Sustainable Packing Middle East & Africa Magazine Issue 4

Packag ng SUSTAINABLE

MIDDLE EAST & AFRICA

INDUSTRY FOCUS:

PACK MATERIAL:

FLEXIBLE POUCHES

SUSTAINABILITY:

RENEWABLE ENERGY IN AFRICA

ANALYSIS: CUSTOM PRINTING

PACKAGING’S CARBON FOOTPRINT

INSIDE: PIL’S APPROACH TO FLEXIBLE PACKAGING

The role of citizens in sustainability initiatives

As environmental challenges intensify, the role of citizens in sustainability initiatives has never been more critical. While governments and corporations drive large-scale change, it is often the collective action of individuals that ignites and sustains these transformations at the grassroots level.

Simple everyday choices—like reducing waste, conserving water, and opting for sustainable products—can significantly impact the environment. Citizens also have the power to advocate for policy changes, hold corporations accountable, and support businesses that prioritize sustainability. These actions, though seemingly small in isolation, create a ripple effect that drives broader systemic change.

Community-led projects, such as local recycling programs, urban gardens, and clean-up drives, further demonstrate the power of collective action. These initiatives not only enhance local environments but also foster a culture of sustainability, inspiring others to follow suit.

Moreover, community-led projects, such as local recycling programs, urban gardens, and cleanup drives, demonstrate the power of collective action. These initiatives not only enhance local environments but also foster a culture of sustainability, inspiring others to follow suit.

Ultimately, the journey toward a sustainable future depends on the active participation of every citizen. By embracing sustainable practices and advocating for environmental responsibility, individuals can help ensure that the planet remains habitable for future generations.

As you reflect on the individual roles you’ve played or plan to incorporate this year, I’m pleased to welcome you to the fourth issue of Sustainable Packaging Middle East & Africa magazine. In this edition, we’ve curated articles that will inform you of the latest trends in printing and packaging for food and beverages.

For businesses, brand recognition is one of the key factors to consider. In this issue, we have put together an article, exploring the role custom printing plays in ensuring your brand stands out among other. We also explore trends in beverage packaging and the benefits of flexible pouches in food packaging. Additionally, we highlight how the African packaging industry is innovating to reduce its carbon footprint.

In this issue, we’re also introducing a new segment on sustainability, featuring an analytical piece on the adoption of renewable energy across Africa.

Alphonse Okoth Senior Editor, FW Africa

FOUNDER & PUBLISHER

Francis Juma

SENIOR EDITOR

Alphonse Okoth

EDITOR

Francis Watari

EDITOR

Mary Wanjira

BUSINESS DEVELOPMENT DIRECTOR

Virginia Nyoro

BUSINESS DEVELOPMENT ASSOCIATE

Vivian Kebabe

HEAD OF DESIGN

Clare Ngode

ACCOUNTS

Jonah Sambai

Published By: FW Africa

P.O. Box 1874-00621, Nairobi Kenya Tel: +254725 343932

Email: info@fwafrica.net

Company Website: www.fwafrica.net

www.millingmea.com

www.dairybusinessafrica.com www.foodbusinessafrica.com

Sustainable Packaging Middle East & Africa is published 4 times a year by FW Africa. Reproduction of the whole or any part of the contents without written permission from the editor is prohibited. All information is published in good faith. While care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of any action taken on the basis of information published.

www.foodsafetyafrica.net

Petco hits 60% postconsumer PET recycling rate in 2023

SOUTH AFRICA – Newly released audited data reveals that Petco, South Africa’s longest-standing producer responsibility organization (PRO), achieved a 64% collection and 60% recycling rate for polyethylene terephthalate (PET) beverage bottles placed on the market by its members in 2023.

This accomplishment surpasses the legislated 58% requirement for post-consumer PET recycling, significantly contributing to a healthier environment.

Since 2004, the PRO has been managing the voluntary collection and recycling of PET bottles and jars, along with their associated labels and closures, on behalf of its members.

In 2023, the second year under South Africa’s mandatory extended producer responsibility (EPR) legislation, Petco met 98% of the legislated targets set by the Department of Forestry, Fisheries and the Environment (DFFE) for these products by volume.

The EPR regulations mandate that packaging producers – including brand owners, retailers, and importers – take responsibility for the entire lifecycle of their post-consumer packaging to prevent it from polluting the environment or ending up in landfills.

Meanwhile, Petco has recognized 11 brands and industry change-makers in nine categories, including Recycling Partnership Gamechanger, Kerbside Collection and Sorting, and Top Woman in Recycling.

Among the winners was Woolworths, which introduced South Africa’s first polyolefin shrink-wrap sleeve on PET bottles for its iced tea range, ensuring they can be recycled.

Tetra Pak was also awarded for its innovative school-based recycling campaign, which educated nearly 20,000 learners about the importance of recycling liquid board cartons and resulted in the collection of 9.5 tonnes of cartons.

Platinum Packaging invests in BOBST oneECG disruptive technology to enhance operations

KENYA - Platinum Packaging has invested in two highly automated BOBST MASTER M6 inline flexo presses equipped with OneECG technology.

This strategic investment aims to optimize the production floor and operations of the Kenyan flexible packaging specialist.

Established in 2019, Platinum Packaging initially focused solely on gravure printing, utilizing advanced machinery such as the BOBST NOVA RS 5003 press and the NOVALAM S 550 solventless laminator.

With an annual production capacity of 580 tonnes, Platinum Packaging continually adapts to meet evolving packaging demands.

However, a fire in 2022 caused significant damage to their facility, prompting the company to reassess its operations and pursue innovative strategies.

This included expanding its partnership with BOBST to incorporate two new MASTER M6 inline flexo presses equipped with OneECG and DigiFlexo automation.

“The fire allowed us to rethink our approach and introduce more BOBST technology to address some of our major pain points, mainly long setup times due to color matching, high levels of setup waste, and slow speed to market,” said CEO Hasit Patel.

“The introduction of the MASTER M6 presses has been instrumental in improving our efficiency for short runs, optimizing our wide web and gravure presses for more extensive runs, and ensuring uniformity across all our output. This final piece of the puzzle has truly augmented the capacity of the other presses,” Patel explained.

Tadweer introduces four innovations in waste management

UAE – Tadweer Group has launched four new subsidiaries: Tadweer Environmental Services and Solutions, Tajmee’e, UpCycle, and Tahweel.

These units are designed to drive innovation in waste management and recycling, reflecting Tadweer Group’s commitment to transforming waste into valuable resources.

According to a company statement, this strategic move aims to support decarbonization, promote a circular economy, and leverage cutting-edge technologies to harness untapped resources.

Tadweer Environmental Services and Solutions will focus on public waste collection activities, including contract tendering and performance management through digital solutions.

Tajmee’e will pioneer pre-collection

and collection activities while ensuring excellence in customer service.

UpCycle will integrate advanced technology with waste treatment and recycling centers, supporting operations related to the recently announced greenfield Material Recovery Facility.

Tahweel will accelerate waste conversion technology and investment, advancing Tadweer Group’s wasteto-energy plant and waste-to-value projects.

These subsidiaries follow Tadweer Group’s acquisition of e-waste innovator Enviroserve, the only integrated e-waste processing hub in the Middle East, Africa, and Caucasus region.

Tadweer Group also recently announced progress on Abu Dhabi’s first dedicated facility for recovering and capturing valuable recyclable materials from waste.

Explore our range of innovative, responsible and sustianable packaging solutions focused on reducing food waste

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Krones Recycling becomes a standalone subsidiary in Germany

GERMANY – Krones Recycling has commenced business operations as a newly founded subsidiary with its headquarters in Flensburg, Germany.

The subsidiary will take over all activities related to plastics recycling while continuing to leverage Krones’ global production, sales, and service network.

Michael Gotsche, managing director of Krones Recycling, highlighted the advantages of the new company structure, stating, “Due to leaner processes and structures, we will be able to respond more quickly to changes in the constantly evolving recycling market.

“The newly founded company offers us the necessary flexibility and scope for action to implement decisions in a customer-oriented, fast, and optimized manner.”

Krones CEO Christoph Klenk referred to the spin-off as a “logical step,” adding that it will enable Krones Recycling to develop faster and in accordance with market requirements.

Krones Recycling currently processes a variety of plastics, such as PET, PE, PP, and PS, on its lines worldwide.

The company claims that at least 30% of the plastics processed will be returned as recycled resources.

The company will continue to conduct intensive research into innovations at its in-house Recycling Technology Centre.

This facility allows tests on the recyclability of various plastics — including adhesives and colors — to be carried out under real conditions on behalf of customers.

Competition Commission clears Mpact of anticompetitive allegations

SOUTH AFRICA – Paper and packaging group Mpact has announced the resolution of a Competition Commission matter concerning alleged anticompetitive conduct between itself and New Era Packaging, dating back to 2016.

Mpact was a respondent in an anticompetitive conduct complaint initiated by the commission. The initial investigation involved interactions between a former Mpact employee and a competitor representative regarding corrugated packaging.

A second recycling investigation arose from this initial investigation. It was related to historic conduct due to a shortage of recyclable material necessary for paper production.

In a statement to shareholders, Mpact explained that to continue supplying paper to its customers, including the competitor, it facilitated the short-term supply of baled recyclable material from one of its significant suppliers.

The conduct involved communications between the parties regarding a supplier’s request to change an agreed price.

Once this conduct was brought to the attention of the Mpact board in 2016, the board immediately

engaged with the commission and has cooperated since.

Mpact applied for corporate leniency concerning the investigations. Under its leniency policy, the commission is not seeking to impose a penalty against Mpact, and the other company has settled the complaint without any admission of liability.

This resolution is a relief to Mpact, which delivered a resilient performance for the year ended 31 December 2023, reporting headline earnings per share growth of 8% in a challenging economic environment.

UNDER ITS LENIENCY POLICY, THE COMMISSION IS NOT SEEKING TO IMPOSE A PENALTY AGAINST MPACT, AND THE OTHER COMPANY HAS SETTLED

THE COMPLAINT WITHOUT ANY ADMISSION OF LIABILITY.

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Indian food safety watchdog unveils new labeling standards to spotlight fat and sugar levels

INDIA – The Food Safety and Standards Authority of India (FSSAI) has approved new labeling standards requiring food packaging labels in India to prominently display the total salt, sugar, and saturated fat content in bold letters and larger font sizes.

This move replaces the regulator’s earlier plans to introduce front-of-package labeling for ultra-processed packaged foods, which aimed to provide essential nutrition and quality information upfront.

The FSSAI stated in an official announcement, “The amendment aims to empower consumers to better understand the nutritional value of the products they consume and make healthier decisions.”

The regulator will issue a draft notification on this amendment and seek stakeholder comments.

The decision to revise the Food Safety and Standards (Labeling and Display) Regulations, 2020, regarding nutritional information labeling was made during the recent 44th meeting of the food authority.

According to India’s Ministry of Health and Family Welfare, this amendment, a testament to the FSSAI’s commitment to public health and well-being, will support efforts to address the rise of non-communicable diseases (NCDs).

Additionally, regulations 2 (v) and 5 (3) of the FSS (Labeling and Display) Regulation, 2020 specify requirements for mentioning serving size and nutritional information on food product labels.

The per-serve percentage contribution to Recommended Dietary Allowances for total sugar, total saturated fat, and sodium content must be displayed in bold letters.

The FSSAI’s recent actions highlight its focus on promoting clarity and transparency.

Visy unveils US$99M ecofriendly glass furnace in Sydney

AUSTRALIA – Packaging and recycling company Visy has commissioned a new A$150 million (US$99.34m) sustainable glass furnace at its facility in Sydney, Australia.

The furnace was officially opened on 18 July by New South Wales (NSW) Premier Chris Minns and Visy chair Anthony Pratt.

Touted as Australia’s most energy-efficient glass furnace, it uses oxygen-only fuel, reducing energy consumption by more than half compared to its predecessor.

Pratt highlighted, “That’s the equivalent of saving enough energy to heat over 32,000 Sydney homes yearly.”

Located at the Penrith site, the only glass bottle and jar manufacturing factory in NSW, the furnace produces over 800 million glass containers annually.

It caters to prominent food and beverage companies in the country, including Vegemite, Cottee’s Jam, Toohey’s New, and Bundaberg Ginger Beer.

The facility’s adoption of advanced recycled cullet preheating technology will also enhance the use of recycled glass in the country’s glass bottle manufacturing sector.

Pratt stated, “This new technology is part of our program to make glass containers with an average of 70% recycled content across Australia and New Zealand.”

The factory processes recycled glass collected from household bins and the Return and Earn container deposit scheme to produce new bottles and jars.

This investment aligns with Pratt’s 2021 pledge to invest A$2 billion over the following decade to reduce landfill, combat climate change, and sustain thousands of green-collar jobs in Australia.

Korean waste recycling firm sets sights on Zambia

ZAMBIA – Sinyang Technology, a South Korean waste recycling company, has expressed interest in expanding its waste management and recycling operations to Zambia.

The company’s CEO, Gun Lee, has also offered to build capacity for Zambians by introducing their technology for manufacturing and installing waste recycling facilities.

During a visit by Zambia’s Ambassador to South Korea, Andrew Banda, Mr. Lee stated that the company is ready to collaborate in addressing environmental challenges related to waste management in Zambia.

Ambassador Banda thanked Sinyang Technology for its potential

to solve Zambia’s waste management issues, create jobs, and maintain a clean environment.

He emphasized that the Zambian government is eager to address

environmental problems, especially in urban areas where waste is not adequately recycled.

In 2019, a Chinese firm, Hongsen Investment Limited, established a recycling plant in Zambia that converts plastic bottles into finished plastic products such as dishes, cups, hangers, brooms, and buckets.

This initiative has benefited local waste pickers by providing them a source of income.

Hongsen Investment Director Yan Qingguo noted that the decision to set up the recycling factory in Zambia was driven by the lack of commercial recycling facilities to address environmental management issues.

DS Smith commits US$54M to enhance packaging facilities in Portugal

PORTUGAL – DS Smith has invested over €50 million (US$54.23 million) in its packaging facilities in Portugal to meet the growing demand for sustainable fiber-based packaging solutions.

This investment aims to upgrade technology and incorporate renewable energy solutions across its facilities.

Key upgrades include acquiring two top-of-the-range fluting machines for the packaging facilities in Oporto and Leiria.

Stora Enso secures

Additionally, the corrugator unit at the Lisbon facility has been enhanced by installing a 2,800mm (approximately 9.19 ft) wide Dry End.

The company has also invested in a large processing machine tailored for the heavy-duty market. This machine is designed to transport heavy, large, or bulky products in the industrial and agricultural sectors.

DS Smith’s e-commerce customers will benefit from upgraded machinery that produces padded paper envelopes.

The company’s designers have also developed a sustainable fiber-based alternative to plastic bubble wrap.

Investments in renewable energy include installing solar panels at the Esmoriz, Leiria, and Lisbon facilities, which are expected to reduce CO2 emissions by 34% annually.

DS Smith’s Packaging Division in Portugal operates six factories in Guilhabreu, Esmoriz, Águeda, Carregal do Sal, Leiria, and Lisbon, along with a logistics center in Madeira.

US$473M funding agreement with European Investment Bank

FINLAND – Stora Enso has secured a €435 million (US$473.48 million) loan from the European Investment Bank (EIB) to support its expansion in fiberbased consumer packaging.

This financing will aid the company’s €1 billion (US$1.09bn) investment in the Oulu mill in Finland, which will feature a state-of-the-art production line for packaging materials by 2025. The loan, structured with

amortization and final repayment in 2036, will enhance Stora Enso’s debt maturity profile.

The company aims to transform the Oulu mill into one of Europe’s most advanced and cost-efficient packaging production sites.

The new facility will focus on producing renewable and circular packaging solutions to replace plastics in food and personal care products, using

wood fiber sourced from sustainably managed Nordic forests.

“This investment supports our strategy in renewable packaging by providing new volume for the growing market,” said Hannu Kasurinen, Executive Vice President of the Packaging Materials Division.

With its new production line in the Oulu Mill in northern Finland, Stora Enso will increase its capacity and produce 1.2 million tonnes of sustainable packaging materials at one site starting in 2025.

Last month, Stora Enso partnered with Altris, a Swedish developer of sodium-ion batteries. The two companies aim to advance the development and commercialization of a sustainable battery value chain in Europe.

Together, they will drive the adaptation of Stora Enso’s hard carbon solution Lignode as an anode material in Altris’ sodium-ion battery cells.

Nivea India celebrates recycling 65MT of multilayer plastic in 5 years

INDIA – Nivea India, a Beiersdorf-owned brand, has successfully recycled 65 tonnes of multi-layer plastics (MLP) over the past four and a half years.

This initiative has conserved 1,755 cubic meters of water and offset 358 metric tonnes of CO2 emissions. Additionally, it has created 1,000 job opportunities in the region.

Neha Parekh, Supply Chain Director at Nivea India, stated, “This initiative not only champions environmental sustainability but also significantly enhances the operational efficiency of our distributors. Our Care Beyond Skin global program exemplifies our dedication to making sustainable contributions to society, people, and the environment.

“The project truly reflects our core values, blending safety, quality, and sustainability for our local distributors, resulting in a positive transformation across the nation.”

Launched in 2021, Nivea India’s environmental initiative targets significantly reducing plastic waste and enhancing infrastructure within its 57 distributor networks, focusing on the notoriously difficult-to-recycle MLP.

The brand adopted a comprehensive approach, meticulously segregating, cleaning, and processing plastic waste at a specialized facility.

The recycled plastic was converted into eco-friendly sheets, replacing traditional wooden panels.

These eco-sheets were crafted into durable store units and distributed to key suppliers across 39 cities, including major metros such as Mumbai, Pune, Bangalore, Delhi, Noida, Hyderabad, Kolkata, Ahmedabad, and other towns like Trivandrum, Nagpur, Nashik, Jaipur, Indore, Bhopal, Patna, Dehradun, Ludhiana, Rajkot, Guwahati, and Siliguri.

Quadpack merges with Texen to form beauty packaging giant

SPAIN – Quadpack Industries and PSB Industries have announced a project to merge Quadpack with PSB’s main subsidiary, Texen, into a single group.

The official signing marks the beginning of this merger process, which initially will not involve any operational changes for Quadpack or Texen, as both will continue to function as standalone entities. The transaction is expected to close in September or October 2024.

The merged group will boast combined sales of €350 million (US$381.74 million), 2,000 employees, an industrial presence in six countries, and operations in Asia, Europe, and the Americas.

Texen, headquartered in Brion, France, specializes in bespoke packaging solutions for the luxury makeup and perfumery markets. It has factories in France, Poland, Mexico, and the US.

Quadpack, headquartered in Barcelona, Spain, offers standard packaging solutions for the masstige skincare and makeup markets. It has factories in Germany and Spain and a sales network spanning Europe, the US, and Australia.

The merger aims to expand into new territories, market segments, and a broader client base, offering a comprehensive range of ready-to-use and tailor-made packaging solutions.

François-Xavier Entremont, CEO and chairman of PSB Industries commented, “There is an extraordinary synergy between the businesses, especially in the values we share.”

Quadpack cofounder and chairman Tim Eaves added, “Our long-term commitment to social and environmental sustainability will drive our success.”

Novelis invests US$90M to enhance recycling at its Latchford plant

UK – Novelis, a sustainable aluminium solutions provider, has announced a US$90 million investment to significantly boost recycling capacity at its Latchford plant in the UK.

This project aims to increase the plant’s capacity for recycling used beverage cans (UBCs) by 85 kilotonnes per year, more than doubling its current capacity.

The investment will fund the construction of a new dross house and three new bag houses, along with installing the latest shredding, sorting, de-coating, and melting technologies.

These advancements will enable the plant to handle a greater volume and variety of aluminium scrap, while also enhancing operational efficiency.

Novelis Europe anticipates these upgrades will reduce carbon dioxide emissions by more than 350,000 tonnes annually.

The project is set for completion by December 2026. Once completed, the Latchford facility will be equipped to recycle 100% of UBCs anticipated to be collected under the forthcoming UK deposit return scheme.

Novelis expects this scheme to

establish a local, fully circular system, eliminating the need to export scrap from the country.

In January, Novelis signed a new contract with Ardagh Metal Packaging USA to supply aluminium beverage packaging sheets to Ardagh’s production facilities in North America.

This marks Novelis’ third major contract in less than seven months for the North American beverage packaging market, highlighting the robust growth in demand for sustainable packaging options in the region.

Suzano starts operations at US$4.3B paper mill in Brazil

BRAZIL – Pulp producer Suzano has commenced operations at its new stateof-the-art paper mill in Ribas do Rio Pardo, Mato Grosso do Sul state, Brazil. This facility boasts an annual production capacity of 2.55 million tonnes of eucalyptus pulp, increasing Suzano’s total production capacity by more than 20% to 13.5 million tonnes annually.

Additionally, Suzano can produce 1.5 million tonnes of paper annually, including packaging products that utilize pulp as a raw material.

The project represents a total investment of 22.2 billion reais (US$4.3 billion), with 15.9 billion reais (US$2.83 billion) allocated for the plant’s construction and 6.3 billion reais (US$1.12 billion) dedicated to initiatives such as forming the planting base and establishing pulp outbound logistics.

Aligning with Suzano’s ESG (environmental, social, and governance) commitments to sustainability, the site will use renewable biomass to generate 180 MW of surplus green power each

month. This energy will be supplied to the mill’s local suppliers and the national grid.

The mill’s proximity to Suzano’s eucalyptus farms will significantly reduce emissions and transportation time. The average structural distance from forest to mill is only 65 kilometers, compared to the company’s typical supply radius of 150 kilometers.

THIS FACILITY BOASTS AN ANNUAL PRODUCTION CAPACITY OF 2.55 MILLION TONNES OF EUCALYPTUS PULP, INCREASING SUZANO’S TOTAL PRODUCTION CAPACITY BY MORE THAN 20% TO 13.5 MILLION TONNES ANNUALLY.

BP teams up with Infinity Power on green hydrogen project in Egypt

EGYPT – British energy conglomerate BP has entered into a Joint Development Agreement (JDA) with a Masdar, Hassan Allam Utilities, and Infinity Power consortium to develop a multiphase green hydrogen project in Egypt.

BP will act as the main developer and operator on behalf of the consortium.

The partners aim to explore the potential for large-scale production of green hydrogen and its derivatives for export.

The consortium signed a Framework Agreement (FWA) with the Egyptian government at the EgyptEU Investment Conference to conduct feasibility studies for the project.

“This agreement reinforces Masdar and the UAE’s commitment to realizing Egypt’s massive clean energy and green hydrogen potential,” said Mohammad Abdelqader El Ramahi, Masdar's Chief Green Hydrogen Officer.

Egypt seeks to become a leader in the green hydrogen sector, targeting an increase in renewable power generation to 42% by 2035.

Recently, Egypt announced plans for two solar power stations to generate clean energy, funded by the European Union. These stations will contribute to the country’s renewable energy goals.

These projects, supported by Egypt’s abundant solar irradiation and desert landscapes, highlight the country’s renewable energy potential and commitment to transitioning to sustainable energy sources through international partnerships.

The 2035 Integrated Sustainable Energy Strategy emphasizes renewable energy's importance, leveraging Egypt’s natural resources to become a prime location for renewable energy.

Masen invites bids for 400MW projects in northern Morocco

MOROCCO – The Moroccan Agency for Sustainable Energy (Masen) has initiated a pre-qualification round to construct and operate a substantial 400MW wind farm complex in the north of Morocco.

The Nassim Nord project comprises the 150-MW Koudia Al Baida in the northern provinces of Fahs Anjra and M’diq-Fnideq.

As stated by MASEN, the project encompasses the construction of the colossal 250-MW Nassim Dar Chaoui, located in Tangier and Tetouan provinces.

This program’s financing structure aims to foster greater private sector involvement in renewable energy deployment, with Moroccan and international commercial banks participating.

This initiative aligns with Morocco’s strategy to significantly increase its renewable energy capacity. By the decade’s end, renewables should constitute at least 52% of its electricity mix.

A vital component of this strategy is the Noor Midelt project, a flagship venture integrating solar photovoltaic (PV) and concentrated solar power (CSP) technologies, which will be implemented in progressive phases.

In the realm of wind energy,

Morocco, alongside South Africa, leads the continent in green energy production.

According to a Global Wind Energy Council report, Morocco’s operational and under-construction wind projects, slated for commissioning by 2023, totaled a remarkable 9 GW by the end of 2020.

Meanwhile, Xlinks First Ltd. secured a significant US$14.1 million investment from the Africa Finance Corporation (AFC), a leading infrastructure solutions provider on the continent.

This investment is poised to propel the Morocco-UK Power Project forward, a transformative initiative to deliver affordable, reliable, and clean energy from Morocco to Britain within the next decade.

THE PROJECT ENCOMPASSES THE CONSTRUCTION OF THE COLOSSAL 250-MW NASSIM DAR CHAOUI,

LOCATED IN TANGIER AND TETOUAN PROVINCES.

Norfund to invest US$307M to develop electromobility solutions in Kenya

KENYA – Norwegian investment fund Norfund has committed its support to Kenya’s e-mobility sector with a contracted portfolio totaling US$307 million.

This commitment was highlighted during a visit by Norway’s Minister of Foreign Affairs, Espen Barth Eide, to BasiGo’s Buruburu charging and servicing depot, showcasing the strong partnerships between Kenya and Norway in sustainable development.

“Our visit to BasiGo is a testament to Norway’s commitment to supporting Kenya’s growth through strategic investments,” said Mr. Eide.

The transport sector is a significant contributor to carbon emissions, and transitioning to electric vehicles presents a sustainable solution to mitigate environmental degradation and address the adverse effects of climate change.

“Together, we are not only fostering economic growth but also ensuring that we contribute to a safer and more sustainable public transport system in Kenya,” said Jit Bhattacharya, CEO and Co-Founder of BasiGo.

Kenya holds the largest country exposure within Norfund’s portfolio and plays a crucial role in its development mandate.

“Trade between Norway and Kenya increased by 30% between 2021 and 2022, with the balance of trade in Kenya’s favor. About 45 Norwegian companies operate here, dealing with fertilizers and agritech, ICT, startups in various sectors, and renewable energy,” added Mr. Eide.

In February, Norfund teamed up with Westgass and IPS to drive green hydrogen fertilizer investment in Uganda, targeting 200,000 tonnes annually for enhanced food security and reduced emissions.

Natural Ventures closes US$100M fund to tackle food and water security

UAE - Natural Ventures, an impact-focused venture capital fund, has announced the first close of its inaugural US$100 million fund to address global food and water security.

The fund focuses on high-technology solutions to combat climate change, population growth, and the transformation of water and food systems, promoting a sustainable, healthy, and economical supply.

The fund's team includes experienced investors, water and food experts, entrepreneurs, and leadership developers who invest in scalable technologies with proven commercial traction.

Natural Ventures selected Abu Dhabi and the ADGM as its headquarters due to the region's strategic importance in food and water security, highlighted by the recent launch of the AgriFood Growth and Water Abundance (AGWA) cluster, which aims to generate US$34 billion in investment by 2045.

Anchor investors include Helm AG of Germany, Chemovateq, and a strategic UAE investor. Stephan Schnabel, Chairman and CEO of Helm, emphasized the fund's role in addressing future needs through partnerships.

The fund benefits from strategic partnerships with AgBioScout and Isle Utilities, providing unique market access and due diligence capabilities.

Natural Ventures Fund I starts with an initial portfolio of four leading technology companies: Active Membranes, Brevel, Constellr, and N-Drip, and has a strong pipeline of new investments. Mark Jenkins, Managing Partner of Natural Ventures, highlighted the collaborative investment model and the alignment of purpose with strategic investors and industry partners to address global water and food security challenges.

Shoprite expands its renewable energy shift with installation of 1.9 GW solar capacity

SOUTH AFRICA – The Shoprite Group has installed three new rooftop solar photovoltaic (PV) systems at its Canelands distribution center in KwaZulu-Natal.

These systems collectively generate 1.9 GW of electricity, equivalent to powering more than 350 households annually.

As Africa’s largest retailer, Shoprite has increased its solar PV capacity by 36.5% since 2022 through its accelerated solar rollout program, now spanning 76 sites.

This initiative reduces pressure on the national electricity grid and demonstrates the company’s commitment to renewable energy.

In line with its sustainability goals, Shoprite has nearly doubled its use of clean energy, which currently contributes 5.8% of its electricity sourcing.

Sanjeev Raghubir, Head of Sustainability at Shoprite Group, emphasizes solar PV's pivotal role

in mitigating climate change and improving energy efficiency.

Initiatives such as LED lamp replacements have resulted in substantial electricity savings of 161 million kWh.

In 2022, the retailer installed a rooftop solar PV (photovoltaic) system at its Checkers supermarkets.

The new installations have been undertaken at Oudtshoorn, generating an additional 776 647 kWh; Big Bay 185 144 kWh; and Knysna 613 630 kWh.

Spiro secures US$50M financing to expand electric vehicle operations in Africa

AFRICA – India-based electric vehicle company Spiro has secured US$50 million in debt financing from Afreximbank to expand its operations in existing and new markets across Africa.

The company operates in six countries: Benin, Togo, Kenya, Nigeria, Uganda, and Ghana, and plans to expand to Cameroon and Morocco this year.

The company has spent the past two years mapping African cities and identifying potential markets. It claims

to be the largest operator of electric motorbikes in Africa and has focused chiefly on two-wheelers.

Spiro is Africa’s largest electric vehicle company, with over 14000 bikes and over 9 million battery swaps in five countries.

It has 11,000 motorbikes and 300 battery-swapping stations in Benin and Togo, where it first launched.

Since its launch in September 2023, it has deployed 800 motorbikes in Kenya and 300 motorbikes in Rwanda.

It plans to launch 1000 motorbikes in Uganda before the end of 2024.

Spiro’s mission is to reduce environmental impact and enhance urban mobility, build an integrated EV ecosystem in Africa with many partners, and establish a wide range of charging infrastructure, including battery swapping and direct.

“We want to produce 1 million units of 2-wheelers in five years,” said Kaushik Burman, CEO of Kigali, where the African CEO Forum was held.

SINCE 2023, SPIRO HAS LAUNCHED 800 MOTORBIKES IN KENYA, 300 IN RWANDA AND PLANS 1000 IN UGANDA BY DECEMBER 2024

Siegwerk India embraces sustainability with new solar power park

INDIA – Siegwerk, a leading global printing inks and coatings provider, has inaugurated its state-of-the-art solar power park in Jaisalmer, Rajasthan.

This landmark project underscores Siegwerk’s commitment to sustainability and renewable energy, propelling the company closer to achieving 30% renewable energy consumption at its Bhiwadi Centre of Excellence (CoE).

The new facility, which can generate

2,028,000 kWh of electricity per year, was recently installed and significantly contributes to Siegwerk’s renewable energy targets.

The solar park spans 2.7 acres and is in Jaisalmer, a region renowned for its high solar radiation—approximately 20% greater than Bhiwadi—which allows for enhanced electricity generation.

This high level of solar radiation ensures efficient and abundant

electricity production, supporting Siegwerk’s energy needs at the Bhiwadi site.

The solar park supports environmental sustainability and significantly reduces carbon emissions by 1,843 tons annually, demonstrating the power of renewable energy in combating climate change.

An agreement with DISCOM ensures that the solar power generated is efficiently integrated into the grid. The official power draw from the solar park will commence on May 8, 2024.

This project highlights Siegwerk’s strategic focus on generating a positive environmental impact by fostering innovation in energy solutions to contribute to a greener future for all.

Mai Dubai sponsors initiative to drive school sustainability in UAE

UAE - Simply Bottles, a school recycling initiative sponsored by Mai Dubai, has engaged 250 schools across the UAE to boost plastic bottle recycling and support the circular economy through education and recycling challenges.

The program aims to cultivate environmental responsibility among youth and offers free educational events and activities throughout the school year.

Reaching 400,000 students and teachers, Simply Bottles delivered impactful presentations on plastic pollution and recycling benefits.

The initiative showcases DGrade’s Greenspun™ yarn, which transforms plastic into school uniforms and other products. It illustrates how recycling reduces landfill waste and carbon

emissions and conserves resources.

Kris Barber, CEO of DGrade, highlighted the initiative's success in raising recycling awareness and empowering students. Abraham Kah, CEO of Mai Dubai, emphasized the company's commitment to sustainability and inspiring future leaders.

From September 2023 to June

2024, over 700,000 plastic bottles were recycled through Simply Bottles challenges, with top-performing schools receiving prizes from recycled plastic.

The initiative also included sustainability-themed competitions, such as Eco T-shirt Design, Rethink Plastic Art, and Rethink Plastic Innovation, which promoted creativity and awarded winners sustainable prizes.

X Natural Mineral Water unveils new PET plastic bottle

Manufactured by Jrv Manufacturing, the new 350ml PET plastic bottle features a clear, transparent body that showcases the purity and clarity of the natural mineral water inside.

Its sleek, cylindrical shape is modern and streamlined, making it comfortable to hold and easy to store in bags or cup holders.

In addition to its shape, the bottle is recyclable and maintains the highest standard of safety and quality.

the-go consumption. The bottle is transparent, showcasing the vibrant orange color of the drink, which immediately catches the eye. It has a curvy, ergonomic shape that fits comfortably in hand, making it easy to carry.

Parmalat introduces lemon biscuit flavoured double cream yoghurt in new packaging

The new 1kg plastic tub is designed to be vibrant and eyecatching, with a fresh and zesty color palette that reflects the lemon flavor.

The tub features a combination of soft yellow and white tones, with subtle biscuit imagery, giving it a light and indulgent feel.

The design is modern and clean, with the Parmalat logo prominently displayed, ensuring brand recognition.

The label wraps around the middle of the bottle, featuring a bright orange background with bold, white text prominently displaying the "Cappy" brand name.

The label also includes images of fresh, juicy oranges, reinforcing the drink's flavor. The cap is a twist-off type, coloured in a complementary orange shade, ensuring a secure seal and easy access.

Nestle South Africa instant cappuccino in plastic flat pouches

The pouches are designed to be lightweight and easy to use, making them perfect for quick, on-the-go coffee preparation.

Each pouch is compact and rectangular with a smooth surface, allowing it to fit easily into bags or pockets.

The design showcases a rich, coffee-inspired colour palette, with deep browns and creamy whites that evoke the look and feel of a freshly brewed cappuccino. The Nestlé logo is prominently displayed at the top, ensuring strong brand visibility.

Frunature debuts new no-touch packaging for organic ginger

The "Pillow Pack" protects the product from damage and addresses consumers' food safety and sanitation concerns.

As Peter A. Warren, U.S. sales representative for Frunature, notes, the pandemic has heightened interest in the benefits of fresh organic ginger, yet most ginger is displayed loosely, leading to significant consumer handling, damage, and shrinkage.

The new packaging protects the product from damage and ensures a more sanitary shopping experience.

Germaine de Capuccini launches refill packaging

Luxury skincare brand Germaine de Capuccini is celebrating its 60th anniversary with a launch of ‘refill and renew’ packaging.

The eco-refills are designed to be placed inside the original product jars, allowing customers to replace the contents repeatedly without discarding the primary container.

According to Germaine de Capuccini, this initiative will reduce the use of virgin plastic materials by 95%, significantly reducing plastic waste.

THE NEED AND RISE OF CUSTOM PRINTING: A New Era in Personalization and Branding

Alphonse Okoth By

In today's rapidly evolving marketplace, businesses continually seek innovative ways to stand out and connect with their customers. For businesses, the most sold brands are not ones that only stand out but also resonate well with prospective customers. One somewhat effective change that has rapidly emerged is custom printing. This innovation has altered various sectors, providing abundant individual branding and personalization opportunities.

If you think building a brand name is worthless or a waste of money, you need to think again. This article explores the need for custom printing, its rise, and its impact on different sectors, demonstrating its adaptability and relevance to a wide range of industries.

THE NEED FOR CUSTOM PRINTING

Personalization in the Consumer Market

Consumers today crave unique, personalized experiences. The old-fashioned planning method of generating one model that would suffice the entire community is no longer adequate. Custom printing is a very straightforward tool that allows organizations to create their own styles of goods that customers can choose from to match their preferences and tastes.

For instance, companies like Shutterfly and Vistaprint offer personalized photo books, calendars, and greeting cards, enabling customers to create products that reflect their memories and style. Similarly, Printful allows customers to design custom T-shirts, hoodies, and phone cases,

allowing consumers to express their individuality through their everyday items.

Enhanced Brand Recognition

Businesses require brand awareness at all levels. Customer Printing helps build a brand identity based on unique colors, designs, or even logos. For example, Starbucks customizes cups printed with its logo and different seasonal styles, which is its branding and simultaneously improves the customer's experience.

Packaging companies similar to Packlane manufacture boxes by printing a business's logo in particular colors and logos. This ensures that the branding identity is consistent across all packaging and products a certain company develops. This conformity consequently builds a good image for the business and facilitates brand identification among market players.

Competitive Advantage

In highly competitive markets, differentiation is key. Custom printing offers a competitive edge by enabling businesses to create distinctive products that cannot be easily replicated. For instance, Nike's "By You" program allows customers to design their sneakers, selecting colors and materials and even adding personalized text. Manufacturing a complete product from the front line attracts customers who are, in turn, very loyal and, therefore, not likely to buy anywhere else.

Therefore, customers are more likely to return to a brand that offers a customized, exciting, and unique experience according to their taste. Similarly, MOO provides custom-made business cards with different fonts, calligraphy, shapes, and patterns, creating a great professional outward appearance.

THE RISE OF CUSTOM PRINTING

Technological Advancements

The rise of custom printing is primarily attributed to advancements in printing technology. Innovations such as digital printing, 3D printing, and on-demand printing have made custom printing more accessible and affordable. Digital printing, for instance, allows for highquality, precise printing on a wide range of materials, enabling businesses like Printful and Custom Ink to offer a vast array of personalized products, from apparel to home decor.

3D printing has revolutionized customization by allowing companies like Shapeways to create intricate, bespoke items such as jewelry, miniatures, and prototypes. On-demand printing services provided by companies like Blurb and Lulu have transformed the publishing industry, allowing authors to print custom books and photobooks without significant upfront costs, reducing waste and inventory.

E-commerce Boom

The growth of e-commerce has significantly contributed to the popularity of custom printing. Online platforms make it easy for consumers to

design and order personalized products from the comfort of their homes. Companies like Etsy and Redbubble have thrived by providing marketplaces for artists and designers to sell custom-printed items, ranging from art prints to clothing. E-commerce businesses benefit from offering unique products without needing extensive inventories, reducing costs and minimizing waste. Print-on-demand services like Zazzle and Society6 allow sellers to upload printed designs only when an order is placed, further streamlining the process and catering to the demand for unique, personalized products.

Increased Consumer Demand

Consumer demand for personalized products has skyrocketed in recent years. A study by Deloitte found that over 50% of consumers are interested in purchasing customized products and are willing to pay a premium for them. This shift in consumer behavior has driven businesses to adopt custom printing to meet these expectations and capitalize on the growing trend.

Companies like Coca-Cola have leveraged custom printing for marketing campaigns, such as the "Share a Coke" campaign, which featured individual names on soda bottles and became a global hit. Similarly, Levi's offers a customization service that allows customers to add patches, embroidery, and other personal touches to their jeans, appealing to consumers' desire for unique, personalized fashion items.

INNOVATIONS SUCH AS DIGITAL PRINTING, 3D PRINTING, AND ON-DEMAND PRINTING HAVE MADE CUSTOM PRINTING MORE ACCESSIBLE AND AFFORDABLE.

Impact on Various Sectors

The retail and fashion industries have been at the forefront of the custom printing revolution. Brands are leveraging custom printing to offer personalized apparel, accessories, and footwear. This trend is prevalent among younger consumers who value individuality and self-expression. A good example is Nike and Adidas, which offer custom sneaker services, allowing customers to design their shoes with unique colors, materials, and personalized text.

Custom printing also allows fashion brands to create limited-edition collections and collaborations, adding an element of exclusivity. For example, high-fashion brands like Louis Vuitton and Gucci have released limited runs of custom-printed clothing and accessories, driving demand through their rarity and personalized appeal.

Marketing and Advertising

Custom printing plays a crucial role in marketing and advertising. Businesses use custom-printed materials such as flyers, banners, and promotional items to create impactful and memorable campaigns. Personalized marketing materials help grab attention and leave a lasting impression on potential customers. Coca-Cola's "Share a Coke" campaign features individual names on soda bottles, creating a personalized experience that resonates with consumers and drives sales.

Moreover, custom packaging enhances the unboxing experience, making it more engaging and shareable on social media. Companies like Apple and Samsung have perfected the art of custom packaging, creating a premium feel that enhances the overall customer experience.

In the healthcare sector, custom printing has led to significant advancements in patient care and medical solutions. Custom-printed medical devices, such as prosthetics and orthotics, are tailored to the specific needs of patients, ensuring better fit and comfort. For instance, companies like 3D Systems and Stratasys produce custom-printed prosthetics that match patients' unique anatomy, improving their quality of life.

Additionally, custom printing is used to create personalized medication packaging, which helps to improve patient compliance and reduce medication errors. For example, MediPrint uses custom printing technology to produce customized medication blister packs, ensuring that patients take the proper medication at the right time.

In manufacturing, custom printing streamlines production processes and creates bespoke products. Manufacturers can produce prototypes quickly and cost-effectively, allowing for rapid iteration and innovation. For example, automotive

companies like Ford and BMW use 3D printing to create prototypes of car parts, speeding up the development process and reducing costs.

Custom printing also enables the production of small batches and one-off items, reducing waste and improving efficiency. Companies like GE and Siemens use custom printing to produce specialized components for their industrial equipment that are tailored to their clients' specific requirements.

CHALLENGES AND FUTURE PROSPECTS

Quality Control

While custom printing offers numerous benefits, maintaining consistent quality can be challenging. Businesses must invest in high-quality printing technology and skilled personnel to ensure the final products meet customer expectations. This includes regular calibration and maintenance of printing equipment to avoid discrepancies in color and resolution. Managing color accuracy is crucial as even slight variations can significantly affect the final product's appearance. Additionally, ensuring print durability, especially for items that undergo frequent use or washing, requires careful attention to detail. Implementing stringent quality control measures and continuous staff training can help mitigate these challenges, ensuring customers receive high-quality, reliable products.

Scalability

Scalability is another challenge for businesses adopting custom printing. As demand for personalized products grows, companies must be able to scale their operations

without compromising quality or increasing lead times. This necessitates efficient production processes, robust supply chain management, and the ability to adapt to varying order volumes quickly. Investing in advanced automation technologies can help streamline production and reduce manual errors, allowing businesses to handle larger orders more efficiently.

Additionally, leveraging data analytics can provide insights into consumer trends and preferences, enabling companies to anticipate demand and optimize inventory management. Ensuring scalability also involves developing flexible logistics solutions to manage the increased volume of shipped customized products.

Sustainability

Sustainability is a growing concern in the custom printing industry. The environmental impact of printing processes, materials, and waste must be addressed to meet increasing consumer demand for eco-friendly products. Businesses are exploring various sustainable printing solutions, such as biodegradable inks, water-based solvents, and recyclable materials.

These alternatives help reduce the environmental footprint associated with traditional printing methods. Additionally, companies are adopting practices like print-on-demand, which minimizes waste by producing items only when ordered, thus avoiding overproduction. Efforts to improve the sustainability of custom printing also involve sourcing materials from suppliers committed to environmental stewardship and investing in energy-efficient technologies.

Future Prospects

Despite these challenges, the future of custom printing looks promising. Continued advancements in printing technology, such as digital and 3D printing improvements, will enhance the quality and efficiency of custom printing services. These innovations enable businesses to offer even more complex and detailed customizations, further meeting consumer demand for unique, personalized products. Moreover, as sustainability becomes a priority, developing eco-friendly printing materials and processes will likely accelerate, making custom printing more environmentally responsible.

The integration of artificial intelligence and machine learning into printing processes can also significantly help overcome quality and scalability challenges. AI-driven solutions can optimize print settings, predict maintenance needs, and streamline workflow management, ensuring high-quality output and efficient production. As the custom printing market grows, businesses that successfully navigate these challenges and adopt innovative solutions will be well-positioned to capitalize on the increasing demand for personalized, sustainable products.

The rise of custom printing heralds a new era in personalization and branding. As consumers increasingly seek unique and individualized products, businesses leverage custom printing to meet these demands and gain a competitive edge. Technological advancements, the growth of e-commerce, and heightened consumer demand have all contributed to the rapid adoption of custom printing across various sectors.

Flexible Pouches

Mary Wanjira By

An innovation that offers on-the-go packaging

The packaging industry has experienced a significant transformation with the introduction of flexible pouches, which have emerged as a game-changing solution for a wide range of products. Their adaptability, sustainability, and convenience have made them increasingly popular among manufacturers and consumers.

Flexible pouches are packaging made from flexible materials, such as plastic films, aluminum foil, and paper, which can be easily molded into various shapes and sizes. These pouches often come with features like resealable zippers, spouts, and handles, making them highly versatile and user-friendly.

As consumer preferences shift towards more sustainable options, trends in flexible packaging are rapidly evolving to meet the demands for circular and sustainable solutions. However, it’s crucial to understand that circularity and sustainability are not as simple as recycling.

The circular economy is based on three principles: eliminating waste and pollution, circulating products and materials, and regenerating nature. Sustainable packaging, therefore, refers to packaging that gradually diminishes its environmental impact and ecological footprint over time. Factors such as fossil fuel consumption, greenhouse gas emissions, and water usage throughout the packaging lifecycle must be carefully evaluated and considered.

Flexible pouches are known to have reductions in all these

categories. For example, a recent lifecycle assessment (LCA) conducted by PTIS found that store drop-off recyclable zipper pouches, when compared to rigid canisters, result in up to 77% less plastic (by weight), 78% less fossil fuel consumption, 79% less greenhouse gas emissions, 65% less water usage, and 74% less landfill waste.

This article explores the adoption of flexible pouches in packaging, providing examples of how various brands are leveraging this innovative solution to meet consumer demands and improve their market presence.

SUSTAINABILITY AND ON-THE-GO LIFESTYLE SPUR SURGE IN FLEXIBLE POUCHES ADOPTION

Sustainability

Flexible pouches are a sustainable packaging option, utilizing less material and energy during production compared to traditional rigid packaging, which results in a smaller carbon footprint. The materials used in flexible pouches, such as recyclable and biodegradable plastics, contribute significantly to their environmental benefits.

For instance, Nestlé's Gerber Organic baby food pouches are made from recyclable materials. By using less plastic and opting for a lightweight design, Nestlé has reduced its packaging's environmental impact. Additionally, the company has committed to making 100% of its packaging recyclable

FLEXIBLE POUCHES' LIGHTWEIGHT NATURE REDUCES TRANSPORTATION COSTS, TAKE UP LESS SPACE IN STORAGE AND ON RETAIL SHELVES, OPTIMIZING LOGISTICS AND INVENTORY MANAGEMENT.

or reusable by 2025, reflecting its dedication to sustainability.

Meanwhile, Unilever’s Dove body wash products have embraced flexible pouches, using 70% less plastic than traditional bottles. This move aligns with Unilever’s commitment to reducing plastic waste and provides a convenient, squeezable design that appeals to eco-conscious consumers.

Convenience

The design of flexible pouches, featuring elements such as resealable zippers, spouts, and easy-tear notches, offers consumers a user-friendly and

portable packaging solution. These features are particularly valuable for on-the-go lifestyles, providing easy access to food products without the need for additional utensils or containers.

Campbell Soup Company's V8 beverage pouches come with resealable spouts, making it easy for consumers to drink directly from the pouch and reseal it for later use. This design is especially convenient for busy individuals who

need a quick, portable snack or meal option.

Extended shelf life

Flexible pouches provide superior barrier properties against moisture, oxygen, and light, which helps preserve the freshness and nutritional value of food products. These barrier properties are essential for maintaining the quality of perishable items and extending their shelf life.

Mills’ Yoplait yogurt pouches are designed to protect the product from light and air exposure, keeping the yogurt fresh for a longer period. The enhanced shelf life is beneficial for both consumers and retailers, reducing food waste and ensuring consistent product quality.

Cost efficiency

Flexible pouches' lightweight nature reduces transportation costs. They also take up less space in storage and on retail shelves, optimizing logistics and inventory management. This cost efficiency benefits both manufacturers and retailers by lowering shipping expenses and maximizing shelf space.

PepsiCo’s Quaker Oats granola and cereal pouches are lightweight and compact, reducing shipping costs and allowing more products to be transported in a single shipment. The space-saving design also helps retailers efficiently manage their shelf space, presenting more products to consumers without requiring additional storage.

Enhanced branding

The printable surface of flexible pouches allows for high-quality graphics and branding opportunities, helping products stand

out on shelves and attract consumers' attention. The ability to print detailed and vibrant designs on pouches enhances brand visibility and consumer appeal.

Mondelez International uses flexible pouches for its Oreo and belVita biscuits, featuring eye-catching graphics and branding. The high-quality printing on the pouches makes the products visually appealing, helping them to capture consumer interest and stand out in a crowded market.

CHALLENGES AND SOLUTIONS IN FLEXIBLE POUCH PACKAGING

Recyclability

One of the primary challenges with flexible pouches is their recyclability. The multi-layered structures often used in these pouches provide excellent barrier properties but are difficult to recycle due to the combination of different materials. To address this issue, advances in material science are leading to the development of mono-material pouches that are easier to recycle. Companies like Amcor and Mondi Group are at the forefront of creating recyclable and sustainable flexible packaging solutions.

Amcor has developed the AmLite HeatFlex Recyclable, a mono-material pouch that offers high-barrier properties while being fully recyclable. This innovation helps brands meet sustainability goals without compromising on packaging performance.

Consumer Perception

Some consumers perceive flexible pouches as less durable

KRAFT HEINZ HAS DEVELOPED FLEXIBLE POUCHES FOR ITS KETCHUP AND OTHER CONDIMENTS THAT COMPLY WITH NEW EUROPEAN UNION REGULATIONS ON SINGLE-USE PLASTICS.

compared to rigid packaging. This perception can hinder the adoption of flexible pouches, especially for products that require robust packaging. Brands need to educate consumers about the strength and benefits of flexible pouches. Emphasizing the packaging's sustainability and convenience can help shift consumer perception positively.

Nestlé's Purina ONE pet food uses bottom gusseted pouches that are designed to be durable and protect the contents. By highlighting the

durability and sustainability of these pouches in their marketing, Nestlé has successfully shifted consumer perception and increased acceptance.

Barrier Properties

Ensuring appropriate barrier properties for different food products can be challenging. Flexible pouches must protect against moisture, oxygen, and light to maintain product freshness and quality. Ongoing research and development in materials and coatings are helping to enhance the barrier properties of flexible pouches, making them suitable for a wider range of products.

Mondi Group has developed high-barrier films for flexible pouches that protect products like coffee, snacks, and pet food from moisture and oxygen. These advancements ensure the products remain fresh while using sustainable materials.

PROSPECTS OF FLEXIBLE POUCHES

As sustainability becomes a focal point for consumers and manufacturers, the development of eco-friendly flexible pouches is gaining momentum. Innovations in biodegradable materials and recyclable designs are expected to drive the growth of sustainable packaging solutions. PepsiCo has committed to using 100% recyclable, compostable, or biodegradable packaging by 2025. Their Quaker Oats flexible pouches are designed to be recyclable, reducing environmental impact while maintaining product integrity.

The integration of smart technologies, such as QR codes and NFC chips, into flexible pouches is revolutionizing the way consumers interact with products. These technologies can provide real-time information about the product, enhance traceability, and improve overall consumer experience. Thinfilm, a leader in NFC technology, has partnered with brands to embed NFC chips in flexible pouches, allowing consumers to tap their smartphones on the packaging to access product information, recipes, and promotions, thus enhancing engagement.

The rise of e-commerce is driving the demand for flexible pouches that can withstand the rigors of shipping while maintaining product integrity. Their lightweight and durable nature makes them ideal for online retail packaging. Amazon’s

Frustration-Free Packaging program encourages the use of flexible pouches that are easy to open, recyclable, and durable enough to handle shipping. Brands like General Mills have adopted this packaging for their e-commerce products to improve the consumer experience.

Advances in digital printing technology are enabling greater customization and personalization of flexible pouches. Brands can create limited-edition designs or tailor packaging to specific consumer preferences, enhancing brand loyalty and engagement. Mondelez International uses digital printing to create personalized Oreo packaging. Consumers can customize the design of their Oreo pouches for special occasions, making the product more appealing and engaging.

As regulations around packaging materials and waste management become stricter, flexible pouches that comply with these regulations will have a competitive advantage. This includes meeting food safety standards, reducing plastic waste, and promoting recycling initiatives. Kraft Heinz has developed flexible pouches for its ketchup and other condiments that comply with new European Union regulations on single-use plastics. These pouches are designed to be recyclable, aligning with the company’s sustainability goals and regulatory requirements.

CONCLUSION

Flexible pouches offer numerous advantages,

including sustainability, convenience, and cost efficiency, making them a popular choice for food packaging. Despite challenges such as recyclability, consumer perception, and barrier properties, ongoing innovations are addressing these issues and enhancing the viability of flexible pouches.

The future of flexible pouches looks promising with trends like sustainability initiatives, smart packaging, e-commerce, customization, and regulatory compliance driving their evolution. By adopting these solutions and trends, brands can improve their packaging strategies and meet the growing demands of consumers and regulators.

IN NUMBERS LESS GHG EMISSIONS: FLEXIBLE POUCHES OUTPERFORM RIGID CARTONS 79%

SHAPING the future of BEVERAGE PACKAGING

Francis Watari By

Innovation knows no bounds, and industries across the globe are constantly evolving to meet customers' changing needs and preferences. One sector experiencing an astonishing transformation is the beverage industry. For decades, beverage packaging has provided easy access to nutritious, shelf-stable food and beverages. As with any product development process, beverage makers are now searching for original closures and caps to seal and protect their products while appealing to consumers aesthetically and in their simplicity.

EVOLVING TRENDS IN BEVERAGE PACKAGING

Beverage packaging is embracing new trends focused on the structural modification of materials and developing active and intelligent systems. Improvements in packaging can lead to better interaction with the product and its environment, enhancing the preservation of beverages like milk, juice, wine, and beer. This can increase customer acceptance and improve food security.

Traditionally, materials such as glass, metals (laminates or foils, aluminum covers, aluminum, tin-free steel, and tinplates), plastic, paper, and paperboards were used for food packaging. Selecting the suitable packaging material is crucial for maintaining product quality and freshness during distribution and storage.

Packaging is undergoing a major revolution as technology advances and consumer demands evolve. This article delves into the exciting new trends shaping the future of beverage packaging. These trends enhance sustainability and functionality while creating unique and engaging consumer experiences.

SUSTAINABLE PACKAGING: A GREEN REVOLUTION

Sustainability has emerged as a central theme in the discourse surrounding the future of beverage packaging. The environmental impact of excessive packaging waste compels producers and consumers to seek alternative solutions. Consumers are increasingly aware of environmental issues and are demanding eco-friendly packaging solutions, leading to a green revolution in the industry.

Beverage companies are adopting "green" packaging materials and designs, replacing single-use plastics with biodegradable, compostable, and recyclable materials. According to Deloitte Global, 94 percent of consumers think it's the brand's responsibility to create with the environment in mind, and 61 percent do not want to think about sustainability when shopping—they want the brand to handle it.

For example, beverage giant Diageo recently trialed paperbased packaging for Baileys. It features a dry molded fiber bottle containing 90% paper, a thin plastic liner, and a foil seal. This bottle is designed for recycling in standard paper streams without consumers needing to separate the plastic liner from the bottle.

Plastics are the most used packaging materials in the soft beverage industry, with an estimated 300 million tonnes produced annually, eight million of which end up in our oceans, according to the IUCN. Carlos Laboy, global beverage head and Latin American food analyst for HSBC Securities (USA) Inc., stated, "As public awareness of plastic waste in the world's oceans grows, the global beverage industry is grappling with the risk of brand damage and higher regulatory costs from its outsized reliance on disposable plastic bottles."

ACCORDING TO A STUDY BY IMRG, 74.7% OF CONSUMERS ARE LIKELY TO MAKE A REPEAT PURCHASE IF THE BRAND PROVIDES A PERSONABLE EXPERIENCE.

With growing concerns about environmental sustainability, beverage companies are adopting new measures to enhance the recyclability of plastic packaging. Coca-Cola, named one of the biggest plastic polluters in the world, is taking significant steps to increase the recyclability of its packaging bottles. Through its subsidiary Coca-Cola Beverages Africa (CCBA), CocaCola transitioned its Dasani water bottles to clear PET plastics in 2023, enhancing recyclability and reducing environmental impact.

PREMIUM PACKAGING: ELEVATING THE EXPERIENCE

The beverage packaging scene is experiencing more than just a shift towards sustainability. Consumers today seek not only a beverage but also a visually appealing and environmentally

friendly package. Premium packaging, characterized by superior quality, innovative design, and easier recyclability, is key to the future of beverage packaging. Social media has amplified the importance of exclusive packaging as consumers share their experiences online. Brands increasingly recognize the need to invest in premium packaging to build brand loyalty and adhere to sustainability regulations.

Innovations in packaging design have optimized material use, reduced waste, and improved transportation efficiency. Slimmer, lighter, and stackable designs are becoming popular, reducing material use and lowering transportation costs and emissions. These enhancements cater to consumer convenience and contribute to the perception of a premium product.

FIJI Water, a brand by The Wonderful Company, released a new water bottle with a sports cap targeting active consumers. The premium design offers a unique experience and allows FIJI to partner with various fitness brands.

Customization and personalization are key elements of premium packaging. Brands offer limited edition packaging, personalized labels, and custom designs to attract discerning consumers. This trend is evident in the craft beer and artisanal spirits markets, where smallbatch production allows for greater creativity in packaging. This trend satisfies consumer preferences for individuality and fosters brand loyalty.

According to a study by IMRG, 74.7% of consumers are likely to make a repeat purchase if the brand provides a personable experience. This highlights the impact of personalization and customization.

Additionally, sleek and sophisticated packaging designs are gaining popularity as consumer preferences shift towards minimalism. Based on the "less is more" ideology, minimalist packaging reduces waste and conserves resources by focusing on essential elements and streamlined designs. Ipsos' research indicates that 72% of shoppers are influenced by a product's packaging design. Simple yet powerful product communication will be vital to connecting with overwhelmed consumers.

INTELLIGENT PACKAGING: THE FUTURE IS SMART

Intelligent packaging is revolutionizing the beverage industry by integrating technology to enhance functionality and consumer engagement. This trend is driven by advancements in digitalization and the Internet of Things (IoT). Sensors and temperaturesensitive packaging are transforming the

beverage packaging sector. According to Mordor Intelligence, the global market for intelligent packaging is expected to grow by 4.2 percent to around 44 billion US dollars by 2024.

Smart packaging with integrated Augmented Reality (AR) applications provides interactive and immersive experiences. Coca-Cola recently teamed up with Marvel to launch limitededition packaging with scannable QR codes that unlock AR animation experiences. This playful integration offers additional product information, campaign promotions, and videos showing the product's origins and production.

Aditi Basu, marketing head at Dubai-based Future Market Insights, notes that intelligent packaging is taking trends to new heights. "Consumers nowadays prefer smart, active, interactive, connected, user-friendly, and eco-friendly packaging solutions," she says. "Beverage-makers need to focus on these trends as they impact the beverage industry overall."

Temperature-sensitive packaging ensures beverages are consumed at the optimal temperature. These packages change color or display messages when the beverage reaches the desired temperature, enhancing the drinking experience. Brands like Coors Light have introduced cans that turn blue when the beer is cold enough. During the 2018 FIFA World Cup

in Russia, Budweiser's noise-sensitive LED lights in beer cups lit up based on fan noise, adding to the excitement.

LEVERAGING TECHNOLOGICAL ADVANCEMENTS IN BEVERAGE PACKAGING

The future of beverage packaging relies heavily on technological advancements. IoT-enabled packaging solutions use interconnected devices and sensors to collect and analyze data, enabling real-time visibility and optimization. This technology improves operational efficiency, enhances supply chain transparency, and delivers personalized consumer experiences.

Automation transforms beverage packaging processes, improves efficiency, and reduces labor costs. Robotic systems are used for picking, sorting, and packaging tasks, enabling

faster production and minimizing errors. Modern automated packaging lines are equipped with sensors and software that provide valuable data on the packaging process, reducing product defects and increasing production output. For example, Coca-Cola Beverages Uganda commissioned Africa's fastest plastic bottle production line, with a capacity of 67,000 bottles per hour.

Highly developed machine vision systems in packaging lines help beverage companies inspect products for defects and ensure each product contains the right contents. "Manufacturers that are automating their production processes need an automated in-line inspection to eliminate manual labor and guarantee product quality at the best production speed," said Renaat Van Cauter, marketing director at Engilico.

THE FUTURE OF BEVERAGE PACKAGING

A combination of sustainability, premium quality, intelligent solutions, and technological advancements is shaping the future of beverage packaging. As consumers become more conscious of environmental issues and demand higher-quality experiences, beverage companies must continue to evolve their packaging strategies. Embracing these trends meets consumer expectations and opens new opportunities for brand differentiation and market growth.

The journey towards more sustainable, premium, intelligent, and innovative packaging is ongoing. The beverage industry must remain agile and forward-thinking, leveraging the latest advancements to create packaging that preserves the product and enhances the overall consumer experience. By doing so, companies can contribute to a more sustainable future while satisfying their customers' evolving tastes and preferences.

IMPORTANCE OF FLEXIBLE PACKAGING AND SUSTAINABILITY IN FOOD PACKAGING

Packaging Industries Limited, led by Vaishali Malde, the Technical Sales and Application Development Manager, exemplifies a company actively integrating innovation and sustainability, putting Kenya on the global map with its award-winning packaging designs.

We discuss the importance of flexible packaging in food packaging and its sustainability.

Q: What, in your opinion, is the importance of sustainable packaging?

Vaishali Malde: Sustainable packaging is a major global and local focus, recognized as a critical environmental challenge. The packaging industry is tasked with developing innovative products that reduce waste and provide viable end-of-life and recycling options. At Packaging Industries Limited, we are deeply committed to responsible packaging through environmental conservation, resource preservation, and maximizing packaging recycling. Our guiding principles of "reduce," "reuse," "recover," and "recycle" form the foundation of our dedication to a better environment and social responsibility.

Responsible packaging must address its carbon footprint by minimizing waste and extending the shelf life of products. Flexible packaging is currently the best environmental choice, using fewer resources, generating fewer emissions, and creating less waste from the outset. Ongoing packaging innovations are making films stronger, thinner, and more cost-effective for end users.

Q: What do you see as the overarching benefits of flexible packaging?

Vaishali Malde: Flexible packaging generates a smaller environmental footprint considering all impacts throughout a package's life cycle. It requires

less energy and water to manufacture and transport, which reduces greenhouse gas emissions and fossil fuel usage. Flexible packaging also produces a higher product-to-package ratio, leading to less resource consumption and reduced total waste.

The cost of manufacturing flexible packaging is lower than traditional packaging, partly because it requires fewer materials. Even if the product requires multilayer films to create more secure barriers, it remains more economical. Flexible packaging results in several sustainability benefits throughout its entire life cycle compared to other formats, including:

• Material/resource efficiency

• Lightweight

• Transportation benefits

• Shelf-life extension

• Reduced materials to landfill

• Improved product-to-package ratio

Q: How does flexible packaging improve shelf life and reduce food waste?

Vaishali Malde: Approximately 1.3 billion tons of food, or one-third of all food produced, is lost or wasted each year, costing the global economy nearly $940 billion. This food waste is responsible for up to 10% of global greenhouse gas emissions, more than the emissions from flying, plastic production, and oil extraction combined. Food waste typically ends up in landfills, where it anaerobically decomposes, releasing

methane – a greenhouse gas 25 times more potent than carbon dioxide – into the atmosphere.

Unfortunately, public opinion and policymakers often focus on the direct environmental impacts of packaging, disregarding its indirect role in preventing food waste. When considering food waste, the best environmentally sustainable packaging solution for beef meat is the one that extends shelf life the longest. Food production uses significant resources, and wasted food means these resources were used in vain, with avoidable emissions.

Plastic packaging has dramatically contributed to the food industry, thanks to its lightness, low cost, and versatility. It is usually designed for single-use, ensuring high hygiene standards and low costs, but this also leads to high levels of plastic waste. However, effective and efficient recycling processes are being developed.

Food protection is our priority. We focus on manufacturing flexible packaging that extends the shelf life of food products, resulting in less greenhouse gas emissions and methane in landfills caused by food waste. Our innovations provide a barrier to oxygen permeation for perishable foods, reducing food degradation. Extending produce shelf life through packaging, without preservatives, allows it to withstand extended transit periods and still be delivered in consumable condition. When designing packaging, new paradigms in product shelf stability management should be critically assessed to safeguard product quality and life standards.

Q: What is the importance of innovation to Packaging Industries Limited?

Vaishali Malde: Innovation and sustainability are crucial to the future of our organization and the packaging industry. We continually seek ways to innovate, ensuring our customers stay ahead of the competition. Our mission is to create new solutions that address market gaps our customers may not even realize exist.

Emerging technologies are enabling packaging films to

become stronger, thinner, and more cost-effective for end users. This advancement opens new markets and applications. Integrated Packaging has proactively invested significantly in innovation and cutting-edge technology. Our investment in the market-leading multilayer barrier Co-Extrusion line showcases our commitment to providing world-class equipment to deliver innovative, bespoke, and sustainable solutions for our customers. This multilayer barrier technology enhances the complexity of film components, allowing for greater innovation with different resin blends, thereby increasing the recyclability and performance of the final product.

Our in-house capabilities for scientific product research and testing give us a significant advantage. Combined with our manufacturing expertise, we can collaborate closely with our clients to swiftly develop innovative solutions.

Q: How do you see sustainable packaging developing in the future?

Vaishali Malde: With an increased focus on creating thinner, stronger, and more recyclable packaging films, we aim to provide consumers with lower-cost, sustainable options. However, for sustainable packaging to be truly effective now and in the future, we must adopt a ‘circular economy’ model. A circular economy addresses global challenges like climate change, biodiversity loss, waste, pollution, and the depletion of finite resources by minimizing waste and maximizing resource efficiency.

Businesses that utilize waste plastics as a resource will thrive, offering both market and environmental advantages. Industry bodies and programs such as KEPRO, which facilitate the collection and recycling packaging, will become more influential and active.

Our environment depends on today's businesses to lead the way in preserving natural resources for a healthy future. By embracing innovation and sustainability, we can make significant strides toward a circular economy and ensure a better world for future generations.

MIDDLE EAST & AFRICA

Making Inroads in AFRICA RENEWABLE ENERGY

Alphonce Okoth By

In many views, Africa holds growth potential compared to other continents. With a young population eager to drive to the next phase, there is a need for a stable energy supply. With many countries still relying on the primary grid, the continent is looking for other sustainable energy sources. In this regard, the continent is undergoing a transformative energy revolution driven by the need for sustainable and accessible power.

Renewable energy sources such as solar, wind, hydro, and geothermal are gaining traction across the continent, offering a solution to the pervasive energy shortages that have long hampered development.

THE GROWING DEMAND FOR ENERGY

Africa's energy demand is rising rapidly due to population growth, urbanization, and economic development. According to the International Energy Agency (IEA), Africa's population is expected to double by 2050, reaching about 2.5 billion people. This growth necessitates a substantial increase in energy supply to support expanding industries, improved living standards, and the electrification of rural areas.

Some African countries still rely heavily on fossil fuels and traditional biomass for energy, leading to environmental degradation and health issues. The transition to renewable energy is seen as a vital step towards sustainable development, reducing greenhouse gas emissions, and providing reliable power to underserved communities.

Solar Power: A Beacon of Hope

Solar energy is arguably the most promising renewable energy source for Africa, given the continent's abundant sunlight. The

potential for solar power generation is immense, with the Sahara Desert alone capable of meeting the world's electricity needs multiple times over.

Several notable solar projects have been launched across Africa. The Noor Ouarzazate Solar Complex in Morocco is one of the largest concentrated solar power (CSP) plants in the world, with a capacity of 580 megawatts (MW). This project not only supplies power to Morocco but also aims to export electricity to Europe.

In East Africa, the Lake Turkana Wind Power project in Kenya, which includes significant solar components, has become the largest wind farm in Africa, contributing 310 MW to the national grid. Similarly, the Benban Solar Park in Egypt is another massive project, with a total capacity of 1.8 gigawatts (GW), making it one of the largest solar installations globally.

South Africa's Renewable Energy Independent Power Producer Procurement Programme (REIPPPP) has been a major catalyst, facilitating billions of dollars in investments and the development of numerous renewable energy projects. Notable initiatives include the Jasper Solar Energy Project, one of the largest solar farms on the continent, and the Cookhouse Wind Farm, contributing significantly to the national grid.

Namibia is leveraging its vast solar potential with projects like the Omburu Solar PV Park, while Botswana is exploring solar and wind resources to diversify its energy mix. Additionally, the Southern African Power Pool (SAPP) promotes regional cooperation and investment in crossborder renewable energy projects, enhancing energy security and sustainability across the region.

Off-Grid Solutions

In addition to large-scale projects, off-grid solar solutions are making significant impacts, particularly in rural areas. M-KOPA and BBOXX, for instance, are providing affordable solar home systems to millions of households, enabling access to electricity for lighting, charging phones, and powering small appliances. These systems are typically sold on a pay-asyou-go basis, making them accessible to low-income families.

Wind Power: Harnessing the Breeze

Wind power is another renewable energy source with significant potential in Africa, particularly in regions with high wind speeds such as the Horn of Africa, Southern Africa, and North Africa.

The aforementioned Lake Turkana Wind Power project in Kenya is a prime example of successful wind energy implementation. In South Africa, the Renewable Energy Independent Power Producer Procurement Programme (REIPPPP) has developed numerous wind farms, contributing significantly to the country's energy mix. The Sere Wind Farm, with a capacity of 100 MW, is one of the notable projects under this program.

CHALLENGES AND OPPORTUNITIES

While wind power holds great promise, it faces challenges such as high initial capital costs, infrastructure deficits, and regulatory hurdles. However, the declining cost of wind turbines and increased investment in grid infrastructure are helping to overcome these obstacles.

Hydropower: Tapping into Water Resources

Hydropower has long been a significant source of energy in Africa, accounting for a substantial portion of the continent's renewable energy capacity. Africa's vast river systems, including the Nile, Congo, and Zambezi, offer immense potential for hydropower development.

Notable Hydropower Projects

The Grand Ethiopian Renaissance Dam (GERD) on the Blue Nile is set to be the largest hydropower project in Africa, with an expected capacity of 6.45 GW. This project is crucial for

Ethiopia's ambitions to become a major power exporter in the region.

In West Africa, the Akosombo Dam on the Volta River in Ghana has been a critical power source for the country and its neighbors since the 1960s. Recently, there have been efforts to rehabilitate and expand existing hydropower infrastructure to increase efficiency and capacity.

Environmental and Social Considerations

While hydropower is a clean energy source, it can have significant environmental and social impacts, such as displacement of communities and changes to river ecosystems. Balancing the benefits of hydropower with these considerations is essential for sustainable development.

Geothermal Energy: Tapping into Earth’s Heat

Geothermal energy is an underutilized resource in Africa, with substantial potential primarily in the East African Rift Valley, which extends from the Horn of Africa to Mozambique.

Key Geothermal Projects

Kenya is the leading country in geothermal energy development in Africa, with the Olkaria Geothermal Plant being one of the largest in the world. The country currently has an installed capacity of over 700 MW of geothermal energy, contributing significantly to its electricity supply.

The success of geothermal energy in Kenya has spurred interest in neighboring countries such as Ethiopia, Djibouti, and Tanzania, which are exploring their geothermal potential. Geothermal energy offers a reliable and constant power source, complementing intermittent renewable sources like solar and wind.

CHALLENGES TO RENEWABLE ENERGY EXPANSION

Despite the promising prospects, several challenges hinder the widespread adoption of renewable energy in Africa. The high initial capital costs of renewable energy projects can be a significant barrier, particularly for countries with limited financial resources. Access to affordable financing and investment is crucial for developing renewable energy infrastructure.

Inconsistent and unclear policy and regulatory frameworks can deter investment in renewable energy. Establishing stable and supportive policies is essential to attract both domestic and international investors.

Technical challenges such as grid integration, maintenance, and the need for skilled personnel also pose significant hurdles. Building local capacity through training and education is vital

GOVERNMENTS

MUST CREATE

CONDUCIVE RENEWABLEENERGY

DEVELOPMENT ENVIRONMENTS

THROUGH CLEAR

AND CONSISTENT POLICIES, REGULATORY FRAMEWORKS, AND INCENTIVES.

for the sustainable operation of renewable energy systems.

THE WAY FORWARD: STRATEGIES FOR SUCCESS

To overcome these challenges and maximize the potential of renewable energy, several strategies can be employed:

Increasing investment in renewable energy projects through public-private partnerships, international funding, and innovative financing mechanisms such as green bonds can help address financial constraints.

Governments must create conducive renewable-energy development environments through clear and consistent policies, regulatory frameworks, and incentives. This includes streamlining approval processes, ensuring fair tariffs, and providing subsidies or tax breaks for renewable energy projects.

Investing in education and training programs to develop

local expertise in renewable energy technologies is crucial. This can be achieved through partnerships with international institutions, vocational training programs, and scholarships for specialized studies.

Promoting research and development in renewable energy technologies can lead to innovative solutions tailored to Africa's unique conditions. Supporting local research institutions and encouraging collaboration with international experts can drive technological advancements.

While significant hurdles remain, the progress in solar, wind, hydropower, and geothermal energy projects demonstrates the potential for a greener and more prosperous future. By addressing financial, regulatory, and technical challenges and fostering investment and innovation, Africa can continue to build on its renewable energy successes and pave the way for a sustainable and energy-secure future.

WHY ADVERTISE IN SUSTAINABILITY MIDDLE EAST & AFRICA

• We have 10+ years of deep knowledge and experience in the food industry in Africa.

• We’re the top trade magazine publisher in Africa, covering food, beverage, packaging, agriculture, healthcare, and general business sectors.

• Our respected magazines are available in digital format, providing global exposure for advertisers.

• Reach decision-makers in equipment, ingredient, chemical, and packaging purchases. Our publications stand out in a crowded market.

Navigating SUSTAINABILITY

By: Alphonse Okoth

Key Milestones and Future Prospects for Reducing Packaging’s Carbon Footprint in Africa

Africa, with its rapidly growing population and expanding economy, is confronted with pressing environmental issues. One of the most critical challenges is the urgent need to reduce the carbon footprint of packaging, a key factor in combating climate change. Packaging is essential for preserving goods, extending shelf life, and ensuring safe transportation. According to a report by Mordor Intelligence, the Africa plastic packaging market is projected to grow from US$14.82 billion in 2024 to US$17.5 billion by 2029, with a CAGR of 3.38% during the forecast period (2024-2029).

However, traditional packaging materials and methods often have a substantial environmental impact. This article explores the key milestones in reducing the carbon footprint of packaging in Africa, highlighting innovative strategies, policies, and initiatives that have been implemented across the continent.

Traditional packaging materials, particularly plastics, have long been a cause for concern due to their severe environmental impact. Plastics, being derived from fossil fuels, contribute significantly to carbon emissions during their production and disposal. The pervasive problem of plastic waste, much of which ends up in landfills or the ocean, is a major source of pollution and poses a serious threat to wildlife.

KEY MILESTONES IN REDUCING THE CARBON FOOTPRINT OF PACKAGING IN AFRICA

Introduction of biodegradable packaging

One significant milestone in reducing the carbon

footprint of packaging in Africa has been the introduction of biodegradable packaging materials. Biodegradable packaging, designed to break down more quickly than traditional plastics, offers a promising and hopeful solution to the environmental impact of packaging. For instance, in Kenya, manufacturers have started producing bioplastics made from agricultural waste, such as maize starch and sugarcane bagasse. These bioplastics decompose more rapidly than traditional plastics, reducing the time they spend in the environment and their reliance on petroleum-based resources.

For instance, Bio-Plastics (EPZ) Ltd, based in Kenya, is one of the pioneering companies in producing biodegradable packaging. They manufacture various biodegradable products using raw materials such as maize starch and sugarcane bagasse. The Kenyan government's support for sustainable practices has fostered such innovations, providing incentives and favorable policies to encourage the shift from traditional plastics to ecofriendly alternatives.

Greentech Plastics is another notable player that produces biodegradable plastic bags made from cassava starch. Their products decompose in a fraction of the time compared to conventional plastics, significantly reducing the environmental burden. South Africa's commitment to sustainability has facilitated the growth of companies like Greentech Plastics through supportive regulatory frameworks and public awareness campaigns.

Banning single-use plastics

Several African countries have banned single-use plastics, significantly reducing plastic waste and associated carbon

BY USING RECYCLED CONTENT, CARBON EMISSIONS CAN BE REDUCED BY 24%

PAPER & PAPERBASED FOOD PACKAGING CAN BE RECYCLED 6-7 TIMES MAXIMUM

BY PROMOTING RECYCKING AND REUSABLE PACKAGING, AFRICAN COUNTRIES CAN MINIMIZE WASTE AND DECREASE THE DEMAND FOR NEW MATERIALS.

emissions. Rwanda is a pioneer in this regard, having banned the use of plastic bags in 2008. This move has led to significantly reduced plastic waste and spurred the development of alternative packaging materials.

Rwanda’s ban's success has inspired other countries in the region to implement similar policies. Rwanda's approach has included strict enforcement and substantial fines for violations, which have been critical in ensuring compliance and fostering a culture of sustainability.

In 2016, Morocco banned plastic bags, significantly reducing plastic waste. The ban was part of a broader environmental strategy that promoted the use of biodegradable and reusable bags. The Moroccan government has also supported initiatives to develop alternatives to plastic bags, such as fabric and paper bags.

Other countries, including Kenya, Somalia, Nigeria, Tanzania, Mali, Cameroon, Uganda, Ethiopia, Malawi, South

Africa, and Botswana, have since banned single-use plastics or introduced strict policies on their use.

Promoting recyclable and reusable packaging Recycling and reusing packaging materials are essential strategies for reducing carbon emissions. By promoting these practices, African countries can minimize waste and decrease the demand for new materials. South Africa has made significant strides in promoting recycling. The country has implemented Extended Producer Responsibility (EPR) regulations, which require manufacturers to take responsibility for the lifecycle of their products, including packaging.

This policy has increased recycling rates and infrastructure development for collecting and processing recyclable materials. Companies like PETCO (a PET recycling company) have played a crucial role by establishing recycling initiatives that have substantially increased the recycling rates of pet bottles and other packaging materials. In 2023 alone, PETCO achieved a 64% collection and 60% recycling rate for polyethylene terephthalate (pet) beverage bottles placed on the market by its members. This accomplishment surpasses the legislated 58% requirement for post-consumer pet recycling, significantly contributing to a healthier environment.

Meanwhile, EcoAct Tanzania recycles plastic waste into durable plastic timbers for construction in East Africa. This innovative approach not only helps reduce plastic waste but also provides an alternative to wood, thus conserving forests. Their model of collecting plastic waste from communities, processing it, and converting it into valuable products exemplifies the potential of recycling to reduce the carbon

footprint of packaging.

Innovation in packaging design

Innovative packaging design can significantly reduce the carbon footprint by minimizing material usage and improving efficiency. In Nigeria, companies are adopting lightweight packaging solutions that use less material without compromising durability and functionality.

For instance, beverage companies have introduced lightweight bottles and cans, reducing the amount of plastic and aluminum required. This shift lowers carbon emissions during production and decreases transportation costs and emissions due to the reduced weight. Notable companies like Nigerian Breweries plc have spearheaded this initiative, showcasing the potential of lightweight packaging to drive sustainability.

In addition, Unilever has introduced innovative packaging designs across its product lines in Africa, focusing on reducing the overall material used. For example, the company has launched compressed deodorants, which use up to 50% less propellant and packaging yet last just as long as their regularsized counterparts.

Circular economy initiatives

A circular economy approach aims to keep materials in use for as long as possible, extract maximum value, and minimize waste. Ghana has embraced the concept of a circular economy to address packaging waste. Initiatives such as the Ghana Recycling Initiative by Private Enterprises (GRIPE) focus on creating a sustainable plastic value chain.

These initiatives encourage the collection, sorting, and recycling of plastic waste and help reduce the carbon footprint

associated with packaging. GRIPE, involving major companies like Coca-Cola and Unilever, aims to improve plastic waste management and create a sustainable recycling ecosystem in Ghana.

Fairafric, a chocolate manufacturing company in Ghana, has adopted a circular economy approach by using fully recyclable packaging made from local materials. The company sources its packaging from local suppliers using recycled materials, ensuring the entire value chain supports environmental sustainability. This initiative reduces waste and promotes the local economy.

Consumer awareness and behavior change

Educating consumers about the environmental impact of

IN NUMBERS

packaging and promoting sustainable choices can drive demand for eco-friendly products. In Uganda, non-governmental organizations and environmental groups have launched campaigns to raise awareness about reducing packaging waste.

These campaigns encourage consumers to choose products with minimal or recyclable packaging and to participate in recycling programs. Increased consumer awareness can shift market demand, pushing companies to adopt more sustainable practices. Organizations like the Uganda Plastics Manufacturers and Recyclers Association (UPMRA) have been at the forefront, conducting education and outreach programs to promote sustainable packaging.

The Green Earth Program in Nigeria, run by the Nigerian Environmental Society, focuses on educating the public about sustainable packaging and waste management. Through workshops, school programs, and media campaigns, they aim to change consumer behavior and promote the use of eco-friendly packaging. This initiative has seen increased participation in recycling

programs and greater consumer demand for sustainably packaged products.

Government policies and regulations

Strong government policies and regulations are crucial in driving the transition to sustainable packaging. Ethiopia has implemented regulations to control packaging waste, including restrictions on single-use plastics and incentives for sustainable packaging companies.

These policies have encouraged businesses to innovate and adopt eco-friendly packaging solutions, reducing their overall carbon footprint.

The Ethiopian government's collaboration with international organizations, such as the United Nations Environment Program (UNEP), has been instrumental in developing and enforcing these regulations.

Kenya's 2017 ban on plastic bags is one of the strictest in the world, with significant fines and even jail time for offenders. This regulation has dramatically reduced plastic bag use and pollution, encouraging the adoption of reusable and biodegradable alternatives. The success of this policy has set a precedent for other African nations and demonstrated the effectiveness of stringent environmental regulations.

FUTURE PROSPECTS

While significant progress has been made, there are still challenges to overcome in reducing the carbon footprint of packaging in Africa. These challenges include limited infrastructure for recycling, high costs of sustainable materials, and the need for more comprehensive policies and enforcement mechanisms. However, the prospects are promising, with ongoing innovations and increasing awareness about the importance of sustainability.

Encouraging public-private partnerships can facilitate the development of recycling infrastructure. Partnerships between local governments and multinational corporations, for example, could lead to the establishment of advanced recycling facilities and comprehensive waste management systems.

Businesses have a critical role in reducing packaging's carbon footprint. Corporate responsibility initiatives, such as adopting sustainable packaging practices and supporting recycling programs, can drive significant change. For instance, Nestlé’s commitment is to make 100% of its packaging recyclable or reusable by 2025. in Africa, the company has launched several initiatives to reduce packaging waste, including introducing recyclable packaging materials and supporting local recycling programs. Nestlé’s collaboration

with organizations like the Alliance to End Plastic Waste helps drive industry-wide efforts to reduce the environmental impact of packaging.

ENHANCING REGIONAL COLLABORATION

Regional collaboration can help share best practices and resources for reducing packaging waste. African countries can benefit from working together to develop common standards and policies that promote sustainability. One of the working partnerships is the African Circular Economy Alliance (ACEA). This partnership between African governments, businesses, and civil society organizations aims to promote the circular economy across the continent. The ACEA helps member countries develop sustainable packaging solutions and policies by sharing knowledge and best practices

The Tast African Community (EAC) has also developed a regional strategy to manage plastic waste, which includes harmonizing policies and regulations among member states. This collaborative approach helps streamline efforts to reduce plastic waste and encourages adopting sustainable packaging practices. The EAC's strategy includes promoting biodegradable materials, enhancing recycling infrastructure, and raising public awareness about the environmental impact of plastic waste.

Reducing the carbon footprint of packaging in Africa is a multifaceted challenge that requires a comprehensive approach. By adopting biodegradable materials, banning single-use plastics, promoting recycling and reuse, innovating in packaging design, utilizing renewable energy, embracing circular economy principles, raising consumer awareness, and implementing strong government policies, Africa can make significant strides in mitigating the environmental impact of packaging. The journey towards sustainable packaging is ongoing, but with continued effort and collaboration, the continent can achieve a more sustainable and environmentally friendly future.

Coveris invests US$3.25M in new Comexi press to advance ‘No Waste’ commitment

UK – Sustainable packaging provider Coveris has announced a €3 million (US$3.25m) investment in a new Comexi press to further its ‘No Waste’ commitment through improved print and operational efficiencies.

The new press is expected to deliver high print quality and speed efficiencies while minimizing energy consumption per job.

The 1.7 m wide web press, scheduled to be operational by August at Coveris’ flagship facility in Louth, features GeniusTech’s automated intelligence to optimize changeovers, impressions, and registration.

Capable of printing with ten colors at speeds up to 600 m/ min, Coveris anticipates this press will significantly enhance capacity for a rapid downstream print of fresh food and beverage films, supporting the site’s growth in recyclable MonoFlex and recycled ReGen extruded films.

This investment aligns with Coveris’ strategic growth plans in the produce films sector, allowing the company better to manage seasonality and market volatility through advanced print technologies.

Managing director of Coveris’ Louth plant, Paul Barber, commented on the investment: “We’re very excited to announce this investment and the opportunity to showcase it at the world’s leading print event alongside Comexi.

“Offering unrivaled quality and speed alongside minimized waste, energy, and process, this represents the future of print, and we look forward to sharing the technology with our customers and at Drupa.”

DS Smith expands offering with new single-pass digital printer with water-based ink

SPAIN – DS Smith has enhanced its digital printing services by installing a Nozomi 14000 AQ single-pass water-based digital inkjet printer at its facility in Torrelavit, Spain.

Supplied by Electronics for Imaging (EFI), the printer is designed for high-resolution printing with water-based ink, marking a significant upgrade in DS Smith’s printing capabilities.

The 1.4-meter-wide Nozomi 14000 AQ printer prints directly onto corrugated cardboard, using specific ink quantities tailored for each production.

This installation offers DS Smith customers reduced lead times and waste compared to traditional analog production methods like lithographic lamination.

Additionally, the printer’s increased flexibility allows for the creation of multiple design versions and variations in a single production run without compromising on the quality of the final sustainable packaging products.

DS Smith is among the first companies to introduce EFI’s pre-print inkjet printers for paper rolls. This digital technology was previously installed in its packaging facilities in the UK and Germany.

“At DS Smith, we are driving greater sustainability and efficiency in packaging by implementing the most advanced high-speed digital printing technologies in our plants,” said Albert Forcadell, operations director (South Europe) at DS Smith.

Forcadell anticipates that the upgrade will help meet demand and access new market segments. DS Smith also operates Nozomi 14000 AQ inkjet printers in its packaging and display production facilities in Portugal and the UK.

Siegwerk unveils Cirkit Clearprime UV E02 primer in Europe

EUROPE – Siegwerk has launched Cirkit Clearprime UV E02, its first full UV flexo deinking system, for the European market.

This new primer technology for non-food packaging applications provides a validated solution for safely and economically deinking UV-printed self-adhesive labels (PSL).

The Cirkit Clearprime UV E02 primer improves the recyclability of labeled plastic packaging, enabling the recovery of high-quality recyclates

suitable for reuse in non-food packaging.

Although UV inks offer advantageous properties for label printing, they pose challenges for subsequent recycling.

“Depending on the substrate, UV inks are often very difficult to remove and can lead to contamination of recyclates, significantly limiting their reuse,” explained Marc Larvor, head of technology narrow EMEA at Siegwerk.

“As a result, UV-printed packaging has been considered problematic in a

circular economy.”

Cirkit Clearprime UV E02 addresses this challenge by enabling easy and safe drinking of UV-printed self-adhesive labels.

If the plastics used are compatible, prior label removal is eliminated. This combined mechanical recycling of labels and plastic packaging can help increase recycling rates, saving both time and costs.

Celebration Packaging introduces zero-touch cutlery dispenser for hassle-free

UK - Celebration Packaging has launched new zero-touch wooden cutlery dispensers with premium wooden single-use cutlery.

This innovative product combines hygiene, sustainability, and convenience in a compact unit.

Designed to address concerns over hygiene and waste, the dispenser allows consumers to access cutlery without touching any shared surfaces.

By simply pulling the handle of the desired utensil, users minimize the risk of contamination from bacteria and viruses.

This is a significant improvement over traditional open cutlery trays, which are often associated with increased germ spread.

The dispenser promotes sustainability by reducing waste. Users only take what they need, decreasing the likelihood of excess cutlery being discarded. Crafted from premium wood, the cutlery is a biodegradable alternative to plastic.

dining

“This is the world’s most hygienic zero-touch wooden cutlery dispenser,” said Celebration Packaging Managing Director Nick Burton.

“For end-users, there are no levers or buttons to press, as they simply pull the cutlery handle from the dispenser.”

The dispenser is durable and features transparent housing to monitor cutlery levels easily.

Its compact design suits various settings, including self-service areas,

takeaways, and food courts.

Celebration Packaging emphasizes the dispenser's ease of use and maintenance, with refill packs that are hygienically sealed and can be quickly installed.

By combining hygiene, sustainability, and convenience, Celebration Packaging’s zero-touch cutlery dispenser is a compelling proposition for the food service industry.

KHS enhances efficiency with improvements to Modular Innofill PET DRV Filler

GERMANY – KHS has significantly enhanced the efficiency of its modular Innofill PET DRV filler, incorporating three key improvements to meet the beverage industry's growing demands, particularly for still and carbonated drinks.

These enhancements ensure faster and more effective filling of PET bottles while maintaining high-quality

standards under extreme conditions.

The first improvement is the introduction of the Innofill PET DRV HC (high capacity) filler, which now offers higher speeds for filling large containers (1.5 liters or more) without compromising flexibility.

This is achieved through technical optimizations that increase the machine's output by up to 15%. The

second enhancement redefines highspeed filling, allowing the filler to produce up to 90,000 PET bottles per hour of carbonated soft drinks.

This high-speed capability meets the demands of markets like Asia, ensuring gentle and safe beverage container handling to prevent damage and spillage.

The third improvement is the bottlebased full jet cooling method, which ensures containers achieve adequate stability before pressurized filling.

This method uses a regulated, filtered cooling water circuit, significantly reducing water consumption and improving hygiene, making it more effective in tropical regions.

These improvements enhance the speed, flexibility, and reliability of the Innofill PET DRV filler, supporting sustainability and efficiency in the beverage industry.

Krones introduces its 360° closure inspection unit to enhance efficiency

GERMANY – Packaging and bottling machine manufacturer Krones has developed the 360° closure inspection unit to meet more stringent quality standards, keep pace with innovations like tethered caps and lightweight designs, and upgrade existing methods.

This new unit combines a precisely defined lighting system with a highresolution camera, allowing it to measure the positions of a bottle’s closure and neck finish in three-dimensional space.

It determines their relative position to each other with an accuracy ten times

higher than its predecessor, enabling ultra-precise measurements down to 20 micrometers or smaller, even with customary container height tolerances or slightly angled bottlenecks.

This ensures leakproof integrity for all containers, reducing the need for time-consuming manual lab testing where only random checks are performed.

The 360° closure inspection unit provides full-coverage all-around inspection, checking closures for presence, correct color and placement

(neither skewed nor too high), damage, jammed breakaway bands, and torn perforations.

“Unlike previous solutions, sizeable water beads don’t pose any problems for the 360° inspector. Therefore, bottlers can use a modular blower, which takes up much less space and is more hygienic and economical,” explains Stefan Piana, head of Inspection and Monitoring Technology at Krones.

Ravenwood unveils cuttingedge software applications for VXR system

USA – Ravenwood has introduced anti-reflection and deep learning technologies for its VXR vision pack inspection system, following the recent integration of a seal contamination detection system.

These new software applications significantly enhance the quality and accuracy of packaging inspections.

The anti-reflection technology is a key feature of the new software, designed to significantly reduce glare and reflections on flow wrap packs.

This improvement enhances the overall quality of the packaging and ensures more reliable image capture.

Notably, this technology can be retrofitted into existing vision systems, providing a seamless upgrade path for customers.

Ravenwood’s deep learning application is a standard feature for new machine orders and an optional upgrade for existing systems.

This advanced technology underscores Ravenwood’s unwavering commitment to innovation and customer satisfaction, offering flexible solutions tailored to customer needs.

Many meat packers have transitioned from Modified Atmosphere Packaging (MAP) to flow wrap-style packaging to reduce material usage, lower pack weight, decrease energy consumption, extend product shelf life, and improve recyclability.

However, the high reflectivity of flow wrap packaging poses a significant challenge in capturing reliable images with standard imaging methods, necessitating a novel solution.

Ravenwood has developed a novel method to address this issue, combining improved image processing software with an enhanced illumination method.

This optional upgrade reduces glare and reflection during imaging, allowing standard packs to be inspected as usual.

Mespack debuts gamechanging RM Series at Snack & BakeTec Show

INDIA – Mespack, a leading manufacturer of innovative and sustainable flexible packaging solutions, has unveiled its innovative Rotary Machine RM Series (RM260SC), marking a significant milestone in the packaging industry.

The RM260SC offers unparalleled efficiency with a 15-minute changeover capability and a remarkably reduced footprint, making it the most compact and efficient solution in its class.

This machine is compatible with various pouch types and recyclable films, catering to the growing demand for sustainable packaging solutions.

Additionally, it includes Mespack Athena, a digital transformation platform designed to help customers gain better control over packaging processes through data analysis.

The RM260SC boasts several unique features, including a high production capacity of up to 60 ppm, a compact footprint, and a guaranteed quick changeover time of just 15 minutes.

Its carousel system enhances precision and quality, allowing for seamless transitions between different packaging formats.

Moreover, the machine is Mespack Athena Ready, integrating a digital transformation platform that improves efficiency through data analysis.

The RM Series’ ability to work with sustainable and recyclable materials demonstrates Mespack’s strong commitment to environmental responsibility and a deep understanding of market demands for sustainability.

This approach aligns perfectly with consumers’ increasingly high expectations, who seek products and brands dedicated to environmental care.

Koenig & Bauer unveils innovative digital printing technology

GERMANY – Koenig & Bauer has launched a new digital printing press, MetJET ONE, to integrate into metal decorating production lines.

The MetJET ONE combines proven components from digital printing with advanced sheet handling and system engineering tailored for metal decoration.

The sheet handling system, developed by Koenig & Bauer MetalPrint, is integrated with inkjet technology based on a Durst multi-pass printing unit.

Samuel Teufel, Product Manager at Koenig & Bauer MetalPrint, explains,

“The MetJET ONE makes it as easy as possible for our customers to enter the world of digitally printed metal packaging.

“The unique design enables us to create a customized solution that fits the flexibility and print quality requirements of our customers in the metal packaging industry.”

Koenig & Bauer emphasize the MetJET ONE’s modularity, allowing for flexible customization and design of the entire production line to meet the various demands of the packaging industry.

The line can be equipped with

the full Koenig & Bauer MetalPrint portfolio, including the MetalCoat coating machine, inspection transport for checking images and overprint varnish, and sheet management systems for reliable sheet ejection. These systems aim to maximize efficiency and profitability.

The MetJET ONE will begin a field test in early 2025 in collaboration with Reynolds Services, Inc. This crucial step will validate the machine’s performance and reliability under real operating conditions.

Sidel launches intelligent aseptic quality supervisor

ITALY – Sidel has introduced QualIS, a digitally intelligent solution that integrates all activities related to packaging quality control, including laboratory, traceability, and sampling.

Qual-IS™ is a pioneering approach to quality management, focusing on driving quality rather than merely monitoring it.

Over 80% of grocery companies cite significant or catastrophic financial risk from product recalls, with nearly 60% affected by recalls in the past five years. For these companies, quality control and food safety are paramount.

“Qual-IS™ is our latest digital solution—a smart, dynamic quality control system designed to maintain high levels of quality control through advanced traceability and data analytics,” says Enrico Savani, Product Manager for Sensitive Product Filling.

“Our customers can ensure food safety and quality with Qual-IS™,

securing consumer satisfaction, trusted brand reputation, and boosting business profitability.”

Qual-IS™ can be accessed via mobile, desktop, or HMI installed on production lines and laboratory facilities.

It integrates six key components: sampling plan, laboratory management, traceability, hazard analysis and critical

control points (HACCP), calibration certificates, and quality status.

At its core, Qual-IS™ offers traceability. Each bottle receives a unique code containing comprehensive manufacturing information, including preform and cap details, product recipe, production parameters, and critical events.

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