-221
26. Manufacture and erection of steel structure and non-standard equipment at pressure furnace in hot rolling mill. The Customer is MAKSTIL AD
2008 - 4001
"" Manufacture and erection of steel roof structure (North stands) of the stadium Arena Filip II for the Customer DG Beton AD Skopje
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