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Plant Components
Sponsored By PLANT COMPONENTS
Paratherm HE Heat Transfer Fluid
The Paratherm HE Heat Transfer Fluid is engineered for higher thermal and oxidative stability for heating asphalt tanks, mix plants and storage silos. • It's greater purity allows it to strongly resist degradation while holding thermal properties and maintaining efficiency
www.ForConstructionPros. com/10081314
ADM Storage Silos
Crane-set and self-erect asphalt storage silos, compatible with both the company’s own and similar competitive models of asphalt plants. • Self-erect silo capacities ranges from 30 to 300 tons, and stationary silo models hold between 100 and 300 tons • Available drag conveyors from 150 to 500 tph help deliver freshly mixed asphalt to storage silos • 4-in. fiberglass dual layer insulation provides superior heat retention • Heavy-duty steel barrel continuously double welded at the seams • All models incorporate skid-resistant maintenance platform, top perimeter guardrail and solid-steel toe-stop kick plate
www.ForConstructionPros.com/10082676
Maxam Raptor Entry System
Maxam's Raptor recycle entry system runs up to 50% RAP without superheating or blue smoke. • Standard on all
Maxam drums; retrofits to any counterflow drums or batch plant dryers • RAP is heated in the drum by the direct heat of the flame • Moisture in the RAP is vaporized in the drum and exhausted through the baghouse
www.ForConstructionPros. com/10083936
Gorman-Rupp Rotary Gear Pumps
Gorman-Rupp rotary gear pumps are built tough to handle all of your asphalt applications. • Handles clean, blended, emulsion or filled asphalts including abrasive limestone/silica sand roofing materials • Available in Medium-Duty, Heavy-
Duty and Extreme-Duty series • Various options allowing pumps to be correctly fitted for the specific asphalt application required
www.ForConstructionPros. com/10081334
Astec SEB SelfErecting Bin
Astec's Self-Erecting Bin (SEB) meets NTEP Handbook 44 specifications. • Portable unit combines five major plant functions into a single load • Drag conveyor transports mix to the bin where it's batched, weighed and loaded onto trucks • Also includes plant's control center • Entire system self-erects in less than 15 minutes
www.ForConstructionPros. com/10077072
Ace RAPWrangler
Recycling systems produce an even reclaimed asphalt pavement (RAP) size for drum mixers or batch plants, shredding RAP to suitable gradations. • Processes RAP at a rate of up to 250 tph • Eliminates need for off-site precrushing of RAP • 3 sizes to meet users' tonnage and site requirements • Powered by a 30-hp or 50-hp TEFC motor
www.ForConstructionPros. com/10076816
Homestead Asphalt Valve
The Asphalt Valve features an innovative actuation design to easily add or replace actuators in line without modification. • Full line of hot-jacketed 3-way and 2-way manual, pneumatic and electric actuated valves • Field mountable actuation kits available for existing
Homestead valves • Valve Types: full ports and hot jacketed • 1- to 8-in. sizes, flanged and threaded • 2-way shutoff and 3-way diverter patterns
www.ForConstructionPros.com/10288038
CMI Magnum Series Drum Mixers
Designed for both large stationary installations & highly mobile paving companies running CMI Super Portable series of plants. • Capable of meeting the most stringent air quality regulations, providing improved mix quality and lower cost per ton
• 30% + RAP with low maintenance costs and a single shell design • Tuneable performance provided by indexing slingers • Longest mixing zone in the industry
www.ForConstructionPros. com/12320485
Heatec's Heli-Tank Combination for Portable HMA Plants
The Heli-Tank includes a thermal fluid heater, unloading pump, metering system and storage tank • Reduced time and effort for plant relocations • The unit can include a fuel preheater, calibration tank, mixers, etc.
www.ForConstructionPros. com/10776501
Tarmac Dryers
Tarmac’s counter-flow dryers offer longer combustion flights for better flame development. • Moving slinger belt to adjust gas temperature to baghouse • Three RAP entry location options for higher RAP percentages • Trunnion or chain drive
www.ForConstructionPros.com/11564655
ALMix UF Series Drum Mixers
The UF Series of Counterflow Drum Mixers from ALmix represent the harmony of details and durability. Combined with a full line of auxiliary equipment, the UF Series is the heart of plant setups for producers of all sizes. • Portable and skid-mounted configurations, available in multiple drum sizes • Simple, ‘Unified’ design capable of producing high-specification mixes, exceeding environmental requirements, and performing exceptionally for years in the field • Bolt-in flight design, coupled with
VFD-controlled rotational speed allows for maximum efficiency, lower stack temps and reduced fuel consumption
www.ForConstructionPros. com10280200
Kenco Engineering Baghouse Wear Parts
Kenco Engineering offers Coupling Shafts, Dry Bearings, and Pipe Castings to help solve wear problems in asphalt plant baghouses. • Kenco Coupling Shafts and Dry
Bearings are designed to couple augers in asphalt plant dust collection systems • They are cast from exclusive Kenco
K-Chrome 500 Brinell alloy and provide exceptionally longer wearlife than conventional chilled iron bearings • Dry Bearings are available in Round-Round (RR) or
Square-Round (SR) configurations to fit most applications • Kenco Coupling Shafts and Dry
Bearings must be used together in order to provide correct mating of alloys
www.ForConstructionPros. com/21010115
Gencor Ultra II Series Burner
Significantly reduces noise while providing efficient combustion of conventional fuels. • No refractory or combustion port requirement, burner is sealed to dryer for faster heat-up /cool-down • Provides improved fuel efficiency and lower emissions due to its patented flame shaping nozzle
www.ForConstructionPros. com/10091578
Blue Smoke Control X-VOCS Asphalt Plant Odor Control
The Blue Smoke Control division of Butler-Justice Inc. created X-VOCS to help eradicate odor-causing emissions produced as a byproduct during hot-mix asphalt production. • The X-VOCS System features proprietary carbon absorption technology designed to filter and remove up to 99 percent of odors and
VOCs, such as Hydrogen Sulfide (H2S), from tanks • X-VOCS incorporates a five-stage filtration system. In the first three stages, a series of filters remove more than 95 percent of targeted particulates down to 0.3 microns. In the final two stages, carbon filtration beds remove remaining odors and volatiles • Ideal for new plants, and also is easily retrofittable into existing operations, with minimal modifications to the plant.
www.ForConstructionPros.com/21391707
Sponsored By PLANT COMPONENTS
Meeker Transfer Conveyor
The Meeker 500-TPH transfer conveyor features bolt in Ni-Hard cast floor liners, removable flop gate system, electric heat on floor, Rex planetary gearbox, bin indicator on headshaft and split return rollers.
www.ForConstructionPros. com/21039189
MAXAM Transporter Bintop Conveying System
Rides on rails, eliminating troubles associated with conveyors; and the OxiFree oxygen purge system provides an eco-friendly way to remove oxygen • Long term storage without oxidation • Lower maintenance cost • Retrofittable on any system
www.ForConstructionPros. com/21012043
Gencor Quick Draw Silo
Gencor Industries Quick Draw combines both fast load-out time and reduced segregation. • The Quick Draw silo system is designed to eliminate the jogging or reversing of trucks while on the scale
www.ForConstructionPros.com/10092370
CMI Portable SplitLevel Control House
The portable split-level control house incorporates an individual motor control center and operators control room on one chassis. • Control room is designed so that the operator has a higher vantage point to oversee plant operations with the added benefit of extra space underneath for storage • Both the motor control center and control room have their own independent climate control
www.ForConstructionPros. com/21109875
Tarmac Tri-Mix Warm Mix System
Simple yet effective warm mix injection system. • Injects water at up to 2000 psi • Consistent, lower viscosity AC for better coating • Lower mix temperatures can save 20% on burner fuel costs • Simple design and non-corroding components make the Tri-Mix virtually maintenance free • Fast installation and integration • Continuous compressed air purge when not in use • Standard controls with optional PLC controls
www.ForConstructionPros. com/21342410
Astec Fury Burners
A robust build and simple, construction makes the Astec Fury burner a low cost alternative to more expensive total air designs. • Designed to put 50% more combustion air through the burner, meaning higher combustion quality, better emissions and higher combustion efficiency throughout the entire firing range • Rapidly swirling, high-energy air for greater efficiency • Cleanly and efficiently burns oil or gas. Compatible with virtually all drum designs without complicated drum modifications • Fury burner is supplied with Astec’s exclusive heat tracing and insulation system on heavy oil burners
www.ForConstructionPros.com/21049920
CWMF Revolution D Drum
The Revolution D drum mixer is known for its heavy duty, rugged design. • This line of rotary dryers are used for asphalt, sand and specialty dryer applications • CWMF Revolution D rotary drums are manufactured for portable and stationary applications
Stansteel RAP Eater Drum
Offers increased performance and life of shell while maintaining beneficial Triple Drum design • Portable and stationary design, with no disassembly required for transport • The RAP Eater drum is continuous throughout its length. • Eliminates the costly inner stainless steel combustion chamber • RAP chutes, placed at the point of material returning to the main drum, • Breech-style RAP housing, equipped with spiral flighting, promotes smooth flow of
RAP into the drum and eliminates spillage.
WHILE THE ASPHALT RUNS HOT, THIS IS HOME AWAY FROM HOME
SYSTEMS control centers are designed with attention to rugged construction, operator comfort, and safe, logical integration of plant controls and switchgear. Custom buildings sold as shell only or with full turnkey operability. Most structures include installed electrical outlets, lighting, heating and air conditioning, cabinets, countertops, controls, and outdoor security lighting. Innovative custom-manufactured buildings are available in portable, stationary or relocatable models, as well as single-level, two-story, and split-level designs. All custom building specs considered. Structures can be used as asphalt plant control centers, offices, portable laboratories, weigh shacks, barge dredging control centers, switchgear enclosures, and more. Some available features include: • All-steel welded frame construction • Fully insulated floor, sidewalls and roof • Acoustical ceiling panels •Air conditioning and electrical heat • External vertical steel siding • White interior glass board wall paneling Many additional options offered. All custom options considered.
Sponsored By PLANT COMPONENTS
CWMF Dust-Eater Baghouse
The Dust-Eater baghouse is offered in a portable or stationary configuration, ranging in size from 10,000 CFM to over 100,000 CFM • 3/16-in. shell construction • Inlet deflectors • 7-ft. x 10-ft. x 12-ft. inlet knockout box equipped with a series of deflectors and louvers allows the unit to collect the finer particulate for efficiency. It also aids in prolonged bag and component life. • Hose-less valve manifold
www.ForConstructionPros.com/20976920
Maxam ConVector Liquid Asphalt Heater / Agitator
A lower initial investment and significantly lower maintenance costs compared to conventional liquid asphalt tank heating/agitating systems. • Siphon jet pump induces a high speed, high volume recirculating flow, continuously and uniformly blending the tank, while improving heat transfer through the coils by. • Easily installed from outside the tank in either horizontal or vertical tanks, • No internal moving parts or submerged bearings to hassle with.
www.ForConstructionPros.com/21330853
D&H Horizontal Mixing Chamber
The D&H Horizontal Mixing Chamber is an innovative solution to mixing asphalt, rubber, polymer, or any dry powder. It effectively inline blends both small batches to continuous large-scale production. • Proven to handle heavily-modified asphalt blending production rates from 10TPH up to 60TPH+ of continuous use • 85 gallon, single-chamber, heatjacketed chamber • 200rpm single-speed electric motor and gearbox • Heat-traced with 2” high-density insulation • Backflow preventative device with overflow and dual-redundant highlevel safety switches • 2-in. liquid inlet, 8-in. x 8-in. dry feed inlet, 6-in. outlet, 4-in. drain and 6-in. sump to catch foreign metals
www.ForConstructionPros. com/22314460
RIGHTValve RIGHTPrice RIGHTNow!Price Now!
Dependable, Economical, Available …
Since 1892, Homestead continues to be the most reliable manufacturer of asphalt valves. With cast iron and ductile iron material options, we offer a complete source of valves for any liquid asphalt application. Our full line of hot-jacketed 2-way shutoff & 3-way diverter valves provide a ready solution to meet your flow requirements. Homestead’s cutting-edge actuation design allows you to easily add actuators to your existing Homestead valves, in-line, without modification. Our fully stocked warehouse of valves and actuators offers you security in knowing that the valve you need is only a phone call away.
THE ASPHALT VALVE EXPERTS
Valve Types
n Full Port – Standard Port n 2-Way Shutoff and 3-Way Diverter Patterns n 1"-8" Flanged and 1/2"- 4" Threaded n Steam/Hot Oil Jacketed n Transflo Plug n Proportioning Plug
Valve Materials
n Cast Iron – to 450° F n Ductile Iron – to 650° F n High Temperature Seals
Actuator Types
n Pneumatic n Electric n Open-Close n Modulating
®
610-770-1100 asphaltvalves.com
Fax: 610-770-1108 sales@homesteadvalve.com
©2022 Olson Technologies, Inc.
Webster Combustion HDRA-RF Aggregate Burner
The model HDRA-RF long-nose style burner was developed in response to plant operators’ input on the need for a better technology than their existing burners. • The 125,000,000 BTU/hour multi-fuel burners deliver increased efficiencies and reduced operating cost per ton • This multi-fuel register-style burner for asphalt rotary dryers allows users to shape the flame by automatically controlling the register vanes to optimally fit their dryer and combustion zone • First burner to introduce dynamic flame shaping to the aggregate drying industry
www.ForConstructionPros.com/21158942
Astec Retrofit Asphalt Burners
Astec burners offer the latest in reliable burner technology combined with complete one-source responsibility. With retrofit capabilities, Astec is able to offer everything from a simple burner replacement to a complete installed system. • Astec's burner group engineers the burners to the specifications of each customer and manufactures each in a state-of-the-art manufacturing facility • Astec can integrate new burner systems and equipment into existing operations or with equipment from any manufacturer
www.ForConstructionPros.com/21439911
Rains-Flo Sealing Systems
High performance and multi-purpose packing designed for general use including both water and petroleum base slurries, fuels, organic chemicals, resins, solvents and paints, asphalt and asphalt emulsions. • Can replace expensive mechanical seals in many applications • Specified and used by major manufacturers of equipment • Solvent extraction of oil from soybean flake, cottonseed meal. • Withstands the higher shaft speeds (up to 3000 ft/min.) frequently encountered in refineries and the chemical process industries • pH range 2-11.
www.ForConstructionPros. com/21011784
TURN ON THE HEAT: REALIZE THE REWARDS
Lower Your Operating Costs Improve Your Product Quality Improve Your Sustainability Enjoy Decades of Trouble-Free Efficiency Reduce Your Maintenance Needs
Lo-Density® Is Better!
Our 100%-efficient Lo-Density® drywell-style electric heaters provide clean, safe, reliable, and cost-effective heat — making them the best choice for heating your asphalt tanks, hot oil circulating systems, fuel oil preheaters, distributor trucks, and more.
866-682-1582 info@processheating.com
PROCESS HEATING COMPANY www.processheating.com
Sponsored By PLANT COMPONENTS
BROCK Dryer/Mixer Drum
BROCK Industries will now be one of only two companies building this style of dryer/mixer drum. • As a result, BROCK now offers the market a viable option for drum replacement and/or refurbishment in this style drum • BROCK also offers in field construction services for hot mix asphalt plants including repairs, maintenance and plant relocation services
www.ForConstructionPros. com/21366582
BROCK CounterFlow Drum Mixer
The 8-ft x 50-ft counter-flow drum mixer is built by BROCK in Chattanooga, TN. The company will be featuring a growing product line at World of Asphalt, booth #1967.
www.ForConstructionPros. com/22043429
Tarmac Baghouses
Tarmac offers stationary, portable or skid mounted baghouses. • Up to 40-in. negative pressure drop capable construction • Center section welded to hopper for fast set-up • Clean air duct built into baghouse upper • Enclosed pulse valves
www.ForConstructionPros. com/12091862
For more information visit
https://pavemg. com/j6fyyg
Gencor Ultrafoam GX2 System
Gencor's latest development in warm mix technology. • Consistent foaming at varying production rates • AC and water can be introduced at widely different flow rates and pressures • Water Flow Alarm senses water and transmits alert to the operator if loss of water flow to the unit occurs • Pump heater features a convective heat bulb used inside the pump enclosure to prevent pump and internal components from freezing • Weatherproof enclosure provides freeze and dust protection to the pump and electronic parts
www.ForConstructionPros.com/10223065
Meeker Freedom Air Baghouse
Features 1/2 compartment pulsing to allow even dust distribution. Bags installed at factory, Tapered exhaust inlet with distribution holes allows gentle flow of air. • Reverse air design • VFD control of turrets allows operator to maintain desired static pressure in baghouse. This can also improve bag life
www.ForConstructionPros. com/22158983
ADM EX Extended Drum
Designed to provide high RAP usage (handles up to 50% RAP) and total performance. • Generously sized diameter- to-length ratio to obtain higher tonnages • Efficiently sized and flighted drying zone
• Self-relieving recycle collar • Recycle-virgin aggregate premixing zone
www.ForConstructionPros. com/22158859
PHCo Lo-Density Electric Heat Options
Process Heating Company options provide unique electric heat benefits for asphalt plants. • Drywell-style heaters dissipate controlled heat as low as three watts per square inch • Environmentally friendly, heating without combustion, emissions, or spills • PHCo electric heaters typically last for more than 30 years, providing 100% efficient heat over their lifetime.
www.ForConstructionPros.com/22197273
Evans & Daniels Tire & Trunnion Grinding
Evans & Daniels specializes in resurfacing worn tires and trunnions. • The company uses custom-built grinding equipment to restore your equipment back to “like-new” conditions • Compared to drum, tire and trunnion replacement, resurfacing is, by far, the most cost-effective option • Grinding can be done during production (in most cases) or during scheduled downtime and usually takes just a few days to complete • Highly portable and require no cranes, lifting assistance or welded stand fabrication
