Product overview 02 2014

Page 1

Measurement and Sensor Systems

The company


The company

FSG – Your partner for custom engineered system solutions in the field of industrial measuring and automatic control engineering. Since foundation in 1946 in Berlin the company has established to one of the leading suppliers in the range of measuring and sensor systems. The company develops and produces high-quality measuring transducers for applications in automation and safety engineering – and receive an incredible in-house production depth of 90 %. Over the years, FSG enhanced its linear and angular transmitter systems with a large variety of userfriendly system solutions. Systems which determine measurement data and monitor and control processes are now available for virtually any industrial measurement and control application – a range of high performance and precision equipment for automation and safety engineering. Each production step is watched and controlled by our own quality management according to the guidelines of DIN EN ISO 9001:2008. 300 staff members are employed in our factories at Berlin, Kablow and Heppenheim – roughly thirty percent of them work in development, sales and quality assurance.

2


Development and production department At the present time, there is a constant demand by customers for more complex solutions of automation problems, which have – with a short period of development – to be ready to go into production at short notice. Therefore, our development, research and EMC studies departments are provided with state-of-the-art computer aided instruments and equipment. There all the required functional testing can practical be carried out and tests for specifying EMC protective measures can be simulated. With CAD workstations in the development department and drawing office and with CNCmachines in the sector of steel construction, production and assembly we are establishing the preconditions for short-term realization of products, ready to go into serial production. Automated testing devices are controlling and recording the guaranteed functional characteristics of every single device before delivery.

CNC assembly

electroplating shop for surface treatment

plastic feeder casting

clean room for resistor components

SMD-insertion machine

assembly area

final assembly

EMC test laboratory

3


Market range and field of activities

Cranes and excavators Control and monitoring systems of that application range result in high demands on accuracy and power of endurance of all measuring components. For mobile cranes, we are offering the example safetyengineering products like – tilt angle transmitters – rope length transmitters – live ring transmitters – cam-operated limit switches – manually actuated and pedal actuated control transmitters

Railway vehicles As one of the most secure systems of transport, railway requires components for setting and indicating speed, which have to be unfailing: – redundant potentiometric or coded angular position transmitters for cruise control and brake control – driver's cab signal indicating devices for the display of theoretical speed Vth and actual speed Vact

Shipbuilding and offshore industries The complexity of moderns ship's management requires, together with reducing the deployment of personnel, an increasing level of automation. Our product spectrum includes in the field of navigation and piloting technology among other things. – transducer systems for the determination of rudder angle or propeller position – corresponding sloped case indicators – signalling devices for cruise control and rudder angle control

4


Hauling plants and hoisting devices Utmost reliability and operating speed is essential for measuring and driving systems used on multi-level shelving racks, assembly lines, working platforms, suspension railway and also on stage platforms. High precision length measurement is a precondition for accurate positioning. Such measurements are carried out mainly by means of draw wire systems, which provide analog or digital signal output.

Energy management facilities and water-supply and distribution In this connection, process parameters have to be picked up, transformed into electrical signals and transmitted to indicators, controllers and monitoring systems. Among other things, one makes use of – transducer systems for remote indication of the position of variable speed drive on valves, weir gates and sector valves – control room instruments as analog and digital indicators, set-point adjusters and signal conditioners

Renewable energies For efficient enhancement of energy generation robust and precise sensor components are used in wind and water-power plants. – transducer and inclination systems for measuring and adjustment of wind-power plants – transducer and inclination systems for setpoint tracing of solar panels and parabolic mirrors – wind sensors for calculation of wind speed and wind direction

5


Products

Our product range includes sensor systems for the determination of geometrical, mechanical and time-dependent measured quantities, together with appropriate signal converters and indicators. The following is just a selection of what we are offering – we would appreciate your request for product information. Our products are generally deliverable with current certificates such as:

Angular Position Transmitter – potentiometric – inductive – magnetic or – optoelectronic, as single gang, multiple-arrangement or multiturn design

Protective Casing – adaptation gear – limit switches – remote indication systems; degree of protection IP 40 to IP 68 and Exd3nG5

Camshaft Gear – adaptation gear – limit switches – remote indication systems; degree of protection IP 65 to IP 68

Tilt Angle Sensors – inductive – magnetic or – MEMS as single axis or dual axis pendulum system with analog or digital signal output

Rope Length Transmitter high precision – analog or – digital measuring systems with ranges from 500 mm up to 50.000 mm

Spring Cable Reel – displacement transducer and – angular position encoder, for the application range of crane related measuring methods, measuring lengths up to 60 m

Linear Displacement Transmitter – potentiometric or inductive with measuring ranges from 5 mm up to 1.000 mm – magnetic tape sensor with analog or digital signal output up to 5.000 mm

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Joystick – with ergonomic multifunction grip – with redundant inductive control systems – with analog or digital control signals

Pedal Transmitter – with universal, flat ground plate for all pedals – with redundant magnetic control systems – with analog or digital control signals

Representations Belgium HPR Techniek B.V. Mr. Adri Barendregt Stolwijkstraat 33 | NL-3079 DN Rotterdam Phone: 0031-102928787 | Fax: 0031-102928765 www.hprtechniek.nl E-Mail: abarendregt@hprtechniek.nl Finland Sensonor Oy Mr. Kari Tanner Vanattarantie 2 | FL-37550 Lempäälä Phone: 00358-207809401 | Fax: 00358-32255491 E-Mail: kari.tanner@sensonor.fi France ICA systèmes Motion Mr. Pierre Traut 62, rue de la République | F-67800 Hoenheim Phone: 0033-390226683 | Fax: 0033-390226684 E-Mail: info@icacontact.fr

Wind Sensor – with DC-tachometer or – magnetic measuring system for wind speed up to 50 m/sec and wind direction measuring – with analog or digital control signals

Set-point Adjuster – presetting by hand or – motor driven: flush mounting or surfacetype casing with analog or digital output

Italy MICROELIT SPA Mr. Davide Reverzani Via Sardegna, 1 | I-20146 Milano Phone: 0039-024817900 | Fax: 0039-024813594 www.microelit.it | E-Mail: info@microelit.it Niederlande HPR Techniek B.V. Mr. Adri Barendregt Stolwijkstraat 33 | NL-3079 DN Rotterdam Phone: 0031-102928787 | Fax: 0031-102928765 www.hprtechniek.nl E-Mail: abarendregt@hprtechniek.nl Norway Elteco A/S Mr. Svein Holla Floodmyrveien 24 | N-3946 Porsgrunn Phone: 0047-35562070 | Fax: 0047-35562099 www.elteco.no | E-Mail: firmapost@elteco.no Austria Schmachtl GmbH Mr. Jürgen Petschl Pummererstraße 36 | A-4020 Linz Phone: 0043-73276460 | Fax: 0043-732785036 E-Mail: j.petschl@schmachtl.at Sweden Pulsteknik AB Mr. Anders Reinhold Lilla Marieholmsgatan 1-3 | S-41502 Göteborg Phone: 0046-317079531 www.pulsteknik.se | E-Mail: anders@pulsteknik.se Switzerland Dietrich & Blum AG Mr. Jörg Baumgartner Hertistr. 31 | CH-8304 Wallisellen Phone: 0041-848300700 | Fax: 0041-848300701 E-Mail: joerg.baumgartner@dietrichundblum.ch South Africa Mecosa (Pty) Ltd Mr. Henning Klaus Springer PO Box 651240 | ZA-2010 Benmore Phone: 0027-112576100 | Fax: 0027-112576123 Mobil: 0027-836750325 E-Mail: measure@mecosa.co.za

Signal Converter for signal matching and monitoring, available as – standard series eurocard or – rail mount casing

Signal Indication analog indicators with – motor-driven potentiometer – rotary magnet system or – LED bar graph displays as flush mounting instruments


Measurement and Sensor Systems

Precision Rotary Potentiometer


Precision Rotary Potentiometer with resistance, current or voltage output

Today potentiometric angular position transmitters attain a still more status with regard to the analogue measuring technique as far as high-quality measurement tasks are concerned due to the favourable value for money. They are mainly used for – Power braking control elements for railway vehicles as well as ship telegraphs – Rudder and propeller systems for ships – Control drives for systems in the field of energy management and chemical industry – Lifting gears and slewing mechanisms of cranes and excavators – Tail vanes for meteorological measurements – As dancer potentiometers for textile and paper machinery – As well as for measurements in the field of mechanical, apparatus and medical engineering Potentiometric transmitters have either a high-resolution element of conductive plastic or high-resolution gold or constantan wire with various resistance and angle values. They are available in various sizes as single-turn or multiple-turn potentiometers or in a multiple design. For adjustment of the measuring range almost all series can be provided with shorted sections, tappings and function windings. Some models are available with incorporated signal converter providing current or voltage outputs in configuration of 2, 3 or 4 wires. To ensure reliability in very dirty atmospheres, oil-filled potentiometers are available. Moreover, to provide protection for all potentiometers from mechanical damage, dusty and damp industrial atmospheres a series of housings with a protection of the types IP 40 to IP 68 is available; partly to be equipped with gearing and Iimit switches. Application ranges

2


Versions and circuit variations Series PW

Resistance elements as ring winding with wire winding on an anodised aluminium anchor ring can be provided with any circuit, angle and resistance values. 1. Wiper limited by stops 2. Wiper continuous rotation over 360° with reactive winding 3. Wiper continuous rotation over 360° without reactive winding (sawtooth shape) 4. Any arrangement of shorted sections 5. Any arrangement of tappings 6. 7. 8. Special windings with characteristic curve of the linear or sin/cos type 9. Two electrically isolated windings on a winding former, angle ≤ 175°

1

2

3

4

5

6

7

8

9

Series PW

Resistance elements as straight winding with wire winding on a coated former of copper wire are used in potentiometers of the multiple-turn or linear type but also in single-turn potentiometers with active angles up to max. 350°. 1. Wiper limited by stops 2. Wiper continuous rotation over 360° only for purposes of putting into operation 4. Any arrangement of shorted sections 5. Any arrangement of tappings

1

2

4

5

Series PK

Resistance elements of conductive plastic, imprinted on glassfiber reinforced supports. The max. active angle amounts to 355°. Smaller angles, tappings and shorted sections on request. 1. Wiper limited by stops 2. Wiper continuous rotation over 360° 4. Any arrangement of shorted sections 5. Any arrangement of tappings 7. Sin/cos characteristic curve 9. Two electrically isolated windings on a winding former, angle ≤ 175° 1 2 4 5 7 9

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Electrical specifications Version Design wire-wound

Model types Resistance element Material of housing Synchro size Diameter of housing IP code of housing Diameter of shaft Shaft bearing Material of shaft Adjustment speed max. Torque Torque (oil-filling) max. active angle (± 0,5°) max. stop angle Value of resistance Resistance tolerance Linearity tolerance Resolution (windings)* Capacity Multiple version Functional winding Oilfilling Switches Connection Weight ** Article number

PW 609

PW 611

PW 613

PW 620

PW 1023

straight-shaped 9 22,2 mm IP 30 3 / 6 mm

straight-shaped 11 28 mm IP 30 6 mm

straight-shaped 13 36,5 mm IP 30 6 mm

ring

straight-shaped 20 50,8 mm IP 30 6 mm

ring

ring 23 60 mm IP 65 6 / 10 mm ball bearing

aluminium, anodised

ball-/sintered bearing ball-/sintered bearing

ball-/sintered bearing stainless steel 360 U/min.

ball-/sintered bearing

0,03 Ncm – 340° 340° up to 10 kΩ 5% ± 0,5 % 1033 0,5 W threefold – – – 15g 1114Z70

0,04 Ncm – 340° 340° up to 10 kΩ 5% ± 0,5 % 1369 0,5 W threefold – – – 20 g 1122Z01 – – – 1851 1W 5% – 345°

0,05 Ncm 1 Ncm 360° 345° up to 20 kΩ 2% ± 0,2 % 2100 2,5 W sixfold – – – 3434 1W 5% – 350°

0,05 Ncm 1 Ncm 360° 345° up to 20 kΩ 2% ± 0,2 % max. 2321 2,5 W sixfold

2,5 Ncm – 360° 345° up to 20 kΩ 2% ± 0,2 % max. 2321 2,5W twofold – – plug / cable

soldered connection/wire soldered connection/wire

soldered connection / wire

soldered connection / wire

40 g 1567Z01 1560Z10 1577Z01

70 g 1570Z02

380 g 5720Z52

* depend on resistance value and active angle ** single version

General Data

Temperature range Test voltage Vibration resistance Shock resistance Life time Fastening

-30° C up to +80° C 550 V, 50 Hz, 1 min. 5 - 200 Hz, 10 g 50 g, 6 ms high life time due to a patent-registered spiral wiper 10 - 100 millions cycles depend on version: Central fixing, clamp fixing, threaded holes

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Electrical specifications Version Design wire-wound

Model types Resistance element Material of housing Synchro size Diameter of housing IP code of housing Diameter of shaft Shaft bearing Material of shaft Adjustment speed Torque Torque (oil-filling) max. active angle (± 0,5°) max. stop angle Value of resistance Resistance tolerance Linearity tolerance Resolution (windings)* Capacity** Multiple version Functional winding Oilfilling Switches Connection Weight Article number

PW 0045

PW 45

PW 45 W 3/10

PW 55

PW 70

straight-shaped thermoplast 45 mm 6 mm sintered bearing 60 U/min. 0,5 Ncm / 5 Ncm – 280° / 345° 280° / 345° up to 25 kΩ 5% ± 0,5 % max. 2312 1,5 W – – – – soldered connection

ring thermoplast 45 mm 6 mm sintered bearing 360 U/min. 0,3 Ncm / 3 Ncm 1 Ncm 360° 345° up to 20 kΩ 2% ± 0,3 % max. 2321 2,5 W twofold

straight-shaped brass / thermoplast FSG design 45 mm IP 30 6 mm sintered bearing stainless steel 360 U/min. 0,5 Ncm – 1080° 1080° 5% ± 0,1 % max. 5783 max. 21049 2W twofold – – 3600° 3600°

straight-shaped thermoplast £ 55 mm Hollow shaft 6 x 6 mm plastic bush bearing 60 U/min. 0,2 Ncm – 350° 345° up to 20 kΩ 5% ± 0,5 % 1620 1,5 W stackable – – – plug Faston

ring thermoset 70 mm 6 mm sintered bearing 360 U/min. 0,5 Ncm 1 Ncm 360° 350° up to 50 kΩ 2% ± 0,15 % max. 3621 6W sixfold

up to 25 kΩ

– soldered-/screwed connection

– soldered connection

soldered-/screwed connection

70 g 1511Z07

70 g 1500Z05

100 g 1302Z10

150 g 1300Z10

50 g 1573S10

140 g 1700Z04

* depend on resistance value and active angle ** single version

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Electrical specifications Version Design conductive plastic

Model types Resistance element Material of housing Synchro size Diameter of housing IP code of housing Diameter of shaft Shaft bearing Material of shaft Adjustment speed max. Torque Torque (oil-filling) max. active angle (± 0,5°) max. stop angle Value of resistance Resistance tolerance Linearity tolerance Resolution Capacity Multiple version Functional curve Oilfilling Switches Connection Weight* Article number * single version ** linearised version

PK 609

PK 611

PK 613

PK 613-G16

PK 620

PK 1023

conductive plastic aluminium, anodised 9 22,2 mm IP 30 3 / 6 mm 11 28 mm IP 30 6 mm 13 36,5 mm IP 30 6 mm ball-/sintered bearing stainless steel 1000 U/min. 0,03 Ncm – 345° 340° ± 20 % ± 2 % / ± 0,5 % ** 0,5 W threefold – – 15 g 1105Z02 / 1125Z01 0,04 Ncm – 345° 340° ± 20 % 350° 345° ±10% ± 0,5% almost infinite 0,5 W threefold – – 20 g 1120Z02 40 g 1565Z02 sixfold – – soldered connection / wire soldered connection/wire

20 50,8 mm IP 30 6 mm ball-/sintered bearing

23 60 mm IP 65 6 / 10 mm ball bearing

ball-/sintered bearing ball-/sintered bearing

0,05 Ncm – 5632° 5632°

0,05 Ncm 1 Ncm 355° 345° ± 10 %

2,5 Ncm – 355° 345° ± 10 %

1 kΩ up to 10 kΩ ± 2 % / ± 0,2 % ** ±1,5%/±0,15%** 1W onefold ± 1,5 % / ± 0,1 % ** ± 1,5 % / ± 0,1 % ** 1W sixfold 1W twofold – – plug / cable

soldered connection/wire soldered connection/wire

120 g 2720Z50

70 g 1575Z02

380 g 5710Z52

General data

Temperature range Test voltage Vibration resistance Shock resistance Life time Fastening

-30° C up to +80° C 550 V, 50 Hz, 1 min. 5 - 200 Hz, 10 g 50 g, 6 ms high life time due to a patent-registered spiral wiper 10 - 100 million cycles depend on version: Central fixing, clamp fixing, threaded holes

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Potentiometric circuit and its characteristic curves Standard winding A Wiper continuous rotation, without reactive winding, only at beginning and end led out separately B

U u 11 - 12

U u 11 - 12

12

11

13

-

U

+

α

11

13

360°

α

-

U

+

Center tapping for benchmark

C

Sealed winding with 2 opposite tappings and 2 opposite wipers continuous rotation 8a1

D

10

U+ u 11 - 12

U+ 12 2 u 12 - 12 1 2

12

U

12 1

u

α + 8a2

360°

α

11

13

-

U

+

U-

U-

0

Winding with 2 different resistance segments for buckled characteristic curves

E

Sealed sin/cos functional windings with 90° offset wipers

F

U u 11 - 12

8a1 12 1 8a3 u 2 sin α

u 2 cos α

U

cos

sin

W1

12

W2

U

11

13

-

U

+

α

+

12 2 8a2

360°

Shorted section within winding

G

Shorted section within winding

H

U u 11 - 12

- A A - U12

+ U

U

+

12

12

α 13

11

13

-

U

+

α

+

8a2

11 + U

7


Designs PW / PK 609 19 6 h7

PW / PK 611 24.6 6 h7

14

14

6

12.2

12

22.2

28

PW / PK 613 33.32 6 h7

PW / PK 620 47.6 6 h7

14

14

6.1 12.2 12.2 6.1 50.8 36.5

PW / PK 1023 50 f7 10 h7

PW 0045 6 h7

24

58

13

24

M12x0,75

TK-

42 / M4

32

60

20

65

8

45

6.1


PW 45 6 h7 12 h6 24

PW 45W 3/10 M10x1 6 h7 20,5 8 32 M4 45 5

27,5

PW 55 5,95 -0,02 2,5

45

PW 70 12 h6 6 h7 7,2 24

8

3,2

6 +0,05 70

46 55

50

PW 70M 30 h6 6 h7 2

80

L

24

50

M4

L

50 70 90 110 130 150 MI MII MIII MIV MV MVI

27,5 M4

46,5

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Angular Position Transducers Type series PW / PK … -MU

Angular position transducers, equipped with resistance elements of wire or plastic resistance elements with integrated R/I or R/V converter for current or voltage output, optional with a configuration of 2, 3 or 4 wires. UB

mA

IA UB

4-wire system with galvanic isolation

Also available with galvanic isolation between supply and output signal as far as version with 4 wires is concerned. All types of transducers are provided with rear trimmer to match output signal within wide ranges to the respective angular deflection.

3- or 4-wire system

mA

IA UB

2-wire system mA IA

Electrical specifications Type series Voltage output Load resistance Current voltage Load resistance Supply voltage Current consumption 4-wire system galvanically isolated 2-, 3- or 4-wire system TC Linearity PW / PK 613-MU PW / PK 620-MU PW / PK 1023-MU Zero point and rise to be adjusted via trimmer mA V

0 - 10 and 2 - 10 V respectively ≥ 2 kΩ 0 - 20 and 4 - 20 mA respectively ≤ 600 Ω 18 - 33 V DC approx. 80 mA 0% mA V 50 % 100 %

– max. 1 % / 10 K; typically: 0,5 % /10 K ± 0,2 % ± 0,1 % ± 0,1 %

0%

10 %

100 %

PW / PK 613-MU / 620-MU 47,6 -0,02 6 h7 14

PW / PK 1023-MU 50 f7 10 h7

45,6

TK- 42 / M4

50,8

20

65

10

60

58

24


Specifications of protective housings Series A Pg9 42.5

Mechanical data

Housing IP code Shaft Bearing friction Weight ~125 6h6 5.9

alu, grey coated IP 40 or IP 65 stainless steel 0,8 Ncm ca. 0,4 … 1 kg 1708Z03

Article number 30h6

Housing suitable for accommodation of any potentiometer of type series PW70 in single design.

62 76

8 60

2 16

Series G 90 Pg9 ~28 20.4

Mechanical data

Housing IP Code 3.5 2

alu, grey coated IP 40 or IP 65 stainless steel 2 ball bearings IP 40 = 0,1 Ncm IP 65 = 1,5 Ncm 1:1 up to 1:10 * 1:1 up to 25:1 * 26:1 up to 125:1 ** approx. 1 kg 3601Z02

Shaft -0.012 6-0.018

Bearing Bearing friction 30 h9

6.5

97 107

27

Gearing 5.3 69.5 Tk- 80 90 116 6 32.4 17 13

45

Weight Article number

Housing suitable for accommodation of any transmitter size up to 54 mm outside diameter. * free from backlash, ** low backlash

Series GS 120 Tk- 145

Mechanical data Length according to order 54 24 6 4

Housing IP Code Shaft 10 h6 40 h9 120 h9 160 ±0.5

alu, grey coated IP 65 stainless steel 2 ball bearings 1,5 Ncm 1:1 up to 216:1 * 1:1 up to 1296:1 ** 1:1 up to 1:10 ***

25°

25°

Element for pressure compensation 21 10

Bearing Bearing friction Gearing

85 7/3x120° 10 12

Weight Article number

ca. 2,5 kg 1892Z

Housing suitable for accommodation of any transmitter size up to 70 mm outside diameter. * free from backlash, ** low backlash *** free from backlash or low backlash

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Measurement and Sensor Systems

Angular Position Transducers


Angular Position Transducers

For measuring angular positions and converting them into electrical signals for teletransmission purposes, either potentiometric (see data sheet „precision rotary potentiometer“), inductive, magnetic, incrementally or absolutely coded angular position transducers can be used according to the particular application. Inductive angular position transducers of the non-contacting type are preferably used on measuring points, which are exposed to extreme vibration or shock or to aggressive atmospheres. This applies mainly to measurement problems one is confronted with in energy industry and chemical plants, for instance while measuring the actual value of the position of variable speed drives, or of machines in paper-processing and textile industry, while measuring the position of dancer rollers and very frequently in pendulum systems for measuring tilt angles on cranes and excavators. Optoelectronic angular position transducers possess code disks, whose tracks are digitally scanned. They are high-resolution measuring systems with low temperature coefficient, available in a single- or multi-turn version, outputting analogue or digitally coded signals. Single-turn transducers are used e. g. in the railway vehicle domain in connection with master controllers or on cranes as slewing ring transmitters. Multi-turn transducers are preferably used together with rope length measuring systems on hauling plants, bearer cable winches of crane systems or in the field of machine tool engineering for sensing the tool position. Magnetic angular position transducers are extremely robust measuring systems completely hermetically encapsulated of twochamber design with a protection degree of IP 68. In shaft exit design e. g. they are used to record the angular position of a permanent magnet mounted on the measuring object. Transducers of this type are predominately used in commercial vehicles for sensing the position of steering type axles or the angle of the articulated arm of excavators. Transducers with shaft exit also contain a hermetically encapsulated electronic unit. They are universally used in mechanical engineering exposed to extreme atmospheres in order to record angular positions. Signals of the single- or multi-turn version are output either analogue as current or voltage signals or digital as CAN open configuration. N S

Application range

Measuring systems

C

mA

Inductive

Magnetic

Optoelectronic

2


System versions WD Differential inductor Inductive transducer systems (WD) are available as models of synchro size 20 (series 620) and synchro size 23 (series 1023). They contain a differential inductor designed in form of a ring winding with a non-contact tapping. The electrical output signals representing zero and final value of the mechanical drive shaft angle are available within a broad range of limits via trimming potentiometers of the incorporated or separate electronics. For use in explosive installations, transducer systems as well as electronic components are available with a degree of protection EEx and Exd with ATEX approval. mA

MH Permanent magnet

Magnetic transducer systems (MH) are available as models of synchro sizes 9, 13, 20 and 23. They are fully enclosed in an aluminium casing of two chamber design and contain a permanent magnet with a high-precision angular encoder. N S

Signals are output either analogue, e. g. with 4 - 20 mA, or digitally coded (CAN open standard). Output signal of transducers with analogue output can be

sin/cos mA CAN Interface

programmed via rear keys of transducer to the respective measuring range. For safety-relevant applications these systems are also available in redundant version according to IEC 61508 (SIL).

Xi u. XA Coded disk

Optoelectronic transducer systems (XI and XA) are available as models of synchro size 23 in incremental and absolute coded design. Incremental systems convert the angle to be measured into a proportional number of pulses, appearing in two tracks A and B with an offset of 90째 for identification of direction. Absolutely coded systems are available as single- or multi-turn encoders. They contain a gray-coded rotating disk whose 12 concentric tracks are optically scanned by infrared diodes and phototransistors. mA CAN Interface

Signals are output parallel via NPN or PNP transistors or analogue via a digital-to-analogue converter with current output 4 - 20 mA. All transducers can also be supplied with field bus interface CAN open standard and in user-specific data format respectively. 3


Specifications System versions Models Magnetic systems

Series Single-turn / multi-turn Synchro size Casing - Ø Shaft - Ø Angle of rotation max. Revolution max. Voltage output Current output Pulse output Bus output Redundant electronics Signal adjustment via Linearity Resolution Supply Current consumption IP code of casing up to Connection Weight Approval Article number 360° 1

MH 609

MH 613

MH 620

MH 1023

MH 1023 ext

single-turn 9

multi-turn

single-turn 13

multi-turn

single-turn 20 50,8 mm 6 mm 360° 1 0 - 10 V 4 - 20 mA – CAN / CANopen 4 - 20 mA / CAN cable ± 0,2 % 14 bit 1 x or 2 x 18 - 33 V DC < 80 mA IP 67 cable 200 g – 2845Z01

single-turn 23

multi-turn

single-turn special size 60 mm external magnet 360° 1 0 - 10 V 4 - 20 mA – CAN / CANopen 4 - 20 mA / CAN fixed alignment ± 0,2 % 14 bit 18 - 33 V DC < 80 mA IP 68 plug / cable 400 g TÜV 5850Z01

22,2 mm 6 mm 1080° 3 0,5 - 4,5 V – – – – fixed alignment ± 0,5 % ± 0,1 % 12 bit 5 V DC < 80 mA IP 67 standard wire 100 g – 1130Z01 1140Z01 360° 1

36,5 mm 6 mm 5760° 16 0 - 10 V 4 - 20 mA – – – keys ± 0,3 % 12 bit 16 bit 18 - 33 V DC < 80 mA IP 65 solder-type terminals / cable

60 mm 6 / 10 mm 360° 1 0 - 10 V 4 - 20 mA – CAN / CANopen 4 - 20 mA / CAN keys or CAN-Bus ± 0,2 % 14 bit 18 - 33 V DC < 80 mA IP 68 plug / cable 400 g – 5750Z02 5755Z02 23040° 64

100 g – 2740Z01 2750Z01

General data

Casing material Shaft material Shaft bearing Temperature range Test voltage Immunity standard Emission standard Shock Vibration Current output Voltage output Supply voltage

alu, anodized, partly vanished, special version: saline-resistant coating HART-COAT stainless steel ball bearing -30°C up to +70°C, other ranges on request 500 V, 50 Hz, 1 min EN 61 000-6-2 EN 61 000-6-4 50 g, 6 ms 4 g Sinus 5 - 100 Hz RL≤ 600Ω 3 wire system, 2 and 4 wire system on request RL≥ 10 kΩ 4 wire system 18 - 33 V DC, other supply on request

4


System versions Models

Magnetic systems

2-fold systems

Inductive systems

Series Single-turn / multi-turn Synchro size Casing - Ø Shaft - Ø Angle of rotation max. Revolution max. Voltage output Current output Pulse output Bus output Redundant electronics Signal adjustment via Linearity Resolution Supply Current consumption IP code of casing up to Connection Weight Approval Article number

MH 670

MH 4096

Xi / MH 1023

XA 1023

WD 620* WDG 620*

single-turn special construction 70 mm 6 mm 360° 1 – 4 - 20 mA / two-wire – – – membrane key ± 0,35° 12 bit / 360° 18 - 33 V DC 4 - 20 mA IP 54 (IP 65) plug 450 g – 5550S01

multi-turn special construction 61,5 mm 10 mm 4096 revolutions 4096 – – – profi-bus / CAN / CANopen – – ± 0,3° 12 + 12 bit 10 - 30 V DC – IP 68 cable 600 g – 5756Z01

single-turn 23 60 mm 6 / 10 mm 360° 1 – 4 - 20 mA max. 3.600 pulses – 4 - 20 mA / 3.600 pulses fixed aligment ± 0,2 % 14 bit / 720 pulses 2 x 18 - 33 V DC < 80 mA IP 68 plug / cable 500 g – 5770Z02

single-turn 23

multi-turn

single-turn 20 50,8 mm 6 mm 90° 1 0 - 10 V** 4 - 20 mA – – – trimmer ± 0,5 % 360°

60 mm 6 / 10 mm 360° 1 – 4 - 20 mA – CANopen – fixed aligment ± 0,2 % 12 bit 16 bit 18 - 33 V DC < 80 mA IP 67 plug / cable 400 g – 5740Z02 5730Z02 23040° 64

∞ 18 - 33 V DC < 60 mA IP 30 solder-type terminals 60 g Atex 9252Z10 9253Z10 120 g

* series WD also available in intrinsically safe version, see page 10 ** only via external electronic, see page 10 color of standard wire or cable solder-type terminals

Terminal connecting plan cable / standard wire supply Us + 0V V- or mA plug output + – 7-poles V- or mA plug 5-poles supply Us + 0V output + – supply Us + 0V CAN-output Low High

green brown yellow white 6 1 2 4 2 3 5 4 2

5 4 25 24 3 4 5 2 1 7 6

Wiring

3 1 5

4

Three-wire

Four-wire

On request also available in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level) possible

GL certificate available on request

5


Models MH 609 Standard wires

MH 613 Solder-type terminals

1,6

1,6

6h6

22,2 -0,1

19,03-0,02

33,32-0,02

36,5-0,1

6h6

14

26

14

30

MH 620 14 33,4 TK - 38 / M3

MH 1023 14 67 60

6h6

47,6-0,02

50,8

50f7

6h6

38

1,6

4

PG screwing with cable outlet

* also

10h6

TK- 42 / M4

6

65


MH 1023 ext 64 60 40

MH 670

S

65

90 70f8 6g6 10 9.5 TK - 70 / M4

70

N 20

10

35 66

Tk-

4.5 80

MH 4096 19.5 7.5 63.5 -0.1 52.4

Xi / MR 1023 14 58 60

77

31.75g6 10g6 9 -0.05

61.5

5.6

50f7

6h6

3

15 18 7 13.5

35

4 20 20

TK- 42 / M4 * also 10 h6

65

7


Models XA 1023

14

58

60

50f7

6h6

4 TK- 42 / M4 * also 10 h6

65

WD 620 1,6

WDG 620 Solder-type terminals 6h7

1,6

Solder-type terminals

47,6-0,02

6h7

50,8

47,6-0,02

14

17,4

14

45,6

50,8

8


Examples for special versions Pivot Angle Transducer – suitable for angle measurement at construction machinery – flat and robust design in IP code IP 68 – sensor deflection via flange or hinged arm; without primary shaft – measuring system magnetic, wearless – signal output 4 - 20 mA or CANopen-interface – redundant signal measurement and signal output – conform with SIL2

Feedback Sensor with optical position indicator – – – – – – suitable for position measurements in off-shore range small and robust design in IP code IP 65 position notation via pointer at backside measuring system magnetic, wearless signal output 2 x 4 - 20 mA or 2 x CANopen-interface galvanic isolation between channels as well as between supply and supply voltage

Sensor for measurement of propeller position – – – – – – – feedback sensor for pitch propeller robust design in IP code IP 68 position notation via pointer at backside measuring system magnetic, wearless signal output 4 - 20 mA or CANopen-interface redundant signal measurement and signal output galvanic isolation between channels as well as between supply and output

Cam Shaft Gear – high-precision angle measurement at construction machinery and elevating platform – robust design in IP code IP 68 – multiturn transducer with included free of backlash gear – measuring system magnetic, wearless – signal output 4 - 20 mA or CANopen-interface / CANopen Safety – redundant signal measurement and signal output – conform with SIL2

9


Specifications of separate components Couplings Ø Ø Ø Ø

1

1. Unilat coupling for shaft diameter: 4/6 mm 6/6 mm, Ø 6/8 mm, Ø 6/10mm, Ø 6/12 mm 8/8 mm, Ø 8/10 mm, Ø 8/12 mm 10/10 mm, Ø 10/12 mm

Material: Aluminium or brass/plastic 2. Balg coupling for shaft diameter: Ø 6/6 mm, Ø 6/10 mm Ø 10/10 mm, Ø 10/12 mm Ø 12/12 mm

Material: Brass alloy 2 Ø Ø Ø Ø

3. Drive coupling for shaft diameter: 6/6 mm, Ø 6/8 mm, Ø 6/10 mm, Ø 6/12mm 8/8 mm, Ø 8/10 mm, Ø 8/12 mm 10/10 mm, Ø 10/12 mm 12/12 mm

Material: Aluminium

3

Other versions on request.

Signal converter 4,5

Signal converter Typ WEVI … / K16 Input: signal from transducer series WD Output: 0 or 4 - 20 mA, RL≤600Ω Supply: 18 - 33 V DC or 230 V AC Weight: 300 g Article number: 9242Z03 75

61

37,5 55

6,5 110

Signal converter Typ WEVI … EEX / K16 Input: signal from transducer series WD Output: 0 or 4 - 20 mA, RL≤600Ω intrinsically safe Supply: 18 - 24 V DC intrinsically safe from NBW Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2061X Weight: 300 g Article number: 9249Z51 Power supply with signal isolation Typ NBW … EEX / K16 Input: 4 - 20 mA intrinsically safe Output: 4 - 20 mA electrically isolated from input RL≤600Ω Supply: 230 V AC Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2050 Weight: 300 g Article number: 8249Z02

10

5,7


Specifications of protective casing GS 100 100 22.5°

Mechanical data 35 25 24 9 M6

Casing Degree of protection Shaft material Bearing 38 h6 100 12 h9

2xPg11

22.5°

aluminium, grey varnished coating IP 65 (IP 68) stainless steel two ball bearings 1,5 Ncm 1:1 up to 256:1 * 1:10 ** ca. 1,5 kg 1831S10

GS 150 25° 4 0° M8x12 21 DIN 6885 A4-10

74 TkTk70 92 10 5 Pg16 101

Bearing friction Gearing Weight Article number

Accepts transmitters size 13 and 20, servo mount. * backlash compensated or reduced backlash ** backlash compensated

Mechanical data

Casing Degree of protection 38 h6 150

aluminium, grey varnished coating IP 65 (IP 68) stainless steel two ball bearings 4 Ncm 1:1 bis 1296:9 * 1:1 bis 1:10 ** ca. 3 … 8 kg 1802Z02

Shaft material Bearing Bearing friction Gearing Weight Article number

Tk- 100

optional

10 15 45 65 mm - 500 mm approximately (depends on the components inside)

-0.006 12 -0.008

5

Accepts all sizes of transmitters up to an outside diameter of 70 mm. Incorporating switches is possible. * backlash compensated or reduced backlash ** backlash compensated

GS 120 EEX 251,3 24 3 170 57,3 15,2 22,5 120 104

Mechanical data

Casing Degree of protection Protection class 75

aluminium, grey varnished coating IP 65 EExdIICT6 PTB 03 ATEX 1062 / 1063X stainless steel two ball bearings 1,5 Ncm on demand 5 kg approximately 1785Z02

PTB-No. Shaft material

30 h6

10 h7

120

30

M6/28 deeply

Bearing Bearing friction Gearing Weight Article number

11


Measurement and Sensor Systems

Camshaft Gears


Camshaft Gears with break-before-make contact sets having analog or digital remote indicator systems

Camshaft Gears are mainly used for end-point monitoring on driving-mechanisms in crane production, e.g. hoisting winches, swing and hoisting gear. If the length or angle to be monitored shall additionally be output as a continuous electrical signal, a mounting arrangement of a remote indicating device of the analog or digital type is optional available. They contain in a robust protective casing, degree of protection IP 65 to IP 68, either a backlash compensated gear or a gear with reduced backlash for matching the input angle with the switching or transducer angle. The downstream of the gear located camshaft is ready to receive cam plates, for the most part two of them, but at maximum it can be provided with up to 10 cam plates. Each cam unit contains two semicircular disks, which can be adjusted against each other by means of a screwdriver via a worm drive, the switching point position encompassing a switching angle from about 10° up to 350° at maximum, and over 360° of the cam shaft. Sets of break-before-make contacts are used, each comprising one normally-closed and one normally-open contact. Silver contact sets are normally used for controlling purposes in contactor and relay circuits; in control circuits for electronic semiconductor components only sets of gold contacts are used. For positional back-indication via coupling or gear, one or two angular position transmitters can be operated on the camshaft, optionally with analog or digital output signal. Analog measuring signals of potentiometric or inductive angular position transmitters are output as current or voltage variation. Digital measuring signals of optoelectronic encoders are output as measuring steps either incrementally or absolutely coded (Gray code), on a CAN-bus or SSI-Interface. For more detailed information please refer to our data sheet „Angular Position Transmitters“. Design varieties Incremental position transducer Gear 1 Switch 1 up to Switch 10 Transducer with digital or analog output

Application range

B A

2

4 3

8 10 mA

1

7 9 2 12

20 Gear 2 Transducer with digital or analog output

2


Specifications Casing data Casing material Degree of protection Electrical connection Driving shaft Shaft bearing Gearwheels Temperature range cast aluminium, grey varnished RAL 7032 IP 65, IP 68 on request Cable gland with internal terminal block or plug-type connection on request stainless steel two ball bearings brass, ball bearings –30°C up to +70°C

Gear data Gear 1 (basic gear) Ratio reduced backlash 1:1 to 1296:1 backlash compensated 1:1 to 216:1 (spring gearwheels) backlash compensated speed increasing ratio 1:1 to 1:10 Gear 2 (supplementary gear) on request

Switch data

1 3

2 4

Cam switch Switching hysteresis Switching angle Contact material Switching voltage Switching current Cam plates

1 normally-closed and 1 normally-open contact, each with break-before-make contact (max. 10 switches per unit) approx. 5° max. 350° hard silver max. 380 VAC, 34 VDC max. max. 10 A, 3 A gold

24 VDC, min. 6 V max. 250 mA, min. 1 mA Angular ranges of semi-circular disks

Switching angle and switching point position adjustable via a worm drive by means of a screwdriver

10°

to

20°

10 to 20° 60 to 120° 25 to 50° 90 to 180° 45 to 90° 180 to 350°

Transmitter data Potentiometric transmitter mA

Potentiometric transmitter with signal converter for current or voltage signals 1, 2 or 5 kΩ ± 0,2% Current signals Voltage signals Supply 0/4 - 20 mA, RL≤600Ω 0/2 - 10 V, RL≥500Ω 18 - 33 VDC

Resistor output Linearity

Incremental position transducer*

B A

Pulses per revolution Pulse frequency Pulse output pnp or npn transistor output Absolute coded transmitter Scan code Resolution Signal output

160° / 360° max. 5 kHz A- and B-track max. 10 mA short circuit proof Gray code 14 bit Gray code, parallel pnp-transistor output, CAN- or SSI-interface or digital to analog converter, available also with a 4 - 20 mA signal with 12 bit resolution. For more detailed information please refer to data sheet “Angular Position Transmitters“.

2

12

20

* Incremental position transducers are for the most part directly coupled to the drive shaft, because these transmitters are used on hoisting winches for outputting the measuring signal, which is proportional to the rope length.

3


Models GS 120 160 0.5 120 h6 10 h6

GS 160 38 h6 5 12 -0.014 45 21 160 12 10 -0.006

10

Z 4 6

54

L

111 120 h6 40 h9 10 h6 7

15 4 x2.4 deep P9

M4x12

4 x2.4 deep

10 21

M6;12 deep

10

5

Detail Z

Detail Z P9

M20x1.5 25° 7/ 145/3x120°

25°

10

4

100

M8;12 deep

No flange

Flanged type

30°

M20x1,5

Casing length depends on equipment configuration (dimension L) GS 120 min 150 mm…280 mm

Casing length depends on equipment configuration GS 160 min 170 mm…290 mm

L 3x 032012

12 0°

Berlin

Kablow

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (0 30) 62 91 - 1 Fax +49 (0 30) 62 91 - 277 info@fernsteuergeraete.de www.fernsteuergeraete.de 4

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 - 3 D-15712 Königs Wusterhausen Phone +49 (0 33 75) 269 - 0 Fax +49 (0 33 75) 269 - 277

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (0 62 52) 99 50 - 0 Fax +49 (0 62 52) 72 05 - 3


Measurement and Sensor Systems

Linear Displacement Transmitters


Linear Displacement Transmitters

For measuring linear displacements on machines and converting them into electrical signals for teletransmission purposes - linear displacement transmitters of the potentiometric or inductive type can be used, depending on their application. In addition to other application they are used on – – – – bending machines and injection moulding machines actuator drives of valves and traps transport vehicles thickness, distance and pressure gauges Application range

Potentiometric linear displacement transmitters comprise high-resolution wirewound resistance elements, capable of measuring length up to 1 m with high accuracy and a linearity of ± 0,1%. For protection against mechanical damage, plunger with sintered metal bearing and pull-back spring (optional), wiper guide, wiper and resistance element are encapsulated in a robust aluminium casing, degree of protection IP 65. For measurements relevant to safety, transmitters of this type are available with double-track potentiometer. Inductive linear displacement transmitters comprise a noncontact differential inductor system providing high linearity and resolution, capable to perform reliable measuring ranges from 0 to 0.5 mm up to 0 to 500 mm even under extremely severe environmental conditions. A separate or built-in oscillator/demodulator unit transforms the linear displacement of the plunger controlled differential inductor system into a current or voltage output signal. For the determination of measuring length in the range of several meters, the program offers extra rope length transmitters (further information see data sheet “Rope Length Transmitters”). Accessories: For indicating and monitoring the measured lengths picked up by these systems, indicating instruments and limit indicators are available (further information see data sheets “Signal Indication” and “Signal Converters”).

M easuring systems Messsysteme Potentiometric Inductive Optoelectronic 02 n

B2 1 A2 0 A B 20 21 2n

R-, U- or I-Output

U- or I-Output

2


Specifications System versions Models potentiometric

Series Measuring length Casing material Degree of protection Plunger Pull-back spring Resistance Linearity Multiple design Output Burden Supply * Economical small-size model 25 55

SP 0 … / 12,7*

SP … / 28

SP … / 35

85

115

145

175

25

50

100

150

100 IP 65

200

250

300

400

500

Al,anodised IP 40 stainless steel, sintered metal bearing up to 55 mm measuring length up to 10 kΩ ± 5% ≤ ± 0,5% – – – – – – –

Al,anodised or V4A stainless-steel stainless steel, sintered metal bearing optional up to 100 kΩ ± 5% ≤ 0,5%up to 0,05% twofold 0 / 4 - 20 mA max. 600 Ω 18 - 33 VDC

System versions Models

inductive

Series Measuring length Casing material Degree of protection Plunger Pull-back spring Linearity Output Burden Supply

W5 - 01

W5 - 01 / 28

W25 … W500 - 01

0 - 5 mm Al, anodised IP 30 stainless steel, sintered metal bearing ≤ ± 0,1% Current or voltage only in connection with separate signal converter (as well degree of protection EEx) IP 65

25

50

100 150 200 250 500 IP 65

Al, anodised or V4A stainless-steel stainless steel, sintered metal bearing ≤ ± 0,3% 0 / 4 - 20 mA max. 600 Ω 18 - 33 VDC

3


Models SP 0 … / 12,7 SP … / 28 / 35

Dimension Dimension for stroke L 25 55 55 85 Measuring length 85 115 115 145 145 175 175 205 for stroke L Ø

Measuring length SP … / 28 25 50 100 150 A Ø28 B Ø6 C Ø15

100

Measuring length SP … / 35 200 250 300 400 285 335 385 485 A Ø35 B Ø10 C Ø18

500 585

102,4 127,4 177,4 227,4 185

W5 - 01

W5 - 01 / 28

W25 … W 500 - 01

Dimension for stroke A L 25 41 91,5 50 66 114,5

Measuring length 100 116 241,5 150 166 341,5 200 216 441,5 250 266 541,5 500 516 1041,5

Berlin

Kablow

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (0 30) 62 91 - 1 Fax +49 (0 30) 62 91 - 277 info@fernsteuergeraete.de www.fernsteuergeraete.de 4

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 - 3 D-15712 Königs Wusterhausen Phone +49 (0 33 75) 269 - 0 Fax +49 (0 33 75) 269 - 277

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (0 62 52) 99 50 - 0 Fax +49 (0 62 52) 72 05 - 3

032012


Magnetic Linear Transducers – – – – non-contact high-resolution magnetic measuring principle measuring length up to max. 5 m analogue or digital signal output analogue signal i. e. 4 – 20 mA, digital signal i. e. SSi-interface

Magnetic Linear Transducers

Mechanical data – – – – – – Magnetic tape made of steel with adhesive foil at the back Width 20 mm; 1.5 mm thick Measuring length up to max. 5 m suitable to ordered length Reading head made of inherently stable plastic Electric connection via 9-pole D -Sub-plug Temperature range –20 up to +50°C

Electrical data – Digital output 25 bit SSi-interface – Resolution 2.5 µm; Linearity ±0.1 mm/m – Supply 18 – 33 V DC; Power input < 80 mA – Analogue output 4 – 20 mA; Burden 600 – Test voltage 550 V, 50 Hz, 1 min. – EMV accord. to DIN 50081-1 and DIN 50082-2

Application range


Measurement and Sensor Systems

Rope Length Transmitter


Rope Length Transmitter

Rope Length Transmitters were used for length and speed measurements of linear movement operations in several applications. Particularly they are easy to mount and have flexible designs. Besides a number of customized solutions we have three standard designs which can be used in different applications for length measurements. All three designs contain in a flat plastic or robust aluminium casing a low-mass high-precise measuring drum with extremely solid spring-return. The winding of the robust high-flexible steel rope will be on one layer. All standard designs have a flange, coupling or gear adaptation and were suitable for adaptation of an own encoder systems or for customary in trade encoder systems.

Application range

Measuring systems Measuring drum Signal converter

N S

C mA mA

Inductive Return String Measuring Coupling or wire Measuring gear

Magnetoresistive

Optoelectronic

2


Series Series SL00

Low-cost versions for measuring ranges up to max. 5.000 mm – flat design – light-weight plastic design – drum bearing carried out by the shaft of the flanged encoder – various mounting possibilities – possibility to attach all encoding systems customary in trade with servo mount sizes 13 and 23

Series SL0

Low-priced metal design for measuring ranges up to max. 15.000 mm – robust drum casing, material: aluminium – low-priced option to SL-series – possibility to attach all encoding systems customary in trade with servo mount sizes 13 and 23 via backlash compensated coupling or backlash compensated gearing – axial fixed wire drum with forced winding of measuring wire

Series SL

Robust, industrial version for large measuring length up to max. 60.000 mm – patented drum drive with regard to wire withdrawal via threaded spindle – advanced working reliability and measuring accuracy – robust drum casing, material: aluminium – possibility to attach all encoding systems customary in trade with servo mount sizes 13 and 23 by means of backlash compensated coupling or backlash compensated gearing – flexible mounting of all accessory parts possible

3


Rope Length Transmitter of series SL00 Characteristics of series SL00

measuring length up to 5.000 mm low-cost version flat design light-weight plastic design manifold fastening possibilities drum bearing will be carried out by shaft of flanged encoder, encoder is available in potentiometric, magnetic or optic system – possibility to attach all encoding systems customary in trade – with stainless-steel measuring wire – measuring drum made of aluminium with forced winding of measuring wire

– – – – – –

Technical data Measuring length up to Casing material Circumference of drum (incl. wire) Measuring wire Ø Material of measuring wire Linearity * Reproducibility Hysteresis Speed adjustment Spring return strength Life cycle (typical) ** Temperature range IP code Weight (without encoder)

SL00 125 GS 55

SL00 1250 GS 55

SL00 200 GS 80

SL00 3000 GS 80

SL00 350 GS 130

SL00 5000 GS 130

0,125 m 150 mm 0,81 mm

1,25 m 150 mm 0,45 mm

0,2 m plastic, Noryl 230 mm 0,81 mm 1.4401 ± 0,01 % 0,005 % 0,1 %

3m 230 mm 0,55 mm

0,35 m 385 mm 0,81 mm

5m 385 mm 0,55 mm

8m/s 1,4 N

6m/s 1 - 1,4 N

8m/s 6,3 N

6m/s 5 - 6,3 N

4m/s 7N

3m/s 4,5 - 7 N

up to 1 million complete reversal cycle – 30° C up to +70° C IP 50 80 g 80 g 250 g 250 g 800 g 800 g

Please see for technical data of FSG encoder the chart on page 10. * referring to measuring value of Rope Length Mechanic without encoder system ** The life cycle is dependent to the type of load. Factors of influence are: environmental conditions, mounting conditions, used measuring range, traverse speed as well as acceleration.

4


SL00 / GS 55

SL00 / GS 80

32

8.5

2

16

2

2x M3x6

70 12 6

2x M4x8 ~108

120

~70 12 6 2x M3x6

10.5 2x M4x8 67

44

6.5

14.5

67

23.5

44

36

4.2 3.2 44 55 67 80

SL00 / GS 130

2

2x M6x12 ~150

186

110

12 6

61

6.2

110 130

110

13 27

17

68

2x M6x12

25

32

5


Rope Length Transmitter of series SL0 Characteristics of series SL0

– measuring length up to 5.000 mm – in special design max. measuring length up to 15.000 mm possible – robust drum casing, material: aluminium – low-priced option to SL-series – forced winding of measuring wire on axial fixed anodised aluminium drum will be made via an upstream inlet point which is secured by a bellow

Technical data Measuring length up to Casing material Circumference of drum (incl. wire) Measuring wire Ø Material of measuring wire Linearity * Reproducibility * Hysteresis * Speed adjustment Spring-return strength Life cycle (typical) ** Temperature range IP code Weight (without encoder)

SL0 1 GS 55

SL0 2…3 GS 80

SL0 5 GS 130

1,25 m 125 mm

2m aluminium, anodized 200 mm 0,55 mm 1.4401 ± 0,1 % 0,1 % 0,1 % 8m/s

3m 200 mm

5m 333,3 mm

4-6N

5 - 15 N up to 1 million complete reversal cycle – 30° C up to +70° C IP 64

15 - 20 N

0,5 kg 32 47

1 kg 35 58

1,1 kg 45 68

2 kg 59 86

Dimensions (in mm) A B

Please see for technical data of FSG encoder the chart on page 10. * referring to measuring value of Rope Length Mechanic without encoder system ** The life cycle is dependent to the type of load. Factors of influence are: environmental conditions, mounting conditions, used measuring range, traverse speed as well as acceleration.

6


SL0 / GS 55

SL0 / GS 80

47

2x M4x8

2x M6x8 6

2

B

22

A

55 46 2x M4x8 ~70 12 6 19.5 ~110

80 50 2x M6x8

46

20 31

R14.5

SL0 / GS 130

2x M8x8 6

130 80 2x M8x8

~112

20

R14.5

52

80

A

B

88

50

A

B

88

7


Rope Length Transmitter of series SL Characteristics of series SL

– measuring length up to 60.000 mm – patented wire drum mechanic: A high-flexible measuring wire, made of rust- and acid-proofed stainless steel, will be winded on a precise measuring drum which will be powered by a spiral spring. During this winding operation, the measuring drum will be staggered via a threaded spindle in axial direction, so that the measuring wire will be winded parallel always in a constant pitch. – robust drum casing, material: aluminium – high reliability and accuracy of measurement – possibility to mount all accessories to improve the use; guide pulley, compressed air attachment etc. – possibility to attach all encoding systems customary in trade – Ex-approval available

Technical data Measuring length up to Casing material Circumference of drum (incl. wire) Measuring wire Ø Material of measuring wire Linearity * Reproducibility * Hysteresis * Speed adjustment Spring-return strength Life cycle (typical) ** Temperature range IP code Weight (without encoder)

SL 3002 GS 55

SL 3001…3003 GS 80

SL 3005…3030 GS 130

SL 3030…3060 GS 190

2m 125 mm 0,55 mm

1m

2m 200 mm 1,35 mm

3m

5m

10 m 15 m 20 m 25 m 30 m aluminium, anodized 334,1 mm / 332,4 mm *** 1,35 mm / 0,81 mm *** 1.4401 ± 0,1 % 0,1 % 0,05 %

30 m

35 m

40 m 491,5 mm 1,35 mm

50 m

60 m

8m/s 4-8N

8m/s 5 - 15 N

8m/s

6m/s 10 - 21 N

3m/s

4m/s 18 - 37 N

up to 1 million complete reversal cycle – 30° C up to +70° C IP 64 0,6 kg 45 65 0,9 kg 1,1 kg 1,5 kg 2,5 kg 3,5 kg 5 kg 34 57 42 72 60 98 77 122 100 167 147 236 6 kg 7,5 kg 8,5 kg 14,2 kg 16 kg 169 281 216 350 238 395 173 285 188 315 20 kg 14,5 kg 15,5 kg 203 346 195 292 210 322

Dimensions (in mm) A *** B ***

Please see for technical data of FSG encoder the chart on page 10. * referring to measuring value of Rope Length Mechanic without encoder system ** The life cycle is dependent to the type of load. Factors of influence are: environmental conditions, mounting conditions, used measuring range, traverse speed as well as acceleration. *** While using a measuring wire with Ø 0.81 mm the model is shortened.

8


SL / GS 55

SL / GS 80

47

2x M4x8 6

2x M6x8

2

B

A

28.5

55 46 2x M4x8 ~95

80 50 2x M6x8

46

19.5

6

R14.5

SL / GS 130

SL / GS 190

31.5

12

20

88

6x M10x10

2x M8x8 6 6

B

A

130 80 2x M8x8 ~80 ~80

190 140 6x M10x10

80

52

20

20

R14.5

R14.5

79

140

A

B

88

50

~55

A

B

88

9


Characteristics of FSG-encoders Systems Models Potentiometric systems Magnetic systems

Type Singleturn / Multiturn Servo size Casing Ø Shaft Ø Rotary angle max. Rotation max. Voltage output Current output R-output Bus output Redundant electronic Signal trim via Linearity Resolution Supply Current input IP code up to Gender Weight SL00 GS 55 GS 80 GS 130 SL0 GS 55 GS 80 GS 130 SL 3000 GS 55 GS 80 GS 130 GS 190 352° 1

PK 613

PK 1023

MH 613

MH 1023

singleturn 13

multiturn

singleturn 23 60 mm 6 / 10 mm 355° 1 0 - 10 V 4 - 20 mA 1, 2, 5, 10 kΩ – 1, 2, 5, 10 kΩ trimmer ± 0,2 %

singleturn 13

multiturn

singleturn 23

multiturn

36,5 mm 6 mm 5632° 16 – – 1, 2, 5, 10 kΩ – – – ± 0,2 %

36,5 mm 6 mm 360° 1 0 - 10 V 4 - 20 mA – – – buttons ± 0,3 % 12 bit 16 bit 18 - 33 V DC < 80 mA IP 65 solder connection / cable

60 mm 6 / 10 mm 360° 1 0 - 10 V 4 - 20 mA – CAN / CANopen 4 - 20 mA / CAN buttons or CAN-Bus ± 0,2 % 14 bit 18 - 33 V DC < 80 mA IP 65 plug / cable 400 g 23040° 64

5760° 16

∞ – – IP 40 strand / faston 100 g

∞ 18 - 33 V DC < 80 mA IP 65 plug / cable 400 g

100 g

The complete assortment of encoder types can be found in FSG catalogue Precision Rotary Transducer.

General data

Casing material Temperature range Testing voltage EMC Shock / Vibration Current output Voltage output Supply voltage

aluminium, anodised, partly coated, special version: salt-water proofed hart-coated – 30°C up to +80°C, different ranges on request 500 V, 50 Hz, 1 min EN 61 000-6-2 / EN 61 000-6-4 50 g, 6 ms / 4 g Sinus 5 - 100 Hz RL≤ 600Ω 3-wire system, 2- and 4-wire systems on request RL≥ 10 kΩ 4-wire system 18 - 33 V DC, different supplies on request

10


Mounting of Encoders The signal output of length measurement is carried out via an mounted single or multiturn encoder. For a length measurement with more than one drum rotation the mounting of the singleturn encoder is carried out via a gear. For the adaptation of the multiturn encoder a multitude of couplings for the different shaft diameters are available. Gear

For this purpose a modular build-up is available, which allows reductions of 1 : 2 up to 1 : 128. Also it is free of backlash and suitable for encoders customary in trade of servo sizes 13 and 23. Gear shifting 1:4 1:2

Driving gear-wheel Spring unit

1:8

1 : 16

1 : 32

1 : 64

1 : 128

Operating mode: The high-precision fit arranged cog wheels will be free of backlash by a feathered primary shaft combination. For this purpose a primary cog wheel as well as a feather unit, which is under tension, will be mounted on the shaft of the encoder.

Shaft Single-turn encoder

Bitte 端bersetzen.

Coupling

The available plastic couplings allow connections of every encoder system customary in trade without any problem. By default all encoder systems with servo size 13 and 23 with shaft diameter of 6 mm, 10 mm and 12 mm can be adapted free of backlash.

Coupling

Shaft Multiturn encoder

Easy signal adjustment

The encoders are factory-provided with a nominal length of 4 - 20 mA aligned. Signal adjustments by different length can be made via press buttons. 100%

4 mA

factory-made

20 mA

0

1

2

3

4

5

6

7

8

9

10 m

A 100% 0% R

1 4 mA z.B. 2 ... 8 m signal range rectifiable via push-buttons

2 20 mA

E

Resetbutton 0%

11


Accessories With the extensive accessories, almost every length measuring requirement can be solved – also under most difficult application and environmental conditions. Couplings and measuring gears with adapter flange are designable for all encoder systems customary in trade. Wire hooks

Wire hooks for several fastening possibilities

Ball joint avoid the break off of the measuring wire

Attachments

Wire outlet with bellowed steel head as ice and water wiper

Brush attachment for extremely dusty and scaled environmental conditions

Compressed air attachment to avoid dust and dirt entry

Guide pulley

Guide pulley for straight wire withdrawal to wire hook

Double guide pulley for measuring objects with direction changement of wire withdrawal

EC-prototype test certificate (optional) TĂœV 03 ATEX 7131 X Ex II 2G cT5

Standard surfaces aluminium anodised Option: seawater-resistant hart-coated or seawater-resistant protective lacquer

12


User-defined designs SL3001-… / GS 55 SL04-… / GS 160

– measuring length max. 1.250 mm – compact Rope Length Transducer with integrated encoder system – signal outputs: incremental, potentiometric, analogue, digital – applications: automation, wood industry

– measuring length max. 4.000 mm – robust Rope Length Transmitter with integrated encoder system – measuring wire Ø 3 mm – application: drill trucks

SL010-… / GS 125

SL20-… / GS 190

– measuring length max. 10.000 mm – space saving Rope Length Transmitter with integrated encoder system – outer outline matched to installation condition – application: road/rail tower vehicle

– measuring length max. 20.000 mm – open Rope Length Transmitter with attached encoder system – measuring wire Ø 2 mm, drum with screwed-in flute – application: casting bay

13


Applications Construction and special-purpose vehicles – for measurement of · length of extension arm · position of support beam · position of trolley – positioning of · moveable tools · drilling rigs

Drilling platforms and other offshore applications – positioning of mounting robots for drilling facility – jib positioning of loading cranes – determination of gear position of marine propeller

Industrial facilities – fill level for · grain stores · biogas generation – position recording of weir and dam gates – length recording at machine tools

14


Mobile elevating working platforms as well as conveying systems – height recording of working platforms – detection of extension arm length – positioning of theatre stages – height determination of conveying systems at assembly lines

Medical engineering – lifting mechanism and moving apparatus for examination tables – positioning of medical equipment – length recording for rehabilitation and sports equipment

Elevators and lifting systems – height recording for elevators – positioning of storage robots at high-bay rackings – mobile lifting systems for container traffic

15


Measurement and Sensor Systems

Cable Drum


Cable Drum with Length and Angular Transmitter

The Cable Drums can be used to measure the length, inclination and speed depending on the version. A further application is the possibility of transfer the supply voltage and measuring data via the measuring cable. They are mainly used for the measurement of telescopic arms and telescopic booms in cranes and lifting platforms as well as for the control of stage constructions in the event technology.

Application range

The angle measurement will be carried out e. g. via a high-resolution micro-electromechanical inclination measuring system. In the standard version is for the output a current or a voltage signal available.

The length measurement will be made according to the wire measuring principle. A multi-core measuring cable is used, which is winded one or multi-layered on a cable drum. The cable drum is equipped with a pull-back spring. In large measuring lengths a spindle roll guide makes sure that in case of multi-layered cable windings exactly lay on lay is winded. The number of length proportional drum rotations will be measured, e. g. via a magnetic angular transducer, optional with voltage or current output. In identical construction the length and inclination values can also be measured with digital transducer systems and read out in data type CANopen, also in redundant version for security-relevant applications, e. g. SIL2 according to IEC 61508.

A

B

The transmission of the measuring data and control signals will be made via the cable conductors of the measuring cable, which will be gripped on a multi-layered slip ring body and bounded to terminal strip. All electric components are inside of a completely closed aluminium casing of IP65

Measuring principle Contact ring

Inclination Length measuring system measuring system

N S

ÂľC

ÂľC mA 11 12 13 14 15 16

mA Measuring drum 1 2 3 4 5 6 7 8 9 10

Measuring cable max. 0...60m max. 14-core

Cable signals

Length signal 4...20mA

Inclination Supply signal 18...33VDC 4...20mA

2


Simplified diagrams Analogue signals

Contact ring Measuring cable

Length measuring system

Inclination measuring system

N

µC S

µC CAN mA mA

mA Measuring drum

1

2

3

4

5

6

7

8

Measuring cable max. 0...60m max. 26-core

Cable signal max. 40V max. 2A Length signal 4...20mA Supply 18...33VDC Inclination signal 4...20mA Supply 18...33VDC

CAN-signals

Contact ring Measuring cable

Length measuring system PSU B Sensor N S

Inclination measuring system

B Sensor

CB

CB

A

CA

CA

Measuring drum

PSU A

CAN A

CAN B

PSU A/B

CAN A

CAN B

1

2

3

4

5

6

7

8 CAN CAN CAN L H SHIELD Supply 18...33VDC Supply 18...33VDC

Measuring cable max. 0...60m max. 26-core

Cable signal max. 40V max. 2A

Length measuring system Xm max.

Measuring length

Cable forward

Inclination measuring system

90° max.

0m min. (Different angles can be adjusted)

0° min.

3


Specifications System versions Models Length and Angle measurement

Series Mechanical data Connection and drum casing IP code Electrical connection Weight Clockwork Motor Initial force / end force Haul-off speed Measuring length Up to max. Measuring cable Cable diameter Circumference of drum wire winding) Cable winding Length accuracy Electrical data Slip ring body, MS-hard-gold plated Circuit data Length transducer Resistance output Output analogue Output digital* Inclination transducer Inclination angle Angle accuracy Resistance output Output analogue Output digital* General data (with one-layered

WL 56

WL 020

WL 18

WL 32

Aluminium cast, grey coated

Aluminium cast, grey coated IP 65 2

Aluminium cast and steel plate

Series terminal strip (max. 2,5 mm ) or connector assembly 34 kg 36 N / 70 N 20 kg 30 N / 65 N 1 m/s 56 m 12 x 0,5 mm , type LiYCY 8 mm 756 mm Multi-layered (with layer winder) 0,3 % 2

12 kg 30 N / 60 N

14 kg

20 m 8 x 0,5 mm , type LiYCY 7 mm 753 mm Multi-layered (with layer winder) 2 % (0,3 %) 2

18 m 12 x 0,5 mm 8 mm 904 mm Multi-layered 2% 2

32 m 3 x 0,22 mm 3,9 mm 890 mm 2

max. 12-poles

max. 8-poles 40 V / 2 A

12-poles

3-poles

1, 2 or 5 kΩ

1, 2 or 5 kΩ 4 - 20 mA or 0 - 10 V DC CANopen 0 - 360° ± 0,1°

1, 2 or 5 kΩ

1, 2 or 5 kΩ 4 - 20 mA or 0 - 10 V DC CANopen

Supply Temperature range Test voltage EMC accord. to DIN Adjusting cycle

18 - 33 V DC -30°C up to +70°C 500 V, 50 Hz, 1 min EN 61 000-6-2 / 3 up to 200.000

4


System versions Models

Length measurement

Series Mechanical data Connection and drum casing IP code Electrical connection Weight Clockwork motor Initial force / end force Haul-off speed Measuring length Up to max. Measuring cable Cable diameter Circumference of Cable winding Length accuracy Electrical data Slip ring body, MS-hard-gold plated Circuit data Length transducer Resistance output Output analogue Output digital* (with one-layered drum wire winding)

L 15

L 10

L 010

L 06

Aluminium cast, grey coated IP 65 Series terminal strip (max. 2,5 mm ) or connector 32 kg 80 N / 160 N 13 kg 30 N / 50 N 15 kg 30 N / 55 N 2

8 kg 10 N / 20 N

1 m/s 15 m 26 x 0,24 mm , type LiYCY 9,5 mm 800 mm 0,5 % 2

10 m 2

15 m

6m 3 x 0,14 mm , type LiYCY 3 mm 350 mm 0,1 % 2

5 x 0,34 mm , type LiYCY 5,2 mm 733 mm One-layered 0,5 %

26-poles

max. 5-poles 40 V / 2 A

3-poles

1, 2 or 5 kΩ

1, 2 or 5 kΩ 4 - 20 mA or 0 - 10 V DC CANopen

Type of circuit

2-wire

3-wire

4-wire

* On request also in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level)

5


L 15 Cable forward X 129.9 45

132.5

M12

130 75

size)

147.7

Ø 246 (Drum

38 26 276.5 381

L 010 / L 015 Cable forward X

116.9 R31

120

144.4

(Drum size)

67.5

135

R12

2

Ø 228.1

28 M12 130.2 / 168.2 211.7

L 06

Cable forward X 120

Ø 119 (Drum collar)

60.5

Ø 109.5 (Drum size)

36.2

95 104.5

Ø 8.5

Ø 150

18

Ø 210

7


Models WL 56 Cable forward X

26

128

2xM20x1.5-EMC M25x1.5-EMC

310 (Drum collar) 232 (Drum size)

11

32

364

M16x1.5-EMC

171

318

131

42

WL 020 Cable forward X

122.7

9 25

Ø

Ø

290 (Drum collar) 232 (Drum size)

Ø 180

340

122 261

35 122

200 42

WL 18 / WL 32 Cable forward X

155

Ø 360 (Cable collar)

Ø 283 (Drum size)

35 20

35 11

60

Ø 151

390

67

116,5 / 71.5 152 / 107 238 / 193

6


Measurement and Sensor Systems

Tilt Angle Sensor


Tilt Angle Sensor

Tilt angle values of a platform, e. g. on – Cranes and heavy duty vehicles – Excavators and drilling machines – Ships and offshore facilities stand for important measuring data as a part of the safety and control system of that type of machinery. Angular measurement is, for instance for equipment levelling, performed in such cases by means of dual axis pendulum systems. Single axis pendulum systems detect e. g. – Angular positions of a crane jib – Lateral inclination of a vehicle – Orientation of lifting platform, weir trap or of comparable facilities Transducers of that type contain inside a robust splashproof aluminium case of protection degree IP 65 to IP 68 oil-damped pendulum systems, the tilt angle dependant swing of which is measured, depending on the application, either by a non-contact, inductive optoelectronic or a magnetoresistive angular encoder. For measurements relevant to safety, we recommend inclination systems without pendulum of the redundant micro-electromechanic type (MEMS). The output signal, representing the tilt angles, is provided either in form of an analogue resistance, current or voltage variation or as a digital signal – with interface bus – as well. For the application as tilt actuated switch, e. g. on lifting platforms, crane vehicles or heeling control systems on board of cargo ships, uniaxial transducers can be provided with built-in min/max. comparators. For signal indication and limit monitoring of measured tilt angle values we offer: – Coordinate displays (x/y-indicators) – Min/max switchgears

Application range

Measuring systems Oil-damped pendulum

N S

C

X Axis

C CAN mA

mA

Inductive

Magnetic

Optoelectronic

MEMS without pendulum

2


Measuring systems Inductive Oszillator – Demodulator

DC DC

– Single-axis pendulum up to ± 45° – Dual-axis pendulum up to ± 15° – Angular accuracy < ± 0,5 % – Resolution ∞ – Current output 4 - 12 - 20 mA

Pendulum

Output

Supply

Magnetic Messprinzip

N S

sin cos C

D A

DC DC

– Single-axis pendulum up to 360° – Angular accuracy ± 0,2° – Resolution 12 bit – Current output 4 - 12 - 20 mA – Bus output CANopen

Pendulum

Output

Supply

Optoelectronic Magneto coupling D DC mA CAN DC

– Single-axis pendulum up to 360° – Angular accuracy < ± 0,01 % – Resolution 12 bit – Current output 4 - 12 - 20 mA – Bus output CANopen

Pendulum

Oil chamber

Output

Supply

MEMS CAN LOW CAN HIGH

Redundant micro-electromechanic inclination system suitable for SIL application, i. e. IEC 61508 DC DC

Sensor A

C A

CAN interface

Sensor B

C B

CAN interface

DC DC

– Single-axis pendulum up to 360° – Dual-axis pendulum up to ± 60° – Angular accuracy ± 0,02° – Resolution up to 0,01° – Bus output CANopen

Microelectromechanic sensor

CAN LOW

CAN HIGH

Supply

3


Specifications Measuring systems Models Inductive Magnetic

Series Single-axis pendulum transmitter / Dual-axis pendulum transmitter Redundant electronics Damping of pendulum Damping response Angular range Angular accuracy Resolution TC IP code (casing) Electrical connection Weight Current output Bus output Supply Current consumption Signal adjustment Parent item

PE 4000 X

PE-X/Y

PE-MR-X

PE-MR-X/P

Single-axis pendulum transmitter on request

Dual-axis pendulum transmitter on request

Single-axis pendulum transmitter redundant electronics

Single-axis pendulum transmitter redundant electronics

by silicone oil at 25° swing < 1 sec max. ± 45° < ± 0,5 % ∞

each axis max. ± 15° < ± 0,5 % ∞

up to 360° < ± 0,2° 14 bit

up to 360° < ± 0,2° 14 bit up to IP 65 plug M12x1 0,5 kg CANopen < 80 mA key programming / CAN-Bus 5790 Z02 …

0,05 % / 10 K up to IP 68 plug or cable 1 kg – < 80 mA firm adjustment 1870 S10 … up to IP 68 plug 1,5 kg 4 - 20 mA, RL≤ 600Ω – 18 - 33 VDC < 120 mA firm adjustment 1898 Z10 … < 80 mA firm adjustment / CAN-Bus 5790 Z02 … CANopen up to IP 68 plug M12x1 0,5 kg

General Data Emitted interference Immunity to interference Voltage output Current output Temperature range Casing material Test voltage EN 61 000-6-4 EN 61 000-6-2 on request 3-wire system, 4-wire system on request – 30° C up to +70° C aluminium, anodised, partly coated, special version: salt fog proof Hart-Coat coating 500 V, 50 Hz, 1 min

Special versions Tilt switch PE-MEMS with Contact and signal output 4 - 20 mA through x² + y² (vector calculation)

4


Measuring systems Models

Optoelectronic

Micro-electromechanic (MEMS)

Series Single-axis pendulum transmitter / Dual-axis pendulum transmitter Redundant electronics Damping of pendulum Damping response Angular range Angular accuracy Resolution TC IP code (casing) Electrical connection Weight Current output Bus output Supply Current consumption Signal adjustment Parent item

PE-XA-X

PE-MEMS-X

PE-MEMS-X/Y

Single-axis pendulum transmitter by silicone oil at 25° swing < 1 sec up to 360° < ± 0,01 % 12 bit < 0,01 % / 10 K up to IP 65 plug 2,2 kg

Single-axis pendulum

transmitter optional electronic adjustable > 0,5 sec by 90° up to 360° up to ± 0,1° up to 0,01° 0,05° / 10 K IP 65 up to IP 68 plug 0,4 kg 4 - 20 mA, RL≤600Ω CANopen

Dual-axis pendulum transmitter electronic adjustable > 0,5 sec by 90° up to ± 60° up to ± 0,02° up to 0,01° 0,05° / 10 K IP 65 up to IP 68 flange plug and flange socket M12x1 0,4 kg

18 - 33 VDC firm adjustment 1848 S10 …

9 /18 - 33 VDC < 120 mA key programming / CAN-Bus 1885 S12 …

9 /18 - 33 VDC firm adjustment / CAN-Bus 1885 S12 …

Wiring

Three-wire

Four-wire

On request also available in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level) possible

GL certificate available on request

5


Models PE 4000 X 22

PE-X/Y 100 75

100,5 50,5

101

65

6,5

16 51

90

27

100 120 140

94 82 70

6,5

PE-MR-X 59,5

PE-MR-X/P 59,5

18,5

47

10

70

85 6,4

85 6,4

10

80

Firm adjustment angular signal

Angular signal programmable

6

80

75

10 45째

45째


PE-MEMS-X

PE-MEMS-X/Y

24

15

39

1

Ø4.3

Ø4.3

R

PE-XA-X 90 15

84,5

45

50 60

0% 100%

70

M8x10

124,5

20,8

50 60

1

30

7


Measurement and Sensor Systems

Wind Sensor


Wind Sensor

Anemometer are used for detecting and, in connection with the appropriate indicator, monitoring a maximum wind velocity. They are used mainly in safety and monitoring systems of cranes and excavators, on ski-lifts and cablecars, wind energy plants as well as in meteorological stations. Two models are available. One with pendulum orientation, especially suited for the attachment on jibs of mobile cranes, and a common one, pedestal mounted or mounted on a vertical post. Because of their particular capsuled assembling both versions, i. e. with magnetic measuring system as well as with generator, have proved to be very reliable – even under extreme environmental conditions. Cross arms – with rigid or springy bars – and crown are designed for a reliable outskirt area use. For applications in the temperature range down to minus 50°C there is optionally available a mounting arrangement for an electronic controlled heating device. For special applications high-quality surfaces and versions for anti-gas areas are available. The wind velocity indicators are optionally available with different analogue or digital outputs. The Indicator contains an electronic LED circular bar graph display with a maximum limiting position contact, adjustable from outside. The measuring value is represented in form of a green bar graph display. By a read-out potentiometer on the front side the limit value mark can be preselected within the chain of diodes. If the green shining actual value display passes over the red shining mark of the preselected limiting value, the colour of the actual value display changes to red. At the same time, the limit value relay switches over and signalises the passing over the maximum value by switching over a floating contact. The Switchgear is an electronic comparator, constructed as a plastic casing, surface-type, suitable for screwing or rail mount according to DIN 46277. Up to a maximum of four limit monitors can be integrated in one casing unit, their switching points can be adjusted separately by means of trimming potentiometers between 0 and 100 % of the input quantity. The output signals are available via floating relay contacts, which are either normally-closed or normally-open contacts.

Application range

Measuring principle

N S

C

G V

mA Magnet with sensor DC generator

2


Measuring systems Magnetic

D

DC

N S C A DC

Output

Supply

The magnetic measuring system allows an absolute wear-free and non-contact signal recording, even reliable under extreme environmental conditions. A corrosion-resistant cross armsdriven permanent magnet creates a signal change within the magnet sensor located inside a generally closed aluminium casing. A downstream processor converts the magnet pulses into an analogue measuring signal of e. g. 4 - 20 or digitally coded (pulse output or CAN signal).

Tacho-Generator

N

G

Output

Tacho-Generator A tacho-generator incorporated into an aluminium casing is driven by the wind speed. Output signal, being proportional to the wind speed is taken in form of a voltage in two-wire circuit.

3


Specifications Electrical data N S

G

Measuring system Article number IP code (casing) Electrical connection Measuring range Current output Voltage output Digital output Pulse output DC generator Supply Casing material Cross arms Heating device

Magnetic

Tacho-Generator

2028S02-… IP66 plug or cable 0 - 40 m/s (up to max. 50 m/s on request) 4 - 20 mA, RL≤600 Ω 0 - 10 V, RL≥10 kΩ CANopen customized

2028S22-… IP64 plug or cable 0 - 40 m/s (up to max. 50 m/s on request)

0 - 3,4 V at 0 - 40 m/s at RL= 500 Ω 18 - 33 V DC aluminium, grey coated stainless steel with thermostat for temperatures up to -50°C aluminium, grey coated stainless steel with thermostat for temperatures up to -50°C

General data

Temperature range Weight Test voltage Immunity to interference Transient emissions Shock Vibration

-30°C up to +70°C 0,8 kg (with pendulum 1,2 kg) 500 V, 50 Hz, 1 min EN 61 000-6-3 EN 61 000-6-2 50 g, 6 ms 4 g Sinus 5 - 100 Hz

Available in ex intrinsically safe version.

Type designation code Anemometer AN-60- _ /MH- _ _ _ / _ / _ /02 [ _ ; _ _ m/s ] max. speed K : cable S: plug o: without H: heating device EEx: explosion-proof F: springy S: rigid 2L: 3L: 4L: CAN: IMP: SPA: GEN: 2 wire circuit 3 wire circuit 4 wire circuit CAN-output pulse output voltage output generator

Circuit

2-wire

3-wire

4-wire

Z: central fastening P: version with pendulum 4


Models Central fastening (pedestal for vertical post mounting)

R60

156,5

∅45 12,5 27 ∅49 ∅70

Pendulum (wall bracket) R60

∅46 92 292 13 100 165 25 ∅ 60 Tk 40 50 ∅ 46

5


Model types Rigid cross arms

Rigid cross arms are absolutely rigid and of stainless steel. They are normally used for the wind speed measuring.

Springy cross arms

Springy cross arms Rigid arms are replaced by springy cross arms in order to avoid mechanical stress mainly occurs in cranes and excavators. Springy cross arms are mostly used in anemometers with pendulum orientation.

Heating unit inside

Heating unit inside the cross arms bearing An electronic controlled heating unit activated at +5 degrees is concerned. Available for both anemometer designs. The heating with a power of 5 W is either fed by supply voltage or separately according to customer request.

6


Accessories Indicator Type GA-dig-1Sez/56

Models Indicator 72

Model type Front frame Actual value display Scale Input Supply Limit display Limit value output Temperature range Test voltage Weight

Flush mounting casing 72 mm x 72 mm LED bar graph, green 0 - 40 m/s, 2 : 2 m/s 4 - 20 mA, Ri 50 Ω 18 - 33 V DC, < 200 mA LED, edt Floating reversing switch max. 30 V, max. 500 mA -30°C up to +70°C 0,5 kg 15 10 5 0

20

25 30 35

40

m/s

panel detail

68

Switchgear

Type R-V-2K-02/K16

Switchgear

Model type Input Supply Output Switching point preselection Temperature range Test voltage Weight

Casing for installation on DIN rails 4 - 20 mA, Ri 50 Ω 18 - 33 V DC, <100 mA 2 normally closed or normally open contacts max. 30 V, max. 500 mA Separately by trimming potentiometers between 0 and 100% each -30°C up to +70°C 500 V 50 Hz 1 min. Grenzwert 2

Grenzwertvorwahl

Speisung

0,3 kg

R-V-2K-02/K16

Grenzwert 1

Terminal pin assignment Anemometer 40 m/s G N S

Preselection of limit value

Diode display m/s max.

min.

max.

D A

Istwert

DC DC

mA

0...3,4V

+

+ 4...20 mA

-

8

9

4

5 UB

17 18

28 27

8

9

17 18 19

4

5

24V DC Heating optional

min.

max.

max.

UB 24V DC

Output 0...3,4V

Output 4...20mA

Heating 24V, 300mA

Input

Supply 18...33V DC

Limit values

Input

Limit values

Supply 18...33V DC

6,5

6,5

75

110

5

50

500 V 50 Hz 1 min.

7


Measurement and Sensor Systems

Set-point adjusters and Motor-driven potentiometers


Set-point adjusters and Motor-driven potentiometers

For presetting of reference variables in analogue computing and regulating circuits, set-point adjusters are used as control desk instruments in flush mounting format or motor-driven potentiometers are used for switch cabinet mounting. For providing the set-point output, they contain mainly single or multiple ganging potentiometers with resistance output and with current or voltage output respectively, associated with a built-in signal converter. Inductive transducer systems with current output or optoelectronic systems with digital output are available as well. All types of transducer systems can be equipped with floating reversing switches for end-point limitation. The presetting of the set-point is carried out mostly by hand with a rotary type control knob on a dial of flush mounting instruments or carried out with motor-driven potentiometers, additionally by means of set pulses with a d.c. motor or an a.c. motor (synchronous motor). Graduation of the scale, scale angle and colour of the scale are optional according to user requirements. Motor-driven potentiometers are mostly used as set-point adjusters in regulating circuits. Frequently they are used as signal converter as well, for instance as – current/voltage-to-resistance converter – measured value memory or measured value delay unit – servo system in compensating circuits for analogue indicators Especially for servo systems, the motor-driven potentiometer of series M7-G3O-PK613 serves in transformers or indicating instruments. In connection with an appropriate servo-amplifier, inexpensive high precision indirect-acting measuring instruments can be realized easily for indicating purposes, for instance in – large-scale indicators for the display of braking force in motor vehicle operational monitoring systems Application range

Design example Manual adjustment Motor adjustment UB

M mA

Down Motor voltage AC or DC

Up Resistance output Switch circuit output Voltage or current output

2


Specifications Potentiometers E 1)

Series Angle of rotation S

PW309* 340° max.10 kΩ ± 0.5% two-fold

PW613 345° max. 10 kΩ ± 0.3% six-fold

PW620 345°

PW70 345° max. 100 kΩ ± 0.2% six-fold

PW100 345° max. 100 kΩ ± 0.1% six-fold

Resistance value Linearity Multiple design

max. 50 kΩ ± 0.2% six-fold

A

with signal converter Series Output mA

PW613 Mu 0 / 4 - 20 mA 600 Ω 18 - 33 VDC

PW620 Mu 0 / 4 - 20 mA or 0 - 10 V 600 Ω / Load min. 2 kΩ 18 - 33 VDC

Burden max Supply

* only for set-point-adjusters size 48 x 48 mm

Driving motors M Synchronous motor type M4 Motor voltage Frequency Rotational speed Gear 24 V, 48 V, 110 V and 220 VAC 50 or 60 cps at 50 cps 250 rpm, at 60 cps 300 rpm designed for standard running periods 15, 30, 60, 120 sec.

+

DC motor, type M3 and M7 2) Motor voltage Current consumption Nominal speed Gear 6 VDC, 12 or 24 VDC via voltage divider 6 mA approx. 30 mA approx. 3600 rpm at 6 V designed for standard running periods 15, 30, 60, 120 sec.

M -

Gears and control time t

The control time for a signal to rise from 0 to 100% defines the speed increasing ratio of the gear. At set-point adjusters, the standard running periods are 15, 30, 60 or 120 sec. Other running periods are possible. At motor-driven potentiometers of gear series G30 the standard running time is approximately 1 sec. for applications in a follow-up system3). At motor-driven potentiometers of gear series – D – the regulating time can be chosen from approx. 10 sec. to max 24 h.

1:X

Switches Set-point adjusters contain in most cases only two switches for endpoint limitation. Starting with size 96 x 96 mm, max. 6 cam-operated switches are possible. Motor-driven potentiometers can be equipped either with two permanently adjusted limit switches or with switches arbitrarily adjustable by cam discs – up to 6 switches at maximum.

A

E

Switches Switching voltage Switching current Switching hysteresis 250 VAC 6A < 1° 30 VDC 3 A, inductive load

1) All potentiometers can be equipped with any resistance value, angle of rotation, taps and short circuit sections. 2) Also available with built-in controller boards for adapting the running period between 1 and 100 sec. by means of a trimming potentiometer. 3) Also available with mounted servo-amplifier for follow-up systems.

3


Models

of set-point adjusters Set-point adjuster

A

C

B

4 3 2 1

5

6 7 8

0 10

9

Flush mounting formats according to DIN 43 700 Size of frame Dimension A Panel cut-out Dimension B Dimension C* Casing key * Standard length 48 x 48 48 45.5 5 50 57 72 x 72 72 68 5 50 56 96 x 96 96 92 5 70 53 144 x 144 144 138 7 55 52 General data Casing Bezel Casing degree of protection Electrical termination Temperature range Testing voltage EMC-Test according to Scale colour Graduation mark colour * Other colours on request sheet steel plastic frontal IP 44, rear side IP 10 terminal block – 30 to +70°C 550 V, 50 cps, 1 min. DIN EN 61 000-6-4 DIN EN 61 000-6-2 white* black*

Terminal connecting plan

M 8 9

1. Pot

2. Pot

Limit switch 0% 100 %

Example with signal converter

M mA 2 1 2Y 12 11 13 22 21 23 17 18 19 27 28 29 - 24 + 25 Voltage or current output 5 4

Motor voltage

R - output

Switch circuit output

4


Design varieties of scales Standard designs

Examples

4 3 2 1

5

6 7 8 30 20

40

50

60 70 80

0 10

9

10

% 0 100

90 90

100

Scale C C = scale of standard design, no sight glass

Scale B B = scale + pointer disk, covered by a sight glass

Designs for marine applications

Examples

PS 40 60 80 100 120 140

20

0

20

STBD 40

10

0 D PO

10

20

60 80 100 120 140

160

180

160

for instance rudder angle selection – with rotary type control knob Other marine design varieties – course selector

for instance rudder angle selection – with hand wheel Other marine design varieties – engine room telegraph

S

TB

R

20 5

T


of motor-driven potentiometers M 7 – G 30 – PW 613 20

Models

7.87

26.15

bl ge rt 6h7 100 120°

15.5

16.2

12

50

This series is used only as servo system in a bridge circuit or compensating circuit

M 4 – D – PW 620 MU 80

Zero

PW 620 .../ MU ... Rate of rise Output Supply CDE

Angle of rotation F01

51.5 88.5

5.5

16.5

75

Standard series with resistance, voltage or current output

M 4 – D – PW 70 M… / 6SEN Set of camoperated switches

Ganged potentiometer

Gear

52.8

Length according to assembly

5.5 56.5

Standard series with single-gang or ganged potentiometer with adjustable cam-operated limit switches

6

789

AB

Synchronous motor

16.5

20 2 3 45 6

7.87

PW 613 - ...

26.15

75 86


Accessories Servo amplifier Vi20-1/01 50.5 20

Technical data Model Type Running period Input Output

Servo amplifier printed circuit board V-i20-1/01 – for instance 0 - 20 mA, Ri 50Ω, for instance 0 - 10 V, Ri 10 kΩ/V appropriate for motor-driven potentiometer 20 - 30 VDC, 40 mA input and supply have to be electrically isolated

10 4 63 55

input

M

Supply Notice

supply

3.2 height 20 mm primary shaft, for instance arbour of the pointer

Types – explanations S – PW…70 / B / P53

Casing key Scale type Potentiometer type Set-point adjuster (hand control) SM3 SM4 – PW620 – Mu / 2SF / / 2SEN / Set-point adjuster with DC-Motor Set-point adjuster with AC-Motor Potentiometer with current output Two permanently adjusted limit switches Two cam-operated limit switches

7


Measurement and Sensor Systems

Joystick


Joystick

Hydraulically operated control equipment, e. g. on – – – – Construction and drilling vehicles Cranes and excavators Lifting devices and conveying equipment Ships and offshore facilities, etc.

Application range

are to an increasing extent controlled by electronic means nowa-days. This is the application range – in consideration of the extreme conditions of use – which the control transmitters ST2000 are especially designed for. Corresponding to the lever displacement, they provide a direction dependent switch and control signal output for both axes x and y. Other control commands can be initiated by actuating the control elements integrated in the grip handle of the control stick. Wear-free and non-contacting inductive or magnetic systems are used as primary elements of the measuring system. An additional cost-effective option with resistance output is also available. They are available as uniaxial and dual axis transmitters. The integrated electronic circuit provides for control purposes on its output per axis either a current or a voltage signal (analogue) and with CANopen interface (digital) respectively also redundant for security relevant applications according to IEC 61508 SIL (Safety Integrated Level) and ISO 13849 PL (Performance Level) respectively. Transmission protocol according to user requirements. For direct drive of hydraulic servo valves the inductive control system can also be equipped with an integrated power electronics with pulse-width-modulated output current up to 1000 mA.

Measuring systems

N S

C

mA Potentiometric Inductive Magnetic

2


System versions Inductive x x

– – – – – CAN Interface

CAN Interface

mA

break-before-make zero position and direction contacts Zero Direction

mA

uniaxial and dual axis transmitter lever displacement ± 20° non-contacting control system output: analogue or digital zero position and direction signals via break-before-make contacts (also electronically)

CAN L/H

Analogue or digital signals

CAN L/H

Magnetic Messprinzip Channal A Channal B

CAN

C

N S

N S

C

CAN

– uniaxial and dual axis transmitter – lever displacement ± 30° – non-contacting control system with completely encapsulated electronic circuit – output: analogue or digital – direction signal electronic

mA

Y X

mA

CAN L/H

Analogue or digital signals

CAN L/H

Potentiometric

uniaxial and dual axis transmitter lever displacement ± 20°; ± 30° switching: 0 - up to ± or V-characteristic resistance output with 2 or 5 kΩ – without zero position and direction signal Y X

– – – –

Resistance output

Course of analogue control signals – Examples ± Signal 20 12 4 4

± Signal mA

V-characteristic 10 6 2 4

Opposite characteristic + 20 16 12 8

+

V

+

20 16 12 8 4 0

mA

mA

+

-20°

12 20

0° 20° -20°

6 10

0° 20° -20°

4 0

20°

-20°

20°

3


Specifications Models

Series Article main number Uniaxial system x or y With lever link x or y Dual axis system x and y Triple axis system Lever displacement Lever-return to central position by spring Lever-return with locking disk and brake System version potentiometric magnetic inductive Signal output analogue digital Zero position and direction signals electronic switch Mechanical data Casing material alu anodised Plastic molded recess, Noryl Bellows, Simrit 42CR 784 IP code of casing Electrical connection cable or plug Weight

ST-MH/GS 45

ST-MH/GS 52 ST-PK/GS 52

ST-MH/GS 60 ST-PK/GS 60

ST-W/GS 78

ST-MH/GS 80

ST-W/GS 82

3585Z01… –

3550Z50… – – –

3550Z01… –

3495Z… –

3497Z… –

3498Z… –

– ± 30°

– ± 20°

– ± 20°

– ± 20°

± 20°

± 20°

– – –

– – – – –

– – – –

– –

– – –

– –

– –

– –

IP 65*

IP 68*

IP 65*

IP 65*

IP 65*

IP 65*

0,2 kg

0,15 kg

0,2 kg

2 kg

2 kg

2 kg

* up to IP 67 available (special version)

On request also available in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level) possible

Electrical data Analogue output current signal Voltage signal Resistance output Digital output Zero position and direction signal Supply 4 - 12 - 20 mA, ± 20 mA, RL≤ 600Ω 0 - 10 V, ± 10 V, RL≥ 10 kΩ 2 or 5 kΩ ± 20 %, Lin ± 1 %, with center tapping each CANopen safety, redundant according to IEC 61508 SIL2 electronically: PNP max 24 V, 30 mA, short-circuit proof mechanically: break-before-make contacts, max 30 V, max 3 A 18 - 33 VDC, redundant 2 x 18 - 33 VD

General data Temperature range Test voltage Transient emissions Interference resistance Shock Vibration – 30° C bis +70° C 500 V, 50 Hz, 1 min EN 61 000-6-4 EN 61 000-6-2 50 g , 6 ms 5 - 200 Hz, 10 g

4


Specification of control handle Handle assembly Assembly variants Electrical connection with pushbutton, non-locking rocker actuated switch, adjusting wheel dead man's button and vibrator via led-through stranded wires (length according to requirement) 1,5 18,2 13 127 14 M14

Multifunctional control handle ST 2000

Data of adjust wheel Operating voltage Output signal Angel of adjusting wheel Versions Temperature range IP code 5 V, 12 V or 24 V 0,5 V up to 4,5 V ± 30° elastic (center position) or non-elastic – 30° C up to +70° C IP 65 28

Basic measurements of switch units

Switch data IP code Voltage Current Mechanical actuating cycles Temperature range IP 67 max 30 VDC max 250 mA, contact material silver max. 106 – 30° C up to +70° C

Vibrator data

Voltage Frequency Duty cycle

24 VDC, coil resistance 160Ω max 25 Hz 100 %

Further assemblies and handle designs on request.

Multifunctional control handle ST 2010 View X X

Capacitive effect View X X

32

14,5 28 133

Capacitive field

28

133

M14 ø70

M14 ø70

5


Models ST-MH/GS 45 X

ST-… /GS 52 View X X

28

40

4xM3x5 Tread fastening 3...10mm Mounting plate: provided by customer 52

48 57

44

3

4x 4.2 45

52

45

33

View X

16

45

13

36

ST-MH/GS 52 ST-PK/GS 52

ST-… /GS 60 View X X

ST-W/GS 78 View X X

77,5

50

64

24

31

4x 7 79 78

4x 3,4 50

3

100

60

ST-MH/GS 60 ST-PK/GS 60

e.g. with standard handle

6

90

10

127


ST-MH/GS 80 View X X

ST-MH/GS 80 View X X

76,4

92

76,4 92

48

4xM5

4xM5 47 80

60

8

80

Ball handle

Standard handle

ST-W/GS 82 View X X

76,4

92

82

e.g. with ball handle

93

8

4xM5

48

60

60

8

127

60

7


Measurement and Sensor Systems

Pedal Actuated Transmitter


Pedal Actuated Transmitter

Hydraulically actuated controlling equipment, for example in – Construction and drilling vehicles – Cranes and excavators – Wheel loaders and lifting platforms – Forklifttruck and rack feeder are controlled to an increasing degree electronically nowadays. Especially for these applications (under consideration of extreme operating conditions) our pedal actuated transmitters of series FS2000 were designed for. They allow the output of electrical control signals according to the pedal move. Signal is carried out via wearless non-contact magnetic systems. Control signals are output either analogue (4 - 20 mA, 0 - 10 V) or digital (CANopen interface) by means of an incorporated electronics. For security-relevant applications according to IEC 61508 SIL (Safety Integrated Level) respectivly ISO 13849 PL (Performance Level) all models are available with redundant interfaces. Application range

Measuring principle

CAN

C

N S

N S

C

CAN

mA

mA

CAN L/H

Analogue or digital signal

CAN L/H

2


Specifications System versions Models Magnetic systems

Series Electrical data Output signal Burden Supply Current consumption Digital output Output signal Supply Current consumption Mechanical data Material IP code (casing) Electrical connection Angle of pedal Actuating force Weight Temperature range Vibration Shock

FS - S

FS - P

FS - G

FS - W

2 x 4-20 mA, opposite signal max. 600 Ω each 2 x 18-33 VDC approx. 80 mA each channel CANopen 2 x 18-33 VDC approx. 80 mA each channel Alu, passivated IP 68 Plug or cable approx. 12° 20 N 1000 g -30°C up to + 70°C 5...200 Hz, 10g 50g, 6ms 24°

2 x 4-20 mA, opposite signal max. 600 Ω each 2 x 18-33 VDC approx. 80 mA each channel CANopen 2 x 18-33 VDC approx. 80 mA each channel Alu, passivated IP 68 Plug or cable 20° 20 N 1000g -30°C up to + 70°C 5...200 Hz, 10g 50g, 6ms 20° 20 - 30 N 1300 g

General data

Test voltage EMC

500 V, 50 Hz, 1 min. according to DIN 61 000-6-4, DIN 61 000-6-2

Redundant control systems according to IEC61508 (e.g. SIL2) and CANopen safety available

Opposite signal mA 20

4 0 e.g.12

On request also in version according to IEC 61508, SIL (Safety Integrated Level) or ISO 13849, PL (Performance Level)

3


Models FS - S FS - P

144

90,5

10,8

15

ca.117

181 160

14/8 deep/ 8,5

181 160

14/8 deep/ 8,5

55

76

44

ca .12 °

91 70

FS - G

4

FS - W

220

211

14/8 deep/ 8,5 15

10,8

24°

14/8 deep/ 8,5

15

91 70

70 °

90

°

+100%

0%

20°

70 91 12°

160 181

10,8

-100%

Berlin

Kablow

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (0 30) 62 91 - 1 Fax +49 (0 30) 62 91 - 277 info@fernsteuergeraete.de www.fernsteuergeraete.de 4

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 - 3 D-15712 Königs Wusterhausen Phone +49 (0 33 75) 269 - 0 Fax +49 (0 33 75) 269 - 277

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (0 62 52) 99 50 - 0 Fax +49 (0 62 52) 72 05 - 3

032012


Measurement and Sensor Systems

Signal Indication


Signal Indication

For indication of process parameters and identification of measurand tendency (trend monitoring) for the most part analog indicators in form of circular scales direct-reading instruments or bar graph displays are used. Analog indicators contain motor-driven potentiometers as measuring system that can be designed as bridge or balancing circuit accepting resistance, current or voltage inputs. Such systems provide the design of any scale angle, exceeding the full range of 360° shaft rotation as well e.g. for indicating wind direction or the position of a variable-pitch propeller on ships. Rotary magnet systems in combination with a threefold tapped potentiometer represent an electrically simulated shaft, allowing a signal indication exceeding 360° as well. All analog indicators are available with circular, square and rectangular casings both for wall and for flush mounting, standard sizes range from 48 mm x 48 mm to 1 m x 1 m. According to the type of measurement and signal indication, all displays can be provided with single-coloured or multicoloured – also illuminated - scales, pointer reading angles and pivot points of any Design. Indicators with two or more measuring systems, e.g. for coarse and fine indication as well as indicators with displays on both sides are also available. Indicators with motor-potentiometers containing tapered function windings offer a linear scale representation of nonlinear measurands. Additional models are: – coordinate displays for indicating value and direction of a platform's inclination, measured by means of transducers with dual axis pendulum systems – high precision PTB-approved indicators with wire strain gauge input for weight indication on weighing machines for building materials – double indicators for display of Vnom and Vact speed on rail vehicles – heeling angle indicators to display the position of a shipload – special-purpose indicators for applications on cranes, excavators, ships and offshore facilities Further information on request!

Application range

Measuring systems Compensating measuring system Fine scale

Rotary magnet system Coarse scale

M

Supply

Input mA V DMS PT 100 Electrically simulated shaft (e.g. fine-coarse indication)

2


Specifications Input values - examples

Supply

Input Dial illumination

Options Potentiometer Wire strain gauge Resistance thermometer Current or voltage

Data storage (max. hold)

Self-balancing potentiometer unit for indication of all measurands represented by a resistance, current or voltage variation

Electrical data

MKO

MKP

Resistance input Current input Voltage input Accuracy Pointer angle Setting time Supply Temperature range

0 -10 Ω up to 0 -10 k Ω 0 - 10µ A up to 0 - 10 A 0 - 10 mV up to 0 - 300 V ± 0,5% up to 360° approx. 1 sec. ± 0,1% max. 350° approx. 1 sec.

18 - 33 VDC or 230 VAC –30°C up to +70°C

Application examples

Transducer

Receiver

Supply

Wind direction

Valve position

Engine position

Rudder angle

Rotary magnet systems for indication of all measurands that can be determined by means of a potentiometer

Electrical data

DE*

DM

Resistance input Pointer angle Setting time Accuracy Supply Temperature range

potentiometer circuit 703 rotatable up to 360° approx. 0,1 sec. ± 2° –30°C…+70°C approx. 0,5 sec.

± 3°

supply (transducer side)12 or 24 VDC

*Degree of protection EEx also available 3


Signal indication Scales examples Scales of analog direct reading meters Scales of analog LED-Displays

Models Mechanical data

Casing material Casing degree of protection Bezel Electrical termination Temperature range

sizes according to DIN large formats frontal terminal side plastic

plastic or steel sheet steel sheet IP 54 IP 10

DIN flush mounting formats

large formats Al, varnished coating terminal block 1,5 mm² –30°C up to +70°C

Dimension A 48 72 96 144

Panel cut-out 45,5 68 92 138

Dimension B Dimension C 50 5 50 5 100 5 100 7

Large formats

Panel cut-out

120

Dim. A 192 288 480 768 1000

Dim. B 182 268 460 748 980

T x M6 4 8 12 12 16

Dim. A 230 280 440 640

Dim. B 210 260 420 620

T x M6 4 4 6 8

Berlin

Kablow

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (0 30) 62 91 - 1 Fax +49 (0 30) 62 91 - 277 info@fernsteuergeraete.de www.fernsteuergeraete.de 4

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 - 3 D-15712 Königs Wusterhausen Phone +49 (0 33 75) 269 - 0 Fax +49 (0 33 75) 269 - 277

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (0 62 52) 99 50 - 0 Fax +49 (0 62 52) 72 05 - 3

032012


Measurement and Sensor Systems

Signal Indication




Berlin

Fernsteuergeräte Kurt Oelsch GmbH Jahnstraße 68 + 70 D-12347 Berlin Phone +49 (30) 62 91 - 1 Fax +49 (30) 62 91 - 277 Headquarter in Berlin

Kablow

Factory in Kablow

FSG Fernsteuergeräte Meß- und Regeltechnik GmbH OT Kablow Mühlenweg 2 -3 D-15712 Königs Wusterhausen Phone +49 (33 75) 269 - 0 Fax +49 (33 75) 269 - 277

Heppenheim

Fernsteuergeräte Kurt Oelsch GmbH & Co.KG Weiherhausstraße 10 D-64646 Heppenheim Phone +49 (62 52) 99 50 - 0 Fax +49 (62 52) 72 05 - 3 Factory in Heppenheim 022014

info@fernsteuergeraete.de www.fernsteuergeraete.de 8

112010


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